Okken Solutions Guide

08

Contents

Global solutions Solutions for industry and infrastructures Okken, innovating solutions Okken, solutions adapted to the most demanding environments Okken has all the solutions Okken, more than just OK Specific solutions: intelligent switchboards Usage example

2 4 6 8 10 12 17 18

Global solutions ...

Schneider Electric, the worlds electrical distribution leader

The Okken system is a modulable offer designed to produce LV switchboards for electrical distribution up to 7300 A and for motor control up to 250 kW for major tertiary, industrial and infrastructure sites. It is adapted to the needs of major international projects and sites running critical processes.

Okken
Schneider Electric stands for: v 112,000 people present in 190 countries v 206 industrial sites v 60 logistic centres v a range of consistent and homogeneous solutions in all 4 corners of the world: global solutions from the transformer via busbar trunkings through to the distribution board, offering all guarantees of a fully type tested system.

... guaranteed by a leading manufacturer

Okken, a system at the cutting edge of technology developed by Schneider Electric

Okken stands for ...

25.000 cubicles sold more than 550 customers satisfied in more than 40 countries

Okken technical datasheet

general data
applications distribution motor control reactive energy compensation 211 to 333 IEC 60439-1 IEC 60529 IEC 60068-2-30 IEC 60068-2-2 IEC 60068-21 IEC 60068-2-11 indoor IEC68-3-3 and IEC721-26 according to IBC 2000 HN20E53 type 2 top / bottom front / rear 22/31/41/54 10 2b/3b/4a/4b FFD/WFD/WFW/WWW 2200/2350 650/900/1000/1100/1150/1300 600/1000/1200/1400 66 modules of 25 mm 72 modules of 25 mm 650 Kg epoxy/polyester powder (SP03) polymerised, > 50 galvanised RAL 1000 1000 V 690 V CA 50/60 Hz 12 kV 230 V AC max. IV 3 6300 A 7300 A 4000 and 2100 A 50/80/100/150 kA rms 110/176/220/330 kA peak 50/80/100 kA rms 110/176/220 kA peak up to 150 kA 100 kA rms 0,3 s TT-IT-TNS-TNC up to 6300 A up to 250 kW 400 V

service index (IS) reference standards climatic resistance damp heat withstand dry heat withstand low temperature withstand salt spray withstand

installation earthquake withstand environment (CEM)

mechanical data

cable entry access degree of protection (IP) impact withstand index (IK) form withdrawability dimensions (mm) height width depth height 2200 mm installation modularity in a cubicle height 2350 mm average weight panel coating framework panelling colour

electrical data

rated insulation voltage (Ui) rated operational voltage (Ue) rated frequency (F) rated impact withstand voltage (Uimp) rated auxiliary circuit voltage surge category degree of pollution rated current (In) horizontal busbar rating vertical busbar rating horizontal busbar short-term rated current (Icw) 1s rated peak current vertical busbar short-term rated current(Icw) 1s rated peak current rated conditional short-circuit current (lsc) internal arcing protection according to IEC 61641 earthing diagram current limit of power incoming and outgoing feeders power limit of motor control feeders

Solutions for industry and infrastructures ...

Petroleum, gas, petrochemical

Continuity of supply and safety

Safety of people and the environment in petrochemical industries requires an installation that minimises risks. b Solutions provided by the Okken switchboard: v intelligence, v dependability v rapid restarting after an incident v internal arc protection v DEP Shell certification.

Mines, metallurgy, cement works

Environment and safety

Dust and gases from treatment and combustion are risks for equipment operating in these industries. b Solutions provided by the Okken switchboard: v specific anti-corrosion treatment on conductive parts, v tightness ensured by IP54 guaranteed parts

Infrastructures

Continuity of supply and safety

The electrical installations of infrastructures must operate correctly on a permanent basis in order to ensure the safety of both individuals and property. b Solutions provided by the Okken switchboard: v service continuity, thanks to the use of withdrawable solutions on "Polyfast" or in racks, v safety, provided by wear-free clamps for busbars.

Water treatment

Continuity of supply and environment

Water quality depends on the continuity of the treatment process. Dependable installations are required owing to possible environmental problems and the cost of treatment facility downtime. b Solutions provided by the Okken switchboard: v feeders on disconnectable and withdrawable "Polyfast" systems, v specific anti-corrosion treatment on conductive parts.

Marine and off-shore

Robustness and safety

Installation of electrical equipment in boats or on transport barges subjects switchboards to mechanical stresses requiring a high degree of robustness and resistance in saline environments. b Solution provided by the Okken switchboard: v Okken Marine version.

Food-processing

Availability and performance

The electrical power supply must remain available owing to the requirements associated with the processing of foodstuffs. The equipment is subject to a short and intense work pace, and in harsh working environments (dust, humidity, etc.). b Solutions provided by the Okken switchboard: v tightness ensured by IP54 elements. v fault prevention by intelligent motor control centers (iMCC)

... guaranteed by a leading manufacturer

Support by experts in all switchboard production phases The guarantee of rapid assistance throughout the world

b System tested in compliance with IEC 60439-1 b Okken is assembled and tested by Schneider Electric plants and partner panelbuilders who guarantee the quality of the finished board. b These partners, licensed by Schneider Electric, have been selected for their expertise and are regularly trained and audited. b Schneider Electric is commercially present in 190 countries. b The Okken industrial network and partner switchboard manufacturers ensure close proximity with their customers throughout the world

<< Testimony
Christmas 2003 witnessed flooding in the south of France, and our fibre-glass plant was submerged under 1.40 m of water ... The entire plant was shut down and 500 jobs were threatened. Schneider Electric was able to replace the 40 Okken cubicles in record time.The plant was thus able to resume operations in March, i.e. 2 months early than planned! M. Bouquet, Owens Corning, Gard (France)

Schneider Electric plant Partner

Location of Schneider Electric Okken plants world-wide: b b b b b France England Spain Hungary Russia b b b b Egypt Argentina China Indonesia

Okken documentation and tools

Catalogue Okken "anti-corrosion" leaflet Okken "seismic" leaflet

Okken range leaflet

Installation guide

Okken "internal arc" leaflet

Multimedia presentations

Okken, innovating solutions...

Plug-in clamps

Schneider Electrics expertise

b The 250/630A double plug-in clamps allow devices to be connected to busbars without tools and with all guarantees of safety for the operator. b Pressure is only applied on insertion of the functional unit, thus avoiding vertical bar wear. b The clamps are self-compensated: pressure on the bar increases with short-circuit current strength, thus meaning there is no risk of ejecting the functional unit.

Polyfast

b The Polyfast supports the active portion of the moulded circuit breaker housing, b The partitions ensure electrical insulation between the circuit breaker's upstream connections and the plug-in clamps, b A striker system causes the circuit breaker to open when extracted and placement of the Polyfast with power on, b The Polyfast allows the power and auxiliary circuits wiring to be performed outside the switchboard.

Sliding fishplates

b The sliding fishplates, pre-assembled in the factory, facilitate cubicle coupling by connecting the horizontal busbars and cut fishplating time by half. b Maintenance is unnecessary as torque tightening is guaranteed for life.

Handling plinth

b Okken is the only switchboard on the market to offer as standard a plinth allowing handling with a fork-lift truck or pallet truck, thereby reducing risks for the cubicle and contractor. b The plinth is used to fasten the switchboard to the floor. b The anti-intrusion finishing grids facilitate switchboard ventilation.

... to satisfy all your needs

Mixity in cubicles

The Okken switchboards consist of a framework and busbar assembly designed to combine in the same cubicle functional units of varying technologies, grouping both distribution and motor control applications.

A whole host of configurations

A whole host of configurations to satisfy the requirements of each site: b Cubicles available in 2 heights, 5 widths and 2 depths, to allow integration in all environments and ensure optimum installation modularity. b Switchboard supplied by busbar trunking and/or cables. b Front or rear, top and/or bottom connections b Choice of functional unit output partitioning: v Incomers: forms 3b, 4b v Feeders: forms 2b, 3b, 4a, 4b b Possible customisation of panels, whose components may be delivered unpainted

motor or power distribution feeders

withdrawable in drawer or plug-in/disconnectable

Okken, solutions adapted ...

IP54

The IP54 degree of protection as per standard IEC 60529 is the ideal solution for installing your distribution or motor control switchboard in the dusty and damp environments of workshops in certain industrial and tertiary sites.
Okken IP54 protects the switchboard internal equipment and guarantees your installation a long service life. You no longer have to worry about the risk of dust and humidity creating short-circuits.

Corrosive atmospheres

Okken adapts to environmental requirements to guarantee your installations performance and 100% availability of electrical power.
b Switchboard treated for anti-corrosion according to standard IEC 721-3-3. b Adapted treatment: tin-coated conductive parts for fixed connections, and nickelcoated conductive parts for draw-out connections. b Metal and plastic parts treated in the factory for these environments

Seismic zones

Because the Earth moves, Okken 2G & 5G is designed to guarantee continuity of supply at all times, even during earthquakes.
Okken 2G and 5G are designed to satisfy requirements during earthquakes: b outstanding mechanical resistance to tremors: seism cubicles are reinforced at frame and plinth level for increased rigidity of switchboard structure. b Okken 2G is intended for zones with seismic risks described in classifications AG2, AG3 and AG5 according to international standards IEC 68-3-3 and IEC 721-26. This version also allows use as per American standards IBC 2003 , at floor and roof level. v The limited deformation of the switchboard during tremors guarantees continuous operation of feeders and allows rapid resumption of operation should the main power supply be cut. b Okken 5G satisfies the requirements of classification EDF HN20E53. It is designed to withstand the stresses exerted in seismic zones in nuclear applications

Marine and off-shore

The Okken Marine switchboard has been awarded Det Norske Veritas (DNV) certification, no. E6770. b IP22, b Good vibration withstand from 2 to 100 Hz, b specific equipment (guard rail, lighting, door shutting, reserve covers, etc.).

... to the most demanding environments

Forced ventilation

The Okken switchboard installed in a hot environment (hotter than 45C) or with devices with considerable heat loss (variable speed devices, capacitors, etc.) can be optimised by adapting a forced ventilation system on the roof, in IP31 to 54.
Okken offers a number of solutions: 1 addition, in IP31 40-45C applications, of a stack without fan on the switchboard roof and above the vertical busbar, in order to facilitate natural convection.

fan

2 identical mounting, with a fan built into this stack, so as to accelerate air flow (fan of approximately 600 m3/h).

ventilation grid on door

3 IPs greater than IP31 and temperatures above 45C call for installation of additional air taps equipped with filters with fans on the roof or on the front or rear face of the cubicle according to the cable access type

cubicle with front connection

cubicle with rear connection

The increased power available in the switchgear and busbars is approximately 15 %.

DEP Shell (compliance March 2008)

The Okken switchboard is compliant with IEC 60439-1 and SHELL's complementary technical specifications, in accordance with document DEP33.67.01.31-Gen of June 2006. This "DEP Shell" switchboard (TTA) is recommended for the following applications: b petroleum refineries, b gas installation, b petrochemical applications, b petroleum and gas production sites, b land-based and offshore installations. This switchboard allows for standardisation of both incoming and outgoing feeders: b intelligent and standard motor control and protection, b electrical distribution.

Okken has...

What does your installation need?

Because not all your applications have the same needs, Okken allows you to choose the solution appropriate to the expected level of service in terms of operation, maintenance and upgrading.

Make the right choice

What the switchboard must allow: Application continuity of supply:

Operation
Lock-out Settings Padlocking

Maintenance
Inspections Cleaning Repairs

Upgrading
Extensions Additions Modifications

Not required

Complete shutdown of switchboard Shutdown of the functional unit only

Complete shutdown of switchboard Shutdown of the functional unit only with work on cables

Complete shutdown of switchboard Addition of a functional unit only with pre-equipping.

Essential

Preferred

Shutdown of power of the functional unit only. Allows the test position.

Shutdown of the functional unit only without work on cables

Addition of a functional unit without switchboard shutdown. Free addition in a nonequipped area.

Installation modes
Fixed on mounting plate
Fixed PCC: Okken adapts to all budgets with this simple and economic version b bolting on busbar b pre-equipping of the withdrawable base if there is a need for continuity of supply during upgrades b for Compact NS100-630A circuit-breaker b side or rear connection.

Disconnectable

on Polyfast or on disconnectable mounting plate

The functional unit consists of a fixed part, installed or removed with power on, offload, equipped with upstream plug-in clamps, and a Polyfast mobile interface supporting the circuit-breaker. An economic alternative to plug-in solutions, if maintenance personnel qualification and operating requirements allow working on downstream connections. This solution optimises cost and filling while also giving priority to interchangeability of reconfiguration with power on. b Downstream cables connected directly to the downstream terminals of the device. b Fixed part, installed or removed with power on, equipped with upstream plug-in clamps b Moving part supporting the devices b for Multi9, C60 and Compact NS80-630A circuit-breakers.

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... all the solutions

Plug-in
on Polyfast
plug-in withdrawn

The functional unit consists of a fixed part, installed or removed with power on, offload, equipped with upstream and downstream plug-in clamps, and of a Polyfast moving interface supporting the circuit-breaker. b Ergonomic handles for easy gripping of the moving part b Downstream connections (form 3 or 4b) in the fixed part on contacts in the side or rear compartment, with auxiliaries on the sliding withdrawable auxiliary blocks b for Compact NS100-630A circuit-breaker.

Withdrawable
on chassis

Functional units on chassis are mainly intended to supply the switchboard or high power feeders. b Customer connections are made using cables or a busbar trunking up to 4000A. b All connections made by the manufacturer are guaranteed maintenance-free. b Maintenance operations consist of regular cleaning of the device. b 2 types of Masterpact circuit-breakers on chassis are available: v Masterpact NT08-16: ultra-compact, up to 1600A, v Masterpact NW 08-63b: for incomers and feeders from 800 to 6300A.

Withdrawable

in Polyfast or versatile drawer

plug-in test plug-out withdrawn

The withdrawable drawer forms a feeder consisting of several mechanically attached devices. b Human/switchboard interface components on the front face. b Fixed part can be installed and removed with power on. b Plug-in/test/plug-out positions mechanically marked by a padlockable indexing device associated with a mechanical indicator on the front face. b Voluntary opening by swivelling the front face is possible for access inside the rack: settings on load and preventive inspections (thermal analysis). b Safety guaranteed by a mechanical device preventing operations when the protection device is closed. b Degree of protection IP2x maintained in test and plug-out positions b Downstream connections (form 3 or 4b) in the fixed part b for MotorSys solutions Service index (IS) Upgrading Operation Okken technology Motor control l l l 11 Maintenance Electrical distribution l l l l l l l

Okken lets you do it

Fixed on mounting plate Fixe on mounting plate with disconnectable base Disconnectable on mounting plate Polyfast disconnectable

Polyfast plug-in

Withdrawable on chassis

Withdrawable in drawer

Okken, more than just OK

Okken is highly dependable

Safety guaranteed in all circumstances

Okken is Type tested

b Okken switchboards are Type Tested Assemblies (TTA), having undergone the type tests as per European standard IEC 60439-1. They are certified by the independent laboratories LOVAG, ASEFA, CESI and VIRLAB, as well as by continuous inspection in Schneider Electrics test laboratories.

The 7 type tests:

1 Temperature rise limit: protection against the following risks: v burn injuries to maintenance personnel v nuisance tripping of devices penalising the activity 2 Electrical test: protection against: v creation of electric arcs v early deterioration of insulators v electric hazards on contact with the enclosure 3 Short-circuit withstand: continuity of supply during operation v confinement of the arc generated inside the switchboard v no risk of electric shocks on contact with the enclosure v switchboard operation resumed after a simple inspection 4 Protection circuit resistance: safety of people on contact with switchboard metal components 5 Conformity of clearances and creepage distances: switchboard safety and long service life v no risk of electric shocks on contact with metal parts v no tracking on insulating parts 6 Mechanical operation: proper long-term mechanical operation v operating test performed on switchgear and removable, withdrawable or disconnectable functional units 7 Degree of protection: protection of people against access to dangerous parts and of equipment against solid or liquid external elements v IP2x mini v IP31/41/54 outdoor These 7 type tests are completed by 3 routine tests, guaranteeing: v Sustained switchboard properties after installation on site v Overall electrical operation v Ease of operation and maintenance (identification).

Prior to dispatch, switchboards are inspected visually, mechanically and electrically by a technician from the Quality Inspection department.

Risk-free use

b Possibility of fully safe insertion of plug-in clamps with power on. b Optimisation of equipment using the derating tables according to temperature and degree of tightness. b Visual marking of potentially dangerous zones by use of the colour red. b Selective locking: 1 to 3 padlocks on the front face. b Striker system in event of on-load removal of a Polyfast functional unit.

Continuity of supply guaranteed

b Okken can be reconfigured live, b A customised continuity of supply: solutions that can be combined according to the required service index to fully satisfy your needs

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Okken, more than just OK

Okken is safer

The switchboard on which you can rely

Internal arc protection: 3 protection levels guaranteed

The Okken internal arc switchboards satisfy the requirements of the strictest international regulations. They are tested according to technical reports IEC 61641 and AS 3439-1, which aim to determine switchboard capacity to limit the risk of injury to people resulting from an arc due to an internal fault. These switchboards are the result of Schneider Electrics Research and Development in the electrical installation safety area. b Continuity of supply guaranteed by limitation of harmful effects of the internal arc in the switchboard, b Quick repair of the area where the arc was confined, b Safety of people and equipment guaranteed during the occurrence of the fault, b The busbar epoxy paint on the busbars prevents flashover and propagation of the arc.

1 2

1 At switchboard level: co-ordination of switchboard

circuit-breakers guarantees quick selective breaking. Moreover, Okken proposes as an option a system for electronic prevention of the internal arc. screens installed in the horizontal busbar prevent tracking of an arc between cubicles.

2 At cubicle level as per standard IEC 61641: protective

3 At functional unit level, as per standard AS 3439-1:

- the Polyfast prevents propagation of the arc in the cubicle - the fault responsible for the internal arc is limited by use of properly calibrated fuse or circuit-breaker protection devices

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Okken, more than just OK

Okken is more upgradeable

Okken is upgradeable on site
b it can be reconfigured live and in complete safety using Polyfast, drawers and disconnectable mounting plate solutions. b it is upgraded according to needs without having to pre-equip the reserves b implementation is simplified by pre-fabrication of the functional unit outside the enclosure

Okken is ready for the future

b Intelligent switchboard: communicating switchgear and functions: v TeSys U and TeSys T v Sepam and Micrologic b cubicle addition simplified by sliding fishplates b system compatibility: the Okken system allows switchgear future upgrades to be integrated at all times b eco-design: v use of non-toxic materials, v assembly allowing materials to be separated directly during equipment destruction.

e TeSys prot

Okken is more optimised

Compact dimensions Optimisation of components
b reduced ground space b reduction in number of cubicles due to combination of functions and technologies in the same cubicle. b b b b b it is the most optimised at busbar level 48 half-width 9Kw feeders per cubicle 18 MCC 32 Kw feeders in full-width version. 24 fixed PCC 160A feeders. minimum tools

14

ed
ct

Okken, more than just OK

Okken is more ergonomic

Simplified packing and handling
b cubicles numbered to facilitate switchboard assembly b each package is clearly identified with handling instructions (centre of gravity, handling direction, protection) on all 4 sides of the cover b built-in plinth. b lifting lugs. b easy cubicle alignment.

Simplified implementation

Prefabrication of the functional unit outside the enclosure Easy fishplating of bars: b Pre-mounted sliding fishplates b Easy access to the fishplating zone by functional roof Ease of connections: b Dismountable framework stringers and cross-members b Wide choice of connection compartments: side, rear b Quick-mounting junction block for busbar trunking system b Functional unit power connection: v upstream: on the vertical busbar with plug-in clamps v downstream: direct connection of customer cables on power contacts b Visible disconnection: mechanical indicator light depending on drawer position Ease of device reading, control and operation b Homogeneous positioning of indicators and control devices b Intuitive handling

Okken is easy to maintain safely

b Functional units marked in the fixed and moving parts b Possibility to conduct a thermal analysis of motor control and distribution feeders b Use of the colour red for potentially dangerous zones b No maintenance due to tightening to torque with visual inspection by varnished marker b With the MotorSys intelligent solutions, diagnostic and preventive maintenance are optimised.

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Okken, more than just OK

Okken is an excellent investment

Upstream savings...

Invest in the future with the Okken system: Okken is upgradeable, versatile, reconfigurable live, robust and optimised all advantages that allow long-term savings.
b Combination in the same cubicle of functions (e.g. motor or distribution feeder) and feeder types (fixed, disconnectable, plug-in, drawer) ensures that the equipment is adapted perfectly to needs and respects the budget, while guaranteeing perfect upgradeability in the long term. b No need to pre-equip reserves as addition and removal are possible with power on.

... downstream savings

b No retightening necessary, and servicing limited to regular cleaning of the switchgear. b Reduced bar wear thanks to the plug-in clamps. b Operating safety with MotorSys (TeSys U TeSys T): anticipation of serious faults. b Live reconfiguration and easy addition of cubicles (power off). b Preventive maintenance of functional units with power on. b Internal arc withstand b Quick international assistance provided by the Schneider Electrical network.

Okken is here to last

b b b b

Lifetime: 25 to 30 years Schneider Electric type tested switchgear Available world-wide The Okken system allows integration of switchgear future upgrades at all times

Okken anticipates the future

b Intelligent switchboards, system compatibility b Eco-design b ROHS: European regulation against use of certain polluting materials (lead, mercury, chromium, etc.) b No duplicate moulded parts: the product can be destroyed and recycled.

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Specific solutions: intelligent switchboards

Transparent ReadyTM

With Transparent ReadyTM, the Okken switchboards incorporate Web technologies to let you know all you need to know about your electrical installation.
This simple and user-friendly solution lets you optimise management of your electrical energy at the same time as your production tool.

Master your electricity consumption Optimise management of your electrical installation Guarantee uptime

b Information on detailed consumption and its fluctuations is available in real time, continuously and remotely b Know the state of your equipment in order to benefit fully from its performance b Anticipate supply failures in order to reduce production downtime.

Functions provided by Transparent ReadyTM

b b b b b b b b b instantaneous reading of measurements, circuit summary, root mean square current summary, power summary, energy summary, data history viewing, basic data, energy, trend logging, data table export, synchronisation

Remote access

Ethernet TCP/IP
Web browser

Power equipments
> SM6 > MCset > Prisma Plus > Okken

Products
> Sepam > Micrologic > PowerLogic

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Usage example

PCC incomers/feeders y 6300A

Incomers or feeders up to 6300A

MV/LV transformer and generator power has defined the choice of high power circuit-breakers to be implemented: Several solutions are possible: b Masterpact NS 06-16 b Masterpact NT 08-16 b Masterpact NW 10 to 63b. These devices can receive Micrologic 2.0 to 7.0 protection measurement modules.

The choice

Masterpact
NS NT NWsp (1) NWdp (2)
630 800 1000 1600 2500 3200 Icw 50-70-150 kA max Icw 40-50-150 kA max Icw 40 150 kA max Icw 100 et 150 kA max 4000 5000 6300

(1) SP : single pole (2) DP : double pole

The solutions
The Schneider Electric circuit-breaker range satisfies most needs in terms of protection of incomers, coupling, source changeover switches and high power feeders. The specific design of circuit-breaker upstream and downstream connections enables copper and floor surface area savings by allowing installation of several medium and high power circuit-breakers in the same cubicle.

On-site connection
Using cables, with IP2x protection forms, it is possible :
b b b b either in Side Connection from the front (SC), either in Top Direct Connection from the top of the cubicle (TDC), either in Bottom Direct Connection from the bottom of the cubicle (BDC). either in Rear Connection (RC).

SC

TDC

BDC

RC

By Busbar Trunking System (BBT), it is possible:

b einther in top direct connection, b or in direct rear connection, in the case of several high power incomers or feeders in the same cubicle.

TDC

RC

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Usage example

PCC Incomers/feeders y 6300A

Maximum accomodation capacity up to 4000A

For a 650 mm wide cubicle, the maximum accomodation capacity is: b 3 Masterpact NW/Compact NS type devices from 800 to 1600A b 2 Masterpact NW devices from 2000 to 3200A b 1 single Masterpact 4000A. b 4 incomers or feeders maximum, produced with the range of Masterpact NT08 to16 circuit-breakers in rear connection. Maximum depth: 1400 mm (600 + 400 + 400).

Capacity for incomers up to 6300A

The capacity is 1 device per 1150 mm wide cubicle, with cable connection in the bottom part, and connection to the double power busbar in the front and rear faces.

Switchgear zone
A switchgear zone for measurement, protection and control of these incomers is available above or below the incoming unit, according to circuit-breaker position.

Optimisation
b In the case of 2 incomers with 1 coupling, the Masterpact NW08-40 circuit-breaker version can be replaced by the Masterpact NW08-40 switch version. b For a single Masterpact NW08-32 circuit-breaker at the top of a cubicle with a width of 650 mm, use the adapted busbar allowing the bottom part to be equipped with electrical distribution or motor command control low power feeders (115-70 cubicle). b Solutions with 650mm wide cubicles and single Masterpact NT or NW device reduce the amount of copper in the horizontal busbar/device connections and leave ample space for implementation of supply, control, PLC, interconnection systems, etc.

115/70 cubicle

19

Usage example

Distribution Feeders y 630A

Distribution feeders up to 630A

The choice of circuit breakers is based on the intensity required to supply the consumer and distribution panels: b modular type C60, b Compact NS100, NS160, NS250, NS400 and NS630

The choice
C60 circuit-breaker
IS Mounting Form Front face Operating mechanism type: v handle v rotary v electric l 223 Mounting plate 2b common 333 Drawer Disconnectable 3/4b individual 3b common 4a individual 3b common 223 Polyfast Plug-in 4b individual 3/4b individual 2b common 233

NS100-630 circuit-breaker
333 Drawer with base 3/4a individual 2b common 211 Mounting plate without base 3/4a individual 212

l l

l l l

l l l l l

l l l l l

l l l l l

The solution
On disconnectable mounting plate (IS 223) : b a 6M support equipped with 250A clamps is directly secured to the busbar chassis b a DIN rail is used to clip on 4 C60 type 3P or 4P circuit-breakers b customer cables are connected onto the device.

On mounting plate: b IS 211: v a 6-module to 10-module mounting plate, used to mount and connect CompactNS circuit-breakers up to 630A, is directly secured to the vertical busbar supports, v the busbar and the circuit-breaker inlet are connected by bolted insulated flexible bars or cables, v for 2 devices, customer cables can be connected in cable compartments, to the left and right of the switchgear cubicle, v feeders are added with the switchboard de-energised, v specific mounting plates can receive 2 Compact NS 100 to 250A circuit-breakers. b IS 212 : v With a design and connection identical to IS 211, this version allows pre-equipping of the fixed part of the circuit-breaker and subsequent equipping of the live part of the Compact NS with power on.

20

Usage example

Distribution Feeders y 630A

On Polyfast : b IS 223 : v A base with 250A or 630A clamps from 5 to 9M is fastened to the supports of the vertical busbar v It accommodates a moulded insulating moving part, with partitioned power connections, allowing fastening of Compact NS100 to 630A 3P or 4P circuit-breakers v Customer cables are directly connected onto the device contacts. v A striker system prevents device plug-in or out in the ON position. b IS 233 : v With a design identical to Polyfast IS 223, this fully withdrawable model facilitates connection of customer cables on contacts secured in the cable compartment and front face, or by the rear.

The drawer (IS 333) : b Fully withdrawable and fitted with a front face attached to the circuit-breaker support. b This drawer allows the plug-in/test/plug-out positions. The test position is increasingly used in applications with buses: this position allows communication while the power part of the circuit-breaker is de-energised. b A rotary or electric handle is used to activate the circuit-breaker. b Customer connections are made on contacts secured in the cable compartment on the front face or by the rear.

The auxiliary contacts: b Disconnectable mounting plates and fixed mounting plates: withdrawable terminal blocks facilitating working without needing to touch the control cables. b Polyfast and drawer: sliding contact block allowing the test position (drawer) and guaranteeing communication on a bus.

Optimisation
b The glazed common front faces are used to visualise the operating status of circuit-breakers on Polyfast, disconnectable mounting plate or mounting plate without opening the door, in difficult environments (dust, humidity, corrosion, etc.). b With the Polyfast in drawer, there is no point pre-equipping the fixed parts of feeders as they can be installed later on when the equipment is energised.

21

Usage example

Distribution Feeders y 630A

Table showing dimensions for distribution feeders (PCC)

Connection type 115 70-2 Installation mode
plug-in/ drawer disconnectable on Polyfast disconnectable fixed on mounting plate

withdrawable on chassis

withdrawable on chassis

70 F

fixed/ plug-in on mounting plate

185

1 incomer or 1 distribution feeder NW40b-63 BDC - RC H2350 H2200 RC NT/NS08-16 SC BDC TDC RC NW08-32 SC BDC TDC NW40 RC TDC 2 incomers + 1 coupling NW40b-63 RC RC/ BDC/ TDC NT/NS08-16 RC/ BDC/ TDC NW08-32 NW40 TDC BDC/ RC Distribution feeder < 630A C60 SC-RC NS100-250 3P 2 x NS100-160 3P SC-RC SC-RC NS100-250 4P 2x NS100-160 4P SC-RC NS400-630 3P SC-RC NS400-630 4P SC-RC Fuse-switch SASIL 00 160A SC SC SASIL 1 250A SC SASIL 2 400A SASIL 3 630A SC SC : side connection RC : rear connection TDC : top direct connection BDC : bottom connection M : 25mm module Cubicle H2350 : 72 modules Cubicle H2200 : 66 modules

72M 66M 19M 19M 19M 19M 19M 19M 19M 19M 19M 19M 3 cubicles 2 cubicles 2 cubicles 3 cubicles 2 cubicles -

18M 30M 36M 30M -

5 / 6M 7M 8M 9M -

-width 6M 6M 8M 12M 12M -

2 to 6M -

18M 30M 36M 36M -

18M 30M 36M 36M 6M 6M 8M 8M 8M 10M -

2M 3M 6M 6M

Distribution Feeders Offer

Compact C60

Compact NS

Fixed Masterpact NW

Withdrawable Masterpact NW

22

Usage example

Motor control command solutions (MCC/iMCC)

MotorSys
Process management

The solutions for MotorSys intelligent motor control centres (iMCC) simplify design and increase installation productivity. These solutions guarantee the most suitable configuration for your process, with an optimum degree of reliability and the best return on investment. Okken incorporates a complete range of solutions: v Classic (TeSys D classic thermal relay), v Advanced (TeSys U motor protection relay), v Multi-function (TeSys T motor protection relay), v and E@gle. Advantages: b Simplifies design and commissioning of the installation (30 to 40 feeders per day with intelligent solutions) thanks to the almost instantaneous uploading of parameters and diagnostics. b Enhanced motor protection (up to 90% reduction in motor destruction risks), thanks to electronic relays. b Reduction in operation interruption risks (up to 70%) thanks to the alarm system that detects risk of overload, voltage and insulation faults and corrects this risk before it can materialise. b Reduction in maintenance costs (up to 50%). b Simplified upgrading (intelligent relays, field bus): reduced impact of modifications being made and easy integration of future technological innovations. b Test position without breaking the control and communication circuit, including during drawer movement.

Communication networks: Profibus ModBus DeviceNet Ethernet Intelligent Motor Control Center MotorSys

TeSys prot

t ec

Classic MotorSys

b Network optional connection b Overload protection

Ethernet or Modbus SL

Advanced MotorSys

b Connectivity with PLCs b Intelligent motor protection based on current

Ethernet

Multi-function MotorSys

b Connectivity with supervisors and PLCs b High level motor protection: current, voltage, power, earth fault, temperature probes b Local logic b Easy and economic Ethernet connection b Greatest number of feeders per cubicle on the market b Motors automatic restart

ed

DeviceNet / Profibus / Modbus SL

E@gle MotorSys

b Interoperability certificates with the most common process control systems b High level motor protection: current, voltage, power, earth fault, temperature probes b Local logic b Redundant communication bus

23

Usage example

Motor feeders (MCC/iMCC)

The MCC/iMCC feeders

The choice of switchgear associations is based on the power of the motors and their level of protection: b TeSys U, low power feeders, with or without communication modules on bus, b GV2, GV3, NS circuit-breakers or GS1 fuse-switch + contactor, and TeSys T, for medium and high-power feeders, with communication bus

The choice
IS Mounting Form Power (kW)

TeSys U GV2/GV3 NS80 NS100/630 motor circuit-breaker motor circuit-breaker motor circuit-breaker motor circuit-breaker
223 333 223 333 233 333 333 mount. plate 2b drawer 3/4b 0 15 kW mount. plate 2b drawer 3/4b 0 32 kW mount. plate 2b drawer 3/4b 0 37 kW drawer 3/4b 0 250 kW

223 2b

GS1 fuse-switch

333

mount. plate

drawer 3/4b

0 220 kW

Disconnectable functional unit on mounting plate

MotorSys Classic disconnectable GS1 NS100-630 NS80 GV TeSys U LUCA LRD LRD

MotorSys Advanced disconnectable GS1 NS100-630 NS80 GV TeSys U LUCB LUTM+LUCB LUTM+LUCB

Withdrawable functional unit in drawer

MotorSys Classic drawer GS1 NS100630 NS80 GV TeSys U LUCA LRD LRD LRD+TI

MotorSys Advanced drawer GS1 NS100-630 NS80 GV TeSys U LUCB

LUTM+LUCB LUTM+LUCB

LUTM+LUCB

MotorSys Multi-function drawer GS1 NS100-630 NS80 GV TeSys U LTMR LTMR LTMR LTMR

MotorSys E@gle drawer GS1 possible solutions in Okken switchboards Schneider Electric recommended solutions NS100-630 NS80 GV TeSys U kW 0,37 15 32 37 110 220 250 E@gle E@gle E@gle

24

Usage example

Motor feeders (MCC/iMCC)

MotorSys Classic Protection Thermal overload Current phase imbalance Current phase loss Overcurrent Ground current Long start (stall) Jam (locked rotor) Undercurrent Current phase reversal Motor temperature sensor Rapid cycle lockout Load shedding Voltage phase imbalance Voltage phase loss Voltage phase reversal Undervoltage Overvoltage Underpower Overpower Under power factor

MotorSys MotorSys Advanced Multifunction

n n n n n n n n n n n n n n n n n n n n n n n n n n n n

MotorSys E@gle Measurements

MotorSys Classic

MotorSys MotorSys Advanced Multifunction

n n n n n n n n n n n n n n n n n n n

MotorSys E@gle

n n n n n n n n n

n n n n n

Line currents Ground current Average current Current phase imbalance Thermal capacity level Motor temperature sensor Frequency Line-to-line voltage Line voltage imbalance Average voltage Active power Reactive power Power factor Active power consumption Reactive power consumption

n n n n n n n n n n n n n n

Table showing optimised dimensions for motor control feeders

415V 50Hz Power (kW) 0,37 0,55 0,75 1,1 1,5 2,2 3 4 5,5 7,5 9 11 15 18,5 22 30 37 45 55 75 90 110 132 160 200 220 250 M : 25mm module IP31 35C 50C GV2 / GV3 DOL 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 4M 4M 4M 4M 4M REV 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12M 12M 12M 12M 12M IP31 35C 40C NS80 / 100 / 160 / 250 / 400 / 630 YA - 2V - Dalhander DOL 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12M 12M 18M 18M 18M 18M 18M REV 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 18M 18M 24M 24M 24M 24M 24M YA 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 18M 18M 24M 24M 2x 18M 2x 18M 2x 18M 2x 18M 2x 18M 2V 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 12M 18M 24M 24M 24M 24M 24M 24M 24M IP31 35C 40C GS1-F/ J / L / N / QQ DOL 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 6M 12M 12M 12M 12M 12M 24M 24M 24M 24M IP31 35C 40C TeSys U DOL 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M REV 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M -

Cubicle H2350 : 72 modules Cubicle H2200 : 66 modules

b functional units modularity is optimised to host: v the power part with 3 components (circuit-breaker, contactor and thermal or electronic relay LUTM ou LTMR), v 3 auxiliary relays of the RX1 type, v 2 control circuit-breakers of the C32 or GB2 type. b the current transformers, if any, are mounted in the fixed part with the zero-sequence protection toroid in the cable compartment. b the 3-modules drawer only supports 3 auxiliary blocks and has an electrical interlocking with the circuit-breaker's operating mechanism. For more functions, use a larger-size drawer.

25

Usage example

Motor feeders (MCC/iMCC)

C60 TeSys U GV2

NS80 NS100 NS160 NS250 NS400 NS630

Power supply and network

GS1F GS1J GS1L GS1N GS1QQ

MIU

LC1D LC1F

Relay Feeder
LRD MIU E@gle TeSys U TeSys T

The solutions

On disconnectable mounting plate (IS 223) : b a support with 2-3-4-6-8-12 modules, equipped with clamps with 64A sockets, is directly installed on the chassis of the vertical busbar b a pre-slotted plug-in mounting plate accommodates the automation components: v circuit-breaker, contactor, thermal relay, relays and protection b a withdrawable control terminal block facilitates connection of the feeder control and signalling cables b customer power cables are connected directly on the switchgear. In drawers: b Consisting of a fixed part in the framework and of a fully withdrawable moving part, supporting the protection, control and automation components. b With a height of 3-4-6-8-12-18-24-36 modules, they are used to produce motor control and protection feeders: v direct, 1 operating direction, v direct, 2 operating directions, v star-delta, v Dahlander (2 speeds), v 2 speeds with separate winding, v with variable speed drives from 0 to 500 kW, v progressive starter from 0 to 75 kW. b When switching from "plugged-in" to "test" position, the transmission of information must be maintained between the intelligent relays and the PLC. This is made possible by sliding auxiliary contact blocks b Customer power cables are connected on the fixed part, on contacts in the cables compartment and are fitted with individual covers (form 4b).

Optimisation

b A secure power supply system for the intelligent relays allows you to ensure optimal operation of automation systems from your switchboard, even with a circuit disrupted by short breaks in supply (>5ms).

Motor control offer

GV2/GV3 26

Compact NS

GS1

LC1

LRD

TeSys U

TeSys T

Usage example
Forced ventilation

Forced ventilation The choice

ambient temperature (C)

b To increase your switchboards potential in all tightness and temperature situations.

ambient temperature (C)

w ith ve w

w o ith ut ve

n tio ila nt
Use In = Device In x Coef. Coef.

ith ve

w o ith

n tio ila nt

n tio ila nt

ut ve

n tio ila nt
Coef.

The solutions

Natural ventilation Vertical and horizontal busbar zone IP31 35C 45C

Forced ventilation by 570 m3/h fan Vertical and horizontal busbar zone IP31 40C 55C IP54 35C 50C

Forced ventilation by fan for variable speed device cubicle and capacitor IP31 35C 50C IP54 35C 45C

Optimisation

b The forced ventilation system is only useful above the 115-1/115-2/115-3 busbar zones and in cubicles with switchgear with large thermal loss. b To guarantee your fan a longer service life, we recommend that you install a thermostat in the hot zone to control fan operation

Recommended diagrams
220V 220V 220V

Thermostat

>
0-60C

>
0-50C

>
to alarm : - visual - audible - communication

55C

Continuous operation

Operation controlled by thermostat

Operation controlled by thermostat + overheating alarm contact

27

Usage example
Cubicles

The choice

b Framework: v height: 2350 mm - 2200 mm v width: 250 mm - 350 mm - 450 mm - 650 mm - 1150 mm v depth: 400 mm - 600 mm. b Panelling: v Front face: total or partial, plain or glazed v End side panels v Roof in several parts for cables entering via the top v Panel or rear door according to connection access v Built-in plinth to facilitate cubicle handling with a machine (pallet truck, fork-lift truck, etc.) v Dedicated front face for fixed, withdrawable and disconnectable PCC/MCC feeders. b Degrees of Protection (IP) : v IP22: recommended for the Okken Marine switchboard v IP31: common use (micro-electronics) v IP41: use on non-humid dusty premises (workshops) v IP54: use in environments with a high content of fine and/or damp dust (cement works, food-processing industries, etc.). b Degrees of impact withstand (IK) : v IK7: with glazed doors v IK10: with plain doors.

Association solutions
b Side Connection (SC): v A side cables compartment whose width, adapted to the number and crosssection of customer cables, is associated with the switchgear cubicle by a screwon system.

b Rear Connection (RC): v A cables compartment screwed to the rear of the switchgear cubicle facilitates routing and connection of customer power cables.

Optimisation
b in side connection (SC):

Cubicles of variable depth or variable depth adaptation b in rear connection (RC): A switchgear cubicle B connection compartment
rear door

side plate to be produced according to drawing supplied

b Designed to reduce floor surface area by removing rear side cubicles not useful for conductor connection and sealing the deepest cubicle(s) with a side-plate on the protruding part. 28

Usage example
Busbars

Horizontal busbar

b The horizontal busbar is positioned in a square to enhance bar conductivity by reducing the skin effect that is a source of temperature rise and restricted use, b Single or double up to 7300A, b 2 horizontal busbars are interconnected by sliding fishplates requiring no maintenance.

The choice

Bars section 40x10 mm

double busbar
6 bars 4 bars 100 kA rms.

2x3 bars 100 kArms.

2x4 bars 100 kA rms.

2x6 bars 150 kA rms.

single busbar
2 bars 50 kA rms. 3 bars 80 kA rms.

100 kA rms.

Allowable intensity at 35 IP31 (A)

Vertical busbar

b The vertical busbar has 2 centre-to-centre distances which guarantee amply sized safety perimeters: v the 115 mm centre-to-centre distance corresponds to the optimised spacing of the connection points of Masterpact NT/NS/NW circuit breakers, v the 70 mm centre-to-centre distance corresponds to the optimised spacing of the double plug-in clamps of the PCC or MCC functional units b The 115-70 combined busbar allows connection of a Masterpact NW08-32 type circuit-breaker at the top of the cubicle and installation of MCC/PCC feeders in the 36 bottom modules.

The choice
100 kA rms.

115 busbar
100 kA rms. 50 kA rms.

100 kA rms.

70 busbar
80 kA rms. 50 kArms. 50 kA rms.

100 kArms.

Allowable intensity at 35 IP31 (A)

Busbar coating

Busbar coating Horizontal busbar Vertical busbar 115 Vertical busbar 70 Vertical busbar 115-70 protection against ...

none p p p p

silver p p

tin p p

nickel

epoxy p p

p p

p p

corrosive corrosive internal arc atmospheres atmospheres

Optimisation

b The busbar epoxy coating allows enhanced heat loss, up to 10%. b To increase busbar ln in hot environments and with an IP 41 or 54, cubicle ventilation is strongly recommended (see page 27).

29

Usage example
Dimensions

Overall dimensions
F

A= 2350 / 2200 mm B= 250 / 350 / 450 / 650 /1150 mm F= 400 / 600 mm

Modularity with a pitch of 25 mm

25mm

Average weight of a cubicle

b b b b

cubicle 115 (2500A) : cubicle 70-2 PCC : cubicle 70-2 MCC : cubicle 230 (6300A) :

~ 850 kg ~ 700 kg ~ 600 kg ~ 1300 kg

Minimum clearances around switchboard

b For connection by cables and fishplating of the horizontal busbar, provide 500 mm above the switchboard. b When ceiling clearance is limited, provide a horizontal busbar of 3200 A maximum (4 bars/phase) for fishplating and connection from the front of the switchboard.

FRONT

Clearance above the switchboard

Rear connection

Front connection

Cubicle W1150 mm

Cable insertion
Cubicle width (mm)
cables entry from the top without horizontal busbar (RC) with horizontal busbar
(115 cubicle / 70 cubicle / SC compartment)

250
C D C 170 560 170 260 130 560

350
270 560 270 260 230 560

450
370 560 370 260 330 560

650
570 560 460 290 570 210 200 260 450 170 530 240 530 560

cables entry from the bottom

115 cubicle 70 cubicle compartment cubicle

C D C D C D

(values given for 600 mm deep cubicles)

30

(photocopy the template)

4M

2350

60

Mounting support

650/ 1150

250/ 350/ 450/ 650

Ground fastening

b Front connection (example : switchgear cubicle + W250 to 450 mm compartment)

Side connection switchboard front faces

compulsory fastening point optional fastening point

b class 8.8 screws: M10 TH screws + washers ( 25 mm external, thickness 3 mm) + CS 10 mm contact washers

31

(photocopy the template)

2350

32
0 60 /600 0 40 0 40

4M

650/ 1150
b Rear compartment D1400 mm (example : switchgear cubicle + 2 D400 mm compartments )

Mounting support

Ground fastening

b Rear connection D1000/1200 mm (example : switchgear cubicle + D400 mm compartment)

compulsory fastening point optional fastening point

Rear connection switchboard front faces

b class 8.8 screws: M10 TH screws + washers ( 25 mm external, thickness 3 mm) + CS 10 mm contact washers

Schneider Electric Industries SAS

89, boulevard Franklin Roosevelt F-92506 Rueil-Malmaison Cedex Tel: +33 (0)1 41 29 85 00 www.schneider-electric.com

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper Publishing: Schneider Electric Industries SAS Design: Calligrammes Printing: Imprimerie du Pont de Claix

DESY014EN

01-2008

ART.3389119602556 Schneider Electric - All rights reserved