Professional Documents
Culture Documents
CabinetMaker+FDM September 2012 PDF
CabinetMaker+FDM September 2012 PDF
CNC machines 30
Office line raises the
bar on sustainability 36
Veneer Tech Craftsmans
Challenge winners 38
MIT team develops
handheld CNC router 42
www.CabinetMakerFDM.com
SEPTEMBER 2012
C2201_R19156_1209CMFcov_1.BK.indd 71 8/16/2012 8:08:15 AM
C2201_R19126_1209CMFads_2.BK.indd 72 8/16/2012 10:21:38 AM
, Since 1983
OVER A MILLION SQUARE FEET PACKED TO THE RAFTERS WITH MACHINERY & TOOLS
2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED GRIZZLY ENGINEERS
HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES
TRAINED SERVICE TECHNICIANS AT ALL 3 LOCATIONS
24 HOUR ORDERING BY PHONE OR ONLINE
MOST ORDERS SHIP THE SAME DAY
2012 CATALOG!
THOUSANDS OF HIGH
QUALITY MACHINES & TOOLS
AT INCREDIBLE PRICES!
3 GREAT SHOWROOMS! BELLINGHAM, WA MUNCY, PA SPRINGFIELD, MO
TECHNICAL SERVICE:
570-546-9663
FAX: 800-438-5901
1
4
7
8
8
R
12CMFDM
24" PLANER/SANDER
Motor: 15 HP,
220V/440V*, 3-phase,
60 Hz, 3450 RPM
Conveyor speed: 1460 FPM
Max. board width: 24"
Max. board thickness: 6"
Min. board length: 12"
Min. board thickness:
1
4"
Spiral cutterhead w/ 188
indexible carbide inserts
Cutterhead speed: 4600 RPM
Sanding drum speed: 3543 FPM
Air requirement: 75 PSI
Approx. shipping weight: 2626 lbs.
G0677 ONLY
$
13,750
00
PLANES &
SANDS!
$
355
$
355
shipping
lower 48 states
MADE IN TAIWAN
15" WIDE-BELT SANDER (OPEN END)
Sanding belt motor: 5 HP,
220V, single-phase, 1725 RPM
Belt feed motor:
1
4 HP, 220V,
single-phase
Requires 50-70 PSI air
Sanding belt size: 16" x 48"
Sanding belt surface speed:
2050 FPM
Max. board width: 15"
Max. board thickness: 5
1
2"
Min. board length: 12"
Conveyor speed:
13.1 & 16.4 FPM
Approx. shipping weight: 908 lbs.
G9983 ONLY
$
3595
00
24" WIDE-BELT SANDERS
G9962Z
ONLY
$
8555
00
G9962ZX
ONLY
$
8395
00
G0582
ONLY
$
8195
00
G0445
ONLY
$
9750
00
G9962Z G9962ZX G0582 G0445
(
TALL
)
Type: Single Drum Single Drum Platen Platen
Sanding motor: 220V 220V/440V* 220V/440V*220V/440V*
Motor phase: Single-phase 3-phase 3-phase 3-phase
Conveyor motor HP: 1 HP 1 HP 1 HP 1 HP
Table lift motor HP:
1
3 HP
1
4 HP
1
4 HP
1
4 HP
Max. board thick.: 6" 6" 6" 6"
Min. board length: 10" 10" 14" 9"
Min. board thick.:
1
8"
1
8"
1
8"
1
8"
Conveyor speed: 15-49 FPM 15-49 FPM 15-49 FPM 15-49 FPM
Sanding belt size: 25"W x 60" 25"W x 60" 25"W x 60" 25"W x 75"
Approx. shipping wt.: 1559 lbs. 1518 lbs. 1573 lbs. 1626 lbs.
MADE IN
ISO 9001
FACTORY!
Sanding belt motor: 25 HP, 220V/440V*, 3-phase
Belt feed motor: 2 HP
Table elevation motor:
1
4 HP
Sanding belt size:
43" x 60"
Max. material size:
43" W x 6"H
Min. board length: 14"
Conveyor speeds:
variable, 1460 FPM
Drum speed: 2200 FPM
Approx. shipping weight: 2490 lbs.
SUPER INDUSTRIAL-DUTY
43" WIDE-BELT SANDER
G9979 ONLY
$
15,750
00
37" WIDE-BELT SANDERS
G0571
ONLY
$
9995
00
G0539
ONLY
$
10,895
00
G0446
ONLY
$
11,995
00
G0571 G0539 G0446 (TALL)
Type: Platen Platen Platen
Sanding motor: 10 HP, 220V 15 HP, 220V/440V* 15 HP, 220V/440V*
Motor phase: Single-phase 3-phase 3-phase
Conveyor motor HP: 1 HP 1 HP 1 HP
Table lift motor HP:
1
3 HP
1
4 HP
1
4 HP
Max. board thick.: 6" 6" 6"
Min. board length: 14" 14" 9"
Min. board thick.:
1
8"
1
8"
1
8"
Conveyor speed: 15-49 FPM 15-49 FPM 15-49 FPM
Sanding belt size: 37"W x 60" 37"W x 60" 37"W x 75"
Approx. shipping wt.: 1818 lbs. 1781 lbs. 1887 lbs.
MADE IN
ISO 9001
FACTORY!
SUPER INDUSTRIAL-DUTY
51" WIDE-BELT SANDER
Sanding belt motor: 30 HP, 220V/440V*, 3-phase
Belt feed motor: 2 HP
Table elevation motor:
1
4 HP
Sanding belt size:
51" x 60"
Max. material size:
51" W x 6" H
Min. board length: 14"
Conveyor speeds:
variable, 1460 FPM
Drum speed: 2200 FPM
Approx. shipping weight: 2731 lbs.
G9980 ONLY
$
19,995
00
DOUBLE HEAD SANDERS
DUAL
SANDING
HEADS
SAND TO FINER GRITS
IN A SINGLE PASS!
24" 37" 37" (TALL) 43" 43" (TALL) 51" (TALL)
H2933 H2934 G0447 G0581 G0486 G0487
Sanding motor HP: 15 HP, TEFC 20 HP, TEFC 20 HP, TEFC 25 HP, TEFC 25 HP, TEFC 30 HP, TEFC
Sanding motor voltage: 220/V440V* 220V/440V* 220V/440V* 220V/440V* 220V/440V* 220V/440V*
Sanding motor phase: 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase
Conveyor motor HP: 1 HP, TEFC 1 HP, TEFC 1 HP, TEFC 2 HP, TEFC 2 HP, TEFC 2 HP, TEFC
Table lift motor HP:
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
Max. board thickness: 6" 6" 6" 6" 6" 6"
Min. board length: 14" 14" 11" 14" 11" 11"
Min. board thickness:
3
16"
3
16"
3
16"
3
16"
3
16"
3
16"
Front drum surface speed: 3543 FPM 3543 FPM 3543 FPM 3543 FPM 3543 FPM 3543 FPM
Rear drum surface speed: 2565 FPM 2565 FPM 2565 FPM 2565 FPM 2565 FPM 2565 FPM
Conveyor speed: 14-60 FPM 14-60 FPM 14-60 FPM 14-60 FPM 14-60 FPM 14-60 FPM
Sanding belt size: 25"W x 60" 37"W x 60" 37"W x 75" 43" x 60" 43" x 75" 51" x 75"
Overall height: 71
1
2"H 71
1
2"H 79"H 72
1
2"H 79"H 79"H
Approx. shipping wt.: 2227 lbs. 2641 lbs. 2924 lbs. 3384 lbs. 3545 lbs. 3880 lbs.
MADE IN
ISO 9001
FACTORY!
H2933 ONLY
$
11,500
00
H2934 ONLY
$
12,995
00
G0447 ONLY
$
13,995
00
G0581 ONLY
$
15,995
00
G0486 ONLY
$
19,995
00
G0487 ONLY
$
23,995
00
$
179
$
179
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
495
$
495
shipping
lower 48 states
$
495
$
495
shipping
lower 48 states
$
495
$
495
shipping
lower 48 states
OVER 12,000
PRODUCTS
ONLINE!
$
99
$
99
shipping
lower 48 states
18" OPEN END DRUM SANDER
Sanding motor: 1
1
2 HP, 110V, single-phase
Conveyor feed rate: variable,
2 - 12 FPM
Max. stock size: 36" W x 4
1
2" thick
Min. board length: 6"
Sanding drum size: 4"
Drum speed: 4000 FPM
Dust port: 2
1
4"
Cast iron platen
Sandpaper: 3" W
Approx. shipping
weight: 328 lbs.
SANDS
BOARDS
UP TO 36"
WIDE!
INDEPENDENT DUST
COLLECTION
WITH DUST BAG
TABLE MOVES
UP & DOWN
G0458 ONLY
$
925
00
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
Sanding drum motor: 10 HP, 220V, single-phase or
15 HP, 220V/440V*, 3-phase, TEFC
Conveyor motor:
1
3 HP, variable speed 6 - 18 FPM
Max. board width: 36
1
2" Max. board thickness: 4"
Min. board length: 9"
Drum speed: 2800 FPM
Sanding drum size: 6"
4 dust ports: 4"
Sandpaper width: 6"
Approx. shipping
weight: 1400 lbs.
37" DRUM SANDERS
INDUSTRIAL RUBBER CONVEYOR BELT
SIMILAR TO WIDE-BELT SANDERS
DUAL 6"
SANDING
DRUMS
VARIABLE
SPEED
CONVEYOR
15 HP, 3-PHASE
G0450 ONLY
$
3595
00
10 HP, SINGLE-PHASE
G0449 ONLY
$
3595
00
$
99
$
99
shipping
lower 48 states
INCLUDES A HEAVY-DUTY RUBBER
CONVEYOR BELT SIMILAR TO WIDE-BELT SANDERS
24" DRUM SANDER
H5037
HOOK & LOOP
CONVERSION KIT
$32.95
Motor: 5 HP, 220V, single-phase
Conveyor motor:
1
4 HP
Drum speed: 2300 FPM
Conveyor feed rate: 11 FPM
Max. stock size: 23
1
2" W
x 4
1
4" thick
Min. board length: 9"
Sanding drums: (2) 6" computer
balanced aluminum
2 dust ports: 4"
Approx. shipping weight: 442 lbs.
G1066R ONLY
$
1650
00
$
99
$
99
shipping
lower 48 states
INCLUDES A HEAVY-DUTY RUBBER
CONVEYOR BELT SIMILAR TO WIDE-BELT SANDERS
24" DRUM SANDER WITH VARIABLE SPEED
Motor: 5 HP, 220V, single-phase
Conveyor motor:
1
4 HP
Conveyor feed rate:
variable, 0-20 FPM
Drum speed: 2300 FPM
Max. stock size: 23
1
2" W
x 4
1
4" thick
Min. board length: 9"
Sanding drums: (2) 6"
computer balanced
aluminum
2 dust ports: 4"
Approx. shipping
weight: 489 lbs.
G1066Z ONLY
$
2150
00
16" DRUM SANDER
Motor: 2 HP, 220V, single-phase
Surface speed: 2100 FPM
Drive motor:
1
4 HP
Conveyor feed rate: 11 FPM
Max. stock size: 15
3
8" W x 3
1
2" thick
Min. board length: 9"
2 computer balanced drums
Sanding drum size: 6"
3 pressure rollers
2 dust ports: 4"
Approx. shipping
weight: 304 lbs.
INCLUDES A HEAVY-DUTY
RUBBER CONVEYOR BELT
SIMILAR TO WIDE-BELT SANDERS
G1079R ONLY
$
1095
00
$
79
$
79
shipping
lower 48 states
SPECS FOR G0459 & G0459P
Sanding motor: 1
1
2 HP, 110V, single-phase
Conveyor motor:
1
8 HP
Variable speed: 5 - 35 FPM
Drum speed: 2127 FPM
Min. stock length: 8"
Sanding drum size: 4"
Sanding belt: 3" x 70" hook & loop
Dust port: 2
1
4"
Approx. shipping weight: 160 lbs.
FEATURES FOR G0459 & G0459P
Steel dust hood
2 adjustable pressure rollers
Thickness scale
Industrial-duty conveyor belt
Gear drive handwheel for
precise table elevation
G0459 ONLY
$
595
00
G0459P ONLY
$
595
00
G0459P
G0459
VARIABLE
SPEED
CONVEYOR
SIDE HANDLES
FOR PORTABILITY
12" BABY DRUM SANDERS
177335
177335
MADE IN TAIWAN
18" WIDE-BELT SANDER
Motor: 5 HP, 220V, single-phase, 60
Hz, 1725 RPM
Conveyor feed motor:
1
2 HP
Elevation motor:
1
3 HP
Conveyor speed: 16.4, 23,
32.8 FPM
Max. board width: 17
1
2"
Max. board thickness: 6"
Min. board length: 9"
Min. board thickness:
1
8"
Drum surface speed:
3550 FPM
Approx. shipping weight:
1008 lbs.
G0527 ONLY
$
5150
00
$
255
$
255
shipping
lower 48 states
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN MADE IN TAIWAN
*To maintain machine warranty, 440V operation requires additional conversion time and a $250 fee. Please contact technical service for complete information before ordering.
FOLLOW US ON
$
99
$
99
shipping
lower 48 states
C2201_R19126_1209CMFads_2.BK.indd 2 8/16/2012 7:26:21 AM
Purveyors of Fine Machinery
, Since 1983
OVER A MILLION SQUARE FEET PACKED TO THE RAFTERS WITH MACHINERY & TOOLS
2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED GRIZZLY ENGINEERS
HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES
TRAINED SERVICE TECHNICIANS AT ALL 3 LOCATIONS
24 HOUR ORDERING BY PHONE OR ONLINE
MOST ORDERS SHIP THE SAME DAY
2012 CATALOG!
THOUSANDS OF HIGH
QUALITY MACHINES & TOOLS
AT INCREDIBLE PRICES!
3 GREAT SHOWROOMS! BELLINGHAM, WA MUNCY, PA SPRINGFIELD, MO
TECHNICAL SERVICE:
570-546-9663
FAX: 800-438-5901
1
4
7
8
8
R
12CMFDM
24" PLANER/SANDER
Motor: 15 HP,
220V/440V*, 3-phase,
60 Hz, 3450 RPM
Conveyor speed: 1460 FPM
Max. board width: 24"
Max. board thickness: 6"
Min. board length: 12"
Min. board thickness:
1
4"
Spiral cutterhead w/ 188
indexible carbide inserts
Cutterhead speed: 4600 RPM
Sanding drum speed: 3543 FPM
Air requirement: 75 PSI
Approx. shipping weight: 2626 lbs.
G0677 ONLY
$
13,750
00
PLANES &
SANDS!
$
355
$
355
shipping
lower 48 states
MADE IN TAIWAN
15" WIDE-BELT SANDER (OPEN END)
Sanding belt motor: 5 HP,
220V, single-phase, 1725 RPM
Belt feed motor:
1
4 HP, 220V,
single-phase
Requires 50-70 PSI air
Sanding belt size: 16" x 48"
Sanding belt surface speed:
2050 FPM
Max. board width: 15"
Max. board thickness: 5
1
2"
Min. board length: 12"
Conveyor speed:
13.1 & 16.4 FPM
Approx. shipping weight: 908 lbs.
G9983 ONLY
$
3595
00
24" WIDE-BELT SANDERS
G9962Z
ONLY
$
8555
00
G9962ZX
ONLY
$
8395
00
G0582
ONLY
$
8195
00
G0445
ONLY
$
9750
00
G9962Z G9962ZX G0582 G0445
(
TALL
)
Type: Single Drum Single Drum Platen Platen
Sanding motor: 220V 220V/440V* 220V/440V*220V/440V*
Motor phase: Single-phase 3-phase 3-phase 3-phase
Conveyor motor HP: 1 HP 1 HP 1 HP 1 HP
Table lift motor HP:
1
3 HP
1
4 HP
1
4 HP
1
4 HP
Max. board thick.: 6" 6" 6" 6"
Min. board length: 10" 10" 14" 9"
Min. board thick.:
1
8"
1
8"
1
8"
1
8"
Conveyor speed: 15-49 FPM 15-49 FPM 15-49 FPM 15-49 FPM
Sanding belt size: 25"W x 60" 25"W x 60" 25"W x 60" 25"W x 75"
Approx. shipping wt.: 1559 lbs. 1518 lbs. 1573 lbs. 1626 lbs.
MADE IN
ISO 9001
FACTORY!
Sanding belt motor: 25 HP, 220V/440V*, 3-phase
Belt feed motor: 2 HP
Table elevation motor:
1
4 HP
Sanding belt size:
43" x 60"
Max. material size:
43" W x 6"H
Min. board length: 14"
Conveyor speeds:
variable, 1460 FPM
Drum speed: 2200 FPM
Approx. shipping weight: 2490 lbs.
SUPER INDUSTRIAL-DUTY
43" WIDE-BELT SANDER
G9979 ONLY
$
15,750
00
37" WIDE-BELT SANDERS
G0571
ONLY
$
9995
00
G0539
ONLY
$
10,895
00
G0446
ONLY
$
11,995
00
G0571 G0539 G0446 (TALL)
Type: Platen Platen Platen
Sanding motor: 10 HP, 220V 15 HP, 220V/440V* 15 HP, 220V/440V*
Motor phase: Single-phase 3-phase 3-phase
Conveyor motor HP: 1 HP 1 HP 1 HP
Table lift motor HP:
1
3 HP
1
4 HP
1
4 HP
Max. board thick.: 6" 6" 6"
Min. board length: 14" 14" 9"
Min. board thick.:
1
8"
1
8"
1
8"
Conveyor speed: 15-49 FPM 15-49 FPM 15-49 FPM
Sanding belt size: 37"W x 60" 37"W x 60" 37"W x 75"
Approx. shipping wt.: 1818 lbs. 1781 lbs. 1887 lbs.
MADE IN
ISO 9001
FACTORY!
SUPER INDUSTRIAL-DUTY
51" WIDE-BELT SANDER
Sanding belt motor: 30 HP, 220V/440V*, 3-phase
Belt feed motor: 2 HP
Table elevation motor:
1
4 HP
Sanding belt size:
51" x 60"
Max. material size:
51" W x 6" H
Min. board length: 14"
Conveyor speeds:
variable, 1460 FPM
Drum speed: 2200 FPM
Approx. shipping weight: 2731 lbs.
G9980 ONLY
$
19,995
00
DOUBLE HEAD SANDERS
DUAL
SANDING
HEADS
SAND TO FINER GRITS
IN A SINGLE PASS!
24" 37" 37" (TALL) 43" 43" (TALL) 51" (TALL)
H2933 H2934 G0447 G0581 G0486 G0487
Sanding motor HP: 15 HP, TEFC 20 HP, TEFC 20 HP, TEFC 25 HP, TEFC 25 HP, TEFC 30 HP, TEFC
Sanding motor voltage: 220/V440V* 220V/440V* 220V/440V* 220V/440V* 220V/440V* 220V/440V*
Sanding motor phase: 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase
Conveyor motor HP: 1 HP, TEFC 1 HP, TEFC 1 HP, TEFC 2 HP, TEFC 2 HP, TEFC 2 HP, TEFC
Table lift motor HP:
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
1
4 HP, TEFC
Max. board thickness: 6" 6" 6" 6" 6" 6"
Min. board length: 14" 14" 11" 14" 11" 11"
Min. board thickness:
3
16"
3
16"
3
16"
3
16"
3
16"
3
16"
Front drum surface speed: 3543 FPM 3543 FPM 3543 FPM 3543 FPM 3543 FPM 3543 FPM
Rear drum surface speed: 2565 FPM 2565 FPM 2565 FPM 2565 FPM 2565 FPM 2565 FPM
Conveyor speed: 14-60 FPM 14-60 FPM 14-60 FPM 14-60 FPM 14-60 FPM 14-60 FPM
Sanding belt size: 25"W x 60" 37"W x 60" 37"W x 75" 43" x 60" 43" x 75" 51" x 75"
Overall height: 71
1
2"H 71
1
2"H 79"H 72
1
2"H 79"H 79"H
Approx. shipping wt.: 2227 lbs. 2641 lbs. 2924 lbs. 3384 lbs. 3545 lbs. 3880 lbs.
MADE IN
ISO 9001
FACTORY!
H2933 ONLY
$
11,500
00
H2934 ONLY
$
12,995
00
G0447 ONLY
$
13,995
00
G0581 ONLY
$
15,995
00
G0486 ONLY
$
19,995
00
G0487 ONLY
$
23,995
00
$
179
$
179
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
355
$
355
shipping
lower 48 states
$
495
$
495
shipping
lower 48 states
$
495
$
495
shipping
lower 48 states
$
495
$
495
shipping
lower 48 states
OVER 12,000
PRODUCTS
ONLINE!
$
99
$
99
shipping
lower 48 states
18" OPEN END DRUM SANDER
Sanding motor: 1
1
2 HP, 110V, single-phase
Conveyor feed rate: variable,
2 - 12 FPM
Max. stock size: 36" W x 4
1
2" thick
Min. board length: 6"
Sanding drum size: 4"
Drum speed: 4000 FPM
Dust port: 2
1
4"
Cast iron platen
Sandpaper: 3" W
Approx. shipping
weight: 328 lbs.
SANDS
BOARDS
UP TO 36"
WIDE!
INDEPENDENT DUST
COLLECTION
WITH DUST BAG
TABLE MOVES
UP & DOWN
G0458 ONLY
$
925
00
$
255
$
255
shipping
lower 48 states
$
255
$
255
shipping
lower 48 states
Sanding drum motor: 10 HP, 220V, single-phase or
15 HP, 220V/440V*, 3-phase, TEFC
Conveyor motor:
1
3 HP, variable speed 6 - 18 FPM
Max. board width: 36
1
2" Max. board thickness: 4"
Min. board length: 9"
Drum speed: 2800 FPM
Sanding drum size: 6"
4 dust ports: 4"
Sandpaper width: 6"
Approx. shipping
weight: 1400 lbs.
37" DRUM SANDERS
INDUSTRIAL RUBBER CONVEYOR BELT
SIMILAR TO WIDE-BELT SANDERS
DUAL 6"
SANDING
DRUMS
VARIABLE
SPEED
CONVEYOR
15 HP, 3-PHASE
G0450 ONLY
$
3595
00
10 HP, SINGLE-PHASE
G0449 ONLY
$
3595
00
$
99
$
99
shipping
lower 48 states
INCLUDES A HEAVY-DUTY RUBBER
CONVEYOR BELT SIMILAR TO WIDE-BELT SANDERS
24" DRUM SANDER
H5037
HOOK & LOOP
CONVERSION KIT
$32.95
Motor: 5 HP, 220V, single-phase
Conveyor motor:
1
4 HP
Drum speed: 2300 FPM
Conveyor feed rate: 11 FPM
Max. stock size: 23
1
2" W
x 4
1
4" thick
Min. board length: 9"
Sanding drums: (2) 6" computer
balanced aluminum
2 dust ports: 4"
Approx. shipping weight: 442 lbs.
G1066R ONLY
$
1650
00
$
99
$
99
shipping
lower 48 states
INCLUDES A HEAVY-DUTY RUBBER
CONVEYOR BELT SIMILAR TO WIDE-BELT SANDERS
24" DRUM SANDER WITH VARIABLE SPEED
Motor: 5 HP, 220V, single-phase
Conveyor motor:
1
4 HP
Conveyor feed rate:
variable, 0-20 FPM
Drum speed: 2300 FPM
Max. stock size: 23
1
2" W
x 4
1
4" thick
Min. board length: 9"
Sanding drums: (2) 6"
computer balanced
aluminum
2 dust ports: 4"
Approx. shipping
weight: 489 lbs.
G1066Z ONLY
$
2150
00
16" DRUM SANDER
Motor: 2 HP, 220V, single-phase
Surface speed: 2100 FPM
Drive motor:
1
4 HP
Conveyor feed rate: 11 FPM
Max. stock size: 15
3
8" W x 3
1
2" thick
Min. board length: 9"
2 computer balanced drums
Sanding drum size: 6"
3 pressure rollers
2 dust ports: 4"
Approx. shipping
weight: 304 lbs.
INCLUDES A HEAVY-DUTY
RUBBER CONVEYOR BELT
SIMILAR TO WIDE-BELT SANDERS
G1079R ONLY
$
1095
00
$
79
$
79
shipping
lower 48 states
SPECS FOR G0459 & G0459P
Sanding motor: 1
1
2 HP, 110V, single-phase
Conveyor motor:
1
8 HP
Variable speed: 5 - 35 FPM
Drum speed: 2127 FPM
Min. stock length: 8"
Sanding drum size: 4"
Sanding belt: 3" x 70" hook & loop
Dust port: 2
1
4"
Approx. shipping weight: 160 lbs.
FEATURES FOR G0459 & G0459P
Steel dust hood
2 adjustable pressure rollers
Thickness scale
Industrial-duty conveyor belt
Gear drive handwheel for
precise table elevation
G0459 ONLY
$
595
00
G0459P ONLY
$
595
00
G0459P
G0459
VARIABLE
SPEED
CONVEYOR
SIDE HANDLES
FOR PORTABILITY
12" BABY DRUM SANDERS
177335
177335
MADE IN TAIWAN
18" WIDE-BELT SANDER
Motor: 5 HP, 220V, single-phase, 60
Hz, 1725 RPM
Conveyor feed motor:
1
2 HP
Elevation motor:
1
3 HP
Conveyor speed: 16.4, 23,
32.8 FPM
Max. board width: 17
1
2"
Max. board thickness: 6"
Min. board length: 9"
Min. board thickness:
1
8"
Drum surface speed:
3550 FPM
Approx. shipping weight:
1008 lbs.
G0527 ONLY
$
5150
00
$
255
$
255
shipping
lower 48 states
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
MADE IN TAIWAN
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MADE IN TAIWAN MADE IN TAIWAN
*To maintain machine warranty, 440V operation requires additional conversion time and a $250 fee. Please contact technical service for complete information before ordering.
FOLLOW US ON
$
99
$
99
shipping
lower 48 states
C2201_R19126_1209CMFads_2.BK.indd 3 8/16/2012 7:26:43 AM
www.CabinetMakerFDM.com SEPTEMBER 2012
Vol. 26 No. 9
www.CabinetMakerFDM.com
|
September 2012
|
30
36
On the Cover:
This sideboard
captured the
furniture prize
in the Veneer
Tech Craftsmans
Challenge. See
more winners. 38
8 Karl Forth: Watching the
signs on Seminole Street
A hint to the improving economy.
8 Will Sampson: How do
you handle complaints?
The internet and customer expectations.
18 Jim Lewis: Managing
a growth period
Growing pains and team building in two
lean journeys.
27 Review: Woodworking
as it used to be
Newly reissued memoir details wood-
working in the Victorian Age.
30 Upholstery manufacturer
makes large-scale
commitment to recycling
Manufacturer recycles in a big way --
even its CNC routers.
36 New office line raises the
bar on sustainability
Biocomposites are the base of new
furniture and cabinet products.
38 Yacht-styled interior wins
Veneer Tech Craftsmans
Challenge
Spectacular veneer work in cabinets,
furniture, millwork and art.
42 MIT team develops
handheld CNC router
Failed amateur woodworking attempt
leads to new invention; wider potential
applications seen.
68 Blaklader work pants
These pants are more tool than clothing.
46
Products
64
Literature
65
Classified
66
Advertisers
index
C2201_R19157_1209CMFtoc_1.BK.indd 4 8/16/2012 7:27:16 AM
C2201_R19157_1209CMFtoc_1.BK.indd 5 8/16/2012 7:27:28 AM
Video: Heavy-duty CNC routing at Woodhaven
See how AccuRouter Green CNC machines cut
upholstery frames at Woodhaven.
www.CabinetMakerFDM.com/86843.html
Video: Trying Blaklader workpants on for size
Will Sampson reviews some European made workpants for
woodworkers and cabinet installers.
www.CabinetMakerFDM.com/86574.html
SawdustSoup: Newport Furniture Parts video
Check out this video about team building and business practices
at Newport Furniture Parts.
www.sawdustsoup.com/video/newport-furniture-parts-values
Webinars: Free online wood technology seminars
See archived free online seminars on technology, CMA certification,
software, finishing, industry forecasts and more.
www.CabinetMakerFDM.com/webinars.aspx
Video: Designers Choice
Cabinetry miter assembly
See how miter cut and assembly of cabinet door
frames is faster, more efficient.
www.CabinetMakerFDM.com/86576.html
Community: Find us on
You Tube:
www.youtube.com/user/CabinetMakerFDM
Facebook:
www.facebook.com/sawdustsoup
www.facebook.com/CabinetMakerFDM
Twitter:
www.twitter.com/cabinettrends
6
|
CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
Snap it!
Publisher/President Tim Fixmer
tim.fixmer@ccimedia.net 414 807 3540
Editorial Team
Magazine Editor William Sampson
will.sampson@ccimedia.net 203 270 0025
Online Editor Karl D. Forth
karl.forth@ccimedia.net 815 966 5416
Copy Desk Team
Managing Content Editor Tara Leitner
Community Manager/
SEO Editor Kathleen McLaughlin
Contributing Editor, Daily Brief Rachael Turski
Contributing Writers Jim Lewis, Art Raymond,
Gero Sassenberg, Gene Wengert
Art/Production Team
Senior Art Director Elizabeth Crosby
Production Director Bill Spranger
bspranger@wattnet.net 815 966 5428
Advertising Production
Coordinator Connie Miller
Sales Team
Market Manager Rob Roszell
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Southeast, E. Canada
rob.roszell@ccimedia.net 919 967 0460
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West, Southwest, Midwest
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Taiwan, Hong Kong, China Sales Robert Yu
sales@wwstaiwan.com 886 4 2325 1784
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Industry
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database
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your mind
Always at CabinetMakerFDM.com
C2201_R19157_1209CMFtoc_1.BK.indd 6 8/16/2012 7:27:45 AM
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C2201_R19157_1209CMFtoc_1.BK.indd 7 8/16/2012 7:27:59 AM
8
|
CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
Forget the economic forecasts and
reports on home sales and housing
starts. Ive seen a sure indicator that the
housing market is picking up.
Its a yellow brick eight-flat building on
Seminole Street, which I walk by frequently.
I dont know the exact story, but it
looks like it was built about 1920 and ex-
isted as an eight-unit apartment building
during most of that time.
A few years ago it was being con-
verted, probably to condos, with new
kitchen fixtures and upscale cabinets.
But someone pulled the plug on the
renovation about 2008. In fact it looked
like work ended suddenly, in mid shift,
as the bricks were being hacked away to
make room for larger windows and then
the ragged holes were hastily covered
with rough-edged OSB panels after the
work stopped.
The building dozed, unoccupied,
through four gray winters and four
hot summers. The empty building was
presided over by an outfit called Miracle
Investments, as indicated by a tiny metal
tag affixed to the brick exterior.
Its a neighborhood of mostly single-
family houses with a few smaller apart-
ment and condo buildings.
You dont have to be an economic
historian to see the evidence of past booms
and busts. Even the most casual observer
would notice the vintage of the houses here.
They were nearly all built in two separate
decades: the Roaring Twenties and the
Fabulous Fifties. There are many dark brick
bungalows and large barn-like frame hous-
es from the 1920s. And many newer, lighter
brick two flats and narrow ranch houses fit
into a city lot from the 1950s. (There are a
few boxy brick Georgians to prove that the
1930s happened architecturally.)
Ive watched this space for four years,
knowing that at some point it would
become active.
That point has come.
Work moves ahead cautiously
Ive seen a new building permit on
the window, and people going in and out
of the building.
Then I saw a Gradall crane being
cranked up with a man trying to patch
the hastily enlarged window holes. A
few weeks later (work is moving ahead
cautiously) I saw a man installing large
sliding glass windows.
The cabinets will come, probably with
new entry doors and some millwork. The
interiors probably have good red oak
floors and wont need new ones. The
building is old enough for that.
In tonier neighborhoods and suburbs
farther north, there are reports of high-
end houses drawing much more buyer
interest, and even some bidding wars for
especially attractive properties. Theyre
partying like its 2006.
That wont happen on Seminole
Street. There were too many condos
converted or newly built for there to be
bidding wars here and too many inves-
tors who bought condos and then had
to sell at any price they could get. The
condo market is still in the dumps, and
prices show no signs of moving up.
But the owners of this building have
determined that they can spend the
money to complete the renovations, add
new cabinets, millwork and windows,
and sell the units, at long last, at a profit.
The building on Seminole Street is a
sign of better times.
Watching the signs
on Seminole Street
by Karl D. Forth
karl.forth@ccimedia.net FIRST CUT
In this day and age of Internet connections and social me-
dia, the potential impact of complaints has mushroomed,
especially for small businesses like custom woodworking
operations.
It used to be if you had a problem customer, that meant
they might complain about their experience to friends and
relatives. Now, they can tell the whole world through Face-
book, Twitter and a host of review sites such as Yelp. What
does that mean for how you handle customers?
Obviously, making the customer experience as smooth
and satisfying as possible is the goal, but with the common
challenges of custom work, that sometimes is easier said
than done. I ran
across one article from the perspective of
kitchen and bath cabinet dealers. Its not
exactly related to true custom woodwork,
but it raises some good points. One tool
they suggested was using Google Alerts to
help manage your online reputation.
Have you changed any of your tactics
to keep customers satisfied based on so-
cial media or the Internet? Are you using these tools to help
spread positive word of mouth? How do you monitor your
online presence?
How do you handle complaints
by William Sampson
will.sampson@ccimedia.net
C2201_R19133_1209CMFedit_1.BK.indd 8 8/16/2012 7:28:13 AM
Explore solutions at
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We know its tough out there, and staying
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movement, access, and positioning
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C2201_R19133_1209CMFedit_1.BK.indd 9 8/16/2012 7:28:22 AM
C2201_R19133_1209CMFedit_1.BK.indd 10 8/16/2012 7:28:32 AM
C2201_R19133_1209CMFedit_1.BK.indd 11 8/16/2012 7:28:43 AM
12
|
CabinetMaker+FDM
QUICK CUTS
AWFI Technology &
Training Symposium
to be held Oct. 22-26
AWFI will host its first Technology
& Training Symposium, Oct. 22-26,
at its facility in South Boston, Va.
The hands-on symposium is
aimed at coating personel at small
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wood, aerospace, automotive and
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Register online at http://
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Cabinets for Humanity program completes 100th
PureBond kitchen
The Habitat for Humanity of
Orange County team in North
Carolina recently installed its 100th
PureBond kitchen through the
Cabinets for Humanity program, a
partnership between Habitat for
Humanity of Greater Greensboro
and Columbia Forest Products.
As part of the Cabinets for
Humanity partnership, Columbia Forest
Products developed a cost-effective line
of formaldehyde-free PureBond (http://
PureBondPlywood.com) cabinetry, and
the company and its employees donate
their time, materials and labor to the
kitchen cabinet installations.
This generous gift by Columbia Forest
Products has boosted our green building
efforts and gets more volunteers involved
at our construction sites, said Winston
McGregor, president and executive direc-
tor of Habitat Greensboro. Our partners
in Orange County have led the way,
and were delighted that so many other
affiliates see the benefits of purchasing
cabinets that are sustainably harvested.
Habitat for Humanitys kitchen
installation features kitchen cabinets
made with Columbia Forest Products
PureBond hardwood plywood.
C2201_R19204_1209CMFnews_1.BK.indd 12 8/16/2012 7:29:23 AM
C2201_R19204_1209CMFnews_1.BK.indd 13 8/16/2012 7:29:38 AM
14
|
CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
Black Locust (Robinia pseudoacacia) is a
member of the legume family; it is able to
fix nitrogen in the soil. It is native to the
Appalachian Mountains, from Pennsylva-
nia to Alabama. However, in the last cen-
tury, it has spread to almost every state.
With a widespread, shallow root system,
it is ideal for thin soils where it will prevent
soil erosion; it is often used for strip-mine
reclamation projects that are barren due
to mining debris and acid soils.
The tree has long thin bean-like pods.
(Do not confuse black locust with honey
locust. They are not related.) The flowers
are very sweet smelling during the early
spring and the pollen and nectar are used
by bees to produce excellent honey.
High natural decay resistance results
in frequent use of black locust for fenc-
ing. It also was the popular species for
the pins that held glass insulators on the
cross-arms of electric and telegraph/
telephone poles.
Wheels on covered wagons often had
black locust hubs. Today, this wood has
fallen into neglect. It deserves better.
The tree is short lived, so it does not
grow to large sizes; a large tree would be
24-inch diameter at the base and 50 feet
tall. This means that wide pieces of black
locust lumber are not common. A wood
boring insect often invades the tree and
kills them at an early age. A leaf miner
turns hillsides into brown-leafed trees for a
week or so in the summer, but this damage
does not affect the trees overall.
Black locust
by Gene Wengert
ewengert@wisc.edu WOOD EXPLORER
Fences, wheel
hubs and xylophone
keys have been
com
mon uses.
+ Want more?
To search the entire
collection of Wood Explorers,
go to www.CabinetMakerFDM.com
Weight. This is a fairly heavy wood, over
10 percent heavier than red oak. The
weight, when dry is 50 pounds per cubic
foot or about 4 pounds per board foot.
Strength. Due to its high density, black
locust is one of the strongest, hardest
native American species. For dry wood,
the ultimate strength (MOR) is 19,400
psi, stiffness (MOE) is 2.05 million psi
and hardness is 1,700 pounds. Com-
parative oak values are 14,300 psi, 1.82
million psi, and 1,290 pounds. The
high hardness makes it a good choice
for flooring, table tops, desk tops and
other impact areas.
Mechanical fastening is difficult due
to the tendency for splitting. Predrilling
holes for nails and screws is advisable.
Drying. The wood dries slowly with
some risk of checking and end
splitting. Warping is also a major
risk. Slow shed air-drying should be
followed by kiln drying, as most kilns
cannot dry it green-from-the-saw slow
enough without high costs. End coat-
ing is also required to prevent end
cracking.
Shrinkage in drying is moderately
high, which accounts for the high risk of
checking and warp. Overall shrinkage
in drying from green to 6 percent MC
is 7.2 percent tangentially (the width in
flatsawn lumber) and 4.6 percent radi-
ally (the thickness of flatsawn lumber).
Stability. Once dried, the wood will
move slightly if there are large RH
changes or if the MC is not matched to
the environments EMC conditions. A
typical final MC range is 6.0 to 7.5 per-
cent, unless used in a humid location.
It takes a 4 percent MC change to result
in 1 percent size change tangentially
and 6 percent MC change radially.
Machining and gluing. This wood ma-
chines with difficulty due to its hard-
ness. It does require very sharp tools
with fairly large hook angles; dulling
is rapid. It ranks similar to hickory in
machining. The surface is smooth and
polishes well, especially with fresh sand-
paper. Due to the heavier chips, dust
systems must have adequate power.
This wood glues with some dif-
ficulty. As is typical of dense species,
surfaces must be flat; the best joint is
developed if gluing follows the sur-
face preparation within 30 minutes.
The wood is not very forgiving if glu-
ing procedures are not perfect.
Grain and color. The heartwood of-
ten is quite green when first cut, but
ages quickly to a russett brown color.
The grain is moderately fine, but the
annual rings are obvious and add
character to the appearance.
Processing characteristics and suggestions
C2201_R19125_1209CMFexp_1.BK.indd 14 8/16/2012 11:56:18 AM
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C2201_R19125_1209CMFexp_1.BK.indd 15 8/16/2012 11:56:29 AM
16
|
CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
Q:
We built the Virginia Tech
solar-heated kiln that you
designed. It went beautifully, but
the main problem seems to be
removing moisture from the room
efficiently enough to prevent mold
from growing on the lumber. Can
you offer any suggestions?
A.
The kiln that I designed (the
plans are widely available on the
Internet as the Virginia Tech kiln and
other names) was designed basi-
cally for oak lumber, which needs high
humidities and also dries quite slowly.
When lumber that releases its moisture
quickly is put into the kiln green from
the saw, the kiln will not be able to vent
fast enough resulting in high humidi-
ties, and the solar heat will all be used
for evaporation, so little heating will
occur. Also, unless you have fairly large
fans, the air will move slowly through
the pile and the humidity will increase
as the air moves through.
The easiest way to solve this prob-
lem is to air dry the lumber prior to
loading it into the kiln. The source of
moisture that mold needs to grow will
be eliminated.
A second option would be to use
large vents. When starting with wet lum-
ber, open the vents wide open and then
use the dryer as a single pass dryer; that
is, the outside air will enter at the top
vents, go through the fans, pass down
the clear roof where it will be heated
slightly if the sun is shining, will then
pass through the lumber and then exit
the dryer. As the outside air will average
about 65 percent RH, this will keep the
moisture in the kiln from getting too
high. Of course, turn off the fans when
the RH is high, such as during foggy or
rainy weather, or late at night.
If you still have mold problems, then
we can look at increasing the fan size.
Q.
We bought some white hard
maple lumber that looked
pretty good until we planed it.
When we planed it, we found dis-
coloration marks that looked that
tracks from the saw blades; the
marks lined up with the saw blade
marks from the sawmill. One per-
son in our shop called it bruising.
Can you tell me what this is and
who caused it?
A.
Indeed, this is sometimes called
bruising and results from extra
pressure that is caused by the teeth on
the saw on green, freshly sawn wood.
Sometimes I have seen bruising from
the pressure of rollers and forklift forks
on green lumber. Dried lumber is not
susceptible to this damage. As you not-
ed, the damage does not show up on
the surface, but rather shows up below
the surface and can go 1/8 to 1/4 of an
inch deep. I believe that the wood cells
are damaged by this pressure during
sawing and then the damaged cells are
susceptible to oxidation during drying.
The products of this oxidation are gray
in color most of the time. Sometimes
oxidation stains can be removed with
oxalic acid (wood bleach), although in
maple the bleach can also cause pink-
ing of the unstained normal wood. So,
the bottom line is that in your case the
wood is defective and the defect cannot
be repaired or removed (unless you
want to plane off 1/4 inch from top and
bottom faces).
We do not know why this stain shows
up from time to time, but most of time is
absent. I believe it has to do with the tree
and the chemistry within the tree. Per-
haps a delay in sawing into lumber after
the tree has been cut makes this stain
more likely. I do not believe the sawmill
had any idea that the lumber was at risk,
or that even after drying they knew this
stain existed. Yet, because the wood is
essentially useless to you, the mill should
be willing to exchange it for some differ-
ent, unstained wood.
Q.
We are making a small thin
product that must be kept
flat, similar to the slat of a wooden
blind. We are having trouble with
some twisting. What advice can you
offer?
A.
Twist is one form of warp. (Cup-
ping, side bend or crook, and
bow are the others.) If a piece is flat
initially, but warps over time (hours to
months), we know that the moisture
content has changed. In other words,
if the moisture content is kept constant
(or changes only a percent or two
Preventing kiln mold,
maple bruising
by Gene Wengert
wooddoc@uwalumni.com WOOD DOCTORS Rx
Avoiding twist on a small,
thin product: It has to do
with MC and grain angle.
Bruising results from
extra pressure that is
caused by the teeth on
the saw on green, freshly
sawn wood.
C2201_R19155_1209CMFdoc_1.BK.indd 16 8/16/2012 7:30:17 AM
CabinetMaker+FDM
|
17
|
September 2012
|
Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
(wood in a home is often 6 percent MC
in the wintertime and 9 percent MC in
the summertime), then wood will not
warp. So, you need to spend consider-
able time getting your incoming wood
supply at the correct MC. In most
cases, the correct value is 6.5 to 7.0
percent MC. Do not believe a shipping
invoice or word of mouth; measure the
MC yourself using a meter that costs
about $200 or more. Cheaper meters
are often not accurate enough and or
not well calibrated.
Twist occurs when the angle of the
grain (or the angle of the wood cells
that normally run vertically in the tree,
are at an angle in the lumber rather
than parallel to the face and side. The
grain can be twisted in the lumber
because the log is crooked, because
the log is put on the equipment at an
angle or because the tree itself has
angled grain. With a critical product
such as you have, you can assure that
every piece will stay flat, even with MC
changes, if you split the log first and
then saw the lumber parallel to the
split faces. In other words, a split will
follow the grain. Sawing parallel to a
split face assures you that the grain in
the lumber will be straight. This split-
ting technique is used on pool cues,
shakes and shingles and a few other
straight, flat products. It is interesting
that if you go to Colonial Williamsburg
and visit some of their woodworking
shops, you will see this splitting tech-
nique applied to many situations. There
is something to be said about the old
techniques for making furniture, cabi-
nets, and other fine wood products.
Gene Wengert, The Wood Doctor,
is president of The Wood Doctors
Rx, offering on-site training and
manufacturing analysis. He has over
40 years of experience in our industry.
E-mail questions welcome.
+ Want more?
To search a full list of
Wood Doctors Rx question
and answers, go to
www.CabinetMakerFDM.com
A PROMISE IS
BEING MADE.
At Northwest Hardwoods we know that a promise is made every
time we put our name on a bundle of lumber. Its a promise
to deliver a reliable, consistent product every time. And its a
promise weve been delivering on for more than 45 years.
2012 Northwest Hardwoods, Inc. All rights reserved.
email: nwh@northwesthardwoods.com northwesthardwoods.com
Sawing parallel
to a split face assures
you that grain
in the lumber
will be straight.
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I didnt visit Brads cabinet shop this
month (see last months column). Brad
encountered a growth bubble that
stressed his cash flow so we decided to
put the lean journey in a holding pattern
until next month. What Brad experienced
is a good learning lesson for all manag-
ers attempting to grow their business.
The improvements that Brads staff put
in place over the first couple of months
of their journey enabled the company to
accept a contract that would have been
beyond their capacity before lean. The
contract required a 300-percent increase
in throughput, which means a propor-
tional increase in inventory levels and a
like increase in inventory cost. Initially
the supply chain couldnt react to Brads
new demand. Resolving that issue was
easier than continuing to operate at the
increased demand level with a cash-flow
stream that is based on one-third the out-
put. The first thing Brad should have done
in preparation for the increased level of
activity was prepare a plan based on the
Tactical Planning Tool that I described in a
previous article. Planning doesnt always
ensure success, but a lack of planning will
likely ensure failure.
As Brad Sorts through the issues that
this new demand has created and Sets-
in-Order the priorities for his cash flow,
I accepted an invitation to visit another
company preparing to launch on a lean
journey of their own.
Going lean to compete with Asia
Newport Furniture Parts (NFP) of
Newport, Vt., is a unique business. They
are a US-based furniture parts supplier
competing nose to nose with Pacific Rim
suppliers and beating the competition.
How theyre accomplishing that is the
subject of this article.
NFP management decided to begin
the lean journey about six months before
my visit. Whether they realized it at the
time or not they started that journey by
applying the first three Ss of my Extreme
5S strategy. The reason I started this
series of articles is because it has been
my experience that many business
leaders apply the Extreme 5S strategy
to some of their tasks on a recurring
basis without knowing it. My objective is
to establish a new norm and Standard-
ize how tasks get done so Extreme 5S
thinking is applied all of the time.
As NFP managers Sorted through the
challenges of growing the business and
retaining competitive advantage, they
examined past practices to determine
those that should be retained and
those that might not move the company
toward its objective. Once past practices
were Sorted, the management team
Set-in-Order those that were ready for
immediate deployment, followed by the
practices that needed some level of
attention. Topping the list of practices
needing attention was the development
of a team-based culture.
Need for a team
As is the case at many non-Lean
businesses, NFP managers discovered
that there was a gap between how they
perceived the business was running
versus the real world. The gap between
perception and reality is a phenomenon
that I see in every company regardless
of size, market segment, or maturity of
the executive leadership. The larger the
company, the farther removed the CEO
or senior leader is from the execut-
ing process and the larger the gap.
Even companies with minimal layers of
leadership experience the perception/
reality gap.
At NFP there was a small core of
employees that managers discussed
plans with and fielded input from, but the
entire team wasnt on board, so informa-
tion wasnt rolling through the organiza-
tion as senior leaders perceived it would
or should. Executors of the plans that
managers were making didnt have a
clear understanding of the objectives so
Managing a growth period
by Jim Lewis
usti@wmis.net LEAN JOURNEYS
One company experiences
growing pains on its lean
journey while another
builds a team to compete
with Asian imports.
+ Online only:
To read more on lean, search for
archived Jim Lewis columns at
www.CabinetMakerFDM.com
Newport Furniture Parts is not the
only domestic furniture manu-
facturer experiencing growth in
what is perceived to be a down-
trending or dying industry. The
enhanced level of innovation and
creativity that is emerging at NFP
is being assisted by the Regional
Wood Products Consortium -- a
collaboration between Sustainable
Forest Futures (SFF) and the wood
products manufacturing indus-
try in Maine, New Hampshire,
Vermont, and northern New York.
SFF brought Newport Furniture
Parts into contact with Dr. Howe,
and has provided additional
assistance as the company lays a
firm foundation for their Lean
transformation.
Support for a
domestic comeback
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targets were continually missed. A lack
of clear and concise communication
coupled with a not untypical them-
versus-us culture meant that employee
engagement and feeling of empower-
ment were limited.
Getting all on board
To overcome these obstacles to con-
tinuous improvement and to begin the
shift to the team-based culture neces-
sary for a successful lean transformation,
NFP retained the services of Dr. Jeffrey
Howe, Ph.D., Chairman and President
of Dovetail Partners, Inc. Dr. Howe is
building a foundation for the lean initia-
tive that all stakeholders will be able to
embrace, support, and promote.
He started by helping the manage-
ment team establish, document, and
articulate the vision and values that
emulate the embodiment of the percep-
tion that the owners, Larry Daigneault
and Dave Laforce, have always held
for NFP, but werent able to effectively
communicate across the organization.
Managers are now living the vision and
values as the first step in shifting the
culture, which some of you may know is
not an easy task. The next steps are for
middle managers and front-line lead-
ers to create alignment by interpreting
the vision and values into meaningful
language for their areas of responsibil-
ity and then effectively communicate
them so their empowered staff can make
daily decisions that are in keeping with
corporate objectives.
Community involvement
Another initiative that NFP executives
feel is critical in making the culture shift
to a team-based environment is greater
involvement in the community. Like most
domestic furniture manufacturers, NFP
is situated in a small community where
both business and community are mutu-
ally dependent on each other. Larry and
Dave, with the assistance of Dr. Howe,
recently released a video (www.saw-
dustsoup.com/video/newport-furniture-
parts-values) of the inaugural community
GROWTH PERIOD
888-680-4466
ShopBotTools.com
The housing market is starting to grow again, which means
that woodworking and cabinet making will follow. Its
going to be a new economy for woodworkers built
around new business and manufacturing technologies.
ShopBot is the go-to resource for integrating digital
processes into your shop heres why:
Get ready! Learn how agile, affordable, well-supported
technology can empower your business.
Visit WoodworkersGoDigital.com
Its a new economy
Get ready.
We invented agile CNC tools that are affordable
for every shop. Theres no need to invest in hugely
expensive, big-iron CNC to get up and running.
We pioneered easy-to-learn software and controls
that make it easy to get productive.
Every tool is designed and built in Durham, NC. So
if you need technical support, its here for you, free,
7 days a week. And its provided by the people who
build the tools.
Weve put technology and social media to work
to help our customers grow their businesses.The
100kGarages.com community is here to put you and
your shop in front of customers anywhere in the world.
for woodworkers.
See a video about the team-building ef-
forts at Newport Furniture Parts. Watch
it on your smart phone or www.sawdust-
soup.com/video/newport-furniture-parts-
values. If your phone has a Web browser and camera, download the free app
at http://qrcode.kaywa.com/ and scan over this barcode.
Snap it!
C2201_R19139_1209CMFlewis_1.BK.indd 20 8/16/2012 7:31:07 AM
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September 2012
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CabinetMaker+FDM
|
21
gathering. The community outreach and
initial stage of the culture shift to a team-
based business philosophy have both
been overwhelmingly successful.
As an interested party in the suc-
cess of domestic furniture manufactur-
ing I could get real excited about the
future of our industry if more manufac-
turers were charting a course similar to
that of the management team of NFP.
They have not officially launched their
lean initiative, but they are establishing
a foundation that is far superior to any-
thing I have witnessed in over 20 years
of consulting work. They are genuinely
enlisting, engaging, empowering, and
encouraging the staff.
If you are currently importing fur-
niture parts from the Pacific Rim, you
need to take a look at Newport Furni-
ture Parts. They have flexible, respon-
sive processes and they will soon be
creating greater capacity and capability
through the application of lean tools
and techniques.
Jim Lewis has worked in the furniture
industry for more than 30 years with
a special emphasis on facilitating the
transformation to the Lean Business
Philosophy. He is an independent
lean business consultant, author, and
writer. Jims most recent book, Story
of a Lean Journey, chronicles the
journey of one company through the
lean transformation process. The
book is available through the Society
of Manufacturing Engineers (SME.
org), and amazon.com
Watch CabinerMakerFDM
magazine for articles
featuring other
companies from the
Regional Wood Products
Consortium.
TM
Cutting Through the Competition
CNC Router Systems for
Woodworking and Panel Processing
Wide Variety of Machine Options
Including Multiple Heads and
Automatic Toolchangers
Compatible with All Design and
programming Software
Industry Proven Training and Support
Tel: 1 800 361 3408
Email: sales@axyz.com
Web: www.axyz.com
ssing
Op
ns
d
upport
Searching for
Service?
Bingaman Lumber
has the solution.
www.BingamanLumber.com
C2201_R19139_1209CMFlewis_1.BK.indd 21 8/16/2012 7:31:14 AM
1-800-233-0289
www.keystonewood.com
1-800-233-0289
www.keystonewood.com
CALL US TODAY
1-800-848-1043
www.intertekindustrial.com
C2201_R19205_1209CMFcomp_1.BK.indd 49 8/16/2012 1:43:32 PM
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Panoramic Enterprise LLC
panoramic sliding mirror system
Panoramic Enterprise LLC offers the
360-degree panoramic sliding mirror
system. The system can be built into
vanity, wall and medicine cabinets. The
wrap-around system gives a clear view
of the back side and front side, the
company says.
800.439.3641
www.panoramicenterprises.com
Rockler Woodworking and
Hardware Shutter Building System
Rockler Woodworking and Hardwares
Shutter Building System is a line of jigs,
hardware, stock and customized step-
by-step plans to guide do-it-yourselfers
through the process of building window
shutters. The system produces shutters
with louvers in three industry-standard
sizes with open, closed or fixed configu-
rations. A free shutter design application
is also available at www.rockler.com/
shutter.
763.478.8201
www.rockler.com
Arkansas Wood Doors Inc.
Stonehenge cabinet line
Arkansas Wood Doors Inc. Stonehenge
line is a ready-to-assemble cabinet line.
The cabinets are manufactured to the
customers size and style specifications.
Customers can choose from a selection
of wood or RTF doors, in any wood spe-
cies, finished or unfinished.
479.968.5486
www.arkansaswooddoors.com
Adams Wood Products Inc.
unfinished split cabinet onlays
Adams Wood Products Inc. offers a
COMPONENTS
Ready to assemble
with dowel or conrmat
construction
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wide selection of unfinished split cabi-
net onlays. These are available as stock
in four styles and offered in six wood
species. The cabinet onlays adjust to
fit designs in most applications, the
company says.
423.587.2942
www.adamswoodproducts.com
Walzcraft Industries Inc. Rigid
Thermofoil, 3-D laminate
Walzcraft Industries Inc. has a line
of Rigid Thermofoil (RTF) and 3-D
laminate in a variety of color options,
including textured looks, for custom
cabinets.
608.781.6355
www.walzcraft.com
Custom Service Hardware Inc.
InvisiDoor
Custom Service Hardware Inc. says
its production hidden door, the In-
visiDoor, can be used to conceal a
seldom used room, create a hid-
den safe room or turn a door into a
functional storage and display area.
The door is made from premium
plywood and domestic hardwoods,
the company says. InvisiDoor is sized
to fit standard 36-inch door openings
and can be hinged lef t or right, as an
inswing or outswing.It has one fixed
shelf and three adjustable shelves
with a recommended weight limit not
to exceed 50 pounds.
262.375.7960
www.cshardware.com
Cabinet Outsource
cabinet components
Cabinet Outsource manufactures
custom cabinet components using a
catalog of modular cabinets that can
be fabricated with any materials speci-
fied and to any size. Cabinets can be
constructed with Confirmat or dowel
construction. All components are
predrilled for ease of assembly.
714.671.7720
www.cabinetoutsource.com
Decore-ative Specialties Inc.
Designer Face Frames
Decore-ative Specialties Inc. offers
Designer Face Frames. This face frame
program offers everything from square
edge and beaded frames to high-end
inset molding frames, the company
says. The frames are available in a
variety of materials, 13 unique frame
edges, assembled or unassembled,
and finished or unfinished.
800.729.7277
www.decore.com
509 East Windsor Monroe, NC 28112
704-705-2598 Fx: 704-296-2124 www.padeusa.com
software
support
5 axis solutions
For many decades, the PADE name has
been synonymous with linear profling
and the machining of solid wood parts in
production applications of all sizes.
18 years ago, PADE delivered its frst
5 axis machining center. Ever since, we
have been a market leader driving the
development of 5 axis CNC technology
worldwide.
Please call or click today
to learn more about what
we are doing throughout
the industry and how we
can help with your unique
machining needs.
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Caron Industries
tropical style doors
Caron Industries offers tropi-
cal style doors available with
contemporary or classic
styling. The doors feature
a 3D design available in
most wood types and have
a coconut center panel. The
doors are available in custom
sizes and can be delivered
sanded and unfinished, or
prefinished.
418.248.0255
www.caronindustries.com
California Door Corp.
two piece inset and
applied molding doors
California Door Corp. offers
two piece inset and two piece
applied molding door styles,
as shown in RTF. Most RTF
colors are now available from
Cal Door with exact matching
material for cabinet refacing.
408.782.5700
www.caldoor.com
Cabinotch
cabinet box system
The Cabinotch system incor-
porates nested manufactur-
ing and CNC operations to
produce a quality, interlock-
ing cabinet box. Cabinotchs
construction process
features wood to wood glue
joints which provide strength
and durability. Cabinotch
offers a broad range of sizes
and species.
270.685.0803
www.cabinotch.com
Wood Component
Mfrs. Assn. furniture
component producers
Member companies of the
Wood Component Mfrs.
Assn. produce cabinet parts,
millwork, furniture, flooring
and custom and specialty
wood products.
770.565.6660
www.woodcomponents.org
Meridian Products
mullion door
Meridian Products offers
custom mullion door options.
Mullion lay-outs can be
tailored to customer speci-
fications. All mullions are
COMPONENTS
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Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
cope-and-stick construction
and reinforced on the back
with splines.
717.355.7700
www.meridianproduct.com
Conestoga Wood
Specialties
environmentally-
friendly wood
Conestoga Wood Special-
ties offers environmen-
tally friendly species choices
aimed at kitchen projects,
including bamboo and euca-
lyptus from managed forests
to ensure sustainable for-
estry techniques. A variety
of door designs, mouldings,
veneers and accessories can
be purchased in Caramelized
Bamboo and Eucalyptus.
717.445.6701
www.conestogawood.com
CabParts, Inc.
cabinet boxes
CabParts offers modular
cabinet boxes, drawer boxes,
shelves, doors and drawer
fronts, plus a modular closet
system. Cabinet boxes and
casework are available in two
joinery methods: Confirmat
screws with hardwood align-
ment dowels inserted or 8mm
hardwood dowels for a tradi-
tional glue and clamp joint.
970.241.7682
www.cabparts.com
CabinetMaker+FDM
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F I N E A R C H I T E C T U R A L H A R DWA R E F OR YOU R F I N E F U R N I T U R E
w w w. mo c k e t t . c o m 8 0 0 - 5 2 3 - 12 6 9
Knob or Hook
Have it your way
DP2 A cylindrical knob machined from brass with a notch
for hanging or for pulling. Available in two sizes,
DP2
7
/8 x
7
/8
and DP2A 1
1
/8 x 1
1
/8.
Finishes: Matte Black, Polished Brass, English Antique,
Satin Nickel, Black Chrome, Polished Chrome and Satin Chrome.
www.bokers.com/cm
FREE CATALOG & BROChuRE
WASHERS &
STAMPINGS
Call 1-888-WAShERS
1-888-927-4377 sales@bokers.com
612-729-9365 FAX 612-729-8910
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PRODUCTS
Stiles Machinery Inc. Altendorf
F-45 Select sliding table saw
Stiles Machinery Inc. distributes the
Altendorf F-45 Select sliding table saw,
which is equipped with an articulating
eye-level controller with LCD screen
capable of storing up to 20 programs
for consistent cuts even with multiple
operators. The F-45 Select also has a
motorized rip fence capable of delivering
accuracy plus or minus 1/10 mm or .004
in., allowing the user greater efficiency
with retrieving programs and executing
precise cuts, repeatedly. The machine
frame of thick laser cut steel for durabil-
ity reduces vibrations and ensures that
the saw maintains accuracy.
616.698.8456
www.stilesshop.com
SCM Group North America
Gabbiani CUBO panel saw
The Gabbiani Cutting Unit Batch One
CUBO from SCM Group North America is
a panel saw with two routing units. The
CUBO can be incorporated in a Mahros
loading-unloading system controlled by
Easy Plan and production wastes/quantity
of the off-cuts can be reduced by using
Rolling Software with the panel saw, the
company says. The panel saw is available
with cutting lengths of 3,200 mm, 4,500
mm and 5,600 mm, in widths of 2,200 mm
and 2,440 mm.
770.813.8818
www.scmgroupna.com
Carter Products Co. MultiRest
Workpiece Support System
The MultiRest Workpiece Support
System from Carter Products Co. pro-
vides adjustable support of workpieces
and fits machines from mini-lathes up to
those with a 20-inch swing, with no ad-
ditional hardware required. A two-piece
design enables the systems support ring
to be opened without removing the Mul-
tiRest from the lathe bed. The systems
base attaches to beds with way sizes
from 1 inch to 4.5 inches in width.
616.647.3380
www.carterproducts.com
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Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
olivermachinery facebook.com/olivermachinery
www.olivermachinery.net | info@olivermachinery.net | 800-559-5065
youtube.com/olivermachinery olivermachinery
www.oliverma
A TRADITION OF INNOVATION
TM
Olivers 120 year heritage
of innovative design and
quality goes into every
product we sell.
Oliver offers a full line of
heavy-duty machinery.
Two-year limited warranty.
6 x 108
Edge Sander
25& 37 Wide
Belt Sanders
25, 37 & 43
Double-Head
Wide Belt Sanders
Smooth Moves
with Olivers new line of sanders!
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Biesse America Selco WN 6 series
Biesse America offers the Selco WN 6
series. The quick-cycling single line panel
saw is available in numerous configurations.
It features Selcos Twin Pusher technology.
877.824.3773
www.biesseamerica.com
Grizzly Industrial Inc.
panel-shaping jigs
Grizzly Industrial Inc. offers three models
of panel-shaping jigs: T10460, T10462
and T1046411, 1/2-, 16- and 24-inch jigs.
These aluminum jigs create raised panel
doors using a shaper. A miter guide rail
fits standard 3/8-by-3/4-inch miter slots,
with double switch valves and a quick-
connect male air hose connector and
adjustment wrenches.
360.647.0801
www.grizzly.com
Fulterer FR56 Series full-extension
ball bearing drawer slide
The FR56 Series from Fulterer is a line of
heavy-duty, full-extension ball bearing
drawer slides, available in zinc and black
finishes. With a weight capacity of 225
pounds, the drawer slides come in 16-,
17-, 18-, 19- and 23-mm build-in widths,
in lengths from 14 to 44 inches. The slides
are also available with over-travel, inter-
lock, softclose device, with or without
disconnect and/or rail disconnect.
336.431.4646
www.fultererusa.com
Lean Enterprise Institute
lean manufacturing app
Lean Enterprise Institute offers a lean
manufacturing app for iPad and Android
tablet. The app lets users draw A3s, type
and insert pictures from the shop or of-
fice floor, and has a built-in email feature
for sharing A3s with colleagues. A lite
version of the app comes with one A3
template or a full version of the app
comes with all templates available as well
as added templates.
617.871.2900
www.lean.org
PRODUCTS
For new brochure call: 800-227-2105
email: sales@lignomat.com 503-257-8957
www.lignomat.com FAX: 503-255-1430
LIGNOMAT
PO Box 30145
Portland OR 97294
Moisture
is an important Issue
Dont give
moisture a chance
to ruin your next job.
A AA AAvoid shrinking
and warping.
Use one of Lignomats
accurate, reliable moisture meters.
Double plus - 2 Year Warranty
C2201_R19206_1209CMFprod_3.BK.indd 56 8/16/2012 1:46:29 PM
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Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
sales@epiloglaser.com 888-437-4564
For more information visit epiloglaser.com/cabinetmaker
Custom Cabinet Engraving
with an Epilog Laser System
MADEiNUSA
Systems starting at $7,995!
Create beautiful custom cabinets with a laser engraving system from
Epilog Laser. Epilogs powerful, yet easy-to-use engraving systems allow
you to easily engrave designs and patterns into cabinet fronts, making
them truly one-of-a-kind.
User-friendly: Epilog systems are incredibly easy to use. Simply import
your artwork and send the job to the laser!
Powerful: Systems range from 30 to 120 watts ensuring you have all
the power you need for your most important projects.
High-quality: Our systems are proudly 100% designed, engineered and
manufactured in the USA.
CARONINDUSTRIES.COM 1.800.463.7060
FROM NATURE
WITH EUROPEAN FLAIR
CONTEMPORARY, RUGGED, NATURAL LET CARONS BRAND NEW VERSA
STYLE DOOR COLLECTION CAPTURE YOUR IMAGINATION WITH ITS
STUNNING VERSATILITY. THESE SLEEK THREE PIECE CONSTRUCTION
DOORS ARE ALSO AVAILABLE WITH OUR TRENDSETTING AGED GRAIN
OPTION ON ITS SOLID WOOD VERSION. ALL THIS WHILE MAXIMIZING
USE OF NATURAL RESOURCES.
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Laguna Tools
IQ CNC router
Laguna Tools IQ CNC
router is a smaller version of
the companys SmartShop
technology. Two machines
are available: the IQ HHC
and the IQ Pro with a touch-
screen interface. Each has
a 36-by-24-4-inch working
envelope and 2hp liquid-
cooled spindles.
800.234.1976
www.lagunatools.com
Oliver Machinery
edgebanders
Oliver Machinerys line of
edgebanders is ideal for
medium to high production
shops with configurations
including pre-milling, corner
rounding, buffing, edge
scraping and grooving. For
thin or soft PVC up to 2mm,
Oliver uses a guillotine style
cut for the front and rear end
cuts. For thicker tape or tape
over 2mm, the machine uses
saw blades for the end cuts.
800.559.5065
www.olivermachinery.net
KCD Software
Door Plus software
KCD Softwares Door Plus
software is a design and
manufacturing software es-
pecially for door and drawer
box manufacturers. Created
for both traditional and CNC
manufacturing, Doors Plus
technology allows for more
product diversity, customi-
zation and efficiency with
order entry, product entry
and specification capa-
bilities. A SMART Template
Generator can also create
custom templates, tool paths
and more.
508.760.1140
www.kcdsoftware.com
Gorilla Glue Co.
wood glue
Gorilla Glue Co. offers a
4-ounce wood glue. The glue
provides a 20- to 30-minute
clamp time, natural drying color,
PVA Type II water-resistance for
outdoor use and more.
800.966.3458
www.gorillatough.com
Camfil Farr Air Pollution
Control spark arrestor
Camfil Farr Air Pollution
Controls spark arrestor is
designed to provide protec-
tion to Gold Series cartridge
dust and fume collection
systems. The spark arrestor
works without perforations
or screens to control sparks
and channel them away from
the filters and into the dust
collectors hopper. Each
module can handle a
PRODUCTS
App-mazing!
One-touch mobile access to CabinetMakerFDM on your iPhone or iPad.
Read current and past issues of the magazine
Browse the latest news headlines
View new product information
Search CabinetMaker in iTunes or the App Store to download now.
Automation and green initiative
drive Steffy Wood Products 24
Market and geographic
flexibility lead to rebound 30
Lean begins with me 18
Compact router kit review 56
www.CabinetMakerFDM.com DECEMBER 2011
C2201_R17556_1112CMFcov_1.BK.indd 59 11/15/2011 1:38:17PM
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September 2012
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Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
maximum of 10,000 cfm, but
the optimal volume is 7,000
cfm where static pressure is
less than 2 inches w.g., the
company recommends.
870.933.8048
www.farrapc.com
Virutex.com Corp. glue
pot edgebander model
PEB250TRC
The glue pot edge-
bander model PEB250TRC
from Virutex.com Corp. is
designed for PVC, polyester,
melamine, laminate strips
and wood veneer tapes
up to 3mm. The glue pot
edgebander is stationary and
portable, capable of heating
to a temperature range of
250-390 F. Features include:
speed and temperature con-
trol, glue spread and dosage
controls, tape feed control
and adjustable tape exit.
800.868.9663
www.virutex.com
Atlas Homewares
Roundabout
Collection pulls
Atlas Homewares Round-
about Collection is a line of
semi-circle-shaped pulls with
sleek curves and lines for
kitchen and bath cabinets.
Pulls are available in black,
brushed nickel, modern
bronze and polished chrome,
in 1 1/4-, 3- and 5-inch
center-to-center sizes.
818.240.3500
www.atlashomewares.com
CabinetMaker+FDM
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59
At Hickory Saw & Tool
we stock new solid
carbide and High
Speed Steel router
bits for all CNC
routers. Your order
will be delivered
from stock at the best
prices in the industry.
Hickory Saw & Tool
A member of the group
Call (800)762-9899
for more details!
(800)762-9899
Mail: PO Box 2407 Hickory, NC 28603
Ship: 406 9th Street SE Hickory, NC 28602
Toll Free (800) 762-9899 Fax (800) 762-6845
Web Site: www.hickorysawandtool.com
Email: hst01@hickorysawandtool.com
We now take the Discover Card along with Mastercard, Visa and American Express.
Mention This Ad
For A Discount.
At Hickory Saw & Tool
we can help you
with new Boring
Heads or we
can repair
most Multi-
Spindle Boring
Heads.
Hickory Saw & Tool
Call (800)762-9899
for more details!
(800)762-9899
Ultra-Bore
Boring Heads
Mail: PO Box 2407 Hickory, NC 28603
Ship: 406 9th Street SE Hickory, NC 28602
Toll Free (800) 762-9899
Toll Free Fax (800) 762-6845
Web Site: www.hickorysawandtool.com
Email: hst01@hickorysawandtool.com
We now take the Discover Card along
with Mastercard, Visa and American Express.
MOLDERS
7 Y E A R WA R R A N T Y
OUR COMMITMENT IS TO EXCELLENCE
www.williamsnhussey.com
Toll Free 800.258.1380
70 Powers Street Milford, NH 03055
B
U
I
L
T
F
O
R
T
H
E
P
R
O
F
E
S
S
I
O
N
A
L
B
U
I
L
T
T
O
G
O
T
H
E
D
I
S
T
A
N
C
E
Model 209
Molder
PATENTED
Model 206
Molder
PATENTED
Model
154CE
Molder
PATENTED
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CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
Mereen-Johnson
Machine Co. Chop
Navigator cross cut
optimizing system
Mereen-Johnson Machine
Co. offers the Chop Naviga-
tor cross cut optimizing sys-
tem. This push-feed system
features a touchscreen in-
terface and cut list download
capability from most major
design software.
612.529.7791
www.mereen-johnson.com
Accuride 115RC system
Accurides 115RC linear
motion track system is com-
prised of aluminum tracks
and re-circulating ball
carriages, ideal for projects
that require a defined length
of travel. The corrosion-
resistant track is available in
lengths of 47 inches and 94
inches, which may be cut to
the length required, and can
be mounted on the side, flat
or vertically. Carriages are
available in stainless steel,
for the highest load capacity
up to a maximum of 265
pounds, or with polymer ball
bearings.
562.903.0200
www.accuride.com
Jungle Jim Tools
Cobra Scraper
Cobra Scrapers from Jungle
Jim Tools are designed for
projects such as scraping
corners and wood floors,
furniture making, wood
refinishing and more. The
scrapers come in two blade
configurations for different
applications: a 1 1/2-inch
bamboo Detail scraper, or 2
1/2-inch bamboo or plastic
models with short or long
handles.
831.459.0780
JungleJimTools.com
Prime Estimating &
Software Services LLC
Prime6400 V3.8.8
Prime Estimating & Software
Services LLC Prime6400
V3.8.8 specializes in special/
custom assemblies for the
architectural woodwork,
millwork and casework
industry. Designed for
estimators, no programming
is required for fast setup,
training and estimating. A
separate library can be
added for special/custom
items that are too difficult
for formulas and parametric
pricing functions in addi-
tional to the 6 original ways
to complete pricing.
239.213.1237
www.prime6400.com
Illinois Lock Co.
miniature cam locks
Illinois Lock Co.s miniature
cam locks are engineered
for use in wood, metal,
plastic and fiberglass ap-
PRODUCTS
App-mazing!
One-touch mobile access to CabinetMakerFDM on your iPhone or iPad.
Read current and past issues of the magazine
Browse the latest news headlines
View new product information
Search CabinetMaker in iTunes or the App Store to download now.
Automation and green initiative
drive Steffy Wood Products 24
Market and geographic
flexibility lead to rebound 30
Lean begins with me 18
Compact router kit review 56
www.CabinetMakerFDM.com DECEMBER 2011
C2201_R17556_1112CMFcov_1.BK.indd 59 11/15/2011 1:38:17PM
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September 2012
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Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
plications. The miniature
cam locks have a smaller
head diameter, short length
and tubular configurations,
as well as the following
features: ball and spring
detent on some models,
keying that can be matched
between switch and cam
locks, barrel length of
.295inch on smallest brass
tubular cam lock, and
O-ring availability on some
models. Some models
include: DC2095, PC320,
BC520XS and DXC607XXS.
800.733.3907
www.illinoislock.com
Safety Speed Mfg.
7400 Series vertical
panel saw
The 7400 Series vertical
panel saw from Safety Speed
Mfg. accepts SawGear and
TigerStop automatic length-
measuring systems. The
user enters a dimension on a
keypad and the stop device
moves to the selected posi-
tion for vertical cuts. Multiple
cut lists can be stored in the
optional measuring systems,
to be used with the saw.
800.772.2327
www.safetyspeed.com
CabinetMaker+FDM
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61
Call (800)762-9899
for more details!
(800)762-9899
Mail: PO Box 2407 Hickory, NC 28603
Ship: 406 9th Street SE Hickory, NC 28601
Toll Free (800) 762-9899 Toll Free Fax (800) 762-6845
Web Site: www.hickorysawandtool.com
Email: hst01@hickorysawandtool.com
We now take the Discover Card along with Mastercard, Visa and American Express.
Mention This Ad
For A Discount.
C2201_R19206_1209CMFprod_4.BK.indd 61 8/16/2012 1:48:41 PM
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CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
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Williams and Hussey
Machine Co. Model
154CE moulder
Williams and Hussey Ma-
chine Co. says its Model
154CE moulder features
a chip extractor to help
improve chip waste flow, a
wear-resistant and low-
friction surface GS-2 guide
system, 230 voltage and
a feed rate of 11 fpm. The
Model 154CE can produce
straight, round-top and ellip-
tical mouldings, and comes
with a seven-year warranty.
800.258.1380
www.williamsnhussey.com
Alexander Dodds Co.
SE-1CNC-D dovetail
machine
Alexander Dodds Co. of-
fers model SE-1CNC-D
dovetail machine with a user-
friendly operator interface
touchscreen and the ability to
cut standard dovetails, multi-
width dovetails, box joints and
optional French dovetails. The
SE-1CNC-PS dovetail machine
includes everything found in
the SE-1CNC-D model but
also features fully programma-
ble side stops that automati-
cally move into position once
the part description is loaded
into the touchscreen.
616.784.6000
www.dodds.com
Franklin International
Advantage Emulsion
Polymer Isocyanate
adhesives line
Franklin Internationals Ad-
vantage Emulsion Polymer
Isocyanate adhesives line
can be applied as a one-part
adhesive and also eliminates
direct handling of isocya-
nate. The Advantage EPI line
features pneumatic controls
and requires no electricity, and
allows for user control via an
electronic shot-size controller,
a manual thumb button, a foot
pedal or an automated ma-
chine interface. Equipment can
be tailored to specific applica-
tions, from finger jointers and
extruders to roll coaters.
614.443.0241
www.franklinadhesives.com
Vecoplan LLC VNZ 80
XL dual shaft shredder
Vecoplan LLCs VNZ 80
XL dual shaft shredder has
two rotors built into the
machine that rotate at low
speeds and high torques,
and provide the ability to
change and control particle
size by changing screens.
The dual shaft shredder
can shred a variety of
materials. It is suitable for
dump-and-run opera-
tions, where the shredder
is fed waste from the top
via a hopper.
336.861.6070
www.Vecoplan.com
PRODUCTS
Call or Click 423-235-9585 www.mohawkmach.com
Need Parts For Major Brands Of Sanding Machines?
We Save Time And Money.
Available With or Without Equipment
Well-equipped modern
42,000 SF Rough Mill & 10,000 SF Wood Shop
Equipment available includes: Mereen-Johnson Rip Saw System,
Barr Mullin Turbo Wonder Saw Systems (2), Weinig Moulders
(2), Accu-Router CNC, Yates American Double Surfacer, Western
Pneumatics Finger Jointer, SCMI double-end tenoner, Forklifts
(2) and other miscellaneous planers, sanders, saws
Rough Mill
and Wood Shop
Facilities For
Lease
(together or separately)
Steve Milauskas,
Director
Wood Education &
Resource Center
smilauskas@fs.fed.us
(304) 487-1510
Princeton, WV Adjacent to I-77
+ Want more?
www.CabinetMakerFDM.com
C2201_R19206_1209CMFprod_4.BK.indd 62 8/16/2012 1:49:03 PM
|
September 2012
|
Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
Mail: PO Box 2407 Hickory, NC 28603
Ship: 406 9th Street SE Hickory, NC 28602
Toll Free (800) 762-9899
Toll Free Fax (800) 762-6845
Web Site: www.hickorysawandtool.com
Email: hst01@hickorysawandtool.com
Steel
Slotted Moulder
High Speed Steel
On Shear
Router Blanks
Big Discounts on those hard
to fnd items for a limited
time only. Various sizes and
amounts, so call, fax or email
to take advantage of this
special offer.
Big Discounts on those hard
to fnd items for a limited
time only. Various sizes and
amounts, so call, fax or email
to take advantage of this
special offer.
24-hour turnaround
is available
Call
(800) 762-9899 (800) 762-9899
Mention this ad
for a discount.
Double Wall
Undermount Soft Close
6onraaIad, FuII LxIansIon
ynamIr Load 6aparIIy. 40kg
FInIsh. MaIaIIIr ray
TooI Fraa kssambIy knd amovaI 0I raWar
8IIanI 8ysIam uaranIaas 8mooIh un wIIhouI hoIsa
p & oWn kd|usImanI, LaII & IghI kd|usImanI
Available 14 to 22
Single Rail
Double Rail Glass Sides
www.HardwareConcepts.com
866-685-1101
IghI IghI kd| kd||usIm usImanI anI
Metal Sides
In Stock!
100% Satisfaction Guarantee.
Best Prices In The Industry!
Automation and green initiative
drive Steffy Wood Products 24
Market and geographic
flexibility lead to rebound 30
Lean begins with me 18
Compact router kit review 56
www.CabinetMakerFDM.com DECEMBER 2011
C2201_R17556_1112CMFcov_1.BK.indd 59 11/15/2011 1:38:17PM
One-touch mobile access to CabinetMakerFDM
on your iPhone or iPad.
Read current and past issues
of the magazine
Browse the latest news
headlines
View new product information
Search CabinetMaker in iTunes or the App Store
to download now.
App-mazing!
we can help!
Having trouble holding parts...
(877)872-2821
or (909)606-0140
www.GreenBVC.com
Better Vacuum Cups manufactures top notch
vacuum cups for ALL CNC Routers including
pod & rail, fat or grid table. Check out videos
on our website and call us today.
C2201_R19206_1209CMFprod_4.BK.indd 63 8/16/2012 1:49:24 PM
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CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
LITERATURE
2012 Lighting
Catalog
Supplement
Outwater Plastics
Industries Inc.s
2012 Lighting
Catalog Supple-
ment features
the companys popular lighting and
lighting-related products, including
LEDs. The catalog is available in color,
with product photos.
888.772.1400
www.outwater.com
Architectural
Products
catalog
Moz Designs
Architectural
Products catalog
features the com-
panys ETA/Easy
To Assemble line of decorative metal
systems. The 36-page catalog includes
color, on-site photography of recent
installations, as well as a step-by-step
guide to specifying and ordering ETA
surfaces and fixtures.
510.632.0853
www.mozdesigns.com
Who are we? brochure
Blums Who are we? brochure looks
at the companys history and product
lines. The color brochure includes
photos and descriptions about Blums
history, products, research and innova-
tion, trade associations, apprentice-
ships and more.
704.827.1345
www.blum.com
Explosion
Protection
Solutions
brochure
The Explosion
Protection Solu-
tions brochure
from Camfil Farr
Air Pollution Control is for industrial
dust and fume collection systems.
The four-page brochure provides a
pictorial guide to the dif ferent types
of explosion protection technologies
available and shows where they can
be integrated into the dust collection
system.
800.479.6801
www.farrapc.com
2012/2013
Product
Specification
Guide
Rev-A-Shelf s
2012/2013 Prod-
uct Specification
Guide features
400 pages and color photos of storage
and organizational products for the
kitchen, bath and closet industries.
The guide also includes information on
the Tresco By Rev-A-Shelf line of light-
ing products.
800.626.1126
www.rev-a-shelf.com
Builttoendureforyears
Safe,accurate,andversatile
Smoothandconsistentoperation
Singlepersonproduction
Easytooperateandmaintain
Machinepackagesavailable
Safety Speed has been building high
quality panel processing machinery for
over50years.Ourproductswillincrease
yourproductivityandproftsforyearsto
comeatapricethatwontwipeoutyour
budget today. Visit safetyspeed.com to
fndadealernearyou.
1-800-772-2327
www.safetyspeed.com
think big,
buy smart
American Made
C2201_R19207_1209CMFlit_1.BK.indd 64 8/16/2012 1:56:59 PM
R
i
g
i
d
R
i
g
i
d
F
l
e
x
i
b
l
e
R
i
g
i
d
5/8-inch wide
Aluminum body
Available in RGB
format that can be
programmed to
strobe or morph
1080 Lumens*
Lo
w
est P
rices...
W
id
est Selectio
n
...
A
ll Fro
m
Sto
ck
!
Go to 2012
Web Pages
504-530
Decorative Wood Carvings
Handcrafted by Master Artisans at a fraction
of the cost of mass produced wood carvings
at the
Lowest
Prices!
ope
ouldings
M
R
WIDTH OAK MAPLE CHERRY POPLAR
3/8 $0.55 $0.76 $0.85 $0.54
1/2 $0.56 $0.77 $0.86 $0.55
3/4 $0.59 $0.80 $0.89 $0.56
1 $0.89 $1.27 $1.24 $0.75
1-1/2 $2.50 $3.13 $3.63 $1.81
2-1/2 $4.75 $6.50 $7.25 $3.63
3 $7.63 $9.75 $11.50 $4.63
4 $9.04 $10.04 $12.06 $8.14
Priced at 100+
Foot Quantities
Available in Half
Round Right Hand
& Left Hand Twists
in 8 Foot Lengths
Offered in any
Quantity
Please Call for a Quote
Go to 2012
Web Pages 590-591
$
18.90 per ft.
(White)
$
20.70 per ft.
(RGB)
1-800-631-8375
www.outwater.com/vip3
Fixtures can be
Directly Connected
or Linked via Cables
5/8-inch diameter
Available in 5 diferent
lengths
Aluminum body
Can be mounted to
wood, metal or glass
and used in damp
applications
Mounting hardware
is included with each
fxture
1200 Lumens*
3/8-inch wide
PVC body
With no fxture to hide,
Ribbon Flex can be
mounted anywhere
Ofered in Premium,
Economy & RGB formats
960 Lumens*
FREE 1,000
Page Catalog!
$
3.14 per ft. (White)
$
10.25 per ft. (RGB)
3/8-inch wide
Polycarbonate body
Comes with double-
sided adhesive tape
on bottom
720 Lumens*
*
Based upon
6 ft. Length
$
18.26 per ft.
$
19.50 per ft.
Manufactured using
next generation LED
chips for the brightest
lighting on the market
Light output exceeds
Halogen lighting
Highest CRI: 80+
( Super white with no blue
or violet hue)
Dimmable
Available in warm
white and cool white
Serving the
Industry
Since 1972
Ribbon Flex:
Thin Light:
Bar of
Light:
SunRay:
O
utwater Plastics
Industries, Inc.
Go to 2012 Web Pages
460- 461
Go to 2012
Web Pages
456- 457
Go to 2012
Web Pages 458- 459
Go to 2012 Web Pages
448- 452
NEW J ERsEY
ARIzONA
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September 2012
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CLASSIFIED
ADVERTISERS INDEX
Accuride ...........................................................9
www.accuride.com
Adams Wood Products Inc ...................... 48
www.adamswoodproducts.com
Arkansas Wood Door Inc ......................... 52
www.arkansaswooddoors.com
Ark-Plas Prods Inc ...................................... 53
www.ark-plas.com
AXYZ Automation Inc. .............................. 21
www.axyz.com
Better Vacuum Cups.................................. 63
www.bettervacuumcups.com
Biesse America .....................................41, 43
www.biesseamerica.com
Bingaman & Son Lumber Inc .................. 21
www.bingamanlumber.com
Bokers Inc ..................................................... 53
www.bokers.com
C R Onsrud Inc ............................................ 29
www.cronsrud.com
Cabinet Outsource ..................................... 50
www.cabinetoutsource.com
Cabinet Pro ...................................................C3
www.cabinetpro.com
CabParts Inc ................................................. 46
www.cabparts.com
Caron Industries ......................................... 57
www.caronindustries.com
Chemcraft Akzo Nobel .............................C2
www.chemcraft.com
CIM-Tech........................................................19
www.cim-tech.com
CNC Technology ......................................... 61
www.templatemakers.com
Columbia Forest Products ....................... 25
www.columbiaforestproducts.com
Conquest Industries Inc ........................... 55
www.conquestind.com
Doug Mockett & Co Inc ........................... 53
www.mockett.com
To place a classified email us at:
classifieds@ccimedia.net
or call 414-807-3540
C2201_R19127_1209CMFadindex_2.BK.indd 66 8/16/2012 1:58:40 PM
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September 2012
|
Get information FAST from suppliers: http://CabinetMakerFDM.hotims.com
CabinetMaker+FDM
|
67
ADVERTISERS INDEX
Need information fast? http://cabinetmakerfdm.hotims.com
Your link to get fast free information on products & services seen in this issue.
Sales team:
Publisher/President Tim Fixmer
P.O. Box 470
Fort Atkinson, WI 53538
414 807 3540
tim.xmer@ccimedia.net
Market Manager Rob Roszell
New England, Mid-Atlantic,
Southeast, E. Canada
P.O. Box 3500
Chapel Hill, NC 27515
919 967 0460, fax: 866 825 2003
rob.roszell@ccimedia.net
Regional Manager
Lee Kulbarsh
West, Southwest, Midwest
3400 Woodland Way
Carlsbad, CA 92008
760 720 0333, fax: 760 720 1333
lee.kulbarsh@ccimedia.net
Europe Sales Anthony Rochman
4 Gunton Rd.; London, E5 9JS
+44 208 880 8485, fax: +44 208 880 0859
mobile: +44 793 915 1592
anthonyrochman@btinternet.com
Taiwan, Hong Kong, China Sales Robert Yu
Worldwide Service Co., Ltd.
11F-B, No. 540 Wen Hsin Rd., Section 1
Taichung, 408, Taiwan
886 4 2325 1784, fax: 886 4 2325 2967
sales@wwstaiwan.com
Corporate headquarters
CCI Media LLC
P.O. Box 470, Fort Atkinson, WI 53538
414 807 3540
Subscriptions: www.CabinetMakerFDM.com or contact customer
service at +1.800.869.6882 or +1.763.746.2792. Business and
occupation information must accompany each subscription
order. Single copy price US$14.00 unless otherwise marked.
Change of address: Give both old and new address when
reporting change of address to CFDM@KMPSGROUP.COM or
fax to +1.866.658.6156
Copyright 2012 CCI Media, LLC. All rights reserved.
CABINETMAKER+FDM (ISSN 1048-0196, GST 123397457,
CPM 40027841) is published monthly by CCI Media, LLC,
2240 Country Club Parkway SE, Cedar Rapids, IA 52403 USA.
All rights reserved. Reproduction in whole or in part without
written permission from the publisher is strictly prohibited.
CabinetMaker+FDM and its logos are registered trademarks of
CCI Media LLC.
POSTMASTER: Please send change of address to KMPS, PO
Box 47706, Plymouth, MN 55447. Periodicals postage paid at
Rockford, IL, USA and additional mailing offices.
Drawer Connection.......................................1
www.dcdrawers.com
Elias Woodwork......................................12-13
www.eliaswoodwork.com
Epilog Laser .................................................. 57
www.epiloglaser.com
European Woodworking Mach .............. 28
www.ewmco.com
Fulterer USA Inc. .........................................15
www.fultererusa.com
Gemini Coatings .......................................... 26
www.geminicoatings.com
Grizzly Industrial Inc. ................................2-3
www.grizzly.com
Hanger Bolt and Stud Co. ........................ 52
www.hangerbolt.com
Hardware Concepts Inc ........................... 63
www.hardwareconcepts.com
Hickory Saw & Tool Co Inc ........ 59, 61, 63
www.hickorysawandtool.com
IMA Schelling .............................................. 45
www.schelling.com
Intertek Industrial Corp ............................. 49
www.intertekindustrial.com
KCD Software .................................................7
www.kcdsoftware.com
Keystone Wood Specialties Inc. ....... 22-23
www.keystonewood.com
Kreg Tool Co ................................................ 26
www.kregtool.com
Laguna Tools .................................. 32-33, C4
www.lagunatools.com
Lignomat USA Ltd ...................................... 56
www.lignomat.com
Mohawk Machine & Engineering .......... 62
www.mohawkmach.com
Mozaik Software Inc .................................. 27
www.mozaiksoftware.com
Northtech Industrial Machinery LLC.... 54
www.northtechmachinery.com
Northwest Hardwoods Inc .......................17
www.northwesthardwoods.com
Oliver Machinery ........................................ 55
www.olivermachinery.net
Oneida Air Systems .................................... 56
www.oneida-air.com
Osborne Wood Products Inc .................. 50
www.osbornewood.com
Outwater Plastics Industries Inc. ........... 65
www.outwater.com
Pade USA ...................................................... 51
www.padeusa.com
Panel Processing Inc ................................. 48
www.panel.com
RouterCAD ................................................... 24
www.routercad.com
Safety Speed Manufacturing Co ........... 64
www.safetyspeed.com
SCM Group North America ............. 34, 35
www.scmgroup-usa.com
ShopBot Tools .............................................. 20
www.shopbottools.com
Step 1 Dezigns ............................................ 62
www.step1dezigns.com
Stiles Machinery Inc .....................................5
www.stilesmachinery.com
TaylorCraft Cabinet Door Company .......47
www.taylorcraftdoor.com
TradeSoft ....................................................... 44
www.tradesoftinc.com
USDA Forest Service ................................ 62
Veneer Technologies Inc. ....................10-11
www.veneertech.com
Virutex.com Corp. ..................................... 26a
www.virutex.com
Vortex Tool Co Inc .......................................13
www.vortextool.com
WalzCraft Industries Inc. .......................... 64
www.walzcraft.com
Western Roller Corp. ................................. 61
www.westernroller.com
Williams and Hussey Machine Co. ........ 59
www.williamsnhussey.com
C2201_R19127_1209CMFadindex_3.BK.indd 67 8/17/2012 12:57:54 PM
68
|
CabinetMaker+FDM
www.CabinetMakerFDM.com
|
September 2012
|
Woodworkers will talk (and argue) for days
about the merits of the tools they use in the
shop, but Ive seldom heard them discuss
clothing as a tool. But clothing as tool is
exactly what Swedish manufacturer Blak-
lader makes. I recently took a pair of their
work pants for a test run in the shop.
Lots of pockets, knee pads, too!
Im a blue jeans kind of guy, in the
shop and out. But I have to say these
Blaklader pants have some advantages.
The first thing youll notice is LOTS of
pockets! In fact youll notice what looks
like pockets coming out of pockets.
Those are the two nail pouch pockets up
front. They substitute for wearing a big
bulky nail pouch and belt to carry a fistful
of fasteners around the shop or job site.
They have angled corners so fasteners
are easier to pull out. And, when not in
use, the pouch pockets tuck discretely
into the regular pants pockets.
Woodshop work is usually done stand-
ing up, but then why am I always wearing
out the knees in my jeans? Thats not a
problem with these Blaklader pants for
two reasons. For one, they have heavily
reinforced knees; for the other they have
special knee pockets designed to take knee
pads. Theres not enough space here to list
all the specialized pockets on these pants.
Youll have plenty of options for pencils, cell
phones, keys, wallets, various hand tools,
and so on. There are also some loops you
can hang more stuff from.
Strong construction
The pants I tried were designed for
carpentry and seemed plenty durable.
The pockets are sewn outside the pants
so pointy stuff is less likely to poke
through into your legs. Belt loops are
wide for more support. And all seams
are reinforced and bar-tacked. But if you
think you need even heftier construc-
tion, the company offers an even tougher
grade for masons and those particularly
hard on pants.I had the chance to really
test the knee pad feature while doing
some floor restoration work. What a joy
not to have my circulation cut off by typi-
cal strap-on pads! The Blaklader pads
are so light weight and comfortable you
forget you have them in the pants.
You can get more information about
Blaklader clothing and where to buy it at
www.blakladerusa.com.
Blaklader work pants
by William Sampson
will.sampson@ccimedia.net
Blaklader work pants are
ready for the shop or job
site with plenty of pockets,
heavy construction, and
even built-in pockets for
knee pads.
With extensive specialized
features and durable
construction, these pants
are more tool than clothing.
With knee pads removed, the pants
function like sturdy work wear, with nail
pouch pockets and reinforced knees.
With knee pads inserted, youll hardly
know they are there, until your knees
hit the ground, of course.
For a close-up look at the features of these
pants, check out the video at
www.CabinetMakerFDM.com/86574.html. If
your phone has a Web browser and camera,
download the free app at http://qrcode.kaywa.com/ and scan over this barcode.
Snap it!
IN THE SHOP
C2201_R19123_1209CMFshop_1.BK.indd 68 8/16/2012 8:08:01 AM
N
o
K
e
y
s
!
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C2201_R19126_1209CMFads_2.BK.indd 70 8/16/2012 10:21:25 AM