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Valves Jouka Product-Guide
Valves Jouka Product-Guide
Aluminium valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Steel valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Stainless steel valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Process industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Paper industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Chemical industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Machinery and hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 13 Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Dimension chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19 Type selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23 Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Safety valves
Subcontracting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A l l r i g h t s r e s e r v e d . C o p y r i g h t J o u k a O y. Ve r. 2 ( 2 0 0 7 ) .
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
DECISIVE BENEFITS
JOUKA is Your best choice:
Own design and manufacturing in an own factory in Yljrvi Finland since 1957.
Variations
From manual operated to computer controlled.
Materials
Stainless steel, aluminium, steel. Also available Hastelloy, Duplex, SMO, titan, colour metals. Chromium coatings, hard- and anodized surfaces.
Special constructions
Jouka is manufacturing special models directly for customer need.
Design support
We will assist You in designing the valve for right purpose. You can also utilize our 3D and 2D drawings.
According to EU-Directives
The bar code is tracing materials and manufacturing.
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DECISIVE BENEFITS
There is no need to regret the buying of a good product!
The critical factors when selecting a valve
Many valve can work when they are tested, but after longer time usage the maintenance costs can easily multiply the original price of the valve. Jouka could have been following the functioning of its own products for almost 50 years time period. Even if you can get a complete spare part set from us, the sale of spare parts is only 0,2 % from our turnover. That tells that Jouka ball valve is made to be reliable. There are even at the 1970s installed Jouka valves still fully operating in various functions and positions. For example the ball sealings in Jouka valves are notable wide so that elapsing margin would be enough for many years. Many times there are contaminants flowing with the fluids in the piping system and even different kind of fibrous materials that cause erosion. Jouka valve is protected better against erosion. Also the bigger size of the ball gives better close-up surface between the ball hole and the sealings. Because we dont use casts in the framework, there arent any problems caused by non-homogenous porous material. Left in the photo there are parts of Jouka ball valve. Both valves are sold as a same size despite their measurement and quality differences. Every Jouka valve has as a standard equipment an engine support that can be used with any actuator in the market.
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DECISIVE BENEFITS
Characteristic for all Jouka ball valves:
Body components are not castings, material is homogenous, the
media cannot get absorbed to the body material.
Easy to install: end pieces can be flanged, plain, with weld joints, Rthread or hose joints.
Easy to service and repair: valve can be removed from the pipe line
without removing the flanges.
Can also be equipped with pneumatic, hydraulic or electric actuator. Positioner and limit switch versions. Ball sealings of material PTFE or specials: carbonfiber, graphite, PTFE/
AISI 316. Metal sealings, stellite-, colour metal- and filler sealings.
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
ALUMINIUM VALVES
PN 16 / 25 DN 20-100 Temperature class -40 C / +130C, pH 4.5 - 8.5
Applications:
Air and gas lines, lubricants, fuels and oils, coolants, active water lines, sewages, flushing lines, powders, granulates, fire extinguish lines, tank vehicles, fire vehicles, sewage trucks. Can be equipped with stainless steel or hard chromium coated balls. Standard aluminium ball always anodized. Flanges can be of stainless steel material, too.
Benefits:
Economical solution Light weight, smaller vibrations on pipe lines Modular construction No castings in body Anti corrosive
Special light
Ball valve with aluminium body is best known in the Jouka product family.
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STEEL VALVES
PN 16 / 25, Available PN 64/80 DN 10-200 Temperature class; -40C - +180C, with special and metal sealings +230C
Applications: Gas lines, hot and cold water and all oils.
Benefits: Stainless ball and shaft construction Available with hard chromed ball Modular construction Special construction available
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
PROCESS INDUSTRY
Jouka is the expert in process industry applications
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PROCESS INDUSTRY
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PAPER INDUSTRY
Full-hole DN200, ball and metallic gaskets with hard chrome plating. For high temperatures and abrasive medium.
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CHEMICAL INDUSTRY
Stainless ball valve with double acting pneumatic actuator, controlled by digital positioner. Continually adjusted computer control keeps the flow and/or pressure in constant value.
Safety valve with automatic spring return - prevents forgetting the valve into open position.
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
Aluminium valve with hose connection and adjustable handle for different positions.
Flush valve: weight of assembly was halved with compact and more economical customer - solution.
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VEHICLES
Aluminium valve with sector-ball, specially for pneumatic powder and flour transportation systems and vehicles.
Kamlok coupling.
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
VEHICLES
VERY DEMANDING USAGE
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ALUMINIUM VALVES
WELDING JOINT
THREAD JOINT
NOMIN.SIZE DN
mm 20 25 32 40 50 65 80 100
in 3/4 1
D 25 25
PN 25 25 25 25 25 16 16 16
A 11 11 11 11 11
B 36 36 50 65 65
R 3/4 1
KY 40 40
P 46 46 57 70 70 86 97
KR M6 M6 M6 M6 M6 M8 M8 M8
106 129
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
ALUMINIUM VALVES
MASSIVE
DN 20-32 Stainl DN 20-100 AL
SHELL TYPE
DN 40-100 Stainl DN 80-100 AL
DIN 2633 PN16 LR M8 M8 M8 M8 M8 M10 M10 M12 C* 52 52 66 81 81 101 114 150 CP* 121 121 128 136 136 146 152 170 T 26,9 33,7 42,4 48,3 60,3 76,1 88,9 PL* 2,3 2,6 2,6 2,6 2,9 2,9 3,2 CR* 43 46 56 67 69 81 94 117 AS 150 160 180 200 230 290 310 350 d2 14 14 18 18 18 18 18 18 n 4 4 4 4 4 4 8 8 k 75 85 100 110 125 145 160 180 b 18 18 18 18 20 18 20 20 Hs 75 75 110 100 100 125 135 130 PKY 1 1 1,5 2,4 2,6 4,3 5,8 10,8
114,3 3,2
*The measures are directive. The measures of the table are to steel pipe fittings.
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STEEL AN
H/K SERIES STAND BALLS
MASSIVE DN 10 DN 32 STAINLESS
WELDING JOINTS
THREAD JOINTS
NOMIN . SIZE DN mm 10 15 20 25 32 40 50 65 65 65 80 80 100 100 100 125 125 150 150 200 200 in 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 2 1/2 2 1/2 3 3 4 4 4 5 5 6 6 7 7 D 15 15 25 25 32 48,5 48,5 48,5 55 67 67 80 80 90 100 100 125 125 150 150 200 PN 25 25 25 25 25 25 25 16 16 16 16 16 16 16 16 16 16 16 16 16 16
ISO 5211 F F05 F05 F05 F05 F05,F07 F05,F07 F05,F07 F05,F07 F07,10 F07,10 F07,10 F07,10 F07,10 10,12,14 10,12,14 10,12,14 10,12,14 10,12,14 10 10 10 A 11 11 11 11 11 11 11 11 17 17 17 17 17 22 22 22 22 22 27 27 27 B 30 30 36 36 50 65 65 65 77 90 90 116 116 126 136 136 164 164 186 186 242 H 50 50 60 60 90 100 100 100 165 170 170 185 185 205 220 220 240 240 315 315 351 E 47 47 61 61 74 91 91 91 112 124 124 152 152 167 202 202 235 235 272 272 366 F 150 150 150 150 200 200 200 200 260 260 260 260 260 310 310 310 310 310 600 600 600 R 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 2 1/2 2 1/2 3 3 4 4 4 KY 31 31 39 39 54 63 63 63 73 81 81 94 94 103 111 111 132 132 167 167 206 P 32 32 46 46 57 71 71 71 86 97 97 115 115 129 KR M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 LR M6 M6 M8 M8 M8 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M16 M16 M20 M20 M20 PP 200 200 220 220 272 272 351 AV 202 202 235 235 275 275 366
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ND STAINLESS
ISO 5211 F05 F07 F10 F12 F14 IR M6 M8 M10 M12 M16 N 35,4 49,5 72,1 88,4 99 S 50 70 102 125 140
R= P= T= D= I =
Thread joints Long welding joints Short weld. joints DIN flanges Without flanges
PL C* 42 42 51 52 66 85 85 85 101 114 114 140 140 158 168 168 204 204 226 226 282 CP* 115 115 120 120 127 137 137 137 145 151 151 164 164 173 177 177 196 196 207 207 236 T 17,2 21,3 26,9 33,7 42,4 48,3 60,3 76,1 76,1 76,1 88,9 88,9 114,3 114,3 114,3 139,7 139,7 168,3 168,3 219,1 219,1 CR* 45 54 42 45 54 64 68 72 80 86 89 102 102 111 116 H 1,4 1,4 1,5 2 2 2 2 2 2 2 2 2 2,5 2,5 2,5 2,5 2,5 3 3 3 3 K 1,8 2 2,3 2,6 2,6 2,6 2,9 2,9 2,9 2,9 3,2 3,2 3,6 3,6 3,6 4 4 4,5 4,5 6,3 6,3 AS 130 130 150 160 180 200 230 290 290 290 310 310 350 350 350 400 400 480 480 600 457 d2 14 14 14 14 18 18 18 18 18 18 18 18 18 18 18 18 18 22 22 22 22 n 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 12 12
DIN k 60 65 75 85 100 110 125 145 145 145 160 160 180 180 180 210 210 240 240 295 295 b 16 16 18 18 18 18 20 18 18 18 20 20 20 20 20 22 22 22 22 24 24 Hs 70 70 80 80 115 125 125 125 165 170 170 185 185 205 220 220 240 240 315 315 315 R 0,6 0,7 1,4 1,4 2,4 3,5 3,5 3,7 6,3 8,6 8,6 14,3 14,3 20,0 23,5 P 0,7 0,7 1,5 1,6 2,6 4,0 4,1 4,2 7,0 9,6 9,6 15,1 15,1 19,8 23,3 23,3 -
WEIGHTS (Kg) T 0,6 0,6 1,4 1,4 1,9 3,6 3,7 3,7 6,4 8,9 8,9 14,7 14,8 19,0 22,5 22,5 37,8 37,8 64,8 65,3 D 2,0 2,2 3,6 4,0 5,5 8,3 9,4 11,2 13,6 16,4 18,5 22,5 24,6 29,3 32,8 36,5 51,8 53,7 80,7 87,2 115 I 0,4 0,4 0,7 0,7 1,0 2,0 2,0 2,0 3,7 5,1 5,1 10,3 10,3 12,5 15,4 15,4 25,7 25,7 44,3 44,3 -
*The measures are directive. The measures of the table are to steel pipe fittings.
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TYPE SELECTION
Nominal size of valve DN xx Joints: R = inside thread = R (BSP) P = welding joint, long, standard T = welding joint, short F = plain, flat flange (special use) S = light metal, loose, with DIN drilling, max. PN10 bar D = flanged, D1= PN16, D2= PN25, D4= PN40 O = without flanges, just with body, ball, shaft, seals with screws/nuts C = male kamlok-hose joint L = hose joint N = NPT inside thread If the joints differ from each other, marking is e.g. ...HVP/L-.. = St-ball, viton o-ring, long welding joint / hose joint (handle mounted to point towards hose joint in open position)
O- ring material: V = Viton rubber = FPM T = PTFE (teflon) E = EPDM-rubber N = nitrile rubber = NBR
H080/065HVP-__-__-__...
Ball composition: A = Aluminium H = Stainless K = Hard chromium coated Body material: J = Aluminium H = Stainless steel K = Steel
Additional markings: V = manual handle, e-galvanized VH = manual handle stainless steel T = the size of the square end of shaft, e.g T14 = 14 mm PP = ball with cylindric bore C = ball sealings PTFE + C (25% carbon) NS = pipe standard, based on pipe inside measures PN = pressure class, e.g PN 40 = 40 bar E = special solution, explained separately case by case CR = hard chromium coated ball
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MAINTENANCE
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MAINTENANCE
Part no Type K St 52 AISI 316 PTFE/PTFE+C AISI 316 St 37 St 35.8 St 37 St 37 St 37 St 35.8 St, galvanized **) **) **) **) **) **) **) 15 16 7 8 9 10 11 12 13
Qantity
Name
AISI 316 AISI 316 PTFE/PTFE+C AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 St, galvanized or AISI 316 **) Also AISI 316
4 (6) 4 (6) 1 2 2 1 1
Hexagon screv Hexagon nut Hexagon screw O-ring *) O-ring *) Bearing *) Washer *)
St, galvanized or AISI 316 St, galvanized or AISI 316 St, galvanized or AISI 316 NBR, EPDM, Viton or PTFE Viton, PTFE, NBR or EPDM PTFE PTFE
1 1
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MAINTENANCE
JOUKA pressure /temperature correlation for steel and stainless steel ball valves, with different ball sealing types.
TEMPERATURE (C) O-RINGS: VITON BALL SEALINGS: PTFE O-RINGS: PTFE BALL SEALINGS: PTFE+C O-RINGS: PTFE BALL SEALINGS: PTFE O-RINGS: PTFE BALL SEALINGS: STELLIITTI
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PRESSURE (Mpa)
PRESSURE (bar)
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ACTUATORS
Joline
Construction and function
Actuator construction is simple and reliable changing the straight motion into rotational motion. That is why Joline actuator has less wearing parts. Large bearing surfaces are securing long life cycle. Actuator functions are exact and clearance-free.
Technical data:
Max operating pressure: 1 MPa (10 bar) Operating media: Air, neutral gas or fluid Spring return: Coil springs Lubrication: Not necessary. Bearings are low friction type.
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ACTUATORS
SPRING RETURN
Type T-50-1 T-63-1 T-80-1 T-100-1 T-125-1 T-160-1 Nm/ 5bar 8 15 30 55 120 260 A 252 293 345 435 520 750 B 34 41 50 65 76 107 C 60 75 95 114 140 178 D 65 75 95 114 147 191 E 20 16 20 26 30 40 F 215 245 271 350 392 612 H 10 10 12 14 22 24 K 15 18 22 30 37 50 N 9,5 9,5 12 14,3 22 30 R 1/4 1/4 1/4 1/4 1/4 3/8 M M6 M6 M6 M8 M10 M12 S 31 37,5 47 57 68 87 Weight/ kg 1,6 3 5 6,2 18 35 ltr/ stroke 0,15 0,26 0,55 1 1,6 3,6
25 25 35 35 65 80
DOUBLE ACTION
T-50-2 T-63-2 T-80-2 T-100-2 T-125-2 T-160-1 20 35 75 150 300 650 170 184 228 280 375 480 34 41 50 65 76 107 60 75 95 114 140 178 35 75 95 114 147 191 20 16 20 26 30 40 120 133 186 204 245 312 10 10 12 14 22 24 15 18 22 30 37 50 25 25 35 35 65 80 9,5 9,5 12 14,3 22 30 1/4 1/4 1/4 1/4 1/4 3/8 M6 M6 M6 M8 M10 M12 31 37,5 47 57 68 87 0,9 1,6 2,9 5 11 20 0,21 0,44 0,91 1,8 3,1 7,13
Released
Stressed
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ACTUATORS
ALL JOUKA BALL VALVES CAN ALSO BE QUIPPED WITH OPTIONAL ACTUATOR MODELS AND LIMIT SWITCHES
Pneumatic, hydraulic or electric actuators are available with different kind of optional limit switches and positioners.
JOUKA AP
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Somerotie 4, FIN-33470 YLJRVI, FINLAND Tel. +358 3 359 7500, Telefax +358 3 3597521
SAFETY VALVES
Atex valves
For hazardous surroundings. Prevents static discharge in construction. ATEX-94/9/EC: EX II 3 GD,2/22.
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Flexible production
Annual manufacturing amounts per item are typically something between some thousands to tens of thousands.