Corrpro Companies M. E.

LLC

Date : 11/12/2013

CCME Ref : CP03 Document :GAIL/TCP

Project : GAIL

CALCULATION SPREADSHEET USING MAG ANODE AT 1.5 m DEPTH

Diameter of Pipeline (36") Length of Pipeline Soil Resistivity Surface Area Current Density for Design Purpose

D= L= p= SA

0.9144 1000 25.867 2872.67

m m ohm-m sqm

Current Density for coltar enamel coated Steel in Soil

Correction Factor Current Density for Design Purpose Design Life Total CP Current Required Proposed Anodes : High Potential Magnesium Anodes Anode Net Weight Wa = Length of Anode La = Anode Width & Height Anode equivalent dia d= Single Anode Resistance in Vertical Installation (Rv) Rb = p x (ln(8l/d)-1) / (2 x pi x La) Rv = p x (ln(8l/d)-1) / (2 x pi x La) Cable Resistance (Rc) Length of 10sqmm XLPE/PVC cable Cable Resistance (per manufacturer) Rv = Rv = Y=

0.015 m-Amps/sqm 1.3 0.020 m-Amps/sqm 1 years 0.060 Amps

2.1 Kg 1.2 m 0.036 0.2 m

0.036 mm

9.85 0.38

ohms ohms

Rc =

10 m 0.00308 ohm / m 0.0308 ohms

Total Anode Resistance (Rt) Rt = Rv + Rc Anode Driving Potential (Ed) Anode Closed Circuit Potential Minimum Required Potential Ed = Ecp - Ec Anode Current Output (Ia) Ia = Ed / Rt

Rt =

10.26 ohms

Ecp = Ec = Ed =

1.55 volts 0.95 volts 0.6 volts

Ia =

0.0580 Amp / anode 58 m-Amp / anode

Anode Weight Required (W) Anode Capacity Anode Utilization Factor W = (It*8760*Y) / (C*Uf) Number of Anodes(N) Based upon current (Ni) Ni = It / Ia Based upon weight (Nw) Nw = W / Wa Selected number of anodes N = Max(Ni,Nw)

C= Uf = W=

1230 Amp-hr / Kg 85% 0.5 Kg

Ni = Nw = N=

1.03 0.24 2

= =

2 1

187717953.xls.ms_office\36" Pipeline

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Corrpro Companies M. E. LLC

Date : 11/12/2013

CCME Ref : CP03 Document :GAIL/TCP

Project : GAIL

CALCULATION SPREADSHEET USING MAG ANODE AT 1.5 m DEPTH

Diameter of Pipeline (12") Length of Pipeline Soil Resistivity Surface Area Current Density for Design Purpose

D= L= p= SA

0.9144 38270 10 109937.17

m m ohm-m sqm

Current Density for coltar enamel coated Steel in Soil

Correction Factor Current Density for Design Purpose Design Life Total CP Current Required Proposed Anodes : High Potential Magnesium Anodes Anode Net Weight Wa = Length of Anode La = Anode Width & Height Anode equivalent dia d= Single Anode Resistance in Vertical Installation (Rv) Rv = p x (ln(8l/d)-1) / (2 x pi x La) Rv = Y=

0.015 m-Amps/sqm 1.3 0.020 m-Amps/sqm 1 years 2.140 Amps

2.1 Kg 0.9 m 0.036 0.036 m

0.036 mm

7.60

ohms

Cable Resistance (Rc) Length of 10sqmm XLPE/PVC cable Cable Resistance (per manufacturer) Rc = Total Anode Resistance (Rt) Rt = Rv + Rc Anode Driving Potential (Ed) Anode Closed Circuit Potential Minimum Required Potential Ed = Ecp - Ec Anode Current Output (Ia) Ia = Ed / Rt

10 m 0.00308 ohm / m 0.0308 ohms

Rt =

7.63 ohms

Ecp = Ec = Ed =

1.55 volts 0.85 volts 0.7 volts

Ia =

0.0920 Amp / anode 92 m-Amp / anode

Anode Weight Required (W) Anode Capacity Anode Utilization Factor W = (It*8760*Y) / (C*Uf) Number of Anodes(N) Based upon current (Ni) Ni = It / Ia Based upon weight (Nw) Nw = W / Wa Selected number of anodes N = Max(Ni,Nw)

C= Uf = W=

1230 Amp-hr / Kg 70% 21.77 Kg

Ni = Nw = N=

23.26 10.37 24

= =

24 11

187717953.xls.ms_office\l1

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Corrpro Companies M. E. (Abu Dhabi Branch) P. O. Box 4705, Anbu Dhabi CCME Ref : E-1021-A Project : 24" dia x 355m x 2 nos) Twin P/L in Fujairah

Date : 11/12/2013

Document # :E-1021-A-500-01 Location : Fujairah (0+315)

Diameter of Pipeline Length of Pipeline Soil Resistivity (at 0+015 at 6m depth) Surface Area of Casing Current Density for Design Purpose Correction Factor Applicable Current Density Design Life Total CP Current Required Proposed Anodes : High Potential Mahgnesium Anodes Anode Net Weight Wa = Length of Anode La = Anode Width & Height Anode equivalent dia d= Single Anode Resistance in Vertical Installation (Rv) Rv = vii p x (ln(8l/d)-1) / (2 x pi x La) Rv = 7.651976 ohms Y= D= L= p= SA 0.61 710 20 1360.624 m m ohm-m sqm

i ii

0.35 m-Amps/sqm 1.10 0.385 m-Amps/sqm 25 years 0.52384 Amps

iii iv v

27.2 Kg 1.524 m 102 0.115 m

102 mm

vi

Cable Resistance (Rc) Length of 6sqmm XLPE/PVC cable Cable Resistance (per manufacturer) Rc =

10 m 0.00308 ohm / m 0.0308 ohms

viii

Total Anode Resistance (Rt) Rt = Rh + Rc Anode Driving Potential (Ed) Anode Closed Circuit Potential Minimum Required Potential Ed = Ecp - Ec Anode Current Output (Ia) Ia = Ed / Rt

Rt =

7.68 ohms

ix

Ecp = Ec = Ed =

1.7 volts 0.8 V (per specs 0.8V) 0.9 V

Ia =

0.1170 Amp / anode 117 m-Amp / anode

xi xii

Anodes to be installed in parallel = Anode Adjusting Factor for groundbed # 1 (Fn1) S = Distance between anodes B1 = (pi)*S*Rv B2 = Ln(0.66*n1) Fn1 = 1 + (p / B1) * B2 Total Groundbed Resistance (Rgb1) Rgb1 = Fn * (Rh / N1) Groundbed Current Output (Igb1) Igb1 = Ed / Rgb1

n1 =

S= = = Fn1 =

3m 72.118 0.278 1.08

Rgb1 =

4.132067

Igb1 =

0.217809

187717953.xls.ms_office\Km 0+315

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