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Line Stop Welded To Shoe Calculation
Line Stop Welded To Shoe Calculation
Calc No. Project title Client Calculation title Line Stop Welded to Shoe Calculation - Template Calculation objective The purpose of this calculation is to check the strength of line stops welded to shoes. Notes To User 1. The this sheet should be removed prior to issuing 2. The cells with RED text on the calc sheets are required input. These can be entered manually or the existing "LOOKUP" functions can be used providing the reference data is verified. Cells with black text are calculated values and should not be modified 3. Take care not to break any links that retrieve data from following sheets. 4. The main calc sheets uses data pulled from the following sheets that is specific to project piping specifications. These sheets should be modified for a specific project or deleted and then the data on the main calc sheets entered manually. 5. All assumptions must be verified Calculation method The following two criteria are to be used to check the strength of line stops welded to shoes: 1. Weld strength. 2. Bending strength of welded attachment. Assumptions The following conditions / assumptions have been used in the calculations: 1. Hot allowable stress at ambient temperature. Line stops on shoes are assumed to be sufficiently removed from the line pipe so that they do not see any significant temperature rise due to elevated line pipe temperatures. 2. Line method used to calculate linear section moduli of welds. 3. Fillet weld size shall be 6mm UNO. 4. Fillet weld leg length = h (mm). For all weld calculations the throat thickness is used as the weld size (i.e. h/2 0.5), which is conservative. 5. For all weld calculations, the full penetration welds are approximated by the throat thickness of an equivalent fillet weld, applied at the outside edge. 6. Circumferential and longitudinal stresses are considered independently of each other. 7. Supports are designed for bending and compressive/tensile stresses only. Other stresses are not considered (eg shear and torsion). References 1.XXXXXXXXXXX Topsides Pipe Stress Analysis Philosophy 2. XXXXXXXXXXXXXXX Piping Material Specification 3. ASME B31.3 - 2008 Process Piping. 4. Kellogg's Design of Piping Systems 5. Shigley, J. E., Mechanical Engineering Design - 9-4 Bending in Welded Joints 6. Gere & Timoshenko, Mechanics of Materials - Appendix C and Appendix D File Proj No. Phase/CTR Page
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Note: to create a new line within a cell, press Alt+Enter.
List of attachments: Refer to Calculation Index (Page 3 of 3) Part A - Line Stop on Shoes Calculation Sheet 1. Tabulated Piping Class Schedules 2. Tabulated Piping Class Materials for Pipe 3. Tabulated Piping Class Materials for Supports 4. Tabulated Piping Wall Thicknesses 5. Tabulated Basic Allowable Stress Values 6. Mechanical Engineering Design (Shigley 1986) Chapter 9-4 - Bending in Welded Joints
Dependent Calculations 1. Template is based on the relevant calculation sheets in XXXXXXXXXXXXXXXXX Standard pipe supports - Welded attachment design - Shoes, line stops & guides
Conclusions 1. Stresses are within code allowable limits. 2. Line stops welded to shoes are adequate at the location specified for the loads shown on the calculation sheets.
0 REV
07-Nov-08 DATE
RM BY
VG CHECK
BH APPROVAL
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Calculation Checklist
Calc No. File Project title Proj No. Client Phase/CTR Calculation title Line Stop Welded to Shoe Calculation - Template Page Please check boxes for all applicable items checked or delete if not appropriate: Calculations:
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Calculation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg XXXX-CAL-E001, but format may be varied by Project Manager). Project title shown. Calculation title shown. Revision history box complete and signed. Index. Appropriate stamp for preliminary issues. Calculation objectives (aims) stated. Calculation method defined or described (including formulae if relevant). Reference made to text, standard or code. Check version/edition with that required for project. Actual version/edition of standard/code used is referenced on the calculation cover sheet. Source of input data stated (with revision number and date if relevant). Assumptions stated. Summary of results or conclusions if appropriate. For software based calculations, reference to software verification if available. Method clear and easy to follow. Input data correct. Calculation arithmetically correct OR result validated as being reasonable (i.e. within expected limits) for Category 1 or 2 software (refer CIP-008), or software previously verified and reference to verification checked for Category 3 software). If Category 3 and not previously verified, then complete full verification (using PDF-002). Retain copy of PDF-002 with calculation and with corporate standards/discipline focal point.. Calculation tolerances stated if significant. Units used as required by client. Abbreviations correct. Appropriate cross-references. Sketches included and clearly labelled, where required. Attachments included and referenced, as required. Any precedent or dependent calculations? If yes, confirm impact of changes, if any, have been updated.
Checking records:
Checked and annotated copy of calculation filed (use "Check Print" stamp). Corrections made as required and calculation dated and signed on cover sheet by checker.
Revisions:
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Calculation Index
Calc No. Project title Client Calculation title Sl. No. 31 32 0 North Rankin B Project Woodside Energy Ltd. Line Stop Welded to Shoe Calculation - Template Description PART A - WELDED LINE STOP ON SHOES PART A - WELDED LINE STOP ON SHOES ON BRIDGE, EXPANSION BAY & FLARE BOOM LS-02 LS-04 Support Type
Pipe Wall
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LS-02
INPUT DATA Bridge, Expansion Bay or Flare Boom Support PARENT PIPE DN Nominal Pipe Diameter No 25 DN
Line stop type Liftoff assumed Line stop length Gussett plate width Web & gusset plate thickness Weld Size
A 25 mm 100 mm 0 mm 10 mm 6 mm
APPLIED FORCES
W WL WC ML MC
Vertical load Axial stop load Lateral guide load Longitudinal moment: Circumferential moment: Temperature Support Material Hot Allowable Stress of Stop Material WL x E WC x E
1,000 N 1,000 N 1,000 N 25,000 Nmm 25,000 Nmm 38 oC A516 GR 60 137.9 MPa
T SH
ATTACHMENT STRENGTH ZL ZC A SL SC SA Longitudinal section modulus Circumferential section modulus Attachment cross-section area Longitudinal bending stress Circumferential bending stress Axial (compressive) stress Longitudinal Circumferential ALLOWABLE STRESS CALCULATION RESULT SA Allowable stress M L / ZL = M C / ZC = W/A= SL + SA = SC + SA = Each combined allowable 1.0 x SH = Iyy / cX = Ixx / cY = 16,667 mm3 1,667 mm3 1,000 mm2 1.5 MPa 15.0 MPa 1.0 MPa 2.5 MPa 16.0 MPa 138 MPa
OK
Max W L
Max axial line stop load (minimum of max load based on LONG or CIRCUM stresses) MIN { [ SA / (E / ZL + 0.3 / A) ] , [ SA / ( 0.3 (E / ZC + 1 / A) ) ] } = 28,725 N
WELD STRENGTH ZL ZC A SL SC SA Longitudinal section modulus Circumferential section modulus Weld Area Longitudinal bending stress Circumferential bending stress Axial (compressive) stress Longitudinal Circumferential ALLOWABLE STRESS CALCULATION RESULT SA Allowable stress M L / ZL = M C / ZC = W/A= SL + SA = SC + SA = Each combined allowable 1.0 x SH = Full Pen. Weld Thickness T included ( [ h or T ] x Iu,yy / 20.5 ) / cX = Full Pen. Weld Thickness T included ( [ h or T ] x Iu,xx / 20.5 ) / cY = 15,428 mm3 4,313 mm3 891 mm2 1.6 MPa 5.8 MPa 1.1 MPa 2.7 MPa 6.9 MPa 138 MPa
OK
Max W L
Max axial line stop load (minimum of max load based on LONG or CIRCUM stresses) MIN { [ SA / (E / ZL + 0.3 / A) ] , [ SA / ( 0.3 (E / ZC + 1 / A) ) ] } = 66,433 N
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TYPE A : LUG
TYPE B : T-SHAPE
TYPE C : U-SHAPE
C T c2x
1 2
C T c2x
1 2 x 1 2
C T c1x c2x
2 1
B c1x c2x
B
x
B c1x
y x
T
y
Nominal Pipe Diameter ATTACHMENT MOMENT OF INERTIA Type A : Lug Type B : T-shape BT / 12 TB3 / 12 (B-T)T3/12+TC3/12 T(B-T)3/12+T(B-T)(c1x-(B-T)/2)2+CT3/12+CT(B-c1x-T/2)2 where c1x= (1/2(B-T)2+C(B-T/2))/(C+B-T) Type C : U-shape BC3/12-(B-T)(C-2T)3/12 TB3/6+2BT(c1x-B/2)2+(C-2T)T3/12+T(C-2T)(B-T/2-c1x)2 where c1x= (B2T+T(C-2T)(B-T/2))/(2BT+T(C-2T)) Type D : Triple Gusset BC3/12-(B-T)(C-2T)3/12+(B-T)T3/12 TB3/4+3TB(c1x-B/2)2+(C-3T)T3/12+T(C-3T)(B-c1x-T/2)2 where c1x= (3B2T+T(C-3T)(2B-T))/(6BT+2T(C-3T)) ATTACHMENT AREAS Type A : Lug Type B : T-shape Type C : U-shape Type D : Triple Gusset CENTROID TO OUTER FIBRE Type A : Lug Type B : T-shape Type C : U-shape Type D : Triple Gusset BT CT + BT - T2 2BT + T(C - 2T) 3BT+T(C-3T) B/2 T/2 cx=c1x C/2 cx=c1x C/2 cx=c1x C/2 WELD UNIT MOMENT OF INERTIA Type A : Lug T3/12+BT2/2 2c2x3/3+2(B-c2x)3/3+Tc2x2 where c2x= B2/(2B+T) Type B : T-shape [C3/12+C2T/2+T2(B-T)/2]+[C3/12-T3/12] [2c2x3/3+2(B-c2x)3/3+(C-T)(c2x-T)2+T(B-c2x)2]+[(C-T)(c2x-T)2] where c2x= (h[B +T(C-T)+BT]+T[T(C-T)])/(h[2B+C]+T[C-T]) Type C : U-shape [C3/12+(B-T)(C-2T)2/2+BC2/2]+[(C-2T)3/12] [2c2x3/3+2(c2x-T)3/3+4(B-c2x)3/3+(C-2T)(c2x-T)2+2T(B-c2x)2]+[(C-2T)(c2x-T)2] where c2x= (h[2B2-T2+T(C-2T)+2TB]+T[T(C-2T)])/(h[4B+C-2T]+T[C-2T]) Type D : Triple Gusset [C3/12+T2(B-T)/2+(B-T)(C-2T)2/2+BC2/2]+[(C-2T)3/12-T3/12] [2c2x3/3+4(c2x-T)3/3+6(B-c2x)3/3+(C-3T)(c2x-T)2+3T(B-c2x)2]+[(C-3T)(c2x-T)2] where c2x= (h[3B2-2T2+T(C-3T)+3TB]+T[T(C-3T)])/(h[6B+C-4T]+T[C-3T]) WELD AREAS Type A : Lug Type B : T-shape Type C : U-shape Type D : Triple Gusset CENTROID TO OUTER FIBRE Type A : Lug Type B : T-shape Type C : U-shape Type D : Triple Gusset h(2B+T)/20.5 h(2B+C)/20.5+T(C-T)/20.5 h(4B+C-2T)/20.5+T(C-2T)/20.5 h(6B+C-4T)/2 +T(C-3T)/2 B-c2x T/2 B-c2x C/2 B-c2x C/2 B-c2x C/2 HOT ALLOWABLE STRESS Temperature Material Index Number Hot Allowable Stress (using reference data from B31.3)
0.5 0.5 2 3
25 8,333 mm4 833,333 mm4 mm4 mm4 mm mm4 mm4 mm mm4 mm4 mm 1000 mm2 mm2 mm2 mm2 50 mm 5 mm mm mm mm mm mm mm 5,083 mm3 190,476 mm3 47.6 mm mm3 mm3 mm mm3 mm3 mm mm3 mm3 mm 891 mm2 mm2 mm2 mm 52.4 mm 5 mm mm mm mm mm mm mm
2
Ixx = Iyy = Ixx = Iyy = c1x= Ixx = Iyy = c1x= Ixx = Iyy = c1x= A= A= A= A= cX = cY = cX = cY = cX = cY = cX = cY = Iu,xx = Iu,yy = c2x= Iu,xx = Iu,yy = c2x= Iu,xx = Iu,yy = c2x= Iu,xx = Iu,yy = c2x= A= A= A= A= cX = cY = cX = cY = cX = cY = cX = cY =
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LINE STOP DIM. - DRG NO. BA1200DX1045.0001 DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 750 900 B (mm)Lg. 100 100 100 85 85 85 110 110 160 160 160 160 160 160 210 210 C (mm) 0 0 0 75 75 75 100 100 150 150 150 150 150 150 180 180 T (mm) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Type A A A B B B B B B B B B B B C C h (mm) 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
BRIDGE, EXPANSION BAY AND FLARE BOOM LINE STOP DIM. - DRG NO. BA1200DX1081.0001 DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 750 900 B (mm)Lg. 100 100 100 85 85 85 160 160 210 210 210 210 210 210 316 316 C (mm) 0 0 0 75 75 75 130 130 180 180 180 180 180 180 260 260 T (mm) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 16 16 Type A A A B B B C C C C C C C C D D h (mm) 6 6 6 6 6 6 6 6 6 6 6 6 6 6 10 10
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Spec 11428N 11478N 11480N 13459N 13466N 13467N 13470N 33467N 61478N 63467N 91480N 93459N 93467N
Rev 0 0 0 0 0 0 0 0 0 0 0 0 0
650
700
750
800
900
19mm
STD
22mm
27mm
33mm
35mm
38mm
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ATTACHMENT 02 - Tabulated Piping Class Materials - Pipe Material Spec 11428N 11478N 11480N 13459N 13466N 13467N 13470N 33467N 61478N 63467N 91480N 93459N 93467N Rev 0 0 0 0 0 0 0 0 0 0 0 0 0 No 1 2 3 4 5 6 7 8 9 10 Material A106 Gr. B API 5L Gr B A333 Gr. 6 A671 CC65 A312 TP316L A358 GR 316L CL 1 A790 S32750 A928 S32750 A790 S31803 A928 S31803
25 1 3 5 7 9 9 9 3 9 3 5 9
40 1 3 5 7 9 9 9 3 9 3 5 9
50 1 3 3 5 7 9 9 9 3 9 3 5 9
80 1 3 3 5 7 9 9 9 3 9 3 5 9
100 1 3 3 5 7 9 9 3 9 3 5 9
150 1 3 3 5 8 9 9 3 9 3 5 9
200 1 3 3 6 8 10 10 10 3 10 3 6 10
250 1 3 3 6 8 10 10 10 3 10 3 6 10
300 1 3 3 6 8 10 10 10 3 10 3 6 10
350 1 3 3 6 8 10 10 3 10 3 6 10
400 1 3 3 6 8 10 10 3 10 3 6 10
450 2 4 4 6 8 10 10 10 4 10 4 6 10
500 2 4 4 6 8 10 10 4 10 4 6 10
600 2 4 4 6 8 10 10 4 10 4 6 10
650
700
750
800
900
4 8 8 10
10
10
10
10
10
10
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ATTACHMENT 03 - Tabulated Piping Class Materials - Support Material Spec 11428N 11478N 11480N 13459N 13466N 13467N 13470N 33467N 61478N 63467N 91480N 93459N 93467N 25 11 11 12 13 13 13 13 11 13 11 12 13 40 11 11 12 13 13 13 13 11 13 11 12 13 50 11 11 11 12 13 13 13 13 11 13 11 12 13 80 11 11 11 12 13 13 13 13 11 13 11 12 13 100 11 11 11 12 13 13 13 11 13 11 12 13 150 11 11 11 12 13 13 13 11 13 11 12 13 200 11 11 11 12 13 13 13 13 11 13 11 12 13 250 11 11 11 12 13 13 13 13 11 13 11 12 13 300 11 11 11 12 13 13 13 13 11 13 11 12 13 350 11 11 11 12 13 13 13 11 13 11 12 13 400 11 11 11 12 13 13 13 11 13 11 12 13 450 11 11 11 12 13 13 13 11 13 11 12 13 500 11 11 11 12 13 13 13 11 13 11 12 13 600 11 11 11 12 13 13 13 11 13 11 12 13 650 700 750 800 900 No 11 12 13 14 Material A516 GR 60 A240 TP316L A240 S31803 A36
11 13 13 13
11
13
13
13
13
13
13
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ATTACHMENT 04 -
Tabulated Piping Wall Thicknesses (Dimensions of Seamless and Welded Steel Pipes as per ASME B36.10M-2004 & ASME B36.19M-1985)
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ATTACHMENT 05 - Tabulated ASME B31.3 Table A-1 Basic Allowable Stress Values
o
-20 to A106 Gr. B API 5L Gr B A333 Gr. 6 A671 CC65 A312 TP316L A790 S32750 A928 S32750 A790 S31803 A928 S31803 A358 GR 316L CL 1 A516 GR 60 A240 TP316L A240 S31803 A36
100 20.0 20.0 20.0 21.7 16.7 38.7 38.7 30.0 30.0 16.7 20.0 16.7 30.0 17.8
200 20.0 20.0 20.0 21.3 16.7 35.0 35.0 30.0 30.0 16.7 19.5 16.7 30.0 16.9
300 20.0 20.0 20.0 20.7 16.7 33.1 33.1 28.9 28.9 16.7 18.9 16.7 28.9 16.9
400 20.0 20.0 20.0 20.0 15.5 31.9 31.9 27.9 27.9 15.5 18.3 15.5 27.9 16.9
500 18.9 18.9 18.9 18.9 14.4 31.4 31.4 27.2 27.2 14.4 17.3 14.4 27.2 16.9
600 17.3 17.3 17.3 17.3 13.5 31.2 31.2 26.9 26.9 13.5 15.8 13.5 26.9 16.9
F ksi ksi ksi ksi ksi ksi ksi ksi ksi 12.4 ksi 10.8 ksi 12.4 ksi ksi ksi 800 10.8 10.8 10.8 11.4 12.4
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ATTACHMENT 07 -
Mechanical Engineering Design (Shigley 1986) Chapter 9-4 - Bending in Welded Joints - pages 349 to 352
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Part A N Standard
Check Spec 11428N 11478N 11480N 13459N 13466N 13467N 13470N 33467N 61478N 63467N 91480N 93459N 93467N
Welded Shoes Part A Part A N Y Standard Standard LOCAL STRESS CALCULATION WELD & LOCAL STRESS ATTACHMENT CALCULATION STRENGTH PIPE WALL 2 2 2 12 12 12 12 12 8 16 8 16 16 3 3 3 13 13 13 13 13 9 17 9 17 17
Welded Shoes Part A Part A N Y High Load High Load LOCAL STRESS CALCULATION WELD & LOCAL STRESS ATTACHMENT CALCULATION STRENGTH PIPE WALL NA NA NA NA NA NA NA NA NA NA NA NA NA 5 5 5 NA NA NA NA NA NA NA NA NA NA
Part A Y High Load LOCAL STRESS CALCULATION WELD & ATTACHMENT STRENGTH 6 6 6 NA NA NA NA NA NA NA NA NA NA
Part B N
Line Stop on Pipe Part B Part B N Y LOCAL STRESS CALCULATION WELD & ATTACHMENT STRENGTH NA NA NA NA NA NA NA NA 20 22 20 22 22
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