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Alkali Khaled PDF
Alkali Khaled PDF
Alkali Khaled PDF
S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
Bypass - Wherefore ?
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
Dust collection
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Alkali Bypass
Bypass Mixed Gas
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Alkali Bypass
Velocity Distribution
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Alkali Bypass
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
They are chemical components of the raw materials with a low concentration towards the other components.
Although some have no impact on the chemical process, others might lead to major troubles.
In the cement industry, Cl, SO3, Na2O and K2O are, among others, particularly monitored
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
Grinding
Raw Meal
Heating up
Condensation
Temperature
Hot Meal
Raw Materials
Volatilization
Temperature
Clinkerization
Clinker
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
PROBLEMS
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
2 cycles
Internal Cycle
External Cycle
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Alkali Bypass
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Alkali Bypass
start evaporate around 650C start evaporate around 900C start evaporate around 1000C
Conclusion :
The various content of element is different according to the analyzed area (kiln feed, meal cyclone 2, hot meal, clinker,). Nevertheless, most of the highest concentrations are located at the kiln inlet, depending on the salt formation.
Different behaviors
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Alkali Bypass
Example of decision
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
1800 1600 Rugver 80
g Stb/Nm3 Byp.HG
1000
800 600 Yamaver 400 200 0 0 Berfa 5 10 15 20 25 30 Texfa Suezver
ECFA 2 3
Bypassrate (%)
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
Bypassanlage
Bypassrate
%
K2O
% 2,8 17,0 10,4 2,3
Na2O
% 0,4 1,3 1,1 0,3
SO3
% 3,1 12,0 7,6 4,4
Chlor
% 0,6 9,0 4,5 0,1
15 15 7 54
5. ECFA
6. Sakufa 7. Yamaver 8. Rugver 80
18
15 9 10
3,4
1,4 2,6 2,0
0,9
0,1 0,3 0,2
2,2
2,3 3,1 8,4
2,7
0,2 2,3 0,3
Analysis of Bypass-Dust
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S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.1_Process_engineers\Trainingsunterlagen\05_Kiln_Preheater\Preheater.ppt
Alkali Bypass
Decreases the concentration of minors in the kiln inlet by taking out a part of kiln gas Taking part of the heat Taking part of the production
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Alkali Bypass
The volume coming out of the kiln is composed by : 1. The volume of the gas combustion 2. The volume of the decarbonation 3. The volume of excess air - V Comb - V CO2 - V Ex
V V V V Ki ln Comb CO2 Ex
Calculation of V Kiln
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Alkali Bypass
Bypass Ratio
VBypass VKi ln
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Alkali Bypass Conclusion Minor elements are to be considered for operation decisions Chemistry is able to help for any investigation concerning the process troubles The volatilization and cycles of the elements can be handled through process operation A good knowledge of the element circulation is necessary for a good trouble shooting