VRA_D-20W & VRB_D-20W Series

20W, WIDE INPUT, ISOLATED & REGULATED SINGLE&DUAL OUTPUT DC-DC CONVERTER

Patent Protection RoHS

PRODUCT FEATURES Efficiency up to 87% 2:1 wide input range 1.5KV Isolation Over Voltage protection Over Current protection Output Short Circuit Protection Operating Temperature Range: -40!C ~ +85!C Internal SMD construction Metal Shielding Package Industry Standard Pinout MTBF>1,000,000 hours APPLICATIONS

PART NUMBER SYSTEM

VRA2405D-20W
Rated Powe r Packa ge Style Output Voltage Inp ut Voltage Product Series

The VRA_D-20W & VRB_D-20W series offer 20W of output, with 2:1 wide input voltage range of 9-18, 18-36 and 36-75VDC, and features 1500VDC isolation, over current, over voltage and short circuit protection. All models are particularly suited to tele-communications, industrial, test equipments power etc.
Output Voltage (VDC) #5 #12 #15 #24 Output Current (mA) Max. #2000 #833 #666 #416 5400 4000 1666 1333 833 #2000 #833 #666 #416 5400 4000 2222 1666 1333 1111 833 #2000 #833 #666 #416 5400 4000 3225 1666 1333 833 Min. #200 #83 #67 82 540 400 167 133 83 #200 #83 #67 84 540 400 222 167 133 111 85 #200 #83 #67 84 540 400 323 167 133 86 Input Current (mA)(typ.) @Max. Load 1990 1919 1917 1905 1750 1983 1914 1939 1922 990 939 937 960 825 1036 957 969 958 955 950 487 478 487 459 419 497 498 476 482 476 @No Load 19 29 36 31 66 23 12 23 52 19 24 24 28 41 45 31 29 24 37 29 16 19 19 10 13 21 17 10 13 16
VRA_D-20W&VRB_D-20W

SELECTION GUIDE
Input Voltage(VDC) Model Number VRA1205D-20W VRA1212D-20W VRA1215D-20W VRA1224D-20W VRB1203D-20W VRB1205D-20W VRB1212D-20W VRB1215D-20W VRB1224D-20W VRA2405D-20W VRA2412D-20W VRA2415D-20W VRA2424D-20W VRB2403D-20W VRB2405D-20W VRB2409D-20W VRB2412D-20W VRB2415D-20W VRB2418D-20W VRB2424D-20W VRA4805D-20W VRA4812D-20W VRA4815D-20W VRA4824D-20W VRB4803D-20W VRB4805D-20W VRB48C6D-20W VRB4812D-20W VRB4815D-20W VRB4824D-20W 48 (36-75) 80 24 (18-36) 40 12 (9-18) 20 Nominal (Range) Max* Reflected Ripple Current (mA,typ.) Max. Capacitive Load(" F) 3400 680 450 300 10 7500 4000 1500 500 500 3400 680 450 300 13000 20 6800 4700 2200 755 680 500 3400 680 450 300 10 13000 6800 6800 2200 755 500
B/1-2012

Efficiency (%, typ.) @Max. Load 80 82 82 82 86 79 81 82 83 81 86 86 84 86 81 85 83 85 86 85 81 86 86 84 87 83 83 84 84 86

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3.3 5 12 15 24 #5 #12 #15 #24 3.3 5 9 12 15 18 24 #5 #12 #15 #24 3.3 5 6.2 12 15 24

Note: *Input voltage can$t exceed this value, or will cause the permanent damage.

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INTPUT SPECIFICATIONS
Item Test Conditions 12VDC Input Models Input Surge Voltage (1000 ms) 24VDC Input Models 48VDC Input Models 12VDC Input Models Start-up Voltage 24VDC Input Models 48VDC Input Models 12VDC Input Models Min. -0.7 -0.7 -0.7 -------Typ. ---8.8 17.8 35 ---20 Max. 25 50 100 9 18 36 9 18 36 -ms VDC Unit

Under Voltage Shutdown

24VDC Input Models 48VDC Input Models

Start-up Time Ctrl

*

Nominal input& constant resistance load Models ON Models OFF

3.5 - 40VDC or open circuit 0-1.2VDC --LC Filter 3.5 W

Short Circuit Input Power Input Filter

Note: *The CTRL control pin voltage is referenced to GND.

OUTPUT SPECIFICATIONS
Item Output Power Positive voltage accuracy Negative voltage accuracy Output Voltage Balance Line Regulation Load Regulation Refer to recommended circuit Dual Output, Balanced Loads Full load, Input voltage from low to high 10% to 100% load Test Conditions Min. Typ. Max. Unit W

2 -------#2 -50 Others 24VDC output 120 120 3.63 5.5 6.82 9.9 13.2 16.5 19.8 26.4 --

-#1 #3 #0.5 #0.2 #0.5

-200 #3 #0.02 75 150 140 ----------

20 #3 #5 #1 #0.5 #1 #5
500 #5 -150 --4.29 6.5 8 11.7 15.6 19.5 23.4 31.2 30

Cross Regulation
Transient Recovery Time Transient Response Deviation Temperature Drift Ripple & Noise* Over Current Protection

Dual output
25%~ 50%~25% load or 50%~75%~50% load step change 100% full load 20MHz Bandwidth Full input voltage 3.3V output 5V output 6.2V output

"s
% %/!C mVp-p %

Over voltage protection (half of rate load)

9V output 12V output 15V output 18V output 24V output

VDC

Short Circuit Protection**

VRB1224D-20W Others

Continuous, automatic recovery

Note: 1.Dual output models unbalanced load: # 5%. 2.*Ripple and noise tested by % parallel cable& method. See detailed operation instructions at Testing of Power Converter section, application notes. 3.**The short circuit time of VRB1224D-20W model is no more than 30s, due to short-circuit in different ways.

COMMON SPECIFICATIONS
Item Isolation Voltage Isolation Resistance Isolation Capacitance Switching Frequency Test Conditions Tested for 1 minute and leakage current less than 1 mA Test at 500VDC Input/Output,100KHz/0.1V Full load, nominal input Min. 1500 500 --Typ. --1000 300 Max. ----B/1-2012

Unit VDC M' pF KHz

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VRA_D-20W&VRB_D-20W

MTBF Case Material Weight

MIL-HDBK-217F@25

1000

--

--

K hours

Aluminous alloy -39 -g

ENVIRONMENTAL SPECIFICATIONS
Item Storage Humidity Operating Temperature Storage Temperature Temp. rise allowed at full load Soldering Temperature Cooling Operating Temperature curve range 1.5mm from case for 10 seconds Test Conditions Non condensing Power derating (above 55 ) Min. 5 -40 -55 --Typ. -----Max. 95 85 105 105 300 Free air convection !C Unit %

EMC SPECIFICATIONS
EMI CE ESD EMS EFT Surge CISPR22/EN55022 IEC/EN61000-4-2 IEC/EN61000-4-4 IEC/EN61000-4-5 CLASS A!External Circuit Refer to Figure1-"# Contact $2KV $2KV $4KV perf. Criteria B perf. Criteria B!External Circuit Refer to Figure 1-%# perf. Criteria B!External Circuit Refer to Figure 1-%#

EMC RECOMMENDED CIRCUIT

(Figure1) VRA_D-20W recommended external circuit parameters: Model FUSE MOV EMS LDM TVS C0 C0 EMI LCM 3.8mH 1.27mH 1.27mH --SMCJ28A 680(F/25V 680(F/25V VRA12_D-20W VRA24_D-20W Choose according to load 10D560K 56( H SMCJ48A 120(F/50V 120(F/50V 10D101K 56( H SMCJ90A 120(F/100V 120(F/100V VRA48_D-20W

VRB_D-20W recommended external circuit parameters: Model FUSE MOV EMS LDM TVS C0 C0 EMI LCM C1 --SMCJ28A 680(F/25V 680(F/25V 3.8mH 100pF/2KV 1206 VRB12_D-20W VRB24_D-20W Choose according to load 10D560K 56( H SMCJ48A 120(F/50V 120(F/50V 3.8mH -10D101K 56( H SMCJ90A 120(F/100V 120(F/100V 3.8mH -VRB48_D-20W

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VRA_D-20W&VRB_D-20W

B/1-2012

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Note: 1. In Figure 1,part is EMS Recommended external circuit, part !is EMI recommended external circuit. Choose according to requirements. 2. If there is no recommended parameters, the model no require the external component.

EMC RECOMMENDED CIRCUIT PCB LAYOUT

(Figure 2)

VRA_D-20W Series

(Figure 3)

VRB_D-20W Series

PRODUCT TYPICAL CURVE

Operating Temp.( C )

Efficiency VS Input Voltage curve VRA2405D-20W (Full Load)

VRB2405D-20W

Efficiency VS Input Voltage curve VRA4805D-20W (Full Load) VRB4805D-20W

90 85 80 75 70 65 60 55 50 36 40 44 48 52 56 60 64 70 75

90 85

Efficiency(%)

80 75 70 65 60 55 50 18 20 22 24 26 28 30 32 34 36

Efficiency(%)

Input Voltage(V)

Input Voltage(V)

The copyright and authority for the interpretation of the products are reserved by MORNSUN

VRA_D-20W&VRB_D-20W

B/1-2012

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Efficiency VS Output Load curve VRA2405D-20W (Vin=Vin-nominal) VRB2405D-20W

100 90 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100

Efficiency VS Output Load curve VRA4805D-20W (Vin=Vin-nominal) VRB4805D-20W

100 90 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100

Efficiency(%)

Efficiency(%)

Output Current Percent(% )

Output Current Percent(% )

OUTLINE DIMENSIONS

RECOMMENDED FOOTPRINT & PACKAGING

RECOMMENDED FOOTPRINT(TOP VIEW)
1.20 [0.047] 50.80 [2.000] 45.72 [1.800]
[0.400] [0.400] [0.400]

MECHANICAL DIMENSIONS

10.16 10.16 10.16

2.54[0.100]

40.60 [1.600]

15.24 [0.600] 10.16

[0.400]

1 2 3

6 (Bottom View) 5 4

2 1

5 6 7 2.54[0.100] +0.031 52.07+0.80 -0.00 [2.050-0.000 ]

7.62 [0.300]

[0.410]

[0.390]

(Side View)

4.10 5.08 [0.161] [0.200]

10.50

10.00

TUBE OUTLINE DIMENSIONS

1.00 [0.039]

35.00 [1.380] 54.30 [2.138] 14.00 [0.551] 13.00 [0.512] Note: Unit :mm[inch] General tolerances: # 0.50mm[# 0.020inch] L=220mm[8.661inch] pcs/tube: 4 Short tube inner package dimensions: L*W*H= 255*170*80mm Short tube outer package dimensions: L*W*H= 375*280*270mm FOOTPRINT DETAILS Pin Single Dual 1 2 3 4 5 6 7 Vin GND Ctrl Trim 0V +Vo No Pin Vin GND Ctrl Trim -Vo 0V +Vo

30.48 [1.200]

Note: Unit:mm[inch] Pin diameter tolerances: # 0.10mm[ # 0.004inch] General tolerances: # 0.50mm[ # 0.020inch]

TEST CONFIGURATIONS
Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance. Oscilloscope

Lin Cin
Current Probe

DC DC

Load

Lin(4.7" H)

Cin(220"F, ESR < 1.0' at 100 KHz)

TRIM APPLICATION & TRIM RESISTANCE

Application circuit for TRIM (Part in broken line is the interior of models)

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VRA_D-20W&VRB_D-20W

B/1-2012

20.00 [0.787]

+0.031 41.87+0.80 -0.00 [1.648 -0.000 ]

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+Vo

+Vo

R1 Vre f R2 R3 Trim Vre f RT R2 R1 R3 Trim RT

0V Trim up

0V Trim down

Formula for resistance of Trim up: RT = aR2 R2 -a aR 1 R1 -a -R3 a= Vr ef R1 Vo $ -Vref Vo $ -Vref R2 Vref

down: R T =

-R3

a=

Note: Value for R1, R2, R3, and Vref refer to the following table. RT: Resistance of Trim a: User-defined parameter, no actual meanings. Vo$: The trim up/down voltage Vo 3.3(VDC) 5(VDC) 6.2(VDC) Parameter R1(K ') R2(K ') R3(K ') Vref(V) 4.801 2.863 15 1.24 2.883 2.864 10 2.5 4.303 2.864 10 2.5

9(VDC) 7.5 2.864 15 2.5

12(VDC) 10.971 2.864 17.8 2.5

15(VDC) 14.497 2.864 17.8 2.5

18(VDC) 17.902 2.864 20 2.5

24(VDC) 24.872 2.863 20 2.5

DESIGN CONSIDERATIONS
1) Requirement on output load To ensure this module can operate efficiently and reliably, During operation, the minimum output load could not be less than 10% of the full load. If the actual output power is very small, please connect a resistor with proper resistance at the output end in parallel to increase the load, or use our company$s products with a lower rated output power.

2) Recommended circuit All the VRA_D-20W&VRB_D-20W series have been tested according to the following recommended testing circuit before leaving factory. This series should be tested under load. Never be tested under no load (see Figure 4). If you want to further decrease the output ripple, you can increase a capacitance properly or choose capacitors with low ESR. However, the capacitance can$t exceed the maximum capacitor load in the list (Table 1).
Dual Output Vin
Cin

+Vo
Cout

DC

DC
Cout

0V -Vo

GND Single Output Vin

Cin

+Vo

DC

DC

Cout

GND

0V

(Figure 4) EXTERNAL CAPACITOR TABLE (TABLE 1) Capacitance Cin("F) Output Cout("F) (12V,24V, Voltage 48V input) 3.3V,5V,6.2V 470 Single 9V,12V,15V,18V 220 24V 100 100 #5V 220 Dual #12V, #15V 100 #24V 47

3) Cannot use in parallel and hot swap

Note: 1. Operation under minimum load will not damage the converter; However, they may not meet all specification listed. 2. Max. Capacitive Load tested at input voltage range and full load.
The copyright and authority for the interpretation of the products are reserved by MORNSUN VRA_D-20W&VRB_D-20W B/1-2012 Page 6 of 7

3. All specifications measured at Ta=25! C, humidity<75%, nominal input voltage and rated output load unless otherwise specified. 4. In this datasheet, all the test methods of indications are based on our corporate standards. 5. All characteristics are for listed model only, non-standard models may perform differently, please contact our technical person for more detail. 6. Contact us for your specific requirement. 7. Specifications subject to change without prior notice.

MORNSUN Science & Technology Co.,Ltd.

Address: No. 5, Kehui St. 1, Kehui development center, Science Ave., Guangzhou Science City, Luogang district, Guangzhou,P.R.China. Tel: 86-20-38601850 Fax:86-20-38601272 Http://www.mornsun-power.com

The copyright and authority for the interpretation of the products are reserved by MORNSUN

VRA_D-20W&VRB_D-20W

B/1-2012

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