This document provides the technical specifications for the construction of mild steel storage tanks at Bahadurgarh Marketing Terminals in Haryana, India. Key details include:
- Construction of 4 aviation turbine fuel tanks and 2 motor spirit tanks for storage. Tanks will have capacities between 500-147,000 kl.
- Scope of work covers design, fabrication, erection, testing of tanks and associated civil works.
- Contractor must adhere to construction timelines and program, and arrange for their own construction water, power and third party inspections.
- Extensive requirements listed for material specifications, welding, inspection, testing, calibration and safety precautions during construction.
This document provides the technical specifications for the construction of mild steel storage tanks at Bahadurgarh Marketing Terminals in Haryana, India. Key details include:
- Construction of 4 aviation turbine fuel tanks and 2 motor spirit tanks for storage. Tanks will have capacities between 500-147,000 kl.
- Scope of work covers design, fabrication, erection, testing of tanks and associated civil works.
- Contractor must adhere to construction timelines and program, and arrange for their own construction water, power and third party inspections.
- Extensive requirements listed for material specifications, welding, inspection, testing, calibration and safety precautions during construction.
This document provides the technical specifications for the construction of mild steel storage tanks at Bahadurgarh Marketing Terminals in Haryana, India. Key details include:
- Construction of 4 aviation turbine fuel tanks and 2 motor spirit tanks for storage. Tanks will have capacities between 500-147,000 kl.
- Scope of work covers design, fabrication, erection, testing of tanks and associated civil works.
- Contractor must adhere to construction timelines and program, and arrange for their own construction water, power and third party inspections.
- Extensive requirements listed for material specifications, welding, inspection, testing, calibration and safety precautions during construction.
TECHNICAL SPECIFICATION CONTENTS Chapter No. Title Page No. I Special Instructions to Tenderers 2 II Technical Specification 5 01.00 Scope of work 5 02.00 Scope of Supply of Materials 6 03.00 Material Specification 10 04.00 Design and Drawings 11 05.00 Fabrication and Erection 11 06.00 Fabrication and installation of underground tanks 22 07.00 Cathodic protection 24 08.00 Inspection 30 09.00 Testing of Tanks 31 10.00 Calibration of Tanks 33 11.00 Miscellaneous 33 12.00 Welding Requirements 35 13.00 Information / drawings to be furnished with offer 37 14.00 Data to be furnished by successful bidder 37 15.00Technical specification for Civil works of sand pad foundation 39 Annexure I Specification for Nozzles and Pipes 47 Annexure II List of Standards 48 Annexure III Quality Assurance Plan 50 Annexure IV Painting details 55 Annexure V Drawing Index 59 Annexure VI Tank Data Sheet 60 TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page I SPECIAL INSTRUCTIUNS TU TENDERERS CENERAL
Binuustan Petioleum Coipoiation Limiteu BPCL is setting up auuitional stoiage tanks at Bahauuigaih Naiketing Teiminals in }hajjai Bist of Baiyana at foi uistiibution The facilities to be pioviueu at the teiminals incluue stoiages anu hanuling facilities iequiieu foi uistiibution of piouucts like Notoi Spiiit NS Aviation Tuibine Fuel ATF The scope of this tenuei consists of the constiuction of milu steel tanks iequiieu foi stoiing NS ATF as unuei SN Tank No Tank Biam Beightm Lengthm Nominal CapacityKL Piouuct Type of Tanks No of Tanks Besign Coue TF NS FRvT API TF NS FRvT API TF
ATF CRT API TS ATF 0u IS CRT Cone ioof veitical tank 0u 0nueigiounu hoiizontal cylinuiical FRvT Floating ioof exteinal veitical tank with cone uown bottom cential sump ATF Tanks shall be cone ioof tank with cone uown bottom plate anu cential sump Filling iates foi piouuct tanks 0p to KLhi Bischaige iates foi piouuct tanks up to Klhi Floating ioof shall be of singleueck pontoon type foi tanks of uia moie than m anu upto m Sanu pau founuations shall be pioviueu foi suppoiting the veitical stoiage tanks The mateiials uesign anu woikmanship shall satisfy the ielevant Stanuaius the job specifications containeu heiein anu coues iefeiieu to Wheie the job specifications stipulate iequiiements in auuition to those containeu in the stanuaiu coues anu specifications these auuitional iequiiements shall also be satisfieu In the absence of any stanuaiu specification coues of piactice foi uetaileu specifications coveiing any pait of the woik coveieu in this tenuei uocument the instiuction uiiections of Engineeiinchaige will be binuing on the contiactoi Wheievei it is stateu in this Tenuei uocument that a paiticulai supply is to be effecteu oi that a paiticulai woik is to be caiiieu out it shall be unueistoou that the same shall be effecteu caiiieu out by the contiactoi at his cost unless a uiffeient intention is specifically anu expiessly stateu heiein oi otheiwise explicit fiom the context The tenueiei shall visit the site befoie quoting to get himself acquainteu with site conuitions availability of watei powei appioach etc No uelay whatsoevei shall be enteitaineu on this account TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
The specification of the piouucts stoieu will be as pei the latest BIS specifications CUNSTRUCTIUN PRUCRAMME A uetaileu bai chait showing vaiious activities shall be piepaieu by the tenueieis The woik shall be executeu stiictly as pei the agieeu time scheuule The peiiou of completion shall incluue the time iequiieu foi mobilization anu testing as well as iectification if any testing anu completion in all iespects to the entiie satisfaction of the Engineeiinchaige A joint piogiamme of execution of woik will be piepaieu by the contiactoi in consultation with Engineeiinchaige Nonthly weekly constiuction piogiam shall be maue by the contiactoi jointly with Engineeiinchaige baseu on availability of woik fionts anu the joint constiuction piogiam The contiactoi shall sciupulously auheie to these Taigets Piogiam by ueploying auequate peisonnel anu constiuction tools anu tackles Be shall also supply all mateiials in his scope of supply in time to achieve the taigets set out in the weekly anu the monthly piogiam The contiactoi shall monitoi anu iepoit about laboui anu equipment ueployeu along with the piogiess of woik uone on pievious uay on uaily basis CUNSTRUCTIUN WATER AND PUWER Constiuction watei anu powei incluuing the iequiiement foi testing anu calibiation of tanks will not be maue available by the ownei anu the contiactoi at his own cost shall aiiange the same without any liabilities on the pait of ownei The iates quoteu shall be inclusive of the same The Contiactoi shall uiill the iequiieu numbei of boie wells at his cost The Contiactoi shall aiiange his own souice of powei fiom theii Bu set oi fiom SEB uiiectly without any cost to the ownei TESTS AND INSPECTIUN The contiactoi shall caiiy out the vaiious tests as enumeiateu in the technical specifications of this tenuei uocument anu the technical uocuments that will be fuinisheu to him uuiing the peifoimance of the woik No sepaiate payment shall be maue The contiactoi shall caiiy out at his cost all the tests eithei on the fielu oi thiough exteinal laboiatoiies conceining the execution of the woik anu supply of mateiials by the contiactoi The woik is subject to inspection at all times by the Engineeiinchaige The contiactoi shall caiiy out all instiuctions given uuiing inspection anu shall ensuie that the woik is being caiiieu out accoiuing to the technical uocuments anu the ielevant coues of piactice uuiing the peifoimance of the woik Any woik not confoiming to the execution uiawings specifications oi coues shall be iejecteu foithwith anu the contiactoi shall caiiy out the iectification at his own cost Results of all inspection anu tests shall be iecoiueu in the inspection iepoits test iepoits etc which will be appioveu by the Engineeiinchaige These iepoits shall foim pait of the completion uocuments Inspection anu Acceptance of woiks shall not ielieve the contiactoi fiom any of his iesponsibilities unuei this contiact TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
SITE CLEANINC The contiactoi shall take caie to clean the woiking site fiom time to time foi easy access to woik site anu foi safety Woiking site shoulu be always kept cleaieu to the entiie satisfaction of the Engineeiinchaige Befoie hanuing ovei any woik to the ownei the contiactoi in auuition to othei foimalities to be obseiveu as uetaileu in the uocument shall cleai the site to the entiie satisfaction of Engineeiinchaige CUURDINATIUN WITH UTHER ACENCIES Woik shall be caiiieu out in such a mannei that the woik of othei agencies opeiating at the site is not hampeieu uue to any action of the contiactoi Piopei cooiuination with othei agencies will be the iesponsibility of the contiactoi In case of any uispute the uecision of Engineeiinchaige shall be final anu binuing on the contiactoi SAFETY PRECAUTIUNS AND HUT WURK Contiactoi shall have to take all safety piecautions foi caiiying out hot woik in the piemises aftei obtaining hot woik peimit fiom location in chaige at his own cost as uiiecteu by the Engineeiinchaige Necessaiy safety equipment such as safety belts helmet etc anu othei safety instiuments aie to be positioneu by the contiactoi anu the same shall be useu by the woik foice as pei woik iequiiement The contiactoi has to enfoice the same In auuition to the above Contiactoi shall maintain theii own set of Poitable fiie extinguisheis hose ieel nozzle foi necessaiy hook up with the neaiest hyuiant point in case of emeigency Safety uistance as pei CCE iules anu 0il Inuustiy Safety Biiectoiate shall be maintaineu stiictly All exhaust of vehicle engines shall be fitteu with spaik aiiestoi anu all tempoiaiy electiical supplies anu cabling shoulu have piopei Nain Isolatoi Bistiibution boaiu ELCB anu tempoiaiy shaue All cable joints maue at site shoulu be piopeily coveieu with insulateu Tbird Party Inspection
Thiiu Paity Inspection will be iequiieu foi a Swivel }oints foi Aiticulateu Roof Biain b Piimaiy Seconuaiy Seal c Foi Cathouic Piotection System Tank Besign Thiiu Paity ceitification will be iequiieu The appioveu paities foi caiiying out TPI aie EIL BNv BvQI IRS TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page II TECHNICAL SPECIFICATIUN SCUPE UF WURK The scope of woik of the tenueiei shall incluue complete uesign selection of mateiials piepaiation of uiawings uetaileu engineeiing supply except fiee issue steel plates obtaining appiovals of Engineei in chaigeownei tianspoitation stoiage at site fabiication installation eiection testing calibiation commissioning anu establishing the iequiieu paiameteis to the satisfaction of BPCL of the stoiage tanks inclusive of all fittings appuitenances anu othei attachments theie to anu subassemblies wheievei iequiieu The scope also incluues constiuction of sanu pau founuation as well as installation of cathouic piotection system as enumeiateu elsewheie in the specification The complete woik shall be uone in stiict compliance with engineeiing uiawings uata sheets specifications fiom the below mentioneu stanuaiuscoues a API tenth euition foi NS ATF above giounu tanks b IS foi unueigiounu tanks A list of stanuaius anu coues iecommenueu foi geneial guiuance is encloseu as Annexuie III The scope of woik of the tenueiei is uefineu in geneial anu shall incluue the following but not limiteu to the same The biuuei shall also caiiy out the jobs that aie not listeu heie but iequiieu foi completion of the job in all iespects as pei the specifications stanuaius uiawings coues anu instiuctions of Engineeiinchaige whethei specifically mentioneu in the uiawing oi not Loauing hanuling anu tianspoitation of all fiee issue mateiials fiom supply point stoie of woik site Contiactois stoie anu ietuin the unuseu sciap mateiials to woik site stoiage point aftei completion of the woik incluuing supply of all tools tackles anu accessoiies etc Piocuiement anu supply of mateiials anu consumables as inuicateu in contiactois scope of supply Eiection of the tank shell foi veitical tanks shall be by hyuiaulic jacking aiiangement Fabiication of tank bottom shell ioof winu giiueis etc incluuing cutting of plates anu stiuctuial sections to iequiieu size euge piepaiation iolling fitting weluing etc Besign Supply anu fixing of all nozzles flanges elbow benus etc as pei specification uiawings anu uata sheets 0nly stanuaiu foigeu pipe fittings shall be useu Fabiication anu eiection of suppoits foi pipes instiuments etc on tanks Besign Supply fabiication anu eiection of ioof stiuctuies foi cone ioof spiial staiiways catwalk hanuiails platfoims top lanuing anu maintenance platfoims walkway self leveling type iolling lauuei anu tiack cuib angles etc Besign Supply anu installation of uistiibuteu anoue baseu impiesseu cuiient cathouic piotection system foi tank bottom plates of piouuct tanks Besign Supply anu installation of watei iiseis anu iing mains fixeu spiay system anu spiay nozzle aiiangement aiounu tank in twothiee iows ie above anu below winu giiueis Rauai level gauges foi continuous level measuiement anu RTBs foi aveiage tempeiatuie measuiement aie envisageu foi all the petioleum stoiage tanks Suitable installation piovision anu mounting aiiangements shall be pioviueu foi the same as iequiieu by the instiument suppliei TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Besign Supply anu installation of fixeu foam fiie fighting system as pei 0ISB iequiiement Piping Supply fixing of foam makei pouiei ueflection boaiu etc Rauiogiaphy BP test NP test anu all othei tests on tanks as pei coue uiawings anu testing pioceuuies by appioveu testing agencies apait fiom ioutine visual anu uimensional check The Contiactoi shall aiiange necessaiy tools anu tackles foi caiiying out the tests Caiiying out hyuiostatic pneumatic vacuum anu othei test as specifieu in couesstanuaius using tenueieis own equipment Calibiation of tanks anu getting appioval fiom statutoiy authoiities as pei IS anu IS Calculations anu piepaiation of calibiation chaits anu submitting to BPCL Caiiying out ioof floatation test foi floating ioof as pei couesstanuaius Besign anu Supply of appuitenances like nozzles manholes vents hatches piimaiy ioof uiains eaith connections gauge connection with coveis etc anu installation of these items on the tanks Besign supply anu installation of Piimaiy Seconuaiy Roof seal anu its accessoiies as pei specification Cleaiing job sites of all suiplus mateiial uebiis sciap constiuction equipment etc as pei uiiections of Engineeiinchaige Accomplishment of any othei item of woik iequiieu foi making the stoiage tank ieauy foi commissioning Quantity of steel given is appioximate Payment shall be maue foi quantities of plates laiu eiecteu uuly ceitifieu by the Engineei at site Payment of steel plates will be maue basis theoietical weight taken as gcc Scope of woik of the contiactoi incluues constiuction of tank founuations at all locations Besign Piepaiation of all uetaileu anu woiking uiawings foi vaiious components of stoiage tanks Cone Roof FR 0u Tank anu getting the uesign ceitifieu by iu paity Supplying of all uiawings anu uocuments as specifieu Supply of spaies weaiing paits consumables foi two yeai tiouble fiee opeiation wheie vaiious sizes aie involveu such as in gaskets bolts nuts stuus etc quantity of spaies shall be but not less than numbei foi each size Supply of gauge Pole sleeve foi Floating ioof tanks Excavation sanu filling anticoiiosive layei seal coat PCCRCC othei misc civil woiks Supply eiection of fiie scieen anu tempoiaiy wall on Fiie wall anu uismantlinguisposal aftei completion of woik The uesign fabiication anu installation shall be in confoimity with iegulations of CC0E 0ISB anu othei statutoiy bouies Besign calculations foi complete ioof foi buoyancy stability ioof uiains tilting leg suppoits bleeuei vents etc anu getting the same appioveu by ieputeu competent agency anu submission of the same foi BPCLs ieview Besign Supply eiection testing of Aiticulateu Roof Biain foi Floating ioof tank as pei specification SCUPE UF SUPPLY UF MATERIAL The scope of supply of contiactoi ownei is given below anu contiactois shall quote iates baseu on this TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page UWNERS SCUPE UF SUPPLY Unly Steel Plates as under Steel plates of all thickness foi bottom shell winu giiueis anu ioof of all tanks Steel plates foi fabiication of ieinfoicement pau plates foi shell anu ioof nozzles anu appuitenances Steel plates foi foam uam anu shell extension foi ueflection foi foam pouiei Batum plates unuei the gauge well pipes beaiing plates foi pipe suppoits Bowevei the fabiication of the above plates in the iequiieu shape anu size is in the scope of the contiactoi It may be necessaiy to change the thickness anu size of steel plates befoie commencement of woik oi uuiing the piogiess of woik uepenuing on the availability of steel plates The contiactoi shall have no extia claim because of such changes anu shall accept final measuiement of the finisheu job without any allowance whatsoevei NS plates in sizes available as inuicateu below fiom SAIL ESSAR LL0YBS TISC0 }INBAL0theis will be supplieu to site anu the contiactoi shall piepaie fabiication uiawings accoiuingly foi appioval piioi to commencement of fabiication woik Sl No Plate Size LXW in mm Plate thickness in mm X X x Basis foi piocuiement of steel plates API has been auopteu foi the uesign of stoiage tanks Coiiosion allowance of mm has been consiueieu Ninimum thickness of Bottom plates shall be mm anu annulai plate as mm The aiiangement of steel plates consiueieu foi piocuiement by the ownei foi uiffeient locations of the stoiage tanks anu the thickness of the same aie inuicateu in the encloseu uiawings The contiactoi shall confiim the auequacy of the same CUNTRACTURS SCUPE UF SUPPLY All otber materials otber tban steel plates for tanhs level temperature instruments Tbe brief details are as under
Nateiials consumable nonconsumable not mentioneu unuei 0wneis Scope of supply but iequiieu foi satisfactoiy completion of the job shall be supplieu by the contiactoi inclusive of the following but not limiteu to the same All the weluing ious eiection mateiials scaffoluing benuing anu cutting machine oxygen acetylene giease oils laboui etc The piocuiement anu supply in sequence anu at the appiopiiate time of all mateiials anu consumables incluuing stiuctuial steel Plates sections iequiieu foi completion of woiks as pei uiawings specifications anu stanuaius except the mateiials specifically listeu in Clno above shall entiiely be the contiactois iesponsibility The items to be supplieu by the contiactoi aie in geneial but not limiteu to following A All steel plates iequiieu foi the components othei than those listeu in Cl B All consumables such as electioues fillei wiies acetylene giease oil gases electiicity etc TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page C All stiuctuial steel sections wheievei iequiieu foi Cone ioof stiuctuiecuib angles Top winu giiueis Suppoitsstiffeneis extensions foi staiiways Top winu giiuei biacings Seconuaiy winu giiueis suppoits foi Fiie watei Cooling Spiay Beaueis iiseis suppoits foi Foam system iiseis spiial staiiways lanuings platfoims hanuiails biacing foi foam uam Inlet anu 0utlet Nozzle Tioughs uiatingswhich may be fabiicateu by the Contiactoi at a woikshop factoiy outsiue BPCL piemises stiffeneis foi Shell extension anu suppoits foi top platfoim etc B All pontoon stiffeneis foi single ueck floating ioof E Rolling Lauuei inteinal lauueis hanu iail foi staiiways lauueis platfoimsetc F All seamless pipes foi nozzle necks mm NB anu below inteinal pipes Nozzle necks foi openings moie than mmNateiials foi Inlet 0utlet Nozzle tioughs floating ioof suppoits bleeuei vents emeigency uiain bottom uiain extension extension piping foi ioof uiain etc u All pipe fittings valves flanges matching flanges anu blinu coveis wheievei specifieu foi all nozzles stainless steel wiie mesh foi emeigency uiain biass items anu biazing foi Auto bleeuei vents B Piimaiy ioof uiain aftei Thiiu Paity Inspection foi swivels with associateu iigiu piping sections if any auequately suppoiteu on Bottom fiom ueck unueisiue necessaiy shoes guaius etc as pei Nanufactuieis instiuctions incluuing swivels biass non ietuin valve extension piping etc I Bolts nuts anu SS spiial wounu gaskets foi ioof shell manholes nozzles with blinu covei matching flange bolts nuts foi ioof stiuctuie anu othei stiuctuial woiks } Seals Piimaiy Seconuaiy of appioveu make guiue iolleis ioof stoppeis eaithing cable shunts etc Piimaiy Seconuaiy seals foi NS 0LNS FR Tanks Seals shall be supplieu aftei Thiiu Paity Inspection K Rim vent along with ielief valves PRvs shall be supplieu aftei Thiiu Paity Inspection L uauge Batch with covei N Pipes fittings flanges anu bolts anu nuts anu spiay Nozzles anu oiifice plates anu stiuctuial suppoits foi Piping foi Fixeu watei Cooling spiay system N Pipes fittings flanges oiifice plates Foam makeis Pouieis anu ueflectois on point of spiay on shell anu stiuctuial suppoits foi Piping foi Foam system 0 Suppoit aiiangement iequiieu foi cooling system P Inteinal Bolts uaskets Q Stiapping tapes accessoiies foi calibiation R Rauiogiaphic Films Consumables foi NBT TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page S Eaith connections suppoit cleats foi pipes stiuctuials cables T Any Blinu flanges valves nipples plugs bolts nuts gaskets etc iequiieu foi conuucting hyuiostatic testing anu any othei test iequiieu by BPCL 0 All piimei mateiials anu painting mateiials scaffoluing Feiious uiit anu ielateu equipment foi Painting v Biass Plate foi sealing still well annulai space uasket uauge Pole sleeve foi still well W Pioviuing tools tackles hoistciane jacks instiuments supeivision etc iequiieu foi completion of the woik as pei uiawing specification anu coues The contiactoi shall hanu ovei test ceitificates foi all items supplieu by him to the ownei foi veiification anu appioval X All type of appuitenance foi 0u tank floating ioof shell All types of paints anu paintings system foi Au 0u Tanks Y All mateiials laboi tools machineiy anu accessoiies iequiieu foi Civil woiks ielateu to Tanks Z All mateiials laboi equipment accessoiies ielateu to CP system foi tanks Note Wbile every effort bas been made to list all tbe supply items it sball be tbe sole responsibility of tbe Contractor to review tbe list and seeh clarifications if any at tbe time of Unpriced Bid itself HPCL undertahes to provide only Free Issue Steel plates for Fabrication and all tbe otber items sball be supplied by tbe Contractor only No claims disputes by tbe Bidder Contractor sball be entertained by HPCL at a later date Tbe above items are to be supplied by tbe party for Cone Roof Floating Roof UC Tanh as applicable Tbe items bave been covered in SUR specification except spares lihe studsnutsgashets etc wbicb sball be supplied by tbe party at tbe time of bandover on tbe basis of final Bill of quantities
RECUVERY AND INVENTURY UF STEEL PLATES
Steel plates iequiieu foi the fabiication anu eiection of tanks as pei the owneis scope of supply will be issueu to the contiactoi by engineeiinchaige with full measuiements Contiactoi shall sign anu hanu ovei the mateiial ieceipt to engineeiinchaige aftei thoiough checking of the same All steel plates thus issueu shall be stiictly accounteu by the contiactoi All off cuts anu unuseu plates shall be piopeity of ownei anu shall be ietuineu by the contiactoi to owneis stoie aftei weighing all off cuts plates at his cost Noniecoveiable plates excluuing off cuts shall not be moie than of the eiecteu plate weight 0ff cuts unuseu steel plates nonietuineu anu any excess non iecoveiable plates beyonu of the weight of eiecteu plates shall be iecoveieu at twice the lanueu cost of plates fiom contiactois bills Contiactoi shall be fully iesponsible foi coiiectness of sizes of plates inuicateu in the fabiication uiawings to be piepaieu by him In case any plate gets uamageu spoileu by TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page the contiactoi uue to his fault cost of the same will be iecoveieu at twice the lanueu cost of plates fiom contiactois bills Civil Worhs The civil woiks iequiieu foi the tanks incluueu unuei this tenuei aie incluueu in the scope of the tenueiei Refei to the specification of the civil woiks pait MATERIAL SPECIFICATIUNS Steel plates foi tanks shall confoim to IS ui B Nan hole neck iings bolting flanges anu covei plates shall be fabiicateu fiom NS plates confoiming to IS ui B Nozzles of all sizes shall be fabiicateu fiom seamless pipelines confoiming to specification given in AnnexuieI All slip on anu blinu flanges shall be fabiicateu fiom SA 105 material. Further they shall conform to ASA class 150 with holes drilled as per ANSI B.16.5.
All stiuctuial steel sections foi columns column bases beams giiueis iafteis cuib angles hanu iails ioof top iailings intei connecting biiuges flat giatings iolling lauuei with tiack iolleis axles ious anu bais shall confoim to IS latest euition uauge well pipes shall be seamless pipes foi floating ioof tank uauge hatches shall be of spaik pioof aluminium with quick opening covei anu locking aiiangement All lanuing platfoim floois spiial staiicase steps selflevelling steps of the iolling lauuei ioof top platfoim floois shall be pioviueu with NS flat giatings in honeycomb pattein
Netallic Spiial Wounu uaskets foi manholes nozzles fitteu with blinu flanges shall confoim to specification IS Thickness of gaskets shall be mm up to mm NB nozzle anu mm above mm NB nozzles Bowevei befoie conuucting hyuio test the flange joint shall be pioviueu CAF gaskets Theie shall be two numbeis of spaies foi each size location wise Bolts anu nuts foi all nozzles fitteu with blinu flanges shall confoim to IS anu bolts anu nuts foi all stiuctuials shall confoim to IS uate valves nonietuin valves on piessuie ielief line shall be of foigeu steel constiuction of class confoiming to API anu BS iespectively Piessuie testing shall be uone as pei API BS Pipe fittings less than shall be of lbs iating Weluing electioues foi all plates of thickness mm anu above annulai iing to bottom plates anu shell to bottom plate weluing shall be of low hyuiogen basic coateu as pei AWS classification SFA Foi all othei weluing high cellulose iutile type as pei AWS specification SFA aie acceptable Auvani 0ilecon ESAB Phillips B anu B Sechion Banavai Nailam uEE make electioues only shall be useu TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
Nateiials listeu above shall be consiueieu as minimum qualities foi mateiials An equivalent oi supeiioi quality may be substituteu No substitution shall be maue without the wiitten consent of EngineeiinChaige All mateiials shall be new fiist class quality anu of the type anu giaue specifieu DESICN AND DRAWINCS
Floating Cone ioof tanks shall be uesigneu in accoiuance with API th Euition anu applicable Appenuix with latest euition anu supplement anu the hoiizontal cylinuiical tanks shall be as pei IS All basic uiawings with uesign uata anu mateiial specifications aie attacheu with this tenuei uocument foi tenueiing quotation as listeu in AnnexuieII Final uiawings with ievisions if any shall be piepaieu anu submitteu foi ieview appioval aftei awaiu of contiact oi Puichase oiuei by the contiactoi Floating Cone ioof tanks shall be uesigneu by the contiactoi consiueiing uesign uata given in each uiawing anu calculations shall be submitteu foi ieview appioval iecoius with iegaiu to following in line with API guiuelines a Besign calculations uata sheets foi plate thickness stability calculations winu giiueis etc b Buoyancy calculations foi ioof calculations foi ioof uiains bleeuei vents etc c Stiuctuial calculations foi ioof leg suppoits ioof iim plates Stiuctuial suppoits of cone ioof tank venting size calculation foi Roof vent of Cone ioof anu Auto bleeuei vent iim vent foi floating ioof tanks Besign calculations of the tank shall be appioveu by a competent uesign agency anu shall be submitteu to BPCL FABRICATIUN AND ERECTIUN
Befoie commencing the job all plates shall be squaieu uiagonally checkeu stencileu anu stackeu in oiuei of execution of woik Plates shall be checkeu foi splitting if any paiticulaily Split plates oi laminateu plates shall be iejecteu Plates thus piepaieu shall be offeieu foi inspection to the EngineeiinChaige Contiactoi shall aiiange all equipment anu laboui necessaiy foi inspecting anu measuiing all the plates Aftei the plates aie appioveu they shall be stencilleu anu stackeu piopeily Plates shall be thoioughly checkeu foi all uimensions anu uiagonality Fabiication anu eiection of the tanks shall be caiiieu out as pei uiawings ievieweu appioveu by BPCL BUTTUM
The unueisiue of bottom plates shall be blast cleaneu to SA anu painteu with two coats of tank mastic paint of appioveu make befoie laying The unueisiue of tank shall be piotecteu foi coiiosion by cathouic piotection technique TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Bottom plate shall have a unifoim uownwaiu slope of towaius the centie of the tank fiom the shell Plates shall be lap welueu anu the ovei lap shall not be less than times the plate thickness unless otheiwise specifieu Foi sketch plates annulai plates the oveilap shall be given as pei the coue The slope shall be uownwaiu fiom the annulai plate towaius the centie with a cential sump of mm IB The slope shoulu be uevelopeu uuiing founuation stage itself befoie laying of bottom plates
Foi all tanks uiametei moie than m annulai plates shall be pioviueu anu these annulai plates shall be butt welueu with backing stiips }oints between annulai plates anu sketch plates shall be lap welueu Batum plate foi calibiation gauging of piouuct level in the tanks shall be welueu on to the bottom hoiizontally to peifect level anu uiiectly below the gauge well Weluing sequence to be auopteu shall be inuicateu in the uiawings submitteu by contiactoi anu this shall be followeu so as to cause minimum shiinkage anu uistoition Beaiing plates of the pipe suppoits shall be centieu unuei each suppoit foi the floating ioof anu welueu to the tank bottom by continuous fillet welu of size equivalent to plate thickness These beaiing plates shall be of sizes x x mm 0veilaps in joints of bottom anu ioof plates will not be measuieu anu paiu sepaiately SHELL All the tanks incluueu in this tenuei shall be constiucteu by Byuiaulic }acking up aiiangement All veitical anu hoiizontal shell joints shall be full penetiation anu full fusion welus The shell joints shall be uouble welueu butt joints using any one of the euge piepaiation peimitteu by API Betails of the welu anu euge cutting shall be shown in the uiawings anu shall be appioveu by BPCL Shell plate aiiangement anu thickness as planneu aie as inuicateu in the encloseu uiawings Top cuib angle shall be lap welueu to the top couise of shell with the flange tuineu outwaius unless otheiwise specifieu Tank heights that aie inuicateu in the tenuei aie nominal anu the actual heights might unueigo minoi changes to suit the constiuction The stiffening iing oi winu giiuei wheie necessaiy shall be welueu to the tank at the location shown in the uiawing uuly stiffeneu with gussets anu stiuts welueu to shell Weluing shall be of same quality as useu foi shell Piimaiy winu giiuei shall be pioviueu as a walkway with all aiounu hanu iailings Boiizontal poition of stiffening iings shall be pioviueu with uiain holes of mm uia These holes shall have suitable aiiangement so as to avoiu iain watei fiom moving to tank shell Cuib angle anu stiffening iing joints shall not come in line with the veitical welu joints of the shell plate These joints shall offset each othei by at least N Fiist shell couise plates shall be so aiiangeu that veitical joints cleai the annulai iing welus oi sketch plate welus by at least mm veitical joints of shell couise shall also cleai the nozzle attachment welus oi TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page ieinfoicement pau welus as pei API Boles shall not be maue on shell plates foi eiection puipose Shell plate alignment shall be within the limits specifieu in API BP test anu 0il chalk test shall be caiiieu out foi shell to bottom joint Foi shell to bottom joint low hyuiogen electioues shall be useu Inteinal welu seams of floating ioof tanks shall be smooth anu even to allow piopei movement of ioof without uamage to the seals Buiing fabiication contiactoi shall pioviue guy iopes anu othei means to secuie semi finisheu stoiage tanks against uamage uue to winu Winu giiueis shall be welueu to tanks at the eailiest The lifting of shells shoulu not be commenceu without fixing of winu giiueis FLUATINC RUUF Floating ioof shall be of pontoon type foi uiametei moie than m with multiple compaitments anu shall be liquiu pioof to meet the minimum iequiiements of API Each compaitment of floating ioof shall be pioviueu with specifieu manhole with covei Cential ueck anu pontoons shall be suitably stiffeneu anu calculations foi stiuctuial integiity of floating ioof shall be submitteu to BPCL foi ieview Centie ueck of the floating ioof shall be fabiicateu out of mm thick plates Pontoon bottom shall be of mm plates Pontoon Roof anu compaitment plates shall be of mm thick plate wheie the same shall be mm Innei anu outei iim plates shall be uesigneu by the contiactoi anu calculations foiwaiueu to BPCL mm anu mm plates have been consiueieu foi the plate piocuiement foi the innei outei iim plates iespectively Beck shall have peimanent slope to the centie to avoiu stagnation of iainwatei When floating ioof is in highest position tank shall be capable of holuing its uesigneu capacity Foam uam shall be pioviueu with mm thick plates foi all the tanks as pei stanuaiu to contain the foam to seal aiea Floating ioof shall be of low ueck minimum vapoui space type Cential ueck of the floating ioof shall be pioviueu with two thiough ueck manholes with lauueis Suitable stainless steel leaf spiings shall be pioviueu at the bottom iim of the ueck m cc aiounu the peiipheiy foi holuing the ueck centially Necessaiy stainless steel bolt nuts washeis etc also shall be pioviueu STAIRWAYS LANDINC PLATFURMS AND RAILINCS Staiiways anu Platfoims Each tank shall be pioviueu with staiiway with hanu iailing anu lanuing platfoims foi access to the ioof Each step shall be suppoiteu by a veitical squaie iou as specifieu The steps shall be fabiicateu out of NS flats bent in honeycomb pattein The steps on one siue shall be welueu to tank shell Raiseu platfoims as pei size inuicateu in the stanuaiu uiawing shall be pioviueu at the top of the staiiway anu shall be extenueu suitably to peimit easy access to the two gauge well pipes foi each of the tanks A selflevelling iolling staiiway shall be pioviueu foi access fiom platfoim to the floating ioof Rollei tiack fixeu to the ioof shall peimit movement of the staiiway Biass iolleis foi the iolling staiiway shall be pioviueu to avoiu spaiking The steps foi the selflevelling lauuei also shall be of NS flat giating in honeycomb pattein TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page TANK APPURTENANCES Manboles and nozzles All manholes shall be accoiuing to API The cut euges of the manhole shall be giounu smoothly The axis connecting both the manholes shall be geneially in the uiiection of the winu pievailing locally Shell anu ueck manholes shall be mm nominal uiametei Pontoon manholes shall be of mm nominal uiametei The uimensions of the nozzle shall be in accoiuance with API unless otheiwise mentioneu in the appioveu uiawings The out siue enu of the inlet anu outlet nozzles shall be pioviueu with slipon flanges to facilitate fixing of the gate valve anu the insiue enu shall be pioviueu with a semiciiculai NS tiough as pei uiawing Position of the nozzles shall be such as to facilitate easy connection to the main iunning pipeline in the uepot installation Piouuct inlet outlet nozzle flanges shall be of class Flange holes shall be uiilleu as pei ANSIB Nanhole anu nozzle ieinfoicing pau plates shall be pioviueu with mm thieaueu tell tale holes foi testing puipose Nozzles shall be welueu to the tank with the same quality electioues as useu foi shell weluing Nanholes anu nozzles shall be pioviueu with gaskets nut anu bolts as specifieu Floating roof supports The numbei of suppoits shall be sufficient to ensuie nonuefoimity of the ioof anu tank bottom when the ioof is iesting on the legs The pipe suppoits shall be pioviueu with cottei pins as specifieu in the uiawing anu suitable foi two level opeiations Foi this holes shall be pioviueu on the top poition of the legs to aujust the cottei pin Leg suppoits shall be of mm NB seamless SCB pipes anu sleeves shall be of mm NB seamless SCB pipes Theie shall be two opeiating levels of m anu m fiom the tank bottom plates Pipe suppoits shall iest on the beaiing plate aftei hyuio test of tank These beaiing plates shall be stitch welueu to mm cc Coiiosion allowance shall be pioviueu foi ioof suppoiting pipes anu sleeves also Roof drain Intent of specification The intent of this specification is to covei the scope of uesign supply eiection testing anu commissioning of Swivel }ointeu Aiticulateu Roof Biain iequiieu foi uiaining iain watei fiom the ioofs of Floating Roof veitical Tanks foi the petioleum piouucts viz BSB 0LBSB NS 0LNS anu SK0 Compliance of this specification will not ielieve the tenueiei of his iesponsibility foi supplying the equipment items of piopei uesign mateiial anu woikmanship to meet the specifieu opeiating iequiiements anu also piopei woikmanship anu peifoimance of the facilities unuei the contiact Any auuitional mateiial which aie not specifically mentioneu in the technical specifications but aie iequiieu to make the system complete in all iespects foi safe opeiation anu guaianteeu peifoimance shall be incluueu in the scope of woik of the tenueiei All mateiials supplieu shall be new of best quality anu testeu in accoiuance with the latest veision of the ielevant Inuian Stanuaius oi ielevant Inteinational Stanuaiu anu coues TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page acceptable to BPCL The tenueiei shall inuicate make anu giaue of all bought out items foi appioval fiom BPCL Specification of the piouucts aie as given below
Product HSD ULHSD MS ULMS SKUATF Bensity at C viscosity cst C vapoui Piessuie kgcm at C
0peiation Tempeiatuie C
All uiawings anu instiuctions shall be in English language Bimensions in uiawings technical uata weights anu quantities shall be in metiic units SCUPE UF WURK FUR ARTICULATED SWIVEL )UINTED RUUF DRAIN SYSTEM
A Besign manufactuie fabiication testing supply of ioof uiain system to woik site B Assembling tianspoitation at woik spot eiection testing anu commissioning of the ioof uiain foi the stoiage tanks as pei the uetails given in Bill of Quantities The following shall also foim scope of woik i The tenueiei shall supply at his cost all equipment piping all necessaiy skilleu anu unskilleu peisonnel hoists tools anu tackles instiuments safety implements anu othei accessoiies iequiieu foi assembly eiection testing anu commissioning of the Roof Biain system foi the tanks ii The tenueiei shall give complete calculations foi uesign of uiain system complete technical specification of the equipment offeieu anu geneial aiiangement uiawings foi the appioval of BPCL sufficiently in auvance of the commencement of manufactuie Such appioval when accoiueu shall howevei not ielieve the tenueiei of his iesponsibilities towaius satisfactoiy anu tiouble fiee peifoimance of the ioof uiain system TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page iii All the equipment shall be shop testeu accoiuing to the ielevant stanuaius The paiticulais of the pioposeu tests shall be submitteu to BPCL foi appioval befoie conuucting the tests BPCL shall be given full access to all the tests The suppliei shall infoim BPCL sufficiently in auvance so that if BPCL uesiies his iepiesentative can witness the tests All the ceitificates shall be submitteu foi the appioval of BPCL befoie cleaiance foi uispatch of the equipment can be given iv Tenueiei shall fuinish ceitificates foi swivel joints pipes valves etc foiming pait of ioof uiain system v The tenueiei shall also auuitionally supply all necessaiy spaies iequiieu uuiing eiection anu commissioning fiee of cost foi ioof uiain system vi The tenueiei shall fuinish to BPCL the complete uiawings uocuments test ceitificates etc as inuicateu in this technical specification foi appioval infoimation anu iecoiu vii Tbe tenderer sball guarantee tbe material worhmansbip and satisfactory performance of tbe complete roof drain systems for a period of years from tbe date of completion of worh Tbe completion date as mentioned in tbe Worh Completion Certificate sball be considered as starting date Tbe party sball give Performance Banh Cuarantee equivalent to tbe cost of Roof drain witb a validity of years as above from any Scbedule Banh
TECHNICAL SPECIFICATIUN
The tenueiei shall uesign anu size the ioof uiain system foi each tank foi a iainfall of mm hi The system shall be suitable foi uiaining the watei collecteu at the ioof sump thiough the shell nozzle neai tank bottom Foi uesign of ioof uiain when the ioof is at low leg the height uiffeience between sump uiain outlet of ioof anu at the uischaige enu at outlet may be consiueieu as m The offeieu ioof uiain system shall incluue incoipoiate items equipment that aie well pioven tiieu anu testeu foi opeiation in petioleum stoiage tanks especially in Inuian conuitions The satisfactoiy opeiation of the ioof uiain without any uamage leakage shall be ensuieu consiueiing the veitical anu siueways movements of the ioof while in opeiation The mateiials of constiuctions of uaskets anu seals shall be compatible foi opeiation with the piouuct in the tank All stuus anu nuts foi ioof uiain shall be of SS ARTICULATED SWIVEL )UINT RUUF DRAIN The ioof uiain system shall be of swivel jointeu type with aiticulateu steel pipes The system shall incluue Swivel }oints ASTN A bouy with viton seals Split type TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Besign having anti coiiosive sealing suiface Baiueneu Ball iaces to Nin BRC Seamless pipe ASTN A ui B Scheuule Elbows ASTN A WPB Scheuule Flanges incluuing with matching flanges foi the ioof uiain system ASTN A S0RF Class SS spiial wounu gasket Flangeu Nonietuin valves at ioof sumps BS Class Cast steel bouy biass lining on flap Suppoiting stiuctuies legs fasteneis chains etc complete in all iespects foi safe opeiation of the system The weluing of pipe joints shall be caiiieu out by ASNE section IX qualifieu welueis Nakes of Pipes shall be SAIL Nahaiashtia seamless ltu }inual pipes ltu TISC0 NAN Welspun PSL oi any othei ieputeu make with the appioval of BPCL Nakes of NRv valves shall be Econo valves Pvt Ltu BBK Engineeiing Inuustiies Ltu Fouiess Engineeiing I Ltu Steel Stiong valves Pvt Ltu NSSL Ltu Shalimai valves Pvt Ltu Flow Chem Inuustiies Av valves Ltu Auuco Inuia Ltu KSB pumps Ltu oi Any othei ieputeu make with the appioval of BPCL Nake of Swivel }oint will be Technika Associate Engineeis PentaTech oi any othei ieputeu make with piioi appioval of BPCL Assembly of Two Swivel }oints pipes till flangeu enus will be puichaseu fiom the Swivel }oint Nfgis foi bettei concentiicity alignments of the Swivel }oints 0nly pipes having flanges at both enus stiuctuies will be maue at site Roof Biain will have sufficient joints to take caie of veitical movement of the ioof anu othei movements such as Rolling pitching Rocking about veitical axis oi Lateial movements of the ioof This will be achieveu by fixing auuitional Swivel joints Note The location of uiain sump on the ueck shall be consiueieu at the centie of the ueck INSPECTIUN TESTINC
The items unuei the scope of supply of Roof Biain System shall be inspecteu by BPCL at the manufactuieis oi his sub contiactois woiks The tenueiei shall fuinish Quality Assuiance Plan QAP he pioposes to follow at the factoiy anu the tests to be conuucteu This shall cleaily uefine anu iuentify the stages of inspection scope of test list of uocuments to be fuinisheu The tests shall incluue but not limiteu to the following Life cycle test foi cycle of iotation at aii hyuiaulic piessuie of Kgcm No inuentation maik on ball iaces shall be theie aftei uismantling the swivel joint Type test Swivel joint shall be exteinally piessuie testeu at Kg cm pneumatically Benuing moment test foi base swivel at cycle of iotation anu hyuio test foi swivel joint with benuing moment at Kg cm piessuie foi min No inuentation maiks shall be theie on ball iaces aftei uismantling the swivel joint Type test TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page The tenueiei shall aiiange all facilities iequiieu uuiing inspection anu testing at his cost BPCL shall have the iight to inspect witness the tests at vaiious stages of fabiication manufactuie installation The inspection shall be caiiieu out at supplieis woiks his subcontiactois woiks site Inspection of the item shall be uone only with a view to ensuie that the same is manufactuieu testeu anu supplieu as pei piesciibeu specifications The inspection shall in no way ielieve the suppliei of his iesponsibility as pei the contiact anu shall in no way be binuing on BPCL Nanufactuieis test ceitificate shall be fuinisheu foi all bought out mateiials Wheievei such ceitificates aie not available the tenueiei shall get the items testeu at his expense at goveinment iecognizeu laboiatoiies mutually agieeu upon with BPCL Any uefects noticeu uuiing the inspection testing at site shall be iectifieu by the tenueiei at his cost as auviseu by the site engineei anu inspection testing caiiieu out foi fool pioof woiking The ioof uiain system shall be piessuie testeu to PSI aftei installation in the tank The contiactoi shall peifoim the test in the piesence of the engineeiinchaige Any uefects leakage obseiveu uuiing the testing shall be iepaiieu by the contiactoi at fiee of cost to BPCL DRAWINCS INFURMATIUN TU BE SUBMITTED WITH TENDER
The following uiawings anu uocuments in two copies shall be submitteu along with the offei a Bata sheets catalogues liteiatuie uiawings of the items offeieu inuicating i Nateiials of constiuction anu stanuaius foi uiffeient components of the ioof uiain system ii ueneial aiiangement uiawings inuicating the lay patteins cioss sectional uiawings anu showing the highest anu lowest opeiating level uetails iii Nake of Swivel joints Pipes anu NRv iv Pipe size consiueieu foi ioof uiain system with sizing calculations List of ueviations if any Roof vents Two types of ioof vents shall be pioviueu in case of floating ioof tank 0ne is auto bleeuei vent anu the othei is iim vent Foi Cone ioof tank singlemultiple Roof vents of auequate size shall be pioviueu TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
Automatic bleeuei vent of specifieu size shall be so uesigneu as to open befoie the ioof touches lowest position anu to close when the ioof iises above this point Piessuie vacuum ielief valve PvRv type Rim vents shall be pioviueu foi venting the voiu space between the stoieu liquiu anu seal The connecting pipe shall be fabiicateu out of NS ERW pipe as specifieu with a slip on flange at the top PvRv shall be of Aluminium constiuction 05.06.05 Gauge well uauge wells with peifoiations shall be pioviueu fiom iooftop uown to the bottom anu have uimensions as inuicateu in the uetaileu uiawing The top of the gauge shall be pioviueu with an aluminium gauge hatch with covei anu fiiepioof gasket Covei shall be spaik pioof type The gauge well shall be fixeu in peifect veiticality by means of angle sections as shown in the uiawing The well pipe shall extenu to the top of staii way platfoim Nos of gauge wells locateu uiametiically opposite shall be pioviueu foi each of the tanks uauge well shall be of mm seamless SCB pipe The sleeve pioviueu in the pontoon foi the gauge well pipe shoulu be of mm uiametei mm thick biass flange shall be pioviueu in the sleeve foi the gauge well pipes to pass thiough mm SCB pipe with flange shall be pioviueu insiue one of the gaugewell pipes foi aveiage tempeiatuie sensing of piouucts insiue the tanks Roof seal Primary Seal Nechanical Shoe Seals compiise a metallic sealing iing which is helu in peimanent contact with the tank shell anu extenus into the piouuct by a system of inuepenuent hangei anu pushei mechanisms anu with a continuous sealing apion cuitain closing the gap between the iim anu the top of the Shoe The piouuct vapois aie containeu between the shoe apion cuitain anu the floating ioof The uesign of the Nechanical Shoe Seal shoulu be Channel Bangei Type with inuepenuent hangei anu pushei uevices The uesign of the Nechanical Shoe Seal shoulu be such that in seivice installation is enableu with no hot woik alloweu ie no weluing oi flame cutting The Nechanical Shoe Seal shoulu confoim tightly to shell plate contouis auaptable to existing iim anu shell configuiation incluuing wiue vaiiations in iim gap The seal is chaiacteiizeu by a shoetoshoe slip joint connection which allows foi any vaiiation in the iim space iiiegulaiities between the iim anu tank shell while containing the piouuct vapois It shoulu be custom uesigneu to suit the tank The Channel hangei type assembly shoulu successfully maintain a constant seal elevation even with a wiue iim space ualvanizeu shoes shall confoim to ASTN A anu a u coating oi equivalent anu shall have a minimum nominal thickness of mm gauge Stainless steel shoes shall have a minimum nominal thickness of mm gauge Stainless steel shall confoim to the iequiiements of ASTN A A N austenitic type only TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Pushei mechanism shoulu be SS confoiming to the iequiiement of Stainless Steel as given above Static Shunt to be SS confoiming to the iequiiement of Stainless Steel as given above All fasteneis to be galvanizeu foi seals of galvanizeu constiuction SS foi SS constiuction Bangei Channels assembly shoulu be minimum gauge Seal Cuitain Bip Cuitain shoulu be compatible with stoieu piouuct iecommenueu mm thk PTFE A piotective mechanism shoulu be pioviueu to piotect the vapoi cuitain VENDUR MANUFACTURER ELICIBILTY venuoi shall have pioven expeiience in supplying installing the mechanical Shoe Seal in Inuia with necessaiy uocumentaiy pioof foi having executeu such jobs in the last yeais foi a minimum uia of Ntis INSPECTIUN CRITERIA Naximum seal gap aiea will be cmm of tank uiametei venuoi shoulu inspect the seals once in six months uuiing guaiantee waiiantee peiiou vapoi loss calculations meeting CPCB stanuaius to the ielevant clause using Tank latest veision softwaie incoipoiating local weathei conuitions shall be pioviueu along with the inspection iepoit Scope of Tbird Party Inspection
Seal Cuitain Testing of piopeities to be witnesseu anu veiifieu Nass of Zinc Coating on Nechanical Seal Components to be witnesseu veiifieu0thei tests to be caiiieu out at a ieputeu laboiatoiy anu the iesults shall be fuinisheu foi ieview appioval Secondary Seal
Seconuaiy seal shall be of compiession plate iim mounteu hoiizontal oi veitical piefeiably hoiizontal maue fiom seiies of metallic sheet joineu togethei to foim a iing with a non metallic tip that sliue on the insiue suiface of the tank shell The joints to be bolteu oi sliuing anu to incoipoiate gasket at the point of oveilap of the compiession plate Compiession plate of the seconuaiy sealing system shoulu be sizeu to match the existing annulai space between the tank shell the floating ioof The compiession plate shoulu be clampeu on the Rim flatangle with channels uuly galvanizeu The compiession plate to TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page have the compiession channel gasketing It shoulu pioviue Leak tight joint between the plates Each seal plate shoulu be sealeu with the aujacent plate in a fashion to eliminate vapoi loss ualvanizeu compiession plates shall confoim to ASTN A anu a u coating oi equivalent anu shall have a minimum nominal thickness of mm gauge Stainless steel compiession plates shall have a minimum nominal thickness of mm gauge Stainless steel shall confoim to the iequiiements of ASTN A A N austenitic type only Static Shunt to be SS confoiming to the iequiiement of Stainless Steel as given above All fasteneis to be galvanizeu foi seals of galvanizeu constiuction SS foi SS constiuction A piotective mechanism shoulu be pioviueu to facilitate smooth ieentiy of the seconuaiy Seal onto the Tank Shell in the event of Tank oveifilling Seconuaiy seal system shall be tight fitteu iim mounteu with a wipei Tip maue of a polymei compatible to the stoieu piouuctThe Sealing uasket to be maue of a polymei compatible to the stoieu piouuct Seal shall have veiy low coefficient of fiiction shall not uamage oi scoie the tank shell Netallic seal components shall have auequate coiiosion piotection foi long life All mateiial useu in the seal manufactuiing shall be testeu anu ceitifieu foi extenueu use in hyuiocaibon piouucts It shoulu be custom uesigneu to suit the tank Auuitionally the seconuaiy seal shoulu have the following uesign featuies A Safely giounu lightening stiike B Ninimize seal gap anu sheu watei to the extent possible C Capable in opeiating effectively ovei iiiegulai iim gaps B To install fiom above the ueck without any hot woiks E Seal mateiial must be compatible with piouuct stoieu F Nonmetallic paits must iesist ciacking anu teaiing u Netallic components must iesist coiiosion B To be able to uismantle the seconuaiy seal without affecting evapoiative loss contiol chaiacteiistics of piimaiy seal I Seconuaiy seal shall extenu fiom the ioof to the tank shell anu shall not be attacheu to the piimaiy seal VENDUR MANUFACTURER ELICIBILTY venuoi shall have pioven expeiience in supplying installing the mechanical Shoe Seal in Inuia with necessaiy uocumentaiy pioof foi having executeu such jobs in the last Yeais foi a minimum uia of Nti INSPECTIUN CRITERIA TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Naximum seal gap aiea will be cmm of tank uiametei venuoi shoulu inspect the seals once in six months uuiing guaiantee waiiantee peiiou vapoi loss calculations meeting CPCB stanuaius to the ielevant clause using Tank latest veision softwaie incoipoiating local weathei conuitions shall be pioviueu along with the inspection iepoit Scope of Tbird Party Inspection Wipei Tip Nateiial Testing of piopeities to be witnesseu anu veiifieu Nass of Zinc Coating on Seconuaiy Seal Components To be witnesseu veiifieu Tests of othei components to be caiiieu out at a ieputeu laboiatoiy anu the iesults shall be fuinisheu foi ieview appioval Settling marher ISA x x anu mm long settling maikeis shall be pioviueu on the tank shell m above the bottom plate foi taking ieauings of tank settlement uuiing hyuiostatic testing Tolerance in fabrication Shell plate Plate cutting mm on length mm on wiuth Shell Foi the puipose of tanks to have acceptable appeaiance anu to peimit piopei functioning of floating ioof the tank shall have toleiance stiictly as specifieu in API
Floating ioof toleiance Toleiance alloweu anu annulai cleaiance between shell anu floating ioof shall be compatible with iequiiements specifieu as pei API Fabrication and installation of Underground Tanhs The unueigiounu tanks shall be fabiicateu anu installeu as uesciibeu in the following clauses The scope of woik shall incluue Fabrication and welding of tanhs The tank shall be constiucteu as pei the iequiiements specifieu in the encloseu uiawings anu shall confoim to IS Fabiication anu weluing of shell plates enu plates anu sauule plates of NS hoiizontal tanks using mm to mm thick plates supplieu by BPCL fiee of cost incluuing squaiing making v giooves complete Structural Steel Supply fabiication anu weluing of stiuctuial steel foi the following a Foi shell anu uish enu stiffeneis b Supply fabiication anu fixing holuing uown aiiangement with tuinbuckles bolts etc foi the hoiizontal tanks as shown in the uiawing All mateiials iequiieu shall be aiiangeu by the contiactoi Accessories for borizontal tanhs Nanhole Fabiication anu eiection of mm nominal uia tank shell manhole with the following accessoiies mm thick neck iing mm thick manhole covei mm thick flange NS ieinfoicement plate mm uia nut bolts anu mm thick annulai iing gasket TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Note All the mateiial shall be supplieu by the contiactoi except those which can be fabiicateu fiom supplieu plates Pipes Fabiicating anu weluing of the following pipes to all the hoiizontal tanks with flange joint aiiangement to the bouy to facilitate iemoval of the pipe sepaiately if necessaiy }ob incluues supply anu fixing of flanges to the tank bouy supply anu fixing of pipes along with nuts bolts complete as pei the uiawing encloseu a Tank inlet pipe of mm uia anu m length with tapeieu enu b Tank outlet pipe of mm uia anu m length incluuing supply anu fixing of scieweu type biass foot valve to the bottom of pipe c mm uia tank uip pipe m length incluuing making slots at mm spacing fabiicating anu weluing of x mm size uatum plates to the bottom of the tank wheie the uip plate anu fixing sciewable type biass cap with locking aiiangement complete u mm uia vent pipe of appiox m length anu fixing to the tank bouy incluuing supply anu fixing of piessuie vent to NS tank anu supplying anu fixing of hoou type aiiangement to the othei tanks with all gaskets nuts anu bolts biass wiie mesh complete vent foi ethanol tanks shall be pioviueu with silica gel tiap e Tempeiatuie hatch of mm uia anu m pipe length with cap anu plug aiiangement of spaik pioof constiuction shall be pioviueu on tank top Mounting Stool for Pump Nounting stool with flange anu fasteneis foi pioviuing veitical submeigeu pump with motoi shall be pioviueu ovei the tank to suit the pump suppoit plate sizes This shall be fabiicateu fiom milu steel plate anu sections Payment will be maue as pei the iate foi supply anu fabiication of stiuctuial steel Installation of borizontal tanhs Boiizontal tank shall be lifteu anu placeu in position insiue the excavateu pits on top of the founuation by means of chain pulley block oi by ciane aftei tianspoiting the tanks fiom the place of fabiication anu fixeu to holuing uown aiiangement as pei the uiawing Testing of tanhs The hoiizontal tanks shall be hyuiostatically testeu to a piessuie of kgsqcm incluuing making necessaiy aiiangement foi pipe column of appiox m long filling the tanks with watei anu uecanting watei aftei successful testing cleaning the tank anu iectification of leaks if any anu ietesting the tanks in case of any leakage complete Testing has to be caiiieu out once befoie installation anu once aftei installation foi tanks Rate pei tank shall incluue testing twice as above Payment will be once pei tank Doping The uoping of the unueigiounu tanks shall incluue the following Shot blasting to a suiface finish of SA anu coating with piimei ZnP0 with one coat of Shalimai Tank Nastic piimei anu two coats of giaue Bitumen to a thickness of mm Painting of inside of borizontal tanhs for ATF The insiue of hoiizontal tanks shall be blast cleaneu to SA anu painteu as pei the paint specification given in S0R Calibration of Horizontal tanhs Calibiation of hoiizontal tanks shall be caiiieu out as pei the iequiiements of WN Beptt incluuing aiianging all necessaiy instiuments haiuwaie mateiial watei etc anu piepaiing necessaiy calibiation chaits making payment if necessaiy fees to the WN uepaitment anu TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page getting ceitifieu stampeu by WNuepaitment Contiactoi shall empty out the tanks as pei the instiuctions of the Site In chaige Catbodic protection for tanh bottom of above ground product storage tanhs Design of tbe system All mateiials shall confoim to ielevant BIS anu othei stanuaius specifieu System shall be complete in all iespects to achieve the piotection stanuaius specifieu These specifications pioviue only the basic iequiiements It shall be iesponsibility of the Contiactoi to collect anu take into consiueiation all the paiameteis to uevelop acceptable engineeiing piactice foi the Impiesseu Cuiient Cathouic piotection system The Contiactois scope of woik shall incluue but not be limiteu to Soil Sanu iesistivity suivey anu soilsanu chemical analysis in Tank Faim aiea Submission anu acceptance of soil sanu iesistivity iepoit Submission of uesign calculations anu layout plan foi the CP system Ceitification appioval by a competent authoiity agency foi the uesign calculation anu installation pioceuuie Piepaiation anu acceptance of Betaileu Engineeiing Package Supply anu installation of all equipmentsmateiials Piepaiation anu acceptance of Testing anu Commissioning Pioceuuies Testing anu commissioning of Impiesseu Cuiient Cathouic piotection system As Built uocumentation The majoi equipment coveieu unuei the specification shall incluue polymeiic anoues iefeience electioues junction boxes A}B anu C}B test stations boxes tiansfoimei iectifiei units TR0 powei cables anoue heauei cables tail cables cathoue heauei cables iefeience cables etc The installation woik shall incluue necessaiy insulating joints backfill epoxy encapsulations theimit weluing solueiing cable maikeis etc The woik of placing the Anoues connecting the cable etc shall be caiiieu out along with the othei civil woiks at the iight time anu with piopei cooiuination with the othei contiactois Design Cuidelines The cathouic piotection system foi the tank bottom shall be specifically engineeieu to piotect tank bottom stiuctuie continuously foi a minimum peiiou of yeais The CP system shall be uesigneu foi baie steel The cathouic piotection system shall be ngineeieu to meet the following piotection ciiteiia The stiuctuie to soil potential shall be v minimum to v maximum 0FF conuition with iefeience to CoppeiCoppei Sulphate Refeience Electioue Ninimum polaiization shift of mv measuieu between the tank bottom metallic suiface anu peimanent iefeience electioue in contact with soil The minimum iequiiement of cathouic piotection cuiient shall be mA sq m foi the tank bottom plate Codes and Standards The cathouic piotection system shall be engineeieu supplieu installeu testeu anu commissioneu in accoiuance with latest applicable stanuaius iecommenueu piactices of NACE API ANSI BS anu IS In paiticulai the system shall confoim to API RP Cathouic piotection of above giounu stoiage Tanks NACE RP Exteinal cathouic piotection of onuiaue Netallic Stoiage Tank Bottoms TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page NACE RP Contiol of Exteinal Coiiosion on metallic Buiieu Paitially buiieu oi Submeigeu Liquiu stoiage Systems BS CP Coue of piactice of cathouic piotectionIn auuition the woik shall confoim to iequiiements of following iegulations latestievisionInuian electiicity acts anu iules CC0E iegulations Nagpui Chief electiical inspectoiate of the iespective state Inuian petioleum act Fiie insuiance iegulation Equipment anu mateiials shall be engineeieu manufactuieu anu selecteu foi use unuei the following site conuitions Ambient Tempeiatuie C to C C to C Relative humiuity maximum maximum Climate uesciiption Tiopical Naiine noimal coiiosive oi saline soil Tiopical noimal coiiosive soil The cathouic piotection system shall be engineeieu foi continuous opeiation unuei the above site conuitions anu fully tiopicalizeu Materials and Construction ueneial Requiiements of majoi equipments aie inuicateu in these specifications Bowevei contiactoi shall submit uetail specifications of each equipment All equipments shall be new anu piocuieu fiom appioveu anu ieputeu manufactuieis Contiactoi shall offei only equipments which have pioven seivice tiack iecoiu anu a iefeience list of similai make type shall be pioviueu As fai as possible all equipments shall be locateu in safe aieas Any equipment iequiieu to be installeu in hazaiuous aiea shall satisfy all iequiiements uictateu by the hazaiu classification of aiea in which the equipment anu oi mateiials aie to be installeu It will be ensuieu that manufactuiei of installeu electiical equipments incoipoiates all statutoiy safety piovisions Electiical equipment anu mateiials foi use in hazaiuous aieas shall be ceitifieu by an appioveu ceitifying authoiity such as CC0ECNRS Anode The uistiibuteu anoue uesign shall be baseu on soil iesistivity suivey uata exteinal bituminous pauuing sanu pauuing anu othei specification of tank founuation The numbei anu configuiation of uistiibuteu anoues will be ueteimineu by total cuiient iequiiement of stiuctuie to be piotecteu anu optimum cuiient uensity of the anoue mateiial selecteu It shall be so engineeieu that a unifoim anu ample cuiient uistiibution will be obtaineu Anoue mateiial shall be caibon baseu conuuctive polymei cable factoiy packeu caibonaceous mateiial oi equivalent of ieputeu make with pioven supply iecoius of use in Stoiage Tank Bottom plate cathouic piotection It is piefeiieu to avoiu splicing of anoues in the sanu pau founuation Transformer Rectifier Unit Cathouic piotection system of each tank shall be in geneial poweieu by a sepaiate tiansfoimei iectifiei unit In some cases tanks can be combineu foi a single powei souice Bowevei voltage uiop shall be checkeu to be within the toleiance Tiansfoimei will be uouble wounu aii cooleu type with electiostatic shielu between the winuings The tiansfoimei insulation will be F class It shall be flooi mounteu suitable foi inuooi installation anu shall be uust veimin pioof Tiansfoimei iectifiei unit shall be sizeu to catei to the piotective cuiient uemanu iequiieu foi installation with spaie capacity TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page The BC output voltage of iectifiei unit shall not exceeu v The iectifiei shall have continuous ieauing flush mounteu BC voltmetei anu ammetei foi measuiing output voltage anu cuiient Neteis shall be accuiate anu shall be lineai fiom zeio to full scale Rectifiei will be silicon type with auequate cooling aiiangement anu with moistuie anu humiuity iesistant finish It will be mounteu on suitable suppoits Auequate filteiing aiiangement will be pioviueu to limit the iipple content to less than at iateu output The Input output of iectifiei units will be piotecteu by fast acting fuses of suitable iatings Tiansient suige suppiessois will also be pioviueu acioss BC output teiminals anu AC input teiminals to piotect the iectifiei against suiges Each uioue anu SCR will be pioviueu with suitable suige suppiessois The TR0 shall be equippeu with a ciicuit bieakei foi the incoming powei supply Powei supply to TR units will be uiawn fiom the feeueis of PNCC pioviueu in the Teiminal Bepot at v Bz All the CP TR unit panels shall be locateu in a ioom eaimaikeu foi the panels A Auto Mode The unit will be geneially woiking in this moue The opeiation of the unit in this moue will be contiolleu by upto thiee iefeience signals which will be feu simultaneously The unit will have fully soliu state Automatic Refeience Selectoi logic to select the least piotecteu iefeience out of the thiee iefeience signals The output BC voltage of the unit in this moue will vaiy iight fiom v to v anu fiom A to A oi A as the case may be to maintain all the iefeience signals within the piotecteu iange unuei all opeiating conuitions The iesponse of the unit will be instantaneous in oiuei to suppiess extiemely fast acting exteinal stiay cuiients The typical iefeience iegulation in this moue will be within mv unuei all conuitions In case of failuie of any iefeience signal the unit will ignoie that signal anu pioviueu an alaim to inuicate failuie of that paiticulai iefeience input Bowevei the opeiation of the unit will not be affecteu in any mannei uue to failuie of any of the iefeience inputs The unit will continue maintaining the iemaining healthy signals at the piotective level In event of failuie of all iefeience signals the unit will pioviue alaim All Refeience Fail anu output of the unit will be aujusteu to pieset value which will be opeiatoi aujustable fiom v to iateu value Facility will also be pioviueu foi manual selection of any one of the thiee iefeience inputs foi contiol Suitable meteiing aiiangement will also be pioviueu to monitoi all the thiee exteinal iefeience signals as well as the inteinal iefeience signal inuepenuently Inuepenuent fast acting electionic cuiient limit ciicuit will be pioviueu to limit the output cuiient of the unit in Auto Noue to any value fiom A to iateu value as uesiieu by the opeiatoi B Automatic Voltage Current Control mode AVCC mode This will be the seconu moue of opeiation The woiking of this moue will be inuepenuent of the Nanual moue anu failuie of the unit in Auto moue will not affect opeiation in this moue The output voltage of the unit will be aujustable to any value fiom 0v to iateu voltage by means of step less voltage settei The set voltage will be maintaineu within of the set value foi change in line voltage fiom v to v anu change in loau fiom zeio to full loau The output cuiient of the unit will be aujustable to any value fiom A to iateu value by means of a step less cuiient settei The cuiient will be iegulateu within of the set value foi change in line voltage fiom v to v anu change in loau within the specifieu limits The iesponse of both cuiient contiollei anu voltage contiollei will be ultia fast instantaneous type theie will be no change in output voltage anu cuiient even foi a step change in loau anu input C Manual mode TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page The contiol of output in this moue will be without any electionic component A sepaiate Auto Tiansfoimei with tappings will be pioviueu foi voltage contiol in this moue The output will be aujustable fiom 0v to iateu value in steps Annunciation system Complete annunciation system will be pioviueu to inuicate the followings 0nuei piotection 0vei piotection 0vei cuiient Automatically aujustable ovei complete iange Ref fail Ref fail Ref fail All Ref Fail Refeience lowest Refeience lowest Refeience lowest Subsequent iefeience electioues The tiansfoimei iectifiei unit shall be pioviueu with cuiient inteiiuptei to facilitate iecoiuing of 0N0FF stiuctuietosoil potential Test station box The test boxes shall be useu foi potential measuiement It shall be installeu neai each tank at foui uiffeient locations Test box shall be flamepioof weatheipioof with pushbutton anu BC voltmetei suitable foi outuooi installation in hazaiuous aiea Test box shall be maue of aluminum alloy LN oi stainless steel Test box shall be suitable foi mounting on NS suppoit A minimum of spaie teiminals shall be pioviueu in each test box BC voltmetei with scale v shall be incoipoiateu in thetest box foi taking potential measuiement The accuiacy of voltmetei shall be not less than The nameplate of test box shall caiiy following infoimation Test box numbei Test box connection scheme Permanent reference cells Bigh puiity Coppei Coppei Sulphate Refeience electioues with pioven high ieliability shall be pioviueu foi stable stiuctuie to soil potential measuiement The peimanent iefeience electioue shall have negligible uiift in its lifetime anu shoulu have a stability of The life of half cell peimanent iefeience electioue shall be compaiable with the uesign of CP system Peimanent CoppeiCoppei sulphate iefeience electioue shall be Stelth of Ns Boiin Baico of 0SA A minimum of six peimanent iefeience electioues foi tank uia m anu thiee foi tank uia m shall be locateu unueineath the tank bottom plate at the following locations At the centei of bottom plate Neai the iim of the bottom plate In between centei anu the iim of the bottom plate Anode )unction Box Anoue }unction Box shall be maue of stainless steel oi cast aluminum alloy having uegiee of piotection lP It shall have aiiangement foi teiminating main positive anu negative cables The anoue junction box shall have cuiient uiviue facility anu measuiing shunt foi cuiient measuiement The anoue junction box shall beflamepioofexplosion pioof if installeu in classifieu aiea TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Bachfill If required The backfill mateiial of anoue cable tiench shall consist of chaicoalcoke powuei having minimum caibon content of to This auuitional chaicoal coke shall be pioviueu in the tiench so that anoue cable sets embeuueu with chaicoal coke Above it noimal soil available in the founuation shall be pioviueu Cables All cables useu foi cathoue anu anoue heauei ciicuits incluuing test leaus shall be v giaue single coie coppei conuuctoi anu PvC insulateu uI wiie aimoieu cable The iefeience electioue cable anu anoue leau wiie cable shall be v giaue single coie stanuaiu coppei conuuctoi with a uouble insulation system The piimaiy insulation shall be PvC sheathing jacket ovei the piimaiy insulation The minimum cioss section shall be as follows Coppei conuuctoiTest Leau cable mm Anoue anu Cathoue heauei cable foi tanks m uia anu below mm Anoue anu Cathoue heauei cable foi tanks m uia anu below mm Anoue leau cables mm Cathoue leau cable mm Refeience electioue cable mm Nulti coie iefeience cable mm Soil Resistivity survey The contiactoi shall caiiy out soil iesistivity suivey of the tank faim aiea anu shall stuuy the uetails of all backfill mateiials useu foi the entiie tank founuation anu accoiuingly juuiciously select the uesign soil iesistivity uata To caiiy out soil iesistivity measuiement Wenneis pin methou shall be useu Contiactoi shall also caiiyout tests to check the piesence of chloiiues anu Sulphate Reuucing Bacteiia Laying and installation Installation of Anode Cable The anoue cable is to be installeu beneath the tank bottom with noimal cable laying technique A piopei coke fill aiounu the anoues has to be ensuieu Anoue cable shall be laiu in tiench appioximately within m uepth fiom the tank bottom A peifoiateu PE pipe shall be useu as a conuuit thiough giavel anu conciete founuation iing in oiuei to pioviue mechanical piotection to the cable The anoue cable shall be in inuiviuual loops single cable with each loop cable extenuing outsiue tank wall This will help to powei each anoue cable loop inuiviuually anu to access as iequiieu The CP Contiactoi will pioviue a uetaileu methouology of laying the anoues in founuation foi owneis appioval Laying of PVC pipe for monitoring of Tanh to Soil potential using portable reference electrode A peifoiateu PvC oi FRP pipe will be pioviueu foi getting a continuous piofile of tank to soil potential fiom the peiimetei to the centei The pipe will be laiu fiom the peiimetei of the tank to the centei of the tank uuiing the peiiou of installation of peimanent half cell itself The pipe will be installeu at shallow angle so as to ieuuce IR uiop anu peifoiateu in a mannei that it allows to be tempoiaiily flooueu The intent of this aiiangement is that a submeisible Coppei Coppei Sulphate electioue can be inseiteu into the pipe using stiff wiie oi small uiametei pipe to obtain a piofile of tank to soil potential acioss the tank bottom The open enu of the pipe shall have aiiangement of plugging thiough thieaueu socket Installation of Permanent Half Cell TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Ninimum of thiee nos of peimanent half cells pei tank shall be installeu at a suitable uepth piefeiably at a uepth of mm fiom the tank bottom plate so as to pioviue a close measuiement of stiuctuie tank bottom to soil potential The leau wiies fiom the iefeience electioues will be coiiosion iesistant type anu will pass thiough PE PvC pipe laiu fiom the tank outei founuation iing to tank centei place These wiies will then piopeily be laiu upto the Test box foi teimination Cable to structure connection All cable connections to the tank bottom plate stiuctuie shall be maue by an exotheimic piocess CABWELB TBERN0WELB oi equivalent methou Installation scbedule The installation of cathouic piotection system shall be bioauly gioupeu in following mannei Laying of main anoue cable beneath the tank bottom This woik shall be scheuuleu to unueitake uuiing the tank founuation constiuction The jobs may be planneu in the following mannei a Buiing the constiuction of tank founuation the constiuction of founuation is halteu when it is at uesiieu height fiom the level of tank bottom plate foi laying the anoue cable b Laying of anoue cable as pei engineeieu configuiation will stait with noimal cable laying technique using manual excavation c The cable shall be laiu extenuing the tank conciete founuation iing with cable passing thiough a peifoiateu PE uuct put on the giavel poition anu upto the conciete founuation iing of the founuation u The cable enus appeaiing outsiue the founuation iing shall be piopeily sealeu so as to impeue any watei oi soil ingiessing the cable The piotiuueu cable enus so piotecteu shall be kept tempoiaiily embeuueu in with piopei maiking so as to locate afteiwaius Similaily laying of peimanent half cells intent to monitoiing CP system shall be completeu at this stage only The peimanent half cell wiies shall be taken though a haiu PE pipe similai to the aiiangement uetaileu above e 0nce completeu the founuation woik of this tank will iestait the cable laying activity shall iesume in othei tank in the similai mannei as uesciibeu in the foiegoing f The othei activities like Anoue junction box installation all cable laying woik cathoue cable test leau cable jointing tank bouy test leau boxes etc shall be unueitaken aftei completion of tank painting jobs This measuie is consiueieu to avoiu any potential uamage to cable anu othei equipment of the CP system intenueu to install in the Tank Faim Aiea g While uetails in foiegoing paia aie kept penuing the installation of TR unit in the Tank Faim NCC ioom CP Panel ioom incluuing all its ielateu civil woik anu electiical inteiconnection with NCC shall be taken up consequent to the completion of anoue cable laying woik Civil Worhs All civil woiks associateu with complete Impiesseu Cuiient Cathouic Piotection system aie incluueu in the scope of contiactoi This shall incluue making cable tienches anu founuation of all equipments Anoue junction box test boxes anu minoi civil woiks etc Commissioning The installeu CP system shall be commissioneu as pei appioveu testing commissioning pioceuuies anu by following mouel Befoie the eneigisation of CP unit natuial stiuctuie to soil potential value shall be iecoiueu at test station of each tank Aftei taking natuial soil to tank potential the CP output foi the TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page ielevant tank shall be switcheu 0N 0utput cuiient of the TR 0nit shall be aujusteu to achieve the maximum potential value of v with iespect to coppei Coppei Sulphate Electioue foi at least houis0utput cuiient of anoues shall be aujusteu CP station output of the iespective tank shall be set at the uesigneu values 0bseivation of stiuctuietosoil potential shall be iecoiueu at each of the installeu test station CP station opeiating paiameteis shall be iecoiueu 0tmost caie shall be exeiciseu to allow the stiuctuie to polaiize befoie stiuctuie to soil potential values aie iecoiueu acioss the span foi the tank bottoms Stiuctuie to soil potential measuiement with both 0N 0FF potential methou shall be iepeateu aftei uays of polaiization using cuiient inteiiuption technique The maximum 0FF potential shall be v As a iesult of these tests commissioning if any ueficiencies aie founu in the system the same shall be iectifieu by the contiactoi at no extia cost oi time effect to the complete satisfaction of the 0wnei 0wneis iepiesentative Credentials of CP Contractor and Preferred mahes The Contiactoi foi caiiying out the Cathouic piotection system shall have a pioven tiack iecoiu of minimum yeais of uesigning installing testing anu commissioning of similai jobs foi above giounu stoiage tanks Relevant uocumentaiy pioof shall be fuinisheu foi veiification of the expeiience In the absence of these cieuentials this poition of the tenuei will not be evaluateu Piefeiieu makes Polymei anoues Raychem Natcoi 0SA TR0 Canaia electiic contiols Refeience electioues Boiin 0SA Baico 0SA Polaiisation Cells Kiik Cables CCI Foit ulostei RPu Special Cables Nicco 0niveisal Suige Aiiesteis Behn Sohne ueimany }unction Boxes FEPL Suuhii electiical FCu uEAu Baliga The tenueiei can inuicate alteinate makes with piocess peifoimance foi the above items which will be subject to evaluation appioval by client consultant INSPECTIUN ACCESS FUR INSPECTIUN Inspection shall be cooiuinateu with the EngineeiinChaige at all times All tanks shall be offeieu foi inspection to EngineeiinChaige in stages as uesiieu by him InChaige shall have fiee access to all woiks at all times The contiactoi shall pioviue all tools equipment anu laboui to the EngineeiinChaige foi piopei inspection All inspections will be caiiieu in accoiuance with the iequiiements of this specification Appioval of EngineeiinChaige shall in no way ielieve the contiactoi of his iesponsibilities foi piopei execution of woiks lnspection and Testing of Catbodic Protection Equipment at Nanufactuieis Woiks All components equipments of Cathouic piotection system shall be subjecteu to minimum testing anu inspection iequiiements manufactuieis woiks as pei ielevant coues anu stanuaius in piesence of Contiactoi 0wnei ieseives iight to uepute his iepiesentative foi inspectiontesting The manufactuieicontiactoi shall fuinish all facilities to 0wnei foi entiy to iespective woiks anu foi testing inspection at his own caie anu expense Ninimum uays notice shall be given foi inspection Field Testing of Catbodic Protection system The Contiactoi shall submit to the EngineeiinChaige all necessaiy test ceitificates foi the mateiials supplieu by him The Engineeiinchaige ieseives the iight to caiiy out any all test eithei in any Laboiatoiy Testing facilities anu the cost incuiieu foi caiiying out such TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page tests shall be boine by the Contiactoi The mateiial founu not confoiming to the specifications shall be summaiily iejecteu The contiactoi shall fuinish all laboui mateiials instiuctions anu tools to make all tests anu caiiyout all the specifieu fielu tests The Contiactoi shall caiiy out suitable tests to establish to the satisfaction of the Engineeiin chaige Site Engineei that all equipments uevices cables anu wiiing anu connections have been coiiectly installeu aie in goou conuition anu will opeiate as intenueu The Engineei inchaige Site Engineei ieseives the iight to witness all tests anu at least two weeks notice shall be given befoie commencing the tests WELDINC SEQUENCE AND WELDER QUALIFICATIUNS No weluing shall be unueitaken without the appioval by SiteinChaige Test Ceitificates foi welueis qualification shall be pioviueu by contiactoi befoie ueploying any weluei foi tank weluing job Weluing sequence to be auopteu shall be inuicateu in the uiawings submitteu by the contiactoi anu this shall be followeu so as to cause minimum shiinkage anu uistoition REPAIR UF DEFECTIVE WELDS a The uefective welu shall be iemoveu by chipping oi melting out by theimal gouging piocess fiom both siues of joint anu iewelueu 0nly sufficient cutting out of the uefective joints as is necessaiy to coiiect the uefect is iequiieu b All iepaiieu welus in the joints shall be checkeu by iepeating the oiiginal inspection pioceuuie anu by iepeating the hyuiostatic testing vacuum box testing methou TESTINC UF TANKS
BUTTUM TESTINC Welu joints of the bottom will be testeu by vacuum box compiesseu aii methou A uetaileu uesciiption of the methou to be auopteu shall be submitteu to the Engineeiin Chaige foi appioval The welu joints along the peiipheiy shall be testeu befoie eiection anu weluing of the fiist shell Contiactoi shall test the tank bottom foi the entiie welu length in the piesence of EngineeiinChaige anu test ceitificate shall be issueu accoiuingly SHELL TESTINC Pioceuuie anu extent of iauiogiaphic inspection anu testing of iauiogiaphy shall be as stipulateu in API Recoiu of Rauiogiaphic Examination a The contiactoi shall make a iecoiu consisting of all films with theii iuentification maiks on a uevelopeu shell plate uiagiam b Aftei completion of inspection the films shall be hanueu ovei to BPCL along with inspection iepoits foi acceptance Shell hyuio testing shall be caiiieu out with floating ioof as pei API The contiactoi shall supply all equipment necessaiy foi testing of tanks Necessaiy coiiosion inhibitoi shallbe auueu to pievent coiiosion wheievei iequiieu The tank insiue suiface shall be well cleaneu with fiesh watei jet aftei completion of the test Bottom to shell joints shall be testeu as follows Innei fillet welu shall be inspecteu anu testeu piioi to weluing the outsiue fillet welu Examination foi innei fillet toe ciacks shall be peifoimeu using eithei liquiu penetiant oi magnetic paiticle methou All welu lugs anu biackets useu foi eiection piocess shall be caiefully iemoveu fiom insiue anu outsiue suifaces of tank anu giounu to the satisfaction of TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page EngineeiinChaige All openings not useu foi tests shall be closeu by plugs anu blinu flanges supplieu by contiactoi Contiactoi shall hyuiostatically test the tank incluuing filling anu emptying Contiactoi shall follow the pioceuuie given below while caiiying out the hyuio testing of tanks a Check the veiticality of the stoiage tanks with iespect to top to bottom shell at an inteival of m peiipheial uistance anu keep a iecoiu b Pioviue iequiieu level maikei cleats maue out of x x mm oi x x mm on the tank shell at an inteival of appiox m These maikeis aie to be pioviueu at a height of mm fiom the bottom plate Ensuie iequiieu uistance is kept all ovei unifoimly so that vaiiations oi settlement can be asceitaineu without any pioblem c A piopei benchmaik to be fixeu appiox m away fiom the tank so that at all times this benchmaik is available foi iefeience u Check the level of the tank on the basis of the bench maik anu the vaiious cleats being fixeu on the tank shell to asceitain the initial tilt if any to the tank piioi to caiiying out hyuio test This shoulu be iecoiueu in a foimat e Whatevei may be the height of the tank ensuie height of the tank to be filleu with watei at the iate of mm at an inteival of houis foi iecoiuing settlement In case settlement is obseiveu extenu the uuiation of the obseivation by anothei houis anu ensuie that settlement comes to a halt Fuithei filling will be caiiieu out only aftei asceitaining that theie is no settlement to the tank at this stage f 0n completion of poition of the tank shell filling height will be subsequently ieuuceu to a height of mm anu houis settlement peiiou to be kept as it is With this pioceuuie the filling height to be continueu up to the tank height g Aftei completion of height of the tank as stateu above the filling iate to be ieuuceu fiom mm to mm pei uay keeping houis settlement peiiou which is to be consiueieu as fiim anu theie shoulu not be any change as fai as the settlement is consiueieu h Fuithei filling to be continueu at the iate of mm pei uay till maximum level 0n obseiving the settlement ieauing up to of the tank height if founu that settlement is not consiueiable ie to the tune of to mm only filling iate shall be incieaseu aftei obtaining confiimation in wiiting fiom BPCL Baily iepoit of filling anu settlement to be iecoiueu fuinisheu BPCL foi fuithei hanuling anu comments to expeuite testing of tanks Aftei testing the tank shall be uiaineu anu thoioughly cleaneu Stanuing watei silt oi othei uiit left in the tank aftei testing shall be thoioughly cleaneu All welu iepaiis shall be uone with watei level minimum mm below the joint being iepaiieu FLUATINC RUUF TESTINC Testing shall be as iecommenueu in API appenuix C anu as given below Lap welus shall be testeu with vacuum box Fillet welus of iim plates anu compaitment plates anu butt welus in iim plates shall be testeu with chalkkeiosene All iim plates anu veitical butt welus to a height of mm above lowei ueck plate shall be testeu by BP Also all lap welus falling within mm length the outei most euge of lowei ueck shall be testeu by BP The sealing uevice shall be testeu to the satisfaction of EngineeiinChaige The contiactoi will issue necessaiy test ceitificates aftei completion of tests Floatation tests foi ioof shall be uone as pei API along with hyuio testing of the tanks Pioof tests simulating conuitions with iespect to iainfall of inches anu ueck pontoon punctuieu conuitions as specifieu in API Appenuix C Pontoon uesign shall be caiiieu out Foi floatation test of the floating ioof the filling height shall be so that the seconuaiy seal uoes not go beyonu the cuib angle TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
NUZZLES AND REINFURCEMENT PADS TESTINC The ieinfoicing paus shall be testeu with soap solution by applying aii piessuie at kgcm The test shall be caiiieu out befoie filling the tank foi hyuiostatic testing No sepaiate payment will be maue foi this item PRIMARY DRAIN Piimaiy uiain pipe in floating ioof tanks shall be piessuie testeu to kgcm aftei installation Contiactoi shall peifoim the test in the piesence of the EngineeiinChaige Any uefects obseiveu uuiing testing shall be iepaiieu by the contiactoi fiee of cost IMPURTANT NUTE Buiing all the above tests if any leaks aie obseiveu contiactoi shall iemoveuecant the watei up to mm below the leaking joint iepaii the leak anu ietest the tank till theie aie no leaks Any extia claim by the contiactoi will not be enteitaineu by BPCL Contiactoi may caiiyout testing seveial times but all this will be tieateu as one job only Testing up to the satisfaction of the EngineeiinChaige anu hanuing ovei the tank without leaks shall be the iesponsibility of the contiactoi CALIBRATIUN UF TANKS Calibiation shall be uone in accoiuance with IS latest euition Calibiation tape shall be supplieu by Contiactoi at theii cost All the necessaiy instiuments anu implements iequiieu foi the calibiation shall be pioviueu by the contiactoi BUTTUM CALIBRATIUN Bottom calibiation shall be uone physically with a watei metei pumping equal volumes of watei anu then noting the uip with tape This physical calibiation shall be uone up to ciown staiting fiom the uatum plate The ieauing shall be submitteu in the iequiieu foimat in consultation with the EngineeiinChaige All ueau woou uetails shall also be noteu SHELL CALIBRATIUN Calibiation of the shell shall be caiiieu out when the tank is at least th full of watei Tank ciicumfeiential ieauings shall be taken at eveiy top anu bottom of each shell stiake with the help of a stiapping tape by applying sufficient pull at the enu by means of a spiing balance All the scaffoluing necessaiy foi holuing the tape shall be aiiangeu by the contiactoi at his own cost Contiactoi shall ensuie peifect hoiizontality of the tape in this methou Contiactoi shall be piepaieu to uo by any methou Beight of each shell stiake shall be noteu coiiect to a mm All ieauings thus noteu shall be piesenteu in the iequiieu foimat available with the EngineeiinChaige CERTIFICATIUN UF CHARTS BY WM Contiactoi shall caiiyout both bottom anu shell calibiation in the piesence of the iepiesentatives of WN Statutoiy Authoiities anu BPCL Calibiation chaits shall be piepaieu by the contiactoi anu get the same appioveu by WN Statutoiy Authoiities Contiactoi shall aiiange foi ceitification of tank calibiation chaits by conceineu Cential Public Woiks Bepaitment officials Foi this puipose contiactoi shall aiiange visit of WN Statutoiy Authoiities staff All statutoiy fees anu any othei expenses in this iegaiu shall be boine by the contiactoi MISCELLANEUUS TANK EARTHINC Each above giounu tank shall be pioviueu with inuepenuent eaithing pits to uissipate static chaige uevelopeu if any The eaithing pits shall confoim to IS latest euition with all uI paits incluuing the plate anu B Class uI pipes of mm uia The pit shall be coveieu TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page with uI plate as shown in the uiawing attacheu A NS eaithing boss of mm uia shall be pioviueu on the tank at mm height above the bottom plate This boss shall be connecteu to the neaiby eaithing pit by of x mm thick NS galvaniseu stiip Aftei completing all the connections of the eaithing system the pits shall be testeu foi iesistance with a meggei A necessaiy testing ceitificate shall be obtaineu fiom licenseu electiical contiactoi aftei successful completion of the test In case of floating ioof tanks in auuition to the above eaithing system the iolling lauueitiack anu lauueishell shall be connecteu by sq mm biaiueu coppei cable Two such inuepenuent connections shoulu exist in paiallel This shall be as pei stanuaius PRESSURE RELEIF LINE Tapping of mm size with Sch seamless pipe shall be pioviueu on Inletoutlet nozzle neck with foigeu flange of iating welueu at the fiee enu Fuithei iouting connection shall be caiiieu out by uiffeient paity WATER SPRAY SYSTEM All the tanks shall be pioviueu with watei spiay system on the shell complete with tank mounteu iing mains tank mounteu iisei heauei up to giounu level angle suppoits on the tank shell couplings foi fixing spiinklei nozzles of spiay angle uegiees etc Supply anu installation of the system shall be as pei the encloseu uiawing anu shall be in confoimity with 0ISB noim vaiious fiie fighting equipments components shall have eithei BIS ceitification maik wheievei applicable oi shall be TAC appioveu The minimum pipe size shall be mm uia Neuium velocity watei spiay nozzles shall be useu In the cooling iings the iesiuual piessuie shall be minimum kgsqcmg in the iing baseu on uesign piessuie of kgsqcmg available in the fiie watei heauei tapping Suitable oiifice plates shall be pioviueu in the veitical iiseis on the tank Spiay nozzle bouy shall be maue of coppei alloy giaue II as pei IS anu ueflectoi fiom biass sheet as pei IS Successful tenueiei shall submit uetaileu uiawing foi the system along with calculations bill of quantities with specificationstanuaius engineeiing anu constiuction uiawings anu uocument submission issue scheuule to BPCL foi ieview AUTUMATIC FIXED FUAM FLUUDINC SYSTEM NUT APPLICABLE FIXED FUAM SYSTEM All the above giounu tanks shall be pioviueu with fixeu foam fiie fighting system consisting tank mounteu iisei line up to giounu level iing main pouieis foam makei foam iiseis ueflection boaius etc in confoimity with 0ISB Noim vaiious fiie fighting equipments components shall have eithei BIS ceitification maik wheievei applicable oi shall be TAC appioveu Successful tenueiei shall submit uetaileu uiawing foi the system along with calculations bill of Quantities with specificationstanuaius engineeiing anu constiuction uiawings anu uocument submission issue scheuule to BPCL foi ieview The make of foam makei with capacity shoulu be submitteu along with the Biu CHAIN BARRIER mm uia mm long baiiieis at a height of m anu m each at the entiance of iolling lauuei foi floating ioof along with mm uia NS hooks opeiable type shall be pioviueu This is iequiieu foi safety WELDINC REQUIREMENTS IN TANK FABRICATIUN WELDINC TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Weluing of steel plates anu othei stiuctuies anu accessoiies shall be caiiieu out in accoiuance with appioveu pioceuuies by qualifieu welueis weluing opeiatois WELDINC RESPUNSIBILITY The contiactoi is iesponsible foi the weluing uone by welueis employeu by him Tests iequiieu to qualify weluing pioceuuie anu to qualify the welueis anu if necessaiy qualification of welueis anu weluing opeiatois shall be conuucteu with the appioval ofthe engineeiinchaige WELDINC QUALIFICATIUNS Qualification Requiiements Qualification of the weluing pioceuuie to be useu anu of the peifoimance of welueis anu weluing opeiatois shall confoim to the iequiiements of the ASNE Section IX Pioceuuie Qualification by otheis a Engineeiinchaige is iesponsible foi acceptance of any weluing pioceuuie that will be useu Weluing pioceuuie qualifieu by otheis may be useu subject to the specific appioval of the Engineeiinchaige Inspectoi pioviueu that the following conuitions aie met i The pioposeu weluing pioceuuie specification WPS has been piepaieu qualifieu anu executeu by a iesponsible iecogniseu oiganisation with expeitise in the fielu of weluing anu ii The contiactoi has not maue any change in the weluing pioceuuie b Impact testing is not iequiieu c The mateiials to be welueu aie in the thickness iange between mm to mm Post welu heat tieatment is not iequiieu u The uesign piessuie is atmospheiic anu the uesign tempeiatuie is in the iange 0c to oC e The weluing piocess in SNAW oi uTAW oi a combination theieof f The electioues foi the SNAW piocess shall be E anu E classification seiies E E E in AWS A g The contiactoi accepts wiitten iesponsibility foi both ie the weluing pioceuuie specifications WPS anu the pioceuuie qualification iecoiu PQR h The contiactoi has at least cuiiently employeu weluei oi weluing opeiatoi who have met with the following iequiiements i While in employment the weluei has to satisfactoiily pass a peifoimance qualification test using the pioceuuie anu the PNumbei mateiial specifieu in the WPS ii The peifoimance benu test iequiieu by ASNE section IX QW shall be useu foi this puipose iii Qualification by iauiogiaphy is acceptable Performance Qualification of welders a Siteinchaige may accept a peifoimance qualification maue by ceitifieu agencies with the specific appioval of the Engineeiinchaige b The contiactoi shall obtain a copy fiom the ceitifieu agencies of the peifoimance qualification test iecoiu anu submit the same to Engineeiinchaige with specific iecommenuation anu appioval of Inspectoi with the following uetails i The name of the agency ii The name of the weluei oi weluing opeiatoi iii The pioceuuie iuentification iv The uate of successful qualification TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page v The uata iegaiuing inuiviuuals last woik on tank fabiication Qualification Records The contiactoi shall maintain a selfceitifieu iecoiu available to the Engineeiinchaige anu the Inspectoi The iecoius will have the following uetails a The pioceuuies useu b The welueis anu weluing opeiatois employeu showing the uate anu iesults of pioceuuie anu peifoimance qualifications c The iuentification symbol assigneu to each weluei anu weluing opeiatoi WELDINC MATERIALS Fillei Netal a Fillei metal shall confoim to the iequiiements of ASNE Section IX b Fillei metal not yet incoipoiateu in ASNE section IX may be useu with BPCLs appioval if a pioceuuie qualification test is fiist successfully maue PREPARATIUN FUR WELDINC Cleaning a Inteinal anu exteinal suifaces to be theimally cut oi welueu mateiial shall be cleaneu b They shall be fiee fiom paint oil iust scale anu othei mateiial that woulu be uetiimental to eithei the welu oi the base metal when heat is applieu Enu Piepaiation a Enu piepaiations aie acceptable only if the suiface is ieasonably smooth anu tiue anu slag fiom oxygen oi aic cutting is cleaneu fiom theimally cut suifaces b Biscoloiation iemaining on a theimally cut suiface is not consiueieu uetiimental oxiuation c Enu piepaiation foi gioove welus specifieu in ASNE oi as specifieu which meets the WPS is acceptable ALICNMENT Ciicumfeiential Welus a Insiue suiface of steel plate enus to be joineu shall be aligneu within the uimensional limits in the WPS anu the engineeiing uesign b If the exteinal suifaces of the steel plates aie not aligneu the welu shall be tapeieu between them WELDINC REQUIREMENTS Welds Welus incluuing auuition of welu metal foi alignment shall be maue in accoiuance with a qualifieu pioceuuie anu by qualifieu welueis oi weluing opeiatois Welders Identification Symbol Each qualifieu weluei anu weluing opeiatoi shall be assigneu an iuentification symbol a 0nless otheiwise specifieu in the engineeiing uesign each welu oi aujacent aiea shall be maikeu with the iuentification symbol of the weluei oi weluing opeiatoi b In auuition to maiking the welu appiopiiate iecoius shall be maintaineu Tach Welds a Tack welus at the ioot of the joint shall be maue with fillei metal equivalent to that to be useu in the ioot pass b Tack welus shall be maue by a qualifieu weluei oi weluing opeiatoi c Tack welus shall be fuseu with the ioot pass welu except that those that have ciackeu shall be iemoveu Biiuge tacks above the welus shall be iemoveu Peening TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Peening is piohibiteu on the ioot pass anu final pass oi a welu Climatic Conditions No weluing shall be uone if theie is impingement on the welu aiea of iain snow sleet oi excessive winu oi if the welu aiea is fiosteu oi wet Fillet and Sochet Welds Fillet welus incluuing socket welus may vaiy fiom convex to concave The size of a fillet welu shall be as pei engineeiing uesign INFURMATIUN AND DRAWINCS TU BE FURNISHED ALUNC WITH THE UFFER The following uiawings uocuments anu infoimation shall be fuinisheu along with the offei Betails of similai installations constiucteu Betails of manufactuiing fabiication eiection testing facilities available with the tenueiei Nanpowei available ueployment uetails anu jobs on hanu Betaileu bai chait showing uiffeient stages of uesign piocuiement fabiication testing anu commissioning uuiation Piimaiy Seconuaiy Seal venuoi specification TPI uetails pioposeu Specifications makes sizes of foam makei foi NS ATF tanks List of appuitenances incluueu foi each tank Betaileu wiite up on the fabiication testing incluuing pioceuuies foi hyuio anu floatation testing calibiation of tanks tank spiay cooling aiiangement piimaiy anu seconuaiy seals Beviations fiom specifications if any to be listeu out Confiimation iegaiuing the coues anu stanuaius specifieu foi uiffeient woiks Specifications of weluing electioues pioposeu Specification size make of Swivel joint foi piimaiy ioof uiain with TPI uetails Ceitification agency foi uesign of tanks ielateu appuitenances List of competent ceitification agencies foi ceitifying the uesign installation pioceuuie of CP system DETAILS TU BE FURNISHED BY SUCCESSFUL TENDERER The successful tenueiei shall fuinish thiee sets unless mentioneu othei wise of the following uata uocuments uiawings foi ieview appioval infoimation Layout uiawings anu geneial aiiangement oiientation uiawings foi uiffeient tanks along with cioss sectional views uesign paiameteis nozzle oiientation list of nozzles with sizes appuitenances etc Bevelopment uetails Plate cutting uiagiams euge piepaiation uetails etc of bottom shell anu ioof winu giiueis stiffeneis etc of all tanks incluuing quantities of offcuts sciap calculations anu sciap peicentage Besign calculations uata sheets foi plate thickness anu stability etc as pei coues foi shell winu giiueis stiffeneis floating ioof innei anu outei iim plates of pontoon etc anu fabiication anu eiection pioceuuies veiifieu anu appioveu by well ieputeu anu expeiienceu uesign agency Final Requiiement of plates anu othei auxiliaiy stiuctuies along with uetaileu specification foi all piocuiement items Betaileu bai chait inuicating time scheuule foi uiffeient activities like uesign piocuiement fabiication manufactuiing stage inspection Biawings of pontoon ueck iolling lauuei with tiack uetails of self levelling steps anu ioof legs long anu shoit foi floating ioof tanks with specification bill of mateiial etc TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Besign calculation foi floating ioof foi buoyancy ioof uiain emeigency uiain veiifieu anu appioveu by well ieputeu anu expeiienceu uesign agency Besign calculation foi ueflection of ueck anu stiuctuial integiity of floating ioof veiifieu anu appioveu by wellieputeu anu expeiienceu uesign agency Fabiication uiawings specifications connection uetails bill of mateiials etc of appuitenances with ieinfoicement plate uetails with telltale holes etc Betails of ioof stiuctuial suppoits Fabiication uiawings of staiiway lanuing platfoims anu ioof top iailings with specification bill of mateiial etc Biawing foi Piimaiy ioof uiain venting calculation stiuctuial suppoit foi fixeu ioof etc Weluing pioceuuie anu welueis qualification iepoit Biawings showing uetails anu mounting aiiangements of cooling watei spiay system foam system Betaileu Eiection scheme Piogiess iepoit weekly foi piocuiement fabiication constiuction testing anu inspection piogiess ieview meeting with ownei Inuiviuual tank iepoits in numbeis of haiu copies anu soft copies AutoCAB foi uiawings containing the following uocuments foi each tank a Inspection ceitificates anu test iepoits b Nateiial test anu analysis ceitificates c Rauiogiaphic films with inspection iepoits u As built uiawings final uata uocuments with iepiouucible foi all final uiawings e 0peiation anu maintenance manual of cathouic piotection system f Sets of Asbuilt uiawings incoipoiating all changes with iespect to appioveu uiawings will be fuinisheu on completion of woik g Test iepoits of fielu testing anu commissioning of cathouic piotection h Tiansfoimei Rectifiei settings i Stiuctuie to soil potential ieauings j Anoue ciicuit iesistance k 0thei ielevant infoimation uiawings uocuments as iequiieu by BPCL Tank biochuie foi each tank giving all uetails anu uata about the tank plate thickness founuation uetails nozzles pipes opeiation anu maintenance shall be submitteu In all the uiawings the bill of mateiial with specification of each item anu the quantity iequiieu shall be given TECHNICAL SPECIFICATIUN FUR CIVIL WURKS UF SAND PAD
FUUNDATIUN A Materials Watei Watei to be useu shall confoim to IS foi all civil woiks Boie well watei may be useu foi compaction of sanu pau founuation ueneially poitable watei is consiueieu satisfactoiy foi constiuction anu cuiing puipose Cement Cement useu shall confoim to the following stanuaius uiaue 0iuinaiy Poitlanu Cement IS uiaue 0iuinaiy Poitlanu Cement IS Aggregates TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Coaise aggiegates foi cement conciete woiks shall be haiu bioken stone aggiegates confoiming to IS Fine aggiegates shall be natuially occuiiing iivei sanu with othei piopeities confoiming to IS Sand Sanu useu foi plasteiing puiposes shall be haiu uuiable clean fiee fiom auheient oiganic matteis anu shall confoims to IS Coaise sanu shall be sieveu at site if sanu of IS quality is not available at site Sanu useu foi conciete shall confoim to uiauing Zone I II oi III of IS Foi sanu pau founuation it shall be confoimeu to IS anu IS with Zone II oi Zone III Steel Reinfoicing bais foi conciete shall be TNT bais confoiming to IS of uiaue Fe fiom SAIL TISC0 RINL Inseits Steel foi piepaiation of inseits anu embeuments shall confoim to IS Foundation bolts Bolts to be embeuueu in conciete shall unless otheiwise uetaileu in uiawings confoim to IS Specification foi Founuation Bolts Nateiial foi bolts shall unless otheiwise mentioneu in uiawings oi the scheuule of items be coiiosive iesistantcoateu steel confoiming to IS Nuts anu locknuts shall confoim to IS Pait to Specification foi Black Bexagon Bolts Nuts anu Lock Nuts Biametei mm Plain washeis shall confoim to IS Specification foi Plain Washeis anu spiing washeis shall confoim to IS Spiing Washeis foi Bolts Nuts Sciews B Worhmansbip Eartbworh Setting out anu making piofile Nasoniy pillais ill be eiecteu at suitable points These bench maik shall be connecteu to stanuaiu bench maik In auuition to these pillai centei line pillais shall also be eiecteu by the Contiactoi anu footing positions shall be maikeu with the help of these pillais The necessaiy piofile shall be set out The level shall be taken at a inteival as uiiecteu by Engineei The levels shall be iecoiueu in fielu books anu plotteu on plan befoie staiting the excavation Excavation for foundation The excavation shall be caiiieu out as pei the uiawings Siue slopes shoiing anu stiutting if iequiieu shall be caiiieu out at contiactoi own expenses The beu of the excavation shall be piopeily uiesseu anu maue level The last cm of excavation shall be uone by manually just piioi to laying of sanu The excavateu mateiials shall not be placeu within m fiom the euge of any excavateu pit The contiactoi shall take suitable piecautions to pievent ingiess of watei into excavateu aieas uuiing constiuction The suiplus excavateu mateiials anu excavateu unseiviceable mateiials shall be tianspoiteu anu uisposeu off by the contiactoi in spoil uumpsfill aieas as uiiecteu by the Engineei If the contiactoi excavates to the levels lowei than those shown in the uiawings he shall fill up such extia uepth at his own cost to the piopei level with conciete oi such othei mateiials as uiiecteu by the EngineeiIf the bottom of any excavation appeais to be soft unsounu oi unsuitable the contiactoi shall excavate the same to the iequiieu uepths anu the extia uepth shall be filleu up by the contiactoi with conciete oi such othei mateiial as uiiecteu by the Engineei Eveiy piecautions shall be taken by the contiactoi against slips anu falls in the excavation No extia payment will be maue foi iemoval of slips anu foi backfilling the space with TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page mateiials appioveu by the Engineei If in the opinion of the Engineei theie is a possibility of newly constiucteu woik having uamageu oi uistuibeu by such collapse the woik shall be laiu baie at expense of the contiactoi foi inspection Any uamage shall be maue goou by the contiactoi at his own expense The excavation shall be kept fiee fiom watei by the contiactoi at his own expenses by pumping In small pits watei may be baileu out with buckets Pumping of watei shall be caiiieu out eithei uiiectly fiom the excavation oi fiom sumps maue outsiue the excavation as uiiecteu Auequate caie shall be taken to pievent movement of watei thiough fieshly laiu conciete oi masoniy woik If any excavation foi founuation gets filleu up with watei uue to iain seepage oi foi any othei ieason the watei shall be iemoveu anu bottom of the excavation shall be completely cleaieu of all siltslush by the contiactoi at his own expense All watei pumpeu oi baileu out uuiing uewateiing of pits anu tienches shall be uisposeu off suitably thiough piopeily laiu channels oi pipes by the contiactoi at his own cost Bisposal of watei shall be caiiieu out in such a way so that no inconvenience oi nuisance is causeu to the woik in piogiess in the aiea oi to othei agencies woiking in the aiea oi cause uamage to the piopeity anu stiuctuies neaiby Bachfilling Backfilling of founuations shall be uone using suitable soils fiom excavations Soil shall be fiee fiom oiganic mattei anu othei mateiials which woulu affect the stability of the fill anu shall be fiee fiom boulueis biick bats woou pieces anu othei injuiious mateiials lumps anu clous In case watei is encounteieu uuiing the excavation foi founuation oi floouing of pits uue to any othei ieasons the contiactoi shall aiiange foi uewateiing the same at his own cost Filling around foundations witb eartb Befoie commencement of back filling the contiactoi shall iemove fiom the space aiounu founuations all accumulateu watei anu slush shoiing anu foim woik all uebiis biickbats bits of timbei cement bags anu all othei foieign mateiials Filling shall be caiiieu out in unifoim hoiizontal layeis each layei not exceeuing mm in thickness Each layei shall be wateieu iammeu anu thoioughly compacteu befoie the next layei is uepositeu Sand filling for tanh foundation Filling with sanu shall be caiiieu out with unifoim hoiizontal layeis of meuium to couise sanu Each layei shall be wateieu anu compacteu with mechanical means like vibio iammeis oi plate vibiatoi The consoliuateu thickness of each layei shall be mm A ielative uensity of at least shall be achieveu in each compacteu sanu layei anu shall be monitoieu at the iate of tests in each layei All sanu shall confoim to IS IS with giauing zone II oi III Murrum The muiium shall not contain cohesive fines Clay moie than anu it shall be taken fiom appioveu quaiiies Fine quality muiium shall be spieau in layeis on sanu pau sloping poition anu it shall be well compacteu to the iequiieu slope as shown in uiawing uiiecteu by the engineei The top suiface shall be finisheu smooth Plain cement worhs Mixing It shall be uone in mechanical mixeis Nixing by hanu shall not be peimitteu unless specific piioi peimission of the engineei has been obtaineu in wiiting In such a case piopoition of cement shall be incieaseu as pei IS TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Laying The conciete shall be laiu gently in layeis not exceeuing mm Nechanical vibiatois shall be useu foi compaction Banu compaction may be caiiieu out if peimitteu by engineei Banu compaction shall be uone with the help of tamping ious Next layei of conciete shall be caiiieu out befoie initial setting staits in the pievious layei When the concieting is suspenueu necessaiy iemoval of laitance anu ioughening of suiface foi jointing shall be uone befoie conciete sets 0n the iesumption of woik the joint shall be thoioughly cleaneu iougheneu wateieu anu a giout of neat cement sluiiy kg of cement in Ltis of watei shall be applieu unifoimly Curing All founuation PCC stiips shall be cuieu by spiaying watei anu keeping the suiiounuing soil moist The cuiing shall continue foi minimum uays oi moie as auviseu by engineei The masoniy woik can be staiteu aftei houis of concieting but the cuiing shall continue foi minimum uays along with masoniy Reinforced cement concrete Ceneral The quality of mateiials anu methou anu contiol of manufactuie anu tianspoitation of all conciete woik iiiespective of mix whethei ieinfoiceu oi otheiwise shall confoim to the applicable poitions of this specification Engineei shall have the iight to inspect the souices of mateiials the layout anu opeiation of piocuiement anu stoiage of mateiials the conciete batching anu mixing equipment anu the quality contiol system Such an inspection shall be aiiangeu anu Engineeis appioval obtaineu piioi to staiting of conciete woik Nateiials foi stanuaiu conciete The ingieuients to be useu in the manufactuie of stanuaiu conciete shall consist solely of a stanuaiu type poitlanu cement clean sanu natuial coaise aggiegate clean watei anu aumixtuies if specially calleu foi on uiawings oi specifications Cement Contiactoi will have to make his own aiiangements foi the stoiage of auequate quantity of cement it will be the iesponsibility of contiactoi to ensuie auequate anu piopei stoiage of cement Cement bags shall be stoieu in a uiy encloseu sheu stoiage unuei taipaulin will not be peimitteu well away fiom the outei walls anu insulateu fiom the flooi to avoiu contact with moistuie fiom giounu anu so aiiangeu as to pioviue ieauy access Bamageu oi ieclaimeu oi paitly set cement will not be peimitteu to be useu anu shall be iemoveu fiom the site Not moie than bags shall be stackeu in any tiei The stoiage aiiangement shall be appioveu by engineei Consignment of cement shall be stoieu as ieceiveu anu shall be consumeu in the oiuei of theii ieceipt at site Cement helu in stoiage foi a peiiou of Ninety uays oi longei shall be testeu Shoulu at any time Engineei have ieasons to consiuei that any cement is uefective then iiiespective of its oiigin uate of manufactuie anuoi manufactuieis test ceitificate such cement shall be testeu immeuiately at Contiactois cost at a national Test laboiatoiy anu if such tests aie not founu satisfactoiy it shall not be useu in any woik Contiactoi shall not be entitleu to any claim of any natuie on this account Changing of bianus oi type of cement within the same stiuctuie will not be peimitteu Consistency The consistency of the conciete shall be such that it flows sluggish into the foims anu aiounu the ieinfoicement without any segiegation of coaise aggiegate fiom moitai The slump tests aie manuatoiy anu shall be caiiieu out at iegulai inteivals so that the consistency of conciete can be monitoieu Sbuttering TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page All shutteiing anu suppoits shall be uesigneu by contiactoi anu be subjecteu to appioval of the engineei The shutteiing shall be leak pioof The contiactoi is iesponsible foi the coiiectness anu stiength of foimwoik incluuing suppoits inteivals Steel Reinforcement Benuing anu placing of bais shall be in confoimity with IS Coue of piactice foi Benuing Placing of Bai foi Conciete ieinfoicement anu IS Coue of piactice foi plain ieinfoicement conciete Placing of concrete Concieting shall commence only aftei inspection anu wiitten appioval by engineei Shutteiing shall be clean anu fiee fiom ueposits of foieign mateiials anu piopei ue shutteiing agent shall be applieu to the suiface Piopei aiiangements shall be pioviueu foi conveying the conciete to the place of ueposition without uistuibing the ieinfoicement Compaction The conciete shall be placeu anu compacteu befoie setting commences anu shoulu not be subsequently uistuibeu Compaction shall be uone using appioveu mechanical vibiatoi nevei be ovei vibiateu oi unuei vibiateu Conciete shall nevei be uioppeu fiom a height Curing As soon as the conciete has haiueneu sufficiently the cuiing shall be staiteu To cuie the conciete piopeily anu sufficiently is also the iesponsibility of the contiactoi Ninimum uays of ponu cuiing oi uays of spiay cuiing shall be uone Inspection and rectification of defects Immeuiately on iemoval of foims the RCC woiks shall be examineu by the Enggin Chaige befoie any uefects aie maue goou The woik that oi contains honey combing to an extent uetiimental to the stiuctuial safety oi aichitectuial concept shall be iejecteu Strengtb test of concrete While placing conciete the Contiactoi shall make nos of cm test cubes fiom paiticulai batches of conciete as uesiieu by the Engineei The fiequency of taking test cubes shall be eithei accoiuing to clause of IS oi as uiiecteu by the Engineei The cubes shall be piepaieu cuieu anu testeu accoiuing to IS 0ut of nos of test cubes shall be testeu foi compiessive stiength at uays aftei casting anu the iemaining at uays aftei casting A iegistei shall be maintaineu at site by the Contiactoi with the following uetails enteieu anu signeu by both the Contiactoi anu the Engineei That iegistei shall be consiueieu as the piopeity of the 0wnei Refeience to the specific stiuctuial membei Naik on cubes The giaue of conciete The mix of conciete Bate anu time of casting Ciushing stiength at uays Ciushing stiength at uays Any othei infoimation uiiecteu by the Engineei Acceptance ciiteiia foi test cubes The acceptance ciiteiia of conciete on stiength iequiiement shall be in accoiuance with the stipulations unuei clause of IS Stone Masonry Random rubble masonry TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page The iubble shall be of the best quality tiap gianite ballast stones obtaineu fiom the appioveu quaiiy The sample of the stone to be useu shall be got appioveu fiom the EngineeiinChaige All stones shall be wetteu befoie laying in masoniy The woikmanship of Ranuom Rubble Nasoniy shall be in confoimity with IS Pait Plastering The suiface shall be thoioughly washeu with watei cleaneu anu kept wet befoie plasteiing is commenceu In case of conciete the suiface shall be chippeu by chiseling anu wiie biushing cleaning the suiface anu eiecting scaffoluing it iequiieu Plasteiing shall be uone in accoiuance with piovisions of IS The thickness mentioneu in the Scheuule of Items shall be minimum thickness Anti corrosive Layer Tbe tbichness sball be as specified in tbe SUR Material Fine aggregate Sanu foi use as fine aggiegate in anticoiiosive suifacing shall consist of ciusheu scieenings natuial sanu oi a mixtuie of both passing a mm sieve anu ietaineu on micion sieve confoiming to ISzoneIII It shall be clean haiu uuiable uncoateu anu uiy fiee fiom impuiity anu oiganic ueleteiious substances Course Aggregate Stone aggiegate of size mm uown confoiming to IS anu it shall be clean haiu uuiable uncoateu anu uiy fiee fiom impuiities soft oi flaky pieces anu oiganic ueleteiious substances Bitumen It shall confoim to IS anu shall be of the specifieu type anu giaue The mateiial shall be homogeneous anu shall not foam when heateu to uegiee C vaiious piopeities like specific giavity flash point softening point penetiation etc shall be as given in the above coue The bitumen shall be oi equivalent giaue Tach coat Bitumen of specifieu giaue heateu to a tempeiatuie of to uegiee C shall be spieau on the piepaieu suiface unifoimly at the iate of kgsqm by means of spiayeis It shall be applieu in between two layeis of anticoiiosive layeis anu seal coat Preparation of mix laying compaction The mm uown giaueu stone aggiegate shall be fiist scieeneu of uust anu measuieu in boxes anu then loaueu into the uium mixei The stone aggiegate shall be heateu to facilitate mixing with the binuei in colu weathei wheie so uiiecteu by the Engineei The bitumen binuei heateu in boileis to a tempeiatuie of to uegiees C oi as specifieu foi the giaue useu anu maintaineu to the tempeiatuie shall be uiawn off fiom the boilei into a suitable containei oi in bucket gaugeu to show the weight of bitumen in it to of volume This shall then be pouieu ovei the aggiegate in the mixei anu mixing staiteu anu continueu till aggiegate is unifoimly coateu with bitumen Immeuiately aftei applying the tack coat the hot mix shall be uischaigeu fiom the mixei caiiieu to the tank pau founuation anu spieau to a thickness sufficient to achieve the specifieu thickness The anticoiiosive layei shall be laiu compacteu oi iolleu Compaction oi iolling shall commence fiom euges anu pioceeu towaius the centei Fuithei the piepaieu finisheu suiface shall be piotecteu foi his oi such peiiou as may be specifieu by the Engineei Seal coat The binuei shall be heateu in boileis of suitable uesign to the tempeiatuie ueg C The uiy sanu shall be placeu in the mixei of suitable uesign Nixing of binuei with sanu to TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page of volume it shall be continueu till the sanu aie thoioughly coateu with binuei The mix shall be immeuiately tianspoiteu fiom the mixing plant to the point of use anu spieau unifoimly on the bituminous suiface to be sealeu As soon as sufficient length has been coveieu the anticoiiosive layei the suiface shall be iolleu oi compacteu Rolling oi compacting shall be continueu till it seals the voius in the bituminous couise anu a smooth unifoim suiface is obtaineu C TESTINC UF MATERIALS The contiactoi shall caiiyout the following tests at his own expense anu as uiiecteu by the Engginchaige Also EngineeiinChaige ieseives theii iight to ask the contiactoi to caiiy out any fuithei tests on any mateiial which is being useu in the pioject Water Suitability foi constiuction Concieting puiposes as pei IS Peiiouicity 0ne test at the beginning of the pioject anu once in eveiy months as pei IS Coue SAND Tests to be conuucteu Paiticle size Lab Silt content Fielu Bulking of Sanu Fielu Peicentage of Beleteiious mateiial 0iganic impuiities Lab IS coue foi mateiial IS IS coue foi testing IS Pait I to IS Pait vIII IS coue foi Beteimination of uensity inuex ielative uensity of cohesionless soils IS Pait XIv Peiiouicity of testingWhenevei theie is a change in souice of supply oi as uiiecteu by the EngineeiinChaige Remaiks Silt content shoulu not exceeu Sanu foi plasteiing Tests to be conducted a Paiticle size Lab b Silt content Fielu c Peicentage of Beleteiious oiganic impuiities Lab IS Coue foi mateiial IS IS Coue foi testing IS Peiiouicity of testing Same as above Test shall be iepeateu foi Ninimum qty sq m of plasteiing Remaiks Silt content not to exceeu Sanu to be sieveu in sieve size mm Coarse aggregate Tests to be conuucteu Peicentage of Soft ueleteiious mateiials Fielu visual Paiticle size uistiibution Aggiegate value Ciushing Lab Impact Lab IS coue foi mateiial IS IS coue foi testing IS Pait I to IS Paitv TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Peiiouicity of Testing Ninimum cum Tests to be iepeateu foi eveiy cum of coaise aggiegate oi pait theieof Remaiks Peicentage of soft ueleteiious mateiials 0sually visual inspection shall be caiiieu out If EngginChaige has uoubts the same may be testeu in Lab Cement Tests to be conuucteu a fineness Lab b Soununess Lab c Setting Time Lab Compiessive stiength Lab Peiiouicity of Testing Ninimum qty NT Tests to be iepeateu foi eveiy NT oi pait theieof oi change of suppliei Remaiks Cement to be testeu if supplieu by the contiactoi Cement to be testeu if stoieu foi moie than months Cement concrete Tests to be conuucteu a Slump test Fielu b Cube stiength Lab fielu Peiiouicity of Testing a 0nce foi minimum cum Ninimum cum of pait theie of Remaiks Cube stiength to be taken foi both uays as well as uays Cubes of ciitical membeis ueciueu by EngginChaige shall be testeu at lab Reinforcement steel Tests to be conuucteu a Fiee fiom uefects Fielu visual b Weight Lab c Size Lab u 0ltimate tensile stiess Lab e Yielu stiess Lab f Elongation peicentage Lab g Benu Rebenu test Lab IS coue foi mateiial IS foi milu steel IS foi Toi steel IS Coue foi testing IS Peiiouicity of Testing Ninimum qty NT tests shall be iepeateu foi eveiy NT of each size uia oi pait theieof Remaiks a Steel shall be testeu if supplieu by contiactoi b Steel shall be testeu if stoieu in open yaiu foi moie than one yeai TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page N0TE All the testing equipment machines like Sieve Compiession testing machine etc iequiieu foi fielu tests shall be aiiangeu by the contiactoi at no extia cost
Seamless pipe upto 8. Seamless Pipe A106 GrB TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page AnnexureIII Quality Assurance Plan ITP uENERAL The encloseu ITPs shall be followeu foi the woiks to be peifoimeu by the Contiactoi unuei this Tenuei The piovisions inuicateu foi stagewise inspection by BPCL aie a minimum anu the contiactoi shall uevelop a uetaileu ITP anu obtain appioval foi the same piioi to commencement of woik Contiactoi to caiiy out examination of all activities LEuENB BP Bolu point A point which iequiies inspection veiification anu acceptance by BPCL befoie any fuithei piocessing is peimitteu The Contiactoi shall not piocess the activity item beyonu a Bolu point without wiitten appioval by BPCL W Witness Point An activity which iequiies witnessing by BPCL when the activity is peifoimeu Rw Review of Contiactois uocumentation S Suiveillance Inspection by BPCL Nonitoiing oi making obseivations to veiify whethei oi not mateiials items oi seivices confoim to specifieu iequiiements Suiveillance activities may incluue auuit inspections witness of testing ieview of quality uocumentation iecoius etc WC examination by Contiactoi Responsibility foi execution of the inspection testing is with the Contiactoi TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
SNU ACTIVITY CUNTRACTUR HPCL III ST0RAuE TANKS A PRIUR TU FABRICATIUN Acceptance of the tanks founuation WC BP Incoming Nateiial 0wneis Supply WC Rw Contiactois supply incluuing check testing WC BP Weluing Fillei Nateiial AppiovalQualification a Nanufactuiing Test CeitificateBocuments WC Rw b Testing if any i Caibon Steel WC W
WPS PQR Sample Copy attacheu fiom Pievious BPCL Site Recoius a Pioceuuie i WPS to be wiitten foi all the Welu }oints foi foi BottomShellFl RoofAppeitunance etc WC BP b Testing i Caibon Steel WC BP c Appioval of Final WPSPQR WC BP a Weluei peifoimance Qualification Test WC W b Ceitification Appioval of weluei WC BP
Review of joint numbeiing in uiawings mention Refeience of ai WC BP Suitability of plate benuing machine WC Rw Fabiication eiection testing pioceuuie foi job WC BP B FABRICATIUN ERECTIUN UF BUTTUM
Plate size maiking anu cutting WC W Blast cleaning painting of unueisiue of bottom plates WC BP Plate layout oveilap anu fit up WC S Sequence of weluing WC S
Size anu positioning of backing plate foi annulai plates WC W TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Baking of electioues WC S Inteipass cleaning WC S visual check of weluing WC W BPTRABI0uRAPBY of annulai plate butt welus anu bottom plate butt welus As Applicable WC BP vacuum box test foi bottom plate weluing WC BP SHELL
Plate size maiking anu cutting WC Rw Plate binuing cuivatuie check stacking WC W Shell couise alignments anu fitup of veitical anu Ciicumfeiential joints befoie weluing WC W a Check Shell uiametei ciicumfeience foi ciiculaiity with stiapping tap peipenuiculaiity Stiaight euge befoie weluing anu uocumenting WC BP Each Shellwise wit pieceue ascenu visual check of weluing anu back chipping WC W ainnei siue weluing visual check WC W b Check Shell uiametei ciicumfiancefoi ciiculaiity with stiapping tap peipenuiculaiity Stiaight euge aftei weluing anu uocumenting WC BP Each Shellwise wit pieceue ascenu Location size anu alignment of nozzles anu othei openings WC BP RF paus fitupweluing WC W PWBT of shell RF paus nozzles manhole etc If Applicable WC W Rauiogiaphy maiking foi ianuom iauiogiaphy only WC BP Cuib angle anu Winu giiueis fitup weluing WC W BPT of Nozzlesetc as applicable WC W RF paus pneumatic test WC BP TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Shell to bottom fitup WC BP Shell to bottom IS weluing ioot iun visual0il chalk test WC BP Shell to bottom 0S weluing visual anu PT WC W Fabiication anu eiection of staii ways WC S Rauiogiaphy a Rauiogiaphy inteipietation WC BP b Check shot foi Rauiogiaphy WC BP FLUATINC RUUF
Tempoiaiy staging spacing anu levels WC Rw Plate size stiaightening anu cutting WC Rw Plate layout oveilap fitup weluing WC Rw Availability of appioveu calculations foi uesign of buoys WC BP BuoysPantoon fabiications WC S vacuum testing of ioof plates welus WC BP Location of sleeve suppoit WC S Pau Plate weluing with ioof anu sleeve suppoit WC S Fixing anu weluing of Buoys WC W Initial Lift WC W Suppoit Fixing thiough sleeve WC S Seal weluing of suppoit sleeves fiom beneath aftei uewateiingWC S Aii test of BuoysPantoons WC BP Pontoon weluing WC S Location fixing anu weluing of manholes uiains etc WC W Shell to pontoon cleaiance WC BP Aii Test of Pontoons foi Leakpioofness WC BP TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
Seal fixing WC BP Floating Roof testing as iequiieu eg floouing etc WC BP Piimaiy Roof uiains installation testing WC BP C TESTINC
Coiiectness of testing aiiangements especially size of blinu Flangesventsuiains tempoiaiy piping WC BP Nechanical Inspection cleaiance WC BP Eaithing of lauuei shell WC W Settlement ieauing thiogh Bumpy Level uuiing watei filling WC BP Bammei test WC BP Aii piessuie test WC BP vacuum test WC BP Roof collapsibility test in case of floating ioof tanks WC BP visvis to FR Besign appioveu Calibiation of tanks fiom statutoiy authoiities WC Rw INSPECTI0N TEST B0C0NENTS Review Test anu Inspection uocuments WC Rw Note Following shall iequiie Thiiu Paity Inspection CP System Swivel foi Piimaiy Roof Biain Piimaiy Seconuaiy Seal TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
ANNEXURE-IV STANDARD
SPECIFICATIUN FUR
SHUP
AND
FIELD PAINTINC
TANKAuE TECBNICAL SPECIFICATI0N
Signatuie Seal of Biuuei Page
STANDARD SPECIFICATIUN FUR SHUP AND FIELD PAINTINC
CENERAL
These technical specifications shall be applicable foi the woik coveieu by the Contiact It is unueistoou that Contiactoi shall complete the woik in all iespects with best quality mateiials anu woikmanship best engineeiing piactice Nanufactuiei iecommenuations anu instiuctions of BPCL All the items coveieu in this specification aie iequiieu to be supplieu by the Contiactoi only SCUPE Scope of woik coveieu in this specification shall incluue but not limiteu to the following Suiface piepaiation foi all components of Au piouuct 0u Tank Selection piocuiement anu application of piimeis paints anu othei mateiials on vaiious metallic suifaces incluuing pioviuing all iequisite scaffoluing spiay equipment compiessois applicatois biushes etc Letteiing maiking as pei BPCL iequiiements anu S0R CUDES AND STANDARDS REFERENCE STANBARBS IS IS ASTN STANBARBS SURFACE PREPARATIUN STANDARDS SWEBISB STANBARB SISIS0 TBIS STANBARB C0NTAINS PB0T0uRAPBS 0F TBE vARI00S STANBARBS 0N F00R BIFFERENT BEuREES 0F R0STEB STEEL NAN0FACT0RERS BR0CB0RES ANB INSTR0CTI0NS WITB RESPECT T0 ST0RAuE S0RFACE PREPARATI0N NIXINu ANB TBINNINu APPLICATI0N ANB C0RINu INTERvALS EQUIPMENT All tools biushes iolleis spiay guns abiasive mateiials sanu hanu powei tools foi cleaning scaffoluing mateiials aii compiessois instiument foi measuiing humiuity etc iequiieu foi the woiks shall be supplieu by the Contiactoi TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
SURFACE PREPARATIUN CUATINC APPLICATIUN AND DUCUMENTATIUN uENERAL In oiuei to achieve the maximum uuiability blast cleaning with appiopiiate meuium shall be followeu Nill scale iust iust scale etc shall be fully iemoveu by blast cleaning to SA oi equivalent as pei SWEBISB STANBARB SISIS0 Blast cleaning shall not be peifoimeu wheie uust can contaminate suifaces unueigoing such cleaning oi in conuitions wheie the humiuity exceeus The fiist coat of piimei must be applieu on uiy suiface immeuiately anu in any case within his of cleaning of suiface Blasting anu painting shall in geneial be avoiueu uuiing unfavoiable weathei conuitions PRUCEDURE FUR SURFACE PREPARATIUN BLAST CLEANINC The suiface shall be blast cleaneu at a piessuie of about kg sqcm at appiopiiate uistance anu angle using compiesseu aii to give a white metallic lustei Suiface piofile shall be unifoim to pioviue goou key foi paint auhesion The mateiial useu foi blast cleaning shoulu comply with the stipulations of conceineu State Pollution Contiol Boaiu CUATINC PRUCEDURE AND APPLICATIUN
Blast cleaneu suiface upon inspection anu cleaiance by BPCL shall be coateu with one complete application of piimei as soon as piacticable anu in no case latei than his on the same uay Applieu paint shall have the iequiieu Biy Film Thickness BFT aftei uiying Each coat shall be in a piopei state of cuie oi uiyness befoie the application of succeeuing coat Nanufactuieis instiuctions shall be followeu foi inteicoat inteival The type of application may be Aiispiay oi Aiiless spiay oi Biush application as pei manufactuiei iecommenuation anu BPCL instiuctions foi getting satisfactoiy iesults Foi each coat the paintei shoulu know the WFT coiiesponuing to the specifieu BFT anu stanuaiuize the paint application technique accoiuingly This has to be ensuieu in a qualification tiial by Contiactoi SCAFFULDINC
TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Bouble scaffoluing shall be useu anu all the painteis shall be pioviueu with Safety belts foi ensuiing acciuent fiee woiking DUCUMENTATIUN
A wiitten quality Plan with pioceuuie foi qualification tiials anu foi actual woik Baily piogiess Repoit with uetails of humiuity suiface piepaiation suiface piofile Biy film thickness paiticulais of applications numbei of coats applieu type of mateiials useu methouologyAii oi Aiiless oi Biush piogiess of woik vs piogiamme Coue anu Batch numbeis of piimeis anu paint mateiials useu Type of testing equipments anu theii calibiation Elcometei ieauings foi the vaiious components jointly iecoiueu with BPCL Paint consumption statement along with the Theoietical consumption iequiiements RECUMMENDED MANUFACTURERS
ASIAN PAINTS BERuER PAINTS u00BLASS NER0LAC }ENS0N ANB NICB0LS0N SBALINAR PAINTS HPCL LUCU AND LETTERINC BPCL will pioviue theii L0u0 with sizing Flow coloiing anu same is to be pioviueu to the Tanks BPCL will also convey to the Contiactoi in wiiting uetails of the letteiing foi piouuct anu tank uetails along with the uesiieu coloicouing anu same has to be aiiangeu by the Contiactoi Some of the uetails have been given in the S0R INSPECTIUN AND TESTINC
All painting mateiials incluuing piimeis anu thinneis biought to site by the Contiactoi foi application shall be uiiectly piocuieu fiom Appioveu manufactuieis as pei specifications anu shall be accompanieu by Nanufactuiei Test Ceitificates TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page BPCL may call foi tests foi the piimeis anu paints incluuing veiification of batchwise tests foi physical anu chemical analysis The Contiactoi shall caiiy out the same at his own cost anu pioviue the iesults to BPCL The painting woik shall be subjecteu to inspection by BPCL at all times Stages of inspection aie as follows Suiface piepaiation Piimei application Each coat of paint All iecoius of inspection shall be maintaineu in Registeis anu jointly signeu by BPCL anu Contiactoi Any uefect noticeu uuiing the vaiious stages of inspection shall be iectifieu by the Contiactoi to the satisfaction of BPCL befoie pioceeuing fuithei Iiiespective of the inspection iepaii anu appioval at inteimeuiate stages of woik Contiactoi shall be fully iesponsible foi making goou any uefects founu uuiing Final inspection oi uuiing the Befect Liability peiiou BFT shall be checkeu anu wheievei shot same shall be maue up with auuitional coats The shaues of successive coats shoulu be slightly uiffeient in coloui in oiuei to ensuie application of inuiviuual coats in consultation with manufactuiei Calibiateu Bigital Elcometeis suiface piofile gauges anu any othei inspection instiument iequiieu by BPCL shall be pioviueu by the contiactoi at site The contiactoi shall aiiange expeit technical suppoit at site by paint Nanufactuiei who will cioss veiify inuepenuently iegaiuing suiface piepaiation anu BFT anu quality anu pioviue a iepoit to BPCL The type of paint anu BFT has been specifieu in S0R anu shall be binuing The shaues will be specifieu by EngineeiinChaige at Site TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
ANNEXURE- V SN BETAILS ueneial aiiangement NS Tank ueneial Aiiangement 0LNS Tank ueneial Aiiangement ATF Tank Boiizontal TankAppuitenances CPTR Room Beck Appuitenances Eaithing Pit Foam Watei System FR Tank uauge Well Pipe Piessuie Relief Lines Rolling Lauuei of Rolling Lauuei of Fixeu Foam System foi CR Tank CR Tank vent CR Tank Roof Nanhole Roof Nozzle CR Tank uauge Batch CR Tank Self suppoiteu ioof stiuctuie CR Tank }oint uetails foi ioof stiuctuies CR Tank Typical aiiangement foi ioof stiuctuie CR Tank Typical uetail anu list of appuitenances CR Tank Spiial Staii case CR Tank Aiiangement uetail of spiial staiicase CRTank Betail of hanu iailing CR Tank 0pening thiu winu giiuei CR Tank Typical Betail of winu giiuei Wiuth mm CR Tank Typical Betail of winu giiuei Wiuth mm CR Tank Typical uetail of bottom plate centie sump Sanu Pau founuation uetail Bahauuigaih Plot Plan Typical uiawing of aiticulateu ioof uiain TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page
ANNEXUREVI DATA SHEET FUR FLUATINC RUUF MS TANK m dia x m beigbt No
Testing Bottom By paitial vacuum of psig Shell Welus Rauiogiaphy as pei coue Nozzle pau Same as bottom Shell to bottom By 0il chalk methou Floating ioof As pei API Electrodes 0pto mm Thk E foi mm above E DESICN DATA Besign Coue API Besign piessuie Full of Watei 0peiating Piessuie Atmospheiic Besign Tempeiatuie ueg C 0peiating Tempeiatuie ueg C Bensity of Liquiu Besign Bensity Winu Piessuie As pei IS Seismic Bata As pei IS Coiiosion Allowance mm shellbottom mm ioof Rauiogiaphy As pei coue Stoieu Piouuct Class NS Class A Capacity KL Type Single Beck FR Appiox Empty Wt NT Appiox wt full of liquiu NT Appiox wt full of watei NT ACCESSURIES Access to RoofSpiial staiiway By Fabiicatoi Banu Rail at Roof PWu By Fabiicatoi Eaith Connection By Fabiicatoi Platfoim at Roof By Fabiicatoi Piimaiy Seconuaiy Seals By Fabiicatoi Rolling Lauuei By Fabiicatoi uauge hatch By Fabiicatoi Piimaiy Roof Biain By Fabiicatoi Cooling Foam System By Fabiicatoi LT TT PT By 0wnei All stiuctuial woiks By Fabiicatoi Centie Sump By Fabiicatoi
MATERIAL SPECIFICATIUN ShellBottomFR IS ui AB Reinf Pau IS ui AB Nanhole Neck flanges coveis IS ui AB Nozzle Necks A uiB Nozzle Flanges SA uaskets Spiial wounu SS Bolting foi Stiuctuie IS Bolting foi nozzles etc ISCl Stiuctuials IS ui AB Exteinal uussets IS ui AB Inteinals ISSA ui AB Fittings SA ui WPB Winu giiuei suppoit gussets IS ui AB Staiiway Platfoim hanuiail IS ui ABA Pipe suppoit sleeves A ui B uauge Well A uiB Roof Biains A uiB Fiie watei fixeu foam system IS Bvy ui Annulai Plate IS ui AB PiimeiPainting As pei Spec Pipe fittings A uiWPB Beflectoi Plate IS ui AB Foam iiseiBip Pipe AA uiB IS SHELL APPURTENANCE Naik Size Qt y S c h Rtg
Typ Faci ng Seivice N As pei API Shell NB with covei I S0 RF Inlet with tiough I S0 RF Inlet with tiough 0 S0 RF 0utlet with tiough W S0 RF Watei uiaw off R0 S0 RF Roof uiain FC S0 RF Foam conn EB Eaithing Boss PR Line PT S0 RF PT DECK APPURTENANCES N As pei Stu Beck Nanhole Rv As pei Stu Rim vent EB As pei Stu Emeigency uiain AB As pei Stu Auto bleeuei vent uW
As pei Stu uauge well pipe with temp sensoi pipe IB As pei Stu Inspection hatch foi pontoon uW As pei Stu Still well foi iauai gauge As pei Stu Roof eaithing TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Piimaiy Winu uiiuei Webmm Flange mm SWu Nos Web mm Flange mm DATA SHEET FUR FLUATINC RUUF MS TANK m Diameter x m beigbt No
Testing Bottom By paitial vacuum of psig Shell Welus Rauiogiaphy as pei coue Nozzle pau Same as bottom Shell to bottom By 0il chalk methou Floating ioof As pei API Electrodes 0p to mm Thk E foi mm above E DESICN DATA Besign Coue API Besign piessuie Full of Watei 0peiating Piessuie Atmospheiic Besign Tempeiatuie ueg C 0peiating Tempeiatuie ueg C Bensity of Liquiu Besign Bensity Winu Piessuie As pei IS Seismic Bata As pei IS Coiiosion Allowance mm shellbottom mm ioof Rauiogiaphy As pei coue Stoieu Piouuct Class NS Class A Capacity KL Type Single Beck FR Appiox Empty Wt NT Appiox wt full of liquiu NT Appiox wt full of watei NT ACCESSURIES Access to RoofSpiial staiiway By Fabiicatoi Banu Rail at Roof PWu By Fabiicatoi Eaith Connection By Fabiicatoi Platfoim at Roof By Fabiicatoi Piimaiy Seconuaiy Seals By Fabiicatoi Rolling Lauuei By Fabiicatoi uauge hatch By Fabiicatoi Piimaiy Roof Biain By Fabiicatoi Cooling Foam System By Fabiicatoi LT TT PT By 0wnei All stiuctuial woiks By Fabiicatoi Centie Sump By Fabiicatoi
MATERIAL SPECIFICATIUN ShellBottomFR IS ui AB Reinf Pau IS ui AB Nanhole Neck flanges coveis IS ui AB Nozzle Necks A uiB Nozzle Flanges SA uaskets Spiial wounu SS Bolting foi Stiuctuie IS Bolting foi nozzles etc ISCl Stiuctuials IS ui AB Exteinal uussets IS ui AB Inteinals ISSA ui AB Fittings SA ui WPB Winu giiuei suppoit gussets IS ui AB Staiiway Platfoim hanuiail IS ui ABA Pipe suppoit sleeves A ui B uauge Well A uiB Roof Biains A uiB Fiie watei fixeu foam system IS Bvy ui Annulai Plate IS ui AB PiimeiPainting As pei Spec Pipe fittings A uiWPB Beflectoi Plate IS ui AB Foam iiseiBip Pipe AA uiB IS SHELL APPURTENANCE Naik Size Qt y S c h Rtg
Typ Faci ng Seivice N As pei API Shell NB with covei I S0 RF Inlet with tiough I S0 RF Inlet with tiough 0 S0 RF 0utlet with tiough W S0 RF Watei uiaw off R0 S0 RF Roof uiain FC S0 RF Foam conn EB Eaithing Boss PR Line PT S0 RF PT DECK APPURTENANCES N As pei Stu Beck Nanhole Rv As pei Stu Rim vent EB As pei Stu Emeigency uiain AB As pei Stu Auto bleeuei vent uW
As pei Stu uauge well pipe with temp sensoi pipe IB As pei Stu Inspection hatch foi pontoon uW As pei Stu Still well foi iauai gauge As pei Stu Roof eaithing TANKAuE TECBNICAL SPECIFICATI0N Signatuie Seal of Biuuei Page Piimaiy Winu uiiuei Webmm Flange mm SWu Nos Web mm Flange mm DATA SHEET FUR FLUATINC RUUF ATF TANKS m dia x m beigbt Nos
Testing Bottom By paitial vacuum of psig Shell Welus Rauiogiaphy as pei coue Nozzle pau Same as bottom Shell to bottom By 0il chalk methou Floating ioof As pei API Electrodes 0pto mm Thk E foi mm above E Piimaiy Winu uiiuei Webmm Flange mm SWu Nos Web mm Flange mm DESICN DATA Besign Coue API Besign piessuie Full of Watei 0peiating Piessuie Atmospheiic Besign Tempeiatuie ueg C 0peiating Tempeiatuie ueg C Bensity of Liquiu Besign Bensity Winu Piessuie As pei IS Seismic Bata As pei IS Coiiosion Allowance mm shellbottom mm ioof Rauiogiaphy As pei coue Stoieu Piouuct Class NS Class A Capacity KL Type Single Beck FR Appiox Empty Wt NT Appiox wt full of liquiu NT Appiox wt full of watei NT ACCESSURIES Access to RoofSpiial staiiway By Fabiicatoi Banu Rail at Roof PWu By Fabiicatoi Eaith Connection By Fabiicatoi Platfoim at Roof By Fabiicatoi Columnless Roof stiuctuie By Fabiicatoi Rolling Lauuei NA uauge hatch By Fabiicatoi Bottom centie sump By Fabiicatoi Foam System By Fabiicatoi LT TT PT By 0wnei All stiuctuial woiks By Fabiicatoi Watei uiaw off extension upto centie sump By Fabiicatoi
MATERIAL SPECIFICATIUN ShellBottomFR IS ui AB Reinf Pau IS ui AB Nanhole Neck flanges coveis IS ui AB Nozzle Necks A uiB Nozzle Flanges SA uaskets Spiial wounu SS Bolting foi Stiuctuie IS Bolting foi nozzles etc ISCl Stiuctuials IS ui AB Exteinal uussets IS ui AB Inteinals ISSA ui AB Fittings SA ui WPB Winu giiuei suppoit gussets IS ui AB Staiiway Platfoim hanuiail IS ui ABA Pipe suppoit sleeves NA uauge Well A uiB Roof Biains NA Fiie watei fixeu foam system IS Bvy ui Annulai Plate IS ui AB PiimeiPainting As pei Spec Pipe fittings A uiWPB Beflectoi Plate IS ui AB Foam iiseiBip Pipe AA uiB IS SHELL APPURTENANCE Naik Size Qt y Sc h Rtg
Typ Faci ng Seivice N As pei API Shell NB with covei I S0 RF Inlet with tiough I S0 RF Inlet with tiough 0 S0 RF 0utlet with tiough W S0 RF Watei uiaw off FC S0 RF Foam conn EB Eaithing Boss PR Line PT S0 RF PT RUUF APPURTENANCES N As pei Stu Beck Nanhole v As pei Stu Roof vent uW
As pei Stu uauge well pipe with temp sensoi pipe Lauuei Lauuei As pei Stu Lauuei uW As pei Stu Still well foi iauai gauge As pei Stu Roof eaithing