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SupercriticalTurbineGenerators IntegratingAdvancementsExperience GRSivaprasad MHITurbineGenerators
SupercriticalTurbineGenerators IntegratingAdvancementsExperience GRSivaprasad MHITurbineGenerators
INDIA
Turbine Generators
Presentation Flow
1. Brief on Supercritical Technology
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Super-Critical Parameters
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USC
566/566
538/566 SC
0.8
1.7
538/538
BASE
Note: The values in diagram are typical HR differences respect to steam pressure and temperature. Actual heat rate may differ and shall be determined based on a given design condition. 5
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46 45 44 43 42 41
Net Efficiency CO2 Reduction
0
CO2 Reduction (%)
6
-1 -2 -3 -4 -5
Main Reheat
538 538 566 600 625 566 593 593 600 625 (Base) Inlet Steam Temperature Steam Temperature (oC)
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Higher cycle efficiency means primarily Less fuel consumption Less per MW infrastructure investments Less emission Less auxiliary power consumption Less water consumption Large size units mean Rapid Capacity addition Reduced land requirement Reduced manpower requirement Operational flexibility Shorter start-up time, Suitable for variable pressure operation Better temp. control and load change flexibility
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JV STRUCTURE
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JV DETAILS
JV Agreement Signed on Nov 05 ,2007
Lock-in Period
7 years
Product Range
Supercritical TG set 500 MW& above 150 MW & 300 MW ST for CCPP
20 years
Governing law
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JV DETAILS
Project Cost 1257 Cr
Investment
1164 Cr
Capacity
4000 MW / annum
Manpower
900
Location
Vadodara / Hazira
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JV DETAILS
Total Area
250*30*42Sq. mtr
Power Reqd.
12 MW
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Major Equipments (CNC Cutting, 200T Press, Furnace ,Shot Blast etc.,)
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Assembly shop
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INDIA
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1180 MW
1050 MW
1000
SUPERCRITICAL 600 MW
NUCLEAR
500
75 MW REHEAT STEAM TURBINE 156 MW NUCLEAR 340 MW
FOSSIL
0 1950
1960
1990
2000
22
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kg/cm2g
250
255
350
1950
1960
1970
1980
1990
2000
2010
23
OPERATION YEAR
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Kansai EPCO Himeji #4 Kansai EPCO Takasago Tokyo EPCO Kashima Kansai EPCO Himeji #5 Kansai EPCO Kainan #3 Kyusyu EPCO Sendai #1 Kansai EPCO Tanagawa II #1 Tokyo EPCO Sodegaura #4 Chugoku EPCO Iwakuni #3 Kansai EPCO Gobo #1 Kyusyu EPCO Sendai #2 Kansai EPCO Ako #1 Kansai EPCO Miyazu #1 Kansai EPCO Nanko #1 EPDC Matsuura #1
450 4502 6002 600 600 500 600 1000 500 600 500 600 375 600 1000
1967 1971 1971 1973 1974 1974 1977 1979 1981 1984 1985 1987 1989 1990 1990
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16 Tokyo EPCO Higashi-Ogishima 17 Chubu EPCO Hekinan #3 18 Hokuriku EPCO Nana-Ota #1 19 EPDC Matsuura #2 20 Chugoku EPCO Misumi #1 21 EPDC Tachibanawan #2 22 23 24 25 26 27 28 29 30 Thailand EGAT Ratchaburi Taiwan FPCC UP-1 China CP-1 KOBE STEEL Kobe #1 Taiwan FPCC FP-1 #5 (UP-C) Kansai EPCO Maizuru #1 Tokyo EPCO Hirono #5 ENEL Torrevaldaliga Nord XCEL Comanche #3
1000 700 500 1000 1000 1050 7512 6002 6006 700 600 900 600 6863 830
1991 1993 1995 1997 1998 2000 2000 2000 2000 2002 2004 2004 2004 (2008) (2009)
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Siemens 12.2%
Hitachi 17.6%
Alstom 11.2%
Siemens 13.7%
Mitsubishi 28.6%
Mitsubishi 26.8%
Tunisia 510 (3) Qatar264 (6) Egypt 1,217 (5) Jordan 97 (1) Kuwait 4,800 (16) U.A.E 433 (8) Saudi Arabia 9,417 (35) Bangladesh 51 (4) Myanmar Kenya 340 (5) 115 (5)
Thailand 8,322 (28)
Taiwan 10,943 (59) Hong Kong 3,165 (16) Macao 46 (2) Philippines 2,711 (38) Vietnam 721 (2) Brunei 10 (1) Singapore 660 (8)
Guatemala 181 (2) El Salvador 124(5) Costa Rica 34 (2) Ecuador 146 (2) Peru 27 (1)
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2-Cylinder
1 (HP-IP Combined) 1 (HP-IP Combined) 2 HP&IP (Double Flow) 2 HP&IP (Double Flow)
LP exhaust area HP-IP blade strength Control stage blade (HP) IP last stage blade Generator capacity
3-Cylinder
1000 MW 1000 MW
4-Cylinder
1100 MW 1100 MW
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2 Casings
1LP+HIP
700
600
4 Casings 3 Casings
2LP+HP+IP
500
400 2LP+HIP
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IP Inlet Cooling
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30IN
35.4IN
40.5IN
48IN
54IN Titanium
49IN
54IN
3000rpm
1500rpm
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Larger damping is generated by the contact at the shrouds and snubbers, which is caused by the twist-back deformation due to centrifugal force.
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ISB
34
BLADE (60Hz) 25 29.5 33 (50Hz) 30 Ht 35.4 40.5 DEVELOP 1990 1992 1993 MENT FIRST APPLICATION (60Hz) 1991 1995 1995 (50Hz) 1998 1997 1997
45 54 2000 2003
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#1
LP Turbine HIP Turbine
#2 #3
#4 #5
#6
150 100 50 0
#1 #2 #3
ANN
at 100% Load
at 100% Load
ANN
#4
#5
#6
Bearing No.
#4
#5
#6
Bearing No.
36
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566
CrMoV
610
12CrMoVNb (TMK-1) 12CrMoVNb (MJC-12) 12CrMoWVNb (10705MBU) Super 9Cr (T91)
630
3Co12CrMoWVNbB (MTR10A) 3Co12CrMoWVNbB (MTC10A) 3Co12CrMoWVNbB (MTB10A) 3Co12CrMoWVNbB (MTV10A)
650
Modified A286
2.25CrMo
Type 316H
W545
Type 316H
Over 35 years of experience in Steam turbine manufacturing, having supplied more than 1900 units worldwide.
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3 9
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40
NO RTH AM ERICA
EU
40
40
ASI A
TR O PIC O FC AN CER
40
30 TR O PIC O FC AN CER 20
LA
30
30 20
P A C IFIC O C E A N
30 20
10
PACI F I C
EQ UATO R
IC
10
A F RI CA
O C
10
10
OC E A N
TR O PIC O F CAPRICO R N 30
10
SO UTH AM ERICA
30
10
I NDI A N OC E A N
A
10
EQ UATO R
10
N
20 TR O PO FC APRIC O RN 20
20
20
20
A U S TR A LIA
30 30 30 30 30 30
40
40
40
40
40
40
40
40
50 60 70 80 80 70 60
50
50 60 70 80 80 70 60
50
50 60 70 80 70 60
50
50 60 60
50
ANTA RCTICA 80
70 80 80
70
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400
600
800
1000
1200
2 pole
2 pole
WATER COOLED
4 1
2 pole
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HIGH RELIABILITY :
EXPERIENCE : TOTAL 22 UNITS (INCLUDING NUCLEAR) (TYPICAL UNIT FOR THERMAL POWER PLANTS) NANKO #1 670MVA 1990* HEKINAN #3 800MVA 1993* RATCHABURI #1 990MV 2000* COMANCHE #3 1,008MVA 2007**
*Commercial operation Year, **Year of manufacture
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990MVA 3,000rpm WATER COOLED GENERATOR FOR THERMAL POWER PLANT IN THAILAND
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APPDCL 2 x 800 MW
STG
JAYPEE 2 x 660 MW
MAHAGENCO
3 x660 MW
RAJPURA 2 x 660 MW
Jaypee Karchana
3 x 660 MW STG
STG
BTG
EPC
Steam parameters M.S. Pressure 242 Bar M.s. Temp 565 Deg C Reheat Temp 593 Deg C
L&T MHI
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21 July 2011
BLADE ASSEMBLY
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ROTOR WINDING
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21 July 2011
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21 July 2011
Subcritical :
Pressure : 16.7 M pa Temperature: 538/538 Deg-C or 538/560 Deg-C
Supercritical :
Pressure : 24.1 M pa Temperature: 538/560 Deg-C to 566/593 Deg-C
Ultra Supercritical(USC)
Pressure : 24.1 to 31.0 M pa Temperature: 593/593 Deg-C to 600/620 deg.c
HEAT RATE improvement by approx.1.3 % Compare to Supercritical 1.3 %
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21 July 2011
Customer Station Chugoku EPCO Misumi #1 EPDC Tachibanawan #2 Tokyo EPCO Hirono #5 China Yingkou (2 units) Licenser China Kanshan (2 units) Licenser China Heyuan (2 units) Licenser
600
1000
600/600
600/600
Coal
Coal
(2013)
(2015/6)
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3000 rpm 48inch Steel ISB TURBINE TYPE STEAM CONDITON IN OPERATION SINCE : TC2F-48 : 24.6MPa600/600 : Jul.2004
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THANK YOU
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