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Nozzle Reinf Calc (Rough)
Nozzle Reinf Calc (Rough)
: 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date 2.00 Nozzle Mark [ ] A1 Nominal Size of Nozzle [ ] 22" Nozzle Location [ ] Tori-Dish end Distance between the centre lines of Vessel & Nozzle L' [ in ] 0 Internal Design Pressure Pi [ psi(g) ] 110.661 External Design Pressure Pe [ psi(g) ] 90.321 Design Temperature Td [ C ] 650 Internal Corrosion Allowance on Vessel ci [ in ] 0.000 External Corrosion Allowance on Vessel ce [ in ] 0.063 Material of Vessel Part [ ] SA 516 Gr.70 Allowable Stress of Vessel Part at Td Sv [ psi ] 18800 Inside Radius of Shell or Inside Crown } Radius of Head (Uncorroded) }................................ Ru [ in ] 95.98 Inside Knuckle Radius (Uncorroded) ru [ in ] 6.496 Minimum Thickness of Vessel Part (Uncorroded) tu [ in ] 1.063 Nominal Thickness of Vessel Part (Uncorroded) tvu [ in ] 1.260 Nominal Thickness of Vessel Part (Corroded) tv [ in ] 1.197 Minimum Thickness as per UG-16 (b) t' [ in ] 0.063 Head Thickness under Internal Pressure [Per 1-4 (d)] Inside Crown Radius (Corroded) = Ru + ci = 95.984 + 0.000 Inside Knuckle Radius (Corroded) = ru + ci = 6.496 + 0.000 Factor = 0.25 [ 3 + (R/r) ^0.5 ] = 0.25 [ 3 + (95.984 / 6.50 )^0.5 ] Required Thickness (Uncorroded) = P.R.M / (2.S.E - 0.2 P) + ci + ce 110.661 x 95.984 x 1.711 ( 2 x 18,800.00 x 1 - 0.2 x 110.66 ) where E = 1 + 0.00 + 0.063 tS [ in ] 0.547
bhat
in
95.984
in
6.496
1.711
Minimum Thickness of Head (Uncorroded) = t' + ci + ce = 0.063 + 0.000 + 0.063 Minimum Required Thickness = The Larger of t'u or tS = The Larger of 0.126 or 0.547 - Under Internal Pressure (Corroded)
t'u
in
0.126
triu1 tri
[ [
in in
] ]
0.547 0.484
Product Form of Nozzle Neck : 1. Plate/Forging ; 2. Pipe Nozzle-to-Vessel Weld Type: 1. Set-In; 2. Set-On Outside Diameter of Nozzle (Uncorroded) Internal Corrosion Allowance on Nozzle External Corrosion Allowance on Nozzle
[ [ [ [ [
in in in
] ] ] ] ]
1 1 22 0.000 0.000
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date En Joint Efficiency of Nozzle [ ] 1.000 Material of Nozzle Neck [ ] SA-240 Gr.316 Allowable Stress of Nozzle Neck Sn [ psi ] 16600 Nozzle Wall Schedule [ ] Nominal Thickness of Nozzle Neck (Uncorroded) tnu [ in ] 0.787 Inside Diameter of Nozzle (Corroded) = dou-2tnu+2cin d = 22.000 - 2 x 0.787 + 2 x 0.000... [ in ] 20.425 Inside Radius of Shell (Corroded) = Ru + ci R [ in ] 95.984 Inside Radius of Nozzle (Corroded) = (dou-2 tnu+2cin)/2 Rn [ in ] 10.213 Mean Radius at Midsurface = R + tri/2 Rm [ in ] 96.226 -1 -1 a [ ] 12.185 Angle a = {cos [(L' - Rn)/Rm]} - {cos [(L' + Rn)/Rm]} Finished Diameter or chord length of Opening at Midsurface (Corroded) = 2Rm [1-cos(a/2)]^0.5...... in = 2 x 96.226 [ 1 - cos-1( 12.18 / 2) ]^0.5..... di [ ] 20.425 Inside Radius of Nozzle (Corroded) = di/2 = 20.425 / 2 ri [ in ] 10.213 Min. Thickness of Nozzle Neck for Internal Pressure ={ Pi.ri/[Sn.En-0.6 Pi] }+ci+ce = { 110.661x10.213/[16600.000x1.000- 0.6 x 110.661 ] } +0.000 + 0.000 trnu [ in ] 0.068 Required Nozzle Neck Thickness (corroded) = trnu - cin = 0.068 - 0.000 trn [ in ] 0.068 Design of Nozzle under external pressure Nozzle projection Nozzle outside diameter (corroded) = dou - cen = 22.00 - 0.00
bhat
in
25.394
Value of A from Table G Value of B from Table HA-1 Minimum thickness required under external pressure = 3 Pe do/ (4 B) = 3 x 90.32 x 22.00 / (4 x 7,912.21) Required Nozzle Neck Thickness (corroded) = trenu - cen = 0.188 - 0.000 Minimum required thickness is Maximum of trnu & trenu Thickness per UG-45(b)(1) (Uncorroded) = Larger of triu1 & t1u = Larger of 0.547 & 0.126 Thickness per UG-45(b)(2) (Uncorroded) = [ Pe.R.M / (2.S.E - 0.2 Pe) ] + ci + ce = 110.661 x 95.984 x 1.711 + 0.00 + 0.06 ( 2 x 90.32 x 1 - 0.2 x 90.32 ) Thickness per UG-45(b)(3) (Uncorroded) = Maximum of t2 & t3 = Maximum of 0.547 & 0.458 Applicable Thickness among t2, t3 & t4 (Uncorroded) = Minimum t2, t3 & t4 = Minimum of 0.547, 0.458 & 0.458
do [ L/do do/(tnu-cen) A B [
in
psi
trenu
in
0.188
tren t1
[ [
in in
] ]
0.188 0.188
t2
in
0.547
t3
in
0.458
t4
in
0.547
t5
in
0.458
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date Standard Wall Thk. of Nozzle (Uncorroded) Sw [ in ] 0.375 Thickness per UG-45(b)(4) (Uncorroded) = Sw + cin + cen = 0.375 + 0.000 + 0.000 t6 [ in ] 0.375 The Smaller of t5 or t6 t7 [ in ] 0.375 The Larger of t1 or t7 t8 [ in ] 0.375 Min. Required Thickness of Nozzle Neck (Uncorroded) Nominal Thickness of Nozzle Neck (Uncorroded) tnm tnu [ [ in in ] ] 0.375 0.787
bhat
Since provided thickness tnu > tnm, the Nozzle Neck Thickness is Adequate. Maximum Diameter of the Opening that does not } require additional reinforcement per UG-(36)(c)(3)(a) }............ Since di > do, further Reinforcement Check is Required. Size of Nozzle Neck-to-Vessel Weld : [Per UW-16] The Smaller of 0.75" or (the Thinner of tvu or tnu) Weld Throat = The Smaller of 0.25" or 0.7 tmin Weld Leg Size = tc / 0.707 = 0.250 / 0.707 Actual Weld Leg Size Inward projection of nozzle neck Factor The Required Thickness of a Seamless Shell Required Thickness of Nozzle (Corroded) = t5-cin-cen Nominal Thickness of Nozzle (Corroded) = tnu-cin-cen
do
in
2.362
[ [ [ [ [ [ [ [ [
in in in in in in in in
] ] ] ] ] ] ] ] ]
Limit of Reinforcement Along the Vessel Wall : [Per UG-40] = The Larger of 2di or 2(di/2+tv+tn) L1 = Larger of 2 x 20.425 or 2 x (20.425/2+1.197+0.787)..... Limit of Reinforcement Normal to the Vessel Wall : [Per UG-40] = The Smaller of (2.5*tv) or (2.5*tn+te) = The Smaller of (2.5 x 1.197) or (2.5 x 0.787 + 1.000)..
in
40.850
L3
in
2.9685
Strength Reduction Factors, not Greater than 1.0: fr1 fr1 = Sn/Sv; 1.0 for set-on nozzles [ ] 0.883 fr2 fr2 = (Lesser of Sn or Sp)/Sv [ ] 1.000 fr3 fr3 = Sp/Sv [ ] 1.000 Required Area of Reinforcement : [Per UG-37] Required Area for Internal Pressure = di.tri.F +2.tn.tri.F (1-fr1) = (20.425 x 0.787 x 1.000 + 2 x 0.787 x 0.787 x 1.000 (1 - 1.00 )... Ari [ in ] 16.228 Required Area for External Pressure = 0.5Ari = 0.5 x 16.228 The larger of Ari or Are Area Available Without Reinforcing Pad: Area Available in Shell: = The Larger of (di-2tn) (tv-F.tri) OR 2tv(tv-F.tri) Area Available in Outward Nozzle: = The Smaller of 2(tn-trn) (2.5tv.fr1) OR 2(tn-trn) (2.5tn+te)fr1 Area Available in Inward Nozzle = 2.h.tn.fr1 Are Ar [ [ in in ] ] 8.114 16.228
A1
in
7.721
A2 A3
[ [
in in
] ]
1.726 0.000
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date Area Available in Outward Nozzle-to-Vessel Weld = w1.fr2 A41 [ in ] 0.223 2 A43 [ in ] 0.000 Area Available in Inward Nozzle-to-Vessel Weld = w3 .fr2 Total Available Area of Reinforcement = A1+A2+A3+A41+A43 Is the Opening Adequately Reinforced WITHOUT the Pad? Area Available With Reinforcing Pad: Outside Diameter of Reinforcing Pad Thickness of Reinforcement Pad Allowable Stress of Reinforcement Pad Minimum Outward Nozzle-to-Pad Fillet Weld Size Actual Outward Nozzle-to-Pad Fillet Weld Size Minimum Inward Nozzle-to-Pad Fillet Weld Size Actual Inward Nozzle-to-Pad Fillet Weld Size Minimum Pad-to-Vessel Fillet Weld Size Actual Pad-to-Vessel Fillet Weld Size Area Available With Reinforcing Pad: Area Available in Shell = A1 Area Available in Outward Nozzle = The Larger of 2(tn-trn) (2.5t.fr1) OR 2(tn-trn) (2.5tn+te)fr1 Area Available in Inward Nozzle = A3 Area Available in Nozzle-to-Pad Weld = A41 Area Available in Pad-to-Vessel Weld Area Available in Inward Nozzle-to-Vessel Weld = w3.fr1 Area Available in Reinforcing Pad = (Dp-di-2tn)te.fr3 Total Available Area of Reinforcement = A1'+A2'+A3'+A41'+A42'+A43+A5 Is the Opening Adequately Reinforced WITH the Pad? Aa ? [ [ in ] ] 9.671 No
bhat
[ [ [ [ [ [ [ [ [
in in psi in in in in in in
] ] ] ] ] ] ] ] ]
[ [ [ [ [ [ [
in in in in in in in
] ] ] ] ] ] ]
Aa' ?
[ [
in -
] ]
21.428 Yes
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date :
Nozzle Mark Nominal Size of Nozzle Nozzle Location Distance between the centre lines of Vessel & Nozzle Internal Design Pressure External Design Pressure Design Temperature Internal Corrosion Allowance on Vessel External Corrosion Allowance on Vessel Material of Vessel Part Allowable Stress of Vessel Part at Td Inside Radius of Shell or Inside Crown } Radius of Head (Uncorroded) }................................ Inside Knuckle Radius (Uncorroded) Minimum Thickness of Vessel Part (Uncorroded) Minimum Thickness of Vessel Part (Corroded) Nominal Thickness of Vessel Part (Uncorroded) Nominal Thickness of Vessel Part (Corroded) Minimum Thickness as per UG-16 (b) (including corrosion) Head Thickness under Internal Pressure [Per 1-4 (d)] Inside Crown Radius (Corroded) = Ru + ci = 95.984 + 0.000 Inside Knuckle Radius (Corroded) = ru + ci = 6.496 + 0.000 Factor (as per UG-37 (a) (1)) 2.00 [ - ] [ - ] [ - ] [ in ] [ psi(g) ] [ psi(g) ] [ C ] [ in ] [ in ] [ ] [ psi ] [ [ [ [ [ [ [ in in in in in in in ] ] ] ] ] ] ] A1 22" Tori-Dish end 0 110.661 90.321 650 0.000 0.063 SA 516 Gr.70 18800 95.98 6.496 1.063 1.000 1.260 1.197 0.126
in
95.984
r M
[ [
in -
] ]
6.496 1.000
Required Thickness (Uncorroded) where E = 1 = P.R.M / (2.S.E - 0.2 P) + ci + ce 110.661 x 95.984 x 1.000 + 0.00 + 0.063 ( 2 x 18,800.00 x 1 - 0.2 x 110.66 ) Minimum Thickness of Head (Uncorroded) = t' + ci + ce = 0.126 + 0.000 + 0.063 Minimum Required Thickness = The Larger of t'u or tS = The Larger of 0.189 or 0.346 - Under Internal Pressure (Corroded) Minimum required thickness - Under Internal Pressure (Corroded)
tS
in
0.346
t'u
in
0.189
[ [ [ [
in in in in
] ] ] ]
Product Form of Nozzle Neck : 1. Plate/Forging ; 2. Pipe Nozzle-to-Vessel Weld Type: 1. Set-In; 2. Set-On Outside Diameter of Nozzle (Uncorroded) Internal Corrosion Allowance on Nozzle External Corrosion Allowance on Nozzle
[ [ [ [ [
in in in
] ] ] ] ]
1 1 22 0.000 0.000
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date :
Joint Efficiency of Nozzle Material of Nozzle Neck Allowable Stress of Nozzle Neck Nozzle Wall Schedule Nominal Thickness of Nozzle Neck (Uncorroded) Inside Diameter of Nozzle (Corroded) = dou-2tnu+2cin = 22.000 - 2 x 0.787 + 2 x 0.000... Inside Radius of Shell (Corroded) = Ru + ci Inside Radius of Nozzle (Corroded) = (dou-2 tnu+2cin)/2 Mean Radius at Midsurface = R + tri/2 Angle a = {cos-1[(L' - Rn)/Rm]} - {cos-1[(L' + Rn)/Rm]} Finished Diameter or chord length of Opening at Midsurface (Corroded) = 2Rm [1-cos(a/2)]^0.5...... = 2 x 96.126 [ 1 - cos-1( 12.20 / 2) ]^0.5..... Inside Radius of Nozzle (Corroded) = di/2 = 20.425 / 2 Min. Thickness of Nozzle Neck for Internal Pressure ={ Pi.ri/[Sn.En-0.6 Pi] }+ci+ce = { 110.661x10.213/[16600.000x1.000- 0.6 x 110.661 ] } +0.000 + 0.000 Required Nozzle Neck Thickness (corroded) = trnu - cin = 0.068 - 0.000 Design of Nozzle under external pressure Nozzle projection Nozzle outside diameter (corroded) = dou - cen = 22.00 - 0.00 En Sn tnu d R Rn Rm a [ [ [ [ [ [ [ [ [ [ psi in in in in in ] ] ] ] ] ] ] ] ] ] 1.000 SA-240 Gr.316 16600 0.787 20.425 95.984 10.213 96.126 12.197
di ri
[ [
in in
] ]
20.425 10.213
trnu
in
0.068
trn
in
0.068
in
25.394
Value of A from Table G Value of B from Table HA-1 Minimum thickness required under external pressure = 3 Pe do/ (4 B) + cin + cen = [3 x 90.32 x 22.00 / (4 x 7,912.21 )] + 0.00 + 0.00 Required Nozzle Neck Thickness (corroded) = trenu - cin - cen = 0.188 - 0.000 - 0.000 Minimum required thickness is Maximum of trnu & trenu M = ( 3 + (L/r)^0.5 )x 0.25 Thickness per UG-45(b)(1) (Uncorroded) = [ P.R.M / (2.Sv.E - 0.2 P) ] + ci + ce = 110.661 x 95.984 x 1.711 + 0.000 + 0.063 ( 2 x 18,800.00 x 1 - 0.2 x 110.66 ) = Larger of 0.547 & t' Thickness per UG-45(b)(2) (Uncorroded) = [ Pe.R.M / (2.Sv.E - 0.2 Pe) ] + ci + ce = 90.321 x 95.984 x 1.711 + 0.000 + 0.063 ( 2 x 18,800.00 x 1 - 0.2 x 90.32 ) = Larger of 0.458 & 0.126 Thickness per UG-45(b)(3) (Uncorroded)
do L/do do/(tnu-cen) A B
in
psi ]
trenu
in
0.188
tren t1 M
[ [
in in
] ]
[ t2 [
in in
] ]
0.547 0.547
[ t3 [
in in
] ]
0.458 0.458
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date :
= Maximum of t2 & t3 = Maximum of 0.547 & 0.458 Standard Wall Thk. of Nozzle (Uncorroded) Thickness per UG-45(b)(4) (Uncorroded) = Sw + cin + cen = 0.375 + 0.000 + 0.000 The Smaller of t4 or t5 The Larger of t1 or t6 Min. Required Thickness of Nozzle Neck (Uncorroded) Nominal Thickness of Nozzle Neck (Uncorroded) Since provided thickness tnu > tnm, the Nozzle Neck Thickness is Adequate. Maximum Diameter of the Opening that does not } require additional reinforcement per UG-(36)(c)(3)(a) }............ Since di > do, further Reinforcement Check is Required. Size of Nozzle Neck-to-Vessel Weld : [Per UW-16] The Smaller of 0.75" or (the Thinner of tvu or tnu) Weld Throat = The Smaller of 0.25" or 0.7 tmin Weld Leg Size = tc / 0.707 = 0.250 / 0.707 Actual Weld Leg Size Inward projection of nozzle neck Factor The Required Thickness of a Seamless Shell (corroded) Required Thickness of Nozzle (Corroded) = tnm-cin-cen Nominal Thickness of Nozzle (Corroded) = tnu-cin-cen Limit of Reinforcement Along the Vessel Wall : [Per UG-40] = The Larger of 2di or 2(di/2+tv+tn) = Larger of 2 x 20.425 or 2 x (20.425/2+1.197+0.787)..... Limit of Reinforcement Normal to the Vessel Wall : [Per UG-40] = The Smaller of (2.5*tv) or (2.5*tn+te) = The Smaller of (2.5 x 1.197) or (2.5 x 0.346 + 1.000).. t4 Sw [ [ in in ] ] 0.547 0.375
t5 t6 t7 tnm tnu
[ [ [ [ [
in in in in in
] ] ] ] ]
do
in
2.362
[ [ [ [ [ [ [ [ [
in in in in in in in in
] ] ] ] ] ] ] ] ]
L1
in
40.850
L3
in
2.9685
Strength Reduction Factors, not Greater than 1.0: fr1 = Sn/Sv; 1.0 for set-on nozzles fr1 [ - ] fr2 = (Lesser of Sn or Sp)/Sv fr2 [ - ] fr3 = Sp/Sv fr3 [ - ] Required Area of Reinforcement : [Per UG-37] Required Area for Internal Pressure = di.tri.F +2.tn.tri.F (1-fr1) = (20.425 x 0.346 x 1.000 + 2 x 0.787 x 0.346 x 1.000 (1 - 1.00 )... Ari [ in ] Required Area for External Pressure = 0.5(di.tre.F +2.tn.tre.F (1-fr1)) Are [ in ] The larger of Ari or Are Ar [ in ] Area Available Without Reinforcing Pad: Area Available in Shell: = The Larger of (di-2tn) (tv-F.tri) OR 2tv(tv-F.tri) Area Available in Outward Nozzle: = The Smaller of 2(tn-trn) (2.5tv.fr1) OR 2(tn-trn) (2.5tn+te)fr1
A1 A2
[ [
in ] in ]
19.395 2.162
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date :
Area Available in Inward Nozzle = 2.h.tn.fr1 Area Available in Outward Nozzle-to-Vessel Weld = w1.fr2 Area Available in Inward Nozzle-to-Vessel Weld = w32.fr2 Total Available Area of Reinforcement = A1+A2+A3+A41+A43 Is the Opening Adequately Reinforced WITHOUT the Pad? Area Available With Reinforcing Pad: Outside Diameter of Reinforcing Pad Thickness of Reinforcement Pad Allowable Stress of Reinforcement Pad Minimum Outward Nozzle-to-Pad Fillet Weld Size Actual Outward Nozzle-to-Pad Fillet Weld Size Minimum Inward Nozzle-to-Pad Fillet Weld Size Actual Inward Nozzle-to-Pad Fillet Weld Size Minimum Pad-to-Vessel Fillet Weld Size Actual Pad-to-Vessel Fillet Weld Size Area Available With Reinforcing Pad: Area Available in Shell = A1 Area Available in Outward Nozzle = The Larger of 2(tn-trn) (2.5t.fr1) OR 2(tn-trn) (2.5tn+te)fr1 Area Available in Inward Nozzle = A3 Area Available in Nozzle-to-Pad Weld = A41 Area Available in Pad-to-Vessel Weld Area Available in Inward Nozzle-to-Vessel Weld = w3.fr1 Area Available in Reinforcing Pad = (Dp-di-2tn)te.fr3 Total Available Area of Reinforcement = A1'+A2'+A3'+A41'+A42'+A43+A5 Is the Opening Adequately Reinforced WITH the Pad? A3 A41 A43 Aa ? [ [ [ [ [ in ] in ] in ] in ] ] 0.000 0.223 0.000 21.780 Yes
[ [ [ [ [ [ [ [ [
in ] in ] psi ] in in in in in in ] ] ] ] ] ]
[ [ [ [ [ [ [
in ] in in in in in in ] ] ] ] ] ]
Aa' ?
[ [
in ] - ]
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date 2.00 Nozzle Mark [ ] A2 Nominal Size of Nozzle [ ] 26" Nozzle Location [ ] Tori-Dish end Distance between the centre lines of Vessel & Nozzle L' [ in ] 0 Internal Design Pressure Pi [ psi(g) ] 90.321 External Design Pressure Pe [ psi(g) ] 14.325 Design Temperature Td [ C ] 650 Internal Corrosion Allowance on Vessel ci [ in ] 0.063 External Corrosion Allowance on Vessel ce [ in ] 0.000 Material of Vessel Part [ ] SA 516 Gr.70 Allowable Stress of Vessel Part at Td Sv [ psi ] 18800 Inside Radius of Shell or Inside Crown } Radius of Head (Uncorroded) }................................ Ru [ in ] 95.98 Inside Knuckle Radius (Uncorroded) ru [ in ] 6.772 Minimum Thickness of Vessel Part (Uncorroded) tu [ in ] 0.472 Minimum Thickness of Vessel Part (Corroded) tc [ in ] 0.409 Nominal Thickness of Vessel Part (Uncorroded) tvu [ in ] 0.630 Nominal Thickness of Vessel Part (Corroded) tv [ in ] 0.567 Minimum Thickness as per UG-16 (b) (including corrosion) t' [ in ] 0.126 Head Thickness under Internal Pressure [Per 1-4 (d)] Inside Crown Radius (Corroded) = Ru + ci = 95.984 + 0.063 Inside Knuckle Radius (Corroded) = ru + ci = 6.772 + 0.063 Factor Required Thickness (Uncorroded) = P.R.M / (2.S.E - 0.2 P) + ci + ce 90.321 x 96.047 x 1.000 ( 2 x 18,800.00 x 1 - 0.2 x 90.32 ) (as per UG-37 (a) (1)) where E = 1 + 0.06 + 0.000 tS [ in ] 0.294
bhat
in
96.047
r M
[ [
in -
] ]
6.835 1.000
Minimum Thickness of Head (Uncorroded) = t' + ci + ce = 0.126 + 0.063 + 0.000 Minimum Required Thickness = The Larger of t'u or tS = The Larger of 0.189 or 0.294 - Under Internal Pressure (Corroded) Minimum required thickness - Under Internal Pressure (Corroded)
t'u
in
0.189
[ [ [ [
in in in in
] ] ] ]
Product Form of Nozzle Neck : 1. Plate/Forging ; 2. Pipe Nozzle-to-Vessel Weld Type: 1. Set-In; 2. Set-On Outside Diameter of Nozzle (Uncorroded) Internal Corrosion Allowance on Nozzle External Corrosion Allowance on Nozzle
[ [ [ [ [
in in in
] ] ] ] ]
1 1 26 0.063 0.000
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date En Joint Efficiency of Nozzle [ ] 1.000 Material of Nozzle Neck [ ] SA 516 Gr.70 Allowable Stress of Nozzle Neck Sn [ psi ] 18800 Nozzle Wall Schedule [ ] Nominal Thickness of Nozzle Neck (Uncorroded) tnu [ in ] 0.472 Inside Diameter of Nozzle (Corroded) = dou-2tnu+2cin d = 26.000 - 2 x 0.472 + 2 x 0.063... [ in ] 25.182 Inside Radius of Shell (Corroded) = Ru + ci R [ in ] 96.047 Inside Radius of Nozzle (Corroded) = (dou-2 tnu+2cin)/2 Rn [ in ] 12.591 Mean Radius at Midsurface = R + tri/2 Rm [ in ] 96.163 -1 -1 a [ ] 15.047 Angle a = {cos [(L' - Rn)/Rm]} - {cos [(L' + Rn)/Rm]} Finished Diameter or chord length of Opening at Midsurface (Corroded) = 2Rm [1-cos(a/2)]^0.5...... in = 2 x 96.163 [ 1 - cos-1( 15.05 / 2) ]^0.5..... di [ ] 25.182 Inside Radius of Nozzle (Corroded) = di/2 = 25.182 / 2 ri [ in ] 12.591 Min. Thickness of Nozzle Neck for Internal Pressure ={ Pi.ri/[Sn.En-0.6 Pi] }+ci+ce = { 90.321x12.591/[18800.000x1.000- 0.6 x 90.321 ] } +0.063 + 0.000 trnu [ in ] 0.124 Required Nozzle Neck Thickness (corroded) = trnu - cin = 0.124 - 0.063 trn [ in ] 0.061 Design of Nozzle under external pressure Nozzle projection Nozzle outside diameter (corroded) = dou - cen = 26.00 - 0.00
bhat
in
21.378
Value of A from Table G Value of B from Table HA-1 Minimum thickness required under external pressure = 3 Pe do/ (4 B) + cin + cen = [3 x 14.33 x 26.00 / (4 x 3,582.58 )] + 0.06 + 0.00 Required Nozzle Neck Thickness (corroded) = trenu - cin - cen = 0.141 - 0.063 - 0.000 Minimum required thickness is Maximum of trnu & trenu M = ( 3 + (L/r)^0.5 )x 0.25 Thickness per UG-45(b)(1) (Uncorroded) = [ P.R.M / (2.Sv.E - 0.2 P) ] + ci + ce = 90.321 x 96.047 x 1.687 + 0.063 + 0.000 ( 2 x 18,800.00 x 1 - 0.2 x 90.32 ) = Larger of 0.453 & t' Thickness per UG-45(b)(2) (Uncorroded) = [ Pe.R.M / (2.Sv.E - 0.2 Pe) ] + ci + ce = 14.325 x 96.047 x 1.687 + 0.063 + 0.000 ( 2 x 18,800.00 x 1 - 0.2 x 14.33 ) = Larger of 0.125 & 0.126 Thickness per UG-45(b)(3) (Uncorroded)
do [ L/do do/(tnu-cen) A B [
in
psi
trenu
in
0.141
tren t1 M
[ [
in in
] ]
[ t2 [
in in
] ]
0.453 0.453
[ t3 [
in in
] ]
0.125 0.126
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date = Maximum of t2 & t3 = Maximum of 0.453 & 0.125 t4 [ in ] 0.453 Standard Wall Thk. of Nozzle (Uncorroded) Sw [ in ] 0.375 Thickness per UG-45(b)(4) (Uncorroded) = Sw + cin + cen = 0.375 + 0.063 + 0.000 t5 [ in ] 0.438 The Smaller of t4 or t5 t6 [ in ] 0.438 The Larger of t1 or t6 t7 [ in ] 0.438 Min. Required Thickness of Nozzle Neck (Uncorroded) Nominal Thickness of Nozzle Neck (Uncorroded) tnm tnu [ [ in in ] ] 0.438 0.472
bhat
Since provided thickness tnu > tnm, the Nozzle Neck Thickness is Adequate. Maximum Diameter of the Opening that does not } require additional reinforcement per UG-(36)(c)(3)(a) }............ Since di > do, further Reinforcement Check is Required. Size of Nozzle Neck-to-Vessel Weld : [Per UW-16] The Smaller of 0.75" or (the Thinner of tvu or tnu) Weld Throat = The Smaller of 0.25" or 0.7 tmin Weld Leg Size = tc / 0.707 = 0.250 / 0.707 Actual Weld Leg Size Inward projection of nozzle neck Factor The Required Thickness of a Seamless Shell (corroded) Required Thickness of Nozzle (Corroded) = tnm-cin-cen Nominal Thickness of Nozzle (Corroded) = tnu-cin-cen
do
in
2.362
[ [ [ [ [ [ [ [ [
in in in in in in in in
] ] ] ] ] ] ] ] ]
Limit of Reinforcement Along the Vessel Wall : [Per UG-40] = The Larger of 2di or 2(di/2+tv+tn) = Larger of 2 x 25.182 or 2 x (25.182/2+0.567+0.409)..... L1 Limit of Reinforcement Normal to the Vessel Wall : [Per UG-40] = The Smaller of (2.5*tv) or (2.5*tn+te) = The Smaller of (2.5 x 0.567) or (2.5 x 0.231 + 0.472)..
in
50.364
L3
in
1.4175
Strength Reduction Factors, not Greater than 1.0: fr1 fr1 = Sn/Sv; 1.0 for set-on nozzles [ ] 1.000 fr2 fr2 = (Lesser of Sn or Sp)/Sv [ ] 1.000 fr3 fr3 = Sp/Sv [ ] 1.000 Required Area of Reinforcement : [Per UG-37] Required Area for Internal Pressure = di.tri.F +2.tn.tri.F (1-fr1) = (25.182 x 0.231 x 1.000 + 2 x 0.409 x 0.231 x 1.000 (1 - 1.00 )... Ari [ in ] 5.813 Are Required Area for External Pressure = 0.5(di.tre.F +2.tn.tre.F (1-fr1)) [ in ] 1.989 The larger of Ari or Are Ar [ in ] 5.813 Area Available Without Reinforcing Pad: Area Available in Shell: = The Larger of (di-2tn) (tv-F.tri) OR 2tv(tv-F.tri) Area Available in Outward Nozzle: = The Smaller of 2(tn-trn) (2.5tv.fr1) OR 2(tn-trn) (2.5tn+te)fr1
A1 A2
[ [
in in
] ]
4.351 0.096
NOZZLE NECK THICKNESS AND REINFORCEMENT CALCULATIONS : MDC No. : 896 Client : RIL Page : Job No. : 130339 Consultant : Chemtex Rev : Made By : JSB Eqpt. No. : 1222-H01 Date Area Available in Inward Nozzle = 2.h.tn.fr1 A3 [ in ] 0.000 Area Available in Outward Nozzle-to-Vessel Weld = w1.fr2 A41 [ in ] 0.125 A43 [ in ] 0.000 Area Available in Inward Nozzle-to-Vessel Weld = w32.fr2 Total Available Area of Reinforcement = A1+A2+A3+A41+A43 Is the Opening Adequately Reinforced WITHOUT the Pad? Area Available With Reinforcing Pad: Outside Diameter of Reinforcing Pad Thickness of Reinforcement Pad Allowable Stress of Reinforcement Pad Minimum Outward Nozzle-to-Pad Fillet Weld Size Actual Outward Nozzle-to-Pad Fillet Weld Size Minimum Inward Nozzle-to-Pad Fillet Weld Size Actual Inward Nozzle-to-Pad Fillet Weld Size Minimum Pad-to-Vessel Fillet Weld Size Actual Pad-to-Vessel Fillet Weld Size Area Available With Reinforcing Pad: Area Available in Shell = A1 Area Available in Outward Nozzle = The Larger of 2(tn-trn) (2.5t.fr1) OR 2(tn-trn) (2.5tn+te)fr1 Area Available in Inward Nozzle = A3 Area Available in Nozzle-to-Pad Weld = A41 Area Available in Pad-to-Vessel Weld Area Available in Inward Nozzle-to-Vessel Weld = w3.fr1 Area Available in Reinforcing Pad = (Dp-di-2tn)te.fr3 Total Available Area of Reinforcement = A1'+A2'+A3'+A41'+A42'+A43+A5 Is the Opening Adequately Reinforced WITH the Pad? Aa ? [ [ in ] ] 4.572 No
bhat
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] ] ] ] ] ] ] ] ]
[ [ [ [ [ [ [
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] ] ] ] ] ] ]
Aa' ?
[ [
in -
] ]
7.988 Yes