H8 1 ElectroProject 20130423

0
Inea d.o.o
Stegne 11
SI-1117
Ljubljana
+386 1 5138 100
The Timken Company

Electro Project for TIMKEN
Plant designation
Commission
Inea d.o.o
Manufacturer (company)
Path
Project name
TIMKEN_H8_1
Make
Drago Srpan
Types
Place of installation
Ploiesti Facility ROMANIA, Pit furnace H8/1
Responsible for project
23.4.2013
Edit date
by (short name) srpan
Number of pages
57
Modification
Date
Name
Date
12.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Title page / cover sheet
= TITLE
+
Page
Page
57
Table of contents
Column X: An automatically generated page was edited
Page
supplementary page field
Page description
F06_001
Date
Edited by
=TITLE/1
Title page / cover sheet
12.4.2013
srpan
=TITLE/2
Table of contents
23.4.2013
srpan
=TITLE/2.a
Table of contents
23.4.2013
srpan
=TITLE/16
PANEL LAYOUT H8_1 CONTROL
18.4.2013
srpan
=TITLE/17
PANEL LAYOUT H8_1 POWER
18.4.2013
srpan
=TITLE/18
CABINET DOOR OVERVIEW H8_1 CONTROL
19.4.2013
srpan
=TITLE/19
CABINET DOOR OVERVIEW H8_1 POWER
17.4.2013
srpan
=TITLE/20
CABINET OVERVIEW H8_1
18.4.2013
srpan
=SCH+H8_1/1
Power
18.4.2013
srpan
=SCH+H8_1/2
Power 24VDC
23.4.2013
srpan
=SCH+H8_1/3
Cabinet ventilation and air condition
22.4.2013
srpan
=SCH+H8_1/4
Cabinet service outlets and light
19.4.2013
srpan
=SCH+H8_1/5
Power PLC S7 1200
18.4.2013
srpan
=SCH+H8_1/6
Power PLC AI MODUL
18.4.2013
srpan
=SCH+H8_1/7
Power PLC AO MODUL
18.4.2013
srpan
=SCH+H8_1/8
Power PLC DI MODUL
19.4.2013
srpan
=SCH+H8_1/9
Power PLC D0 MODUL
22.4.2013
srpan
=SCH+H8_1/10
Power Eurotherm 3504 Controller
23.4.2013
srpan
=SCH+H8_1/11
Power EUROTHERM 3216i -Alarm unit TOP ZONE
23.4.2013
srpan
=SCH+H8_1/12
Power EUROTHERM 3216i -Alarm unit BOTTOM ZONE
23.4.2013
srpan
=SCH+H8_1/13
Power EUROTHERM EPower Drive Unit TOP ZONE
23.4.2013
srpan
=SCH+H8_1/14
Power EUROTHERM EPower Drive Unit BOTTOM ZONE
23.4.2013
srpan
=SCH+H8_1/15
PLC SIGNALS OVERVIEW CPU MODUL
22.4.2013
srpan
=SCH+H8_1/16
PLC SIGNALS OVERVIEW DI MODUL
22.4.2013
srpan
=SCH+H8_1/17
PLC SIGNALS OVERVIEW DI MODUL
22.4.2013
srpan
=SCH+H8_1/18
PLC SIGNALS OVERVIEW DO MODUL
22.4.2013
srpan
=SCH+H8_1/19
PLC SIGNALS OVERVIEW AI MODUL
22.4.2013
srpan
=SCH+H8_1/20
22.4.2013
srpan
=SCH+H8_1/21
22.4.2013
srpan
=SCH+H8_1/22
PLC SIGNALS OVERVIEW AO MODUL
22.4.2013
srpan
=SCH+H8_1/23
PLC SIGNALS OVERVIEW AO MODUL
22.4.2013
srpan
=SCH+H8_1/24
H8_1 PLC OVERVIEW
19.4.2013
srpan
=SCH+H8_1/25
Furnace heaters
22.4.2013
srpan
Modification
2.a
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Table of contents
= TITLE
+
Page
Page
57
Table of contents
Column X: An automatically generated page was edited
Page
supplementary page field
Page description
F06_001
Date
Edited by
=SCH+H8_1/26
Furnace fan
23.4.2013
srpan
=SCH+H8_1/27
Fan drive-Frequency inverter
23.4.2013
srpan
=SCH+H8_1/28
Furnace temperature measurement
22.4.2013
srpan
=SCH+H8_1/29
Cooling water, comp.air, lid, flame indicators
23.4.2013
srpan
=SCH+H8_1/30
Gas pressure switches
23.4.2013
srpan
=SCH+H8_1/30.a
GAS BATTERY (FIGURE )
22.4.2013
srpan
=SCH+H8_1/31
GAS BATTERY CONTROL VALVES
22.4.2013
srpan
=SCH+H8_1/32
GAS BATTERY SAFETY VALVES
23.4.2013
srpan
=SCH+H8_1/33
waukee VTP-M6-10 Endogas flow control
23.4.2013
srpan
=SCH+H8_1/34
waukee VTP-L6-7 Methane flow control
23.4.2013
srpan
=SCH+H8_1/35
waukee M-11FT1 Nitrogen flow measurement
23.4.2013
srpan
=SCH+H8_1/36
Differential pressure measurement AIR e_NITROGEN
23.4.2013
srpan
=SCH+H8_1/37
EMERGENCY STOP safety switching device
22.4.2013
srpan
=SCH+H8_1/38
MANUAL COMMANDS
23.4.2013
srpan
=SCH+H8_1/39
EMERGENCY NITROGEN STATE & OXYGEN PROBE SURVEY
23.4.2013
srpan
=SCH+H8_1/40
ALARMS & SIGNAL TOWER LIGHTS
23.4.2013
srpan
=SCH+H8_1/41
RESERVE RELAYS
23.4.2013
srpan
=SCH+H8_1/42
MODBUS COMMUNICATION
23.4.2013
srpan
=SCH+H8_1/43
COMMUNICATION OVERVIEW
22.4.2013
srpan
=REPORTS+H8_1/2
Cable overview : =SCH+H8_1-10W1 - =SCH+H8_1-30W5
23.4.2013
srpan
=REPORTS+H8_1/2.a
Cable overview : =SCH+H8_1-31W1 - =SCH+H8_1-39W2
23.4.2013
srpan
=REPORTS+H8_1/3
Summarized parts list : RIT.Door TS 8806500 R - MOE.FAZ-B6/1
23.4.2013
srpan
=REPORTS+H8_1/3.a
Summarized parts list : MOE.FAZ-C10/3N - MSR126RT
23.4.2013
srpan
=REPORTS+H8_1/3.b
Summarized parts list : WEI.1768310000 - WEI.9512190000
23.4.2013
srpan
Modification
16
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Table of contents
= TITLE
+
Page
2.a
Page
57
16
57
Page
Page
17
38
1 L1
=SCH+H8_1-2F1
=SCH+H8_1-2F4
=SCH+H8_1-2F5
=SCH+H8_1-2F7
=SCH+H8_1-2F8
=SCH+H8_1-3F1
=SCH+H8_1-4F1
=SCH+H8_1-4F2
=SCH+H8_1-2F2
=SCH+H8_1-2F3
=SCH+H8_1-2F6
=SCH+H8_1-1F2
22
23 24
13 14 15 16 17 18 19 20 21
T
2.5
11
0+ 0- 1+ 1AI
AI
ANALOG INPUTS
SM 1231
TC
0 1 2 3
AI
SM 1231
AI
12
24
VDC L+ M
24
VDC L+ M
0 1 2 3
AI
SM 1231
AI
SM 1232
AQ
SM 1232
AQ
AQ
0 1 2 3
AI
2+ 2- 3+ 3- X11
ANALOG INPUTS
AI
2+ 2- 3+ 3- X11
AQ
0 1 2 3
0M 0 1M 1
2M 2 3M 3 AQ
X12
X13
0M 0 1M 1
2M 2 3M 3 AQ
6ES7232-4HD30-0XB0
ANALOG INPUTS
ANALOG OUTPUTS
X12
X13
TC ANALOG INPUTS
AI
AI
2+ 2- 3+ 3- X11
6 T3
ANALOG OUTPUTS
L+ M
24VDC
4 T2
DIAG
X10
X11 X10
10
0+ 0- 1+ 1AI
AI
ANALOG INPUTS
AI
2 3
3L .0 .1
.5 .6 .7 DQ b
RELAY OUTPUTS
DQ b
.6 .7 .0 .1
X12
X13 4L .2 .3 .4
6ES7222-1HH30-0XB0
.2 .3 .4 2L .5
24VDC INPUTS
DQ a
1L .0 .1
L+ M
24VDC
0 1
AI
SM 1222
RLY
DQ b
.0 .1 .2 .3 .4 .5 .6 .7
3M .0 .1 .2 .3
4M .4 .5 .6 .7 DI b
X10
DIAG
.0 .1 .2 .3 .4 .5 .6 .7
DQ a
SM 1221
DC
X12
X13
0+ 0- 1+ 1AI
AI
TC ANALOG INPUTS
X11 X10
X11 X10
.0 .1 .2 .3 .4 .5 .6 .7
DI a
DI b
.0 .1 .2 .3 .4 .5 .6 .7
3M .0 .1 .2 .3
4M .4 .5 .6 .7 DI b
6ES7221-1BH30-0XB0
X1 P1
PROFINET (LAN)
MAC ADDRESS
X12
X13
6ES7221-1BH30-0XB0
X12
RELAY OUTPUT
24VDC INPUTS
TA
T/RA
T/RB
TB
RTS
6ES7214-1BE30-0XB0
Rx/Tx
L+ M
24VDC
6ES7232-4HD30-0XB0
SM 1221
DC
DI b
.0 .1 .2 .3 .4 .5 .6 .7
X20:RS485
LINK
X10
24
VDC L+ M 1L .0 .1 .2 .3 DQ a
2L .4 .5 .6 .7
DIAG
.0 .1 .2 .3 .4 .5 .6 .7
DI a
CPU 1214C
AC/DC/RLY
8
RELAY OUTPUTS
1M .0 .1 .2 .3 DI a
2M .4 .5 .6 .7
6ES7231-4HD30-0XB0
DQ b
.0 .1
X10
X11
DIAG
.0 .1 .2 .3 .4 .5
DI b
DQ a
.0 .1 .2 .3 .4 .5 .6 .7
1M .0 .1 .2 .3 DI a
2M .4 .5 .6 .7
6ES7231-4HD30-0XB0
.0 .1 .2 .3 .4 .5 .6 .7
DI a
X10
X11
DIAG
X50 MC
6ES7231-5QD30-0XB0
RUN / STOP
ERROR
MAINT
RxD
TxD
2M 0 1
AI
ANALOG
INPUTS
X11
24VDC INPUTS
.2 .3 .4 .5
DIAG
DI b
24VDC INPUTS
.5 .6 .7 .0 .1
24VDC INPUTS
DIAG
1M .0 .1 .2 .3 .4
DI a
DIAG
L+ M
6ES7241-1CH30-1XB0
200 mm
4
L1 N
120-240VAC 24VDC
X10
CB 1241 RS485
5 L3
4.0A
2 T1
=SCH+H8_1-2G1
6EP1436-2BA10
6EP1436-2BA10
2
3 L2
= TITLE
-14M2
switch
PANEL LAYOUT H8_1 CONTROL
200 mm
60 mm
PLC
60 mm
PLACE FOR ADDITIONAL PLC
28
2T2
60 mm
2T1
Inea d.o.o
30
26T2
srpan
Ed.
=TITLE
RIT.2736500
FT.2736500
42
Original
When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed without clearance between them.
Appr
=SCH+H8_1-26T2
MIT.212419
FR-D740-120-EC
40
Replacement of
Replaced by
=SCH+H8_1-26R1
MIT.87245
FR-BAL-B-5,5 K
39
18.4.2013
2.a
Date
Name
SPACE FOR TERMINALS ( senzors, fan motor )
Modification
41
Date
148 mm
25262729313233343536373334353637
Date
Name
Original
Replacement of
=SCH+H8_1-14A1
2
Modification
TERMINALS FOR HEATERS CABLES
srpan
Replaced by
1F1
Appr
25Q2
Ed.
25Q1
18.4.2013
Inea d.o.o
PANEL LAYOUT H8_1 POWER
Date
16
+
= TITLE
-15M1
=SCH+H8_1-13A1
1
E-Power
1F2
1Q1
E-Power
Page
Page
57
17
18
TEMP. ALARM
BOTTOM ZONE
CARBON POTENTIAL
3504
18
57
Page
Page
19
= TITLE
TEMP. ALARM
TOP ZONE
ENERGY CONSUMPTION
SURVEY
CABINET DOOR OVERVIEW H8_1 CONTROL
RIT.2736500
=TITLE
RIT.2736500
FT.2736500
42
Touch screen 15"
Local Mode
Hand forced
furnace burn off
Reset E-Stop
Inea d.o.o
Start heating
Replacement of
Original
Modification
Date
Name
srpan
Ed.
Appr
19.4.2013
Replaced by
E-Stop
17
Fan start
Date
Protection window
Date
Name
srpan
Ed.
Original
Appr
17.4.2013
Date
Replacement of

Replaced by
Inea d.o.o
MAIN
SWITCH
Modification
18
CABINET DOOR OVERVIEW H8_1 POWER
= TITLE
Page
Page
-17M1
57
19
20
TEMP. ALARM
TOP ZONE
TEMP. ALARM
BOTTOM ZONE
CARBON POTENTIAL
3504
ENERGY CONSUMPTION
SURVEY
=TITLE
RIT.2736500
FT.2736500
42
Touch screen 15"
Local Mode
Fan start
Start heating
Hand forced
furnace burn off
Reset E-Stop
MAIN
SWITCH
E-Stop
Main power supply
19
Modification
=SCH+H8_1/1
Date
Name
Date
18.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
CABINET OVERVIEW H8_1
= TITLE
+
Page
20
Page
57
Main power supply

+EXT
-PE23
L1
L2
L3
PEN
-1U2
-1U1
MA
/42.0
MB
-MODBUS
T+
T-
ME96-NSR
SLD
SLD
+C1 C1
+C2 C2
+C3 C3
P1
P2
P3
PN
-1F3
-PE23
PE
1A
N
-PE23
-1X2
-1Q1
320A
MAIN SWITCH
I>
I>
I>
-PE 1.9 /
-PE 1.9 /
N / 2.0
-1X3
250/5A
BUSBAR 15 x 5 mm/260 A
TT1
S1
S2
P1
P2
250/5A
TT2
-L1 / 2.0
S1
S2
250/5A
P1
P2
TT3
L2 / 2.0
S1
S2
P1
P2
L3 / 2.0
6 mm2
1
-1F1
2
70 mm2
70 mm2
Service outlets
cabinet lights
3p/160A
3p/160A
L1_S / 4.0
-1F2
L1_TZ / 25.0
L1_BZ / 25.5
L2_TZ / 25.0
L2_BZ / 25.5
L3_TZ / 25.0
Power for furnace heaters
top zone
L3_BZ / 25.5
Power for furnace heaters
bottom zone
=TITLE+/20
Modification
Date
Name
Date
18.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power
= SCH
+ H8_1
Page
Page
57
-L1
-L2
1.9 / -L3
1.9 / -N
-L1 / 2.8
-L2 / 3.0
-L1 / 2.8
-N / 4.0
1.9 /
1.9 /
-2F1
-2F4
C, 6A, 2p, 15kA, 500V
B, 4A, 1p, 15kA, 400V
-2F7
B, 4A, 1p, 15kA, 400V
-PE1
-PE1
1
2A
230V/230VAC
-2T1
2A
230V/120VAC
L1
-2G1
AC
POWER SUPPLY 24VDC 10A

SITOP
24VDC/20A
L2
L3
PE
3
1
-2T2
-2F8
B, 6A, 1p, 15kA, 230V
L_c_230 / 5.1
-2F5
AC
B, 6A, 1p, 15kA, 230V
3X400VAC
N_c_230 / 5.1
120VAC
E valves
L_120 / 37.0
230VAC
Control voltage
N_120 / 31.1
-0V / 3.3
-2X3
-2F2
-2F3
-2F6
C 10A, 1p
DC, 10kA
250V
C 2A, 1p, DC, 10kA, 250V
C 10A, 1p
DC, 10kA
250V
2
-PE2
24V(+)i / 3.2
-2X2
eCon 3080-A
9
1
24VDC Inputs
Ethernet switch
24V_o / 41.0
-2X1
24V_c / 5.1
-2X4
10
24VDC Outputs
10
24VDC Control
Modification
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power 24VDC
= SCH
+ H8_1
Page
Page
57
-L1
-L2
26.1 / -L3
13.1 /
2.4 /
24V(+)i
24V(+)i / 10.3
2.8 /
13
-3S1
cabinet 1
door switch
13
14
-3K1
/3.4
14
13
-3S2
cabinet 2
door switch
1
14
-3F1
-X10
11
C, 10A, 3p, 15kA, 400V
/3.3
19
I1.4
DI
-3K2
-15A2
/15.5
12
Alarm air condition+cabinet

door
A1
A1
-3K2
2.7 /
-3A1
X1
L1
L2
L3
PE
PE
L1
L2
L3
PE
S1
S1
K2
Kx
3
PE
Power
0/1, 0/24VDC
K2
A2
-0V
-0V / 5.1
11
4,2A/4,9A
1500/1637W
TopTherm PLUS
cooling unit
roof mounted
-3K1
A2
-PE6
12 /3.4
13
14 /3.7
-X2
-X3
K1
MS1
Serial
Term
NTC I red
NTC E blue
NTC C white
NTC A yellow
Level green
A2
B1
B2
B3
B4
B5
K1
2
x1
set
collective fault
Master-slave connection
Serial interface
x2
x1
x2
internal
temperature
Icing
hazard
x1
x2
temperature
condenser
x1
x2
temperatur
ambient
x1
x2
Condensale
warning
sensor
TopTherm PLUS cooling unit roof mounted

RIT
SK.3384500
-M1
M1
M1
M1
1500 W
230 V, 50/60 Hz
roof-mounted
F2
F2
M2
M2
M2
M4
M4
M4
PE
Compressor
21
10
11
12
13
14
-S2 P
pressure-operated switch
C1
-M2
22
Condenser fan
M
1~
-M3
Condenser fan
M
1~
-M4
Evaporator fan
M
1~
F3
PE
PE
PE
Modification
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Cabinet ventilation and air condition
= SCH
+ H8_1
Page
Page
57
1.1 /
-L1_S
-4F1
-4F2
C 10A
1p
15kA
230V
C 6A
1p
15kA
230V
-PE7
PE
-PE8
-PE9
-4X1
2.8 /
-4H1
PE
-4X2
-4H2
-N
-N / 13.1
Service Outlet
Cabinet 1
Light Cabinet 1
Service Outlet
Cabinet 2
Light Cabinet 2
Modification
Date
Name
Date
19.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Cabinet service outlets and light
= SCH
+ H8_1
Page
Page
57
-L_c_230
-N_c_230
2.6 / 24V_c
-L_c_230 / 10.0
-N_c_230 / 10.0
-24V_c / 6.0
2.7 /
2.7 /
3.4 /
-0V
-0V / 6.0
-PE11
-5?A2
Rack X
Slot Y
L1
-X10
-X10
X10/1/L1
X10
PE
-X10
X10/2/N
L+
-X10
X10/3/PE
6ES7214-1BE30-0XB0
-X10
X10/4/L+
-X10
-5X1
X10/5/M
CPU 1214C AC/DC/RLY
SIEMENS
Modification
Date
Name
Date
18.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power PLC
S7 1200
= SCH
+ H8_1
Page
Page
57
5.9 /
24V_c
-0V
24V_c / 7.0
-0V / 7.0
5.9 /
-PE
-PE
-19A1
-PE37
-20A1
/19.3
L+
-X10
Rack X
Slot Y
-X10
-X10
X10/1/L+
X10/2/M
X10/3/PE
/19.4
/19.4
/19.4
6ES7231-5QD30-0XB0
/20.3
PE
SM 1231 AI 4 x TC
Rack X
Slot Y
SIEMENS
L+
-X10
-X10
PE
-X10
X10/1/L+
X10/2/M
X10/3/PE
/20.4
/20.4
/20.4
6ES7231-4HD30-0XB0
SM1231 AI 4 x 13 Bit
SIEMENS
-21A1
/21.3
Rack X
Slot Y
L+
-X10
-X10
PE
-X10
X10/1/L+
X10/2/M
X10/3/PE
/21.4
/21.4
/21.4
6ES7231-4HD30-0XB0
SIEMENS
Modification
Date
Name
Date
18.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power PLC
AI MODUL
= SCH
+ H8_1
Page
Page
57
6.9 /
24V_c
-0V
24V_c / 9.0
-0V / 8.0
6.9 /
-PE
-22A1
/22.3
Rack X
Slot Y
-X10
-X10
-X10
L+
PE
/22.3
/22.3
/23.3
/22.3
SM 1232 AO 4 x 14 Bit
6ES7232-4HD30-0XB0
-23A1
Rack X
Slot Y
SIEMENS
-X10
-X10
-X10
L+
PE
/23.3
6ES7232-4HD30-0XB0
/23.3
SM 1232 AO 4 x 14 Bit
3
/23.3
SIEMENS
Modification
Date
Name
Date
18.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power PLC
AO MODUL
= SCH
+ H8_1
Page
Page
57
7.8 /
-0V
-0V / 9.0
-PE
-16A1
-17A1
/16.3
PE
-X10
Rack X
Slot Y
1M
-X10
2M
-X11
3M
-X12
X10/1/PE
X10/3/1M
X11/3/2M
X12/3/3M
X13/3/4M
/16.3
/16.3
/16.3
/16.6
/16.6
6ES7221-1BH30-0XB0
/17.3
4M
-X13
SM1221 DI 16 x 24 VDC
Rack X
Slot Y
PE
-X10
2M
-X11
3M
-X12
4M
-X13
X10/3/1M
X11/3/2M
X12/3/3M
X13/3/4M
/17.3
/17.3
/17.3
/17.6
/17.6
6ES7221-1BH30-0XB0
SIEMENS
1M
-X10
X10/1/PE
SM1221 DI 16 x 24 VDC
SIEMENS
Modification
Date
Name
Date
19.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power PLC
DI MODUL
= SCH
+ H8_1
Page
Page
57
7.8 /
24V_c
-0V
24V_c / 25.3
-0V / 25.3
8.8 /
37.7 /
-E-STOP_ out
-PE
-18A1
-X10
/18.3
Rack X
Slot Y
-X10
-X11
-X10
-X11
-X12
-X13
L+
PE
1L
2L
3L
4L
/18.3
/18.3
/18.3
6ES7222-1HH30-0XB0
/18.3
/18.3
/18.6
1
/18.6
SIEMENS
SM1222 DO 16xRELAY
Modification
10
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power PLC
D0 MODUL
= SCH
+ H8_1
Page
Page
57
-10U1
Zirconia probe
5.9 /
-L_c_230
-L_c_230 / 11.0
-10B1
5.9 /
-N_c_230
-N_c_230 / 11.0
Thermocouple
Type S
3.8 /
-24V(+)i
O2 PROBE
+
-24V(+)i / 10.8
-X11
OFF/ON,0/24VDC
DI
7
I30.7
/16.3
-16A1
cpc_oxygen_probe_burn_off
cpc_soothing_alarm
/18.3
-18A1
DO
Q10.1
-X10
-10W1
Pt Rh/Rh cable
10 m
2x1,5
0/1, 0/24VDC
RD
WH
-10W3
UNITRONIC LiYCY
10 m
3x0,75
A1
-10K1
Analog Output
-0..2,00%,4..20mA
A2
10.3 /
-0V(-)
-0V(-) / 10.2
13
cpc_sp
14 /10.3
WDU 2,5/TC -10X1

Typ SR
-10X2
2
-PE34
-23A1
/23.6
ADR.:
CH.: QWX
AQ 0
-X12 5
AQ 0M
I+
-X12 4
TB11
10.5 /
-24V(+)i
-24V(+)i / 11.5
-PE
-10W2
Pt Rh/Rh cable
3m
2x1,5
13
-10K1
/10.2
14
RD
WH
-10A1
/42.2
Rack X
Slot Y
Neutral
Earth
Logic IO A
Logic IO B
Common
PE
D8
LB
LC
Output 2
4C
4D
AA
AB
AC
VI
V+
V-
1A
2B
1D
2A
2,49 ohm
EUROTHERM 3504 Controller
HF
3B -
2D
3A +
Analog output
waukee_sp_methane
EUROTHERM
10.6 /
MODBUS COM
HE
2C
-0V(-)
-0V(-) / 10.4
-10X3
HD
-10W4
UNITRONIC LiYCY
3x0,75
ref. 42.2
sp_meth + / 34.3
-X11
DI
6
I30.6
/16.3
-16A1
sp_meth - / 34.3
-10U2
cpc_failure
probe_clean
0/1, 0/24VDC
Modification
11
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power Eurotherm
3504 Controller
= SCH
+ H8_1
Page
10
Page
57
10.2 /
-L_c_230
-L_c_230 / 12.0
10.2 /
-N_c_230
-N_c_230 / 12.0
-24V(+)i / 12.5
10.9 /
-24V(+)i
16
18
-11K2
/11.9
15
-11T1
Thermocouple
Type K
-X11
4
I30.4
DI
-16A1
/16.3
Alarm from 3216i TOP

T<760
-11W3
Ni-Cr-Ni cable
10 m
2x1,5
0/1, 0/24VDC
-11X1
GN
WH
WDU 2,5/TC
Typ K
-X10
-11W4
Ni-Cr-Ni cable
3m
2x1,5
GN
DI
6
I30.2
/16.3
-16A1
Alarm from 3216i TOP

T>960
WH
A1
0/1, 0/24VDC
24-240V AC
24-240V DC, 8A, DPDT
TIME RELAY
alarm output
MODBUS COM
B1
-11K2
A2
AA
AB /25.3
-0V(-) / 12.9
AC
ref. 42.3
/12.9
-11A1
/42.3
Line
Neutral
Logic IO A
Logic IO B
Common
HE
HF
HD
AA
AB
AC
VI
V+
V-
CT
LA
2A
2A
AA Relay (OP4)
2B
2B
Output 2
EUROTHERM 3216i Alarm unit
EUROTHERM
T > 960 C
1A
1A
1B
1B
Output 3
T < 760 C
18
15 /11.6
A1
16
26
A2
28
-11K1
25 /32.8
10
Modification
12
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power EUROTHERM
3216i -Alarm unit
TOP ZONE
= SCH
+ H8_1
Page
11
Page
57
11.1 /
-L_c_230
-L_c_230 / 29.8
11.1 /
-N_c_230
-N_c_230 / 29.8
-24V(+)i / 13.3
11.9 /
-24V(+)i
16
18
-12K2
/12.9
15
-12T1
Thermocouple
Type K
-X11
-12W3
Ni-Cr-Ni cable
10 m
2x1,5
DI
5
I30.5
/16.3
-16A1
Alarm from 3216i BOTTOM

T<760
GN
WH
0/1, 0/24VDC
-12X1
WDU 2,5/TC
Typ K
-X10
-12W4
Ni-Cr-Ni cable
3m
2x1,5
GN
DI
7
I30.3
/16.3
-16A1
Alarm from 3216i BOTTOM

T>960
WH
A1
24-240V AC
24-240V DC, 8A, DPDT
TIME RELAY
alarm output
MODBUS COM
B1
-12K2
0/1, 0/24VDC
A2
AA
AB /25.8
AC
ref. 42.4
-0V(-) / 11.9
/11.9
-12A1
/42.4
Line
Neutral
Logic IO A
Logic IO B
Common
HE
HF
HD
AA
AB
AC
VI
V+
V-
CT
LA
2A
2A
AA Relay (OP4)
2B
2B
Output 2
EUROTHERM 3216i Alarm unit
EUROTHERM
T > 960 C
1A
1A
1B
1B
Output 3
T < 760 C
18
15 /12.6
A1
16
26
A2
28
-12K1
25 /32.8
11
Modification
13
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power EUROTHERM
3216i -Alarm unit
BOTTOM ZONE
= SCH
+ H8_1
Page
12
Page
57
12.9 /
-L1
4.8 / -N
-24V(+)i
-24V(+)i / 13.4
-L1 / 14.1
-N / 14.1
3.0 /
-X10
1
DI
4
I30.0
/16.3
-16A1
-13F1
C3A
ePower_feedback_top
-PE31
-13A1
/13.1
/42.5
/25.1
/25.3
14
L
Supply in
0/1, 0/24VDC
ref 25.3
15
16
04
01
02
ref. 42.6
Supply output for power module fans

SK2
ref. 42.6
Watchdog Relay
Relay 1
EUROTHERM
EUROTHERM EPower Controller Drive Unit
MODBUS RTU
Analog Output
-0..100%,4..20mA
ePower_sp_top
/22.6
-13A1
/13.1
SK1
EPower Standard I/O
AQ 0
5
+10V
-X12
1+
1-
2+
-22A1
ADR.:
CH.: QWX
AQ 0M
-X12 4
X10/4/IWX/M0+
AI
I+
X10/5/IWX/M0-X10
-X10 4
PIW1020
5
IW44
-13A3
TB11
ePower_pv_top
4
OFF/ON,0/24VDC
2-
ePower_enable_top
6
1+
-18A1
/18.3
DO
7
1 0V
Q10.2
-X10
-13K1
8
13
14
1+
-24V(+)i / 13.6
/13.6
A1
-13K1
2+
A2
10
-0V(-) / 14.7
0V
13
13
14 /13.3
14 /38.4
12
Modification
14
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power EUROTHERM
EPower Drive Unit TOP ZONE
= SCH
+ H8_1
Page
13
Page
57
14.4 /
-L1
13.2 / -N
-24V(+)i
-24V(+)i / 26.4
-L1 / 26.1
-N / 37.2
13.2 /
-X10
1
DI
5
I30.1
/16.3
-16A1
-14F1
C3A
ePower_feedback_bottom
0/1, 0/24VDC
-PE32
ref 25.8
-14A1
14
/14.1
/42.7
/25.6
/25.8
Supply in
15
16
04
01
02
ref. 42.7
Supply output for power module fans

SK2
ref. 42.7
Watchdog Relay
Relay 1
EUROTHERM
EUROTHERM EPower Controller Drive Unit
MODBUS RTU
Analog Output
-0..100%,4..20mA
ePower_sp_bottom
/22.6
-14A1
/14.1
SK1
EPower Standard I/O
AQ 1
7
+10V
-X12
1+
1-
2+
2-
-22A1
ADR.:
CH.: QWX+2
AQ 1M
-X12 6
I+
X10/4/IWX/M0+
X10/5/IWX/M0-X10
-X10 4
PIW1028
AI
5
IW44
-14A4
TB11
ePower_pv_bottom
4
OFF/ON,0/24VDC
5
ePower_enable_bottom
-18A1
/18.3
1+
DO
Q10.3
-X10
1 0V
-14K1
8
13
14
1+
-24V(+)i / 14.3
/14.6
A1
-14K1
2+
A2
10
-0V(-) / 13.7
0V
13
13
14 /14.3
14 /38.4
13
Modification
15
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Power EUROTHERM
EPower Drive Unit BOTTOM ZONE
= SCH
+ H8_1
Page
14
Page
57
-15A1
/42.1
Rack X
Slot Y
-15A2
SIE.6ES7241-1CH30-1XB0
S7-1200
CB 1241 RS485
SIEMENS
S7-1200
CPU 1214C AC/DC/RLY
SIEMENS
AC
-X10:1
-X11:1
X10/1/L1
-X20:RS485
X11/1/2M
L1
X20/RS485
2M
-X10:2
RS485
X10/2/N
-X11:2
-X20:1
X20/1/M
9
X20/2/TA
/42.3
X20/5/TB
PIW1010
X11/3/IWX+2
AI 1
/42.5
-X10:6
T_RB
-X20:5
SIE.6ES7214-1BE30-0XB0
-X11:3
X10/5/M
T_RA
-X20:4
Rack X
Slot Y
-X10:5
/42.4
X20/4/T_RB
X10/4/L+
L+
-X20:3
1
AI 0
PE
-X10:4
TA
X20/3/T_RA
PIW1008
X11/2/IWX
X10/3/PE
-X20:2
-X10:3
/42.2
/37.4
/27.3
/26.6
/38.1
/29.1
/29.3
/39.5
/30.1
/27.1
/3.7
/40.2
/40.5
/40.4
/40.5
/32.2
/32.8
X10/6/1M
N(-)
L(+)
-X12:1
X12/1/1L
1L
1M
/42.6
TB
-X20:6
X20/6/RTS
/42.7
eStop_button
-ON/OFF,0/24VDC
/37.4
RTS
-X10:7
DI a
Fan feedback run
-0/1, 0/24VDC
/27.3
-X10:8
DI a
I0.0
Q0.0
X10/7/IX.0
X12/2/QX.0
I0.1
Q0.1
X10/8/IX.1
X12/3/QX.1
-X10:9
fan_rmp_pulses
-0/1, 0/24VDC
/26.6
Fan_switch
-0/1, OFF/ON
/38.1
cooling_water_flow
-0/1, 0/24VDC
/29.1
DI a
-X10:11
DI a
compressed air pressure switch
-0/1, 0/24VDC
/29.3
-X10:12
DI a
-0/1, 0/24VDC
/29.5
X12/4/QX.2
I0.3
Q0.3
X10/10/IX.3
X12/5/QX.3
I0.4
Q0.4
X10/11/IX.4
Alarm horn
-OFF/ON,0/24VDC
Alarm light red /1
/40.4
-OFF/ON,0/24VDC
Running light green
/40.5
-OFF/ON,0/24VDC
local_mode_light
/32.2
-OFF/ON,0/24VDC
X12/6/QX.4
soot_burning_safety
/32.8
-OFF/ON,0/24VDC
gas_valve_eNitrogen_SVEN (open=low)
DQ a
-X12:5
DQ a
-X12:6
DQ a
I0.5
X10/12/IX.5
I0.6
DI a
-OFF/ON,0/24VDC
/40.5
DQ a
Q0.2
X10/9/IX.2
-X10:13
lid_fully_closed
/40.2
DQ a
-X12:3
-X12:4
I0.2
DI a
-X10:10
-X12:2
N(-)
L(+)
-X12:7
X12/7/2L
X10/13/IX.6
2L
-X10:14
pilot_flame
-0/1, 0/24VDC
/29.9
oxy probe ref air survey
-0/1, 0/24VDC
/39.5
I0.7
DI a
-X10:15
DI b
oxy probe burn air survey
-0/1, 0/24VDC
/39.7
-X10:16
DI b
Furnace_pressure_switch
-0/1, 0/24VDC
/30.1
-X10:17
DI b
X10/14/IX.7
X10/15/IX+1.0
X10/16/IX+1.1
-0/1, 0/24VDC
/27.1
X10/17/IX+1.2
Alarm air condition+cabinet door
-0/1, 0/24VDC
/3.7
DI b
lid_fully_opened
-0/1, 0/24VDC
/29.7
-X10:20
DI b
6ES7241-1CH30-1XB0
X10/18/IX+1.3
Q1.0
Q1.1
X12/12/QX+1.1
I1.4
DQ a
-X12:10
Q0.7
X12/11/QX+1.0
I1.3
DI b
-X10:19
Q0.6
X12/10/QX.7
I1.2
DQ a
-X12:9
X12/9/QX.6
I1.1
-X10:18
Fan drive failure
Q0.5
X12/8/QX.5
I1.0
-X12:8
DQ a
-X12:11
DQ b
-X12:12
DQ b
X10/19/IX+1.4
-X1:P1/PN
I1.5
X1/P1/PN
X10/20/IX+1.5
P1/PN
6ES7214-1BE30-0XB0
14
Modification
16
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
PLC SIGNALS OVERVIEW

CPU MODUL
= SCH
+ H8_1
Page
15
Page
57
-16A1
/8.1
/13.6
/14.6
/11.6
/12.7
/11.6
/12.6
/10.8
/10.4
/30.3
/39.2
/25.4
Rack X
Slot Y
SIE.6ES7221-1BH30-0XB0
S7-1200
SM1221 DI 16 x 24 VDC
SIEMENS
-X10:1
/8.1
-X12:1
X10/1/PE
X12/1
PE
n.c.
-X10:2
-X12:2
X10/2
X12/2
n.c.
n.c.
-X10:3
/8.2
X10/3/1M
1M
ePower_feedback_top
-0/1, 0/24VDC
/13.6
ePower_feedback_bottom
-0/1, 0/24VDC
/14.6
-X10:4
DI a
+
(-)
DC
(+)
+
(-)
DC
(+)
I30.0
-X12:3
X12/3/3M
I31.0
X10/4/IX.0
X12/4/IX+1.0
-X10:5
DI a
Alarm from 3216i TOP T>960
-0/1, 0/24VDC
/11.6
DI a
Alarm from 3216i BOTTOM T>960
-0/1, 0/24VDC
-X10:7
/12.7
DI a
X10/5/IX.1
X12/5/IX+1.1
I30.2
I31.2
X10/6/IX.2
X12/6/IX+1.2
I30.3
I31.3
X10/7/IX.3
X12/7/IX+1.3
-0/1, 0/24VDC
X11/3/2M
(+)
DC
+
(-)
DI a
cpc_failure
-0/1, 0/24VDC
/10.8
cpc_soothing_alarm
-0/1, 0/24VDC
/10.4
-X11:6
DI a
-X11:7
DI a
-0/1, 0/24VDC
gas_pressure_air_PSA
/30.9
-0/1, 0/24VDC
gas_pressure_nitrogen_PSN
/39.2
-0/1, 0/24VDC
emergency_nitrogen_state
/25.4
-0/1, 0/24VDC
heater_failure_top
/25.9
-0/1, 0/24VDC
heater_feedback_bot
DI b
+
(-)
DC
(+)
-X13:3
/8.3
X13/3/4M
4M
-X13:4
I30.4
/12.6
-X12:7
X13/2
-X11:4
Alarm from 3216i BOTTOM T<760
/30.7
DI b
n.c.
2M
DI a
-X12:6
-X13:2
X11/2
n.c.
-X11:5
gas_pressure_methane_PSM
DI b
n.c.
-X11:3
/11.6
gas_pressure_endo_PSE
-0/1, 0/24VDC
X13/1
-X11:2
-0/1, 0/24VDC
-0/1, 0/24VDC
/30.5
-X13:1
X11/1
n.c.
Alarm from 3216i TOP T<760
/30.3
DI b
I31.1
-X11:1
/8.2
-X12:4
-X12:5
I30.1
-X10:6
/8.3
3M
I31.4
X11/4/IX.4
X13/4/IX+1.4
I30.5
I31.5
X11/5/IX.5
X13/5/IX+1.5
I30.6
I31.6
X11/6/IX.6
X13/6/IX+1.6
I30.7
I31.7
X11/7/IX.7
X13/7/IX+1.7
DI b
-X13:5
DI b
-X13:6
DI b
-X13:7
DI b
6ES7221-1BH30-0XB0
15
Modification
17
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

DI MODUL
= SCH
+ H8_1
Page
16
Page
57
-17A1
/8.5
/33.7
/34.7
/35.5
/38.4
/32.5
Rack X
Slot Y
SIE.6ES7221-1BH30-0XB0
S7-1200
SM1221 DI 16 x 24 VDC
/8.5
SIEMENS
-X10:1
-X12:1
X10/1/PE
X12/1
PE
n.c.
-X10:2
-X12:2
X10/2
X12/2
n.c.
n.c.
-X10:3
/8.6
X10/3/1M
1M
waukee_alarm_endo
-0/1, OFF/ON
/33.7
-X10:4
DI a
waukee_alarm_methane
-0/1, OFF/ON
/34.7
waukee_alarm_nitrogen
-0/1, OFF/ON
/35.5
-X10:5
DI a
-X10:6
DI a
waukee_closed_ind_endo
-0/1, OFF/ON
/33.8
-X10:7
DI a
+
(-)
DC
(+)
+
(-)
DC
(+)
I32.0
-X12:3
3M
I33.0
X10/4/IX.0
X12/4/IX+1.0
I32.1
I33.1
X10/5/IX.1
X12/5/IX+1.1
I32.2
I33.2
X10/6/IX.2
X12/6/IX+1.2
I32.3
I33.3
X10/7/IX.3
X12/7/IX+1.3
-X11:1
waukee_open_ind_endo
-0/1, OFF/ON
/33.9
-X11:3
X11/3/2M
DI a
-X11:5
DI a
-0/1, OFF/ON
/34.9
(+)
DC
+
(-)
I32.4
+
(-)
DC
(+)
-X13:3
X11/4/IX.4
X13/4/IX+1.4
I32.5
I33.5
X11/5/IX.5
-0/1, OFF/ON
/38.4
X13/5/IX+1.5
-X13:4
DI b
-X13:5
DI b
-X13:6
I33.6
X11/6/IX.6
X13/6/IX+1.6
DI b
-X13:7
I32.7
DI a
/8.7
4M
-X11:7
Heating start
-X12:7
DI b
X13/3/4M
I33.4
I32.6
DI a
-X12:6
DI b
X13/2
-X11:6
waukee_open_ind_methane
DI b
n.c.
2M
/34.8
hand forced furnace burn off
-X13:2
X11/2
-0/1, OFF/ON
-0/1, OFF/ON
-X12:5
n.c.
n.c.
waukee_closed_ind_methane
/32.5
DI b
X13/1
-X11:2
-X11:4
-X12:4
-X13:1
X11/1
n.c.
/8.6
/8.7
X12/3/3M
I33.7
X11/7/IX.7
X13/7/IX+1.7
DI b
6ES7221-1BH30-0XB0
16
Modification
18
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

DI MODUL
= SCH
+ H8_1
Page
17
Page
57
-18A1
/9.1
/27.6
/10.2
/13.6
/14.6
/31.1
/33.7
/34.7
/41.1
Rack X
Slot Y
SIE.6ES7222-1HH30-0XB0
S7-1200
SM1222 DO 16xRELAY
/9.1
-X10:1
SIEMENS
X10/1/L+
-X12:1
X12/1
L+
/9.2
n.c.
-X10:2
-X12:2
X10/2/M
X12/2
n.c.
-X12:3
X12/3
n.c.
/9.3
L(+)
-X10:3
-X12:4
N(-)
X12/4
n.c.
X10/3/1L
1L
fan_start_signal
-OFF/ON,0/24VDC
/27.6
-X10:4
DQ a
cpc_oxygen_probe_burn_off
-OFF/ON,0/24VDC
/10.2
ePower_enable_top
-OFF/ON,0/24VDC
/13.6
-X10:5
DQ a
-X10:6
DQ a
ePower_enable_bottom
-OFF/ON,0/24VDC
/14.6
-X10:7
DQ a
/9.2
N(-)
L(+)
Q10.0
-X12:5
X12/5/3L
X10/4/QX.0
/9.4
3L
Q10.1
X10/5/QX.1
Q10.2
Q11.0
X10/6/QX.2
X12/6/QX+1.0
Q10.3
Q11.1
X10/7/QX.3
X12/7/QX+1.1
-X12:6
/33.7
-OFF/ON,0/24VDC
waukee_close_endo
/34.7
-OFF/ON,0/24VDC
waukee_close_methane
/41.1
-OFF/ON,0/24VDC
spare relay 1
/41.3
-OFF/ON,0/24VDC
spare relay 2
/41.5
-OFF/ON,0/24VDC
spare relay 3
/41.7
-OFF/ON,0/24VDC
spare relay 4
/41.8
-OFF/ON,0/24VDC
spare relay 5
DQ b
-X12:7
DQ b
-X11:1
X11/1/PE
PE
-X11:2
N(-)
X11/2
n.c
/9.4
L(+)
-X13:1
/9.5
X13/1/4L
L(+)
-X11:3
4L
N(-)
X11/3/2L
2L
Q11.2
X13/2/QX+1.2
gas_valve_endo_CVE
-OFF/ON,0/24VDC
/31.1
gas_valve_methane_CVM
-OFF/ON,0/24VDC
/31.3
-X11:4
DQ a
Q10.4
Q11.3
X11/4/QX.4
X13/3/QX+1.3
-X11:5
DQ a
gas_valve_nitrogen_CVN
-OFF/ON,0/24VDC
/31.5
DQ a
gas_valve_air_CVA
-OFF/ON,0/24VDC
/31.7
-X11:7
DQ a
DQ b
-X13:3
DQ b
-X13:4
Q10.5
-X11:6
-X13:2
Q11.4
X11/5/QX.5
X13/4/QX+1.4
Q10.6
Q11.5
X11/6/QX.6
X13/5/QX+1.5
Q10.7
Q11.6
X11/7/QX.7
X13/6/QX+1.6
Q11.7
X13/7/QX+1.7
DQ b
-X13:5
DQ b
-X13:6
DQ b
-X13:7
DQ b
6ES7222-1HH30-0XB0
17
Modification
19
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

DO MODUL
= SCH
+ H8_1
Page
18
Page
57
-19A1
/6.0
/28.2
Rack X
Slot Y
SIE.6ES7231-5QD30-0XB0
S7-1200
SM 1231 AI 4 x TC
SIEMENS
-X10:1
/6.1
X10/1/L+
L+
-X10:2
X10/2/M
/6.2
-X10:3
X10/3/PE
/6.3
PE
IW36
X10/4/IWX/M0+
IW36
X10/5/IWX/M0-
IW38
X10/6/IWX+2/M1+
-X10:4
/28.2
-0C ...1372 C
furnace_temperature_top
/28.2
-100C ...1372 C
Common
/28.5
-0C ...1372 C
furnace_temperature_bottom
/28.6
-100C ...1372 C
Common
M0+
-X10:5
M0-
-X10:6
M1+
-X10:7
IW38
X10/7/IWX+2/M1-
M1-
-X11:1
X11/1
n.c.
-X11:2
X11/2
n.c.
-X11:3
X11/3
n.c.
-X11:4
IW40
X11/4/IWX+4/M2+
M2+
-X11:5
IW40
X11/5/IWX+4/M2-
IW42
X11/6/IWX+6/M3+
IW42
X11/7/IWX+6/M3-
M2-
-X11:6
M3+
-X11:7
M3-
6ES7231-5QD30-0XB0
18
Modification
20
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

AI MODUL
= SCH
+ H8_1
Page
19
Page
57
-20A1
/6.4
/27.8
/33.6
/34.6
/35.5
Rack X
Slot Y
SIE.6ES7231-4HD30-0XB0
S7-1200
SIEMENS
-X10:1
/6.4
X10/1/L+
L+
-X10:2
/6.5
X10/2/M
M
-X10:3
X10/3/PE
/6.6
PE
-X10:4
IW44
X10/4/IWX/M0+
IW44
X10/5/IWX/M0-
IW46
X10/6/IWX+2/M1+
IW46
X10/7/IWX+2/M1-
/27.8
-V176:4
fan_vibration_intensity
M0+
-X10:5
/27.9
Common
M0-
-X10:6
/33.6
-33U1-POWER:7
waukee_flow_endo_PVE
M1+
-X10:7
/33.6
Common
M1-
-X11:1
X11/1
n.c.
-X11:2
X11/2
n.c.
-X11:3
X11/3
n.c.
IW48
X11/4/IWX+4/M2+
-X11:4
/34.6
-34U1-POWER:7
waukee_flow_methane_PVM
M2+
-X11:5
IW48
X11/5/IWX+4/M2-
/34.6
Common
M2-
-X11:6
IW50
X11/6/IWX+6/M3+
IW50
X11/7/IWX+6/M3-
/35.5
-35U1-AO:3
waukee_flow_nitrogen_PVN
M3+
-X11:7
/35.5
Common
M3-
6ES7231-4HD30-0XB0
19
Modification
21
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

AI MODUL
= SCH
+ H8_1
Page
20
Page
57
-21A1
/6.6
/36.2
/36.4
/36.7
Rack X
Slot Y
S7-1200
SIEMENS
-X10:1
/6.7
X10/1/L+
L+
-X10:2
X10/2/M
/6.8
-X10:3
X10/3/PE
/6.9
PE
IW52
X10/4/IWX/M0+
IW52
X10/5/IWX/M0-
IW54
X10/6/IWX+2/M1+
-X10:4
/36.2
-PA117:2
furnace_pressure
M0+
-X10:5
/36.2
Common
M0-
-X10:6
M1+
-X10:7
IW54
X10/7/IWX+2/M1-
M1-
-X11:1
X11/1
n.c.
-X11:2
X11/2
n.c.
-X11:3
X11/3
n.c.
-X11:4
A
IW56
X11/4/IWX+4/M2+
/36.4
-PD243:2 -
diff_pressure_Air_PVA
M2+
-X11:5
IW56
X11/5/IWX+4/M2-
IW58
X11/6/IWX+6/M3+
IW58
X11/7/IWX+6/M3-
/36.5
Common
M2-
-X11:6
/36.7
-PD253:2 -
diff_pressure_ eNitrogen_PVEN
M3+
-X11:7
/36.7
Common
M3-
6ES7231-4HD30-0XB0
20
Modification
22
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

AI MODUL
= SCH
+ H8_1
Page
21
Page
57
-22A1
/7.1
/13.4
/13.3
/14.4
/14.3
Rack X
Slot Y
S7-1200
SM 1232 AO 4 x 14 Bit
-X10:1
/7.1
X10/1/L+
SIEMENS
-X12:1
X12/1
L+
/7.2
n.c.
-X10:2
-X12:2
X10/2/M
X12/2
/7.4
n.c.
-X10:3
-X12:3
X10/3/PE
X12/3
PE
n.c.
-X10:4
QW14
X10/4
X12/4/QWX/AQ 0M
n.c.
-X10:5
QW14
X10/5
X12/5/QWX/AQ 0
n.c.
-X10:6
QW16
X10/6
X12/6/QWX+2/AQ 1M
n.c.
-X10:7
-X12:4
/13.4
AQ 0M
-X12:5
/13.3
-0..100%,4..20mA
ePower_sp_top
-0..100%,4..20mA
ePower_sp_bottom
AQ 0
-X12:6
/14.4
AQ 1M
-X12:7
QW16
X10/7
X12/7/QWX+2/AQ 1
n.c.
-X11:1
/14.3
AQ 1
-X13:1
X11/1
X13/1
n.c.
n.c.
-X11:2
-X13:2
X11/2
X13/2
n.c.
n.c.
-X11:3
-X13:3
X11/3
X13/3
n.c.
n.c.
-X11:4
-X13:4
QW18
X11/4
X13/4/QWX+4/AQ 2M
n.c.
-X11:5
AQ 2M
-X13:5
QW18
X11/5
X13/5/QWX+4/AQ 2
n.c.
-X11:6
QW20
X11/6
X13/6/QWX+6/AQ 3M
n.c.
-X11:7
QW20
X11/7
X13/7/QWX+6/AQ 3
n.c.
AQ 2
-X13:6
AQ 3M
-X13:7
AQ 3
6ES7232-4HD30-0XB0
21
Modification
23
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

AO MODUL
= SCH
+ H8_1
Page
22
Page
57
-23A1
/7.5
/10.4
/10.4
/27.6
/27.6
/33.3
/33.3
Rack X
Slot Y
S7-1200
SM 1232 AO 4 x 14 Bit
-X10:1
/7.6
X10/1/L+
SIEMENS
-X12:1
X12/1
L+
/7.7
n.c.
-X10:2
-X12:2
X10/2/M
X12/2
/7.8
n.c.
-X10:3
-X12:3
X10/3/PE
X12/3
PE
n.c.
-X10:4
QW22
X10/4
X12/4/QWX/AQ 0M
n.c.
-X10:5
QW22
X10/5
X12/5/QWX/AQ 0
n.c.
-X10:6
QW24
X10/6
X12/6/QWX+2/AQ 1M
n.c.
-X10:7
-X12:4
/10.4
AQ 0M
-X12:5
/10.4
-0..2,00%,4..20mA
cpc_sp
-0..100%,0..10 V
fan_rpm_sp
-0..100%,4..20mA
waukee_sp_endo_SPE
AQ 0
-X12:6
AQ 1M
-X12:7
QW24
X10/7
X12/7/QWX+2/AQ 1
n.c.
-X11:1
AQ 1
-X13:1
X11/1
X13/1
n.c.
n.c.
-X11:2
-X13:2
X11/2
X13/2
n.c.
n.c.
-X11:3
-X13:3
X11/3
X13/3
n.c.
n.c.
-X11:4
-X13:4
QW26
X11/4
X13/4/QWX+4/AQ 2M
n.c.
-X11:5
/27.6
AQ 2M
-X13:5
QW26
X11/5
X13/5/QWX+4/AQ 2
n.c.
-X11:6
QW28
X11/6
X13/6/QWX+6/AQ 3M
n.c.
-X11:7
QW28
X11/7
X13/7/QWX+6/AQ 3
n.c.
/27.6
AQ 2
-X13:6
/33.3
AQ 3M
-X13:7
/33.3
AQ 3
6ES7232-4HD30-0XB0
22
Modification
24
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by

AO MODUL
= SCH
+ H8_1
Page
23
Page
57
15A2
16A1
17A1
18A1
19A1
20A1
21A1
22A1
23A1
23
Modification
25
Date
Name
Date
19.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
H8_1 PLC OVERVIEW
= SCH
+ H8_1
Page
24
Page
57
-L1_TZ
-L2_TZ
1.6 / -L3_TZ
1.6 /
-24V_c
9.7 /
33.0 /
-L1_BZ
1.8 / -L2_BZ
1.8 / -L3_BZ
1.6 /
-24V_c
1.8 /
9.7 /
-0V
02
31.1 /
04
02
-13A1
-14A1
/13.1
/13.1
/14.1
/14.1
70 mm2
01
70 mm2
Epower watchdog
relay
1
13
AC
1.61
/11.3
14
I>
I>
I>
Eurotherm alarm
1.62
-25K1
UVT
24V 50/60Hz
01
AA
1
AB
13
14
/25.9
125A
U2
AC
1.61
I>
I>
I>
AA
-12K1
/12.3
-25Q2
U1
70 mm2
04
Epower watchdog
relay
-11K1
-25Q1
/25.4
125A
-0V
Eurotherm alarm
1.62
AB
U1
-25K2
70 mm2
UVT
24V 50/60Hz
undervoltage tripping device
U2
undervoltage tripping device

-13A1
13
/13.1
-14A1
-25Q1
/25.1
13
/14.1
14
-25Q2
/25.6
-X13
70 mm2
DI
5
I31.5
/16.6
-16A1
14
-X13
6
I31.6
DI
/16.6
70 mm2
-25W1
H07RN-F
10 m
4x70
450/750V
-25X1
heater_failure_top
-PE
0/1, 0/24VDC
GNYE
-25U1
-25W2
H07RN-F
10 m
4x70
450/750V
-25X2
heater_feedback_bot
-PE
0/1, 0/24VDC
GNYE
-PE
FURNACE HEATERS
TOP ZONE
-25U5
H1 H4 H7 H10 Z1 H12 H9 H6 H3
-PE1
FURNACE HEATERS
BOTTOM ZONE
Z2 H11 H8 H5 H2
H1 H4 H7 H10 Z1 H12 H9 H6 H3
TRANSFORMER
X1
Z2 H11 H8 H5 H2
TRANSFORMER
X2
Y1
Y2
TRANSFORMER
X1
1-ET
MAIN
1-ET
TEASER
x1
x1
x1
x1
x2
x2
x2
x2
TRANSFORMER
X2
Y1
Y2
1-ET
MAIN
-22E1
2-ET
TEASER
x1
x1
x1
x1
x2
x2
x2
x2
-22E2
24
Modification
26
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Furnace heaters
= SCH
+ H8_1
Page
25
Page
57
-L1 /
-L2 / 26.1
-L3 /
-L1
-L2
3.0 / -L3
14.2 /
26.3 /
L1
L2
L3
13
21
14
22
10-16A
I>
T1
-26R1
I>
I>
T2
T3 -PE16
U1
V1
FR-BAL-B-5,5 K
1,750mH, 16A
U2
V2
W1
/27.1
-26Q1
PE
W2
-PE16
-26T1
FILTER
L1
L2
L3
FFR-MSH-170-30A
30A
L1'
L2'
L3'
E'
-26T2
/42.8
/27.1
R/L1
S/L2
T/L3
PE
P1
power supply
P/+
PR
DC reactor/brake resistor
N/-
FR-D740-120-EC
IN: 3x380-480V, 50/60Hz
OUT: 3x0-480V, 0,2-400Hz, 12A, 5,5kW
motor
U
PE
-PE17
14.6 /
-26W1
LFLEX CLASSIC 100 G
10 m
4x2,5
450/750 V
-24V(+)i
-24V(+)i / 27.1
-0V(-) / 27.7
-26X1
BN
BK
GY
-26W2
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
GNYE
-X10
DI
/15.5
BN
20 m
BU
20 m
GNYE
9
I0.2
-15A2
fan_rmp_pulses
0/1, 0/24VDC
+
U1
-26M1
4 kW
8,5 A
V1
W1
13
M
3~
-26S1
14
PE
25
Modification
27
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Furnace fan
= SCH
+ H8_1
Page
26
Page
57
Analog Output
-0..100%,0..10 V
fan_rpm_sp
-V176
-23A1
/23.6
ADR.:
vibration
PCH 1106
CH.: QWX+4
AQ 2
5
AQ 2M
I+
-X13 4
-X13
TB11
1+
3-
11
-27K1
/27.6
14 12
-26T2
/26.2
STF
STR
RH
RM(AU)
Par. 181=4
RL(RES)
CS
SD
multi-speed selection
IN: 3x380-480V, 50/60Hz
OUT: 3x0-480V, 0,2-400Hz, 12A, 5,5kW
MODBUS COM
2
AI 0-5VDC
0-10VDC
BN
BK
AI 4-20mADC
0-5VDC
V
0-10VDC
Voltage/current input
I
SINK
relay output
B
10
+5V
SOURCE
FR-D740-120-EC
PC
24VDC
-27W1
UNITRONIC LiYCY
10 m
3x0,75
BU
AO
(0-10VDC)
U (RUN-FU)
C
RUN
FU
SE
Analog input
is set to 0-10 V
AM
-27X1
4
-PE35
ref. 42.9
26.7 /
-24V(+)i
24V(+)i / 29.0
26.5 /
-0V(-)
-0V(-) / 27.9
13
-26Q1
/26.2
14
X10/4/IWX/M0+
X10/5/IWX/M0-
/20.4
OFF/ON,0/24VDC
-X10 4
AI IW44
-X10
5
IW44
-20A1
fan_start_signal
-X10
DI
DI
-15A2
/15.5
fan_vibration_intensity
-X10
18
I1.3
/15.5
8
I0.1
-18A1
/18.3
DO
-15A2
Q10.0
-X10
Fan drive failure
Fan feedback run
0/1, 0/24VDC
0/1, 0/24VDC
A1
-27K1
A2
38.6 /
-0V(-)
0V(-) / 27.9
14
12
13
11 /27.1
14 /38.1
26
Modification
28
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Fan drive-Frequency inverter
= SCH
+ H8_1
Page
27
Page
57
-TIC 125
-TIC 135
Thermocouple
Type K
Thermocouple
Type K
-28W1
Ni-Cr-Ni cable
10 m
2x1,5
-28X1
-28W2
Ni-Cr-Ni cable
3m
2x1,5
/19.4
AI
-28W3
Ni-Cr-Ni cable
10 m
2x1,5
GN
WH
GN
Ni-Cr-Ni
WDU 2,5/TC
Typ K
-28W4
Ni-Cr-Ni cable
3m
2x1,5
WH
/19.4
-X10 5
-X10 4
X10/4/IWX/M0+
X10/5/IWX/M0IW36
AI
GN
WH
GN
WDU 2,5/TC
Typ K
WH
-X10 7
-X10 6
X10/6/IWX+2/M1+
X10/7/IWX+2/M1IW38
-19A1
furnace_temperature_top
furnace_temperature_bottom
0 C ... 1372 C
0 C ... 1372 C
27
Modification
29
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Furnace temperature measurement
= SCH
+ H8_1
Page
28
Page
57
-29U1
-29U2
-29U3
12 14
-29X1
14
BU
20 m
-29W2
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
GNYE
BU
20 m
GNYE
-29W3
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
-29U4
13
-26B2
14
BN
20 m
13
-26B2
11
BN
20 m
-29U6
-25S1 P
-29W1
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
13
13
-27S1
27.9 /
-29S1
14
14
BN
20 m
BU
20 m
GNYE
-29W6
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
BN
20 m
BU
20 m
GNYE
-29W4
LFLEX CLASSIC 100 G
10 m
5x1,5
300/500 V
BN
20 m
-24V(+)i
-24V(+)i / 30.0
-29X2
12.1 /
12.1 /
-X10
-X10
11
I0.4
DI
-15A2
/15.5
/15.5
-X10
12
I0.5
DI
DI
-15A2
/15.5
compressed air pressure

switch
cooling_water_flow
0/1, 0/24VDC
13
I0.6
-L_c_230
-N_c_230
-X10
DI
20
I1.5
/15.5
lid_fully_closed
0/1, 0/24VDC
-X10
DI
lid_fully_opened
0/1, 0/24VDC
14
I0.7
/15.5
pilot_flame
0/1, 0/24VDC
0/1, 0/24VDC
28
Modification
30
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Cooling water, comp.air, lid, flame indicators
= SCH
+ H8_1
Page
29
Page
57
-30U5
-30U1
29.9 /
BU
20 m
GNYE
BN
20 m
BU
20 m
GNYE
-30U4
13
-25S1 P
-25S1 P
14
-30W2
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
13
-25S1 P
14
-30W1
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
13
-25S1 P
14
BN
20 m
-30U3
13
-25S1 P
-30X7
-30U2
13
-30W5
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
14
BN
20 m
BU
20 m
-30W3
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
GNYE
14
BN
20 m
BU
20 m
GNYE
-30W4
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
BN
20 m
BU
20 m
-24V(+)i
GNYE
-24V(+)i / 32.4
-X10
-X12
17
I1.2
DI
-15A2
/15.5
Furnace_pressure_switch
-X12
DI
4
I31.0
DI
/16.6
-16A1
/16.6
gas_pressure_endo_PSE
0/1, 0/24VDC
-X12
5
I31.1
/16.6
gas_pressure_methane_PSM
0/1, 0/24VDC
6
I31.2
DI
0/1, 0/24VDC
-X12
DI
7
I31.3
/16.6
gas_pressure_air_PSA
0/1, 0/24VDC
gas_pressure_nitrogen_PSN
0/1, 0/24VDC
29
Modification
30.a
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Gas pressure switches
= SCH
+ H8_1
Page
30
Page
57
30
Modification
31
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
GAS BATTERY (FIGURE )
= SCH
+ H8_1
Page
30.a
Page
57
OFF/ON,0/24VDC
/18.3
-18A1
/18.3
DO
Q10.4
DO
A1
DO
Q10.6
-X11
A1
Q10.7
-X11
A1
A1
-31K3
A2
-31K4
A2
A2
A2
-0V
-0V(-) / 33.0
14
12
31.9 /
gas_valve_air_CVA
/18.3
DO
-31K2
OFF/ON,0/24VDC
/18.3
-X11
gas_valve_nitrogen_CVN
Q10.5
OFF/ON,0/24VDC
gas_valve_methane_CVM
-31K1
25.8 /
OFF/ON,0/24VDC
gas_valve_endo_CVE
-X11
11 /31.1
14
12
11 /31.3
14
12
11 /31.5
14
12
11 /31.7
-E-STOP_valv
-E-STOP_valv / 31.1
12 14
2.5 /
12 14
12 14
12 14
-31K1
-31K2
-31K3
-31K4
/31.1
/31.3
/31.5
/31.7
11
11
11
11
-N_120
-N_120 / 32.0
-31X1
-31W1
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
-PE26
2
BU
20 m
BN
20 m
-31W2
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
x1
BU
20 m
BN
20 m
-31W3
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
x1
-31Y1
x1
-31Y4
x2
CVM
-31W4
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
-31Y3
x2
CVE
x1
-31Y2
x2
CVN
x2
CVA
30.a
Modification
32
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
GAS BATTERY
CONTROL VALVES
= SCH
+ H8_1
Page
31
Page
57
30.9 /
-24V(+)i
-24V(+)i / 33.9
OFF/ON,0/24VDC
OFF/ON,0/24VDC
13
soot_burning_safety
gas_valve_eNitrogen_SVEN
(open=low)
-32S1
14
/15.7
-15A2
/15.7
DO
Q0.4
DO
-X12
A1
orange
DI
4
I33.0
/17.6
-17A1
hand forced furnace burn

off
x1
-32H1
A2
x2
A1
-32K2
A2
0/1, OFF/ON
-0V
-0V / 32.0
14
12
14
12
14
12
14
12
37.7 /
Q0.5
-X12
-32K1
32.9 /
-15A2
-X12
11 /32.1
14
12
11 /32.9
11 /32.3
11 /32.5
11 /32.7
-E-STOP_valv
12 14
-32K2
/32.8
12 14
12 14
-32K1
12 14
-32K1
/32.2
/32.2
11
12 14
-32K1
/32.2
11
-32K1
/32.2
11
11
28
26
-11K2
/11.9
11
25
28
26
-12K2
/12.9
25
A1
-32K3
120VAC
31.9 /
A2
-N_120
-N_120 /
13
-32X1
-32W1
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
14 /39.2
-PE25
2
BU
20 m
-32W2
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
BN
20 m
x1
BU
20 m
BN
20 m
-32W3
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
x1
-32Y1
-32W4
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
x1
-32Y5
x2
SVN
-32W5
LFLEX CLASSIC 100 G
10 m
3x1,5
300/500 V
-32Y4
x2
SVM
x1
-32Y3
x2
SVE
x1
-32Y2
x2
SVA
x2
SVEN - normally open
31
Modification
33
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
GAS BATTERY
SAFETY VALVES
= SCH
+ H8_1
Page
32
Page
57
25.8 /
-24V_c
-0V(-)
-24V_c / 34.0
-0V(-) / 33.9
31.9 /
33.2/
-0..100%,4..20mA
/33.0
waukee_sp_endo_SPE
X10/6/IWX+2/M1+
/20.4
AI
-X10 6
IW46
-23A1
/23.6
ADR.:
X10/7/IWX+2/M1-X10
7
OFF/ON,0/24VDC
IW46
-20A1
CH.: QWX+6
AQ 3
7
-X13
Analog Output
AQ 3M
-X13 6
waukee_close_endo
I+
waukee_flow_endo_PVE
TB15
-18A1
/18.6
DO
Q11.0
-X12
-0V(-) / 33.2
-24V(+)i / 32.5
-33X1
-33W1
LFLEX CLASSIC 100 G
10 m
4x1,5
300/500 V
BN
-33X2
BK
GY
-33W2
UNITRONIC LiYCY
10 m
7x0,75
Achtung Sc
GNYE
WH
20 m
BN
20 m
GN
20 m
-33X3
-X10
-X10
DI
4
I32.0
DI
/17.3
-17A1
/17.3
waukee_alarm_endo
YE
20 m
0/1, OFF/ON
7
I32.3
-X11
DI
5
I32.5
/17.3
waukee_closed_ind_endo
waukee_open_ind_endo
0/1, OFF/ON
0/1, OFF/ON
-33W3
LFLEX CLASSIC 100
10x1
300/500V
-33U1
DC Com
DC Com
4
AI1
+24VDC
AO1
AO1C
PE
-POWER
1
AI1C
+
Comm Wiring
Sensor Wiring
15 pin D-sub
15 pin D-sub
Analog I/O Wiring
Digital I/O Wiring
9 Pin D-sub
9 Pin D-sub
Pressure: 30 mbar SG: 0.65
32
Modification
34
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
waukee VTP-M6-10
Endogas flow control
= SCH
+ H8_1
Page
33
Page
57
33.2 /
-24V_c
-0V(-)
-24V_c / 35.1
-0V(-) / 34.0
34.2 /
34.2/
/34.0
X11/4/IWX+4/M2+
/20.4
AI
-X11 4
IW48
X11/5/IWX+4/M2-X11
5
OFF/ON,0/24VDC
IW48
-20A1
waukee_close_methane
waukee_flow_methane_PVM
/18.6
-18A1
DO
Q11.1
-X12
10.9 /
sp_meth +
10.9 /
-34X1
-0V(-) / 35.1
-24V(+)i / 36.0
sp_meth -
-34X2
-34X3
-34W1
LFLEX CLASSIC 100 G
10 m
4x1,5
300/500 V
BN
BK
GY
-34W2
UNITRONIC LiYCY
10 m
7x0,75
GNYE
WH
20 m
BN
20 m
GN
20 m
-X10
5
I32.1
DI
/17.3
-17A1
/17.3
waukee_alarm_methane
YE
20 m
-X11
DI
0/1, OFF/ON
4
I32.4
-X11
DI
6
I32.6
/17.3
waukee_closed_ind_methane
waukee_open_ind_methane
0/1, OFF/ON
0/1, OFF/ON
-34W3
LFLEX CLASSIC 100
10x1
300/500V
-34U1
1
+24VDC
DC Com
DC Com
AI1
AI1C
AO1
AO1C
PE
-POWER
1
Comm Wiring
Sensor Wiring
15 pin D-sub
15 pin D-sub
Analog I/O Wiring
Digital I/O Wiring
9 Pin D-sub
9 Pin D-sub
Pressure: 30 mbar SG: 0.65
33
Modification
35
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
waukee VTP-L6-7
Methane flow control
= SCH
+ H8_1
Page
34
Page
57
34.2 /
-24V_c
34.9 /
-0V(-)
X11/6/IWX+6/M3+
/20.4
-X11 6
IW50
AI
X11/7/IWX+6/M3-X11
7
IW50
-20A1
waukee_flow_nitrogen_PVN
-X10
-35X1
4
-PE
-35W1
6
I32.2
/17.3
-17A1
waukee_alarm_nitrogen
/35.4
UNITRONIC LiYCY
10 m
7x1
DI
BN
GY
GN
0/1, OFF/ON
BU
WH
SH
-35U1
1
-POWER
-AO
-ALARM
-SENSOR
34
Modification
36
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
waukee M-11FT1
Nitrogen flow measurement
= SCH
+ H8_1
Page
35
Page
57
-PA117
-PD243
SITRANS P220 TRANSMITTERS FOR PRESSURE
P
1+
-36X2
2-
-36X1
2
-PE38
2-
-36W2
UNITRONIC LiYCY
10 m
3x0,75
3
-PE28
4
-PE33
X11/6/IWX+6/M3+
X10/4/IWX/M0+
/21.4
AI
34.9 /
X11/4/IWX+4/M2+
X10/5/IWX/M0-
-X10 4
IW52
-X10
/21.4
AI
IW52
dP
1+
-36W1
UNITRONIC LiYCY
10 m
3x0,75
-PD253
SITRANS P220 TRANSMITTERS FOR PRESSURE
dP
1+
-36W3
UNITRONIC LiYCY
10 m
3x0,75
-X11 4
IW56
X11/5/IWX+4/M2-X11
AI
5
IW56
-21A1
-21A1
furnace_pressure
diff_pressure_Air_PVA
/21.4
-X11 6
IW58
X11/7/IWX+6/M3-X11
7
IW58
-21A1
diff_pressure_
eNitrogen_PVEN
-24V(+)i
36.9 /
-24V(+)i / 38.1
-0V(-)
-0V(-) / 36.0
35
Modification
37
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Differential pressure measurement

AIR
e_NITROGEN
= SCH
+ H8_1
Page
36
Page
57
-24V_c
2.5 /
-L_120
-37S1
11
21
12
22
E-STOP
S33
S11
S12
13
-37S2
RESET
CABINET DOOR MOUNTED
14
-L2
14.2 /
-N
-37U1
S34
230V 50Hz
SAFETY RELE
MSR 126.1R
A1
A2
S21
S22
E-STOP_ out / 9.3

E-STOP_valv / 32.0
-X10
DI
/15.5
7
I0.0
-15A2
eStop_button
ON/OFF, 0/24VDC
36
Modification
38
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
EMERGENCY STOP safety switching device
= SCH
+ H8_1
Page
37
Page
57
36.9 /
-24V(+)i
13
14
13
-38S1
13
-13K1
/27.6
/13.6
14
x1
-38S2
14
40.0 /
13
-27K1
13
-38S3
-14K1
14
/14.6
x1
-38S4
x2
14
x2
-0V
-0V(-) / 27.6
-X10
-X11
10
I0.3
DI
-15A2
/15.5
DI
7
I32.7
/17.3
-17A1
Fan_switch
Heating start
0/1, OFF/ON
0/1, OFF/ON
37
Modification
39
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
MANUAL COMMANDS
= SCH
+ H8_1
Page
38
Page
57
-39U1
OXYGENE PROBE BOX
-39W1
UNITRONIC LiYCY
3x0,75
-39W2
UNITRONIC LiYCY
3x0,75
-39X1
-X1
-X2
-24V(+)i
13
-32K3
/32.8
14
-X13
-X10
DI
4
I31.4
DI
/16.6
-16A1
/15.5
emergency_nitrogen_state
-X10
15
I1.0
DI
-15A2
oxy probe ref air survey
0/1, 0/24VDC
16
I1.1
/15.5
0/1, 0/24VDC
oxy probe burn air survey

0/1, 0/24VDC
38
Modification
40
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
EMERGENCY NITROGEN STATE &

OXYGEN PROBE SURVEY
= SCH
+ H8_1
Page
39
Page
57
OFF/ON,0/24VDC
OFF/ON,0/24VDC
Alarm horn
Running light green
-15A2
/15.7
-15A2
/15.7
Q0.0
DO
Q0.2
DO
-X12
x2
-40H1-YH311
-15A2
Q0.1
-X12
x1
x1
-40H2-YL112
x1
Alarm light red /1
DO
OFF/ON,0/24VDC
/15.7
-X12
38.1 /
-40H4-YAL113
x2
TOWER LIGHTS
x2
-0V
-0V / 41.0
OFF/ON,0/24VDC
local_mode_light
/15.7
-15A2
DO
Q0.3
-X12
x1
-40H3-YL111
x2
40.6 /
-0V
-0V / 40.4
39
Modification
41
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
ALARMS &
SIGNAL TOWER LIGHTS
= SCH
+ H8_1
Page
40
Page
57
OFF/ON,0/24VDC
/18.6
-18A1
/18.6
DO
Q11.2
DO
-X13
A1
A1
spare relay 5
DO
Q11.5
-X13
A1
Q11.6
-X13
A1
-41K3
A2
OFF/ON,0/24VDC
/18.6
DO
Q11.4
-X13
spare relay 4
/18.6
DO
A1
-41K4
A2
-41K5
A2
A2
-0V
14
12
2.3 /
spare relay 3
-41K2
A2
OFF/ON,0/24VDC
/18.6
Q11.3
OFF/ON,0/24VDC
spare relay 2
-41K1
40.8 /
OFF/ON,0/24VDC
spare relay 1
-X13
11 /41.1
14
12
11 /41.3
14
12
11 /41.5
14
12
11 /41.6
14
12
11 /41.8
-24V_o
12 14
12 14
12 14
12 14
12 14
-41K1
-41K2
-41K3
-41K4
-41K5
/41.1
/41.3
/41.5
/41.7
/41.8
-41X1
11
11
11
11
11
40
Modification
42
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
RESERVE RELAYS
= SCH
+ H8_1
Page
41
Page
57
-PE36
-15A1
/15.0
-X20
Rack X
Slot Y
TA
-X20
T_RA
-X20
T_RB
-X20
TB
-X20
RTS
-X20
X20/1/M
X20/2/TA
X20/3/T_RA
X20/4/T_RB
X20/5/TB
X20/6/RTS
/15.1
/15.1
/15.1
/15.1
/15.1
/15.1
X20
6ES7241-1CH30-1XB0
CB 1241 RS485
CPU
SIEMENS
E-POWER
BN
BU
BK
-1U2
/1.5
-MODBUS
WH
T+
wh/or
Twh/gr
SLD
SLD
-PE
RJ45 PATCH CABLE
ME 96
-26T2
-10A1
/10.0
-11A1
HF
HE
HD
/11.0
3504
-12A1
HF
HE
HD
/12.0
3216i
TOP ZONE
-13A1
HF
HE
/13.1
/13.1
/25.1
/25.3
HD
3216i
BOTTOM ZONE
PIN
-14A1
2
E-POWER
TOP ZONE
/14.1
/14.1
/25.6
/25.8
PIN
/26.2
2
E-POWER
BOTTOM ZONE
PIN
FREQUENCY INVERTER
FAN DRIVE
41
Modification
43
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
MODBUS COMMUNICATION
= SCH
+ H8_1
Page
42
Page
57
switch
eCon 3080-A
HARTING
Client computer
Factory Network (SCADA)
Touch screen
PLC
MODBUS RTU RS485
CARBON POTENTIAL
CONTROLLER
EPOWER DRIVE
TOP ZONE
FREQUENCY INVERTER
FAN DRIVE
OT-alarm unit
TOP ZONE
OT-alarm unit
BOTTOM ZONE
Measuring electrical power ME96
EPOWER DRIVE
BOTTOM ZONE
42
Modification
=REPORTS/2
Date
Name
Date
22.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
COMMUNICATION OVERVIEW
= SCH
+ H8_1
Page
43
Page
57
Cable overview
F10_002
cable type
Cable description
Pt Rh/Rh cable
device tag
Condctrs
cross-section
Length
function text
KP15L-SIL PtRh/Pt RCB,SCB 2x1,5 DIN
=SCH-10W1
1,5
10
KP15L-SIL PtRh/Pt RCB,SCB 2x1,5 DIN
=SCH-10W2
1,5
UNITRONIC LiYCY 3x0,75
=SCH-10W3
0,75
10
=SCH-10W4
0,75
KN15L-SIL NiCr/Ni KCA 2x1,5 DIN
=SCH-11W3
1,5
10
=SCH-11W4
1,5
=SCH-12W3
1,5
10
=SCH-12W4
1,5
H07RN-F 4G70
=SCH-25W1
70
10
H07RN-F 4G70
=SCH-25W2
70
10
LFLEX CLASSIC 100 4G2,5
=SCH-26W1
2,5
10
=SCH-26W2
1,5
10
UNITRONIC LiYCY
=SCH-27W1
0,75
10
Ni-Cr-Ni cable
=SCH-28W1
1,5
10
=SCH-28W2
1,5
=SCH-28W3
1,5
10
=SCH-28W4
1,5
=SCH-29W1
1,5
10
=SCH-29W2
1,5
10
=SCH-29W3
1,5
10
=SCH-29W4
1,5
10
=SCH-29W5
1,5
20
=SCH-29W6
1,5
10
=SCH-30W1
1,5
10
=SCH-30W2
1,5
10
=SCH-30W3
1,5
10
=SCH-30W4
1,5
10
=SCH-30W5
1,5
10
UNITRONIC LiYCY
Ni-Cr-Ni cable
H07RN-F
LFLEX CLASSIC 100 G
LFLEX CLASSIC 100 G
Ni-Cr-Ni
=SCH/43
Modification
2.a
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Cable overview : =SCH+H8_1-10W1 =SCH+H8_1-30W5
= REPORTS
+ H8_1
Page
Page
57
Cable overview
F10_002
cable type
Cable description
LFLEX CLASSIC 100 G
device tag
Condctrs
cross-section
Length
=SCH-31W1
1,5
10
=SCH-31W2
1,5
10
=SCH-31W3
1,5
10
=SCH-31W4
1,5
10
=SCH-32W1
1,5
10
=SCH-32W2
1,5
10
=SCH-32W3
1,5
10
=SCH-32W4
1,5
10
=SCH-32W5
1,5
10
LFLEX CLASSIC 100 G 4G1,5
=SCH-33W1
1,5
10
10
UNITRONIC LiYCY
UNITRONIC LIYCY 7X0,75
=SCH-33W2
0,75
LFLEX CLASSIC 100
LFLEX CLASSIC 100 10G1
=SCH-33W3
10
LFLEX CLASSIC 100 G
LFLEX CLASSIC 100 G 4G1,5
=SCH-34W1
1,5
10
10
UNITRONIC LiYCY
UNITRONIC LIYCY 7X0,75
=SCH-34W2
0,75
LFLEX CLASSIC 100
LFLEX CLASSIC 100 10G1
=SCH-34W3
10
UNITRONIC LiYCY
UNITRONIC LIYCY 7X1
=SCH-35W1
10
UNITRONIC LiYCY
=SCH-36W1
0,75
10
=SCH-36W2
0,75
10
=SCH-36W3
0,75
10
=SCH-39W1
0,75
=SCH-39W2
0,75
function text
Modification
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Cable overview : =SCH+H8_1-31W1 =SCH+H8_1-39W2
= REPORTS
+ H8_1
Page
2.a
Page
57
Summarized parts list

Order number
Quantity
2736500
F02_002
designation
Door TS 8806.500 R
System window 700X670X60 mm
Mounting panel TS 8006.500
Type number
supplier
FT.2736500
unit price
total price
RIT
0,00
0,00
RIT
0,00
0,00
RIT
0,00
0,00
RIT
0,00
0,00
0
3384500
0,00
TopTherm PLUS roof-mounted cooling unit 1500 W, comfort controller, 230 V,
50/60 Hz, RiNano coat./ condensate evap.
SK.3384500
3504-CC-VH-2-ZC-50-8-XXX-G-AM-RR-D4-XX-XX-XX-ET-XX-IT-ENG-ENG-XXXX-XXXX-XXXX
1
3504 Controller
3504-CC-VH-2-ZC-50-8-XXX-G-AM-RR-D4-XX-XX-XX-ET-XX-IT-ENG-ENG-XXXX-XXXX-XXXX
EUROTHERM
0,00
0,00
3216i
EUROTHERM 3216i -Alarm unit
0,00
0,00
3216i -Alarm unit
EUROTHERM
EPOWER-3PH-250A- 690V-230V-XXX-XXX-XXX-00-ET-XX-XX-XX-XX-XX-XX-XX-XX-XX-ENG-250A-400V-3P-4S-XX-HC-IR-XX-SP-4A-PL-4A-P-4A
2
EPower Controller
EPOWER-3PH-250A- 690V-230V-XXX-XXX-XXX-00-ET-XX-XX-XX-XX-XX-XX-XX-XX-XX-ENG-250A-400V-3P-4S-XX-HC-IR-XX-SP-4A-PL-4A-P-4A-AK-AA-XX-XX
EUROTHERM
0,00
0,00
6ES7241-1CH30-1XB0
CB 1241, RS485
6ES7241-1CH30-1XB0
SIE
0,00
0,00
6ES7214-1BE30-0XB0
CPU 1214C, AC/DC/RLY
6ES7214-1BE30-0XB0
SIE
0,00
0,00
6ES7221-1BH30-0XB0
SM 1221, 16DI, DC 24V
6ES7221-1BH30-0XB0
SIE
0,00
0,00
6ES7222-1HH30-0XB0
SM 1222, 16DO, RELAY 2A
6ES7222-1HH30-0XB0
SIE
0,00
0,00
6ES7231-5QD30-0XB0
SM 1231, 4AI TC
6ES7231-5QD30-0XB0
SIE
0,00
0,00
6ES7231-4HD30-0XB0
SM 1231, 4AI
6ES7231-4HD30-0XB0
SIE
0,00
0,00
6ES7232-4HD30-0XB0
SM 1232, 4AO
6ES7232-4HD30-0XB0
SIE
0,00
0,00
1492-SP1C010
Miniature Circuit Breaker
1492
A-B
0,00
0,00
279137
MCB, C-Curve, 63A, 2p, DC
FAZ-C6/2-DC
MOE
0,00
0,00
279126
FAZ-C10/1-DC
MOE
0,00
0,00
279122
FAZ-C2/1-DC
MOE
0,00
0,00
279274
MCB, B-Curve, 4A, 1p
FAZ-B4/1-HS
MOE
0,00
0,00
278529
MCB, B-Curve, 6A, 1p
FAZ-B6/1
MOE
0,00
0,00
2.a
Modification
3.a
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Summarized parts list : RIT.Door TS 8806500 R

- MOE.FAZ-B6/1
= REPORTS
+ H8_1
Page
Page
57

Order number
Quantity
F02_002
designation
Type number
supplier
unit price
total price
278971
MCB, C-Curve, 10A, 3p+N
FAZ-C10/3N
MOE
0,00
0,00
278557
MCB, C-Curve, 10A, 1p
FAZ-C10/1
MOE
0,00
0,00
6EP1436-2BA10
SITOP SMART 3-phase 20 A
6EP1436-2BA10
SIEMENS
0,00
0,00
4138140
Standard light 14W,230V,50Hz
SZ.4138140
RITTAL
0,00
102,80
4315100
Connection cable length of cable 3000 mm power supply
SZ.4315100
RIT
0,00
9,76
2966171
24
Relay
PLC-RSC- 24DC/21
PXC
0,00
0,00
A-B
0,00
0,00
700-FSM4UU18
General Purpose DPDT High Performance Timing Relay
700-FSM4UU18
140U-H-UJ
Undervoltage Release
140U-H-UJ
A-B
0,00
0,00
2966197
Relay Module
PLC-RSC-120UC/21
PXC
0,00
0,00
7MF1567-3DD00-1AA1-Z
SIEMENS
0,00
0,00
0280200000
65
1745250000
1775480000
44
SIE.7MF1567-3DD00-1AA1-Z
Bush bar connection point
NSCH 1M
WEI
0,00
0,00
Earth terminal
ZPE 16
WEI
0,00
0,00
Feed-through terminal
ZDU 1.5
WEI
0,00
0,00
140UE-L5F3-D32
IEC Molded Case Circuit Breaker
140UE-L5F3-D32
A-B
0,00
0,00
140UE-J4F3-D12
IEC Molded Case Circuit Breaker
140UE-J4F3-D12
A-B
0,00
0,00
140M-C2E-C16
Motor Protection Circuit Breaker
140M-C2E-C16
A-B
0,00
0,00
226671
AUXILIARYCONTACT BLOCK M4-HQ11
M4-HQ11
MIT
0,00
0,00
87245
Input reactor, 3 ph., 400 V, for 5,5 K
FR-BAL-B-5,5 K
0,00
0,00
216827
Illuminated selector pushbutton, 2 Pos., green, stay-put
M22-WRLK-G
MOE
0,00
0,00
TC4.2001
Transformer TC4.2001 /240/460V/120V
TC4.2001
ABB
0,00
0,00
0,00
0,00
212419
Freq. Inverter in protection class IP 20
FR-D740-120-EC
ME96NSR-MB
ELECTRONIC MULTI-MEASURING INSTRUMENT
ME96NSR-MB
VTP-M6-10
WAUKEE Valve Tronic Plus Flo-Meter
VTP-M6-10
VTP-L6-7
WAUKEE Valve Tronic Plus Flo-Meter
VTP-L6-7
M-11FT 1-1/4 NPT
WAUKEE Flo-Tronic Plus Series Flo-Meter
M-11FT 1-1/4 NPT
440R-N23118
IEC Safety Relay
440R-N23118
0,00
0,00
MIT
0,00
0,00
WAUKEE
0,00
0,00
WAUKEE
0,00
0,00
WAUKEE
0,00
0,00
A-B
0,00
0,00
Modification
3.b
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Summarized parts list : MOE.FAZ-C10/3N MSR126RT
= REPORTS
+ H8_1
Page
3.a
Page
57

Order number
F02_002
Quantity
designation
Type number
supplier
unit price
total price
1768310000
Earth terminal
ZPE 16/3AN
WEI
0,00
0,00
1768330000
ZDU 16/3AN BL
WEI
0,00
0,00
1775530000
37
ZDU 1.5/3AN
WEI
0,00
0,00
8734580000
DIN RAIL SOCKET, 16A, 230V
Schuko TS35
WEI
0,00
0,00
1024100000
Special terminal, special connections
WDU 2.5/TC TYP K
WEI
0,00
0,00
9512190000
WDU 70N/35
WEI
0,00
0,00
3.a
Modification
Date
Name
Date
23.4.2013
Ed.
srpan
Inea d.o.o
Appr
Original
Replacement of
Replaced by
Summarized parts list : WEI.1768310000 WEI.9512190000
= REPORTS
+ H8_1
Page
3.b
Page
57

H8 1 ElectroProject 20130423

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0

The Timken Company

Ploiesti Facility ROMANIA, Pit furnace H8/1

Responsible for project

by (short name) srpan

Electro Project for TIMKEN

Title page / cover sheet

Column X: An automatically generated page was edited

supplementary page field

Title page / cover sheet

PANEL LAYOUT H8_1 CONTROL

PANEL LAYOUT H8_1 POWER

CABINET DOOR OVERVIEW H8_1 CONTROL

CABINET DOOR OVERVIEW H8_1 POWER

CABINET OVERVIEW H8_1

Cabinet ventilation and air condition

Cabinet service outlets and light

Power PLC S7 1200

Power PLC AI MODUL

Power PLC AO MODUL

Power PLC DI MODUL

Power PLC D0 MODUL

Power Eurotherm 3504 Controller

Power EUROTHERM 3216i -Alarm unit TOP ZONE

Power EUROTHERM 3216i -Alarm unit BOTTOM ZONE

Power EUROTHERM EPower Drive Unit TOP ZONE

Power EUROTHERM EPower Drive Unit BOTTOM ZONE

PLC SIGNALS OVERVIEW CPU MODUL

PLC SIGNALS OVERVIEW DI MODUL

PLC SIGNALS OVERVIEW DI MODUL

PLC SIGNALS OVERVIEW DO MODUL

PLC SIGNALS OVERVIEW AI MODUL

PLC SIGNALS OVERVIEW AI MODUL

PLC SIGNALS OVERVIEW AI MODUL

PLC SIGNALS OVERVIEW AO MODUL

PLC SIGNALS OVERVIEW AO MODUL

H8_1 PLC OVERVIEW

Electro Project for TIMKEN

Column X: An automatically generated page was edited

supplementary page field

Fan drive-Frequency inverter

Furnace temperature measurement

Cooling water, comp.air, lid, flame indicators

Gas pressure switches

GAS BATTERY (FIGURE )

GAS BATTERY CONTROL VALVES

GAS BATTERY SAFETY VALVES

waukee VTP-M6-10 Endogas flow control

waukee VTP-L6-7 Methane flow control

waukee M-11FT1 Nitrogen flow measurement

Differential pressure measurement AIR e_NITROGEN

EMERGENCY STOP safety switching device

EMERGENCY NITROGEN STATE & OXYGEN PROBE SURVEY

ALARMS & SIGNAL TOWER LIGHTS

Cable overview : =SCH+H8_1-10W1 - =SCH+H8_1-30W5

Cable overview : =SCH+H8_1-31W1 - =SCH+H8_1-39W2

Summarized parts list : RIT.Door TS 8806500 R - MOE.FAZ-B6/1

Summarized parts list : MOE.FAZ-C10/3N - MSR126RT