PROJECT TITLE: CONSTRUCTION OF NEW IT BUILDING-DUKHAN ROJECT NO : GC10102700

JSA NO :

Mech/ff/004

REVIEWED BY : ___________________ (QP DISCIPLINE ENGINEER) JOB SAFETY ANALYSIS

Work Title: Hydro- static pressure testing. Each piece of equipment and crew associated with known specific hazards that cause accidents to reoccur on one project after another
SITE SUPERVISIOR: LOCATION: PERMIT:

5 8 6 4 2 1

Evaluation Points 40-20 High Risk

Severity Factors 8: Fatality, Permanent Disability

Probability Factors Abbreviation 5: Extremely High E.P: Evaluation Points 4: Highly Probable 3: Probable 2: Rare 1: Very Rare S: Severity Factor P: Probability Factor T: Total Points LD: Lost Workdays

19-12 Medium Risk 6: Serious Injury (LD>30 days) 11-5 Low Risk 4-1 Negligible 4: Major Injury (30>LD>4 days) 2: Minor Injury (4>LD>1 day) 1: No Lost time Injury

Sl. N O
01

Activity ( job steps)

Potential Hazard

Who/what might be harmed

Personnel

Severity Before Mitigation SxP=T

4x4=16

Control/ Recovery Measures

Severity After Mitigation S x P =T

1x1=1

Responsible/ Action By

Obtain PTW

Injury/damage as a result of incorrect

Obtain correct PTW. With proper training in

Site supervisor& safety

information

&equipment

PTW

officer

While unloading pipes wear Safety shoes with steel toe, While unloading pipes wear safety Gloves to avoid slippery Unloading of pipes Improper placements of pipes, Major injuries Always enter the site after wearing safety helmet wear safety Goggles to avoid direct contact to sun wear Mask to free from inhalation of dust Inspect the place in and around before performing an operation While unloading pipes wear Safety shoes with steel toe, While unloading pipes wear safety Gloves to avoid slippery Moving pipes from one place to other Slipper of pipes, Major injuries Always enter the site after wearing safety helmet wear safety Goggles to avoid direct contact to sun wear Mask to free from inhalation of dust Inspect the place in and around before performing an operation 03 While fitting pipes in over Chances to slip down of nuts, bolts, Personnel 4X4=16 Safety belts to be locked in hinges in order to 2x2=4

Site supervisor& safety officer

01

Personnel &client property

4X3=12

2x2=4

Site supervisor& safety officer

02

Personnel & equipment

4X3=12

2x2=4

Site supervisor& safety

head standing on Scaff folding

coupling etc.. Height Factor, Major injuries may lead to unconsciousness due to chemical reaction , cigarette thrown naked in paint, major injury

avoid slipper from the ladder or scaff folding Proper gloves to avoid slipper of tools from the hand while working

officer

04

While painting pipes

wearing safety mask may avoid this problem Personnel & client property 4X4=16 Smoking is strictly not allowed in the place of painting 2x2=4

Site supervisor& safety officer

Temporary electrical connection are regularly inspected Use of electricity & portable electrical tools (Grinders,dri lling,grove machine) provide safety devices (earthen & ELCB) Electrical shocks, burns, fatal injury. Fire and electrocution Personnel & equipment 4X4=16 avoid laying cables in damper areas replace any damage electrical equipment, unless its properly wired and grounded report the supervisor for electrical problems Adopting proper & lifting technique 06 Manual Handling improper handling, minor injuries Personnel & equipment 3X4=12 While lifting the pipes bend the knees not back Lift using Leg & stomach muscle 2X1 Cable should have insulation 2x2=4

Site supervisor& safety officer

05

Site supervisor& safety officer

Proper access and elevator should be provided Working above & underground the ground Falls of materials from the top of the Folding, Slipper of tool from the floor, Up & down, major injuries Personnel & equipment 4X4=16 Hard Barricading around Scarf Folding Warning Signs to be posted Personnel & equipment Follow approved procedure for hydrostatic pressure Testing Provide a calibrated pressure gauge to the system to ensure that the pipeline under Test is not over pressurized. Pressure gauge calibration within specified time. Valid Hydro Pressure testing for pipeline. Improper placements of pipes, Major injuries Calibration certificate should be available. 4X4=16 Testing area to be cordoned off 20m away from the test head & under pressure Warning sign to be placed at appropriate locations during the test is conducted No attempts to be made to tighten studs/bolts/ plugs .While line is under pressure. Line to be depressurized before attempting to attend leakage 2X2=4 Proper Bench/Slope, ladder, signs warnings & barricades. 2X2=4

Site supervisor& safety officer

07

08

Site supervisor& safety officer

09

Heat (Hot environment )

Heat Stress, Heat stroke, Sun burn.

Personnel 3X4=12

Sun protected full coverings. Providing shelters 2X2=4 Providing glucose & water periodically

Site supervisor& safety officer

PREPARED BY (HSE) NAME SIGNATURE.. DATE..

REVIEWED BY (QP) NAME SIGNATURE.. DATE..