50 58 Eng Concrete Testing

Concrete Testing
INTRODUCTION
Concrete structures are a great deal more
than sand, gravel, cement and water stirred up and left to harden into usefully shaped lumps. Considerable care and knowledge are required to produce quality concrete. We propose a complete range of testing equipment to satisfy practically all the EN and other National Standards.
206
Testing equipment for the construction industry
Concrete Testing
Contents
50
Compression and flexural testing machines
EN Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression and flexural testing machines. . . . . . . . . . . . . Semi-automatic ASTM models . . . . . . . . . . . . . . . . . . . . . Semi-automatic ASTM/AASHTO models . . . . . . . . . . . . . Semi-automatic EN models . . . . . . . . . . . . . . . . . . . . . . . AUTOMAX, Automatic EN models . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexural testing machine and frames . . . . . . . . . . . . . . . . . . Load testing frames .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic testing systems. . . . . . . . . . . . . . . . . . . . . . . . . . . SERCOMP 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCC 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADVANTEST 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 210 218 220 222 228 231 234 238 241 241 244 247
55
Hardened concrete testing
54
Fresh concrete testing
Workability and consistency .. . . . . . . . . . . . . . . . . . . . . . . . . Slump test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow table test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCC Self compacting concrete test. . . . . . . . . . . . . . . . . . . . Degree of compactability . . . . . . . . . . . . . . . . . . . . . . . . . . . . Veb test .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kelly ball method .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-Slump method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gyratory compactor for NO Slump concrete .. . . . . . . . . . . . Analysis of freshly mixed concrete . . . . . . . . . . . . . . . . . . . . Water testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Density of fresh concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . Unit weight measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air content of fresh concrete . . . . . . . . . . . . . . . . . . . . . . . . . Setting time by penetration. . . . . . . . . . . . . . . . . . . . . . . . . .
252 252 253 254 255 255 255 255 256 257 257 257 257 258 258
Concrete mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cube cylinder and beam moulds (metal) .. . . . . . . . . . . . . . . Plastic cube and cylinder moulds .. . . . . . . . . . . . . . . . . . . . . Concrete compaction Vibrating tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Poker vibrators .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Curing tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Moist curing rooms, test set .. . . . . . . . . . . . . . . . . . . . . . . . . Accelerated concrete curing . . . . . . . . . . . . . . . . . . . . . . . . . . Specimen grinding .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specimen cutting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder capping equipment. . . . . . . . . . . . . . . . . . . . . . . . . . Density of hardrned concrete . . . . . . . . . . . . . . . . . . . . . . . . . Surface water absorption. . . . . . . . . . . . . . . . . . . . . . . . . . . . Depth of penetration of water under pressure . . . . . . . . . . . Hydraulic shrinkage determination . . . . . . . . . . . . . . . . . . . . Expansion of mortar and concrete .. . . . . . . . . . . . . . . . . . . .
259 260 261 263 263 264 265 265 266 267 268 269 269 270 271 271
58
NDT / Protection and repair of concrete structures

NDT testing .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Concrete durability evaluation Chloride ion penetration . . . . . . . . . . . . . . . . . . . . . . . . . . Half cell potential test . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metal location in concrete . . . . . . . . . . . . . . . . . . . . . . . . Carbonation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chloride content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resistivity test .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surface dampness .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Permeability of concrete to oxygen . . . . . . . . . . . . . . . . . Water penetration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water and gas permeability .. . . . . . . . . . . . . . . . . . . . . . . Flexural, longitudinal, torsional resonance .. . . . . . . . . . . Concrete stength evaluation Concrete hammers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pull-off strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pullout force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Microcore method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Concrete quality and homogeneity evaluation Ultrasonic pulse velocity testers. . . . . . . . . . . . . . . . . . . . Ultrasonic and rebound measorement . . . . . . . . . . . . . . Ultrasonic crosshole test system . . . . . . . . . . . . . . . . . . . . In-situ evaluation of stress, structural inspection Crack width monitoring gauges . . . . . . . . . . . . . . . . . . . . Length changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crack measurement microscope. . . . . . . . . . . . . . . . . . . . Flat jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deflectometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital instrumentation for testing structures .. . . . . . . .
273 275 275 276 278 278 278 279 279 280 280 280 281 282 284 285 286 287 288 290 292 293 293 294 296 296
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50
Compression and flexural testing machines.. . . . . . . .

New European Standards and relation with the previous National Specifications
CONCRETE TESTING
EN EUROPEAN STANDARDS AND RELATION WITH ASTM, AASHTO AND THE PREVIOUS NATIONAL SPEcIfIcATION
The new EN standards, which have been produced by the CEN/TC 104 are grouped in two main subjects:
EN 12350-1 to 12350-7 Testing Fresh Concrete EN 12390-1 to 12390-11 Testing Hardened Concrete
In the majority of cases the new EN standards correspond to some previous National Standards and, apart for some exceptions there should be almost no difference in the specification of test apparatus. Considering that in many countries outside Europe the National
Standards such as BS and NF will still be adopted, we continue to propose the relevant apparatus as well as the ASTM and AASHTO testing equipment. For more information the following table indicates the correspondent or comparable standards to the new EN.
FRESH CONcRETE TESTING
Corresp. or comparable EN National Standards

EN 12350-1 EN 12350-2
Title Testing fresh concrete Part 1: Sampling Testing fresh concrete Part 2: Slump test
BS 1881:101 BS 1881:102 ASTM C143 AASHTO T119 UNI 9418 NF P18-451 BS 1881:104 UNI 9419 DIN 1048 BS 1881:105 DIN 1048 UNI 8020-B BS 1881:107 ASTM C29, C138 UNI 6394-1 BS 1881:106 ASTM C231 DIN 1048 NF P18-353 UNI 6395
EN 12350-3 EN 12350-4 EN 12350-5
Testing fresh concrete Part 3: Veb test Testing fresh concrete Part 4: Degree of compactability Testing fresh concrete Part 5: Flow table test
EN 12350-6
Testing fresh concrete Part 6: Density of fresh concrete
EN 12350-7
Testing fresh concrete Part 7: Air content of fresh concrete Pressure methods
L e g e n d
EN = BS = ASTM = NF = DIN = UNE = NLT = UNI = CNR = ISO =
European Standard (Mandatory) British Standard USA Standard French Standard German Standard Spanish Standard Spanish Norma de Laboratorio Transporte Italian Standard Italian Road Standard International Organization for Standardization
208
. . . . . . . . . Compression and flexural testing machines
CONCRETE TESTING
50
New European Standards and relation with the existing National Specifications
HARDENED CONcRETE TESTING
Corresp. or comparable EN National Standards

EN 12390-1
Title
EN 12390-2
BS 1881:108, 109, 110 DIN 51229 UNI 6130-1-2 NF P18-400 UNE 7240 BS 1881:111 UNI 6127, 6128 NF P18-404 UNE 7240 ASTM C31, C192, C511 UNI 6132 NF P18406 BS 1881:115 DIN 51220, 51302 NF P18-411 UNE 83-304 ASTM C39 UNI 6686 1, 2, 3 BS 1881:118 DIN 51227 NF P18-407 UNE 83-305 ASTM C78, C293 UNI 6133 BS 1881:117 NF P18-408 BS 1881:114 UNI 6394-2 DIN 1048 ISO 7031 UNI 9533
Testing hardened concrete Part 1: Shape, dimensions and other requirements for test specimens and moulds
Testing hardened concrete Part 2: Making and curing specimens for strength tests
EN 12390-3 EN 12390-4
Testing hardened concrete Part 3: Compressive strength of test specimens Testing hardened concrete Part 4: Compressive strength Specification for com pression testing machines
EN 12390-5
Testing hardened concrete Part 5: Flexural strength of test specimens
EN 12390-6 EN 12390-7 EN 12390-8
Testing hardened concrete Part 6: Tensile splitting strength of test specimens Testing hardened concrete Part 7: Density of hardened concrete Testing hardened concrete Part 8: Depth of penetration of water under pressure

EN 12504-1 EN 12504-2
Testing hardened concrete Part 1: Cored specimens Taking, examining and testing in compression Testing hardened concrete Part 2: Non destructive testing Determination of rebound number
BS 1881:202 NF P18-417 DIN 1048 UNE 83307 ASTM C805 UNI 7997 BS 1881:207 ASTM C900 UNI 9536, 10157
EN 12504-3
Testing hardened concrete Part 3: Determination of pull-out force
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General summary
Introduction
The programme of compression testing machines included in this catalogue is certainly the widest range available on the world market today. This range provides the highest possible degree of flexibility when making the correct selection according to the test requirement. All models, Semiautomatic and Automatic, satisfy the following basic requirement:
FULL CONFORMITY TO REFERENCE STANDARDS (EN, ASTM ETc.) CLASS 1 STARTING FROM THE FIRST PART OF THE MEASURING RANGE TO TEST LOW STRENGTH SPECIMENS TOO ACCURATE LOAD RATE APPLICATION EASY TO USE ADVANCED DIGITAL SYSTEM
CONCRETE TESTING
Performances of Semiautomatic and Automatic models (briefly)
M Semiautomatic
models
In these models, the load rate application is provided by the self compesatedd flow control valve (Pacemeter system), which maintain the preset load rate all over the test requiring just occasional operator intervention on the valve dial knob. Both digital data acquisition system (Wizard Basic and Digimax 3) permit the verification in real time ofthe load rate on the display. The following pages fully describe all models.
Automatic rapid piston approach and zeroing. Load rate automatic control, failure detection and unloading. The Automax 5 can control a second and third frame to perform, for example, the flexural and the compression test on cement sample too.
M Automatic
Test Systems
M Automatic
models
The Automatic models (Automax 5 system), satisfy all the above requirements and also feature: Fully automatic test cycle with closed loop digital feedback. It is sufficient to press the START button to complete the test including:
They are based on the high performance control consoles featuring programmable test cycles including the determination of the Elastic Modulus and to perform automatically tests under control of Load/ Stress, Displacement and Strain Rate. The consoles can control up to four different frames: e.g. compression on concrete, flexure on concrete beams, compression and flexure on cement specimens. The following pages fully describe all machines and systems to satisfy any other question.
MAcHINE CLASS (EN 12390-4, ASTM E74)
All our EN digital machines and Automatic Testing Systems are supplied in Class 1 starting from the 10% of the full range as standard but with a special calibration procedure identified by the code 50-C0050/ CAL we can grant the Class 1 starting from
1% of the full range. This exceptional performance enables the machines to be used for a considerable number of applications including: - Early strength concrete - Lightweight concrete
- Small size specimens - Soil-cement mixtures - Lean cement mixtures - Flexural and splitting tests using accessories etc.
Table 1: Force scale tolerances (from EN 12390-4) Machine Relative Relative class accuracy repeatability error % error % 1* 2 3 1.0 2.0 3.0 1.0 2.0 3.0 Relative zero error (% of scale maximum) 0.2 0.4 0.6 Machine resolution % 0.5 1.0 1.5
* The Class 1 of the EN 12390-4 corresponds to Class A of the ASTM E74 standard.
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M SEMIAUTOMATIc cOMPRESSION MAcHINES
Normally used for production routine tests. Semiautomatic models are identified by a number of options concerning: Type of frame: Hydraulic unit: Load measuring system: - All semiautomatic models are fitted - ASTM standard cylinder tester - Wizard basic display unit or Digimax 3, with PILOT 3 unit - ASTM standard cylinder and cube testers. three channels data acquisition and - EN, four column welded frames tested processing unit. for stability For a complete description of the above parts see page 212 to 215 All machines can be completed by a number of options and accessories as detailed further. The following table provide a quick selection guide. ASTM series Series Cap. kN Load measuring options Conf. to standards To test specimens ASTM standard cylinder series ASTM C39 4x8 - 100x200 mm 50-C2122 1300 Wizard basic digital display AASHTO T22 6x12 - 150x300 mm 50-C3122 1500 unit 160x320 mm with or without capping retainer ASTM standard cylinder and cube series. 50-C3422 1500 ASTM C39* 4x8 - 100x200 mm 50-C4422 2000 Wizard basic digital display AASHTO T22* 6x12 - 150x300 mm 50-C5422 3000 unit 160x320 mm * with 50-C9049 accessory 100 mm 150 mm 200 mm (3000 kN models only) concrete blocks (with block testing option) EN series (tested for stability)
CONCRETE TESTING
50
General summary (continued)
page 218
220
Series Cap. kN Load measuring options Conf. to standards To test specimens page EN Series (tested for stability) 50-C46XX 2000 Wizard basic digital display EN 12390-4 4x8 - 100x200 mm 50-C56XX 3000 unit or ASTM C39* 6x12 - 150x300 mm 222 50-C66XX 4000 Digimax 3 Three channels AASHTO T22* 160x320 mm * with 50-C9049 accessory 250x500** mm data acquisition and 100 mm, 150 mm 200 mm processing unit (2000 kN to 4000 kN models only) 300** mm concrete blocks (with block testing ** with 50-C66XX option) models only
M AUTOMATIc EN cOMPRESSION MAcHINES (tested for stability)

The automatic models feature the EN frame only and the AUTOMAX 5 hydraulic and control unit. For a complete description of the AUTOMAX 5 see page 216 Series / code Cap. kN Machine control Conf. to standards To test specimens EN Automatic models by Automax 5 EN 12390-4 4x8 - 100x200 mm 50-C4652 2000 Automatic Control Console ASTM C39* 6x12 - 150x300 mm 50-C5652 3000 AASHTO T22* 160x320 mm 50-C6652 4000 * with 50-C9049 accessory 250x500** mm 100 mm,150 mm, 200 mm (2000 kN to 4000 kN models only) 300** mm concrete blocks (with block testing ** with 50-C66XX option) models only
page
226
211
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Semiautomatic compression machines. Part descriptions.
CONCRETE TESTING
Load frames
LOAD FRAMES
ASTM STANDARD cyLINDER SERIES EN SERIES
(50-C2122 and 50-C3122 models see detailed description on page 218) Rigid welded steel construction. Ram travel: 50 mm. Fragment guard: included Fitted with spherical seat and platens suitable for cylinders from 100 mm dia. (4) to 150 mm (6) and 160 mm. dia. Frame specifications 1.300 kN 1.500 kN
Tested for stability (EN 12390-4) (50-C46XX, 50-C56XX, 50-C66XX semiautomatic and automatic models. See detailed description on page 222) Four column, high stiffness welded frame. This design assures high stiffness and stability conforming to EN standards. Compression platens are made from alloy steel of minimum hardness of 600 HV 30. The flatness tolerance is 0.03 mm and the roughness value (Ra) in the range of 0.4 m. The spherical seat, in lubricating oil enclosure, allows initial free alignment when the initial contact with the specimen is made and automatically locks in this position up to the termination of the compression tests as required by the specifications.
Spherical seat in lubricating oil enclosure
Sketch of the EN frames columns
ASTM STANDARD cyLINDER AND cUBE SERIES
(50-3422 and 50-5422 models. See detailed description on page 220) Rigid welded steel construction. Ram travel: 50 mm. Fragment guard: included Fitted with spherical seat and platens for cylinders from 150 to 160 mm dia. and cubes from 100 to 200 mm using the suitable distance pieces.
Exploded view of the spherical seat

Trasparent fragment guard Lateral protection to avoid fragment segregation
B (lxw)
Frame specifications 1.500 kN 2.000 kN 3.000 kN
Frame dimensions (mm) ref

C
50-C46xx 50-C56xx
50-C66xx
50-C76xx
Cap. kN. 2000
3000 1096
4000 1164
5000 1164 705x445 300x300 475 520
A B C D
1002 530X310 300() 350 350
600X370 705X445 300 () 370 350 300x300 475 520
Weight 310 kg
Weight 500 kg
Weight 700 kg
E
I M P O R T A N T
N O T E
All frames can be fitted with compression platens with traceable certificate of surface hardness. See accessories listed for each machine series codes 50-C0050/HRD to 50-C0050/HRD8
212
CONCRETE TESTING
50
Semiautomatic compression machines. Part descriptions.
Hydraulic power unit
PILOT 3 HYDRAUliC poWER UNit

POWER PUMP
The power system consists of a dual stage pump: low pressure/highdelivery (max. 7 bar) for fast piston approach (up to 40 mm/min) and high pressure/low volume (up to 650 bar, 0.50 litres/min) for loading. It is optimised to prevent any overheating effect even under intensive use and severe working conditions. The pump is fitted with a special propotional valve, hand control (pacemeter system) Load unload control valve handle Dial knob to preset the load rate
which features the accurate preset of load rate by the precise control of oil flow. The self compensated Pacemeter system maintain the preset load rate all over the test requiring just occasional operator intervention on the valve knob. The performance of this semiautomatic system are very close to those one of the Automatic testing systems.
Flow control handle Detail of proportional valve and dial knob
Pilot 3 Hydraulic Power unit
Cast iron pump body
PILOT 3 HYDRAUliC poWER UNit

TO FIT EXISTING OR OTHER MAKE FRAMES
Radial piston high pressure stage Vane pump low pressure stage
Pilot 3 Pump detail.
M 50-Q0030 Pilot 3 hydraulic power unit for compression testing machines. 230 V, 50 Hz, 1 ph.
- Complete with self compensated proportional valve for the manual preset of load rate. - Max. pressure 650 bar, oil delivery 0,5 l/ min - Max usable oil volume: 3,5 l - Power: 750 W - Weight: 55 kg approx.
To the machine cylinder To oil reservoir From the pump
G 1 E
E1/F1
M 50-Q0030/Y Pilot 3 hydraulic power unitfor compression testing machines. Same as above but 220 V, 60 Hz, 1 ph. M 50-Q0030/Z Pilot 3 hydraulic power unit for compression testing machines. Same as above but 110 V, 60 Hz, 1 ph.
Hydraulic flow diagram of the propotional valve pacemeter system
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50

Semiautomatic compression machines. Part descriptions
CONCRETE TESTING
Load measuring systems

LOAD MEASURING SYSTEMS
DATA MANAGER PC SOFTWARE
Main features Easy preload zeroing Real time display of load and stress Real time display of applied load rate by symbols for easy adjustment Digital calibration User friendly navigation of memory Specifications 5 keys membrane keyboard LCD display 2x16 characters Resolution 1/32000 Serial port for PC Printer option The Wizard Basic unit, which is part of the compression machine, can be factory fitted with a serial printer. For this option ask for code:
Main features Three channels (for load sensors), resolutions 130000 div. (better than 0.025 % of full scale) Large touch screen 240x128 pixel graphic display Permanent memory SD 128 Mb (thousands of tests) including load vs. time diagrams Serial outputs for real time and delayed data downloading to PC and printer USB port for ink jet A4 printer General specifications Languages: up to 10 including the most world spoken Unit selection: kN, kgf, lbf Simultaneous display of load, stress and load/stress rate Real time graphical display of test data, load/time curve and actual load rate Test identified by date, time, test number, operator name, type of test, type of specimen, specimen dimension, area, weight, age, failure load, failure stress, test load rate and complete diagram stress vs. time Real time clock and date Real time download to PC by RS 232 port File management function Software calibration, password protected Linearisation of the load sensor curve (from 1 to 6 segments) and automatic interpolation for the best accuracy of the system Compatible with the 50-C7022/SOF Data Manager software, described below Accessories Printers s The Digimax 3 can be connected to HP ink jet A4 printers, economical and easily available worldwide. It can also be connected to serial printers as, for example, our model 82-P0172 shown on page 450.
Used for real time acquisition and management of test data, this software is fully compatible with most Controls made digital load measuring systems as, for example, Digimax 3, Automax 5, MCC8, Advantest 9 and Sercomp 7.
M 50-C7022/SOF Data Manager, data acquisition and management PC software for compression, flexure and indirect tensile test
q STANDARD
EN 12390-4, EN 12390-5, EN 12390-6, EN 1338, EN 1339, EN 1340, EN 196-1 etc.
ASTM C39, ASTM C78, ASTM C293, ASTM C496 etc.
General description This software provides the data acquisition in real time throughout the tests execution and/or after the specimen failure. The advanced functions for data base management provide an easy navigation of all saved data. The test results certificate includes all descriptive information, tests results and stress vs. time diagram. The test execution conforming to Standards can therefore be proved. Accessories 82-Q0800/3 s Serial cable RS232 and RS232-USB adapter for PC connection
M 50-Q0701/UP2
Serial printer for Wizard Basic unit Main features Direct thermal printing Resolution 8 dots/mm Print width: 48 mm Paper size: 57 mm
Wizard Basic unit with 50-Q0701/UP2 serial printer
Display examples of 50-C7022/SOF Software
Database of saved tests
System settings
Test execution display
214
CONCRETE TESTING
50
Semiautomatic compression machines. Part descriptions
Load measuring systems
WIZARD BASIC AND DIGIMAX 3

FOR USE WITH EXISTING OR OTHER MAKE TESTING MACHINES
Very often may be convenient to update an old compression tester, replacing for example the pressure gauge with a modern and much more accurate load measuring system as our Wizard Basic or Digimax 3 model. This application also require a suitable pressure transducer as specified below.
M 50-Q0701/A Wizard basic, digital readout unit for compression testing machines. 110-240 V, 50-60 Hz, 1 ph M 50-Q0832/B Digimax 3, three channels digital display and processing unit for compression and flexural testing machines. 110-240 V, 50-60 Hz, 1 ph.
M 82-P0354 Pressure transducer 0-700 bar for use with compression and flexural testers
N O T E
The 0-700 bar transducer is the most commonly used. Other models ranging fom 0-50 to 0-350 bar are vailable on request.
Digimax 3 readout unit
2
TEST SEqUENcE
Switching on the display the sequence is the following:
3.1
3.2
1 From Main Menu select TEST RUN. 2 Select test type (e.g. Compression). 3 Introduce specimen description.
4.1
4.2
3.1 Select specimen shape. 3.2 Introduce the specimen data.
5.1
All the above sequences can be avoided by default for repetitive tests on the same specimens except for the specimen weight, age and precise dimensions which, if required, should be introduced time by time. This possibility applies also starting with the apparatus switched off as the memory of the last test is available. Now it is possible to proceed in two different mode:
4 4.1 4.2 Numerical and graphic display. 5 5.1 Numerical display only. To perform another test on the same specimen size it is sufficient, when in position 4.2 or 5.1, to press button F3. 6 FILE MANAGER SCREEN. It is possible to save the test. The test can be recalled later. The tests are filled in chronological order and can be scrolled and the data downloaded to a PC or printer.
7 INTERPOLATION MENU. To input the calibration coefficient to linearise the load sensor curve for the maximum accuracy.
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50

Automatic compression machines. Part description
CONCRETE TESTING
AUTOMAX 5 HYDRAULIC AND CONTROL UNIT AUTOMATIc cOMPRESSION MAcHINES
General description
HyDRAULIc GROUP
50-c4652 TO 50-c6652
(Detailed description on pages 226 to 230) The Automax 5 series automatic compression machines consists essentially of a EN series compression frame ( see detailed description on page 212) ad of a hydraulic and control unit housed in the console witch is described below.
Dual stage pump. Centrifugal low pressure high delivery stage for fast approach and radial multi-piston high pressure stage for test execution 720 W power 4.5 litres oil capacity 3.5 litres usable oil capacity 50 mm ram travel 40 mm/min fast approach speed Voltage 220-240 V, 50-60 Hz, 1 ph. or 110 V, 60 Hz, 1 ph.
The dual stage pump designed by CONTROLS. It is optimized to prevent any overheating effect even under intensive use and severe working conditions 50-C4652
SEcOND fRAME OPTION
The hydraulic group can be fitted with a distribution block for connection and non-simultaneous control of a compatible second frame (e.g. flexural frame or special compression frame). This option is identified by the code 50-Q0005/UP1.
Hydraulic distribution block. Model for the connection of two frames
Detail of the dual stage hydraulic unit
216
CONCRETE TESTING
50
Automatic compression machines. Part description
AUTOMAX 5 FOR USE WITH EXISTING

(cONTINUED) CONTROL/READOUT ELEcTRONIc OR OTHER MAKE TESTING FRAMES
Three channels (for load sensors), resolutions 130000 div. (better than 0.025 % of full scale) Large touch screen 240x128 pixel graphic display Permanent memory SD 128 Mb (thousands of tests) including load vs. time diagrams RS232 Serial outputs for real time and delayed data downloading to PC and printer USB port for ink jet A4 printer
LOAD RATE AUTOMATIc cONTROL
The system applies automatically the correct load rate conforming to the information introduced by the control panel. The load rate value is continuously monitored and can be printed in the test report when connected to PC to certify the correct load rate application
DATA MANAGER PC SOFTWARE
Very often may be convenient to update an old compression tester featuring a good quality frame, replacing the power and measuring system with the Automax 5 control console to obtain a high performance Automatic testing machine. Furthermore, as specified in the general description, the Automax 5 can be equipped with a distribution block for connection of a second frame with a consistent technical and economical advantage. This application also requires a suitable pressure transducer. The following informations concern the Automax 5 console, the second frame option, and the pressure transducer normally used. For more detail and information please get in touch with us.
M 82-P0354 Pressure transducer 0-700 bar for use with compression and flexural frames
Used for real time acquisition and management of test data, this software is fully compatible with most Controls made digital load measuring systems as, for example, Digimax 3, Automax 5 and Sercomp 7. See detailed description on page 214. Accessories Printers s As specified, both Digimax 3 and Automax 5, can be connected to HP ink jet A4 printers, economical and easily available worldwide. They can also be connected to serial printers as, for example, our model 82-P0172 shown on page 450
M 50-C5052 Automax 5, separate control console and readout system for existing hydraulic testing frames. 220-240 V, 50-60 Hz, 1 ph. M 50-C5054 Same as above but 110 V, 60 Hz, 1 ph. M 50-Q0005/UP1 Upgrading the Automax 5 system with a distribution block for connection and non simultaneous control of a second frame
50-C5052
GRAPHIc REPRESENTATION Of THE OUTSTANDING PERFORMANCES OF THE HyDRAULIc GROUP AND fEEDBAck cONTROL SySTEM
The diagram load vs. time shows the outstanding performance of the hydraulic group and feedback system during a compression test on standard concrete specimen. The load vs. time diagram, shows the uniform and rectilinear load increase starting practically from the very beginning between the standard limits represented by the two broken lines. The correct load rate application can be observed on the Automax 5 digital display unit by the graphic sign ===.
1200 1000 800
load (kN)
600 400 200
0:00:00
0:00:06
0:00:30
0:00:36
0:00:48
0:00:54
0:01:00
0:01:06
0:01:30
time (s)
0:01:36
0:00:18
0:00:24
0:00:42
0:01:18
0:01:24
0:00:12
0:01:12
217
50

Semiautomatic ASTM Cylinder testers
CONCRETE TESTING
For cylinders from 4x8 (100x200 mm) and 6x12 (150x300 mm) up to 160x320 mm
SAfETy fEATURES
50-C2122, C3122
MODELS
1300 / 1500 kN cAP.

q STANDARD: ASTM C39, AASHTO T22,
CSA A23-2-9C,NF P18-411, UNE 83-304
GENERAL DEScRIPTION AND SPEcIfIcATIONS
All machine are fitted with: - Max. pressure valve to avoid machine overloading. - Pressure release system to avoid pumping the piston out of the cylinder. - Front and rear transparent fragment guard.
N O T E
These machines are designed for use both in field and laboratory for the testing of concrete cylinders starting from 4x8 size. The bearing face of the upper platen has a diameter of 165 mm, which is within the limit prescribed by the ASTM C39 standards using the accessory 50-C9032 they can also be used for testing 2 (50 mm) mortar cubes using the appropriate accessory. The vertical clearance of 370 mm allows the testing of 6x12 cylinders with capping retainers conforming to ASTM C1231. All accessories can be easily positioned in the testing chamber without the removal of upper platen and spherical seat.
FRAMES
Complete the machine with the suitable distance pieces conforming to the specimen size. See page 232. One distance piece dia. 165x40 mm is included.
Frame specifications 1.300 kN 1.500 kN

Detail of 50-C3122 fitted with capping retainers 50-C0122 conforming to ASTM C1231
Rigid welded steel construction. Ram travel: 50 mm. Fragment guard: included see page 212. Upon request the machines can be supplied with upper and bottom platens with traceable certificate of surface hardness. See accessories code 50-C0050/ HRD2.
PILOT 3 HyDRAULIc POWER UNIT
Weight 220 kg Weight 300 kg
High volume-low pressure feature for fast approach ram action and change over to low volume-high pressure for testing. Fitted with special pressure-compensated flow control valve, which allows a precise rate of loading over the complete test. Power: 750 W. For more information see page 213.
STRENGTH MEASUREMENT By WIZARD BASIc DISPLAy UNIT
Piston travel: 50 mm Detail of Piston travel limit switch 50-C2100/T and 50-C3100/T
Main features 5 keys membrane keyboard LCD display 2x16 characters Resolution 1/32000 Serial port for PC Printer option The Wizard Basic unit can be factory fitted with a serial printer code 50-Q0701/UP2. For more information on the Wizard basic unit see page 214.
Wizard basic with printer option 50-Q0701/UP2
218
CONCRETE TESTING
50
For cylinders from 4x8 (100x200 mm) and 6x12 (150x300 mm) up to 160x320 mm
Semiautomatic ASTM Cylinder testers
Accessories The machines can be fitted with:
s50-C0050/HRD2 Upper and bot-
tom compression platens 165 mm dia., with traceable certificate of surface hardness. To be specified at time of order 50-C9000 Splitting tensile test devis ce for cylinders 50-C9070 Splitting tensile test devis ce for cubes and self blocking pavers test mortar specimens test 2 (50 mm) cubes concrete beams 50-C9030 Compression device to s 50-C9032 Compression device to s 50-C9010 Flexural test device for s 50-C2100/T Piston travel limit s switch for 50-C2122 machine switch for 50-C3122 machine 50-C0122, 50-C0122/2, s 50-C3100/T Piston travel limit s
50-C2122 50-C3122
50-C0122/3 Capping retainers for 6x12 cylinders with neoprene pads. Conforming to ASTM C1231
Ordering information
M 50-C2122 1300 kN cap. ASTM cylinder compression testing machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph. M 50-C3122 1500 kN cap. ASTM cylinder compression testing machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph.
V o l t a g e s
MAcHINE cLASS
For more information and detail see pages 231 to 233.
All models can also be supplied for 220 V, 60 Hz and 110 V, 60 Hz. For 220 V, 60 Hz change last figure of the code number from 2 to 3 (e.g. 50-C2122 to 50-C2123). For 110 V, 60 Hz change last figure of the code number from 2 to 4 (e.g. 50-C2122 to 50-C2124).
All machines are supplied in Class 1: EN 12390-4 (corresponding to ASTM E74 Class A) starting from the 10% of the full range.
Test configuration using capping retainers
219
50

Semiautomatic ASTM/AASHTO cylinder and cube testers
* 3000 kN models only ** Upgraded with 50-C4400/UP4 or 50-C5400/UP4 BLOck PLATENS LIfTING ASSEMBLy
CONCRETE TESTING
For cylinders up to 160x320 mm (6x12), cubes up to 150/200* mm and blocks**
50-C3422, C4422 C5422 MODELS
1500 / 2000 / 3000 kN cAP.

q STANDARD: ASTM C39(1), AASHTO T22(1),
(1)
Frame specifications 1.500 kN 2.000 kN 3.000 kN
For dia. 150x300 mm and 6x 12 cylinders
M 50-C9060/A Lifting assembly for bottom block platens For an easy placement of distance pieces between piston and bottom platen to reduce the vertical daylight.
These machines, designed for use both in the field and laboratory, can be used to test either cubes or cylinders. All the accessories can be easily fitted to the machine without the removal of upper platen and spherical seat. For more information see pages 231 to 233.
FRAMES
Weight 310 kg
Weight 500 kg
Weight 700 kg
SAfETy fEATURES
Rigid welded steel construction. Ram travel: 50 mm, Distance pieces: not included. See page 232, Fragment guard: included. Upon request the machines can be supplied with upper and bottom platens with traceable certificate of surface hardness. See accessories codes 50-C0050/HRD3, 50-C0050/HRD4 and 50-C0050/HRD7.
PILOT 3 HyDRAULIc POWER UNIT
All machine are fitted with: - Max. pressure valve to avoid machine overloading - Pressure release system to avoid pumping the piston out of the cylinder - Front and rear transparent fragment guard - Piston travel limit switch
N O T E
50-C9060/A during operation
Complete the machine with the suitable distance pieces conforming to the specimen size. See page 232.
BLOck TESTING UPGRADING OPTION
High volume-low pressure feature for fast approach ram action and change over to low volume-high pressure for testing. Fitted with special pressure-compensated flow control valve, which automatically allows a precise rate of loading over the complete test. Power: 750 W. For more information see page 213.
STRENGTH MEASUREMENT By WIZARD BASIc DISPLAy UNIT
( To be specifield at time of order)
q STANDARD
EN 772/1
The 2000 and 3000 kN compression testers (50-C4422 and C5422) can be upgraded to test concrete blocks by fitting rectangular platens instead of the original round compression platen. This option has to be specified at time of order.
Main features 5 keys membrane keyboard LCD display 2x16 characters Resolution 1/32000 Serial port for PC Printer option The Wizard Basic unit can be factory fitted with a serial printer code 50-Q0701/UP2. For more information on the Wizard basic unit see page 214.
50-C5422 fitted with 50-C5400/UP4 block platens. Front and rear fragment guard not shown but included
M 50-C4400/UP4 Upgrading of the 50-C4422 compression frame by the installation of 310x510x50 mm upper and bottom platens instead of the standard round platens M 50-C5400/UP4 Upgrading of the 50-C5422 compression frame by the installation of 310x510x50 mm upper and bottom platens instead of the standard round platens M 50-C0050/HRD7 Upper and bottom compression block platens 310x510 mm, with traceable certificate of surface hardness. To be specified at time of order.
220
CONCRETE TESTING
50
For cylinders up to 160x320 mm (6x12), cubes up to 150/200* mm and blocks**

* 3000 kN models only ** Upgraded with 50-C4400/UP4 or 50-C5400/UP4
Semiautomatic ASTM/ AASHTO cylinder and cube testers
50-C3422 with distance pieces
50-C4422 with distance pieces and printer 50-Q0701/UP2
Accessories The machines can be fitted with:
s50-C0050/HRD3 Upper and botDetail of piston travel limit switch Wizard basic with printer option 50-Q0701/UP2
tom compression platens 216 mm dia., with traceable certificate of surface hardness. To be specified at time of order 50-C0050/HRD4 Upper and bots tom compression platens 300 mm dia., with traceable certificate of surface hardness. To be specified at time of order 50-C9000 Splitting tensile test devis ce for cylinders 50-C9070 Splitting tensile test devis ce for cubes and self blocking pavers tests mortar specimens tests 2 (50 mm) cubes concrete beams. 50-C9030 Compression device to s 50-C9032 Compression device to s 50-C9010 Flexural test device for s For more information and detail see pages 231 to 233.
M 50-C3422 1500 kN cap. ASTM/AASHTO cylinder(1) and cube compression testing machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph. M 50-C4422 2000 kN cap. ASTM/AASHTO cylinder (1) and cube compression testing machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph. M 50-C5422 3000 kN cap. ASTM/AASHTO cylinder (1) and cube compression testing machine, Pilot 3 hydraulic unit, Wizard basic digital display. 230 V, 50 Hz, 1 ph. (1) For dia. 150x300 mm and 6x12 only.
V o l t a g e s MAcHINE cLASS
All models can also be supplied for 220 V, 60 Hz and 110 V, 60 Hz. For 220 V, 60 Hz change last figure of the code number from 2 to 3 (e.g. 50-C3422 to 50-C3423). For 110 V, 60 Hz change last figure of the code number from 2 to 4 (e.g. 50-C4422 to 50-C4424).
All machines are supplied in Class 1: EN 12390-4 (corresponding to ASTM E4 Class A) starting from the 10% of the full range.
221
50

Semiautomatic EN models (tested for stability)
CONCRETE TESTING
For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66xx Series only. ** Upgraded 50-C4600/UP4, 50-C5600/UP4 and 50-C5600/UP4 option (see page 225) PILOT 3 HyDRAULIc POWER UNIT
50-C46XX, C56XX, C66XX SERIES 2000 / 3000 / 4000 kN cAP. q STANDARD

EN 12390-4

Data acquisition and processing system
ASTM C39, AASHTO T22 (1) (1) With model 50-C4732 only. See page 224
The power system consists of a dual stage pump: low pressure/high delivery (max. 7 bar) for fast piston approach (up to 40 mm/ min) and high pressure/low volume (up to 650 bar, 0.50 litres/min) for loading. Fitted with special pressure-compensated valve performing a precise rate of loading over the complete test. For more information see page 213.
SAfETy fEATURES
(models 50-C4632, 50-C5632, 50-C6632) Main features Three channels (for load sensors), resolutions 130000 div. Large touch screen 240x128 pixel graphic display Permanent memory SD 128 Mb (thousands of tests) including load vs. time diagrams Serial outputs for real time and delayed data downloading to PC and printer USB port for ink jet A4 printer Accessories Printers As specified, both Digimax 3 and Automax 5, can be connected to HP ink jet A4 printers, economical and easily available worldwide. They can also be connected to serial printers as, for example, our model 82-P0172 shown on page 450 Data manager PC software Used for real time acquisition and management of test data, this software is fully compatible with most Controls made digital load measuring systems as, for example, Digimax 3, Automax 5 and Sercomp 7. ( See page 214) 50-C7022/SOF Data Manager, s data acquisition and management PC software for compression, flexure and indirect tensile test 82-Q0800/3 Serial cable RS232 s and RS 232-USB adapter for PC connection
These machines represent the advanced evolution of the standard motor operated compression testers, where the three main parts of the machines: frame, power unit and measuring system, have been totally redesigned and integrated for this particular function obtaining performances very close to that one of the automatic and most sophisticated testing systems. These machines are ideal for control and commercial laboratories to test cubes, cylinders or blocks to the EN Standards. They are proposed with two different strength measurement systems: - WIZARD Basic single channel digital readout unit (machine codes 50-C4622, 50-C5622) and the more sophisticated and higher performing - DIGIMAX 3, three channels digital and graphic display data acquisition and processing system (machine codes 50-C4632, 50-C5632, 50-C6632).
UPGRADING MAcHINE OPTIONS
All machines are fitted with: - Max. pressure valve to avoid machine overloading. - Pressure release system to avoid pumping the piston out of the cylinder. - Front and rear transparent fragment guard. - Piston travel limit switch.
LOAD MEASURING SYSTEMS

display unit (models 50-C4622, 50-C5622) Main features Set up of specimen dimensions Easy preload zeroing Real time display of load and stress Real time display of applied load rate by symbols for easy adjustment Digital calibration User friendly navigation of memory 5 keys membrane keyboard LCD display 2x16 characters Resolution 1/32000 Serial port for PC Printer option The Wizard Basic unit, can be factory fitted with a internal serial printer. For this option ask for code:
These machines can be upgraded conforming to the client requirement by the following options: - Block testing - Power pump with two-way valve to connect a second frame ( Digimax 3 Versions only). See page 225
FRAMES
M 50-Q0701/UP2
Serial printer for Wizard Basic unit Direct thermal printing Resolution 8 dots/mm Print width: 48 mm Paper size: 57 mm
Four column rigid welded steel construction. - Platen hardness: minimum 550 HV30 - Ram travel: 50 mm - Distance pieces: not included. (See page 232) - Fragment guard: included. All frames can be fitted with compression platens with traceable certificate of surface hardness. See accessories listed for each machine series codes 50-C0050/HRD4 to 50-C0050/HRD7.
SPHERIcAL SEAT
Digimax 3
N O T E
Wizard basic with 50-Q0701/UP2 printer
Spherical seat in lubricating oil enclosure assuring long term stability. (Force Transfer)
For more information on the Load measuring systems see pages 214 and 215.
222
CONCRETE TESTING
50
* With 50-C66xx Series only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)
Semiautomatic EN models (tested for stability). (continued)
50-C4622 with distance pieces and Wizard Basic and 50-Q0701/UP2 printer option
50-C6632 The 4000 kN model features a separate control console
General specifications (continued) Machine series 50-C46XX 50-C56XX 50-C66XX

Capacity kN Class 1 range (standard) kN Class 1 range (optional)1 Platens dia. mm Ram travel mm Max. vertical daylight mm Power W Voltage2 Overall dimensions (lxdxh) mm Weight approx. kg
2000 200 to 2000 20 to 2000 300 50 350 750 230 V, 50 Hz, 1 ph. 950x440x992 890
3000 300 to 3000 30 to 3000 300 50 350 750 230 V, 50 Hz, 1 ph. 950x485x1080 1120
4000 400 to 4000 40 to 4000 300x300 50 520 750 230 V, 50 Hz, 1 ph. 975x515x1700 1920
(1) Suitable for the Digimax 3 version only, using the special calibration procedure identified by the code 50-C0050/CAL. See additional function accessories (2) 110 V and 220 V, 60 Hz models available on request
Frame dimensions (mm). Semiautomatic and automatic AUTOMAX 5 models

(l x d)
ref 50-C46XX 50-C56XX 50-C66XX
N O T E
A B C D E
1002 530x310 300() 350 350
1096
1164
All machines have to be completed with the suitable distance piece(s) to reduce if necessary the vertical daylight depending on the specimen size. See page 232.
600x370 705x445 300 () 370 350 300x300 475 520
(l x d)
223
50

CONCRETE TESTING
basic models Cube and cylinder testers
N O T E
ASTM cylinder testers All the EN semiautomatic and automatic models can be fitted with smaller compression platen assembly also suitable for 4x8 cylinders as prescribed by ASTM C39. This version is identified by the model 50-C4732 and is available on order. This version features a maximum vertical daylight of 405 mm. Supplied complete with two distance pieces: dia 165x40 and 165x30 mm. The platen assembly is also available as an extra accessory. See 50-C9049/A on page 233.
M 50-C4622 2000 kN cap. EN series compression testing machine, Pilot 3 hydraulic unit, Wizard Basic digital display. 230 V, 50 Hz, 1 ph. M 50-C5622 3000 kN cap. EN series compression testing machine, Pilot 3 hydraulic unit, Wizard Basic digital display. 230 V, 50 Hz, 1 ph.
3 models Cube and cylinder testers
M 50-C4632 2000 kN cap. EN series compression testing machine, Pilot 3 hydraulic unit, Digimax 3 three channels data acquisition and processing unit. 230 V, 50 Hz, 1 ph. M 50-C5632 3000 kN cap. EN series compression testing machine, Pilot 3 hydraulic unit, Digimax 3 three channels data acquisition and processing unit. 230 V, 50 Hz, 1 ph. M 50-C6632 4000 kN cap. EN series compression testing machine, Pilot 3 hydraulic unit, Digimax 3 three channels data acquisition and processing unit. 230 V, 50 Hz, 1 ph.
ASTM C39 CYLINDER TESTER
50-C4732 Digimax 3 - The large vertical daylight allows the compression on 6x 12 cylinders fitted with capping retainers
Accessories The machine can be fitted with:
M 50-C4732 2000 kN cap. High stiffness ASTM C39 compression tester for cylinders 4x 8, 6x12, 150x300 mm and 160x320 mm. Pilot 3 hydraulic unit, Digimax 3 three channels data acquisition and processing unit. Platens 165 mm dia., max. vertical daylight 405 mm. 230 V, 50 Hz, 1 ph. M 50-C4733 Same as above but 220 V, 60 Hz, 1 ph. M 50-C4734 Same as above but 110 V, 60 Hz, 1 ph.
s50-C9000 Splitting tensile test

device for cylinders 50-C9070 Splitting tensile test devis ce for cubes and self blocking pavers test mortar specimens test 2 (50 mm) cubes concrete beams 50-C9030 Compression device to s 50-C9032 Compression device to s 50-C9010 Flexural test device for s
MAcHINE cLASS
V o l t a g e s
50-C9049/A Compression platen s 50-C0122, 50-C0122/2, s
All models are supplied in Class 1: EN 12390-4 (corresponding to ASTM E74 Class A) starting from the 10% of the full range as standard, but with a special calibration procedure identified by the code 50-C0050/CAL, with the Digimax 3 models, we can grant Class 1 starting from 1% of the full range.
All machine codes refer to 230 V, 50 Hz, 1 ph. The same models are available for 220 V, 60 Hz, 1 ph. (for example: 50-C4633 instead of 50-C4632) and 110 V, 60 Hz, 1 ph. (for example: 50-C4634 instead of 50-C4632).
assembly for concrete cylinders 4x8 and 6x12 conforning to ASTM C39. 50-C0122/3 Capping retainers for 6x12 cylinders with neoprene pads. Usable with the 50-C4732 model or the 50-C9049 compression platen assembly only For more information and detail see pages 231 to 233.
224
CONCRETE TESTING
50
UPGRADING MACHINE OPTIONS

Platens and pump of the machines can be changed/modified to suit particular requirement by simply adding the selected option code as follows. Block testing
Block platen lifting assembly
M 50-C9060/A Lifting assembly for bottom block platens

For an easy placement of distance pieces between piston and bottom platen to reduce the vertical daylight. Power pump option for a second frame All machine pumps fitted with Digimax 3 data acquisition and processing unit, can be upgraded with a two-way valve for the non simultaneous control of second frame (example flexural or special compression frame) which have to be completed with a suitable pressure trasducer whose signal in acquired and processed using a Digimax 3 channel. For this interesting and economical solution ask for the valve described below.
M 50-C0050/HRD6 Upper and bottom compression square platens, 300x300 mm, with traceable certificate of surface hardness. To be specified at time of order M 50-C0050/HRD7 Upper and botton compression block platens, 310x510 mm, with tracelable certificate of surface hardness. To be specified at time of order
q STANDARD
EN 772-1, 12390-4
All EN semiautomatic and automatic compression machines can be factory fitted with upper and bottom block platens 310x510x50 mm instead of the 300 mm dia. (or 300x300 mm) platens. This configuration, also tested for stability conforming to EN 12390-4, is suitable for testing either blocks, or concrete cubes up to 200 mm (300 mm with 50-C6632 model), or cylinders up to 160x320 mm (250x500 mm with 50-C6632 model), using the suitable distance pieces see page 232. The following codes and description with the code of the selected compression machine, should be specified at time of order.
M 50-C4600/UP4
Upgrading of 50-C46XX, EN compression frames with upper and bottom platens 310x510x50 mm, for a max. vertical daylight of 350 mm. Including fragment guard
Power pump fitted with 50-Q0025/ UP1 option to connect a second frame
M 50-C5600/UP4
Upgrading of 50-C56XX, EN compression frames with upper and bottom platens 310x510x50 mm, for a max. vertical daylight of 350 mm. Including fragment guard
M 50-Q0025/UP1 Upgrading of the power pump by a two way valve to connect a second frame
Power pump fitted with 50-Q0025/UP1 option, connected to a second flexure frame 50-C0900/FR
M 50-C6600/UP4
Upgrading of 50-C6632, EN compression machine with upper and bottom platens 310x510x50 mm, for a max. vertical daylight of 520 mm. Including fragment guard
N O T E
The second frame has to be fitted with a pressure transducer as for example our model 82-P0354, 0-700 bar. For more information see page 453.
Traceable certificate of platen surface hardness
M 50-C0050/HRD4 Upper and bottom compression platens 300 mm dia. with traceable certificate of surface hardness. To be specified at time of order
Detail of piston travel limit switch
225
50

Automatic EN models (tested for stability) For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C66Y2 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225)
Main features - Automatic test cycle - Two channels for automatic control of main frame and a second compatible frame (e.g. Flexural and cement compression frames as option) - Resolution of each channel: 130000 div. (better than 0.025% of full scale) - Class 1 machines starting from 10% of the full scale or from 1% as option - Large touch screen 240x128 pixel - Load/time plot and actual load rate displayed in real time - Accurate load rate control - Permanent memory SD 128 Mb (thousands of tests including load vs. time diagrams) - Serial outputs for real time and delayed data downloading to PC and printer - USB port for ink jet HP A4 printer - High test throughput: up to about 30 tests per hour
CONCRETE TESTING
50-C4652 C5652, C6652 MODELS 2000 / 3000 / 4000 kN cAP. q STANDARD

EN 12390-4
ASTM C39, AASHTO T22(1) (1) With 50-C4752 version only

The AUTOMAX 5 automatic compression testers represent the more sophisticated and advanced evolution of the usual compression testers. The AUTOMAX 5 features the complete automatic test cycle with closed loop digital feedback. Once the specimen parameters have been introduced, it is sufficient to press the START button to complete the test. These machines can be fitted with block testing platens and with a distribution block for connection of a second frame. See upgrading option on page 230.
FRAMES
LOAD RATE AUTOMATIc cONTROL AND cERTIfIcATION
They are identical to those which are part of the EN semiautomatic series (described on page 212).
HyDRAULIc GROUP
The system applies automatically the correct load rate conforming to the information introduced by the control panel. The load rate value is continuously monitored and can be printed in the test report when connected to PC to certify the correct load rate application.
Ram travel switch
- Dual stage pump. Centrifugal low pressure high delivery stage for fast approach and radial multipiston high pressure stage for test execution - 720 W power - 50 mm ram travel - 40 mm/min fast approach speed - Voltage 230 V, 50-60 Hz, 1 ph. or 110 V, 60 Hz, 1 ph.
SAfETy fEATURES
Door locking switch, optional - see accessories
Graphic representation of the outstanding performances of the hydraulic group and P.I.D. control system The diagram load vs. time shows the outstanding performance of the hydraulic group and feedback control system during a compression test on standard concrete specimen.
1200
0:00:00
0:00:30
0:00:36
0:00:48
0:00:54
0:00:06
0:01:00
0:01:06
0:01:30
time (s)
226
0:01:36
0:00:18
0:00:24
0:00:42
0:01:18
0:01:24
0:00:12
0:01:12
The AUTOMAX 5 series machines are fitted with: - Max. pressure valve to avoid machine overloading - Ram travel switch which prevents the excessive piston travel - Front and rear transparent fragment guard - Optional: front fragment guard with door locking switch to cut off mains when the door is open.See accessories.
1000 800
load (kN)
600 400 200
CONCRETE TESTING
50
Automatic EN models (tested for stability). (continued) For cylinders up to 160x320 mm, 250x500* mm, cubes up to 200/300* mm and blocks**
* With 50-C6652 model only. ** Upgraded with 50-C4600/UP4, 50-C5600/UP4 and 50-C6600/UP4 option (see page 225) DATA MANAGER PC SOfTWARE (OPTIONAL)
SOfTWARE INSTALLED
- Languages: up to 10 including the most world spoken - Unit selection: kN, kgf, lbf - Simultaneous display of load, stress and load/stress rate - Real time graphical display of test data, load/time curve and actual load rate - Test identified by date, time, test number, operator name, type of test, type of specimen, specimen dimension, area, weight, age, failure load, failure stress, test load rate and complete diagram stress vs. time - Real time clock and date - Real time download to PC by RS 232 port - File management function - Software calibration, password protected - Linearisation of the load sensor curve (from 1 to 6 segments) and automatic interpolation for the best accuracy of the system - Fully automatic control of the test cycle.
Used for real time acquisition and management of test data, this software is fully compatible with most Controls made digital load measuring systems as, for example, Digimax 3, Automax 5 and Sercomp 7.
M 50-C7022/SOF
Data Manager, data acquisition and management PC software for compression, flexure and indirect tensile test
q STANDARD
EN 12390-4, EN 12390-5, EN 12390-6, EN 1338, EN 1339, EN 1340, EN 196-1 etc.
ASTM C39, ASTM C78, ASTM C293, ASTM C496 etc.
General description This software provides the data acquisition in real time throughout the tests execution and/or after the specimen failure. The advanced functions for data base management provide an easy navigation of all saved data. The test results certificate includes all descriptive information, tests results and stress vs. time diagram. The test execution conforming to Standards can therefore be proved.
N O T E
EXAMPLE OF DISPLAYS
The Automax 5, can be connected to HP ink jet A4 printers, economical and easily available worldwide. For more detailed information on the Automax 5 system see page 216.
Accessories
M 82-Q0800/3
Serial cable RS232 and RS232-USB adapter for PC connection
227
50

Automatic EN models (tested for stability). (continued)
CONCRETE TESTING
Automatic compression machines

General specifications (continued) Models 50-C4652 50-C5652 50-C6652 Capacity kN 2000 3000 4000 Class 1 range (standard) kN 200 to 2000 300 to 3000 400 to 4000 Class 1 range (optional)1 kN 20 to 2000 30 to 3000 40 to 4000 Resolution 1/130.000 1/130.000 1/130.000 Platens dia. mm 300 300 300x300 Ram travel mm 50 50 50 Max vertical daylight mm 350 350 520 Power W 750 750 750 Overall dim. (lxdxh) mm 938x440x1410 938x485x1460 1051x485x1701 Weight approx. kg 890 1120 1920 Frames dimension see page 238 (1) Using the special calibration procedure identified by the code 50-C0050/CAL. See accessories
Ordering information Ordering information

Standard cubes and cylinders testers
ASTM C39 cylinder testers All the EN semiautomatic and automatic models can be fitted with smaller compression platen assembly also suitable for 4x8 cylinders as prescribed by ASTM C39 standards. This version is identified by the model and 50-C4752 and is available on order. This configuration features a platen dia. of 165 mm and a vertical daylight of 405 mm. Supplied complete with two distance pieces: dia. 165x40 and 165x30 mm. The platen assembly is also available as an extra accessory. See 50-C9049/A on page 233.
M 50-C4652 2000 kN cap. EN series automatic compression testing machine, AUTOMAX 5 hydraulic and control unit. 220-240 V, 50-60 Hz, 1 ph. M 50-C5652 3000 kN cap. EN series automatic compression testing machine, AUTOMAX 5 hydraulic and control unit. 220-240 V, 50-60 Hz, 1 ph. M 50-C6652 4000 kN cap. EN series automatic compression testing machine, AUTOMAX 5 hydraulic and control unit. 220-240 V, 50-60 Hz, 1 ph.
ASTM C39 Cylinder tester.
M 50-C4752 2000 kN cap., ASTM C39 Automatic compression testing machine, AUTOMAX 5 hydraulic and control unit. Platens 165 mm dia, max. vertical daylight 405 mm. Supplied complete with two distance pieces dia 165x40 and 165x30mm. 220-240 V, 50 Hz, 1 ph.
V o l t a g e s
MAcHINE cLASS
All machine codes refer to 230 V, 50-60 Hz, 1 ph. The same models are available for 110 V, 60 Hz, 1 ph. (for example: 50-C4654 instead of 50-C4652).
N O T E
All models are supplied in Class 1: EN 12390-4 (corresponding to ASTM E74 Class A) starting from the 10% of the full range as standard, but with a special calibration procedure identified by the code 50-C0050/ CAL we can grant Class 1 starting from 1% of the full range.
All machines have to be completed with the suitable distance piece(s) to reduce, if necessary, the vertical daylight depending on the specimen size. See page 232.
Automax 5 ASTM cylinder tester 50-C4752 with Unbonded capping pads and retainers
228
CONCRETE TESTING
50
Automatic EN models (tested for stability).(continued)
Automatic compression machines

(continued)
Automax 5 EN tester 50-C4652 2000 kN cap. with distance pieces
Automax 5 EN tester 50-C5652 3000 kN cap.
Automax 5 EN tester 50-C6652 4000 kN cap. The control console is separate in this model
TEST AccESSORIES
The machines can be fitted with: 50-C9000 Splitting tensile test s device for cylinders 50-C9070 Splitting tensile test s device for cubes and self blocking pavers test mortar specimens test 2 (50 mm) cubes concrete beams 50-C9030 Compression device to s 50-C9032 Compression device to s 50-C9010 Flexural test device for s 50-C9049 Compression platen s 50-C0122, 50-C0122/2, s assembly for concrete cylinders 4x8 and 6x12 comp. to ASTM C39 50-C0122/3 Capping retainers for 6x12 cylinders with neoprene pads. Usable with 50-C9049 compression platen assembly only For more information and detail see pages 231 to 233.
Special calibration procedure C0050/CAL Special calibration pros cedure to obtain Class 1 from 1% of load full scale Traceable certificate of platen surface hardness 50-C0050/HRD4 Upper and bots
Door locking switch 50-C0050/P Door locking switch s To prevent the test execution with the door open. It has to be factory installed
tom compression platens, 300 mm dia. with traceable certificate of surface hardness. To be specified at time of order 50-C0050/HRD6 Upper and bottom s compression platens, 300x300 mm, with traceable certificate of surface hardness. To be specified at time of order
50-C0050/P
229
50

Automatic EN models (tested for stability). (continued)
CONCRETE TESTING
(continued)
UPGRADING MACHINE OPTIONS

As specified the Automax 5 automatic testers can be upgraded and modified by simply adding to the machine code the selected option codes which follows:
BLOck TESTING
M 50-C0050/HRD7 Upper and bottom compression block platens, 310x510 mm, with traceable certificate of surface hardness. To be specified at time of order
BLOck PLATEN LIfTING ASSEMBLy
SEcOND fRAME OPTION
The hydraulic group can be fitted with a distribution block for connection and non-simultaneous control of a compatible second frame (e.g. flexural frame or cement compression and flexural frame). This upgrading option is identified by the code 50-Q0005/UP1.
q STANDARD
EN 772-1, 12390-4
All EN, Automax 5 automatic compression machines can be factory fitted with upper and bottom block platens 310x510x50 mm instead of the 300 mm dia. (or 300x300 mm) platens. This configuration, also tested for stability conforming to EN 12390-4, is suitable for testing either blocks, or concrete cubes up to 200 mm (300 mm with 50-C6652 model), or cylinders up to 160x320 mm (250x500 mm with 50-C6652 model), using the suitable distance piece. ( see page 232) The following code and description with the code of the selected compression machine, should be specified at time of order.
M 50-C9060/A Lifting assembly for bottom block platens For an easy placement of distance pieces between piston and bottom platen to reduce the vertical daylight.
Hydraulic distribution block. Model for the connection of two frames
M 50-C4600/UP4 Upgrading of 50-C46XX series compression frames with upper and bottom platens 310x510x50 mm for a max. vertical daylight of 350 mm. Fragment guard included M 50-C5600/UP4 Upgrading of 50-C56XX series compression frames with upper and bottom platens 310x510x50 mm for a max. vertical daylight of 350 mm. Fragment guard included M 50-C6600/UP4 Upgrading of 50-C66XX series compression frames with upper and bottom platens 310x510x50 mm for a max. vertical daylight of 520 mm. Fragment guard included
M 50-Q0005/UP1 Upgrading of the Automax 5 testers for the control of a second frame by a suitable distribution block
50-C5652 with distance pieces and second frame option 50-Q0005/UP1 connected to a flexural testing frame 50-C1200/FR
50-C4652 upgraded with 50-C4600/UP4 block testing platens
230
CONCRETE TESTING
50
Accessories for semiautomatic and automatic compression testers
ACCESSORIES
All the accessories can be easily fitted to the machine without the removal of upper platen and spherical seat.
50-C4652 with 50-C9000
50-C4652 with 50-C9070
50-C4652 with 50-C9010
50-C9000
50-C9070
50-C9010
SPLITTING TEST ON cyLINDERS
q STANDARD
EN 12390-6 /
Accessories
ASTM C496
FLExURAL TEST ON cONcRETE BEAMS
M 50-C9000 Splitting tensile test device for cylindrical specimens dia. 100x200 mm (4 x 8), 150x300 mm (6 x 12) and 160x320 mm
The vertical clearance has to be adjusted using suitable distance pieces considering that the standard height is 325 mm when adjusted for 150 mm (6) and 160 mm dia. cylinders and 275 mm when adjusted for 100 mm dia. (4) cylinders.
50-C9001 Hardboard packing strips s to EN 12390-6. 4x10x345 mm. Pack of 50 50-C9001/A Hardboard packing s strips 4x10x550 mm for use with 50-C9000/A. Pack of 50.
SPLITTING TEST ON cUBES AND cONcRETE BLOck PAvERS
q STANDARD
EN 12390-5,
ASTM C78 - C293, AASHTO
T97
M 50-C9010 Flexural test device for prism moulds 100x100x400/500 mm and 150x150x600/700 mm
Double upper bearer for third point test and centre. Height: 370 mm when adjusted for 150 mm beams; 320 mm when adjusted for 100 mm beams. The 370 mm vertical daylight can be obtained removing the lower platen.
q STANDARD: EN 1338, 12390-6

M 50-C9070 Splitting tensile test device for concrete block pavers and concrete cubes
A Weight approx.: 28 kg
M 50-C9000/A Splitting tensile test device for dia. 250x500 mm cylindrical specimens
Identical in shape to the model 50-C9000. The total height is 400 mm approx. so it has to be used with the 50-C66XX and 50-C76XX (4000 and 5000 kN cap.) frame series. A Weight approx.: 50 kg
The vertical clearance has to be adjusted using the suitable distance pieces. Same as for 50-C9000.
Accessories 50-C9002 Hardboard packing strips s to EN 1338 and EN 12390-6, 4x15x345 mm. Pack of 50
231
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Accessories for semiautomatic and automatic compression testers
CONCRETE TESTING
DISTANcE PIEcES
Used to reduce the vertical daylight depending on the size of specimen considering that the maximum piston travel of all compression testers is 50 mm.
Code s
50-C9080 50-C9081 50-C9082 50-C9083 50-C9086 50-C9084 65-L1000/20 65-L1000/30 65-L1000/40
Dimensions dia. mm 200x30 200x40 200x50 200x68 200x100 96x158 165x20 165x30 165x40
Weight approx. kg 7.3 9.8 12.3 16.7 25 9 3.5 5.5 7
How to introduce distance pieces
50-C9082, 9080, 9083, 9081
Upper spherical seated platen Lower machine platen
Distance pieces
Distance pieces required for: Machine series 4x8 and 100x200 mm cylinders q.ty code 6x12 150x300 mm 160x320 mm cylinders q.ty code 100 mm cubes q.ty code 1 2 1
2 1
150 mm cubes q.ty code - 1 2 1 2 1 2 1 2 1 2 3 1 - 50-C9081 50-C9083 50-C9082 50-C9083 50-C9082 50-C9083 50-C9082 50-C9083 50-C9082 50-C9083 50-C9086 50-C9083
200 mm cubes q.ty code - - -
50-C21XX 1 50-C9084 1 65-L1000/40* 50-C31XX 50-C34XX 1 50-C9082 1 50-C9080 1 50-C9083 1 (not necessary
for 160x320 mm)
2 50-C9083 1 50-C54XX 2 50-C9083 1 50-C46XX 2 50-C9083 1 50-C56XX 50-C5800 2 50-C9083 1 50-C5902/FR 50-C66XX 3 50-C9086 1 50-C7600/FR 1
50-C44XX
50-C9080
(not necessary for 160x320 mm)
2
2
50-C9084 50-C9084 50-C9082 50-C9083 50-C9081 50-C9082 50-C9083 50-C9082 50-C9083 50-C9082 50-C9083 50-C9082 50-C9083
50-C9080
(not necessary for 160x320 mm)
2 2 2 2 2 2
2 - 2 - 2 - 3 -
50-C9083 50-C9083 50-C9083 50-C9086 -
50-C9080
(supplied with the machine)
50-C9080
(supplied with the machine)
50-C9086 4 50-C9086 50-C9083
N O T E
250x500 mm concrete cylinders can be tested on the 50-C66XX machines and 50-C7600/FR frame without distance pieces as the vertical daylight is 520 mm; 300 mm concrete cubes can be tested with 50-C66XX machine and 50-C7600/FR frame * included
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CONCRETE TESTING
50
Accessories for semiautomatic and automatic compression testers (continued)
COMPRESSION TEST ON MORTAR

q STANDARD
EN 196 /
q STANDARD
ASTM C109
UNBONDED CAPPING PADS

q STANDARD
ASTM C1231
ASTM C349
M 50-C9030 Compression device to test portions of 40x40x160 mm mortar prisms broken in flexure
M 50-C9032 Compression device to test 50 mm (2) mortar cubes

This apparatus is practically identical to model 50-C9030 except the platens, which are 75 mm dia. and the vertical daylight, which is 53 mm. It can also be used to test microcores.
The frame is fitted with an upper platen with spherical seat that moves vertically sustained by a spring. The apparatus can be placed directly on the lower machine platen. The height is 188 mm and the vertical clearance of the machine has to be adjusted using suitable distance pieces. See page 232
Used as an alternative method to the sulphur hot capping of concrete cylinder specimens. The system consists of two alloy steel cap retainers and two 15 mm thick neoprene pads. This system is not applicable for expected strength lower than 10 MPa. For expected strength over 48 MPa the 70 shore hardness pads should be used. Pads are reusable up to 100 times and retainers are permanent with normal use and care.
M 50-C0050/HRD5 Upper and bottom platens 40x40 mm with traceable certificate of surface hardness conforming to standards
To be specified at time of order.
Test configuration
50-C9032
Unbonded capping pads and retainers
50-C9030
50-C0122 Capping retainers for 6 dia. s (150 mm) cylinders 50-C0122/B Capping retainers for dia. s 160x320 mm cylinders The assembly includes upper platen with spherical seat and lower platen.
B Platen dimensions:

COMPRESSION TEST
ON cONcRETE cyLINDERS
50-C0122/2 Neoprene pads for 6 dia. s
q STANDARD
ASTM C39, AASHTO T22
(150 mm) cylinders, 60 shore A. Set of two
M 50-C9049/A Compression platens assembly for concrete cylenders up to 6x12

The semi-automatic and automatic compression testers C46XX and C56XX are fitted with platens and spherical seats for testing 6x12 cylinders. To test 4x8 cylinders conforming to the above standards it is required the following assembly which is, however, usable up to 6x12 specimens.
165 mm dia. x 30 mm Total weight: 18.5 kg
s50-C0122/3 Neoprene pads for 6 dia.

(150 mm) cylinders, 70 shore A for cylinder strength over 48 MPa. Set of two
s50-C0122/4 Neoprene pads for 160

mm cylinders, 60 shore A. Set of two
N O T E
50-C9049/A
The total thickness of capping retainers and neoprene pads is 50/55 mm which has to be added to the heigth of the cylindrical specimen (300 or 6/304.8 mm) to set the vertical daylight of the compression machine.
233
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Flexural testing machines
CONCRETE TESTING
FLExURE TESTING MAcHINES fOR STANDARD cONcRETE BEAMS 100x100x400/500 MM AND 150x150x600/750 MM
50-C0900/FR SERIES, 100 kN cAP. FLExURE TESTING MAcHINES
GENERAL FRAME SPEcIfIcATIONS

Max. load capacity kN 100 Load sensor pressure transducer Max. vertical clearance mm 165 Horizontal clearance mm 180 Roller size mm 40 dia. x 160 long Distance between upper rollers mm 150, 100 or single roller Distance between lower rollers mm 450 and 300 Piston travel mm 75 Overall dimensions (lxwxh) mm 350x530x665 Weight approx. kg 105
General description A simple and practical frame developed for testing on standard concrete beams. The distance of both pair of loading and support rollers can be easily adjusted: one of the two upper rollers can be removed and the other placed in the centre for centre point loading.
q STANDARD
EN 12390-5
ASTM C78, C293
Two point loading

F/2 F/2 d F/2 F/2 d d d l = 3d L 3.5d d d F l = 3d L 3.5d F d l/2 l = 3d L 3.5d l/2 l = 3d L 3.5d l/2 l/2 d d d d d
M 50-C0900/FR 100 kN cap. frame complete with rollers, pressure transducer, pedestal and connection kit for separate control console
SEMIAUTOMATIC CONTROL CONsOLE

As specified in the introduction, all flexural frames, when not part of a complete testing system or connected to EN series semiautomatic compression testers with Digimax 3 unit, can be powered by the following control console, which includes the PILOT 3 hydraulic power unit (see page 213) and the three channels Digimax 3 load measuring system (see page 214).
Centre point loading d

d
M 50-C3032 Separate control console for compression or flexural frame including hydraulic unit and Digimax 3 three channels display system. Complete with pedestal. 230 V, 50 Hz, 1 ph.
Accuracy (when connected to the appropriate frame): Class 1 (UNI EN), Class A (ASTM) starting from 10% of full scale.
Introduction We propose different flexural frames complete with pressure transducer which can be connected to our 50-C3052 stand alone control console, to the other automatic control consoles AUTOMAX 5 (see page 216), SERCOMP 7 (see page 241) etc., or to existing semi-automatic EN compression testers with Digimax 3 unit. Testing method The EN 12390-5 prescribes both the two point method (reference method) and the single point method.
50-C0900/FR connected to automatic testing machine automaX 5
Stand alone control console 50-C3032
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CONCRETE TESTING
50
Flexural testing machines (continued)
50-C1200/FR SERIES 100/150 kN cAP. HIGH STIffNESS fLExURE fRAMES
General description This versatile testing frame has been designed for minimum deflection at maximum pressure resulting in very high accuracy. It is proposed in two different versions with and withoutn rollers.
M 50-C1200/FR 150 kN cap. frame complete with rollers, pressure transducer and connection kit for separate control console M 50-C1200/BFR 150 kN cap. frame complete with pressure transducer and connectin kit for separate control console. Upper and lower rollers not included M 50-C1201/FR 100 kN cap. frame complete with rollers, load cell and connection kit for separate control console M 50-C1201/BFR 100 kN cap. frame complete with load cell and connection kit for separate control console. Upper and lower rollers not included
FRAME SPEcIfIcATIONS
Typical application of a 50-C1201/FR frame as part of a complete testing system controlled by ADVANTEST 9 console (see page 247) Accessories for 50-C1200/FR and 50-C1201/FR frames
M 50-C1200/3
Accessory for test frame series C1200 for flexure test on flagstones and kerbs to EN 1339 and 1340 Comprising: set of 2 supports and central loading roller, 620 mm long, 40 mm dia. and top loading swivel jointed pad 40 mm dia.
M 50-C1200/4
Accessory for test frame series 50-C1200 fitted with accessory 50-C1200/3 for third point and centre point flexure test to EN 12390-5 Comprising: 2 rollers 300 mm length, 40 mm dia. (1 removable for centre point test); support plate with cylindrical seat; rollers span 100, 150 and 200 mm adjustable. Bottom rollers not included
50-C1201/FR
Models
50-C1200/FR
50-C1201/FR
Max. load capacity kN 150 100 Load sensor Pressure transducer Load cell Max. vertical clearance mm 207 182 Horizontal clearance mm 720 Roller size mm 40 dia. x 300 long Distance between upper rollers mm 100 150 200 or single roller Distance between lower rollers mm Adjustable from 50 to 900 Piston travel mm 130 Overall dimensions (lxwxh) mm 950x1000x981 Weight approx. kg 175
M 50-C1200/7
Pedestal for 50-C1200 series flexural frame. Weight 30 kg approx.
50-C1200/FR with 50-C1200/3
235
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CONCRETE TESTING
50-C1400/FR SERIES 150 kN cAP. UNIvERSAL fLExURAL TESTING fRAME
General description The upper crossbeam can be vertically adjusted by a hand winch and is located in position by two pins. It is proposed in two different versions: with pressure transducer and with the most accurate load cell. It is supplied without the flexure attachment, which has to be selected conforming to the test to be performed, see accessories.
M 50-C1400/FR 150 kN cap. universal frame complete with pressure transducer and connection kit. Supplied without rollers M 50-C1401/FR 150 kN cap. universal frame complete with load cell and connection kit. Supplied without rollers
FRAME SPEcIfIcATIONS
N O T E
This frame can be used for other applications with suitable accessories.
50-C1400/FR with 50-C0013/10 accessory and 50-C7022 Sercomp 7 automatic control console
Models
50-C1400/FR
150 Pressure transducer Up to 493 with 50-C1400/3 and 511 with 50-C0013/10 660 Not included. See 50-C0013/10 100-150-200 with 50-C0013/10 Adjustable from 150 to 1200 110 860x1400x1414 190
50-C1401/FR
150 Load cell Up to 470 with 50-C1400/3 and 490 with 50-C0013/10 660 Not included. See 50-C0013/10 100-150-200 with 50-C0013/10 Adjustable from 150 to 1200 110 860x1400x1414 190
Max. load capacity kN Load sensor Max. vertical clearance mm Horizontal clearance mm Roller size mm Distance between upper rollers mm Distance between lower rollers mm Piston travel mm Overall dimensions (lxwxh) mm Weight approx. kg
Accessories for 50-C1400/FR and 50-C1401/FR frames
M 50-C0013/10 Upper and lower roller assembly for centre and third point test on concrete beams 100x100x400/500 mm and 150x150x600/750 mm, 40 mm dia. x 300 mm long, to EN 12390-5 and ASTM C78
M 50-C1400/3 Accessory for test frame series C1400 for flexure test on flagstones and kerbs to EN 1339 and 1340
Comprising: set of 2 supports and central loading roller, 620 mm long, 40 mm dia. and top loading swivel jointed pad 40 mm dia.
236
CONCRETE TESTING
50
50-C1601/FR SERIES 300 KN CAP. UNIVERSAL FLEXURAL TESTING FRAME
Specifications Max. load capacity: 300 kN

Accuracy conforming to Class 1 (EN 12390-4), Class A (ASTM E74) from 1% of full scale Load sensor: strain gage load cell Max. vertical daylight:
Accessories
M 50-C1601/1
Upper and lower roller assembly for centre and third point test on concrete beams 100x100x400/500 mm, 150x150x600/750mm, 200x200x800 mm. 40 mm dia, 300 mm long, conforming to EN 12390-5 and ASTM C78. Weight approx.: 72 kg
q STANDARD
EN ISO 7500-1; EN 12390-5, 1338, 1339, 1340;
ASTM C78, C293
(without accessories) 546 mm Max. vertical daylight: (with accessories) 145 to 349 mm
Horizontal daylight (between uprights):
General description This new frame has been designed for testing in flexure, using the suitable accessory, various building materials. The C shaped open structure allows an easy and practical front loading but, once the specimen is in testing position, the structure is closed by a vertical rod hydraulically controlled which grant high rigidity to the system. Due to this important feature and to the capacity of 300 kN, this frame is ideal either for conventional flexural tests or for more sophisticated determinations as deformability tests and ductility index. Fitted with high precision strain gage load cell. The frame can be connected to one of the following consoles: -Semiautomatic Control console 50-C3032 (see page 234) -Automax 5 automatic control console, model 50-C5052 (see page 217) -Sercomp 7 servohydraulic automatic control console, model 50-C7022 (see page 241) -MCC 8 servohydraulic Automatic control console, model 50-C8422 (see page 244) -Advantest 9 servohydraulic control console, model 50-C9842 (see page 247) The frame can be fitted with various accessories to perform the following tests:
max. 720 mm
Distance between accessory upper rollers:
adjustable 80 to 500 mm
Distance between accessory lower rollers:
adjustable from 80 to 1500 mm Piston travel: 110 mm

B Overall dimensions (lxwxh):
M 50-C1601/2
Upper and lower roller assembly for testing paving flags. Bearers 40 mm dia., length 620 mm.Conforming to EN 1339. Weight approx.: 86 kg
1720x1255x1507 mm A Weight approx.: 545 kg
M 50-C1601/3
Upper pad for testing kerbs. To be used with 50-C1601/2 accessory, in place of the upper bearer. Conforming to EN 1340. Weight approx.: 10 kg
M 50-C1601/4
Upper platen with spherical seat and lower platen 165 mm dia. for compression test on small size specimens. This unit can also be used to perform the splitting test on concrete cubes and paving blocks, in conjunction with the accessory 50-C9070. See page 231. Weight approx.: 56 kg
50-C1601/FR fitted with 50-C1601/1
Flexural test on standard concrete beams to EN 12390-5 (50-C1601/1) Flexural test on kerbs conf. to EN 1340 (access. 50-C1601/3) Flexural test on paving flagstones to EN 1339 (access. 50-C1601/2) Energy absorption test on sprayed concrete conf. to UNI 10834
(access. 50-C1601/6)
Accessories for use with the Advantest 9 control console only.

They are normally used for tests under displacement control. For more information see page 250.
M 50-C1601/5
Potentiometric transducer, 110 mm travel, to measure the piston displacement, complete with attachments. Weight approx.: 5 kg
M 50-C1601/6
Flexural toughness of fiber reinforced concrete conf. to ASTM C1550 Compression test on small specimens (access. 50-C1601/4)
Auxiliary testing frame for energy absorption test on sprayed concrete conforming to UNI 10834. Displacement transducer not included. Weight approx.: 90 kg
M 50-C1601/7
This accessory is also used for splitting tests on concrete cubes and paving blocks, in conjunction with the accessory 50-C9070 (see page 231) conforming to EN 1338.
Auxiliary testing frame for flexural toughness of fiber reinforced concrete conforming to ASTM C1550 using centrally loaded round panel.Weight approx.: 60 kg
M 50-C1601/8
LVDT transducer for determining the specimen deformation, complete with attachments. For use with the 50-C1601/7 auxiliary frame. Weight approx: 5 kg
237
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Compression testing frames for separate control consoles
CONCRETE TESTING
50-C4600/FR, C5600/FR, C6600/FR, C7600/FR MODELS

2000/ 3000/ 4000/ 5000 kN cAP.
General specification (continued) Frame dimensions (mm)

Ref. 50-C4600/FR Cap. kN 2000 50-C5600/FR 3000 50-C6600/FR 4000 50-C7600/FR 5000
qSTANDARD
EN 12390-4

A B C D E F G
Introduction
The following compression testing frames are proposed for connection to control consoles to form an Automatic testing system. They are supplied complete with basement, pressure transducer and connecting hose. Models 50-C6600/FR and 50-C7600/FR can also test 250x500 mm cylinders and 300 mm cubes. All models can be upgraded for block testing. See page 225. While all the above EN models 2000 to 5000 kN cap. feature a solid four column welded structure, a version of the 3000 kN frame feature a four prestressed column structure and two different load measuring system: pressure transducer (50-C5800/FR) and load cell incorporated in the piston for more accuracy (50-C5902/FR).
1002 530x310 300 () 350 350 481 1473
1096 600x370 300 () 370 350 388 1468
1164 705x445 300x300 475 520 - 1454
1164 705x445 300x300 475 520 1454
Weight kg: 740 970 1950 1950 Note. 50-C6600/FR and 50-C7600/FR are supplied without basement.
B (L x W) D
The design assures high stiffness and stability conforming to the latest European specifications EN Four column welded frames Trasparent fragment guard Spherical seat in lubricating oil enclosure Lateral protection to avoid fragment segregation
EN FOUR COLUMn WeLDeD STRUCTURe

General description Four column, high stiffness welded frames. Compression platens are made from alloy steel of minimum hardness of 550 HV 30. Traceable certificate of surface hardness is available on order (See 50-C0050/HRD4 on page 225). The flatness tolerance is 0.03 mm and the roughness value (Ra) in the range of 0.4 m. The spherical seat, in lubricating oil enclosure, allows initial free alignment when the initial contact with the specimen is made and automatically locks in this position up to the termination of the compression test as required by the specification. Safety features The load frames are fitted with: - Ram travel switch which prevents the excessive piston travel - Front and rear transparent fragment guard - Optional: locking switch to cut off mains when the door is open. See accessories 50-C0050/P, page 229.
50-C4600/FR upgraded with 50-C4600/UP4 block platens (see page 225)
F
N O T E
All machines have to be completed with the suitable distance piece(s) to reduce, if necessary, the vertical daylight depending on the specimen size. See page 232.
50-C5600/FR with distance pieces
238
CONCRETE TESTING
50
EN FOUR COLUMn WeLDeD STRUCTURe

(continued) Ordering information
EN FOUR PReSTReSSeD COLUMn MODeLS

50-C5800/FR, 50-C5902/FR 3000 kN cap.
General specification (continued) Frame dimensions (mm)

Ref. Cap. kN 50-C5800/FR 3000 50-C5902/FR 3000
M 50-C4600/FR 2000 kN cap. EN compression frame, high standard four column solid frame, complete with pressure transducer, connecting hose and basement M 50-C5600/FR 3000 kN cap. EN compression frame, high standard four column solid frame, complete with pressure transducer, connecting hose and basement M 50-C6600/FR 4000 kN cap. EN compression frame, high standard four column solid frame, complete with pressure transducer and connecting hose M 50-C7600/FR 5000 kN cap. EN compression frame, high standard four column solid frame, complete with pressure transducer and connecting hose
Standard load frames (see description on page 220) Three versions available: 50-C3400/FR (1500kN cap.), 50-C4400/FR (2000 kN cap) and 50-C5400/FR (3000kN cap.).
These high stiffness frames are particularly suitable for research purposes. The two versions are identical except for the load cell incorporated in the piston of the 50-C5902/FR version providing very high accuracy starting from the very beginning of load scale. Balanced pre-tensioning system
A 1097 B 560x380 C 300 () D 330 E 355 F 290 G 1387 Weight kg: 1040
1207 560x380 300 () 330 355 290 1387 1150
Schematic balances pre-tensioning system.
The columns consist of two elements, one contained within the other. The internal part is the column and works in tension, whilst the external part is a tube and works in compression. This configuration guarantees tensional
B (L x W) D
C A G F E
uniformity at all load levels. The other specifications concerning compression platens, spherical seat and safety features are identical to those of the EN Four coloumn welded structures.
Electronic load cell housed in the ram (model 50-C5902/FR)
M 50-C5800/FR 3000 kN cap. EN compression frame four prestressed column, high stiffness mechanical frame complete with pressure transducer M 50-C5902/FR 3000 kN cap. EN compression frame four prestressed column. Strain gauge load cell incorporated in the piston
50-C6600/FR
50-C5800/FR Four prestressed columns frame with distance pieces
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50

CONCRETE TESTING
LOAD TESTING fRAMES 2000/ 3000/ 4000/ 5000 kN cAP.
(continued)
Schematic view of the special spherical seat which assures an homogeneous distribution of load over the area of the specimen complying with the EN requirements for force transfer.
TRACEABLE CERtIFICAtE
Of PLATEN SURfAcE HARDNESS
The compression platens of all EN and Prestressed column frame models, can be supplied, as option, with traceable certificate of surface hardness, specifying at time of order the following codes:
M 50-C0050/HRD4 Supply of compression frame with traceable certificate of surface hardness for 300 mm dia. upper and bottom platens M 50-C0050/HRD6 Supply of compression frame with traceable certificate of surface hardness for 300x300 mm upper and bottom platens. For 4000 and 5000 kN cap. frames
Detail of spherical seat in lubricating oil enclosure.
IMPORTANCE OF THE VERiFiCATiON

Of fORcE TRANSfER
Satisfactory failure
The conformity of compression testers to the EN 12390-4 requirements in terms of stability (force transfer) is mainly due to the frame design, spherical seat and compression platens. All our frames are fully conform to these stringent requirements which requires the verification of the selfalignment of machine components and the restraint on movement of the upper platen using a special strain gauged column (e.g. our model 82-E0105/1) connected to a suitable data acquisition and processing system (e.g. our model 82-P0804/E). Unsatisfactory premature sample failure is caused by an incorrect load application. The resultant compression resistance can be significantly lower than the true resistance.
Unsatisfactory failure
Verification of the force transfer of a compression tester by the strain gauged column 82-E0105/1, digital tester 82-P0804/E, PC, printer and 82-E0804/SOF software ( see page 449 )
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50 50 Compression and flexural testing machines .........

CONCRETE TESTING
Automatic testing systems
Introduction
Test laboratories that examine the mechanical properties of building materials require advanced Test Systems. They also require user friendly equipment, rapid set up and
execution, automation and flexibility. The testing systems consist of a control console including hydraulic pump and circuit, electrical/electronic apparatus and strength measurement system, connected to up to 4
different frames. Controls has recently improved this important line of testing apparatus by the new Sercomp 7, MCC 8 and ADVANTEST 9 control consoles as follows.
Example of displays
Detail of the control panel
Control menu with icons and immediate graphical representation of main functions
Main features - Drives up to 4 test frames (not simultaneously) - Automatic test performance with PID closed loop control - Allows certification of correct test procedure saving and printing also the load/time graph - Allows complex tests with various phases to be programmed by the user (e.g. for Elastic moduli determination) - Programmable load and stress rate - Programmable test cycles up to 100 different ramps - Unit selection: kN, kgf, lbf - Languages: English, French, Spanish, German, and Italian - Real time plot of stress versus time - Real time download to PC via RS 232 port - Software calibration facilities and linearisation of up to 10 segments - Real time clock and date - Resolution 1/65000 - Memory for up to 500 test including test data, results and load vs. time plot - Facility for direct connection to A4 parallel printer - Remote trouble shooting
Technical specifications
AccESSORIES
M 50-C7022 SERCOMP 7 Automatic Control Console for compression and flexure frames
General description Consisting of an hydraulic unit, specially designed for testing machines, driven by an advanced microprocessor system for automatic application of the load rate from values close to zero up to the maximum oil capacity. The system incorporates a cooling device for better pressure control and uniformity throughout the test. The control panel includes a large graphic display with a membrane keyboard for input test data for controlling and monitoring all functions all over the test. The standard unit can be connected to two loading cylinders or frames but it can be upgraded for connection to up to 4 frames by adding the upgrading option 50-C7022/ UP2. See upgrading options.
Max. working pressure: 700 bar Max. oil delivery: 0.7 litres/min Flow control by servo-valve system Hydraulic port: No. 2 extendable to 3 or 4 with the options 50-C7022/UP1 or 50-C7022/UP2 Power: 750 W Voltage: 230 V, 50 Hz, 1 ph. (other voltages available on order) B Dimensions: 470x410x1000 mm A Weight approx.: 120 kg

M 50-C7022/SOF Data acquisition and processing software for PC ( Data Manager)

Includes the routines for remote control of Sercomp 7 and print out of customized test certificates. For more infomation see page 214.
M 82-Q0800/3 Serial cable RS232 and RS232/USB adapter for PC connection.

UPGRADING OPTIONS
On board FIRMWARE (Main features) The installed FIRMWARE enables the performance of general compression, flexural, splitting tests including also other load and stress ramps. The closed loop control enables the automatic rapid piston approach, zeroing, user defined load ramp, failure detection and unloading.
M 50-C7022/UP1 Upgrading of the Sercomp 7 unit for connection to up to 3 cylinders or frames. This option has to be specified at time of order.
M 50-C7022/UP2 Upgrading of the Sercomp 7 unit for connection to up to 4 cylinders or frames. This option has to be specified at time of order.
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50

Accessories for Sercomp7 Automatic testing system. (continued)
CONCRETE TESTING
ACCESSORIES FOR THE DETERMINATION

OF THE ELASTIC MODULUS OF CONCRETE
Specifications Suitable for various samples sizes: cylinders up to dia. 150x300 and 160x300 mm; cubes up to 200 mm and various sized prisms including 40x40x160 mm cement samples. Simple and quick fixing system, in a few seconds testing can begin Highly accurate transducers. Feed up to 10 V Sensitivity 0.02 micron Travel: 1.5 mm Mechanical full travel blockage to prevent accidental damage due to over travel. Gauge length: adjustable from 50 to 160 mm (regulation template included). Minimal axial dimension: 55 mm
q STANDARD
ASTM C469 / ISO 6784 / DIN 1048 / BS 1881:121 / UNI 6556 / EN under development.
Introduction
The Sercomp 7 can be programmed to perform up to 100 ramps so can beasily used, with the suitable accessories, for the determination of the Elastic Modulus of Concrete either in the Analogic mode (with the compressometers 55-C0220 or 55-C0221) or in the Digital mode (with the Datalog 82-P0908/A, Electronic compressometers 55-C0222/F or 82-P0908/B with Electric Strain Gauges 82-P0390 to 82-P0393). Selecting the Digital mode, the machine has to be fitted with an additional 82P0354 pressure transducer and 45-R0023 Three way connector, to send the signal to the Datalog.
55-C0220
M 50-P0070/5
MS Excel spreadsheet for stress-strain analysis and Elastic modulus processing of concrete samples
ANALOGIC MODE
M 55-C0220 Concrete cylinder analogic compressometer
Used for determining deformation on dia. 150x300 mm, dia. 160x320 mm or dia. 6x12 concrete cylinders during the compression test. Complete with 5x0.001 mm dial gauge and wooden box. Conforming to ASTM C469 B Dimensions of wooden box: 360x270x260 mm
55-C0221
DIGITAL MODE
M 55-C0222/F Electronic universal extensometer/ compressometer for cylinders, prisms and cubes. Supplied with short distance piece for use with prisms 40x40x160 mm, adjusting template and 2 elastic bands
General description Aluminium and steel structure with integral high precision inductive transducer. It is fixed to the specimen surface with a pair of elastic bands supplied as standard. When used with a semiautomatic, automatic compression tester, (Automax 5) or Sercomp 7 it has to be connected to a suitable data logger (e.g. our 82-P0908/A by a second pressure transducer and connector see accessories). On the opposite it can be directly connected when using MCC8 and ADVANTEST 9 automatic control consoles.
A Weight: 4.5 kg approx.

M 55-C0221 Concrete cylinder analogic compressometer/ extensometer
Used for determining the axial deformation and diametrical extension of concrete cylinder specimens during the compression test. Complete with two 5x0.001 mm dial gauges and wooden box. Conforming to ASTM C469 B Dimensions of wooden box: 300x280x310 mm A Weight: 9 kg approx.
Three electronic compressometers 55-C0222/F fitted to a cylindrical specimen during the compression stage
Dia. 150x300 mm cylinder fitted with three 55-C0222/F ready for an Elastic modulus test. The detail above shows the lock/unlocking device of the transducer
242

CONCRETE TESTING
Accessories for Sercomp7 Automatic testng system. (continued)
DIGITAL MODE (continued)

Accessories for Sercomp 7 Not needed when used with MCC 8 and Advantest 9 testing systems)
On-board firmware - Digital calibration of channels with linear, and polynomial mode - Recording modes: controlled by time and/or readings - Data storing can be activated from remote with external trigger - Independent storing of each channel with dedicated memory configurable as roll-over - Easy recall and management of stored readings - Alarm threshold can be activated on each channel - Date and clock function - Selection of the language
Alternative strain gauges method In alternative to the electronic universal extensometer/compressometer is possible to use the traditional strain gauges, pasted on the specimen surface. In this case hereunder there is the list of the necessary accessories:
M 82-P0908/A (for 55-C0222/F) M 82-P0908/B (for strain gauge)
DATALOG 8 channels automatic data acquisition and conditioning unit. 230 V, 50 Hz, 1 ph.
This system is used to measure stress and strain characteristics of concrete, cement and rock samples. In the standard configuration 6 channels are set for strain measurements with strain sensors; 2 channels set for load/pressure measurements with transducers. Supplied complete with RS 232 serial communication cable. General specifications Hardware Number of channels: 8 Real resolution: 32000 divisions Sampling rate: adjustable up to 3 samples/sec per channel Data storage capacity: 256 kB User interface membrane keyboard and 128x64 pixel graphic display Communication ports: RS 232 for data download to PC with Controls D-terminal, Microsoft Hyperterminal or equivalent Power supply: 110-230 V, 50-60 Hz, 1 ph.
B Dimensions: 320x250x110 mm (lxdxh)
M 82-P0398 (1)
Compensation device for the connection to the Datalog of up to 4 strain gauges. See note.
M 82-P0399/A M 82-P0390/1
Strain gauge application kit Contacts for strain gauges. Pack of 176 assorted units
Accessories 82-P0354 Pressure transducer s 0-700 bar
M 82-P0390
Strain gauge, 9.53 mm gauge length. Pack of 5
s45-R0023 Three way connector
M 82-P0391
Strain gauge, 20 mm gauge length. Pack of 10
M 82-P0392
Strain gauge, 30 mm gauge length. Pack of 10

45-R0023 82-P0354
Weight: 2.5 kg approx.
Determination of the static modulus of elasticity in compression using a cylindrical specimen with the application of strain gauges DATALOG 82-P0908/A, P0908/B
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50

Automatic testing systems. (continued)
CONCRETE TESTING
MCC 8 MULTIFUNCTIONAL COMPUTERISED CONTROL CONSOLE
50-C8422 with 86-D2999 PC cabinet
M 50-C8422 MCC 8, stand alone closed loop automatic control console for 2 test frames (extendable to 4 as option). PC, printer and software included for compression, exure, indirect tensile tests and Elastic modulus determination. 230 V, 50 Hz, 1 ph.
qSTANDARD
EN 12390-4, 12390-6, 12390-5, 196-1
ASTM C39, C349, C469, C109 / AASHTO T22/ ISO 6784/DIN 1048/BS 1881:121/ and, in general, satisfy all other EN and ASTM standards relating compression and ex-ral tests on building materials. General description The main feature of this Computerised Automatic Control System and hydraulic unit is the maximum flexibility of the PC used as a friendly interface in terms of customisation of test cycle, processing of input and output data, connection to the existing laboratory network. The control panel, which is mainly used for the set up
of the machine, can also be used in local mode in case the PC is not available. The computerised system enable the automatic performance of a number of functions as for example: - Rapid piston approach - Zeroing - User defined load ramp - Failure detection - Unloading etc. See the Main features for the complete list of performances. Technical specifications The standard version can control two frames that can be increased up to four by the options code 50-C7200/UP1 and 50-C7200/UP2. Hydraulic system - Max. working pressure: 640 bar - Double stage pumping system: - high delivery low pressure for fast approach of the piston - low delivery high pressure for test execution
Main features - Control up of 4 different hydraulic frames - High precision and resolution - Double control system by PC and keyboard - User friendly software for management of the console also for non-expert users - Performance of many types of tests - Remote selection of the frame - Software calibration and linearisation facilities - Manual mode and automatic mode - Real time monitoring of test data (load, stress, strain, time) either in graphic format or as data - Real time processing of test data (e.g. determination of Elastic modulus) either in graphic format or as data - Hold function for the load - Input of dimensions and descriptions of the sample: age, preparation etc. - Input of test data: client, test centre, test site etc. - Input of test parameters and settings: load rate, peak sensitivity, closed loop parameters etc. - Input of data after test completion: type of failure etc. - Single and/or batch storage of test data in ASCII and/or Controls defined format - Printout of single and/or batch customisable certificates - Capable of importing or exporting data files from or to the existing lab network - Multilanguage software customisable with local languages (Latin characters only)
- Maximum pump capacity: 3 l/m at low pressure: 1 lpm at high pressure - Hydraulic ports: up to 4 (standard 2) - Flow control by dedicated servo-valve system - Oil cooling system from ambient temperature up to 40C
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CONCRETE TESTING
MCC 8 (continued)
Electronic and on board firmware - Resolution: 132000 divisions - High frequency optimised PID closed loop control - 4 channels are available for sensors to measure sample strain with Strain gauges or Electronic compressometer. - Basic electrical features of the channels conditioners: - Feed from 1 to 10 V DC selected by PC - Single/dual ended input selected by software - Input signal from 2.5 to +2.5 V DC - Zero and gain calibrated via software - Local and remote diagnostic system highlighting malfunctions (includes oil level and clogged filter) - Saving of calibration curves for immediate connection of various sensors - Digital linearisation of the calibration by automatic multicoefficient change - Date and time function. User interface The system is entirely controlled from the PC. Display and keyboard are available for basic factory settings and possible local purposes. - Large display 320x240 pixel - Alphanumeric keyboard - Graphic interface by icons. PC and software - PC and printer selected among latest models - The PC allows remote control of the
whole system including the automatic test execution: rapid piston approach, zeroing, performing of user defined load/ stress ramp, failure detection, unloading, graphic and numeric management of test data and results - Real time and deferred management of tests data and results, either as table or graphic format - Data-base approach to test data and results - Remote selection of the test frame - Manual control of the system available for easy calibration check - Main test data: - Sample dimensions and features (type exact size, ID, weight, age, density etc.) - Other test data (client, test site, operator name, dates etc.) - Test settings (reference standard, load rate, peak sensitivity etc.) - Single and batch multiformat data storage - Printout of single and/or batch customised test reports - Export of single and/or batch customised test reports in MS Excel format - Language selection: English, Italian, French, Spanish plus another language selected by the user (in Latin characters only)
- Units selection (metric and imperial system). Physical specifications - Power rating: 750 W - Voltage: 230 V, 50 Hz, 1 ph. or 220 V, 60 Hz, 1 ph. or 110 V, 60 Hz, 1 ph. - B Dimensions: 470x410x1000 mm (lxdxh), excluding PC and printer - A Weight: 120 kg approx., excluding PC and printer Upgrading options
M 50-C7022/UP1
Upgrading of the Sercomp 7 or MCC 8 control consoles for the control of up to 3 frames
M 50-C7022/UP2
Upgrading of the Sercomp 7 or MCC 8 control consoles for the control of up to 4 frames Compression and flexural frames Select the suitable models on page 234 to 239. Accessories PC cabinet
s86-D2999 PC cabinet
(For more information see page 338)
Typical configuration of an Automatic Testing System with the MCC 8 controlling 4 test frames for compression and flexure on concrete and compression and flexure on mortar samples. PC cabinet 86-D2999 not included (see accessories)
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CONCRETE TESTING
MCC 8 (continued)
Accessories for the YOUNG ELASTIC MODULUS TEST
s55-C0222/F Electronic universal extensometer/compressometer

(see page 242)
In alternative to the electronic universal extensometer/compressometer is possible to use the traditional strain gauges, pasted on the specimen surface. In this case hereunder there is the list of the necessary accessories:
s82-P0398 (1) Compensation device for the connection to MCC 8 of up to 4 strain

gauges. See note.
Compression test screen
s82-P0399/A Strain gauge application kit s82-P0390/1 Contacts for strain gauges. Pack of 176 assorted units s82-P0390 Strain gauge, 9.53 mm gauge length. Pack of 5 s82-P0391 Strain gauge, 20 mm gauge length. Pack of 10 s82-P0392 Strain gauge, 30 mm gauge length. Pack of 10
N O T E
(1)
Set of 3 extensometer / compressometers
The MCC 8 is suitable for acquisition of full wheatstone bridge extensometers while the strain gauges are 1/4 bridge type. This compensation device provide for this compatibility.
Determination of Elastic modulus of cylindrical sample Cyclic test for Elastic Modulus determinaton
Cyclic test for Elastic Modulus determinaton with graphic indication of the deviations from the average of the strain readings
Digital calibration of the strain measuring sansor and 3000 kN load sensor
150 mm dia. x 300 mm cylindrical sample with 3 extensometer/compressometers 55-C0222/F for the determination of the Elastic Modulus.
246
CONCRETE TESTING
50
MCC 8 MULTIFUNCTIONAL COMPUTERISED CONTROL SERVOHYDRAULIC TEsTING UNIT FOR REsEARCH ANDCONSOLE ADVANCED APPLICATIONs
To perform automatically test under control of: LOAD/STRESS, DISPLACEMENT. AND STRAIN RATE P.I.D. Closed loop control of up to 4 different Hydraulic frames High flexibility: accurate oil flow and pressure control from 2 to 700 bar Ideal to test Deformability and Ductility of: FIBER REINFORCED CONCRETE SHOTCRETE CONCRETE WITH POLYMER FIBRE LINING
50-C9842 ADVANTEST 9 with 86-D2999
Introduction Controls with over 40 years experience within the field of materials testing, working alongside customers in industry and research establishment, has resulted in the most comprehensive range of testing systems, software and test accessories currently available. The constant innovation and modern design applied to our testing systems, in cooperation with State Universities, has resulted in the development of the ADVANTEST 9 Servohydraulic testing unit.
General description The unit consists of: - Hydraulic power system - Microprocessor control unit - User interface with large graphic display and keyboard, PC and printer - Interactive software for PC. The ADVANTEST 9 can control up to 4 hydraulic testing frames, of various dimensions and capacities, to perform tests under controlled speed of: - Load/stress (e.g. MPa/s; kN/s; etc.) - Displacement (e.g. m/s; m/s) - Strain (e.g. strain/s). The feedback is automatically performed with P.I.D. closed loop control. The system controls the displacement of the hydraulic piston as a function of the load or stress or strain by a suitable transducer. The displacement transducer is placed by the user where needed to measure for example the deflection of a beam under flexure load. The strain transducers are typically fixed on the specimen for direct reading.
Main applications The performances of the ADVANTEST 9, besides to the conventional applications where the test ends with the failure of the specimen are related to the more advanced applications as the determination of the: - Concrete post peak residual strength - Concrete fracture toughness, from the complete Hardening + Softening Load vs. Strain diagram - Determination of the Elastic modulus. The increasing use of new materials in the construction industry has created an increasing demand for new and more complex and sophisticated tests often related to the Deformability and Ductility behaviour. The Ductility is a fundamental design parameter, which is related to the seismic risks, micro-fissure due to shrinkage, the fatigue behaviour, the resistance to shocks.
M 50-C9842 ADVANTEST 9. Servohydraulic testing unit for compression, flexure, splitting tests. 230 V, 50 Hz, 1 ph.
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50

CONCRETE TESTING
One of the possible application of the 50-C9842 ADVANTEST 9. Control of 4 different frames: flexure and compression of cement specimens (double frame 65-L1301/FR with 65-L1300/P) compression on concrete (frame 50-C5800/FR), flexure on concrete beams (frame 53-C1201/FR). The system is completed by the 86-D2999 PC cabinet
Technical specifications - Max. working pressure: 640 bar - Max. oil delivery: 1 litre/min - Hydraulic ports: n. 4 for four loading cylinders or frames - Flow control by dedicated servo-valve system - Oil cooling system included for ambient temperature up to 40C.
On board firmware (Main features) - Resolution: max. 1/262000 div. - High frequency P.I.D. closed loop control - Channels configurations (total n. 8) - n. 4 for pressure transducers/load cells - n. 1 for displacement transducer - n. 3 for strain transducers (strain gauges). The above standard configuration can be modified to order upon confirmation of the user specifications.
User interface - Large display 320x240 pixel - Alphanumeric keyboard with function keys - Graphic interface by icons - PC and printer (selected within the most updated models). Physical specifications - Power: 750 W - Voltage: 230 V, 50 Hz, 1 ph. (other voltages available on order) - Dimensions: 470x410x1000 mm (lxdxh), excluding PC and printer - Weight: 120 kg. Excluding PC and printer
Detail of the hydraulic block for the connection of 4 frames
Detail of the main electronic boards
248
CONCRETE TESTING
50
Interactive software To perform: - Remote control of the system - Monitoring and display of all test data
and parameter either in graphic or numerical format - File management by building materials, tests, specifications, clients etc. - Print of standard or customised test certificate
- Real time variation of the settings including the control method (load, displacement or strain) - User-friendly interface.
Main test setting Results of flexure test on a fiber reinforced concrete beam performed under deflection rate control Typical setting of a strain controlled test
Virtual gauges indicating the actual reading of the sensor in percentage respect the full scale. Its an excellent tool for correct transducers positioning.
Digital calibration of a 250 kN load sensor
Typical construction materials tested for ductility The materials, which are increasingly tested for Ductility are the following: - Fiber reinforced concrete (FRC) Conforming to UNI 11039-2, EN 14651 ASTM C1018 - Sprayed concrete Conforming to UNI 10834, EN 14488-3, EN 14488-5 - Concrete with polymer fibre lining (FRP) and other similar materials.
Advantages of the ADVANTEST system In spite of the complexity of the above tests the ADVANTEST 9 remains a simple and easy machine to use for both conventional applications and research purposes. The outstanding Flexibility of the system allows a wide range of test and load applications from few kN to 5000 kN, as it has been specially designed and developed for the construction industry. The result is an extremely convenient Quality and Performances/Price ratio.
Fiber reinforced beam broken under flexure measuring the crack opening displacement (COD) performed with ADVANTEST 9, flexural frame 50-C1201/FR and accessories
Typical fiber reinforced beams broken under flexure with ADVANTEST 9, flexure frame and accessories Measurement of energy absorption of a round slab performed with ADVANTEST 9, flexural frame 50-C1201/FR and accessories
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50

CONCRETE TESTING
AUxILIARy TESTING fRAMES
and test accessories

Determination of toughness of fibre reinforced concrete Determination of energy absorption of sprayed concrete Determination of first crack strength and ductility of fibre reinforced concrete
qSTANDARD
ASTM C1018
qSTANDARD
UNI 10834
UNI 11039-2
qSTANDARD
M 50-C1200/5 Auxiliary testing frame for the measurement of deflection during

the flexure tests on 100x100x400/500 mm and 150x150x500/600 mm. To be used with the 50-C1201/FR or 50-C1601/FR flexural frames. Displacement transducers not included to be ordered separately. See accessories. Accessories
M 50-C1200/6 Auxiliary testing frame for energy absorption test on sprayed concrete specimens To perform the test, the transducer 82-P0331/D1 and the magnetic holder 82-D1260 are also required. See accessories.
The test is performed with the flexure frame 50-C1201/FR and the following accessories: Accessories
s82-P0331/E
High precision Displacement transducer to measure Crack Tip Opening Displacement (CTOD) and Crack Mouth Opening Displacement (CMOD).
s82-P0331/C
High precision displacement transducer, 10 mm travel. No. 2 needed to perform the test
s82-P0331/2
Electric mean device for 2 or 3 displacement transducers 82-P0331/C

82-P0331/E
Specifications
Auxiliary testing frame 50-C1200/6 for test on sprayed concrete specimens fitted to the 50-C1201/FR frame. Comprising supporting square base and loading element
Rated output: 2.5 mV/V (5000x10 -6 strain) Sensitivity: 1000x10-6 strain/mm Non-linearity:1%RO Temperature range: 0 to +40C Input/output resistance: 350 ohm Recommended exciting voltage: Less than 2 V Allowable exciting voltage: 10 V
Capacity: 5 (3 to 8) mm
Accessories
s82-P0331/D1 High precision displacement transducer, 50 mm travel.

50-C1200/5 Auxiliary testing frame for the measurement of deflection under flexure test fitted to the 50-C1201/FR flexure frame
s82-D1260
Magnetic transducer holder
Input/output cable: 3mm dia., 0.09mm2, 4-core cable, 2 m
M 82-P0331/3
Electric mean device for 2 or three displacement transducers 82-P0331/E

N O T E
Three transducers needed to perform the test conforming UNI 11039: N. 2 for COD test and N.1 for CMOD test
82-P0331/C 82-P0331/D1 82-D1260
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CONCRETE TESTING
50
Determination of first crack strength and ductility of fibre reinforced concrete (continued)
Determination of the static modulus of elasticity in compression
qSTANDARD
ISO 6784 / ASTM C469 / DIN 1048 / UNI 6556 / BS 1881:121 The ADVANTEST 9, connected to a suitable compression frame (see pages 238 and 239) can also be conveniently used for the above determination. We propose two methods: - By the electronic compressometerextensometer 55-C0222/F. - By strain gauges applied on the specimen
150 mm dia. x 300 mm cylindrical sample with 3 extensometer-compressometers 55-C0222/F
82-P0331/2, 82-P0331/3
Accessories Compressometer / Extensometer method
M 55-C0222/F
Electronic universal extensometer/compressometer. For detailed information see page 242
Set of 3 extensometer-compressometers 55-C0222/F
Determination of Elastic modulus of cylindrical sample using surface mounted strain gauges
High h ductility specimen (FRC F with t high % of fibres)
Load (kN)
Average A e ductility specimen (FRC with medium ( m % of fibres)
Brittle t specimen (plain i concrete r or FRC with t low % of fibres)
Net Deflection (mm)
Strain gauges method
Typical diagram of beam under flexure test. The energy absorbed is the area below the load - Deflection curve. The use of reinforcing fibres increase the capacity to absorb energy resulting in higher ductility of the material.
M 82-P0390 to 82-P0392
Strain gauges. For detailed information see page 243.
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54
Fresh concrete testing. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Workability and consistency / Sampling fresh concrete
CONCRETE TESTING
WORKABILITY AND CONSISTENCY

The following table gives information regarding the type of concrete, the testing method, specification and apparatus.
Test methods
Code s Standards
Slump cone
54-C0149/A 54-C0150/A
Flow Veb Waltz cont. table

54-C0151/A 54-C0195 54-C0146
Kelly K-slump ball

54-C0142 54-C0144
Flow table
54-C0164
For consistency classes Sensitivity range(1) For field testing For laborat. testing
EN 12350-2 EN 12350-5 EN 12350-3 EN 12350-4 ASTM C360 ASTM C1362 ASTM C143 DIN 1048 AASHTO T119 etc. 2, 3, 4 3, 4, 5 1, 2 3, 4, 5 3, 4, 5 3, 4, 5 10200 mm Yes Yes 340600 mm Yes Yes 530 s No Yes 1.041.46 Yes Yes - Yes Yes 2575% Yes Yes
AASHTO T120 2, 3, 4, 5 40-110 No Yes
Note. (1) Limits in which the test is considered sensitive expressed in units related to the relevant specification. Important note. Part of the information given in this table are our interpretation of the different specifications.
SAMPLING FREsH CONCRETE
SLUMP TEsT
q STANDARD
EN 12350-2,
Slump cone test sets We propose different models: the standard one particularly suitable for laboratory testing and the portable model very practical for site testing. A number of parts and accessories are however available for particular requirements.
BS 1881:102, ASTM C143, AASHTO T119, UNI 9418, NF P18-305
Slump cones
M 54-C0149/A Slump cone

54-C0100
M 54-C0149 Steel slump cone test set

Including: 54-C0149/A Steel cone 86-D1310 Metal tray 600x600x80 mm 55-C0140 Steel tamping rod dia. 16x600 mm 54-C0149/5 Steel rule. 300 mm long 86-D1611 Aluminium scoop
SLUMP TEsT (cONTINUED)
Manufactured from sheet steel protected against corrosion. Top dia. 100 mm, base dia. 200 mm, height 300 mm. Weight approx. 2 kg.
q STANDARD
EN 12350-1
M 54-C0150/A Stainless steel slump cone
M 54-C0100 Stainless steel scoop

125 mm dia. x 250 mm long, 5 kg capacity, ideal for taking increments of concrete.
Same as above but manufactured from stainless steel

- Seamless - Heavy duty, thick and robust - Also available in stainless steel
54-C0149
A Weight approx.: 1.1 kg
54-C0149/A, 54-C0150/A
252
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fresh concrete testing
CONCRETE TESTING
54
Workability and consistency
SLUMP TEST (continued)

M 54-C0149/B Portable slump cone test set
Accessories 55-C0140 s Steel tamping rod dia. 16x600 mm 55-C0140/A s Graduated steel tamping rod dia. 16x600 54-C0149/5 Steel rule. 300 mm s long 54-C0149/1 s Metal base plate 600x410 mm 54-C0150/P2 Slump cone funnel s 54-C0149/B1 Base with clamps and s measuring bridge for 54-C0149/B and 54-C0150/C 86-D1611 Aluminium scoop s 86-D1671 Fine wire brush s
FLOW TABLE TEST

q STANDARD
EN 12350-5
Complete with metal base plate 55-C0149/B1 and 55-C0140/A graduated tamping rod. Clamps on the base hold the cone for filling and tamping. After the cone is removed, the handle raises over the specimen and the slump is measured using a 22 cm scale engraved in 1 cm increments on the end of the rod. The set of components are fitted together for easy carrying.
M 54-C0151/A Concrete flow table
M 54-C0150/C Portable slump cone test set. Stainless steel cone
The apparatus consists of a double wooden table measuring 700x700 mm and hinged at one side. The top table is covered with a flat metal plate 2 mm thick, inscribed, and protected against corrosion. The galvanised steel cone has a top 130 mm dia., base 200 mm dia., and is 200 mm high. Supplied complete with wooden tamping rod.
Spare parts 54-C0151/1 Flow cone s 54-C0151/2 Wooden tamping rod s
Same as 50-C0149/B but fitted with 54-C0150/A stainless steel cone.
M 54-C0150 Stainless steel slump cone test set

Comprising stainless steel cone, tamping rod, steel tray, slump scale, scoop and hopper. A Weight approx.: net 8 kg Spare parts 54-C0150/A Stainless steel slump s cone. Weight approx.: net 2 kg
55-C0140/A Graduated tamping rod
54-C0149/B1
86-D1671 86-D1611 54-C0151/A
54-C0149/5 54-C0149/B, 54-C0150/C 55-C0140/A - Strong and robust - Very practical - Ideal for field use 54-C0150/P2 54-C0149/1
54-C0149/B, 54-C0150/C carrying position
54-C0149/B during operation. The handle raises over specimen and slump is measured using the compacting rod engraved in 1 cm increment
54-C0150
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54

SCC, Self Compacting Concrete
CONCRETE TESTING
SCC TEsTING APPARATUs

SLUMP-FLOW TEsT
V-FUNNEL TEsT
L-BOX TEsT
q STANDARD
EN 12350-9
q STANDARD
EN 12350-10
q STANDARD
EN 12350-8
For determining the slump-flow and t500 time for self-compacting concrete. The test is not suitable when the maximum size of the aggregate exceeds 40 mm. The test is performed with the following apparatus:
For determining the V-funnel flow time for self-compacting concrete. The test is not suitable when the maximum size of the aggregate exceeds 20 mm. The test is performed with the following apparatus:
For determining the passing ratio of selfcompacting concrete. The test is performed with the following apparatus:
M 54-C0147 V-Funnel apparatus
M 54-C0147/B L-Box apparatus
M 54-C0149/D Slump cone
Manufactured from sheet steel protected against corrosion. Top dia. 100 mm, base dia. 200 mm, height 300 mm.
Made from stainless steel and fitted with a watertight sliding gate and supported by a frame to assure the top funnel horizontal.
B Overall dimensions: 920x570x300mm
Made from stainless steel. Complete with removable filling hopper.

B Overall Dimensions: 700x200x600mm
A Weight: 18 kg approx
M 54-C0149/20 Plate
Weight approx.: 6 kg
Made of steel, 900x900 mm with engraved 200 and 500 mm dia. circles.
54-C0147/B
SIEvE sEGrEGaTION TEsT
q STANDARD
EN 12350-11
54-C0147/C
For determining the sieve segregation resistance of self-compacting concrete. This test is not applicable to concrete containing fibres or lightweight aggregates. The test is performed with the following apparatus:
J-RING TEsT
54-C0147
M 54-C0147/F Sieve segregation test set
q STANDARD
EN 12350-12
Including 300 mm dia. perforated plate sieve, 5 mm square apertures; pan and plastic bucket 11 litres cap.
For determining the passing ability (measured by the blocking step), the flow spread and t500J flow time of the self-compacting concrete as the concrete flows through the J-ring. The test is performed with the following apparatus:
A Weight: 3 kg approx
M 54-C0147/C J-Ring apparatus
Made from stainless steel, with 16 bars 18 mm dia.
A Weight: 10 kg approx.
254
54-C0147/C with 54-C0149/20 and 54-C0149/D
54-C0147/F
CONCRETE TESTING
54
Workability and consistency
DEGREE OF COMPACTABILITY
q STANDARD
EN 12350-4
VEB TEST
q STANDARD
EN 12350-3
KELLY BALL METHOD

q STANDARD
ASTM C360
M 54-C0146 Waltz container
The apparatus consists of a metal box with handles.

B Dimensions: 200x200x400(h) mm
M 54-C0195 Veb consistometer. 230 V, 50 Hz, 1 ph.
M 54-C0142 Kelly ball

This test method is used to determine the penetration of a hemispherical metal weight into freshly
54-C0142
mixed concrete, which is related to the workability of the concrete. The apparatus consists of a cylinder with one end having a hemispherical shape and the other end fitted with a graduated handle. The weight assembly is lowered through a frame into the concrete and the penetration measured.
54-C0146 54-C0195
K-SLUMP METHOD
q STANDARD
ASTM C1362
WORKABILITY OF CONCRETE.
NF METHOD
q STANDARD
NF P18-452
M 54-C0152 Concrete workabilimeter. 230 V, 50 Hz, 1 ph.

General description and specifications Used to verify the homogeneity of concrete in relation to its workability or plasticity. This test method has particular applications for concretes containing chemical admixtures. The apparatus consists of a metal box divided into two parts and fitted with an electrical vibrator system. During operation the concrete is poured into the first section of the box and then the dividing plate is removed. The vibrator is immediately switched on and the time is recorded when the concrete has spread uniformly across the whole box. Power: 300 W B Overall dimensions: 800x400x400 mm A Weight approx.: 30 kg
This test method is a variation of the simple slump test and subjects the concrete to vibration after removal from the slump cone. The time taken for the concrete to be recompacted is taken as a measure of workability. The small vibrating table operates at a fixed amplitude and frequency, and in the test a plastic disc is placed into contact with the upper surface of the concrete. The test is completed when the lower surface of the disc has been completely coated with cement grout.
B Overall dimensions:
M 54-C0144 K-slump tester

This device is used to determine the workability and degree of compaction of fresh concrete after being placed in the forms.
700x260x380 mm (hxwxd) A Weight approx.: 90 kg
54-C0144
It can be used for in-situ measurements or inside test moulds and forms. Results can be correlated against the slump test. The operation is very simple, insert the tester into the concrete up to the level of the disc, after 60 seconds, a measuring rod is lowered onto the surface of the concrete and the K-slump is read directly on a scale. The calibrated hollow tube has a diameter of 20 mm.
B Total length: 300 mm
A Weight approx.: 500 g

54-C0152
255
54

Workability of no-slump concrete
CONCRETE TESTING
GYRATORY COMPACTOR TO MEASURE

THE WOrKabILITY Of NO-sLUMP cONcrETE
q STANDARD
NT Build 427 (Scandinavian NORDTEST method)
The machines are supplied complete with one 100 mm dia. mould and accessories to perform the test. Both models are supplied complete with WIN-ICT software for the machine control, Data acquisition and compaction curve processing and Excel Macro for gyratory compaction test complete of data processing. PC not included. Specification
54-C0252/C 54-C0251/A
Specimen size
100 mm dia. x 90130 mm height adjustable from 0 to 50 mrad (2 86)
Introduction Since 1985 the gyratory compactor has been used for concrete materials in Finland and Scandinavia. The method is used for mix design and quality control mainly in concrete product plants, where low workable and zero slump concrete is used (for such products as hollow-core slabs, tubes and paving blocks). The method is used for: mix design simulating selected production processes specimen preparation for strength tests (fresh and cured) research of mix related phenomena (workability, curing time, admixtures etc.). The 100 mm dia. mould allows use of a mix with max. 16 mm aggregate size. The compaction principle is similar to that for asphalt materials, see page 403. We propose two versions, with pneumatically operated vertical pressure: 50-C0252/C standard model and the most sophisticated version 50-C0251/A which can also measure in real time the shear resistance of the mix during compaction.
Gyratory angle (calibrated by 40 mrad (2 17) fixed Internal Load Simulator see page 390) Number of cycles Rotation speed Vertical pressure Recommended air supply
adjustable from 2 to 512 30 to 120 cycles/min, adjustable 60 to 320 kPa, adjustable 8 bar two gauges: range 0-10 and 0-4 bar yes, by load cell installed 500x600x1100 mm approx. 95 kg approx. 10 bar (with 5 m filter)
Working air pressure
Vertical pressure gauge range 0-10 bar Shear force measurement Dimensions Weight no 350x480x930 mm approx. 55 kg approx.
Spare parts 54-C0250/C5 100 mm dia. mould s for concrete gyratory compactors
M 54-C0252/C Gyratory compactor for cement and concrete. Standard version. 230 V, 50-60 Hz, 1 ph. M 54-C0251/A Gyratory compactor for cement and concrete. Research version with shear resistance measurement. 230 V, 50-60 Hz, 1 ph.
54-C0252/C Concrete Gyratory compactor, standard version
54-C0251/A Gyratory compactor Research version
54-C0250/C5 Mould
256
CONCRETE TESTING
54
Workability and consistency / Fresh concrete analysis
ANaLYSIS OF FRESHLY MIXED CONCRETE.

FrENcH LCPC METHOD JOIsEL aPParaTUs
DENSITY OF FRESH CONCRETE

q STANDARD
EN 12350-6
DETERMINATION OF WATER/CEMENT
RATIO IN FRESH CONCRETE
ASTM C29, C138
M 54-C0153 Joisel apparatus dia. 140x220 mm high. Weight approx. 1.5 kg

Description Designed for the separation of concrete into its various components, cement, sand, aggregates. The test procedures involves quite simply the weighing of the sample before and after washing.
M 54-C0167/1 Unit weight measure 10 litres cap.
200 mm dia. x 320 mm high, 4 mm thick with machined rim and base internal radius of 20 mm.
M 54-C0237/L Cementometer L, microwave meter for rapid determination of Water/ Cement ratio in fresh concrete. For low water cement ranges (0.25-0.5) M 54-C0237/R Cementometer R, microwave meter for rapid determination of Water/ Cement ratio in fresh concrete. For regular water cement ranges (0.35-0.7)
General Description By utilizing the latest microwave and microprocessor technologies this apparatus can determine the water content of freshly mixed concrete and mortar. The meter uses a two prong sensor that, when inserted into the material, measures its complex dielectric constant. As the dielectric constant of water is four to eight times greater than most aggregates and cements, changes in water content directly effect the sensor output that is converted by the integrated microprocessor into water/cement ratio by calibration curves pre-set in the meter for standard cement type I, II and III. It can also be programmed with up to 10 mix design by the user. The meters can store over 150 readings with the time and date for future reference. Data can be recalled via RS 232 interface to a PC running WIN95/WINNT. Specification Water/Cement ratio range: approx 0.25-0.5 (model 54-C0237/L) approx. 0.35-0.7 (model 54-C0237/R) Power: 2AA Batteries Display: 2x16 Char. Trans-reflective Data link: RS 232 A Weight: 2 kg approx.
54-C0167/1 54-C0153
UNIT WEIGHT MEASuRES

Code s Capacity (litres) 54-C0166/2 2 54-C0166/1 3 54-C0166 5 54-C0167 10 54-C0168 14 54-C0169 28 Weight (kg) 2 3 4 6 9 11
WATER TESTING
q STANDARD
EN 1008
DIN 4030 EN
206
M 54-D1866 Water test set for concrete mixing water

General description and specifications Reagent kit with water proof colour scales, dropping bottles and test strips for about 50 determinations each of pH, total hardness, carbonate hardness, magnesium, ammonium, chloride, sulphate, lime dissolving CO and odour (sulphidric acid). Supplied in a plastic case.
2
B Dimensions: 350x300x50 mm
54-C0166 to 54-C0169
54-D1866
54-C0237/R
54-C0237/L
257
54

Air Content / Setting time
CONCRETE TESTING
AIR CONTENT OF FRESH CONCRETE

q STANDARD
EN 12350-7,
M 54-C0170/F Air entrainment meter pressure gauge type, 7 litres cap.

- Faster testing fewer pump strokes - Quick action clamping system - Large 90 mm dia. gauge - Lightweight, durable and compact - Not affected by changes in barometric pressure - Direct pressure gauge reading in the nearest 0.1% up to 6% and 0.2% from 6 to 10%
SETTING TIME BY PENETRATION

q STANDARD
ASTM C403, AASHTO T197, UNI 7123
M 54-C0170/L Air entrainment meter water column type

General description It is used for determining the air content in fresh concrete. Designed for accuracy, this meter is ruggedly constructed for field use and has capacity of 5000 cm3 for use with concrete with 50 mm max. size of aggregate. The meter is made of stainless steel. Four C-clamps secure the cone top to the bottom container and are so hinged that they may be quickly locked. The container of the air meter can also be used for the determination of the yield of concrete. The meter is equipped with a calibrating cylinder to enable the engineer to quickly check its accuracy, tamping rod and air pump. Capacity: 5 litres Air content range: 0-10%, marked on the glass column Divisions: 0.1% Gauge: range 0-2.5 bar, division 0.05 bar A Weight: 14 kg approx.
M 54-C0143 Concrete mortar penetrometer
The apparatus consists of a spring loading device which is graduated from 1 to 100 daN, supplied complete with a set of needle points of 650, 325, 160, 65, 32, and 16 mm2 area. A sliding ring indicates the load reached. Supplied complete with carrying case.
54-C0170/F
This modern meter utilizes the principle of Boyles Law and consists of a flanged cylindrical vessel and cover assembly incorporating a pressure gauge air pump and valves. The base can also be used for unit weight measurement of fresh concrete and aggregates. Supplied complete with calibration set. Specifications Capacity: 7 litres Air content range: 0-10% Graduations: 0.1% up to 6%; 0.2% from 6 to 10% A Weight approx.: 10 kg
54-C0143
M 54-C0145 Concrete pocket penetrometer
Stainless steel plunger 32.3 mm2 (1/20 sq. in.) area; plunger graduated 0-5 MPa; weight 0.3 kg approx.
54-C0145 54-C0170/L
- To evaluate the initial set of concrete - Gives instant field or laboratory estimate of concrete condition - Large dial scale calibrated either in MPa or p.s.i. - Readings locked in position until released by push button
M 54-C0148 Concrete pocket penetrometer dial model
Stainless steel plunger 32.3 mm2 (1/20 sq. in.) area, 57 mm dia. dial, dual scale, 05 MPa and 0700 p.s.i. Complete with plastic case and instructions. The calibration can be easily verified with an ordinary balance. A Weight 0.2 kg approx.
54-C0148
258
. . . . . . . . . . . . . . . . . . . . . . . . . Hardened concrete testing
CONCRETE TESTING
55
Making concrete specimens
CONcRETE MIXERS
These models have been selected for laboratory and field use to prepare concrete specimens and samples. The pan type models 55-C0199/B and 55-C0199 assure the best uniformity and efficient mixing. The drum type model 55-C0196/1 is more suitable for field use to prepare lowmedium strength concrete.
M 55-C0196/1 115 litres drum type concrete mixer. 230 V, 50-60 Hz, 1 ph.
A lightweight but sturdy concrete mixer. Capacity: 115 litres Yield: 75 litres Power: 370 W B Overall dimensions: 800x1400x1300 mm A Weight approx.: 50 kg
55-C0199
M 55-C0199 130 litres mixing capacity pan type mixer. 380 V, 50 Hz, 3 ph. M 55-C0199/B 120 litres mixing capacity pan type mixer. 380 V, 50 Hz, 3 ph.
General description and specifications An extremely mobile mixer, equipped with a manually controlled discharge for easy unloading of the mixer into a suitable container or wheelbarrow. The mixing blades and paddle are produced from a special steel to resist wear, and to ensure a fast and effective mixing operation. Power: 600 W (55-C0199/B) and 3000 W (55-C0199) Pan capacity: 120 litres (55-C0199/B) and 160 litres (55-C0199) Mixing capacity: 60 litres (55-C0199/B) and 130 litres (55-C0199) B Overall dimensions: 940x810x1520 mm (55-C0199/B) and 1000x1880x1500 (55-C0199) A Weight approx.: 87 kg approx. (55-C0199/B) and 230 kg approx. (55-C0199)
55-C0199/B
55-C0196/1
259
55
Hardened concrete testing.. . . . . . . . . . . . . . . . . . . . . . . .

Making concrete specimens. Cube, cylinder and beam moulds
CUBE AND CYLINDER MOUldS
Cast iron construction, the 150 mm size is offered in two versions: 4 parts and two parts. 100 and 150 mm models can be supplied complete with certificate of compliance stating the individual verification with certified instruments. See code 55-C0100/M10C (for 100 mm cube), and 55-C0100/M15C (for 150 mm cube).
CONCRETE TESTING
LARGE SIZE CUBE MOUlDS

M 55-C0100/M20 200 mm steel cube mould Weight: 29.5 kg M 55-C0100/M30 300 mm steel cube mould Weight: 98 kg
SPLIT FIELD METAL CYLINDER MOULDs

Easy transportable and practical. They can be opened totally by lateral hinges. Code s Dimensions Weight dia. x h. (mm) kg
150x300 160x320 8.5 11
M 55-C0100/M10 Cast iron cube mould, 100 mm size, 4 parts model. Conforming to EN 12390-1
55-C0100/MC15A 55-C0100/MC16A
M 55-C0100/M10C Cast iron cube mould, 100 mm size, 4 parts certified model. Conforming to EN 12390-1
M 55-C0100/M15L Cast iron cube mould, 150 mm size, 4 parts model

Weight: 17 kg approx.
55-C0100/M20
55-C0100/MC15A, 55-C0100/MC16A
STEEL CYLINDER MOULDs

q STANDARD
EN 12390-1
M 55-C0100/M15 Cast iron cube mould, 150 mm size, 2 parts model. Conforming to EN 12390-1
ASTM C39, AASHTO T23-T126
BEAM MOULDS: STEEL CONSTRUCTION

Code s Dimensions Weight dxhxl (mm) (kg)
17.5 33.5
M 55-C0100/M15C Cast iron cube mould, 150 mm size, 2 parts certified model. Conforming to EN 12390-1
Top and bottom ring, base plate and internal surface totally machined. Dia. 150x300 mm model can be supplied with certificate of compliance stating the individual verification with certified instruments. See code 55-C0100/MC15C. Code s Dimensions Weight dia x h. (mm) (kg) 55-C0100/MC10 100x200 5.5 55-C0100/MC15 150x300 10 55-C0100/MC15C(1) 150x300 10 55-C0100/MCIN 6x12 inch 17 55-C0100/MC16 160x320 18 55-C0100/MC25 250x500 80 (1) EN certified model
55-C0100/MB10 100x100x400 55-C0100/MB15 150x150x600
55-C0100/MB15
55-C0100/M15L, 55-C0100/M10
55-C0100/M15
55-C0100/MC15, 55-C0100/MC16
260
CONCRETE TESTING
55
Making concrete specimens. Plastic cube and cylinder moulds
PLASTIC CUBE AND CYLINDER MOULDS

General description and specifications A one piece mould manufactured from a robust plastic which is resistant to shock and abrasion. Ideal for field use, the specimen is ejected from the mould by compressed air requiring only a simple clean and oiling before being ready for use again.
CUbE MOULDs
55-C0100/P102 55-C0100/PC15A, 55-C0100/PC10A
PLasTIc DIa. 160X320 MM cYLINDEr MOULD
Three sizes available: 100, 150 and 200 mm. The 100 mm is also available in the two-gang version. All models are supplied complete with bottom stopper and plastic sheet. The 150 mm version only is supplied complete with polystyrene cover for safe transportation and thermal protection.
M 55-C0100/PC16 Plastic cylinder mould 160 dia. x320 mm
M 55-C0100/P10 100 mm plastic cube mould
55-C0100/P20, 55-C0100/P15, 55-C0100/P10
HarD PLasTIc sPLITTING cUbE aND cYLINDEr MOULDs
M 55-C0100/P102 100 mm two-gang plastic cube mould
M 55-C0100/P15 Kubo 15, 150 mm plastic cube mould with polystyrene cover, base sheet and stopper Weight: 1.3 kg approx. M 55-C0100/P156 Kubo 15, 150 mm plastic cube mould. 6 pieces package
Shipping dimensions: 730x265x435 mm
Main features - Precise and economical - Metal bottom and rims for long life - Easy demoulding - Easy to handle - Ideal for site use
M 55-C0100/P15A Hard plastic 150 mm splitting cube mould
55-C0100/PC16
Accessories for making specimens 55-C0140 Tamping rod s 16 mm dia. x 600 mm long x 25 mm sq. dia. x 250 mm 55-C0140/1 Tamping bar 380 mm s 55-C0140/3 Tamping rod 10 mm s 55-C0140/2 Steel straightedge s 55-C0119/5 Specimen s mould spanner 55-C0139/A Mould oil, 10 kg can s 86-D1306/4 Heavy duty mixing tray s
M 55-C0100/PC10A Dia. 100x200 mm hard plastic splitting cylinder mould
Weight: 0.9 Kg approx.
M 55-C0100/P20 200 mm plastic cube mould
Weight: 2.4 kg approx
M 55-C0100/PC15A Dia. 150x300 mm hard plastic splitting cylinder mould
Accessories and spares 55-C0100/P15T Filling hopper for s 55-C0100/P15 cube moulds. Stainless steel 55-C0100/P15W Polystyrene cover s with stopper for Kubo 15. Pack of 20 pieces 55-C0100/P15KPlastic sheet for s Kubo 15. Pack of 50 55-C0100/P15S Spare stoppers for s Kubo 15. Pack of 100
Weight: 1.7 Kg approx.
55-C0100/P15A
261
55

Making concrete specimens. Specimen verification
ASSESSMENT OF FLaTNESS,
PErPENDIcULarITY aND sTraIGHTNEss Of TEsT sPEcIMENs aND MOULDs
CONCRETE TESTING
M 82-C0109/1C Digital vernier caliper 155 mm, with Accredited Laboratory or equivalent certificate of calibration M 82-C0110/1 Set of feeler strips covering 13 blades from 0.03 to 0.50 mm M 82-C0110/1C Set of feeler strips same as above but supplied with Accredited Laboratory or equivalent certificate of calibration
q STANDARD
EN 12390-1
The following apparatus are available in two versions: standard, and certified supplied complete with certificate of calibration issued by a competent authority such as NAMAS, SIT, BNM, COfrac etc.
M 82-C0106/1 Go/No go gauges for 100 mm cube moulds M 82-C0106/1C Go/No go gauges for 100 mm cube moulds, with Accredited Laboratory or equivalent certificate of calibration M 82-C0106/2 Go/No go gauges for 150 mm cube moulds M 82-C0106/2C Go/No go gauges for 150 mm cube moulds, with Accredited Laboratory or equivalent certificate of calibration M 82-C0107/1 Engineers square 150 mm M 82-C0107/1C Engineers square 150 mm, with Accredited Laboratory or equivalent certificate of calibration M 82-C0108/1 Straightedge 300 mm M 82-C0108/1C Straightedge 300 mm, with Accredited Laboratory or equivalent certificate of calibration M 82-C0109/1 Digital vernier caliper 155 mm
55-C0100/M15 Verification of a cube mould
82-C0106/1, 82-C0107/1, 82-C0108/1, 82-C0109/1, 82-C0110/1 Straightness verification using straightedge and feeler strips
IDENTIFICATION LABEL
M 55-C0100/D Identification label for concrete specimens
Description Made from PVC, 100x60 mm in size, for writing the identification data. The corners can be folded for immersion in the fresh concrete specimen. Pack of 100 pieces.
Verification of diameter using digital vernier caliper
55-C0100/D
Straightness verification of cylinder generatrix using straightedge and feeler strips
262
CONCRETE TESTING
55
Concrete compaction Making concrete specimens. Compaction
VIBRATING TABLES
q STANDARD
EN 12390-2
VIBRATING PLATES
M 55-C0157/A Universal vibrating plate, 12 V dc
General description It consists essentially of a two speed vibrating unit and of a cast aluminium base plate with housings designed to receive all the most popular cube moulds 100 and 150 mm size and cylinder moulds from 100x200 to 160x320 mm size. Voltage: 12 V DC Two vibration speed: low for slump concrete, high for others. Connection: to the vehicle cigar lighter connector or to a standard 12 V battery Dimensions: 250x250x240 mm Weight: 10 kg approx. Main features -Light and portable: 10 kg only -Suitable for all standard plastic and metal cube and cylinder moulds -Operated by the car lighter
N O T E
Robustly manufactured to operate with minimum noise level. 3000 vibrations per minute. They can be fitted and completed by a clamping device (see Table) and waterproof pedal switch (55-C0159/11).
55-C0159/L with 55-C0159/10 clamping device, 55-C0159/11 waterproof pedal switch and two 150 mm cube moulds
Dimensions Version (mm) 55-C0159/L 600x400 standard 55-C0159/10 clamping device for 55-C0159/L 55-C0160/L 800x800 standard 55-C0160/10 clamping device for 55-C0160/L 55-C0161/LC 1250x650 with double clamping device and pedal switch 55-C159/11 - Waterproof pedal switch Voltage 230 V, 50 Hz, 1 ph. For 110 V, 50-60 Hz, 1 ph. add suffix /Z to the code
Code s
Weight (kg) 50 3 115 8 185 -
POKER VIBRATORS
q STANDARD
ASTM C31, C192 AASHTO T23, T126
EN 12390-2
Adapter for 230 V 50-60 Hz and clamping device for moulds available on order.
Ideal for the internal compaction of concrete specimens and a good alternative to the traditional tamping bar especially when there are large numbers of specimens to be compacted. Different models available: electric and petrol operated.
55-C0162/E
55-C0163
55-C0162/C
Code s
55-C0162/E 55-C0163 Electric Petrol operated Tip dimensions mm dia. 25x250 dia. 25x250 Flexible shaft mm 2000 2000 Vibr./min 12000 12000 Current specs. 220-230V, / 50-60 Hz, 1 ph. Power W 2300 1200 Weight approx. kg 8 12
55-C0162/C
55-C0157/A with 150 mm plastic mould 55-C0100/P15
dia. 25x250 2000 13000 12 V DC 160 11

55-C0157/A with 150x300 mm 55-C0100/PC15A hard plastic splitting mould
263
55

Making concrete specimens. Concrete curing
CONCRETE TESTING
Curing of Specimens
Both ASTM and EN specifications require the specimens to be left in the mould for the first 16 hours up to a maximum of three days, protected against shock, vibration and dehydration at a temperature from 20 5C or 25 5C in hot climates (EN method) and 16 to 27C (ASTM method). After the removal from the moulds the specimens have to be stored in a moist condition at 20 2C (EN) or 23 1.7C (ASTM) with a relative humidity 95%. Alternatively they can be cured in water at the same temperature.
Temperature range: from ambient to +40C Wattage: 2000 W B Overall dimensions: 1550x805x820 mm A Weight approx.: 110 kg
Accessories and spare parts 55-C0193/5 Thermostat analogic s 55-C0193/6 Thermostat digital s heating system 1500 W. 230 V, 50-60 Hz, 1 ph. heating system 1500 W. 230 V, 50-60 Hz, 1 ph. 55-C0191/5 Submersible circulator s pump. 230 V, 50 Hz, 1 ph. 55-C0193/A Curing tank 55-C0193/R curing tank 55-C0193/A1 Plastic cover for s 55-C0193/R1 Plasic cover for s
Accessories 55-C0191/3 Upper rack for 150 mm s cubes 55-C0191/5 Submersible circulator s pump. 230 V, 50-60 Hz, 1 ph. Heavy plastic curing tanks
CURING TANKS
q STANDARD
EN 12390-2
M 55-C0193/A Heavy plastic curing tank, 650 l cap. Complete with metal base M 55-C0193/R Heavy plastic curing tank, 550 l cap. Complete with metal base and drain cock
Both models can be fitted with thermostat analogic or digital heating system (model 55-C0193/5 or 55-C0193/6), submersible circulator pump to obtain a better temperature uniformity (model 55-C0191/5) and Plastic cover (55-C0193/A1). See accessories. -Specimen capacity:150mm cubes and 150x300 mm cylinders: 36 (55-C0193/A) and 24 (55-C0193/R), in one layer. -Inside dimensions: 1040x1040x605 mm (55-C0193/A) and 1100x710x690 mm (55-C0193/R) -Outside dimensions: 1130x1130x760mm (55-C0193/A) and 1200x800x850 mm (55-C0193/R) -Weight approx.: 30 kg
ASTM C31, C192, C511
Detail of 55-C0193/6
M 55-C0191/B Concrete specimen curing tank, 1000 litres capacity. 230 V, 50-60 Hz, 1 ph.
55-C0193/5
55-C0191/B with upper racks 55-C0191/3
General description and specifications Designed for curing concrete cubes and cylinders. The temperature can be set and maintained to the required value by an electric resistance incorporating a thermoregulator. The tank is made from zinc coated sheet steel and is supplied complete with base rack. Suitable upper racks to hold concrete cubes are available on request (max. 8 pieces). The tank can be fitted with a submersible circulator pump (see 55-C0191/5) to assure good temperature uniformity.
55-C0191/5
55-C0193/A with 55-C0193/5, 55-C0191/5, and 55-C0193/A1
55-C0193/R
264
CONCRETE TESTING
55
Concrete curing
TESt SEt FOR MOISt CURING ROOMS

A suitable curing room of about 150 m3 can easily be assembled using the following parts: - Curing room vaporiser (55-C0188) - Finned type electric heaters (55-C0187) - Humidity/temperature sensor (55-C0189/A) - Electric control panel for humidity and temperature (55-C0186) A typical layout or a moist curing room is illustrated in the sketch a). Each of the above items can be purchased individually.
M 55-C0187 Electric resistances for curing rooms

Finned type, made of copper, 1200 mm long, 36 mm dia. Power 750 W. A Weight: 1.8 kg approx.
ACCELERaTED CONCRETE CURING

Introduction This test method covers procedures for curing concrete specimens under conditions intended to accelerate the development of strength. The apparatus offered covers procedures A (warm water method) of ASTM C684 and 35-55C methods of BS 1881:112. A similar model based on the steam method is available on request. Ask for model 55-C0194/DV.
55-C0187
M 55-C0188 Curing room vaporiser.

230 V, 50-60 Hz, 1 ph. Used to humidify curing rooms up to 150 m3 for concrete specimens. Supplied complete with automatic level control for water main connection. Power: 40 W Vaporiser capacity: 0.5 l/h For room or ambient up to: 150 m3 B Dimensions: 360 mm dia. x 230 mm A Weight approx.: 3.5 kg
M 55-C0186 Digital control panel for humidity and temperature control. 230 V, 50-60 Hz, 1 ph.
Includes humidity and temperature display, main switch and auxiliary contact for door open with pilot lamp.
B Dimensions:
q STANDARD
ASTM C684, BS 1881:112
M 55-C0194/D Programmable accelerated concrete curing tank. 380 V, 50 Hz, 3 ph.

General description and specifications This special curing tank has been designed for hot water curing in accelerated strength concrete. The interior is made from stainless steel, it is fitted with electronic programmer capable of controlling up to four test cycles with a choice of thermal gradients and curing time to a defined temperature value for a complete automatic curing cycle. The control panel is complete with a 28 column thermal printer. Temperature range: ambient to +80C Heaters: 3x1500 W Digital thermoregulator with closed loop PID control Internal dimensions: 900x640x600 (h) mm B Outside dimensions: 1100x745x815 (h) mm A Weight: 115 kg approx.
250x140x300 mm A Weight approx.: 6.5 kg
M 55-C0189/A Humidity and temperature PT 100 sensor

Working range: - humidity: up to 100% - temperature: -40+80C B Dimensions: 120x80x300 mm A Weight approx.: 0.5 kg
55-C0188
55-C0189/A
Sketch a)
1 Control panel 55-C0186 2 Vaporiser 55-C0188 3 Heaters 55-C0187 4 Humidity / temperature sensor 55-C0189/A
3 3 2
55-C0194/D
Testing equipment for the industry Testing equipment for construction the construction industry
265265
55

Sample preparation for the compression test
CONCRETE TESTING
SPECIMEN GRINDING
q STANDARD
EN 12390-2
/ ASTM D4543
M 55-C0201/B Specimen grinding machine 220-380 V, 50 Hz, 3 ph. M 55-C0201/BZ Same as above but 220 V, 60 Hz, 3 ph
General description and specifications Used to grind and polish concrete specimens, natural stones, ceramic materials, etc. The cube and cylinder specimens can be easily locked on the table and the grinding head 330 mm dia. can be radially moved either manually or automatically in both directions so the only manual operation requested is the lowering of the grinding head by the top hand wheel. The machine is supplied complete with safety chip guard that when removed stops automatically the machine , coolant tank, motor pump and one set of abrasive sectors. Diamond grinding sectors are available on request. The machine is supplied complete with clamping element for 100, 150 and 200 mm cubes. Clamping devices for cylinders and device for dry grinding procedure are also available on request. (See accessories) The 45-D0534/B Core face preparation jig can be easily fitted by the clamping element supplied with the machine.
General specifications Table dimensions: 775x280 mm Grinding wheel dia.: 330 mm Max. vertical daylight: 350 mm Min. vertical daylight: 145 mm Max. specimen size: 200 mm cubes and dia.160x320 mm cylinders Machined surfaces: see schematic representation below Grinding head stroke: 205 mm
No. of grinding segments: 10 Grinding wheel speed: 1400 r.p.m. Automatic cross feed in both direction Safety guard with door locking switch conforming to CE Total power: 2200 W Overall dimensions: 1200x1020x1640 mm (lxwxh) A Weight: 350 kg approx. A Gross weight: 415 kg approx.
55-C0201/B
dia
30 .= 3
mm
r= 300 mm 300 x 295 mm 350 x 285 mm 400 x 275 mm 500 x 245 mm 600 x 220 mm 630 x 180 mm 700 x 160 mm 800 x 95 mm Machined surface
Working area
266
CONCRETE TESTING
55
Accessories and spare parts 55-C0201/B1 Spare set of 10 abras sive sectors 55-C0201/B2 Set of 10 diamond s impregnated sectors 55-C0201/B3 Accessory to connect s 55-C0201/B4 Clamping device for s 55-C0201/B5 Clamping device for s an aspirator for dry grinding procedure. Aspiration not included concrete cylinders from dia.100x200 to 160x320 mm concrete cylinders from dia. 50 to 100 mm 55-C0201/5 Clamping device, vice s mounted, for concrete cylinders from dia. 100x200 to 160x320 mm. (as alternative to model 55-C0201/B4). Weight 30 kg approx.
55-C0201/B4
SPECIMEN CUTTING
M 55-C0210/B Universal specimen cutting machine. 380 V, 50 Hz, 3 ph. M 55-C0210/BZ Same as above but 220 V, 60 Hz, 3 ph.
General description and specifications This machine has been developed to cut concrete and rock specimens, and cores up to 160 mm dia. A robust machine highly suited to a busy laboratory environment. Supplied complete with V block clamp. The position of the motor is adjustable in height and can be oriented for cuts up to 45. Complete with safety device, which prevents the restart of the machine after unexpected current interruption. The machine is supplied without cutting disc, which has to be ordered separately (see accessories). Cutting disc up to: 450 mm dia., 25.4 mm dia. hole Carriage travel: 850 mm Power: 2250 W B Dimensions: 1300x700x1300 mm A Weight approx.: 125 kg Accessories 55-C0210/1 s 55-C0211/1 s Diamond blade 450 mm dia. Diamond blade 350 mm dia.
M 45-D0534/B Core face preparation jig

General description and specifications For preparation of parallel and flat core faces using horizontal surface grinders (e.g. 55-C0201/B). Consisting of a 4 place locking device capable of clamping core samples from 20 to 55 mm dia. It can be mounted on most grinding machines with or without magnetic chuck.
55-C0201/5
45-D0534/B
55-C0210/B with blade
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CONCRETE TESTING
CYLINDER cAPPING EQUIPMENT.

SULPHUr caPPING METHOD
q STANDARD
ASTM C31, C192, C617 AASHTO T23, T126
EN 12390-3
MELTING POT
M 10-D1403 Melting pot for capping compound. 230 V, 50-60 Hz, 1 ph.
Used to melt the capping compound. The temperature is set and maintained at the desired value. Adjustable electronic thermoregulator and pilot lamp fully isolated conforming to CE requirements. Capacity: 5 litres approx. Temperature range: +30 / +150C Power: 700 W B Dimensions: internal 200 mm dia. x 160 mm, external 285 mm dia. x 275 mm A Weight approx.: 2.7 kg

55-C0121/21, 55-C0121/3, 55-C0121/37, 55-C0121/5
CYLINDEr caPPErs
Used to assure plane end surfaces perpendicular to the axis of the cylinder during the capping. Different models are available depending on the size of specimens. Code s For cylinder size dia. x h (mm) 55-C0121/23 100x200 55-C0121/21 150x300 and 6x12 55-C0121/22 160x320 55-C0121/22A(1) 160x320 Weight approx. (kg) 6.5 8 8 8
(1) Special model complete with ball tracks for a positive location of the specimen.
CYLINDEr carrIErs
Used for an easy handling of the specimens. Only available for 150x300 mm (6x12) and 160x320 mm sizes.
10-D1403
Code s
Accessories 55-C0121/5 Stainless steel ladle s

CaPPING cOMPOUND
For cylinder size dia. x h (mm) 55-C0121/3 150x300 and 6x12 55-C0121/6 160x320
Weight approx. (kg) 1.2 1.2
UNBONDED CAPPING PADS

q STANDARD: ASTM C1231
Used as an alternative method to the sulphur hot capping of concrete cylinder specimens. The system consists of two alloy steel cap retainers and two 12.5 mm thick neoprene pads. This system is not applicable for expected strength lower than 10 MPa. For expected strength over 48 MPa the 70 shore hardness pads should be used. Pads are reusable up to 100 times and retainers are permanent with normal use and care.
aND rETaINErs
M 55-C0121/37 Ultra strong capping compound, 22.5 kg package
M 50-C0122/B Capping retainers for dia. 160x320 mm cylinders M 50-C0122/2 Neoprene pads for 6 dia. (150 mm) cylinders, 60 shore A. Set of two M 50-C0122/3 Neoprene pads for 6 dia. (150 mm) cylinders, 70 shore A for cylinder strength over 48 MPa. Set of two M 50-C0122/4 Neoprene pads for 160 mm dia. cylinders, 60 shore A. Set of two
The capping compound is a mixture of sulphur and mineral filler to give a high finish and performance. Compressive strength by ASTM C617 2 cube test exceeds 8000 p.s.i. (55 MPa) at two hours.
55-C0121/22A
M 50-C0122 Capping retainers for 6 dia. (150 mm) cylinders
268
CONCRETE TESTING
55
Density of hardened concrete / Water absorption
DENSITY OF HARdENEd CONCRETE

q STANDARD
EN 12390-7
SURFACE WATER ABsORPTION

q STANDARD
BS 1881:208
M 11-D0612/A Specific gravity frame

General description and specifications Used in conjunction with a suitable electronic balance for specific gravity determination of fresh and hardened concrete and aggregates. A purpose built robust frame designed to support the electronic balance. The lower part of the frame incorporates a moving platform, which carries the water container allowing the test specimens to be weighed in both air and water. The balance is not included in the apparatus and must be ordered separately. Any type of electronic balance fitted with an underbench weighing facility can be used. The models listed as accessories below are ideally suited for use with this specific gravity frame.
M 55-C0241 Initial surface absorption test apparatus (ISAT)

General description and specifications To assess the concrete surface absorption characteristics. The rate of flow of water per unit area into a concrete surface when subjected to a constant head of 200 mm is measured. The unit consists of a capillary tube mounted on a scale, a water reservoir, and connecting tubes. They are all mounted on a stand for ease of use. Test cups not included. See accessories.
11-D0612/A with 11-D0612/A1 and 11-D0631/C
SPECIFIC GRAVITY
q STANDARD
DENsITY basKETs aND TaNK
500x500x1200 mm approx. Weight approx.: 50 kg
ASTM C127 / AASHTO T85 / BS 812:2 / NF P18-554
Accessories and suitable balances 11-D0612/A1 s 11-D0630 s Cradle for holding specimens Digital top pan balance 4500 g x 0.1 g 11-D0631/E s 11-D0631/F s Digital top loading balance 15 kg x 1 g Digital top pan balance 16 kg x 0.1 g 11-D0631/C s Digital top pan balance 30 kg x 1 g The above models incorporate a specialised feature, which allows specific gravity results to be calculated and displayed immediately at the touch of a button.
Description Used in specific gravity tests. Made from stainless steel. Complete with handles. Fitted with 3.35 mm mesh size except the NF model, 3 mm.
55-C0241
Accessories 55-C0241/1 s 55-C0241/2 s Clear plastic cup Clear plastic cup for vertical surfaces
M 11-D0612 Density basket 200 mm dia. x 200 mm high M 11-D0612/1 Same as above but 250 mm dia. x 250 mm high M 11-D0612/2 Same as above but 200 mm dia. x 180 mm high conforming to NF P18-554 M 11-D0611/3 Specific gravity tank
55-C0241/1, 55-C0241/2
Made from plastic. Identical to that one fitted in the 11-D0612/A Specific gravity frame. Dimensions 400x400x330 mm approx. (lxwxh). Weight 1.7 kg approx.
11-D0611/3 11-D0612
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Hardened concrete testing .. . . . . . . . . . . . . . . . . . . . . . .

Water absorption and permeability
CONCRETE TESTING
DETERMINATION OF THE dEPTH

Of PENETraTION Of WaTEr UNDEr PrEssUrE ISO 7031
q STANDARD
EN 12390-8,
- Manometer available to check water pressure - One, two or three specimens can be tested at the same time
Introduction The method concerns the determination of the depth of penetration of water under pressure. The test is performed by clamping a concrete prism 200x200x120 mm or 150 cm cube between two flanges with special circular gaskets. The water, under controlled pressure is then applied to the surface of the concrete specimen. The penetration of water is measured after the testing period by breaking the specimen or taking the readings through the graduated glass burettes. Two models available: three place (code 55-C0244/A) and six place (code 55-C0244/B) version. Both of them can be fitted with burettes for the quantitative determination of water penetration (codes 55-C0244/AV and 55-C0244/BV). The systems can test concrete specimens up to 200 mm side or dia. and 300 mm high. Supplied complete with gaskets for 150 mm cube specimens. The apparatus have to be fitted with a suitable air compressor, maximum working pressure 10 bar. (See accessories).
55-C0244/A
M 55-C0244/A Concrete water impermeability apparatus. Three place model

B Dimensions:

(lxdxh) 1600x550x1600 mm
M 55-C0244/BV Concrete water impermeability apparatus. Six place model, complete with water measurement apparatus
B Dimensions:


M 55-C0244/B Concrete water impermeability apparatus. Six place model
B Dimensions:

- -
(permeability apparatus lxdxh) 1600x550x1600 mm (water measurement system lxdxh) 900x215x1130 mm A Weight: 450 kg approx. Accessories 86-D2015 Air compressor 50 litres s cap. 230 V, 50 Hz, 1 ph. 55-C0245/2 Set of three rubber s gaskets for 200x200x120 mm prisms
(lxdxh) 1600x550x1600 mm A Weight: 320 kg approx.

Sketch of the six place model 55-C0244/B
M 55-C0244/AV Concrete water impermeability apparatus. Three place model, complete with water measurement burettes
B Dimensions:

Spare parts 55-C0245/5* Set of three rubber s gaskets for 150 mm cubes * Conforming to the EN 12390-8 specification
- -
(permeability apparatus lxdxh) 1600x550x1600 mm (water measurement system lxdxh) 900x215x360 mm A Weight: 300 kg approx.
270
CONCRETE TESTING
55
Shrinkage / Restrained expansion
HYDRAULIC ShRINKAGE DETERMINATION

q STANDARD
UNI 6555 (comparable to ASTM C426)
M 55-C0115/2 Shrinkage mould 100x100x500 mm

General description and specifications Used for the determination of hydraulic axial shrinkage of concrete specimens with aggregates up to 30 mm. Made of precisely machined cold finished steel. Comprising two steel inserts.
55-C0115/2, C0115/3
Accessories 55-C0115/3 Apparatus for shrinkas ge measurement. Used for measuring the hydraulic axial shrinkage of concrete specimens obtained with the 55-C0115/2 mould. Comprising: metal stand, dial gauge 0.001 mm sens., reference bar. Weight approx. 14 kg Spare parts 55-C0115/5 Steel inserts for s 55-C0115/2 moulds. Pack of 10
DETERMINATION OF RESTRAINEd
EXPaNsION Of MOrTar aND cONcrETE
q STANDARD
UNI 8147, 8148
M 55-C0115/7 Three gang mould for concrete 80x80x240 mm. UNI 8148 M 55-C0115/8 Three gang mould for concrete 50x50x250 mm. UNI 8147
General description and specifications Used for determining the restrained expansion of a concrete or mortar containing the expansive agent. Made from steel. All internal surfaces are machined in accordance with the specifications. Each gang is complete with rod and restrained end plates.
B Overall dimensions: 320x280x80 mm
62-L0035 Detail of the analogic version
55-C0115/7, C0115/8
approx. for model 55-C0115/7 and 330x180x60 mm approx. for model 55-C0115/8 A Weight approx.: 15 kg for model 55-C0115/7 and 10 kg for model 55-C0115/8 Accessories 62-L0035 Length comparator s 62-L0035/A Length comparator. s Digital version (as alternative to the 62-L0035 model)
62-L0035/A
62-L0034/8 s
Reference rod 280 mm long

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55
Hardened and fresh concrete testing .. . . . . . . . . . . . .

Steel fibres content
CONCRETE TESTING
DETERMINATION OF STEEL
fIbrEs cONTENT aND OrIENTaTION IN HarDENED aND frEsH cONcrETE
M 55-C0242 Instrument for the measurement of steel fibres content in hardened and fresh concrete 110-240 V, 50-60 Hz, 1 ph.
55- C0242 Complete set
q STANDARD
Conforms to DafStb for steel fibres reinforced concrete, supplement to DIN 1045-2,
Main features - Determination of steel fibres content - Determination of steel fibres content - Determination of steel fibres orientation - Compatible with fresh and hardened concrete - Compatible with 150mm cubes and cylinders up to 150mm dia. - Non-destructive - Recognized by German Standard - Recommendations
General description The steel fibre content in concrete is traditionally determined as follows: - fresh concrete: weighing the steel fibres after washing off cement, sand and aggregates; - hardened concrete: cutting a sample and counting fibres and/or by microscopic analysis. These traditional methods are subject to longer test time that does not provide immediate results on site. The 55-C0242 performs an immediate evaluation of the fibres contents and orientation in both fresh and hardened concrete.
B Dimensions approx.:
Hardened concrete cube ready for test into the magnetization body
Typical working procedure
The test set comprehends Measuring Principle The 55-C0242 consists of a magnetization body named sensor which shall be positioned around the sample containing steel fibres. The fibres are activated by their magnetic (ferroelectric) properties without sample destruction. The total activation rate depends on the fibres content and orientation (x, y and z directions). Measurement is fast and accurate and it is possible with both fresh and hardened concrete. Accuracy and repeatability are obtained by internal calibration curves specific for each typical commercial steel fibres. New steel fibres types can be calibrated on-request and will be afterwards integrated in the easy to handle software. The test set comprehends: - magnetic activation apparatus with integrated software in a shockproof case - measuring sensor for activation of fibres in the sample - temperature measuring sensor - special plastic cube mould for fresh concrete measurements - base plate for easy handling of measuring process - basic Software for hardened concrete - complementary Software for fresh concrete measurements - connecting cable to PC/laptop - adapter and charger for car battery (12V) - calibration of new and /or unknown steel fibres is possible on request
- body 406x174x330mm - sensor 210x210x170mm A Weight approx.: 8 kg (excluding sensor) - hard plastic IP67 body - Power supply: rechargeable battery, full-charge life approx. 300 measures, rechargeable with 12V car battery - Interfaces: serial, USB, temperature sensor - Temperature sensor: PT100
272
. . NDT / Protection and repair of concrete structures

Introduction
CONCRETE TESTING
58
The development and improvement of in-situ test techniques better known as non-destructive test methods (NDT) are the result of the need to investigate: - The progressive ageing of concrete structures - The effect of chemical attacks on concrete often due to air pollution or to the use of chlorides in winter to prevent icing - The quality and integrity of new structures - The problems associated with historical buildings.
This catalogue includes a vast selection of NDT instruments and apparatus with precise indications concerning the product use and the relative applications. Controls is also prepared to supply pre-sales advice in order to identify the appropriate apparatus and all suggestions concerning their correct use. Do not hesitate to get in touch with us for any information you may require.
Subjects Page Concrete durability evaluation............................................................................................................................... 274 Concrete strength evaluation.................................................................................................................................... 282 Quality and homogeneity evaluation...................................................................................................................... 287 Length and crack measurement, in-situ evaluation of stress, structural inspection, structural monitoring......................................................................................................... 291
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58
NDT / Protection and repair of concrete structures. .

Concrete durability evaluation
CONCRETE TESTING
Introduction
The various problems that relate to the durability of concrete are assuming ever increasing importance due to their close relationship to the quality of the structure as a whole. The main problems associated with the durability of concrete are normally caused by the poor quality of the concrete itself. Knowledge of the degrading processes and the availability of materials and methods to overcome these processes permit concrete to be designed both resistant and durable. The term durability is an abstract term, in fact it would be more practical to say the useful life of the structure. This parameter should be included in the initial design of the structure: the designer must take into consideration the requested life cycle (in which period the structure should maintain its designed criteria). A complete range of instruments is available to measure the durability of concrete to answer most of the requisites of the operators in the Construction Industry. Controls can also make available considerable specific know-how and first hand experience to help in the analysis of test results.
SUMMARY OF THE MOsT RELEVANT TEsT METHODs AND THEIR RELATED APPLICATIONs
Reinforced concrete Measurement Application Chloride content/ corrosion risk and cause
permeability
Code
58-E0064 58-E0052
Description Chloride field test system Chloride penetration meter BARTRACKER concrete covermeter
Cover measurement number and position of rebars 58-E6102 and metal location
Cover estimation corrosion risk, metal location 58-E0058 Deep scanning through the building materials Metal locator Carbonation depth corrosion risk and cause 58-E0063 Carbonation test set Half cell potential Resistivity
corrosion activity and risk 58-E0065 of damage corrosion activity and risk of damage
58-E0062/B
Half cell potential meter Resistivity meter test set
Plain concrete Measurement Application Code Surface water absorption, cause and risk of concrete 58-E0023 permeability deterioration
Water and gas permeability cause and risk of concrete 58-E0030
Description Water penetration test set acc. to Dr Carstens Air and water permeability test set using the Figg technique Oxygen concrete permeameter Moisture meter

deterioration
58-E0031 Surface dampness cause and risk of concrete 58-E0033
Flexural resonance cause and risk of concrete 58-E0035/A
deterioration
deterioration
Resonance frequency meter
274
CONCRETE TESTING
58
Chloride ion penetration / Half-cell potential test
Durability evaluation
CHLORIDE ION PEnETRATIOn

q STANDARD
HALF-CELL POTENTIAL TEST

q STANDARD
BS 1881:201, ASTM C876, UNI 9535
M 58-E0052 Chloride penetration meter. 110-230 V, 50-60 Hz, 1 ph.
M 58-E0065 Half-cell digital corrosion meter

General description and specifications Corrosion of steel is an electrochemical process involving anodic (corroding) and cathodic (passive) areas of the metal. By measuring concrete - surface electrical potentials relative to a standard reference electrode on a predetermined grid, the presence and location of corrosion and its probable future performance may be assessed. It is possible, by regular measurements, to monitor the behaviour of new and relatively new structures and thus minimise maintenance costs.
Half cell electrode Moved across surface of concrete to measure potential of reinforcing steels at various locations
Half-cell: silver/silver chloride refillable probe (stable and low corrosive) Measurements automatically converted and displayed as copper/copper sulphate equivalent potentials Display: 3H digit plus sign via 12.5 mm LCD Range/Resolution: +1999 mV / +1 mV Battery operated: giving typically 1000 hours use with low battery indication Automatic on/off action B Dimensions: 400x270x130 mm A Total weight: 2 kg approx. Spare parts 58-E0065/1 Electrode complete s with 100 ml electrolyte gel
58-E0052 complete set
Corrosion meter
General description and specifications This test method allows evaluation of chloride permeability characteristics of concrete. The test is performed to monitor the amount of electrical current passing through concrete cores or cylinders. A potential difference is maintained across the ends of the specimen, one of which is the negative end and is immersed in a sodium chloride solution, the other (positive end) in a sodium hydroxide solution. The total charge passed, in Coulombs, that is related to the resistance of the specimen to chloride ion penetration, is measured. Large graphic display: 256x128 pixel Measuring technique: closed loop maintained 60 V DC potential difference, passed current measured and integrated relative to time Accuracy: 0.1 V, 1 mA Size - 460x320x150 mm approx. (instrument) - 165x155x50 mm approx. (cells) A Weight approx.: 11.5 kg
Reinforcing steel
Concrete
- Rapid response and stabilisation - Expandable probe holder for remote surveying - Accurate estimation of corrosion activity
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NDT / Protection and repair of concrete structures. . Durability evaluation

Metal location in concrete
COVER MEASUREMENT
q STANDARD
BS 1881:204
CONCRETE TESTING
CONCRETE COVERMETER
Introduction
A covermeter is a gauge that measures the thickness of concrete cover over steel reinforcement bars and metal pipes. The covermeter can tell you the depth of the concrete, the location and orientation of reinforcement bar (rebar) or metal pipe and can even determine the diameter of the rebar. A drill making contact with a rebar or tendon duct can not only destroy the drill bit, but can also cause serious structural damage. The BARTRACKER covermeter is able to accurately determine where the metal is, even when there are complicated crossings of mesh support structures and can locate tendon ducts deep within the structure. This takes the guesswork out of rebar and pipe location. The basic unit, which is also available with battery charger for 220 V, 60 Hz, and 110 V, 60 Hz, can be completed with a number of optional probes for various determination. See accessories. Furthermore the unit can be supplied with a traceable calibration certificate (one for each type of probe), which must be requested at the time of order.
General description The BARTRACKER, which use the Pulse induction technique, features a rugged waterproof IP65 case with a Probe storage for easy portability. Memory and data logging with data output to PC or direct to printer. Intuitive menus in multiple languages. International bar ranges including Metric and US Bar Numbers. The battery packs can be recharged inside or outside the gauge. Most functions can be accessed and controlled through 4 simple keys. The display screen shows you everything you need to know. Screens can be backlit for ease of viewing in dark conditions. The easy to use menus, in multiple languages, enable you to access all the data you need while on site, without constant reference to the instruction book! The gauge is supplied complete with: - Main unit - Standard search head; designed to meet most of your measurement requirements - Range: 40 mm bar up to 95 mm depth (approx.), 8 mm bar up to 70 mm depth (approx.) - Dimensions: 155x88x42 mm - Sensing area: 120x60 mm - PC cable - Battery pack and charger - Shoulder strap - Earphone - Instruction book and carry case. Specifications Bar diameter ranges Metric: 5 50 mm bar diameters in 21 values US bar numbers: #2 - #18 bar sizes in 16 values Rechargeable power supply: 7.4 V lithium ion battery pack provides up to 32 hours of continuous use (20 hours if backlight on) Rechargeable in 4 hours either inside or outside the gauge using external changer Maximum operating temperature: 50C Unit dimensions: 230x130x125 mm Unit weight: 1.54 kg Main functions - Rebar location - Rebar orientation - Depth of cover - Cover thickness reading mm or inches - Large graphic display with backlight - Multiple language menu structure - Signal strength bar - Interchangeable heads with LED and keypad - User selectable bar range sizes and numbers
Measurement sound modes: - Locate (tone increase as head approaches rebar) - Under-cover (tone only sound for low cover) - Maxpip (tone only as head passes rebar centre) - Auto-size mode for quick bar diameter determination - Orthogonal mode for bar diameter determination - RS 232 output to PC - EDTS MS EXCEL link software - Data logging - Date and time - Rugged waterproof case (IP65) - Adjustable beep volume and earphone socket.
Accessories Optional search heads and probes
M 58-E6100/1 Narrow Pitch search head (optional)
Accurately measures the cover thickness when the gaps between each of the rebars (pitch) are close together. Range: 40 mm bar up to 80 mm depth (approx.), 8 mm bar up to 60 mm depth (approx.) Dimensions: 155x88x42 mm Sensing area: 120x60 mm
M 58-E6102 BARTRACKER covermeter with standard search head, carry case, gauge-to-PC transfer cable, battery pack and Euro battery charger. 110-240 V, 50-60 Hz, 1 ph.
M 58-E6100/2 Deep Cover search head (optional)
The ideal search head for accurately measuring rebars that are deep within the structure. Range: 40 mm bar up to 180 mm depth (approx.), 8 mm bar up to 160 mm depth (approx.) Dimensions: 170x94x54 mm Sensing area: 160x80 mm
M 58-E6100/3 Short Borehole Probe (optional)
The solution for locating tendon ducts and multiple layers of rebar lying deep within the concrete. Measurement depth: 0 40 cm Approximate detection ranges: Tendon duct (70 mm/2.75 dia.): up to 90 mm/3.54 Reinforcement bar: up to 60 mm/2.36
M 58-E6100/4 Long Borehole Probe (optional)
Measurement depth: 0 100 cm Approximate detection ranges: Tendon duct (70 mm/2.75 dia.): up to 90 mm/3.54 Reinforcement bar: up to 60 mm/2.36
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CONCRETE TESTING
58
Metal location in concrete
Traceable calibration certificates (To be requested at time of order)
M 58-E6100/CAL1 BARTRACKER with standard search head M 58-E6100/CAL2 BARTRACKER with 58-E6100/1 narrow pitch search head M 58-E6100/CAL3 BARTRACKER with 58-E6100/2 and 58-E6100/3 deep cover search head M 58-E6100/CAL4 BARTRACKER with 58-E6100/4 long borehole probe
Various
Example of displays This typical view of the cover display screen shows you everything you need to know. Screens can be backlit for ease of viewing in dark conditions. The easy to use menus, in multiple languages, enable you to access all the data you need while on site, without constant reference to the instruction book!
statistics signal strength indicator battery indicator sensitivity/volume cover value mm or inches auto-sizing cover value search head type menu soft keys
pre-selected bar diameter auto-sizing diameter
Orthogonal size function
M 58-E6100/9 Wooden piece with spaced holes for the calibration verification Spares
M 58-E6100/20 Curly search head cable

for BARTRACKER covermeter
Simply access the menu and then follow the clear on-screen instructions
When step 2 is complete, the bar size and depth of cover will be shown
M 58-E6100/21 Gauge to PC RS 232

serial transfer cable for BARTRACKER covermeter
M 58-E6100/22 Battery pack for

BARTRACKER covermeter
- Rugged, waterproof IP65 case is sealed against the elements and is tough enough to work in harsh environments - Probe storage for easy portability - Memory (up to 1000 readings) and data logging with data output to PC or direct to printer - Noisy environment? The headphone socket is there so you can always hear your gauge - Ergonomically shaped case has a gentle curve to fit snugly against your hip - Intuitive menus in multiple languages allow you to start using the gauge as soon as you receive it
- International bar ranges includes Metric et US Bar Numbers - Range of fully interchangeable search heads including standard, narrow pitch, deep cover, borehole probe and half cell - Battery packs can be recharged inside or outside the gauge, keeping it going for as long as is required
- Most functions can be accessed et controlled through 4 simple keys Ideal for single handed operation
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58

Metal location/ Carbonation test/ Chloride content
METAL LOCATION IN CONCRETE
M 58-E0058 Deep scanning metal locator
General description and specifications Finds rebar and metallic pipes, conduit, metal studs, junction boxes and metal framing up to 150 mm deep-before drilling or remodelling. It scans through most nonmetallic construction material, including solid concrete. It is an essential tool for concrete contractors, remodelers, plumbers and electricians. Battery: 9 V alkaline (not included) Battery life: 1 year with normal use, with low battery indication Position accuracy: Rebar/ Copper pipe 14 mm dia. at a minimum grid sparcing of 152 mm are located typically within 13 mm. Depth: up to 152 25 mm Water resistance: splash and water resistance, but not waterproof Size: 251x109x63 mm (lxwxh) A Weight approx.: 320 g with battery
CONCRETE TESTING
CARBONATION TEST
q STANDARD
EN 13295
CHLORIDE cONTENT
q STANDARD
Correlates to ASTM C114 (meter conforms to AASHTO T260)
M 58-E0063 Carbonation test set

General description and specifications This test set allows the measurement of the depth of carbonation through the surface of concrete. When compared with the concrete cover to reinforcement, the risk of carbonation induced corrosion can be assessed. The set consists of two 250 ml washing bottles, containing distilled water and phenolphthalein solution, and a depth gauge. The freshly broken or cored surface is sprayed with phenolphthalein solution to detect the loss of alkalinity associated with carbonation.
M 58-E0064 Chloride field test system

General description and specifications For the determination of the chloride ion concentration in concrete to enable the identification of the risk of chloride induced reinforcement corrosion. The method involves an acid extraction of a representative drilled sample of concrete, which is then tested using an ion selective electrode and the potential compared with a calibration drawn up from a series of five known standard solutions supplied with the test kit. The test system includes: - Chloride combination electrode with externally mounted temperature sensor, cable and connectors - Battery powered, high impedance, electronic meter, with temperature compensation circuits and microprocessor for direct conversion to percentage of chloride - Replacement pack of 12 jars each with 20 ml of extraction liquid and 5 jars of coloured calibration liquid - Bottle of electrode wetting agent - Scales for weighing 3 g samples - Instruction book and carrying case.
- Scans through solid concrete - Pinpoints the location and depth of target - Differentiates between steel rebar and copper pipe - Eliminates guesswork, needless holes, broken drill and saw blades
58-E0063
Spare parts 58-E0064/1 Pack of 12 jars of 20 ml s extraction liquid and 5 jars of coloured calibration liquid
N O T E
The Microcore Apparatus (code 58-C0299) described and shown in the group of Concrete strength evaluation can be conveniently used to take small cores suitable to perform the corbonation test.
- Fast, economical and accurate results of chloride content - Wide range (from 0.002% to 2% chloride by weight) - Digital direct reading of test results (lb/cu. yd. and % of chloride by weight)
58-E0058
278
CONCRETE TESTING
58
Resistivity test / Surface moisture determination
RESISTIVITY TEST
M 58-E0062/B Digital resistivity 2 probe array meter test set
General description and specifications For assessing the possible rate of corrosion in reinforcing bars. The time at which corrosion of steel may commence and the rate at which it may proceed is dependent upon properties of the cement paste and the permeability of the concrete. Since the electrical conductivity of concrete is an electrolytic process, which takes place by ionic movement in the aqueous pore solution of the cement matrix, it follows that a highly permeable concrete will have a high conductivity and low electrical resistance. Thus knowledge of the electrical resistance of a concrete can provide a measure of the possible rate of corrosion of steel embedded in it.
- Compact, durable, hand held probe unit - Reads out directly in k cm - Less than 2 minutes per test - Rebar continuity check facility
58-E0062/B
Specifications Probe array: 2 probe array 5 cm spacing Display: 4 1/4 digit LCD display Response/resolution: display resolution 0.1 k cm. Range: 0.5-20 k cm Battery operated: approximately 100 hours active operating time Probe holes: 8 mm deep, 6.5 mm diameter filled with conductive gel (template, gel and drill bit included). B Dimensions: 400x270x130 mm A Weight approx.: 4 kg approx. including case
58-E0062/B complete set
SURFACE DAMPRESS
M 58-E0032/B Protimeter Surveymaster SM, Dual Mode Moisture Meter
General description The 58-E0032/B Surveymaster is the industry standard moisture meter for surveying and investigation moisture in buildings. This unique moisture meter has two modes of operation: search and measure, helping the user to distinguish sub-surface from surface moisture, essential information when trying to establish the extent and cause of a dampness problem. The actual moisture content of wood is shown on the digital display with the corresponding moisture condition shown on the accompanying scale of color-coded lights.This value can be used as reference to estimate the moisture content of other building materials or for comparisons of different moisture conditions. It is supplied complete with: -127 mm insulated deep wall probes
-Moisture probe -Calcheck WME mode calibration check -2 spare pins -Pouch and instructions -Wood species calibration table
Specification -Range: 7% to 99% WME (Wood Moisture Equivalent) -Display 1: Digital LCD
-Display 2: 60 LEDs green (dry), yellow (at risk) and red (wet) -Depth of moisture: Non-invasive up to 19 mm, Pin up to 12.7mm -Power: one 9 V 6F22R battery (included) -Features: Audible tone. May be switched on/off by the user. Auto switch off. May be switched off, or set between one to three minutes, by the user. B Dimensions: 175x30x48 mm A Weight, including batteries: 100 g
58-E0032/B
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58

Water and gas permeability/ Water penetration
PERMEABILITY OF CONCRETE TO OXYGEN
q STANDARD
UNI 11164 Cembureau method
CONCRETE TESTING
WATER AND GAS PERMEABILITY

M 58-E0030 Air and water permeability test set. John Figg method
General description and specifications Deep permeability test A drilled hole up to 10 mm diameter and 40 mm deep is sealed with a silicone rubber plug through which a hypodermic needle is passed into the void. In the water test, water is forced through the needle into the void. The time for absorption of 0.01 ml of water is measured. In the air pressure test a vacuum of 55 kPa below atmospheric pressure is created in the void and the time for a 5 kPa rise to occur is measured.
M 58-E0031 Oxygen concrete permeameter. Battery operated

This method, which is applicable to cast and cored concrete specimens, concerns the determination of the concrete permeability to oxygen conforming to the HagenPoiseuille relationship. Consisting of: - Permeability cell for specimens 150 mm dia. x 50 mm high - Volumetric gas flow meter, soap bubble type. - High precision pressure regulator - Digital readout unit and pressure transducer - Stainless steel wall mounting panel and connections.
58-E0031 Detail of permeability cell
WATER PENETRATION
M 58-E0023 Water penetration test set (Dr Carstens method)
q STANDARD
EN 1323
General description and specifications For the determination of water permeability of building materials and prefabricated building parts. The test can be performed either horizontally or vertically. The test set consists of 3 vertical and 3 horizontal, water penetration test tubes, 250 ml washing bottle and 250 g of plasticine cement.
B Case dimension: 420x280x90 mm
- Panel (lxhxd) 700x1100x120 mm Weight 14 kg - Cell (dia. x h) 345x180 mm Weight 19 kg Total weight approx.: 33 kg
The apparatus have to be fitted to a suitable oxygen cylinder with pressure regulator and pressure gauge.

Spare parts
s58-E0023/3 Plasticine cement, 250 g
Surface permeability test Measurements are carried out at the surface by clamping a steel chamber on a smooth area of the concrete. The apparatus comprises essentially: - Digital manometer - Hand vacuum pump - Water syringe - Pack of 25 test plugs - Cup grinding wheel - Stainless steel surface chamber and clamping pliers, drill bits, anchors. Power supply: standard 9 V battery B Dimensions: 430x300x150 mm A Weight complete with case: 5.4 kg Spare parts
58-E0031 58-E0023
58-E0030/1 Pack of 25 test plugs s
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CONCRETE TESTING
58
Flexural, longitudinal, torsional resonance
FLEXURAL, LONGITUDINAL,
TORsIONAL REsONANCE
Specification Frequency ranges: from 10 Hz to 40 kHz Sampling frequency: 10, 20, 40 or 80 kHz Frequency resolution: from 4.9 to 78.1 Hz Record length: 1024 or 2048 points Output bias level: 9.2 V Accelerometer sensitivity: 9.60 mV/g (0.979 mV/m/s2) Battery: 12 V , 4-10 hours continuous use Display: 320x240 ; backlit for daylight use Storage: 200 plus readings Software: Windows compatible 9x/me 32 MB Ram Impactors: Set of 6 hardened steel balls Operating temperature range: 0C to 40C A Weight: 30 Kg approx.
q STANDARD
ASTM C215 and C666, BS 1881:209, UNI 9771, NF P18-414
M 58-E0035/B Resonance frequency meter

General description The operating principle of this apparatus is based upon the determination of the fundamental resonant frequency of vibration of a specimen generated by an impact and sensed by an accelerometer. Three different modes of vibration can be applied: Longitudinal, Transverse (Flexural) and Torsional. From these the following material characteristics can be calculated:
Main features - Automatic identification of the Resonance Frequency - Large display for data analysis of time domain and frequency spectrum signals - Data can be stored and uploaded to a PC for further analysis and inclusion in report - For specimen sizes up to 150 mm cross section dimension and from 45 to 700 mm in length - Ideal for Freeze Thaw Analysis, Youngs Modulus determination and Damping coefficient analysis
Youngs Modulus of Elasticity Modulus of Rigidity Poissons Ratio
The apparatus, which include the battery operated instrument, the test bench, the accelerometer and impactors, has an automatic feature that computes the maximum amplitude, which eliminates cumbersome frequency scanning. Frequencies are automatically shown in the display and a cursor allows the user to move along the frequency spectrum. Also the time domain signal and the frequency spectrum can be stored and uploaded to a PC for further analysis and inclusion in reports. The determination of flexural resonance is very important to determine the Durability of Concrete by studying the degradation of concrete under accelerated freezing and thaving cycles and aggressive environments on concrete specimens.
58-E0035/B
58-E0035/B meter Time domain signal allows to visualize the vibration of the specimen
58-E0035/B meter Frequency domain spectrum
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NDT / Protection and repair of concrete structures. . Strength evaluation

Concrete test hammers
Concrete strength evaluation
The most commonly used non-destructive tests are the ones that provide an indication of the in-situ compressive strength of concrete. These are normally well-known, simple tests, which have already been specified in many National Standards. Controls is able to provide equipment complying with the most frequently used Standards.
CONCRETE TESTING
SUMMARY OF THE MOsT RELEVANT TEsT METHODs AND RELATED APPLICATION
Measurement Application Code Surface strength surface zone strength 58-C0181 (rebound number) assessment Penetration resistance penetration resistance 58-C0179/B
Pullout force
Description Concrete test hammer (various versions) Windsor pin penetrometer Standard pullout apparatus Concrete and plaster adhesion testers Microcore test apparatus
surface zone strength assessment
58-C0178
Pull-off strength surface zone strength 58-C0215/T assessment Core strength
localised in-situ strength
58-C0299
SURFACE sTRENGTH:
q STANDARD
EN 12504: Part 2,
REbOUND HAMMER METHOD
ASTM C 805, BS 1881:202, NF P18-417, DIN 1048, UNI 9189
M 58-C0181/N1 Concrete test hammer, classic model, aluminium case. Complete with traceable certificate of calibration
General description and specifications For the non-destructive testing of the surface of hardened concrete in order to evaluate the strength in various parts of a structure. The concrete hammer is supplied complete with plastic carrying case, grinding stone and instruction manual. 58-C0181/N1 version is supplied complete with traceable certificate of calibration.
Accessories 58-C0184 Calibration s anvil. Used for calibration of concrete test hammers. Made of special alloy steel. Dimensions 150 mm dia. x 230 mm height. Weight 16 kg approx. 58-C0181/24A s in p.s.i. Scale graduated
Rebound hammer method Different models are available: from the standard one to the more sophisticated digital model. The standard model can be supplied complete with traceable certificate of calibration. See 58-C0181/N1.
58-C0181/N 58-C0184
M 58-C0181/N Concrete test hammer, classic model, aluminium case

Scale graduated in MPa.
Impact energy: 2.207 Nm B Dimensions with plastic case: 78 mm dia. x 355 mm A Weight approx.: 1.5 kg (with case and grinding stone)
282
CONCRETE TESTING
58
Concrete test hammers
Strength evaluation
M 58-C0181/G Digital concrete test hammer

General description and specifications This new and advanced model of digital concrete hammer microprocessor operated consists of the standard unit similar to the model 58-C0181/N but equipped with an electronic transducer which converts the rebound of the hammer into an electric signal and displays it in the selected stress unit. The digital hammer, which is battery operated, can be easily connected to a PC or serial printer via the RS 232 port. A large permanent memory can store up to 5000 results. Supplied complete with battery charger and serial cable.
Main features - High resolution and accuracy - Possibility to store, display and download data to PC - Automatic conversion of rebound index to equivalent compression strength in N/ mm2, kg/cm2 or p.s.i. - Several correlation curves between rebound index and compressive strength with possibility of user defined curves
- Calculation of mean and standard deviation and elimination of non significant values - Numerous parameters allow optimisation of accuracy - Automatic statistical processing of readings - Rapid and simple calibration procedure - Powered by internal rechangeable battery - Storage up to 5000 tests - Complete with traceable certificate of calibration
58-C0181/G
Accessories 82-P0172/A Serial printer with s rechargeable internal battery or standard battery
EXAMPLE OF sCREEN DIsPLAY
Technical specifications Impact energy: 2.207 Nm Measurement range: from 10 to 70 N/mm2 Display 2x16 characters Accuracy: 0.1 R Power: integrated rechargeable battery Autonomy (non continuous use): >5 hours Memory: up to 5000 tests Output RS 232 serial port Automatic shut down B Dimensions (with case): 190x100x350 mm A Weight approx.: 2 kg The hammer is supplied complete with: Battery charger with cable, serial cable for PC, abrasive stone, instruction manual, and rigid carrying case.
N O T E
The calibration anvil is the same proposed for the 58-C0181/N test hammer.
Detail of test report downloaded to PC
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NDT / Protection and repair of concrete structures. . Strength evaluation

Pull-off strength (bond strength)
PULL-OFF STRENGTH (BOND STRENGTH)
q STANDARD
EN 1015-12, 1348, 1542, 12618-2, 13963, 14496
CONCRETE TESTING
Introduction This method is particularly suitable for applications concerning testing repairs of concrete structures where the bond strength between two layers is an important factor. The same principle is applied to test the adhesive strength of different type of surface coatings like cement plaster, lime, wall plaster, etc. on its support. We propose a high resolution digital mode suitable for measurements up to 16 kN assuring a wide working range ideal for a vast number of materials and applications. The tester is supplied complete with carrying case. It can be completed with 20 and 50 mm dia. bits, metal test discs 20 and 50 mm dia. and adhesive compound. See accessories, code 58-C0215/20.
Main features - Portable equipment for use in any location - Sealed hydraulic circuit which allows precise control of the load rate - High resolution digital display unit - Large display - Graphic indication of applied load rate
- Serial port for PC connection - Battery operated - Spherical seat assuring central and axial application of the load - Indicator of ram position allowing an estimation of the brittle properties of test sample - Supplied complete with traceable calibration certificate
M 58-C0215/T Digital bond strength/pull-off tester. Capacity 16 kN

General description The apparatus is basically a dynamometer fitted with a load cell and high resolution digital display unit. The direct tensile force is applied by rotating the hand wheel. Specifications Load cap.: 16 kN Readout unit: Load cell Resolution: 10 N Working range: 0.25 to 16 kN Accuracy: Better than 1% B Dimensions: 340x240x250 mm approx. A Total weight approx.: 5 kg with carrying case, 3.3 kg tester only
58-C0215/T
Accessories and spares 58-C0215/20 Standard outfit for s pull-off tester including: - 58-C0215/1 Drill bit with centring bit for the preparation of the test surface dia. 50 mm - 58-C0215/2 Drill bit with centring bit for the preparation of the test surface dia. 20 mm No. 10 pieces of 58-C0215/5 Test metal disc 50 mm dia., (EN 1015-12) No. 10 pieces of 58-C0215/8 Test metal disc 20 mm dia. Each one of the above items can be purchased individually. 58-C0215/4 Test square plate s 50x50 mm conforming to EN 1348 58-C0215/T1 Serial cable s Stainless steel test disc 58-C0215/3 Stainless steel disc 50 s mm dia. x 20 mm thickness (conforming to EN 1015-15 and EN 1542) Test adhesive 58-C0215/11 Fast setting adhesive s for pull-off test. 250 ml.
58-C0215/20 complete set
284
CONCRETE TESTING
58
Pull-off strength / Pullout force / Penetration resistance
Strength evaluation
PULL-OFF STRENGTH (CONTINUED)

Operation principle
PULLOUT FORCE
q STANDARD
ASTM C900, UNI 9536
PENETRATION RESISTANCE
q STANDARD
ASTM C803
M 58-C0178 Standard pullout test apparatus 100 kN cap.
M 58-C0179/B Windsor pin penetrometer

General description and specifications The operative principle of the apparatus is that a spring drives a steel pin into the surface of the material. Since the depth of penetration is inversely proportional to compressive strength, the device provides a fast and safe way of determining the in situ strength of material. The spring is loaded by tightening the retraction nut until the trigger mechanism latch closes to hold the spring in place. With the spring loaded it is compressed to a distance of 20 mm. Thus once the trigger is pulled there is enough force to test compressive strength of concrete or mortar to a maximum of 37 MPa. After the pin has penetrated the surface, clean the hole with the provided blower, measure depth penetration with the provided micrometer and compare to the previously prepared chart for the compressive strength of your material. Charts for typical mortar and concrete is provided. B Overall dimensions: 430x300x150 mm A Weight: 8 kg approx. Main features - Ideal for strenght evaluation of concrete up to 37 MPa and mortar joints of existing building - Portable and completely self-contained - Safe to use: non explosive - Economical: steel pin can be reused - Test polymer concrete and patching compound - Quality control of precast elements such as block, brick slabs and pipe
1. Using a drill, cut out a circular part, according to the dimensions of the discs, up to the base material, in order to define exactly the measuring surface.
58-C0178
General description and specifications For the determination of the pullout strength of hardened concrete in test specimens or structures by measuring the force required to pull an embedded metal insert and the attached concrete fragment from a concrete mass. The apparatus comprises a hydraulic jack 100 kN cap., a precision measuring Bourdon gauge 150 mm. dia., bearing ring and 10 pullout inserts, all contained in a carrying case.
2. Stick a disc of the appropriate size using a suitable adhesive on the surface to be tested,
Spare parts
3. The test consists in pulling off the cut out element with the unit. The result achieved is shown in kN on the unit
58-C0178/2 Pullout inserts, 30 mm s dia. Pack of 50 pieces
58-C0179/B complete set
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58

Strength evaluation
CONCRETE TESTING
Microcore method
MICROCORE mETHOD
A proven technique for the non-destructive evaluation of concrete and masonry strength taking 28 mm dia cores. Numerous studies and experiments carried out by University researchers confirm the importance and reliability of this system particularly when used in conjunction with other non-destructive testing apparatus such as the ultrasonic tester and the concrete hammer. The development has been carried out on a 28 mm dia. core sample, which due to its small size does not affect the integrity of the structure thus permitting easy restoration of the cored surface. More detailed information is supplied with the Microcore apparatus concerning the interpretation of results. This technique can also be used for assessing the carbonation depth (with the appropriate reagents) and for masonry products to verify their physical condition or to evaluate the compressive strength related to the direction of sampling.
58-C0299
To perform the test if mains water is not available a pressure water reservoir 10/15 l cap. should be provided.
- Easy to use, light and transportable - Operation by one person
M 58-C0299 Microcore apparatus. 230 V, 50 Hz, 1 ph.
M 58-C0299/A Microcore apparatus, mechanical parts only Same as model 58-C0299 less the Electric drill.
Core preparation and compression The flatness of core ends is essential to obtain reliable compression results so it is very important to make sure that the tolerance is within 0.01 mm. Furthermore the compression test should be performed with a suitable compression machine considering that the max. required load should be lower than 50 kN. Cement compression testers or small universal testers may be conveniently used. Equipments for core surfaces preparation: see Section 45. Equipments for compression test: see Section 34 and 65.
q STANDARD
UNI 10766
Accessories 83-D2020 Pressure water reservoir, s 10 litres capacity
General description and specifications The apparatus consists of the following parts: - Flanged guide assembly - Two clamping pliers to fit the flanged guide assembly to the surface - Electric drill - Diamond core bit 28 mm int. dia. by 100 mm length - Diamond core bit 28 mm int. dia. by 200 mm length - Set of accessories comprising 20 anchors, washers and drill bit - Two carrying cases. Dimension/weight of Microcore case: 500x380x130 mm. Total weight 7.5 kg approx. Dimension/weight of drill case: 390x300x90 mm. Total weight 3.8 kg approx.
Spare parts 58-C0299/1 Diamond core bit 28 s mm ins. dia. x 100 mm length 58-C0299/2 Diamond core bit 28 s mm ins. dia. x 200 mm length
83-D2020
286

Concrete quality and homogeneity evaluation
To estimate homogeneity and structural integrity the most appropriate methods are those that utilise ultrasonics. The main aim is to measure the transit time of sonic/ ultrasonic pulses through concrete. The pulse velocity is dependant upon the density and the elasticity properties of the material. By comparing pulse velocities it is possible to evaluate homogeneity and identify the presence of cracks, voids, honeycombing, anomalies and nonhomogeneity of elastic properties. To gather more information concerning the material under study, diffe-
CONCRETE TESTING
58
Concrete quality and homogeneity evaluation
rent test methods can be combined, particularly ultrasonic readings with rebound hammer readings so as to obtain additional information concerning concrete strength
SUMMARY OF THE MOsT RELEVANT TEsT METHODs AND RELATED APPLICATION
Measurement Application Code Ultrasonic pulse velocity Uniformity/homogeneity of concrete 58-E4800 Location of internal defects
Description Ultrasonic concrete tester Combined testers for ultrasonic and rebound tests Pile integrity test system
58-E0049/A 58-E0049/B Cross-hole pile integrity 58-E4600/D testing system
ULTRASONIC PuLSE VELOCITY TESTER

M 58-E4800 Ultrasonic pulse velocity tester
- Non-destructive evaluation of homogeneity of concrete, presence of cracks and voids, deterioration, age effects - Non-destructive evaluation of the mechanical properties of the concrete - Light, portable and easy to use
q STANDARD
EN 12504: Part 4,
ASTM C 597
General description and specifications To measure the velocity of propagation of ultrasonic pulses through concrete. Microprocessor incorporated RS 232 output Connectable to oscilloscope Transit time measurement: from 0.1 to 1999.9 s Pulse rate: from 1 to 10 per second, selectable Resolution: 0.1 s Transmitter output: 800 V Battery operated Battery life: 18 working hours B Dimensions: 240x120x75 mm A Weight: 0,5 kg approx.
Ultrasonic tester 58-E4800
The tester is supplied complete with: - Two 54 kHz transducers (Transmitter and Receiver) with 3 m cable - Calibration rod - Coupling agent (250 cc bottle) - Carrying case.
Accessories and spare parts Testing heads, oscilloscopes and calibration rods same as those listed for the 58-E0049/B and 58-E0049/A models. See following pages
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NDT / Protection and repair of concrete structures. . Quality and homogeneity evaluation
Ultrasonic pulse velocity (continued)
ULTRASONIC PuLSE VELOCITY /
REbOUND MEAsUREMENT
CONCRETE TESTING
q STANDARD
EN 12504: Part 4,
BS 1881:203, ASTM C597, NF P18-418, UNI 7997-9189-9524, UNE 83308, CUR 69
- UNIQUEFEATURE: Combined ultrasonic and rebound hammer determination - Non-destructive evaluation of homogeneity of concrete and detection of cracks and voids
- Non-destructive estimation of the mechanical properties of the concrete, strength and modulus of elasticity - Light, portable and easy to use - Probe with sampling button
M 58-E0049/B Dual Tester for Ultrasonic and Rebound tests including electronic rebound hammer directly connected M 58-E0049/A Dual Tester for Ultrasonic and Rebound tests (with manual input of rebound hammer results)
General description and specifications Measures the velocity of ultrasonic pulses through a concrete section providing information on cracks, voids, strength and gives quick estimates of dynamic modulus of elasticity and Poissons Ratio, on site or in the laboratory. Can also be used for estimating times for formwork striking. The pulse velocity can be combined with the rebound hammer value for the strength evaluation based on the mathematical equation of the test report CUR 69 published by the Research Institute of the Dutch Concrete Association. The measuring unit houses an integral data logger for data acquisition and processing with memory for up to 1200 readings. The model 58-E0049/B combined tester is a compact apparatus including UPV meter and electronic rebound hammer.
58-E0049/B tester
This provides significant practical and economic benefit by offering one system for both ultrasonic and rebound testing. The 58-E0049/A version provides a lower cost alternative which gives the same results but with manual input of rebound results measured using a standard concrete hammer 58-C0181/N.
Test Mode
Direct Transmission Semidirect Transmission Indirect or Surface Transmission
UPV meter Microprocessor incorporated Frequency range: 24 to 150 kHz Receiver input impedance: 1 M RS 232 output Connectable to oscilloscope Transit time measurement: from 0.1 to 1999.9 s Pulse rate: from 1 to 10 per second, selectable Accuracy: 0.1 s Transmitter output: up to 1500 V Battery operated by internal rechargeable battery pack and internal charger Battery life: 18 working hours Electronic concrete test hammer Impact energy: 2.207 Nm B Dimensions: dia. 78x335 mm A Weight approx.: 1 kg
288
CONCRETE TESTING
58
Ultrasonic pulse velocity (continued)
Quality and homogeneity evaluation
General Memory: stores up to 1,200 results Power supply: internal rechargeable batteries and internal battery charger Ambient temperature range: 0-40C RS 232 output B Dimensions: 210x300x300 mm approx. A Weight approx.: 3 kg Standard outfit The standard version comprises the 54 kHz Transmitter and Receiving heads (one of the two probes is fitted with a sampling button in order to select readings to be recorded) with 3 m cable, calibration rod, 250 cc bottle of contact paste and carrying case. Electronic rebound hammer included (58-E0049/B model only).
Accessories Testing heads The 54 kHz transducers are supplied with the tester because this is the assumed standard. Different heads are available with different nominal working frequency, between 24 and 150 kHz (this is the usual range for normal concrete): the highest frequencies (82, 150 kHz) are indicated for homogeneous concrete, the lowest (24 kHz) for heterogeneous concrete.
Sampling button
58-E0046/1S Probe with sampling button (for 58-E0049/B and 58-E0049/A only)
Spare parts 58-E0046/1 Cylindrical head, 54 kHz s nominal frequency, dia. 50x54 mm 58-E0046/1S Cylindrical head with s sampling buttom, 54 kHz nominal frequency, dia. 50x54 mm. (only for models 58-E0049/B and 58-E0049/A)
Oscilloscope 58-E0048/10 Oscilloscope. For labos ratory use. 110-230, 50-60 Hz, 1 ph. Complete the oscilloscope with three cables 58-E0048/5. See spare parts.
58-E0048/5 Spare 3 m cable for s
transducers or for oscilloscope connection 58-E0046/3 Coupling agent (contact s paste), 250 cc bottle
Other available heads Code s Nominal Shape frequency (kHz) 24 150 cylindrical cylindrical Dimensions (mm) dia. 50x75 dia. 25x54
58-E0046/30 58-E0046/33

58-E0048/10
UPV meter calibration The tester is supplied complete with a 150 mm calibration rod corresponding to approx. 50 s transit time.
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NDT / Protection and repair of concrete structures. . Quality and homogeneity evaluation
Ultrasonic Cross-hole Pile Integrity Testing
ULTRASONIC CROSS-HOLE TEST SYSTEM
FOR PILEs AND FOUNDATIONs
CONCRETE TESTING
- Dimensions: 280x220x170 mm approx. - Weight: 3 kg approx. Ports - 1 VGA for external optional monitor - 1 PS2 for external optional mouse/keyboard - 2 USB for: - data downloading and saving (64 Mb USB key memory included) - optional USB printer - 1 Ethernet 10/100 - 1 Serial Ultrasonic pulse generator - Controlled by software - Pulse voltage: 500 and 3500 V - Pulse rate: 1/sec 2 motorised drums with cables and position sensors - Motorised lowering of the probes con trolled by the computerised unit - 60 m cables with labels each 5 m - Fitted with sensors (rotating encoder type) to measure the probe vertical position and assure perfect alignment 2 cables holder to be fixed on the test tube heads 2 contact probes for standard ultrasonic testing and 2 radial probes for cross-hole ultrasonic testing - Working frequency: approx. 50 kHz - Radial probes dia.: 35 mm, contact probes dia.: 50 mm Battery operated power-box - 12 V power supplying unit - Internal rechargeable battery with battery charger - 230 V, 50 Hz, 1 ph.
CROss-HOLE TEsT PRINCIPLE
Introduction The cross-hole ultrasonic test method is used to check the continuity of deep foundations, diaphragm walls or stay plates by detecting cracks or faults along the shaft and the tip. The homogeneity and quality of concrete are measured and defects are located accurately, even at the top of a pile. Sonic logging is a continuous measurement of sound velocity along the pile between an emitting sensor and a receiving sensor lowered down two or more tubes held together with reinforcements. The tubes are inserted before the concrete is poured and must reach the base of the pile.
Ultrasonic investigation in boreholes: operating principle
Cable drums
M 58-E4600/D Computerised ultrasonic cross-hole tester

General description The 58-E4600/D is a computerised apparatus for standard and cross-hole ultrasonic testing. It is composed by: - digital control unit with industrial PC; - 2 motorised drums with cables and position sensors; - 2 cables holder to be fixed on the test tube heads; - 2 contact probes for standard ultrasonic testing and 2 radial probes for cross-hole ultrasonic testing; - battery operated power-box. Specification Digital control unit - Fully computerised unit for automatic test execution - User friendly software for test control and data elaboration - Numeric and graphic visualisation of test data - Software facility for advanced elaboration and reporting of cross-hole test results - MS Windows XP licence included - Colour TFT Touch screen 6.4 - CPU 233 MHz - 128 Mb PC RAM 100 MHz - 64 Mb USB key memory - Resistant aluminium frame housed in a rigid plastic case - 12 V battery operated (battery included see power-box)
Concrete Pile
Tubes full of water diameter 50 mm approx.
Pile section
T = trasmitting probe R = receiving probe
58-E4600/D complete set for standard and crosshole ultrasonic testing. Comprises: computerised control unit, motorised cable drums with cables, contact and radial probes and battery operated power-box
290

In-situ evaluation of stress, structural inspection, structural monitoring
In addition to the previous more common methods used in non-destructive testing the following range of instruments can measure geometric or physical parameters such as displacement and deformation. The complexity of the instrument or system selected can be varied according to the level of sophistication required. This may cover the measurement of a single parameter such as crack width, up to a multiple structural monitoring system.
CONCRETE TESTING
58
In-situ evaluation of Stress / Structural inspection and monitoring
SUMMARY OF THE MOsT RELEVANT TEsT METHODs AND THEIR RELATED APPLICATION
Measurement Application Code Crack widths Measurement of crack 58-C0218 widths in concrete 58-C219/A1-D1 and other materials
Length changes
Description Crack measurement microscope Crack width gauges for walls, for angles, for pavements, etc. Mechanical strain gauge Digital strain gauge Flat jacks and accessories
Strain measurement at different part of a structure
58-C0230/10-30 58-C0230/10D-30D
Stress modulus of In-situ stress 58-D0567/C-E deformation deformability and resistance of brickwork or masonry Deflection Monitoring structure 58-C0229/A on structures deflection 58-C0224 58-C0226
Telescopic electronic tubular sensors and instrumentation Deflectometers Deflectometers
291
58

Crack width monitoring
CONCRETE TESTING
CRAcK WIDTH MONITORING GAUGES

For measuring the crack widths in different positions.
Crack spy
Main features
M 58-C0219/A1 Standard crack width gauge for walls. Pack of 5 pieces
- Internal or external use - Monitors the opening or closing of crack to an accuracy of 1 mm - Crack record cards supplied with each gauge simplifies monitoring - Capable of monitoring vertical as well as horizontal movement
Standard mounting. Monitors horizontal and vertical movements across cracks.
M 58-C0219/B1 Crack width gauge for corners
Corner mounting. Monitors horizontal and vertical movements across cracks in corner.
M 58-C0219/C1 Crack width gauge for floors
Floor mounting. Monitors settlement of floors relative to a wall or column.
M 58-C0219/D1 Crack width gauge for difference of level
Difference of level/Displacement mounting. Monitors movement across a crack when one surface moves out of plane to the other.
M 58-C0219/SET Set of crack spy
58-C0219/A1, 58-C0219/C1, 58-C0219/B1, 58-C0219/D1
Crack monitoring gauges including: - N. 1 Set of five 58-C0219/A1 - N. 1 58-C0219/B1 - N. 1 58-C0219/C1 - N. 1 58-C0219/D1 complete with carrying case.
58-C0219/SET
292
CONCRETE TESTING
58
Length changes / Crack widths
LENGTH CHANGES
q STANDARD
BS 1881:206
Spare parts 58-C0230/1 Datum discs. Pack of s 50 pieces. Weight 0.2 kg Weight 0.1 kg 58-C0230/2 Adhesive compound. s
Mechanical strain gauges Used for determining the length changes in different parts of a structure using a single instrument. Different models are available depending on the standard length to be measured and the dial indicator: standard or digital. General description and specifications This apparatus, originally designed for use on concrete structures can also be conveniently used for any other type of structure including steel. Comprehending: Extensometer with dial indicator 0.001 graduations or digital dial gauge / Standard bar / Calibration bar / No. 50 datum discs / Adhesive compound for datum discs.
B Carrying case dimensions:
58-C0230/10D-/30D
58-C0230/10D-/30D
58-C0230/10-/30
Code s
Description
58-C0230/10 58-C0230/20 58-C0230/30 58-C0230/10D 58-C0230/20D 58-C0230/30D
Gauge length 100 mm 200 mm 300 mm 100 mm 200 mm 300 mm
Resolution 0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm
300x400x110 mm
Mechanical strain gauge Mechanical strain gauge Mechanical strain gauge Mechanical strain gauge digital model Mechanical strain gauge digital model Mechanical strain gauge digital model
CRAcK WIDTHS
M 58-C0218 Crack measurement microscope
A high quality microscope designed for measuring crack widths in concrete members, masonry walls and other structures.
58-C0219/A1 58-C0219/B1
General description and specifications The apparatus operates by an adjustable lamp unit and the image is focused by turning a knob. The eyepiece scale can be turned through 360 to align with the direction of the crack or pitch under examination. Magnification: 35x Measuring range: 4 mm Subdivision: 0.02 mm Battery operated B Dimensions: 150x80x45 mm A Weight approx.: 550 g
58-C0218
58-C0219/C1
58-C0219/D1
293
58
NDT / Protection and repair of concrete structures. . Flat jacks

Site evaluation of stress, elastic modulus and strength of brickwork and stone masonry: flat jack method
FLAT JACK METHOD
The in-situ stress, deformability and resistance features of masonry can be determined by the flat jack method. The test is performed by making a cut to a uniform depth into the mortar courses and inserting the flat jack or couple of jacks, which are pressurised to the desired level. The tests can be performed using the following apparatus: Flat jacks: No. 1 flat jacks (for stress determination) or No. 2 flat jacks (for deformability and resistance determination) Pressure application and strain measurement Analogue mode - 58-D0568/A Hydraulic pump with gauge - 58-D0567/RS Connecting hose (when using two jacks only) - 58-C0230 Mechanical strain gauge Digital mode - 58-D0568 Hydraulic pump - 82-P0351 Pressure transducer - 58-D0567/RS Connecting hose (when using two jacks only) - 58-D0585 Electronic extensometer (one, two or three) - 82-P0908/A Datalog data acquisition and processing system Rectangular and semi-oval models. 50 bar
CONCRETE TESTING
M 58-D0567/C2 Rectangular flat jack 400x200x4.5 mm M 58-D0567/C11 Set of 5 steel sheets 400x200 mm: 2 pieces 1.5 mm thick and 3 pieces 1 mm thick M 58-D0567/C20 Rectangular flat jack. Same as 58-D0567/C2 less valves M 58-D0567/E2 Semi-oval flat jack 350x260x4.5 mm M 58-D0567/E11 Set of 5 steel sheets semi-oval 350x260 mm: 2 pieces 1.5 mm thick and 3 pieces 1 mm thick M 58-D0567/E20 Semi-oval flat jack. Same as 58-D0567/E2 less valves
Connecting hose for two jacks
Typical application of two semi-oval flat jacks with mechanical strain gauge for determining the strength and deformability features
M 58-D0567/RS Connecting flexible hose 2 m length

Preparation of slots for the flat jacks on a brickwork surface using a simple drill, overlapping holes and completing manually
Typical application of one flat jack with mechanical strain gauge for determining the stress condition
Preparation of the cut for the semi-oval and circular segment flat jacks using a cutting saw.
Flat jacks 58-D0567/E2 and 58-D0567/C2
294
CONCRETE TESTING
58
Data acquisition and processing
Flat jacks
DATA ACQUISITION ANd PROCESSING

Introduction The in-situ stress-deformability and resistance features, can be measured by using the standard mechanical strain gauges (see our model 58-C0230), and a pressure gauge or, in alternative, by a more sophisticated data acquisition system consisting of electronic extensometers (e.g. model 58-D0585), pressure transducers to be connected to the hand pump and a data logger (e.g. our Datalog 82-P0908/A).
STRAIN MEAsUREMENT
Mechanical strain gauges Different models are available from 100 to 300 mm gauge lengths with mechanical or digital gauges. Please refer to page 293 for more information. The models normally used for this application are:
Datalog and software The electric signals coming from the electronic extensometers and the pressure transducer can be collected, stored and downloaded to PC for data processing.
M 82-P0908/A Datalog, data acquisition and processing system. 110-240 V, 50-60 Hz, 1ph.
General description and specifications The apparatus can receive and memorise data from up to 8 sensors. The acquisition intervals can be programmed at the beginning of the test. Channels: 8 Memory: 900 readings per channel Resolution: 1/64000 Output: RS 232 for printer or PC Internal programmable software For more information see page 454. 82-P0172/A s Serial printer, battery operated
M 58-C0230/30 Mechanical strain gauge, 300 mm gauge length M 58-C0230/30D Mechanical strain gauge, digital reading, 300 mm gauge length
Electronic extensometer Used as an alternative to the standard mechanical extensometer. It consists of a tubular telescopic frame fitted with an electronic displacement sensor. It has to be fitted to the wall by normal anchor bolts.
LOAD APPlICATION
M 58-D0568/A Hydraulic hand pump with pressure gauge 0-100 bar range
Complete with integral reservoir and 3 m flexible hose.
A Weight approx.:
8 kg
M 58-D0585 Electronic extensometer

Measuring range: 10 mm Span: 300 mm Linearity: 0.3% A Weight approx.: 0.2 kg
58-D0568/A
M 58-D0568 Hydraulic hand pump

Same as above but without pressure gauge.
82-P0908/A
M 82-P0351 Pressure transducer 0-50 bar

To be connected to the hydraulic line to provide an electric signal proportional to the applied load, for connection to the data logger.
M 58-D0568/4 Connecting coupling for pressure transducer
Typical application of electronic tubular transducers 58-D0585 with pump assembly 58-D0568/A fitted with pressure transducer 82-P0350 and Datalog 82-P0908/A for complete data acquisition
295
58

Deflection of structures
CONCRETE TESTING
Deflectometers / Digital instrumentation for testing structures

DEFLECTOMETERS
General description and specifications Used for determining the deflection of bridges, ceilings or any suspended structure. Comprising: special dial gauge with rotating dial fitted on a metal base; 20 m wire coil; plumb line case. It can be used either in tension or compression. Three models available:
SWING-ARM DEFLECTOMETERs
General description and specifications Used for determining the deflection of bridges, ceilings or any suspended structure. Comprising: swing-arm with clamp for total orientation in any position q.ty 3; wire coil 20 m q.ty 3; dial gauges 50, 30 or 10 x 0.01 mm q.ty 3; plumb weight q.ty 3; carrying case.
DIGITAL INSTRUMENTATION
FOR TEsTINg sTRUCTUREs
Description and use The determination of deflection of ceilings, bridges or any suspended structure is usually performed with mechanical extensometers. The telescopic sensors are normally used in multiples of three and we offer different options starting from the single tubular sensor to the complete digital system including the data logger and printer.
M 58-C0222 Deflectometer 10x0.01 mm gauge travel M 58-C0222/A Deflectometer 30x0.01 mm gauge travel M 58-C0222/B Deflectometer 50x0.01 mm gauge travel
B Dimensions (case): 140x160x100
Three models available:
M 58-C0223 Swing-arm deflectometer with set of three 30x0.01 mm dial gauges M 58-C0223/A Swing-arm deflectometer with set of three 10x0.01 mm dial gauges M 58-C0223/B Swing-arm deflectometer with set of three 50x0.01 mm dial gauges
Spare parts 58-C0224/1 20 m wire coil s
M 58-C0229/A Complete digital system for testing structures in deflection

Consisting of: - No. 3 sensors 58-C0229 with accessories and carrying case dim. 550x890x105 mm. Weight 15 kg approx. - No. 1 Data acquisition and processing system 8 channels model 82-P0908/A (for more information see page 454). Datalog 82-P0908/A and printer are housed in a carrying case dimension 400x310x300 mm. Weight approx. (with apparatus) 6 kg - No. 1 Printer 82-P0172/A
mm A Weight approx.: 0.8 kg Spare parts 58-C0224/1 20 m wire coil s
Accessories 58-C0229/5 Stainless steel chain. 10 m s 82-P0908/SOF Test software s
58-C0222
58-C0223
296
CONCRETE TESTING
58
Digital instrumentation for testing structures (continued)
Deflection of structures
M 58-C0229 Telescopic tubular sensor

General description and specifications It consists of a light alloy tube housing the sensor with a spring system, which can operate either in compression or tension. Supplied complete with stainless steel base for anchoring the system with ballast, 10 m of stainless steel chain, hook and service key. Minimum height: 1100 mm Maximum extension: 3100 mm (for larger measurements up to 99 m a suitable light chain can be used) Sensor stroke: 50 mm Resolution: 0.01 mm A Weight approx.: 1.7 kg
M 58-C0229/B Set of three telescopic sensors 58-C0229 with sensor accessories
Housed in a carrying case dimension 550x890x105 mm. Weight 15 kg approx.
58-C0229/A
Schematic view of the deflection test set up Fitting of a 58-C0229 sensor
297

50 58 Eng Concrete Testing

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50 58 Eng Concrete Testing

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Concrete Testing

Concrete structures are a great deal more

Testing equipment for the construction industry

Hardened concrete testing

Fresh concrete testing

NDT / Protection and repair of concrete structures

Testing equipment for the construction industry

Compression and flexural testing machines.. . . . . . . .

FRESH CONcRETE TESTING

Corresp. or comparable EN National Standards

EN 12350-3 EN 12350-4 EN 12350-5

Testing fresh concrete Part 6: Density of fresh concrete

EN = BS = ASTM = NF = DIN = UNE = NLT = UNI = CNR = ISO =

Testing equipment for the construction industry

. . . . . . . . . Compression and flexural testing machines

HARDENED CONcRETE TESTING

Corresp. or comparable EN National Standards

Testing hardened concrete Part 5: Flexural strength of test specimens

EN 12390-6 EN 12390-7 EN 12390-8

Testing hardened concrete Part 3: Determination of pull-out force

Testing equipment for the construction industry

Compression and flexural testing machines.. . . . . . . .

Performances of Semiautomatic and Automatic models (briefly)

MAcHINE CLASS (EN 12390-4, ASTM E74)

Testing equipment for the construction industry

. . . . . . . . . Compression and flexural testing machines

General summary (continued)

M AUTOMATIc EN cOMPRESSION MAcHINES (tested for stability)

Compression and flexural testing machines.. . . . . . . .

Sketch of the EN frames columns

ASTM STANDARD cyLINDER AND cUBE SERIES

Exploded view of the spherical seat

Frame specifications 1.500 kN 2.000 kN 3.000 kN

Frame dimensions (mm) ref

Cap. kN. 2000

5000 1164 705x445 300x300 475 520

1002 530X310 300() 350 350

600X370 705X445 300 () 370 350 300x300 475 520

Testing equipment for the construction industry

. . . . . . . . . Compression and flexural testing machines

Semiautomatic compression machines. Part descriptions.

Hydraulic power unit

PILOT 3 HYDRAUliC poWER UNit

Flow control handle Detail of proportional valve and dial knob

Pilot 3 Hydraulic Power unit

Cast iron pump body

PILOT 3 HYDRAUliC poWER UNit

Testing equipment for the construction industry

Compression and flexural testing machines.. . . . . . . .

Load measuring systems

DATA MANAGER PC SOFTWARE

ASTM C39, ASTM C78, ASTM C293, ASTM C496 etc.

Wizard Basic unit with 50-Q0701/UP2 serial printer

Display examples of 50-C7022/SOF Software

Database of saved tests

Test execution display

Testing equipment for the construction industry

. . . . . . . . . Compression and flexural testing machines

Semiautomatic compression machines. Part descriptions

Load measuring systems

WIZARD BASIC AND DIGIMAX 3

Digimax 3 readout unit

Switching on the display the sequence is the following: