VIBRATIONAL ANALYSIS OF HEAT EXCHANGER

Project No :
DESIGN DATA
PARAMETER

130338

For : RAZI PETROCHEMICAL

Client : PDIL
UNITS

Fluid
Flowrate, Total

Average
In

Flow Rate
Vapor (steam)

Out
In

Flow Rate
Liquid

Out

Design Pressure
Working Pressure
Inlet Temp
Outlet Temp
Design Temp

Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
2
Kg/cm
psi
Kg/cm2
psi
o
C
o
F
o
C
o
F
o
C
o
F

STREAM PROPERTIES
PARAMETER
Temp
Pressure
Calculated Pressure Drop

UNITS
o
C
o
F
Kg/cm2
psi
2
Kg/cm
psi

Weight Fraction Vapor

Vapour Density

LIQUID PROPERTIES
Density
Viscosity

Shell side
OH
Condensate
6244
13765.647
0
0
6052
13342.36
6244
13765.647
187
412.26394
6
85.3428
0.748
10.639402
40
104
116
240.8
165
329

Tube side
Process
Gas
185712
409424.39
160778
354454.39
155574
342981.55
24934
54969.995
30138
66442.838
35
497.833
29.2
415.33496
132
269.6
122
251.6
180
356

SHELL SIDE
IN
OUT
40
116
104
240.8
0.748
-10.639402
-0
0
0
0.9692505

Kg/m3
lb/ft3

---

0.995
0.0621164

Kg/m3
lb/ft3
cP

946
59.057361
0.242

946
59.057361
0.242

Conductivity

Kcal/m.c.h

0.588

0.588

Heat Capacity

Kcal/Kg.c

1.013

1.013

--

--

Molecular Weight

PARAMETER
Temperature

UNITS
o
C

TUBE SIDE
IN
OUT
132
122

F
2
Kg/cm
psi

269.6
29.2
415.33496
0.8657383

0
0.8377165

cP

934
58.308219
0.211

942
58.807647
0.229

Conductivity

Kcal/hr-m-C

0.591

0.589

Heat Capacity

Kcal/kg-C

1.016

1.012

--

--

dyne/cm

--

--

1450
57.086614
19.05
0.75
15.75
0.6200787
49
1.9291339
622.3
24.5
3.75
0.1476378
25.4
1
25.4
1
1442.1
56.775591
19.45
0.765748
1421.8
55.976378
10
0.3937008
850
33.464567
850
33.464567

mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
psi

UNITS

IN

CENTER

Pressure
Weight fraction vapor
LIQUID PROPERTIES
Density

kg/cm3

Viscosity

Molecular Weight
Surface Tension
PHYSICAL PARAMATERS
SHELL SIDE
Shell Inside Diameter
Outside

do

Inside

di

(ref V-5.3)

(ref V-5.3)

Dia of Tube

Straight Length tube

(Last Support to tan line)
Outer Tube Mean Radius
Distance of Baffle Cut to Shell ID

Longitidunal

Pl

Transverse

Pt

Pitch

Baffle/Support Diameter
Baffle Hole Diameter
Baffle TOL
Baffle Thickness
Span Length

Tubesheet to Baffle
Baffle to Baffle
Baffle to U section

Modulus Elasticity

Clause
Description
Parameter
V-6
Axial Stress Multiplier
A
= (1+F/FCR)1/2

251.6

0
2.69E+07

F
St
At
Fcr
K
E
I
L

V - 7.11
Hm
Cm
P
do
Wfo
po
pov
po
x

V- 7.1
wo
wt
wfi
pt
dt

V-5.3
fn
C/Cu
r
S

V-8

T
TP
Eg
f(Eg)
f(ST)
pl

=St.At
Longitudinal Stress
C.S of tube
=K2.E.I / L2

psi
in2

=PI()/64(do4 - di4)

psi
4
in
in

Hydrodynamic Mass
=Cm.Wfo
=P/do Vs Cm
=P/Do
Pitch
OD of Tube
=0.00545.po.do2
v

=xpo + (1-x)po

lb/ft
(fig V - 7.11)

in
in
lb/ft
lb/ft3

0
0
0.139
3998.23
4.49
2.69E+07
0.00827
33.464

0
0
0.139
1955.39
3.14
2.69E+07
0.00827
33.464

0
0
0.139
6409.99
4.49
2.69E+07
0.00827
26.429134

0.00793735 0.0079373

0.0079373

1.38
1.38
1.33333333 1.3333333
1
1
0.75
0.75
0.0057517 0.0057517

1.38
1.3333333
1
0.75
0.0057517

1.87619179 1.8761918

1.8761918

Shell side vapour

lb/ft3

0.06211636 0.0621164

0.0621164

Shell side liquid

Mass fraction vapor

lb/ft3

59.057361 59.057361
0.96925048 0.9692505

59.057361
0.9692505

Effective Tube Weight

=wt + wfi + Hm
Table D - 7
=.00545.pt.dt2

lb/ft
lb/ft
lb/ft

0.6060919 0.6060919
0.476
0.476
0.12215455 0.1221546

0.606615
0.476
0.1226777

Tube side density

ID of Tube

lb/ft3
in

58.308219
0.62

58.308219
0.62

58.557933
0.62

Fundamental Natural Frequency

2
0.5
=68.06*Cu/r [EI / wo]
U Section
--2
=10.838*A*C/L [E.I / wo]0.5 Straight sect cycle/s 90.3387154 57.999564
Table V - 5.3
15.42
9.9
Mean bend Radius
in
--Straight Length from tube Support
in
=S/r
=L/r

29.50
-0.43
24.5
1.9291339
0.0787402
1.3658776

Damping
=TP+2+v

0.04303896 0.0433001

0.046654

=0.0022[f(Eg).f(ST)(pl.do2/wo).CFU]
Mass & Vol Same
=1-((Eg - 0.7)/0.3)
=ST/ST70 Suface Tension

0.0193
0.0193
0.0193
0.96925048 0.9692505 0.9692505
0.1024984 0.1024984 0.1024984
1
1
1

Shell Side Fluid Density

lb/ft3

59.057361

59.057361

59.057361

CFU
2
v
N
tb

Table V-8 (P/do)

=0.012.(do/wo) . (po.u / fn)0.5

1.56

1.56

1.56

0.0011

0.0013

0.0018

0.0227
3
0.3937

0.0227
3
0.3937

0.0255
3
0.3937

3.55928704
0.04303896

3.5808802
0.0433001

3.8615765
0.046654

ft/sec

25.0324465
4.43352712

16.120092
4.4469553

8.5146574
4.6179602

ft/sec

0.1

=0.314 (N-1/N)(tb/L)0.5
Baffle Thickness

in

V-4.2
X
T

Fluid Elastic Parameter

=144.wo.T / po.do2
= Log decrement

(V-8)

V - 10
Vc
D

Critical Velocity
=D.fn.do/12
05
=2.35 .x

(tableV-10.1)

V-9.2
V

Crossflow velocity
= As there is not Less flow of Liquid
on the shell side the velocity is low
taking it as

V-12.2
fvs
S

Vortex Shedding Frequency

=12.S.V/do
V-12.2A

V-11.2

Vortex Shedding Amplitude

Applicable only if fn<2fvs

cycle/s

in

fn
2fvs
V-11.21
yvs

Recommended Max Amplitude

=.02.do

V-12.1
fa
xl
xt
w
y
I
Ps

Acostic Frequency of Shell

=(409/w) . ((Ps.y)/po.(1+0.5/xlxt))0.5 . i
=Pl / do
=Pt / do
Distance between to reflected wall
Specific heat ratio
Mode (1,2,3,4)

V-12.3
ftb

Turbulent Buffeting Frequency

= 12.V
do.xl.xt [ 3.05(1-1/xt)2 + 0.28

V- 12.4

Acoustic Resonance
Applicable Only If

V- 12.41

Condition A Parameter
0.8 fvs < fa < 1.2 fvs
or
0.8 ftb < fa < 1.2 ftb

0.672
0.42

0.1

0.672
0.42

0.1

0.672
0.42

N.Applicable N.Applicable N.Applicable

90.3387154 57.999564
29.50
1.344
1.344
1.344

inch

0.015

0.015

0.015

cycle/s

5.2925
1.3333
1.3333
66.928
1
1
1.803

5.2925
1.3333
1.3333
66.928
1
1
1.803

6.7012
1.3333
1.3333
52.858268
1
1
1.803

cycle/s

0.4235625

0.4235625

0.4235625

Resonance is Not Possible

NApplicable NApplicable NApplicable

NApplicable NApplicable NApplicable

V-12.42

Condition B Parameter
V > fa.do.(xl - 0.5) / 6

V-12.43

V > fa.do/12.S
and
Re/S.Xt (1-1/xo)2 > 2000
=124.13*do*V*po/u

Re

0.55129815 0.5512982 0.6980418

N.Applicable N.Applicable N.Applicable
0.78756879 0.7875688 0.9972026
Napplicable Napplicable Napplicable
2000

Napplicable Napplicable Napplicable

72.1771755 72.177176 72.177176

Summary :
Parameter :
Vortex Shedding

Vortex Shedding Frequency

Critical Flow Velocity

OK

cycle/sec
OK

Remarks
This case the vibration due to vortex
shedding is not expected as
fn > 2fvs
(Ref Para V-11.1)
0.672
0.672
0.672
Critical Flow Velocity Greater than
Crossflow Velocity

A.L.K

VIBRATIONAL ANALYSIS FOR HEAT EXCHANGER

Proj No
621
Consultant : Kvaerner E&C,Kvaerner Process UK.
DESIGN DATA
PARAMETER
UNITS
Fluid
Flowrate, Total

Average
In

Flow Rate
Vapor (steam)

Out
In

Flow Rate
Liquid
Design Pressure
Working Pressure
Inlet Temp
Outlet Temp
Design Temp

Out

Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/cm2
psi
Kg/cm2
psi
o
C
o
F
o
C
o
F
o
C
o
F

STREAM PROPERTIES
PARAMETER
Temp
Pressure
Calculated Pressure Drop

UNITS
o
C
o
F
Kg/cm2
psi
2
Kg/cm
psi

Weight Fraction Vapor

Vapour Density

Kg/m3
lb/ft3

Shell side Tube side

OH
Process
Condensate Gas
431000
99000
950191.22 218257.38
0
0
0
0
0
0
0
0
431000
99000
950191.22 218257.38
431000
99000
950191.22 218257.38
0
0
0
0
4
20.4
56.8952
290.16552
33
95
91.4
203
40
40
104
104
174
215
345.2
419
SHELL SIDE
IN
OUT
33
40
91.4
104
4
-56.8952
1.2
1.22
17.06856 17.353036
0
0
---

0
0

A.L.K
continued

LIQUID PROPERTIES
Density
Viscosity

Kg/m3
lb/ft3
cP

Conductivity

Kcal/m.c.h

0.533

0.542

Heat Capacity

Kcal/Kg.c

--

--

Molecular Weight
PARAMETER
UNITS
o
C
o
F
Kg/cm2
psi

Temperature
Pressure
Weight fraction vapor
LIQUID PROPERTIES
Density

kg/cm2
psi

994.7
62.097629
0.78

991.4
61.891615
0.66

TUBE SIDE
IN
OUT
95
40
203
104
20.4
0
290.16552
0
0
0

988.3
61.698087
0.614

1052.5
65.705996
1.336

Conductivity

0.169

0.182

Heat Capacity

0.577

0.53

Molecular Weight

--

--

Surface Tension

62.3559

62.3559

Viscosity

A.L.K
PHYSICAL PARAMATERS
SHELL SIDE
Shell Inside Diameter

D1

mm
inch

870
34.251969

Outside

do

mm
inch
Inside
di
mm
inch
Straight Length tube
(ref V-5.3)
s
mm
(Last Support to tan line)
inch
Outer Tube Mean Radius
rmax mm
(ref V-5.3)
inch
rmin mm
inch
Distance of Baffle Cut to Shell ID
h
mm
inch
Transverse
Pt mm
Pitch
inch
Longitidunal
Pl
mm
inch
Baffle/Support Diameter
D2 mm
inch
Baffle Hole Diameter
d1 mm
inch
Baffle OTL
D3 mm
inch
Baffle Thickness
t
mm
inch
Span Length
Tubesheet to Baffle
mm
inch
Baffle to Baffle
mm
inch
Baffle to U section
mm
inch
Modulus Elasticity
E
psi

19.05
0.75
15.75
0.6200787
249
9.8031496
348
13.700787
30
1.1811024
243.6
9.5905512
25.4
1
43.9928
1.732
865.2
34.062992
19.45
0.765748
859.06
33.82126
10
0.3937008
795
31.299213
520
20.472441
597
23.503937
2.69E+07

Dia of Tube

Clause
Parametr
V-6
St
At
F

Description

Axial Stress Multiplier

Longitudinal Stress
C.S of tube
=St.At

UNITS

IN

CENTER

psi
2
inch

0
0.14
0

0
0.14
0

A.L.K
U

0
0.14
0

K
I
Fcr
A

( Para V-6.1)
=PI()/64(do4 - di4)
2
2
=K .E.I / L

inch4

= (1+F/FCR)1/2

V - 7.11 Hydrodynamic Mass

=P/Do
Cm
=P/do Vs Cm
v
L
=xpo + (1-x)po
po
pov

(fig V-7.11)
lb/ft3
3

4.49
0.0083
4584.01

3.1416
0.0083
5245.42

4.49
0.0083
8128.89

1.3333
1.47
62.09763

1.3333
1.47
61.99462

1.3333
1.47
61.89161

Shell side vapour

lb/ft

0.00000

0.00000

0.00000

po
x
Wfo

Shell side liquid

Mass fraction vapor
2
=0.00545.po.do

lb/ft3

62.09763
0.00000
0.19037

61.99462
0.00000
0.19005

61.89161
0.00000
0.18974

Hm

=Cm.Wfo

0.27984

0.27938

0.27891

V- 7.1
wt
pt
dt
wfi
wo

V-5.3
C
Cumax
Cumin
r
s/rmax
L/rmax
s/rmin
L/rmin
fn(U)

lb/ft

Effective Tube Weight

Table D - 7
Tube side density
ID of Tube
=0.00545.pt.dt2

lb/ft

lb/ft

=wt + wfi + Hm

lb/ft

Fundamental Natural Frequency

Table V - 5.3

0.476
0.476
61.70
61.70
0.6201
0.6201
0.1292891 0.1292891
0.8851

0.8847

15.42

9.9

=r2

0.5

=68.06*Cu/r [EI / wo]

2

max
min
0.5

--

--

85.58013

128.45921

0.476
61.70
0.6201
0.1292891
0.8842

0.25
0.15
187.71158
0.7155172
0.7471264
8.3
8.67
45.50
3673.18

fn(S)

=10.838*A*C/L [E.I / wo]

V-8
1
2

Damping
=3.14.do/wo.fn
=0.012.(do/wo) . (po.u / fn)0.5

0.031
0.0076

0.021
0.0062

0.059
0.0105

Greater of both

0.031

0.021

0.059

A.L.K

T
V-4.2
T

Fluid Elastic Parameter

= Log decrement

(V-8)

0.0311

0.0207

0.0586

V - 10
D
Vc

V-9.2
C1
C2
C3
f1
f2
f3
Ca
C4
C5
C6
m
C7
C8
A
E
Nh
Fh
Mw
M
ax
V

V-12.2
S
fvs

=144.wo.T / po.do

Critical Velocity
=8.86(P/do - 0.9)x0.34

(tableV-10.1)

=D.fn.do/12

ft/sec

Crossflow velocity
=D1 / D3
=d1 - do / do
=D1-D2 / D1
3/2
1/2
=(C1-1) / C1
3/2
=C2 / C1
1/2
=C3(C1)
=0.00674 ((P-d0) / P)
(Table V-9.211A)
(Table V-9.211A)
(Table V-9.211A)
(Table V-9.211A)
=C4(P / P-do)3/2
=h/D1 = 0.2800
(Table V-9.211B)
=C5.C8.(D1/L).(do/P)2.(P/P-do)
=C6.(P/(P-do).(D1/L).(1-h/D1)
=(f1).(C7) + (f2).(A) + (f3).(E )
=1 / (1+(Nh*(D1/P)0.5))
1/2
=m.(C1)
={1 / [1 + ((0.7*L/D1)*(1/(Mw)0.6 - 1) ) ] }1.67
=(L).(D3).(Ca)
=(Fh).(W)
(M).(ax).(po).3600

ft/sec

Vortex Shedding Frequency

V-12.2A

0.1135019 0.0757411

0.2142122

1.8321325 1.5967196

2.2737508

9.7996338 12.819583

6.4654374

1.0127348
0.0209974
0.0055172
0.001428
0.0206026
0.0055523
0.001685
1.26
0.82
1.48
0.85
10.08
0.764
1.5425592
4.6645132
0.072074
0.7033267
0.8553952
0.9032248
1.7837053

1.0127348
0.0209974
0.0055172
0.001428
0.0206026
0.0055523
0.001685
1.26
0.82
1.48
0.85
10.08
0.764
2.3583358
7.1313231
0.1025775
0.6248686
0.8553952
0.93494
1.1667003

1.0127348
0.0209974
0.0055172
0.001428
0.0206026
0.0055523
0.001685
1.26
0.82
1.48
0.85
10.08
0.764
2.0541618
6.2115377
0.0912038
0.6519874
0.8553952
0.9258824
1.3394617

1.8555455 2.4389344

2.2419698

0.1

=12.S.V/do

2.9688728

0.1
3.902295

0.1
3.5871517
A.L.K

V-11.2
fn
2fvs

Vortex Shedding Amplitude

Applicable only if fn<2fvs

V-11.21 Recommended Max Amplitude

yvs
=.02.do

inch

85.58013 128.45921
5.9377456
7.80459

45.496189
7.1743034

Napplic

Napplic

0.015

Napplic

0.015

0.015

V-11.3
CF
tB

Turbulant Buffeting Amplitude

(Table V-11.3)

0.0015

= CF.o.do.V
1/2
3/2
8..T .n . o

V-11.31 Recommended Maximum Amplitude

<=0.02do
tB

V-12.1
xt
xl
w
y
I
Ps

Acostic Frequency of Shell

=Pt / do
=Pl / do
Distance between to reflected wall
Specific heat ratio
Assumed
Mode (1,2,3,4)

fa

=(409/w) . ((Ps.y)/po.(1+0.5/xlxt))0.5 . i

V-12.3
ftb

Turbulent Buffeting Frequency

= 12.V
do.xl.xt [ 3.05(1-1/xt)2 + 0.28

V- 12.4

Acoustic Resonance
Applicable Only If

0.0195267

0.000077

0.000000

0.002760

0.015

0.015

0.015

1.3333
2.3093
62.5984
1.4
1
56.8952

1.3333
2.3093
40.9449
1.4
1
56.8952

1.3333
2.3093
47.0079
1.4
1
56.8952

6.8636

10.5020

9.1551

4.5377569 5.9644407

5.4827618

A.L.K

V- 12.41 Condition A Parameter

0.8 fvs < fa < 1.2 fvs
or
0.8 ftb < fa < 1.2 ftb

NApplicable NApplicable NApplicable

NApplicable NApplicable NApplicable

V-12.42 Condition B Parameter

V > fa.do.(xl - 0.5) / 6

1.5523
Applicable

2.3752
Applicable

2.0706
Applicable

V-12.43 Condition C Parameter

V > fa.do/12.S
Re
=124.13*do*V*po/u
xo
=2.xl
(V-12.43)
=Re/S.Xt(1-1/xo)2
Ro

4.2897238
6.563774 5.7219457
NApplicable NApplicable NApplicable
13752.766 18046.689 16561.703
4.6186667 4.6186667 4.6186667
63316.256
83085.02 76248.301

Re/S.Xt (1-1/xo) > 2000

V-12.5

2000

Applicable

Applicable

Applicable

Corrective action
IF Applicable then
Install dersonating Baffles should be add near the Antinodes.
this done to break the waves

Summary
V - 11.2 Vortex Shedding

V - 12.2 Vortex Shedding Frequency

V - 11.3 Turbulent Buffeting Amplitude
V - 10

Critical Flow Velocity

In this Case there is no amplitude

due to vortex shedding as
fn>2fvs
cycle/s

2.9689

3.9023

3.5872

OK

OK

OK

OK

OK

OK

Interpolation
smaller h/D1
0.25
C8
0.8

Larger h/D1
0.3
0.74

-0.05
0.06

-0.0300
0.036