Inspection Procedure for KEC Remediation Pr S.No. ITP Clause No.

Stage Activity

1.a.1 1.b.1

Raw material Identification

1.a 1.b 1.c 1.d 1.e 1.f

Raw Material

Raw material test Certificates

1.c.1 1.d.1 1.e.1 1.f.1

Raw Material Testing

Inprocess Inspection (Fabrication) 2 2 3 Inprocess Inspection Inprocess Inspection (Galvanizing)

Dimensional Inspection (after Galvanizing)

Final Inspection

Finished Good (FG) Inspection 3 5 Final Inspection

Dispatch Clearance

Dispatch Clearance

Inspection Procedure for KEC Remediation Project Scope of Inspection KEC When raw material enters KEC's works they issue ME No. for each lot and offer the same to SNC for visual, dimensional inspection and mechanical testing Scope of Inspection SNC KEC segregates pieces from lot as per sampling plan for SNC visual and dimensional inspection, SNC witnesses the same after satisfactory inspection, SNC identifies the samples for mechanical and chemical testing. SNC reviews raw material test certicates for chemical and mechanical properties as per ITP and code requirements Document of Reference

ITP, ASTM A6

KEC prepares raw material visual, dimensional inspection reports and submit copy of their reviewed raw material test certifcates for SNC review

ITP, ASTM A6, ASTM A36, ASTM A572 GR. 50

SNC witnesses Mechanical testing ( Tensile and impact* ) on samples KEC performs Chemical, identified during raw material Mechanical and Ultrasonic testing identification stage. SNC also (on plates above thickness 38 witnesses Ultarsonic tests on mm) plates (above 38 mm thk) as per ASTM 435 SNC reviews documents for these KEC performs 100% inspection of stages and performs audits to components in Black stage, ensure that KEC is following Machine operator inspects inspection procedures properly or 1st,2nd and last piece. not KEC performs galvanizing inspection of pieces on sampling basis, they performs visual, Coating thickness check and adhesion test on sampling basis SNC reviews documents for these stages and performs audits to ensure that KEC is following inspection procedures properly or not SNC performs visual and dimensional inspection of pieces as per sampling plan after galvanizing. Pieces are randomly picked from finished yard

ITP, ASTM A6, ASTM A36, ASTM A572 GR. 50, ASTM A435 (for Plate UT)

KEC drawings, ITP, Specification, ASTM A123

Drawings, ITP

KEC offers materials for final inspection to SNC for identification of samples for Galvanizing test (mass of zinc coating, adhesion test, coating thickness check),Mechanical testing and visual, dimensional check KEC performs mechnical, chemical and galvanizing test on SNC identified samples KEC performs dimensional inspection on pieces identified during FG inspection sampling

SNC identifies list of items for mechanical, chemical testing and galvanizing tests and also identifes items critical items to be inspected KEC drawings, ITP, Specification, for visual, dimensional check ASTM A123 SNC witnesses Mechanical testing and galvanizing test on samples identified during FG inspection. SNC witnesses/performs visual, dimensional, adhesion test and coating thickness checks on items identified during FG inspection sampling At this stage SNC verfies that all the stage inspection activities as per ITP completed or not . If all the activities completed as per ITP requirements and documents review is also completed then SNC will give Dispatch clearance to KEC as per their request.

Drawings, ITP

KEC submits all the stage inspection documents I,e, raw material test certificate correlation sheet, mechanical testing reports, galvanizing test records, dimensional check records, BNA test records as per ITP for SNC review

ITP, Specification

Remark

*Impact testing is done shoe base plate only