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05279101
05279101
Colin C Davidson AREVA T&D UK Ltd HVDC & FACTS St Leonards Avenue Stafford, ST17 0JZ, UK Tel.: +44 / (0) 17 85 23 87 69 Fax: +44 / (0) 17 85 23 88 42 E-Mail: colin.davidson@areva-td.com URL: http://www.areva-td.com Guillaume de Prville AREVA T&D Special Power Supplies 102 rue de Paris Massy, 91300, France Tel.: +33 / (0) 1 64 47 81 30 Fax: +33 / (0) 1 64 47 82 32 E-Mail: guillaume.de-preville@areva-td.com URL: http://www.areva-td.com
Keywords
Power transmission, HVDC, FACTS, Static Synchronous Compensator (STATCOM), Voltage Source Converter (VSC).
Abstract
Although the term "Power Electronics" covers a very wide spectrum of power ratings and applications (from Watts to Gigawatts), Power Electronics applications for the Transmission and Distribution (T&D) market tend to be amongst the very highest in terms of voltage and power rating. Moreover, these applications are part of a very rapidly growing market and one that is closely linked with the emerging field of Smart Grids. Some T&D applications of Power Electronics, such as High Voltage Direct Current (HVDC) have been available for many decades, yet are currently enjoying an unprecedented period of market growth and rapid technical development. Voltage-Sourced Converter technologies (VSC) now sit alongside conventional Current-Sourced (Line Commutated) HVDC solutions and are opening up new market segments. Other "Flexible AC Transmission" (FACTS) systems, such as the STATCOM, are also available in the Transmission (HV) market and are starting to penetrate the Distribution (MV and LV) markets. AREVA T&D was a pioneer in the design of transmission STATCOMs, and built the world's first commercial STATCOM project using its "chain link" technology. MV applications of power electronics are driven mainly by the challenges imposed by distributed generation such as wind energy. The STATCOM can be equipped with battery energy storage to smooth out short-term variability of power generation, or even to connect to other STATCOMs via a DC cable network, creating an "MVDC" grid. With a new generation of MV or HV DC-DC converters, it is even possible that one day DC will once again become the preferred medium for power transmission, just as it was promoted by Thomas Edison in the 1880s.
Introduction
Power Electronics is a term which means different things to different audiences. Semiconductors used to switch powers of a few Watts are often referred to as Power Electronics; however, at the other end of the power scale are applications for electricity Transmission and Distribution (T&D) where powers are measured in Gigawatts. The highest power ratings of any Power Electronics application are those associated with power transmission by High Voltage Direct Current (HVDC). HVDC is not a new technology the first
HVDC link was put into service more than 50 years ago but is re-emerging as a very important technology for large-scale bulk power transfer over long distances, particularly in emerging economies such as China, India and Brazil. As a result, the HVDC market is currently enjoying very rapid growth and technological development. Schemes based on traditional line-commutated HVDC technology are now being built for transmitting powers of up to 6.4GW at 800kV, and the newer Voltage-Sourced Converter HVDC technology is becoming more competitive for intermediate power levels up to a few hundred MW. In the related field of Flexible AC Transmission Systems (FACTS), the market growth and technological change are also fast. The most well-established FACTS technology (the Static Var Compensator or SVC) is well established but still represents an important technology for T&D systems. Its Voltage-Sourced Converter equivalent, the STATCOM (Static Synchronous Compensator) has been available for niche applications on HV transmission networks for over a decade, and is starting to find many applications on MV networks, particularly because of the growth of distributed generation such as wind energy. The STATCOM and VSC-HVDC technologies actually have much in common, and have the potential to be used in many more applications than they are currently being used in. As will be discussed below, they have the potential to be an enabling technology for a new system of DC grids overlaid upon (and perhaps one day even replacing) the traditional AC grid that has existed for over a century.
Operating at higher DC voltages requires development in a number of key areas. Technologically the most difficult areas are those that have nothing do with power electronics, for example the converter transformer, its bushings and associated measurement transducers and switchgear.
1200kV 1000kV 800kV 600kV 400kV 200kV CahoraBassa 533kV* 1000kV When? First 800kV project Ordered 2007 660kV being considered in China as new Standard Itaipu 600kV* Rio-Madeira 6500MW at 600kV ordered
500kV becomes de facto standard for single 12pulse bridge per pole
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Fig. 1: Evolution of HVDC transmission voltage, 1954-present day However, the developments associated with the core of the HVDC converter, the thyristor valve, are also significant. As is well described in literature such as [1], a thyristor valve for HVDC consists of a large number of identical thyristor levels connected in series. The number of thyristor levels connected in series depends on the operating voltage of the valve, but to a good approximation the design is scaleable to achieve twice the voltage rating, the valve needs twice the number of thyristor levels. However, there are subtle effects related mainly to the distribution of stray capacitances in the converter which dictate that care needs to be taken in extrapolating from low voltage to high voltage. The second main area of development for the thyristor valve is to ensure that the external surface of the valve is very smooth. Any sharp points or corners would result in very high local electric field strengths, leading to local ionization of the air. The resulting corona discharge would generate harmful ozone and UV radiation as well as increase the risk of flashover. Even with a smooth external profile, an air-insulated component operating at 800kVDC requires a clearance to ground of some 9m, and this figure can be increased rapidly by sharp points creating local high-field regions. Figure 2 shows a photograph of an 800kV valve undergoing voltage withstand testing with an impulse voltage of 2600kV, resulting in an arc more than 8m long, and figure 3 shows an image of a thyristor valve being built for a 660kV DC project in China. The structure shown contains two thyristor valves in series, each containing 111, 7.2kV, 5 diameter thyristors connected in series.
12m?
Fig. 3: A Double-Valve structure for the Ningdong-Shandong 660kVDC project in China Along with the rapid development of transmission voltage has come an equally rapid development of DC current capacity. Until just 2 years ago, very few HVDC transmission projects operated with a DC current above 3000A. Today, however, one 800kV HVDC project is being built in China with a rated DC current of 4000A (giving a total bipole power of 6.4GW) and many more are planned, some at even higher currents. The valves for an HVDC Back to Back converter operating at a nominal DC current of 4500A have just been tested by AREVA T&D. The key enabling technology for this has been the development of 6 diameter thyristors. With a voltage rating of 7.2kV per thyristor, these thyristors are capable of operating at DC currents of 5000A, and even higher currents can be achieved by using lower-voltage thyristors (which have thinner silicon and hence lower on-state voltage) although this would obviously come at the expense of requiring more thyristors in series per valve. LCC-HVDC looks set to remain a very important technology for long-distance transmission of high powers for at least the next 10-15 years. However, for lower powers in the range of a few hundred MW, Line-Commutated HVDC is increasingly facing competition from the newer Voltage-Sourced Converter (VSC) HVDC technology, which has important technical advantages in some applications.
-V
-V
Fig. 4: Two level converter in 3-phase (Grtz bridge) configuration Whilst this circuit is superficially simple and bears an apparent resemblance to the circuit used for LCC-HVDC, there are a number of disadvantages. First, to achieve the required voltage rating, large numbers of IGBTs need to be connected in series in each valve. Ensuring safe voltage sharing between the series-connected IGBTs requires either large, heavy, passive snubber circuits (as on LCCHVDC valves) or sophisticated active voltage sharing using the transistors in their linear mode. Also, because this is only a 2-level circuit, that is to say it has only two possible output voltage states per phase, the valves need to be switched many times per cycle (Pulse Width Modulation: PWM) in order to obtain adequate harmonic performance. Whilst PWM is a well-established technique at lower powers, it dramatically increases the switching losses of the semiconductors, which can impose a heavy economic penalty in T&D applications. The AC connections to the converters also experience very fast, large-amplitude, repetitive voltage transients with very high dv/dt, leading to potential EMC problems and requiring a complex design of phase reactor.
Finally, although the low-order (11th, 13th etc) harmonics that are characteristic of LCC-HVDC converters are eliminated, there is still a need for AC harmonic filters to deal with the sidebands and harmonics of the PWM frequency (typically 2kHz and above).
Multi-Level Circuits
Numerous so-called Multi-Level circuits have been proposed, such as the 3-level neutral-pointclamped circuit which produces three possible output voltage levels per phase, instead of the two obtained from the preceding circuit. Several VSC-HVDC schemes have been built with this 3-level neutral-point-clamped circuit. However, 3-level circuits used on an HVDC application still need Pulse-Width Modulation and passive AC filters, and the same would be true of more complex circuits such as 5-level converters. Modular Multi-Level Converter (MMLC) Other Multi-level circuits, however, such as the Modular Multi-Level Converter (MMLC) described in [3] are able to obtain almost perfect voltage and current waveforms on the AC side by virtue of providing tens or even hundreds of discrete output voltage levels. The principle of this circuit is based on the series connection of a large number of independent converter cells in each phase, each comprising a DC link capacitor, two IGBTs and two freewheel diodes in parallel with the IGBTs: see Figure 5. Each Valve:
DC Transmission System
Udc Udc
Valve Voltage
VSC Valve
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Udc_module IGBT1 Udc_module IGBT2
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Fig. 5: Modular Multi-Level Converter (MMLC) In the MMLC converter, each valve is actually a controllable voltage source, arranged to synthesise a fully offset-sinusoidal voltage varying from zero to Vdc (where Vdc is the line-to-line DC voltage of the converter). Each valve carries one third of the DC current superimposed on half of the AC current, and is therefore a partly-offset sinusoidal current which is positive for 240 of the cycle. Other Modular Multi-Level circuits The circuit described in the preceding section is not the only circuit that can be used to obtain high pulse-numbers with a scaleable, modular approach. A variation is the use of the full chain link circuit shown in Figure 6. This circuit was pioneered by AREVA in STATCOM applications as described in the following section and in [4]. When used in the HVDC circuit it functions in a very similar way to the MMLC circuit described in the preceding section but has the added flexibility that each module can be controlled to give an output voltage of either polarity instead of a unipolar output.
U
IGBT1 Udc_module IGBT2 IGBT4 IGBT3
Or..
Characteristics
One of the major advantages of VSC-HVDC over LCC-HVDC is that, because the semiconductor devices are fully controllable (they can be turned off as well as on), it is possible to control the converter to operate at unity power factor. When combined with a circuit that gives sufficiently low harmonics, this gives the possibility to operate with no AC harmonic filters at all. However, although it is possible for the circuit to operate at unity power factor, it is not necessary. The converter has a defined rating, in MVA, which (with certain limitations) can be used entirely for real power transfer, entirely for reactive power transfer or any combination of the two as illustrated on Figure 7. The change of behaviour in the right hand half of the chart corresponds to limitations imposed by the DC link voltage (which cannot be less than the peak AC voltage produced by the converter) when the converter is generating reactive power (which requires a converter voltage exceeding the AC system voltage).
+P (Inverter) Low AC Voltage High AC Voltage
Constant MVA
-Q (inductive)
+Q (capacitive)
-P (Rectifier)
Fig. 7: P-Q operating characteristics of a VSC-HVDC. This makes the VSC-HVDC converter tremendously useful and versatile. Whilst its primary purpose is, of course, to transfer real power, in principle it can also be used as a reactive power compensator even in the event that the DC cable or the other DC converter is faulty.
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t UC UL US I If UC < US , then I is inductive
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Overview of Technologies
STATCOM technologies cover a wide range of powers from very large STATCOMs in the hundreds of MVar range for Utility power systems, all the way down to low-voltage STATCOMs rated at under 1MVar for direct connection to LV (400V) distribution systems. The power circuit for a STATCOM has to satisfy exactly the same compromises as does the power circuit for VSC-HVDC that is to say: how to obtain a sufficiently good approximation to a sinusoidal output voltage, and for larger STATCOMs for MV and HV applications, how to obtain sufficiently high voltage and high reactive power when the individual semiconductor devices on which it is based are only rated at a few kV each Not surprisingly, the same choices of circuit considered for VSC-HVDC are also considered for STATCOMs. The STATCOMs that have been built to date fall into one of two basic categories: Simple 2-level or 3-level main circuit, using either pulse-width modulation or transformercoupling several converters together to achieve adequately low harmonics Modular, multi-level approach using series-connected H bridges (Chain Links).
Within each of these two categories, several variations are possible depending on the required rating and the available types of semiconductor.
Vdc
V
- Vdc
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Vdc
+Vdc
V
-Vdc
Fig. 9: Three level neutral-point-clamped converter as used in SVC MaxSine. The system is modular and easily expandable by simply connecting modules in parallel. Up to 12 such modules, giving an output of 24MVar, can be connected in parallel to a single step-down transformer, and several such transformers can be grouped together under a single master controller
(Figure 10). An installation of this type, consisting of a 72MVar STATCOM (36 modules) and 72MVar fixed capacitor has recently been commissioned for an electric arc furnace application.
HV
MV bus
Master Controller
LV bus (2kVrms)
LV bus (2kVrms)
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Fig. 10: A STATCOM installation consisting of multiple MaxSine modules in parallel The SVC MaxSine product is being developed to extend the output voltage and power per module so that it can be directly connected to Medium Voltage AC networks in the range 10-33kV without a step-down transformer.
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3U 2U U 0 -U -2U -3U
T6777
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N typically 15
Fig. 11: Chain Circuit STATCOM The first project built using this topology, the East Claydon STATCOM for National Grid in UK, used 16 such chain links in series (2 redundant per phase) to realise a 75MVar STATCOM, which was
combined with a 127Mvar TSC and 23 Mvar passive filter. A second project in the USA [6], at Glenbrook in Connecticut, used two 75MVar STATCOMs, each with 15 chain links per phase (in this case, only 1 redundant). In this latter case, no AC harmonic filters were required. A cascaded H bridge STATCOM for distribution grid (D-STATCOM) is being developed for industrial and distribution grid applications. The arrangement is based on the same principles presented above. The control is different as it uses the Pulse Width Modulation technique. The advantage of such a structure is the minimization of the losses due to the benefit of series connection of cells and the overlapping of PWM patterns amongst them, thus the switching frequency per component is low, whereas the resulting frequency on the network is high. For instance, for a +/10MVar, consisting of 4 Chain links in series, with PWM at 750Hz, the resulting frequency is 6 kHz at the output as shown in the picture 12. A small AC filter is then sufficient to get THD <1% at the common point of coupling and a simple distribution transformer is needed for voltage adaptation to the grid.
4 cascaded H-bridge - 2L PWM
f1= 50.0 Hz fs=750 Hz m=0.80 1
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Fig. 12: Output voltage and frequency spectrum for a 4 chain link STATCOM The Chain link D-STATCOM can be proposed in star configuration or in delta configuration for load balancing considerations. The other main characteristic is the overload capability for voltage support in case of fault on the grid. This has its main importance in wind energy integration. AREVA is developing a +/-10MVar with an overload capability of 2 p u for 2s per 10min. Typical MV network applications The shunt Static Var System is used in distribution utilities and industrial network for power quality purposes as fast voltage support and reactive power compensation in flicker mitigation, harmonic filtering & damping and fault-ride-through capabilities. For instance, in wind farm integration [7],[8] the reactive power compensation is advantageously managed by a SVC or a D-STATCOM. Figure 13 shows the benefits that a D-STATCOM of +/-10MVA brings for a wind farm of 10MW consisting of several fixed-speed wind turbine generators, in the case of low voltage: Without any compensation, the machines recover with some difficulties, causing some perturbations on the voltage at the point of common coupling. With an appropriately-rated D-STATCOM, the recovery is facilitated.
Fig. 13: Low Voltage Ride-Through (LVRT) with a D-STATCOM Another typical application is the flicker mitigation with a large Electrical Arc Furnace [9]. The EAF is generating large reactive power fluctuations causing flicker. To mitigate the flicker, fast reactive power compensators are needed, such as SVC and D-STATCOM or the combination of both. For instance, Fig. 14 hereafter presents the flicker reduction performance (expressed in terms if PST Perturbation Short-Term) with a SVC, a full D-STATCOM and a combination of both. For large flicker mitigation performance, a full D-STATCOM or a combination of SVC and D-STATCOM is preferred to a single SVC solution.
Fig. 14: PST reduction efficiency with shunt SVS. In the distribution grid evolution, small and dispersed reactive power compensators will be needed to mitigate Quality issues. It could be done through small sized D-STATCOM products or small sized Static Var Compensators, preferably directly connected to the grid, without a step-down transformer.
Power Quality issues can be also approached through active and hybrid filters based on VSC technology.
Conclusion
Power Electronics has, for many decades, been a niche application in T&D systems. Applications such as HVDC have long had their place, without ever being mainstream. However, the situation is changing and Power Electronic systems are increasingly being seen not just as a niche application but central to the whole operating principles of the grid. There is much talk of Smart Grids and how this somewhat ill-defined alliance of technologies will revolutionise the power grid. Smart Grids are widely assumed to be only about smart metering and wide area energy metering systems, but implicit in the whole concept is the idea that grid operators (be they human or computerised) need to be able to control where the power flows. With conventional
AC grids this is simply not possible: the flow of power between two points is determined only by the impedance and phase angle between the two points, neither of which is readily controllable. Only power electronics has the ability to over-ride these classical laws and make the power flow where it is needed, rather than where it wants to flow. A new range of multi-purpose Voltage-Sourced Converters has the potential to create the building blocks of a future DC Grid, both at HV and MV levels, which could see history come full circle back to the time when Thomas Edison and George Westinghouse were rivals in the Battle of the Currents in the 1880s.
References
[1] Arrillaga J., High Voltage Direct Current Transmission, ISBN 0 85296 941 4. [2] Flourentzou N., Agelidis G., Demetriades G.D., VSC-Based HVDC Power Tranmission Systems: An Overview, IEEE Transactions on Power Electronics, Vol 24, No. 3, March 2009. [3] Lesnicar A. and Marquardt R.: An innovative modular multi-level converter topology for a wide power range, IEEE Power Tech Conference, Bologna, Italy, June 2003 [4] Knight R.C., Young D.J., Trainer D.R., Relocatable GTO-based Static-Var Compensator for NGC Substations, CIGRE Session 1998, Paris. [5] Schauder C., Gernhardt M., Stacey E., Lemak T., Gyugyi L., Cease T.W., Edris A., Development of a 100MVAR Static Condenser for Voltage Control of Transmission Systems, IEEE 94 SM 479-6 PWRD. [6] Scarfone A.W., Oberlin B.K., Di Luca J.P.Jr., Hanson D.J., Horwill C., A 150MVAr STATCOM for Northeast Utilities Glenbrook Substation, IEEE Power Engineering Society General Meeting, 2003. [7] Courault J., de Preville G., Integration of Offshore wind Farm in power system, CIGRE 2004, Paris. [8] de Preville G., Wind farm integration in large power system: dimensioning parameters of DSTATCOM type solutions to meet grid code requirements, CIGRE 2008, Paris. [9] Michel D., de Preville G., Mixed topology for flicker mitigation, IEE 2004, Edinburgh.