ALEES Production Process

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YINGKOU ECONOMIC AND TECHNOLOGY DEVELOPMENT ZONE

XINFENG PIPE FITTINGS CO., LTD.


13644177456 QQ835113426 Emailwmm7694@163.com www.lnxf.cc
XINFENG PROFILE
XINFENG Ductile Iron Pipe Fittings Co., Ltd. is a leading largest and professional
manufacturer for ductile iron fittings for water pipelines in China, imported production
technology of vacuous lost foam casting from Japan with high-tech production lines
and modern inspection equipments. Products are for overseas markets covered all
over the world.
XINFENG is located in Economic and Technological Development Zone of Yingkou of
Riviera city. 5 kilometer far away from international Bayuquan seaport and 2 hours
by express way to Dalian seaport. Total investment is USD10,000,000 with 500
employee and covers 65,000 square meters, Fittings size from DN80 to DN2400 with
full jointing types such as Standard Joint, Tyton (push on ) Joint, Mechanical Joint,
Restrained Joint, Express Joint, Flange Joint ect AWWA C110 & C153 standard,
ISO2531 standard, EN545 & EN598 standard is strictly carried out in production, the
output of XINFENG is about 15,000 tons at present. The top quality products widely
were installed in water supplying of key projects in Middle East, America, Africa and
Southeast Asia.
Local foundry iron and coke with low sulphur and phosphorus as materials, every
process is with strict inspecting control, the products are highly appraised by our
customers. XINFENG has been granted the certificate of ISO9001 by China Import &
Export Quality Certification Center, XINFENG has a best reputation in overseas
market and established friendly relationship with world famous companies of
Sincohem Group, China Minmetal as well as Sigma, KSP, Tyco, ECL etc.
Depending on XINFENG philosophy of Quality is life, try to be first Mr Lee Wei of
owner and all staff honestly promise and are committed to provide the products with
highest quality and best service that satisfy our customers requirements, warmly
EPS Pre-expander
EPS-
1 Molding Machine
2 Molding Machine
1
2
Molding Expander

1. Molding Machine 2. Mold Storage
4. Inspection of Foam Mold
Density
3. Drying Foam Mold
Cutting and Binding Foam Mold
-
1. Mold Piece 2. Cutting Mold Piece
3. Glue binding 4. Glue binding
1.

Verticality, Ellipticity, Length
Inspection
2.

Verticality, Ellipticity, Length and
Dimension Inspection
Lost Foam Quality Inspection

Coating Process

1. Mold CoatingsDN100) 2. Mold Coatings
(DN150)
4. Coated Foam Mold (DN350) 3.(DN600) Coated Foam Mold
Quality Inspection of Drying Coated Foam Mold

1. Drying Coated Foam MoldDN1000)
2. Drying Coated Foam MoldDN1000Xdn600)
4. (Verticality, Ellipticity
and Dimension InspectionDN1200)
3. Drying Coated Foam Mold (DN1200Xdn1200)
Vibrating
Molding

2. Vibrating and Adding Sand
3. Vibrating and Adding Sand
1. Put Coated Foam Into
Cast-boxDN1000Xdn600)
Smelting of Cast-
iron

1. Molten Iron 2. Temperature Test of Molten Iron
3.Sampling 3.Quick Analysis
Casting Process After
Spheroidizing

1.) Spheroidizing
2. Casting
3. Dumping Cast-box
Mechanical Properties test

1.
Tensile Strength and Elongation Test
3.
Metallographic Structure Test
2. Tensile
Strength and Elongation Test
5.
Metallographic Structure Test
4.
Metallographic Structure Test
Hardness test

1.
Hardness Test
2.
Hardness Test
Shot Blasting

1. Primary Shot Blasting (DN600X2000L)


2. Primary Shot Blasting (DN800X2000L)
3. Finishing Shot Blasting
4. Grinding (DN350X90
Products Inspection
4. ||;] Metallographic Structure Check at Site
(DN800Xdn500
3. Thickness Checking (DN500Xdn300
1. [] Installing Rubber Rings (DN350X90 2. ] Socket Dimension Checking (DN350X90
Machining

1. MachiningDN100Xdn300) 2. Lineation (DN900)


3. Machining (DN400)
4. Lineation (DN300X90)
Machining

2. Dimension Test
(DN200x22.5)
1. Drilling (DN200x22.5)
Hydrostatic Test

1# DN1000-DN1600 2# DN600-DN1200
Hydrostatic Test

3# DN500-DN900 4# DN300-DN500
Hydrostatic Test

5# DN80-DN300
DN500 Hydro-test
Shot Blasting by Hand

4. Contrast after surface-treatment


1. Shot Blasting by Hand 2. Shot Blasting by Hand
3. After Shot Blasting
Outside Zinc-coating and Inside Lining

1. Lining Process 2. Lining Thickness Check


3. Rich Zinc Powder-coating 4. Rich Zinc Layer Thickness Check
Zinc Spraying and Bitumen Coating
1. Zinc Wire Spraying
4. Bitumen Thickness Check
2. Zinc Thickness Check
3. Bitumen Coating
Electrostatic Epoxy Coating

1. Heater 2. Operating Room 3. Curing Oven


5. Process of Electrostatic Coating 4. Temperature Test Before Coating
Electrostatic Epoxy Coating

3. Curing Temperature Test


2. Process of Coating
4. Adhesion Test
1. Temperature Test When Coating
Product Photos
1. Coating Pore Test
5. Coating
Thickness Test
3. Coating
+ cutting Test
2. Coating Pinhole Test
4. Coating
Adhesion Test
Process of Packing

1. Wrapped by PE filmsDN500X90) 2. Wrapped by PE films (DN900Xdn900)
3. Packed on PalletDN1400) 4. Packed on PalletDN1000Xdn800)
Packing

1. Packed on
PalletsDN1000x45)
2. Wrapped by
filmDN1200x2000L)
3. K Packed on
PalletsDN1200x90)
4. Packed on
PalletsDN1400)
Products
Coated Fittings
Products
DN2600
Products
Products
Finished Products
Fittings produced according to ANSI / AWWA
Products Produced According to ANSI / AWWA
Loading and Shipping

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