Dehydrator Tower

Tower Nozzle "Z" Addition

PVE-Sample 1
Pressure Vessel Calculations
October 8, 2002

XYZ Vessel Corp.

123 Anytown
Ontario, Canada
H0H 0H0

Laurence Brundrett P. Eng.

Pressure Vessel Engineering Ltd.
PVE-Sample 1
1 of 7

Table of Contents
Contents
Cover
Table of Contents
Summary
Material Properties
Vessel Shell
Nozzle Z

8-Oct-02

Page 2 of 7
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Pressure Vessel Design Summary

XYZ Vessel Corp.
Dehydrator Tower
Tower Nozzle "Z" Addition
XYZ Sample 1
PVE-Sample 1
97
120
Solvent

8-Oct-02

Customer
Vessel
Part Number
Drawing
Job

Outside Diameter [inch]

straight Shell
Volume [cuft]
Fluid
Weight Empty [lbs.]
Weight Full
Weight Under Test

100
7.5
130

Internal Pressure [psig]

External Pressure
Hydrostatic Test Pressure

650
-20

Maximum Design Metal Temperature [deg F]

Minimum Design Metal Temperature
Seismic Zone
Foundation Factor

SA-516 70
17,500
no
no
none
none
0.0625
ASME VIII-1
2001
none
1992/1994

Primary Material of Construction

Allowable Stress
Material Normalized
Material Impact Tested - not required per UG-20(f)
Post Weld Heat Treatment - not required
Radiography required
Corrosion Allowance
Code
Edition
Addenda
Materials

UG-22 Loadings Considered

Yes
(a) Internal pressure
Yes
(a) External pressure
(b) Vessel weight full, empty and at hydro test
(c) Weight of attached equipment and piping
(d)(1) Attachment of internals
(d)(2) Attachment of vessel supports
(d) Cyclic or dynamic reactions
(f) Wind
(f) Snow
(f) Seismic
(g) Fluid impact shock reactions
(h) Temperature gradients
(h) Differential thermal expansion
(i) Abnormal pressures like deflagration

Page 3 of 7

Material Properties

ASME VIII, IID 2001 no addenda

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ver 1.27

Dehydrator Tower

Design Pressure

8-Oct-02
<- vessel

UG-22(b)

100.0 <- P, internal operating pressure at top of vessel (psig)

7.5 <- mPa, external operation pressure
Solvent <- Operating Fluid
0 <- h, fluid height (ft)
0.00 <- rho, fluid density (1.0 for water)
Design Pressure = P + 0.4331*rho*h
= 100 + 0.4331 * 0 * 0

Hydro Test

(UG-99(b))
Test Press = P * 1.3 * MR

= 100 * 1.3 * 1

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mDp = 100.0

pressure measured at top of vessel

mTp = 130.0

Material Properties

(ASME IID)
650 <- mTemp, design temp F
Material
Where Used

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SA-516 70 Plate
SA-106 B Seamless Pipe
SA-105 Forging

Shell and repad

Nozzle
Flange

Test at ambient temp

Strength Max F
Ambient Design
Strength Strength Ratio
17500
17500 1.000
1000
15000
15000 1.000
900
17500
17500 1.000
1000

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Min Ratio (MR) =

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Page 4 of 7

Origial test pressure = 180 psi

Test pressure for alteration = 130 psi

1.000

Ext
Graph
CS-2
CS-2
CS-2

Pipe and Shell ver 2.2

ASME Code VIII Div I 2001 edition no addenda

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www.pveng.com

Dehydrator Tower <- Vessel

Existing Vessel Shell <- Description
Dimensions:
97.000
0.500
120.000
0.063

Do

<- Do - Outside Diameter

<- t - Nominal Wall Thickness
<- Length, inch
<- Corr, Corrosion Allowance

Length

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5

Page 5 of 7

Long Seam

8-Oct-02

Material and Conditions:

SA-516 70 <- Material
17,500 <- S, Allowable Stress Level (psi)
0.7 <- El - Longitudinal Efficiency (circ. stress)
0.7 <- Ec - Circ. Connecting Efficiency (longitudinal stress)
0.0% <- UTP, Undertolerance allowance (%)
502.65 <- Volume (cubic ft)
0.000 <- UTI, Undertolerance allowance (inch)
5,158.8 <- Material Weight (lbs cs)
100.0
7.5
4,239
2,170
Variables:
UT =
Ri =
nt =
LDo =

<- P, Interior Pressure

<- Pa, Exterior Pressure
<- Ba, From exterior pressure curve
<- Bb, From exterior pressure curve
t*UTP+UTI
Do/2-t+corr
t-Corr-UT
L/Do

Interior Pressure UG-27 (c) (1,2)

ta = P*Ri/(S*El-0.6*P)
tb = P*Ri/(2*S*Ec+0.4*P)
tmin = Max(ta,tb) <= nt
PMaxA = (S*El*nt)/(Ri+0.6*nt)
PMaxB = (2*S*Ec*nt)/(Ri-0.4*nt)
PMax = Min(PMaxA,PMaxB)
tr1 = P*Ri/(S*1-0.6*P)

0.000346 <- Aa (use to lookup Ba)

0.000150 <- Ab (use to lookup Bb)

= 0.5*0+0
= 97/2-0.5+0.063
= 0.5-0.063-0
= 120/97

UT =
Ri =
nt =
LDo =

0.000
48.063
0.438
1.237

= 100*48.063/(17500*0.7-0.6*100)
ta = 0.394
= 100*48.063/(2*17500*0.7+0.4*100)
tb = 0.196
Adequate
tmin = 0.394
= (17500*0.7*0.438)/(48.063+0.6*0.438) PMaxA = 110.9
= (2*17500*0.7*0.438)/(48.063-0.4*0.438) PMaxB = 223.8
Adequate PMax = 110.9
= 100*48.063/(17500*1-0.6*100)
tr1 = 0.276

Exterior Pressure UG-28 (c)

DoT = Do/nt
= 97/0.438
Aa = Interpolated from IID Part D Table G
PaMax = 4*Ba/(3*DoT)
= 4*4239/(3*221.714)
DoTe =
Ab =
tre =
treCorr =

undertollerance
inside radius
nominal thick

Do/tre
= 97/0.251
Interpolated from IID Part D Table G
(3*Do*Pa)/(4*Bb)
= (3*97*7.5)/(4*2170)
tre+corr
= 0.251+0.063

DoT = 221.714
Aa = 0.000346
Adequate PaMax = 25.5
DoTe =
Ab =
tre =
Adequate treCorr =

385.778
0.000150
0.251
0.314

17

Nozzle Reinforcement ver 3.0

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ASME Code VIII Div I 2001 no add, ed 1992, add 1994 for materials

Dehydrator Tower <- Vessel

Nozzle Z <- Desc

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SA-516 70
17,500
0.500
0.276
0.251
1.00
0.063
Nozzle:
8.625
6.500
0.500
12.5%
1.00

100.0
7.5
Reinforcing:
SA-516 70
17,500
16.000
0.500
0.375
0.375
0.500
0.500
Variables:
Rn =
UT =
Dp =
t=
ti =
tn =
d=
fr1 =
fr2 =
fr3 =
fr4 =
Ro =
tcLeg41 =
F=

Do

<- Shell material

<- Sv, allowable stress level
<- Vt, wall thick, uncorroded
<- tr, required wall thickness int. press.
<- trE, required wall thickness ext. press.
<- Eone, efficiency of shell at nozzle
<- corr, corrosion allowance

Leg5
Leg41
Leg42
5

Ring

te

<- Do, outside diameter

<- L, exterior Projection
<- Nt, wall thick, uncorroded
<- UTp, undertolerance (%)
<- E nozzle

SA-106B <- Nozzle material

15,000 <- Sn, allowable stress level (Sn)
2,623 <- B, max exterior stress

8-Oct-02
Page 6 of 7
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section

Nt

Nozzle

22

22

UW16(q)M

Shell

Vt

Dp
LegG
UW-16.1(q) - modified

A=

0.00018 From Table IID-G

<- P, internal design pressure

<- Pa, external design pressure
<- Reinforcing plate material
<- Sp, allowable stress level
<- Dp, outside diameter
<- te, reinforcement thick
<- Leg41, size of weld fillet
<- Leg42, size of weld fillet
<- LegG, depth of groove
<- Leg5, depth of groove
Do/2 - tn
Nt*UTp
Min(2*d,DpEntered)
Vt-corr
Nt-2*corr
Nt-corr
Do-2*tn
MIN(Sn/Sv,1)
MIN(Sn/Sv,1)
MIN(Sn/Sv,Sp/Sv,1)
MIN(Sp/Sv,1)
Do/2
Min(0.25,0.7*Min(0.75,tn,t))
1.000

= 8.625/2 - 0.4375
= 0.5 * 0.125
= Min(2*7.75,16)
= 0.5 - 0.0625
= 0.5 - 2 * 0.0625
= 0.5-0.063
= 8.625 - 2*0.4375
= MIN(15000/17500, 1)
= MIN(15000/17500, 1)
= MIN(15000/17500, 17500/17500,1)
= MIN(17500/17500,1)
= 8.625/2
= Min(0.25,0.7*Min(0.75,0.438,0.438))

Rn =
UT =
Dp =
t=
ti =
tn =
d=
fr1 =
fr2 =
fr3 =
fr4 =
Ro =
tc41 =
F=

3.875
0.063
15.500
0.438
0.375
0.438
7.750
0.857
0.857
0.857
1.000
4.313
0.250
1.000

Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 0.754
Dot = Do/trne
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (100*3.875)/(15000*1 - 0.6*100)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
= (3*8.625*7.5)/(4*2623)

Dot = 466.311
trn = 0.026
trnE = 0.018

Adequate
Adequate

Geometry Constraints:
0.7*Leg41 >= tc41
0.7*Leg42 >= 0.5*Min(0.75,te,t)
Leg5 >= 0.7*Min(0.75,te,tn)
LegG >= 0.7*Min(0.75,t,tn)

>=
>=
>=
>=

0.250
0.219
0.306
0.306

Adequate
Adequate
Adequate
Adequate

UG-45 = Max(Max(trn,trnE)+corr,Min(Std Pipe+Corr,Max(tr,trE,1/16))) <= Nt-UT

= 0.276
= Max(Max(0.026,0.018)+0.063,Min(0.282+0.063,Max(0.276,0.251,1/16))) <= 0.5-0.063

Adequate

0.7*0.375 >= 0.25

0.7*0.375 >= 0.5*Min(0.75,0.5,0.438)
0.5 >= 0.7*Min(0.75,0.5,0.438)
0.5 >= 0.7*Min(0.75,0.438,0.438)

0.263
0.263
0.500
0.500

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Dehydrator Tower Nozzle Z

8-Oct-02

Page 7 of 7

Area Replacement: Fig UG-37.1

Pressure From: Internal
A = 1*d*tr*F + 2*tn*tr*F*(1-frone)
A Required (internal) = 2.170
= 1*7.75*0.276*1 + 2*0.438*0.276*1*(1-0.857)
Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone))
A Required (external) =
= 0.5*(7.75*0.251*1 + 2*0.438*0.251*1*(1-0.857))
A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1 = 1.235
= max(7.75, 2*(0.438+0.438)) * (1*0.438-1*0.276)-2*0.438*(1*0.438-1*0.276)*(1-0.857)
A1e = max(d, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone)
A1e =
= max(7.75, 2*(0.438+0.438)) * (1*0.438-1*0.251)-2*0.438*(1*0.438-1*0.251)*(1-0.857)
A2 = min((tn-trn)*fr2*min(5*t,2*L) , (tn-trn)*(Min(2.5*tn+te,L)*fr1*2)
A2 = 0.772
= min((0.438-0.026)*0.857*min(5*0.438,2*6.5) , (0.438-0.026)*(Min(2.5*0.438+0.5,2*6.5)*0.857*2)
A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , 2*(tn-trnE)*Min(2.5*tn+te,L)*frone)
A2e =
= min((0.438-0.018)*0.857*Min(5*0.438,2*6.5) , 2*(0.438-0.018)*Min(2.5*0.438+0.5,6.5)*0.857)
A5 = (Dp - d - 2tn)te*fr4
=(15.5 - 7.75 - 2*0.4375)*0.5*1
A5 = 3.438
A41 = Leg41^2*frThree
A41 = 0.375^2*0.857
A41 = 0.121
A42 = Leg42^2*frfour
A42 = 0.375^2*1
A42 = 0.141
Actual Area = 5.705
Okay
Actual-Required = 3.535
Internal Weld Load: (UG-41)
WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
Max value for weld loads WmaxI =
= (2.17 - 1.235 + 2*0.438*0.857*(1*0.438-1*0.276))*17500
W 1-1 =
=
W 2-2 =
=
W 3-3 =
=

External

0.990

1.419

0.786
3.438
0.121
0.141
5.903
4.913
18,499

MIN((A2 + A5 + A41 + A42)*Sv,WmaxI)

Weld load
W 1-1 = 18,499
MIN((0.772 + 3.438 + 0.121 + 0.141)*17500,18499.364)
Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI)
Weld load
W 2-2 = 18,499
Min((0.772 + 0 + 0.121 + 0 + 2*0.438*0.438*0.857)*17500,18499.364)
Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI)
Weld load
W 3-3 = 18,499
Min((0.772 + 0 + 3.438 + 0.121 + 0.141 + 0 + 2*0.438*0.438*0.857)*17500,18499.364)

External Weld Load: (UG-41)

WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0
Max value for weld loads WmaxE = 0
= (0.99 - 1.419 + 2*0.438*0.857*(1*0.438-1*0.276))*17500
W 1-1 =
=
W 2-2 =
=
W 3-3 =
=

MIN((A2e + A5 + A41 + A42)*Sv,WmaxE)

Weld load
MIN((0.786 + 3.438 + 0.121 + 0.141)*17500,0)
Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE)
Weld load
Min((0.786 + 0 + 0.121 + 0 + 2*0.438*0.438*0.857)*17500,0)
Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE)
Weld load
Min((0.786 + 0 + 3.438 + 0.121 + 0.141 + 0 + 2*0.438*0.438*0.857)*17500,0)

Component Strength (UG-45(c), UW-15(c))

A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7
g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74
A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49
A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49
Leg 5 tens = PI()/2*Do*Leg5*Min(Sn,Sp)*0.74

= PI()/2*(8.625-0.438)*0.438*15000*0.7
= PI()/2*8.625*0.5*Min(17500,15000)*0.74
= PI()/2*8.625*0.375*Min(15000,17500)*0.49
= PI()/2*15.5*0.375*Min(17500,17500)*0.49
= PI()/2*8.625*0.5*Min(15000,17500)*0.74

Failure mode along strength path (Greater than Weld Load, see App L-7)
S1-1 = A42s + A2s >= W1-1
= 78292 + 59080 >= 18499
S2-2 = A41s + gt + Leg5t + A43s >= W2-2
= 37342 + 87724 + 75192 + 0 >= 18499
S3-3 = gt + A42s + A43s >= W3-3
= 87724 + 78292 + 0 >= 18499

W 1-1e = 0
W 2-2e = 0
W 3-3e = 0

A2s =
gt =
A41s =
A42s =
Leg5t =

59,080
87,724
37,342
78,292
75,192

Adequate

S1-1 = 137,372

Adequate

S2-2 = 200,258

Adequate

S3-3 = 166,016