45 Series F Frame Tech-Note (520L0948 Rev AC December 2006)

Series 45 Frame F Axial Piston Open Circuit Pumps Tech Note
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Revisions
History of Revisions Table of Revisions
Date December 2006 July 2006 February 2006 Page 32 and 34 25-26 Changed New servo pressure port and plug 3/4-16 Corrections to schematics First edition Rev. AC AB AA
2006 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations arent in conflict with agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F101 178, F101 179, F101 180, F101 337, F101 168, P104 237
520L0948 Rev AC December 2006
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Contents
The Series 45 product family Overview............................................................................................................................................................ 5 Design................................................................................................................................................................. 5 Typical applications........................................................................................................................................ 5 High performance..................................................................................................................................... 5 Latest technology...................................................................................................................................... 5 Reliability...................................................................................................................................................... 5 The Series 45 product family....................................................................................................................... 6 Basic units..................................................................................................................................................... 6
Open circuit control strategies
Load sensing open circuit system............................................................................................................. 7 Pressure compensated controls................................................................................................................. 8 Operation...................................................................................................................................................... 8 Pressure compensated system characteristics................................................................................ 8 Typical applications for pressure compensated systems............................................................ 8 Remote pressure compensated controls................................................................................................ 9 Remote pressure compensated system characteristics............................................................... 9 Typical applications for remote pressure compensated systems............................................ 9 Load sensing controls..................................................................................................................................10 Operation....................................................................................................................................................10 Load sensing system characteristics.................................................................................................10 Typical applications for load sensing systems..............................................................................10
Operating parameters
Fluids..................................................................................................................................................................11 Viscosity............................................................................................................................................................11 Temperature....................................................................................................................................................11 Inlet pressure..................................................................................................................................................11 Case pressure..................................................................................................................................................11 Pressure ratings..............................................................................................................................................12 Speed ratings..................................................................................................................................................12 Duty cycle and pump life...........................................................................................................................12 Speed, flow, and inlet pressure.................................................................................................................12
System design parameters
Installation.......................................................................................................................................................13 Filtration...........................................................................................................................................................13 Reservoir...........................................................................................................................................................13 Fluid velocity...................................................................................................................................................14 Shaft loads.......................................................................................................................................................14 Bearing life.......................................................................................................................................................14 Mounting flange loads................................................................................................................................15 Estimating overhung load moments................................................................................................15 Auxiliary mounting pads............................................................................................................................16 Input shaft torque ratings..........................................................................................................................17 Understanding and minimizing system noise....................................................................................17 Sizing equations............................................................................................................................................18
Design and specifications
Design...............................................................................................................................................................19 Specifications..................................................................................................................................................20
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Contents
Performance F74B....................................................................................................................................................................21 F90C...................................................................................................................................................................22
Order code Features and options
Options.............................................................................................................................................................23
Controls.............................................................................................................................................................25 Pressure compensated control (PC)..................................................................................................25 Remote PC Control (RP).........................................................................................................................25 Load sensing control (LS)......................................................................................................................26 Load sensing control with internal bleed orifice (LB).................................................................26 Input shafts......................................................................................................................................................27 Auxiliary mounting pads............................................................................................................................28 SAE-A auxiliary mounting pad............................................................................................................28 SAE-B auxiliary mounting pad............................................................................................................28 Displacement limiter....................................................................................................................................29 SAE-C auxiliary mounting pad............................................................................................................29
Installation drawings
Adjustable displacement limiter and running cover........................................................................30 Axial ported endcap.....................................................................................................................................32 Radial ported endcap..................................................................................................................................34
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note The Series 45 product family
Overview Series 45 is a complete family of variable displacement, axial piston pumps for open circuit applications. Each frame within the Series 45 family is uniquely designed to optimize performance, size, and cost, matching the work function requirements of the demanding mobile equipment marketplace. This document gives only the detailed specifications and features for Frame F (74 and 90 cm displacements). For complete technical information, refer to Sauer-Danfoss publication 520L0519 Series 45 Open Circuit Axial Piston Pumps Technical Information. High performance Displacements from 25 cm - 147 cm [1.53 - 8.97 in3/rev] Speeds up to 3600 rpm Pressures up to 310 bar [4495 psi] continuous, and 400 bar [5800 psi] peak Variety of control system options including load sensing and pressure compensated Through-drive capability for multi-circuit systems Range of mounting flanges, shafts, and porting options for ease of installation Latest technology Customer-driven using quality function deployment (QFD) and design for manufacturability (DFM) techniques Optimized valve plates for maximum efficiency and quiet operation Computer-modeled castings to optimize inlet conditions for maximum pump speed Compact package size minimizing installation space requirements Heavy-duty tapered roller bearings for long life Single piece rigid housing to reduce noise and leak paths Integrated controls for high speed response and system stability Reliability Designed to rigorous standards Proven in both laboratory and field Manufactured to rigid quality standards Long service life Significantly fewer parts No gasketed joints Robust input shaft bearings to handle large external shaft loads Integrated gauge ports for monitoring operating conditions Typical applications
Design
Cranes Telescopic handlers Forklift trucks Wheel loaders Sweepers Backhoe loaders Forestry and agricultural machinery Fan drives Other uses
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note The Series 45 product family
The Series 45 product family Basic units The series 45 family of open circuit, variable piston pumps, offers a range of displacements from 25 to 147 cm/rev [1.53 to 8.97 in3/rev]. With maximum speeds up to 3600 rpm and continuous operating pressures up to 310 bar [4495 psi], you can tailor product selection to the flow and pressure requirements of your individual application.
K/L Frame
J Frame
F Frame
E Frame
General performance specifications for the series 45 pump family

Pump Model Frame L L25C L30D Frame K K38C K45D Frame J J45B J51B J60B J65C J75C Frame F F74B F90C Frame E E100B E130B E147C 74 90 100 130 147 4.52 5.49 6.10 7.93 8.97 2400 2200 2450 2200 2100 2800 2600 2880 2600 2475 500 500 500 500 500 310 260 310 310 260 4495 3770 4495 4495 3770 400 350 400 400 350 5800 5075 5800 5800 5075 46.9 52.3 64.7 75.5 81.5 177.6 198 245.0 286.0 308.7 SAE B 2-bolt SAE C 4-bolt SAE B 2-bolt SAE C 4-bolt SAE C 4-bolt SAE C 4-bolt SAE C 4-bolt 45 51 60 65 75 2.75 3.11 3.66 3.97 4.58 2800 2700 2600 2500 2400 3360 3240 3120 3000 2880 500 500 500 500 500 310 310 310 260 260 4495 4495 4495 3770 3770 400 400 400 350 350 5800 5800 5800 5075 5075 33.3 36.4 41.2 42.9 47.5 126.0 137.7 156.0 162.6 180.0 SAE B 2-bolt SAE C 4-bolt SAE B 2-bolt SAE C 4-bolt SAE B 2-bolt SAE C 4-bolt SAE B 2-bolt SAE C 4-bolt SAE B 2-bolt SAE C 4-bolt Displacement cm
3
in
Speed Continuous Max. Min. min-1 (rpm) min-1 (rpm) min-1 (rpm) 3200 3200 2650 2650 3600 3600 2800 2800 500 500 500 500
Pressure Continuous Maximum bar psi bar psi 260 210 260 210 3770 3045 3770 3045 350 300 350 300 5075 4350 5075 4350
Theoretical flow (at rated speed) US gal/min 21.0 25.4 26.6 31.5 l/min 80.0 96.0 100.7 119.3
Mounting Flange SAE B - 2 bolt SAE B - 2 bolt SAE B - 2 bolt SAE B - 2 bolt
25 30 38 45
1.53 1.83 2.32 2.75
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Open circuit control strategies
Load sensing open circuit system The pump receives fluid directly from the reservoir through the inlet line. A screen in the inlet line protects the pump from large contaminants. The pump outlet feeds a PVG-32 multi-section, load sensing, directional control valve. The PVG valve directs pump flow to the cylinder and gear motor. A heat exchanger cools the fluid returning from the valve. A filter cleans the fluid before it returns to the reservoir. Flow in the circuit determines the speed of the actuators. The position of the PVG valve determines the flow demand. A hydraulic pressure signal (LS signal) communicates demand to the pump control. The pump control monitors the pressure differential between pump outlet and the LS signal, and regulates servo pressure to control the swashplate angle. Swashplate angle determines pump flow. Actuator load determines system pressure. The pump control monitors system pressure and will decrease the swashplate angle to reduce flow if system pressure reaches the PC setting. A system relief valve in the PVG valve acts as a back-up to control system pressure. Pictorial circuit diagram
Double-acting cylinder Series 45 F Frame open circuit axial piston pump with load sensing control
PVG 32 multi-section load sensing control valve
Bi-directional gear motor
System pressure Servo pressure Heat exchanger Reservoir Filter Actuator pressure Load sense pressure Actuator return Suction / case drain / system return
P106 212E
Pressure compensated controls Operation The PC control maintains constant system pressure in the hydraulic circuit by varying the output flow of the pump. Used with a closed center control valve, the pump remains in high pressure standby mode at the PC setting with zero flow until the function is actuated. This condition is often called a dead head condition.
Typical operating curve
Q max
Simple closed-center circuit
Flow
0 0 Pressure
PC setting
P101 166E
Once the closed center valve is opened, P101 965 the PC control senses the immediate drop in system pressure and increases pump flow by increasing the swashplate angle. The pump continues to increase flow until system pressure reaches the PC setting. If system pressure exceeds the PC setting, the PC control reduces the swashplate angle to maintain system pressure by reducing flow. The PC control continues to monitor system pressure and changes swashplate angle to match the output flow with the work function pressure requirements. If the demand for flow exceeds the capacity of the pump, the PC control directs the pump to maximum displacement. In this condition, actual system pressure depends on the actuator load. The Features and options section, page 25, includes control schematic diagrams, setting ranges, and response / recovery times for each control available. Response is the time (in milliseconds) for the pump to reach full displacement when commanded by the control. Recovery is the time (in milliseconds) for the pump to reach zero displacement when commanded by the control. Actual times can vary depending on application conditions. For additional system protection, install a relief valve in the pump outlet line. Pressure compensated system characteristics Constant pressure and variable flow High pressure standby mode when flow is not needed System flow adjusts to meet system requirements Single pump can provide flow to multiple work functions Quick response to system flow and pressure requirements Typical applications for pressure compensated systems Constant force cylinders (bailers, compactors, refuse trucks) On/off fan drives
Remote pressure compensated controls The remote PC control is a two-stage control that allows multiple PC settings. Remote PC controls are commonly used in applications requiring low and high pressure PC operation. Typical operating curve
Q max
Closed center circuit with remote PC
Flow
Remote PC setting
0 0
Pressure
PC setting P101 969E
P101 966
The remote PC control uses a pilot line connected to an external hydraulic valve. The external valve changes pressure in the pilot line, causing the PC control to operate at a lower pressure. When the pilot line is vented to reservoir, the pump maintains a low standby pressure of 15 to 20 bar [215 to 300 psi]. When pilot flow is blocked, the pump maintains pressure at the PC setting. An on-off solenoid valve can be used in the pilot line to create a low-pressure standby mode. A proportional solenoid valve, coupled with a microprocessor control, can produce an infinite range of operating pressures. The Features and options section, page 25, includes control schematic diagrams, setting ranges, and response / recovery times for each control available. Response is the time (in milliseconds) for the pump to reach full displacement when commanded by the control. Recovery is the time (in milliseconds) for the pump to reach zero displacement when commanded by the control. Actual times can vary depending on application conditions. Size the external valve and plumbing for a pilot flow of 3.8l/min [1US gal/min]. For additional system protection, install a relief valve in the pump outlet line. Remote pressure compensated system characteristics Constant pressure and variable flow High or low pressure standby mode when flow is not needed System flow adjusts to meet system requirements Single pump can provide flow to multiple work functions Quick response to system flow and pressure requirements Typical applications for remote pressure compensated systems Modulating fan drives Anti-stall control with engine speed feedback Front wheel assist
Load sensing controls Operation The LS control matches system requirements for both pressure and flow in the circuit regardless of the working pressure. Used with a closed center control valve, the pump remains in low-pressure standby mode with zero flow until the valve is opened. The LS setting determines standby pressure. Typical operating curve
Q max
Load sensing circuit
Flow
Pressure
P101 968E
PC setting
P101 967
Most load sensing systems use parallel, closed center, control valves with special porting that allows the highest work function pressure (LS signal) to feed back to the LS control. Margin pressure is the difference between system pressure and the LS signal pressure. The LS control monitors margin pressure to read system demand. A drop in margin pressure means the system needs more flow. A rise in margin pressure tells the LS control to decrease flow. Integral PC function The LS control also performs as a PC control, decreasing pump flow when system pressure reaches the PC setting. The pressure compensating function has priority over the load sensing function. The Features and options section, page 25, includes control schematic diagrams, setting ranges, and response / recovery times for each control available. Response is the time (in milliseconds) for the pump to reach full displacement when commanded by the control. Recovery is the time (in milliseconds) for the pump to reach zero displacement when commanded by the control. Actual times can vary depending on application conditions. Load sensing system characteristics Variable pressure and flow Low pressure standby mode when flow is not needed System flow adjusted to meet system requirements Single pump can supply flow and regulate pressure for multiple circuits Quick response to system flow and pressure requirements Typical applications for load sensing systems Priority steering Load independent flow control for boom lift, tilt, and rotation
10
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Operating parameters
Fluids Ratings and performance data for Series 45 products are based on operating with premium hydraulic fluids containing oxidation, rust, and foam inhibitors. These include premium turbine oils, API CD engine oils per SAE J183, M2C33F or G automatic transmission fluids (ATF), Dexron II (ATF) meeting Allison C-3 or Caterpillar T02 requirements, and certain specialty agricultural tractor fluids. For more information on hydraulic fluid selection, see Sauer-Danfoss publications 520L0463 Hydraulic Fluids and Lubricants, Technical Information, and 520L465 Experience with Biodegradable Hydraulic Fluids, Technical Information.
Viscosity
Maintain fluid viscosity within the recommended range for maximum efficiency and bearing life. Minimum viscosity should only occur during brief occasions of maximum ambient temperature and severe duty cycle operation. Maximum viscosity should only occur at cold start: Limit speeds until the system warms up.
Fluid viscosity limits

Condition min. max. continuous intermittent continuous intermittent (cold start) mm2/s (cSt) 9 6.4 110 1000 SUS 58 47 500 4700
Temperature
Maintain fluid temperature within the Temperature limits Minimum limits shown in the table. Minimum - 40 C [- 40 F] (intermittent, cold start) temperature relates to the physical Continuous 82 C [180 F] properties of the component materials. Maximum 104 C [220 F] Cold oil will not affect the durability of the pump components. However, it may affect the ability of the pump to provide flow and transmit power. Maximum temperature is based on material properties. Dont exceed it. Measure maximum temperature at the hottest point in the system. This is usually the case drain. Ensure fluid temperature and viscosity limits are concurrently satisfied.
Inlet pressure
Maintain inlet pressure within the limits shown in the table. Low inlet pressure (vacuum) may limit maximum pump speed and cause cavitation. Refer to Inlet pressure vs. speed charts for each displacement.
Inlet pressure limits

Minimum (continuous) Minimum (cold start) 0.8 bar absolute [6.7 in. Hg vac.] (at reduced maximum speed) 0.5 bar absolute [15.1 in. Hg vac.]
Case pressure
Maintain case pressure within the limits shown in the table. The housing must always be filled with hydraulic fluid.
Case pressure limits

Maximum (continuous) Intermittent (cold start) 0.5 bar [7 psi] above inlet 2 bar [29 psi] above inlet
C Caution Operating outside of inlet and case pressure limits will damage the pump. To minimize this risk, use full size inlet and case drain plumbing, and limit line lengths.
11
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Operating parameters
Pressure ratings The table, Ratings, page 20, gives maximum and continuous pressure ratings for each displacement. Not all displacements within a given frame operate under the same pressure limits. Definitions of the operating pressure limits appear below. System pressure is the differential pressure between the outlet and inlet ports. It is the dominant operating variable affecting hydraulic unit life. High system pressure, which results from high load, reduces expected life. System pressure must remain at or below rated pressure during normal operation to achieve expected life. Continuous working pressure is the average, regularly occurring operating pressure. Operating at or below this pressure should yield satisfactory product life. For all applications, the load should move below this pressure. Maximum (peak) working pressure is the highest intermittent pressure allowed. Maximum machine load should never exceed this pressure. Speed ratings
The table, Ratings, page 20, gives minimum, maximum, and rated speeds for each displacement. Not all displacements within a given frame operate under the same speed limits. Definitions of these speed limits appear below. Rated speed is the maximum recommended operating speed at full displacement and 1bar abs. [0 in Hg vac] inlet pressure. Operating at or below this speed should yield satisfactory product life. Maximum speed is the highest recommended operating speed at full power conditions. Operating at or beyond maximum speed requires positive inlet pressure and/or a reduction of pump outlet flow. Refer to Inlet pressure vs. speed charts for each displacement. Minimum speed is the lowest operating speed allowed. Operating below this speed will not yield satisfactory performance.
Duty cycle and pump life
Knowing the operating conditions of your application is the best way to ensure proper pump selection. With accurate duty cycle information, your Sauer-Danfoss representative can assist in calculating expected pump life.
Speed, flow, and inlet pressure
Inlet Pressure (bar abs)
0.9 0.8 0.7 0.6 2800 3000 3200 3400 3600 3800 4000
3 6 9
The charts define the area of inlet pressures and speeds allowed for a given displacement. Operating at lower displacements allows greater speed or lower inlet pressure.
12
Shaft Speed min-1(rpm)
P101 972E
Operating limit at 80% displacement Operating limit at 90% displacement Operating limit at 100% displacement
(in Hg vac)
Inlet pressure vs. speed charts for each displacement show the relationship between speed, flow, and inlet pressure for each displacement. Use these charts to ensure your application operates within the prescribed range.
Sample inlet pressure vs. speed chart

1.6 1.5 1.4 1.3 1.2 1.1 1.0 100% 90% 80% 6
Rated speed
4 2 0
(psi gauge)
Max. speed
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note System design parameters
Installation Series 45 pumps may be installed in any position. To optimize inlet conditions, we recommend installing the pump at an elevation below the minimum reservoir fluid level. Design inlet plumbing to maintain inlet pressure within prescribed limits (see Inlet pressure limits, page 11) Fill the pump housing and inlet line with clean fluid during installation. Connect the case drain line to the uppermost drain port (L1 or L2) to keep the housing full during operation. To allow unrestricted flow to the reservoir, use a dedicated drain line. Connect it below the minimum reservoir fluid level and as far away from the reservoir outlet as possible. Use plumbing adequate to maintain case pressure within prescribed limits (see Case pressure limits, page 11). Filtration
To prevent damage to the pump, including premature wear, fluid entering the pump inlet must be free of contaminants. Series 45 pumps require system filtration capable of maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better. Sauer-Danfoss does not recommend suction line filtration. Suction line filtration can cause high inlet vacuum, which limits pump operating speed. Instead we recommend a 125 m (150mesh) screen in the reservoir covering the pump inlet. This protects the pump from coarse particle ingestion. Return line filtration is the preferred method for open circuit systems. Consider these factors when selecting a system filter: Cleanliness specifications Contaminant ingression rates Flow capacity Desired maintenance interval Typically, a filter with a beta ratio of 10 = 10 is adequate. However, because each system is unique, only a thorough testing and evaluation program can fully validate the filtration system. For more information, see Sauer-Danfoss publication 520L0467 Design Guidelines for Hydraulic Fluid Cleanliness.
Reservoir
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. It allows for fluid volume changes associated with fluid expansion and cylinder differential volumes. Minimum reservoir capacity depends on the volume needed to perform these functions. Typically, a capacity of one to three times the pump flow (per minute) is satisfactory. Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles. Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet as possible.
13
Fluid velocity Choose piping sizes and configurations sufficient to maintain optimum fluid velocity, and minimize pressure drops. This reduces noise, pressure drops, and overheating. It maximizes system life and performance. SI units Q = flow (l/min) A = area (mm) Velocity = 16.67Q A (m/sec) Recommended fluid velocities
System lines Suction line Case drain 6 to 9 m/sec [20 to 30 ft/sec] 1 to 2 m/sec [4 to 6 ft/sec] 3 to 5 m/sec [10 to 15 ft/sec]
Typical guidelines; obey all pressure ratings.
Velocity equations
US units Q = flow (US gal/min) A = area (in) Velocity = 0.321Q A (ft/sec)
Shaft loads
Series 45 pumps have tapered roller bearings capable of accepting external radial and thrust loads. The external radial shaft load limits are a function of the load position, orientation, and the operating conditions of the pump. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. Compute radial loads using the formula below. The table, Ratings, page 20, gives maximum external moment (Me) and thrust load (Tin , Tout) limits for each pump frame size and displacement.
Radial load formula
Me = ReL
L = Distance from mounting flange to point of load Me = Maximum external moment Re = Maximum radial side load
Shaft load orientation

0 Re
90 Re
CW
270 Re
Tout
Tin
Re Axis of swashplate rotation 150 180 Re 210 L Mounting flange

P101 080E
Bearing life
All shaft loads affect bearing life. In applications where external shaft loads can not be avoided, maximize bearing life by orientating the load between the 150 and 210 positions, as shown. We recommend tapered input shafts or clamp-type couplings for applications with radial shaft loads. The table, Ratings, page 20, gives B10 bearing life for each pump frame size and displacement.
14
Mounting flange loads Adding auxiliary pumps and/or subjecting pumps to high shock loads may overload the pump mounting flange. The table, Ratings, page 20, gives allowable continuous and shock load moments. Applications with loads outside allowable limits require additional pump support. Shock load moment (MS) is the result of an instantaneous jolt to the system. Continuous load moments (Mc) are generated by the typical vibratory movement of the application.
Estimating overhung load moments Use the equations below to estimate the overhung load moments for multiple pump mounting. See Installation drawings, page 32, to find the distance from the mounting flange to the center of gravity. Refer to the table, Features and options page 20, to find pump weight.
Overhung load example

Center of Gravity (CG) pump 1 mounting flange Center of Gravity (CG) pump 2
L1 L2
P101 081E
Shock load formula Continuous load formula
Ms = GsK(W1L1+W2L2+...W L )
n n
Mc = GcK(W1L1+W2L2+...W L )
n n
SI units Ms = Shock load moment (Nm) Mc = Continuous (vibratory) load moment (Nm) Gs = Acceleration due to external shock (Gs) Gc = Acceleration due to continuous vibration (Gs) K = Conversion factor = 0.00981 Wn = Mass of nth pump (kg) Ln = Distance from mounting flange to nth pump CG (mm)
US units Ms = Shock load moment (lbfin) Mc = Continuous (vibratory) load moment (lbfin) Gs = Acceleration due to external shock (Gs) Gc = Acceleration due to continuous vibration (Gs) K = Conversion factor = 1 Wn = Weight of nth pump (lb) Ln = Distance from mounting flange to nth pump CG (in)
15
Auxiliary mounting pads Auxiliary mounting pads are available for all radial ported Series 45 pumps. Since the auxiliary pad operates under case pressure, use an O-ring to seal the auxiliary pump mounting flange to the pad. Oil from the main pump case lubricates the drive coupling. All mounting pads meet SAE J744 Specifications. The combination of auxiliary shaft torque and main pump torque must not exceed the maximum pump input shaft rating. The table, Input shafts, page 27, gives input shaft torque ratings for each frame size. Applications subject to severe vibratory or shock loading may require additional support to prevent mounting flange damage. The table, Ratings, page 20, gives allowable continuous and shock load moments for each frame size. The drawing and table below give mating pump dimensions for each size mount. Refer to Features and options, page 27, for auxiliary mounting pad dimensions. Dimensions
P F min. spline
engagement for full torque rating Undercut spline Sled-runner spline
Mating pump specifications

max. Mounting flange (ref ) max.
B C D E F
P +0 -0.05 [+0 -0.002]
R 0.8 [0.03] max. max. mm [in.] P101 079E
SAE A 82.55 [3.250] 6.35 [0.250] 12.70 [0.500] 58.20 [2.290] 15.00 [0.590] 13.50 [0.530]
SAE B 101.60 [4.000] 9.65 [0.380] 15.20 [0.600] 53.10 [2.090] 17.50 [0.690] 14.20 [0.560]
SAE C 127.00 [5.000] 12.70 [0.500] 23.37 [0.920] 55.60 [2.190] 30.50 [1.200] 18.30 [0.720]
Coupling Recommended cutter clearance 2.3 [0.090]
C
max.
16
Input shaft torque ratings Tables in the Features and options section give torque ratings for available input shafts. Ensure that your application respects these limits. Maximum torque ratings are based on shaft strength. Do not exceed them. Coupling arrangements that are not oil-ooded provide a reduced torque rating. Contact your Sauer-Danfoss representative for proper torque ratings if your application involves non oil-ooded couplings. Sauer-Danfoss recommends mating splines adhere to ANSI B92.1-Class 5. Sauer-Danfoss external splines are modied class 5 llet root side t. The external major diameter and circular tooth thickness dimensions are reduced to ensure a good clearance t with the mating spline. Tables in each section give full spline dimensions and data. The table, Shaft data, page 27, gives full spline dimensions and data. Understanding and minimizing system noise
A table in the Design and specifications section gives sound levels for each displacement. Sound level data are collected at various operating speeds and pressures in a semianechoic chamber. Many factors contribute to the overall noise level of any application. Here is some information to help understand the nature of noise in fluid power systems, and some suggestions to help minimize it. Noise is transmitted in fluid power systems in two ways: as fluid borne noise, and structure borne noise. Fluid-borne noise (pressure ripple or pulsation) is created as pumping elements discharge oil into the pump outlet. It is affected by the compressibility of the oil, and the pumps ability to transition pumping elements from high to low pressure. Pulsations travel through the hydraulic lines at the speed of sound (about 1400 m/s [4600 ft/sec] in oil) until there is a change (such as an elbow) in the line. Thus, amplitude varies with overall line length and position. Structure-borne noise is transmitted wherever the pump casing connects to the rest of the system. The way system components respond to excitation depends on their size, form, material, and mounting. System lines and pump mounting can amplify pump noise. Follow these suggestions to help minimize noise in your application: Use flexible hoses. Limit system line length. If possible, optimize system line position to minimize noise. If you must use steel plumbing, clamp the lines. If you add additional support, use rubber mounts. Test for resonants in the operating range, if possible avoid them.
17
Sizing equations Use these equations to help choose the right pump size and displacement for your application: Based on SI units Flow Output flow Q =
Vg n v 1000 (l/min)
Based on US units Output flow Q =

Vg n v (US gal/min) 231
Torque
Input torque M =
Vg p 20 m Q p 600 t
(Nm)
Input torque M =
Vg p 2 m
(lbfin)
Power
n Input power P = M = 30 000
(kW)
Mn Input power P = 198 = 000
Q p (hp) 1714 t
Variables
SI units [US units] Vg pO pi p n v m t = = = = = = = = Displacement per revolution Outlet pressure Inlet pressure pO - pi (system pressure) Speed Volumetric efficiency Mechanical efficiency Overall efficiency (v m) cm3/rev [in3/rev] bar [psi] bar [psi] bar [psi] min-1 (rpm)
18
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Design and specifications
Design Series 45 Frame F pumps have a dual servo piston design with a cradle-type swashplate set in polymer-coated journal bearings. The bias piston increases swashplate angle. The servo piston decreases swashplate angle. At equal pressure, the larger diameter servo piston overpowers the bias piston. Nine reciprocating pistons displace fluid from the pump inlet to the pump outlet as the cylinder block rotates on the pump input shaft. The block spring holds the piston slippers to the swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate optimized for high volumetric efficiency and low noise. Tapered roller bearings support the input shaft and a viton lip-seal protects against shaft leaks. An adjustable one spool (PC only, not shown) or two spool (LS) control senses system pressure and load pressure (LS controls). The control ports system pressure to the servo piston to control pump output flow.
Frame F cross section

LS control (attached to endcap)
LS spool PC spool
LS adjustment PC adjustment
Servo piston
Bias spring
Piston
Slipper Tapered roller bearing
Valve plate Cylinder block spring
Shaft seal
Tapered roller bearing
Input shaf t
Cylinder block
Swashplate Bias piston Slipper retainer

P104 341E
19
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Design and specifications
Specifications Features and options
Feature Maximum Displacement Flow at rated speed (theoretical) Unit cm [in] l/min [US gal/min] Input torque at maximum displacement Nm/bar (theoretical) [lbfin/1000 psi] Mass moment of inertia of internal kgm rotating components [slugft] Weight Axial ports kg [lb] Radial ports Rotation Mounting Auxiliary mounting (See page 28) System ports (type) System ports (location) Control types (See page 25) Shafts (See page 27) Splined Straight Displacement limiters (See page 29) F74B 74 [4.52] 177.6 [46.9] 1.178 [719] 0.00630 [0.00465] Model F90C 90 [5.49] 198 [52.3] 1.432 [874] 0.00650 [0.00480]
For general operating parameters, including fluid viscosity, temperature, and inlet and case pressures, seepage 11. For system design parameters, including installation, filtration, reservoir, and line velocities, see page 13.
29 [64] 31.8 [70.1] Clockwise, Counterclockwise SAE B 2 bolt, SAE-C 4 bolt SAE-A, SAE-B, SAE-BB, SAE-C 4-bolt split flange Axial, Radial PC, Remote PC, LS, Electric 14 tooth, 17 tooth 31.75 mm [1.25 in] Optional, adjustable
Ratings
Rating Input speed1 minimum continuous maximum continuous maximum External moment (Me) Thrust in (Tin), out (Tout) at 150 bar [2175 psi] at 200 bar [2900 psi] at 250 bar [3625 psi] at 280 bar [4060 psi] Vibratory (continuous) Shock (max) Units min-1 (rpm) F74B 500 2400 2800 310 [4495] 400 [5800]
Model F90C 500 2200 2600 260 [3770] 350 [5075] 300 [2655] 2900 [650] 31300 1110 4810 3080 3730 [33000] 13220 [117000] 17400 5700 2490 1636
For definitions of pressure and speed ratings, see page 12. For more information on external shaft loads, see page 14; mounting flange loads, see page 15.
Working pressure External shaft loads Bearing life
bar [psi] Nm [lbfin] N [lbf ] B10 hours
Mounting flange load moments
Nm [lbfin]
1. Input speeds are valid at 1 bar absolute [0 in Hg vac] inlet pressure. See Inlet pressure vs. speed charts next page.
Sound levels2 For more information on noise levels, see page 17.
dB(A) 140 bar [2030 psi] 210 bar [3045 psi] 260 bar [3770 psi] Model 1800 min-1(rpm) Rated speed 1800 min-1(rpm) Rated speed 1800 min-1(rpm) Rated speed F74B 72 76 74 78 75 79 F90C 76 77 76 77 79 79 2. Sound data was collected in a semi-anechoic chamber. Values have been adjusted (-3 dB) to reflect anechoic levels.
20
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Performance
F74B Flow vs. speed
200 50
120 80 40 0 0 500 1000 1500

-1
30 20 10 0 2000 2500
P104 004E
Speed min (rpm)
Input power vs. speed

100 80
0 26
21
[3 ar
77
0p
si]
]
120 100 80
Power (kW)
60 40 20 0 0 500 1000 1500

-1
140
ba
30 r [20
psi]
60 40 20 0
2000
2500
P104 005E
Speed min (rpm)
Inlet pressure vs. speed The chart on the right shows allowable inlet pressure and speed at various displacements. Greater speeds and lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits reduces pump life.
1.6 1.5 100% 90% 80% 8 6 4 2
Inlet pressure (bar abs)
1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 2000 2200 2400 2600
-1
3 6 9 2800 3000
Speed mi n (rpm)
P104 015E
(in Hg vac)
(psi gauge)
Power (hp)
ar 0b
[30
45
psi
Flow (US gal/min)
Flow (l/min)
Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88SUS].
160
40
21
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Performance
F90C Flow vs. speed
250 60
150 100 50 0 0 500 1000 1500

-1
40 30 20 10 0 2000 2500
P104 006E
Speed min (rpm)
Input power vs. speed

120 100
8 69 ps i]
150 125
Power (kW)
60 40 20 0 0 500 1000 1500

-1
18
ar 6b
[26
97
ar [ 24 b
1798
psi]
75 50 25 0
2000
2500
P104 007E
Speed min (rpm)
Inlet pressure vs. speed The chart on the right shows allowable inlet pressure and speed at various displacements. Greater speeds and lower inlet pressures are possible at reduced displacement. Operating outside of acceptable limits reduces pump life.
1.6 1.5 100% 90% 80% 8 6 4 2
Inlet pressure (bar abs)
1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 0.6 1800 2000 2200 2400
-1
3 6 9 2600 2800
Speed mi n (rpm)
P104 016E
22
(in Hg vac)
(psi gauge)
Power (hp)
80
25
5b
ar
[3
psi
100
Flow (US gal/min)
Flow (l/min)
Flow and power data valid at 49C [120F] and viscosity of 17.8 mm/sec [88SUS].
200
50
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Order code
Options J K 1 2 3 1 2 3
R S
D E F G H
L M N

R Product
FR F Frame, variable displacement open circuit pump
S Rotation
L R Left hand (counterclockwise) Right hand (clockwise)
P Displacement and pressure rating

074B 090C 074 cm/rev [4.52 in/rev], 310 bar [4495 psi] continuous working pressure 090 cm/rev [5.49 in/rev], 260 bar [3770 psi] continuous working pressure
C Control type
PC BC RP BP LS BS LB BB Pressure compensated control 100-280 bar [1450-4060 psi] Pressure compensated control 290-310 bar [4205-4495 psi] Remote pressure compensated control 100-280 bar [1450-4060 psi] Remote pressure compensated control 290-310 bar [4205-4495 psi] Load sensing / pressure compensating control 100-280 bar [1450-4060 psi] Load sensing / pressure compensating control 290-310 bar [4205-4495 psi] Load sensing / pressure compensating control with internal bleed orifice 100-280 bar [1450-4060 psi] Load sensing / pressure compensating control with internal bleed orifice 290-310 bar [4205-4495 psi]
D PC setting (2 digit code, 10 bar increments)

Example 1031 1026 10 = 100 bar 100 to 310 bar [1450 to 4495 psi] (074B) 100 to 260 bar [1450 to 3770 psi] (090C)
E Load sensing setting (2 digit code, 1 bar increments)

Example 1030 NN 20 = 20 bar 10 to 40 bar [145 to 435 psi] Not applicable (use with PC controls)
F Not used
NN Not applicable
G Pilot orifice
N None (standard for PC control)
23
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Order code
Options (continued) J K 1 2 3 1 2 3
R S
D E F G H
L M N

H Gain orifice
3 Standard
J1 Input shaft
S1 S2 K4 14 tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5) 17 tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5) 31.72 mm [1.25 in], straight keyed
J2 Auxiliary mounting flange

N A T B V C None SAE-A, 9-tooth coupling SAE-A, 11-tooth coupling SAE-B, 13-tooth coupling SAE-BB, 15-tooth coupling SAE-C, 14-tooth coupling
J3 System port size and location

Code 2 4 Location Radial Axial Port type 4-bolt split-flange 4-bolt split-flange Inlet size 2 in. 2 in. Outlet size 1 in. 1 in.
K1 Shaft seal
A Single lip seal, viton
K2 Mounting flange and housing port style

1 3 SAE-C 4-bolt, SAE O-ring boss housing ports SAE-B 2-bolt, SAE O-ring boss housing ports
K3 Not used
N Not applicable
Displacement limiter
None Adjustable, factory set at max angle
NNN AAA
M Special hardware
NNN None
N Special features
NNN None
24
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Features and options
Controls Specifications Pressure compensated control (PC) PC control setting range
Model F74B F90C bar 100310 100260 psi 14504495 14503770
Response/recovery times*
(ms) F74B F90C Response 35 35 Recovery 120 135
* For definitions, see page 9.
Schematic diagram
PC schematic
B M2
Legend B = Outlet S = Inlet L1, L2 = Case drain M2 = System pressure gauge port M4 = Servo pressure gauge port
L2 S L1
P104 220
Remote PC Control (RP) Specifications PC control setting range

Schematic diagram
Remote PC schematic
X
Legend B = Outlet S = Inlet L1, L2 = Case drain M2 = System pressure gauge port M4 = Servo pressure gauge port X = Remote PC port
B M2
L2 S L1
P104 221
25
Controls (continued) Specifications Load sensing control (LS) PC setting range
Schematic diagram
LB Schematic
LS setting range
Model All
X
bar 1030
psi 145435
B M2
Legend B = Outlet S = Inlet L1, L2 = Case drain M2 = System pressure gauge port M4 = Servo pressure gauge port X = LS signal port
S L1
P104 222
L2
Load sensing control with internal bleed orifice (LB) Specifications PC setting range
Schematic diagram
LS Schematic
LS setting range
Model All
X
bar 1030
psi 145435
B M2
L2 S L1
P104 223
Legend B = Outlet S = Inlet L1, L2 = Case drain M2 = System pressure gauge port M4 = Servo pressure gauge port X = LS signal port
26
Input shafts Shaft data
Maximum torque rating Code Description Nm [lbfin] S1 14 tooth spline 594 [2561] 12/24 pitch (ANSI B92.1 1970 - Class5) Drawing
MOUNTING FLANGE 8 0.8 [0.31 0.03] 14 TEETH 12/24 PITCH 29.634 [1.167] PITCH 30` PRESSURE ANGLE FILLET ROOT SIDE FIT COMPATIBLE WITH ANSI B92.1-19070 CLASS 5. ALSO MATES WITH FLAT ROOT SIDE FIT 31.14 0.08 [1.226 0.003]
25.52 MAX [1.005]
28 0.15 [1.102 0.006] 47.6 0.06 [1.874 0.024] COUPLING MUST NOT PROTRUDE BEYOND THIS POINT
P104 349E
S2
17 tooth spline 12/24 pitch (ANSI B92.1 1970 - Class5)
1044 [9240]
8 0.8 [0.31 0.03]
MOUNTING FLANGE
30.75 MAX [1.211]
17 TEETH 12/24 PITCH 35.983 [1.417] PITCH 30 PRESSURE ANGLE FILLET ROOT SIDE FIT COMPATIBLE WITH ANSI B92.1-19070 CLASS 5. ALSO MATES WITH FLAT ROOT SIDE FIT 36.66 0.08 [1.443 0.003] 34 0.15 [1.399 0.006] 53.97 0.6 [2.125 0.24]
COUPLING MUST NOT PROTRUDE BEYOND THIS POINT
P104 350E
K4
31.75 mm [1.25 in] Straight keyed
734 [6495]
MOUNTING FLANGE 8 0.8 [0.31 0.03] 7.938 +0.0 -0.05 [0.3125 +0.0 -0.0020 ] SQ. KEY X 28.58 LG [1.125 0.010]
35.19 0.13 [1.385 0.005] 31.72 0.02 [1.249 .001]
48 0.6 [1.89 0.024] COUPLING MUST NOT PROTRUDE BEYOND THIS POINT
P104 351E
1. See Input shaft torque ratings, page 17 for an explaination of maximum torque. 520L0948 Rev AC December 2006
27
Auxiliary mounting pads See page 16 for mating pump pilot and spline dimensions. SAE-A auxiliary mounting pad Dimensions
1.3 [0.05]
11 TOOTH SPLINE, 16/32 PITCH 17.463 [0.6875] PITCH FILLET ROOT SIDE FIT PER ANSI B92.1, CLASS 6 (REAR FLANGE OPTION T) 9 TOOTH SPLINE, 16/32 PITCH 14.288 [0.5625] PITCH FILLET ROOT SIDE FIT PER ANSI B92.1, CLASS 6 (REAR FLANGE OPTION A)
APPROXIMATE CENTER OF GRAVITY 88.62 [3.49]
278.07 [10.95] 275.82 [10.86] 136.97 [5.39]
MOUNTING FLANGE
5.39 [0.21]
82.6 +0.08 0 [3.252 +0.003 ] 0
53.2 [2.094]
106.4 [4.19]
O-RING SEAL REQUIRED REF 82.27 [3.239] I.D. X 2.62 [0.103] CROSS SECTION 0.375-16 UNC-2B THD 1.9 17.8 [0.70] MIN THD [0.077] DEPTH 2X 8.1 0.7 [0.319 0.028]
MIN COUPLING CLEARANCE
APPROXIMATE CENTER OF GRAVITY 58.5 [2.30]
P104 342E
Specifications
Coupling Spline minimum engagement Maximum torque Dimension A 9-tooth 13.5 mm [0.53 in] 107 Nm [950 lbfin] 21.1 mm [0.83 in] 11-tooth 15 mm [0.59 in] 147 Nm [1300 lbfin] 16.1 mm [0.63 in]
SAE-B auxiliary mounting pad Dimensions See page 16 for mating pump pilot and spline dimensions.
87 [3.425]
15 TOOTH SPLINE, 16/32 PITCH 23.813 [0.9375] PITCH FILLET ROOT SIDE FIT PER ANSI B92.1, CLASS 6 (REAR FLANGE OPTION V)
275.82 [10.86] 273.69 [10.78]
174 [6.85] 13 TOOTH SPLINE, 16/32 PITCH 20.638 [0.8125] PITCH FILLET ROOT SIDE FIT PER ANSI B92.1, CLASS 6 (REAR FLANGE OPTION B)
APPROXIMATE CENTER OF GRAVITY
136.24 [5.36]
MOUNTING FLANGE
5.42 [0.21]
105.6 101.65 +0.08 0 [4.16] [4.002+0.003 ] 0
73 [2.87]
1.32 [0.05] 146 [5.75]
O-RING SEAL REQUIRED REF 101.32 [3.989] I.D. X 1.78 [0.07] CROSS SECTION 1.3 0.50-13 UNC-2B THD [0.051] 19.7 [0.76] 110.12 MIN THREAD DEPTH 2X [0.4330.005]
MIN COUPLING CLEARANCE
Specifications
Coupling Spline minimum engagement Maximum torque Dimension A 13-tooth 14.2 mm [0.56 in] 249 Nm [2200 lbfin] 20.7 mm [0.81 in] 15-tooth 18.9 mm [0.74 in] 339 Nm [3000 lbfin] 12.7 mm [0.5 in]
54.1 [2.13]
P104 343E
28
Auxiliary mounting pads (continued) See page 16 for mating pump pilot and spline dimensions.
73.25 [2.88]
SAE-C auxiliary mounting pad Dimensions

146.5 [5.77] 14 TOOTH SPLINE, 12/24 PITCH 29.633 [1.1667] PITCH FILLET ROOT SIDE FIT PER ANSI B92.1, CLASS 6 (REAR FLANGE OPTION C)
276.69 [10.89]
DISPLACEMENT LIMITER OPTION LONNN (OPTION LOAAA NOT AVAILABLE WITH C AUX PAD)
236.14 [9.3] 138.77 [5.46]
MOUNTING FLANGE
57.3 [2.26] 114.6 [4.51]
131.57 [5.18]
5.42 [0.21]
127.03 +0.08 0 [5.001+0.003 ] 0
57.3 [2.26]
1.21 [0.05] 114.6 [4.51]
O-RING SEAL REQUIRED REF 120.37 [4.379] I.D. X 1.78 [0.07] CROSS SECTION 1.3 [0.051] 0.50-13 UNC-2B THD 10.09 22.7 [0.89] MIN THD DEPTH 4X [0.4] MINIMUM COUPLING CLEARANCE 14 0.13 [0.551 0.005] 57.1 MINIMUM [2.25] SHAFT CLEARANCE
Specifications
Coupling Spline minimum engagement Maximum torque 14-tooth 18.3 mm [0.72 in] 339 Nm [3000 lbfin]
P104 344E
Displacement limiter
Series 45 F90C and F74B open circuit pumps are available with an optional adjustable displacement limiter. This adjustable stop limits the pumps maximum displacement.
Displacement limiter cross-section
Setting range
F90C F74B 0 to 90 cm [0 to 5.49 in] 0 to 74 cm [0 to 4.52 in]
P104 345
Displacement per turn

F90C F74B 6.0 cm/rev [0.4 in/rev] 4.9 cm/rev [0.3 in/rev]
29
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Installation drawings
Adjustable displacement limiter and running cover Dimensions
275.82 [10.86] 264.2 [10.4] MOUNTING FLANGE
Endcap and shaft machined to accommodate auxiliary mounting pads; pad and coupling not included. Conversion kits are available for installation in the field.
P104 346E
30
Series 45 F Frame Axial Piston Open Circuit Pumps Tech Note Notes
31
Axial ported endcap
CASE DRAIN PORT L1 SAE J1926 7/8-14
61.24 [2.41]
53 [2.09]
10.3 [0.41] LS SIGNAL PORT X ALTERNATE
49.7 [1.96] LS SIGNAL PORT X
SERVO PRESSURE GAUGE PORT M4 SAE J1926/1 3/4-16 SYSTEM PORT B (OUTLET PORT) 1.00 in -5000 PSI SPLIT FLANGE BOSS PER SAE J518 (CODE 61)
256.355 [10.09]
SYSTEM PORT S (INLET PORT) 2.00 in -3000 PSI SPLIT FLANGE BOSS PER SAE J518 (CODE 61)
LS SIGNAL PORT X SAE J1926 7/16-20
165.14 [6.5] 121.83 [4.8] 16.44 [0.65] 4X
158.7 [6.25]
143.2 [5.64] 6.44 [0.25] 126.975 0.025 [4.999 0.001] 103.54 [4.08]
40 [1.57]
45 [1.77]
Clockwise rotation
SERVO PRESSURE GAUGE PORT M4 SAE J1926/1 3/4-16
SYSTEM PORT S (INLET PORT) 2.00 in -3000 PSI SPLIT FLANGE BOSS PER SAE J518 (CODE 61) SYSTEM PRESSURE GAGE PORT M2 SAE J1926/1 3/4-16
227.74 [8.97] SYSTEM PORT B AND S 239.74 [9.44] CASE DRAIN PORT L2 SAE J1926 7/8-14
12.5 [0.5]
89 [3.5] CASE DRAIN PORT L2
SYSTEM PORT B (OUTLET PORT) 1.00 in -5000 PSI SPLIT FLANGE BOSS PER SAE J518 (CODE 61)
120.74 [4.75]
45 [1.77]
77.34 [3.04]
78.94 [3.11] P104 347E 45 [1.77] 40 [1.57]
Counterclockwise rotation
Third-angle projection mm [in]
32
Axial ported endcap (continued)
LS STANDBY PRESSURE ADJUSTMENT PC PRESSURE ADJUSTMENT
165.14 [6.5]
LS SIGNAL PORT X ALTERNATE SAE J1926 7/16-20
14.3 [0.56]
143.2 [5.64]
APPROXIMATE CENTER OF GRAVITY 114.5 [4.51] CW CCW 57.25 [2.25]
57.25 [2.25] 114.5 [4.51]
P104 347E
33
Radial ported endcap
CASE DRAIN PORT L1 SAE J1926 7/8-14 61.24 [2.41]
53 [2.09] SERVO PRESSURE GAUGE PORT M4 SAE J1926/1 3/4-16
SYSTEM PORT B LS SIGNAL PORT X SAE J1926 7/8-20
165.14 [6.5] 133.45 [5.25] 16.44 [0.65] 4X R1 MAX [0.04]
158.7 [6.25]
143.2 [5.64] 82 [3.23] 75 [2.95] 5.98 [0.24] 126.975 0.025 [4.999 0.001] 103.54 [4.08] 49.7 [1.96] LS SIGNAL PORT X
Clockwise rotation
SYSTEM PORT B (OUTLET PORT) 1.00 in -5000 PSI SPLIT FLANGE BOSS PER SAE J518 (CODE 61)
12.7 [0.5] 212.74 [8.38]
256.04 [10.08]
SYSTEM PORT S
CASE DRAIN PORT L2 SAE J1926 7/8-14
120.74 [7.75]
45 [1.77]
75 [2.95]
82 [3.23] SYSTEM PRESSURE GAUGE PORT M2 SAE J1926 7/16-20
P104 348E
Counterclockwise rotation
34
Radial ported endcap (continued)
LS STANDBY PRESSURE ADJUSTMENT PC PRESSURE ADJUSTMENT
165.14 [6.5]
LS SIGNAL PORT X ALTERNATE SAE J1926 7/16-20
SERVO PRESSURE GAGE PORT M4 SAE J1926 7/16-20 14.3 [0.56] 143.2 [5.64]
114.5 [4.51]
CW CCW
57.25 [2.25]
91 [3.58]
57.25 [2.25] 114.5 [4.51]
215.74 [8.49]
SYSTEM PORT S (INLET PORT) 2.00 in -3000 PSI SPLIT FLANGE BOSS PER SAE J518 (CODE 61)
P104 348E
35
OUR PRODUCTS Hydrostatic transmissions Hydraulic power steering Electric power steering Electrohydraulic power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Bent axis motors Orbital motors Transit mixer drives Planetary compact gears Proportional valves Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems Electrohydraulics Microcontrollers and software Electric motors and inverters Joysticks and control handles Displays Sensors
Sauer-Danfoss Mobile Power and Control Systems Market Leaders Worldwide Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Global Service Partners strategically located in all parts of the world.
Local address:
Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000 Fax: +1 515 239-6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871-0 Fax: +49 4321 871 122
Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400 Sauer-Danfoss-Daikin LTD Sannomiya Grand Bldg. 8F 2-2-21 Isogami-dori, Chuo-ku Kobe, Hyogo 651-0086, Japan Phone: +81 78 231 5001 Fax: +81 78 231 5004
www.sauer-danfoss.com

45 Series F Frame Tech-Note (520L0948 Rev AC December 2006)

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

45 Series F Frame Tech-Note (520L0948 Rev AC December 2006)

Uploaded by

Copyright:

Available Formats

Series 45 Frame F Axial Piston Open Circuit Pumps Tech Note

520L0948 Rev AC December 2006

Open circuit control strategies

System design parameters

Design and specifications

Order code Features and options

520L0948 Rev AC December 2006

520L0948 Rev AC December 2006

General performance specifications for the series 45 pump family

1.53 1.83 2.32 2.75

520L0948 Rev AC December 2006

PVG 32 multi-section load sensing control valve

Bi-directional gear motor

520L0948 Rev AC December 2006

Simple closed-center circuit

520L0948 Rev AC December 2006

Closed center circuit with remote PC

PC setting P101 969E

520L0948 Rev AC December 2006

Load sensing circuit

520L0948 Rev AC December 2006

Fluid viscosity limits

Inlet pressure limits

Case pressure limits

Duty cycle and pump life

Speed, flow, and inlet pressure

Inlet Pressure (bar abs)

Shaft Speed min-1(rpm)

Sample inlet pressure vs. speed chart

520L0948 Rev AC December 2006

Typical guidelines; obey all pressure ratings.

US units Q = flow (US gal/min) A = area (in) Velocity = 0.321Q A (ft/sec)

Radial load formula

Shaft load orientation

Re Axis of swashplate rotation 150 180 Re 210 L Mounting flange

Overhung load example

Shock load formula Continuous load formula

520L0948 Rev AC December 2006

Mating pump specifications

P +0 -0.05 [+0 -0.002]

R 0.8 [0.03] max. max. mm [in.] P101 079E

Coupling Recommended cutter clearance 2.3 [0.090]

520L0948 Rev AC December 2006

520L0948 Rev AC December 2006

Based on US units Output flow Q =

n Input power P = M = 30 000

Mn Input power P = 198 = 000

520L0948 Rev AC December 2006

Frame F cross section

Slipper Tapered roller bearing

Valve plate Cylinder block spring

Tapered roller bearing

Swashplate Bias piston Slipper retainer

520L0948 Rev AC December 2006

Working pressure External shaft loads Bearing life

bar [psi] Nm [lbfin] N [lbf ] B10 hours

Mounting flange load moments

520L0948 Rev AC December 2006

120 80 40 0 0 500 1000 1500

Speed min (rpm)

Input power vs. speed

60 40 20 0 0 500 1000 1500

Speed min (rpm)

Inlet pressure (bar abs)