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International Training Program (TechnoBiz)

Extrusion Die Design


21 January 2009, Century Park Hotel, Bangkok
The training program presents an intensive introduction to die design for plastic extrusion. The objectives of this program are: to teach the basic principles of die design to demonstrate the application of these principles to the design of the main types of extrusion dies: tubing and pipe dies, wire coating dies, sheet and flat film dies, profile dies, spiral mandrel dies, and coextrusion dies. What the attendees will learn: the flow properties that determine how the material behaves in the die and when it leaves the die the various types of extrusion dies used for different products materials and coating used for extrusion dies simple calculations for die design how computer programs can be used to analyze and design extrusion dies the advantages and disadvantages of various die geometries, e.g. the conventional pipe die versus the spiral mandrel pipe die various die flow problems and how to avoid them

Program Outline
Introduction Die Design Types of extrusion dies, Polymer melt flow in dies, Simple flow calculations, Guidelines for die design, Materials of construction, Complicating factors in die design Plate die, Fully streamlined die, Partially streamlined die, Balancing flow in profile dies, Profile die design examples Draw down ratios, Crosshead vs. in-line dies, Helicoid manifolds, Spiral mandrel manifolds, Tubing and pipe dies, Blown film dies Flat sheet and film dies, Coathanger manifold, Horseshoe manifold, Die flow adjustment Feed block system, Multi-manifold system, Interfacial instabilities Shark skin and melt fracture, Extrudate tearing, Draw resonance, Weld lines, Die lip buildup

Design of Flat Dies

Profile Die Design

Co-extrusion

Die Flow Problems

Tubular Dies

Course Instructor Dr. Chris Rauwendaal


Dr. Chris Rauwendaal - President of Rauwendaal Extrusion Engineering, Inc. since 1990; previously with American Enka Company and Raychem Corporation. Chris received a M.Sc. from Delft University and a Doctorate in Polymer Processing from Twente University in the Netherlands. Chris is a well-known author, lecturer, entrepreneur, and consultant in the field of extrusion. He holds numerous patents and has written more than 200 articles and seven books related to extrusion, mixing, injection molding, and statistical process control. Chris has developed video training courses and interactive training programs on extrusion, injection molding, and SPC. He has been involved in technical meetings of the SPE and PPS for many years as a speaker as well as a technical program chairman. Chris is a Fellow of the Society of Plastics Engineers. Chris is the developer of the CRD and VIP mixing technology that utilizes strong elongational flow to improve mixing in extrusion and molding. CRD mixing devices are successfully used in many extrusion operations. VIP mixers were recently introduced to the plastics processing industry and are gaining rapid acceptance. Work is ongoing to extend this technology to a new generation of extruders and injection molding machines. The most recent development is the HHT (high heat transfer) extruder screw developed to improve cooling in foam tandem extrusion operations.

Course Registration Fee


Registration Fee / Person : 250 US$ (before 15 November 2008) Registration Fee / Person : 350 US$ (after 15 November 2008)
Course fee includes documentation and refreshments.

Group Registration Discounts: If 3 or more than 3 delegates join from the same organization, 10% discount on the registration fee will be offered If 6 delegates join from the same organization, 7th delegate participation is FREE.

Organizer
TechnoBiz Communications LP 300/53, Soi Lardprao 35/1, Lardprao Road, Chandrakasem, Chatuchak, Bangkok 10900 Tel: 66-2-938 2315 Mobile: 66-84-658 1444 Fax: 66-2-513 1301 Email: training@technobiz-asia.com Website : www.technobiz-asia.com

International Training Course

Extrusion Die Design


21 January 2009, Century Park Hotel, Bangkok

Registration Form
Instruction: Please fill all the information in English only

Organization Name .......................... Address ........ .. Tel .Fax ... Email .... Contact Person .... Tel . Email ....... Participant Name Participant 1: . Position Email ......... Participant 2: . Position Email ......... Participant 3: . Position Email ......... Participant 4: . Position Email ......... Registration Fee per Participant: 250 US$ (before 15 Nov 2008) Payment Method Cheque / Draft Payable to TechnoBiz Communications Ltd., Part. Bank Transfer to Bangkok Bank PCL, Ratchada-Latphrao Road Branch, A/C No: 177-0-65819-1 A/C Name: TechnoBiz Communications Ltd., Part., Swift Code: BKKBTHBK Credit Card Visa Master Card 350 US$ (after 15 Nov 2008)

Card Number Cardholder Name . Last 3 digits on signature panel Card Expiry Date . Signature of Cardholder .. Date

Please send completed registration form TechnoBiz Communications Ltd. 300/53, Lardprao Soi 35/1, Lardprao Road, Chandrakasem, Chatuchak, Bangkok 10900 THAILAND Tel: 66-2-938 2315 Mobile: 66-84-658 1444 Fax: 66-2-513 1301 Email: training@technobiz-asia.com Contact Person: Khun Saowalak, Coordinator

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