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Heat Balance Template LM 53 3+3
Heat Balance Template LM 53 3+3
Material Flow Water Injection Flowrate Clinker Temperature Atmospheric Pressure 140 5.2 125 990 INPUTS T Enthalpy kcal/h (C) (kcal/Nm3/C) kcal/kg ck (kcal/kg/C) 125 0.205 3229 25.6 10 10 10 99 10 0.2 0.2 0.353 0.31 0.31 14 14 25 10689 179 2532 0 0.1 2.0 0.2 84.8 1.4 20.1 0.0 % t/h m3/h degC mbar OUTPUTS T (C) 92 Enthalpy kcal/h (kcal/Nm3) (kcal/kg) 0.31 11306 3720 kcal/kg ck 89.7 29.5 %
Clinker Feed Gypsum Feed Limestone Feed Water Injection Mill Inlet Air False Air Mill + Filter Absorbed Power Mill Table Heat From Pyro-Processing System (or HGG)
19% Mill Outlet Air 0% Water Vaporization 0% 0% Radiation & Convection Losses 64% Cement Product - Filter Airslide 1% TOTAL 15% 0% Difference =
65% 21%
0% 14% 100%
718 4.30%
TOTAL
16682
132.4
100%
21 100 0
Air Volume Mill Outlet Air Volume Filter Outlet Air Volume Downstream Draft Fan
TC 92 92 102
489083
348294
99
332079 16215
102 10
Ecart =
Data Ambiant Temperature Total Mill Feed Rate Gypsum Clinker Limestone
10 140 7 126 7
Measures to be performed at the mill outlet stack Dry Temperature 100.5 C Wet Temperature 54 C Condensation Temperature 50 C Pour le calcul des kg eau la chemine cf courbes ci-jointes Inputs % H20 Gypsum Clinker Fresh Air False Air Water Injection TOTAL 10 0 5C -70% Hr 5C - 70% Hr 16215 41624 Volume (Nm3) Kg Water 700 0 220 564 5200 6683 TOTAL Difference Ciment (humid. rsiduelle) Outputs
Air - Stack
8.5
63500
6693
7113 6%
Date
Observations gnrales
t/h
10 760 mmHg
Material
Clinker Gypsum Cement Product - Airslide Water Rejects
Time
T C
125 5 85 5
% H20
Samples
Stack Air Recirculation Air Total Air Flow Air HGG (coming from recirculation) Injected Water External Air (Ambiant Air) Clinker (at 20C) Clinker (at 125C) Gypsum / Limestone Cement Final Product (Airslide)
Cpm (kcal/Nm3/C) Enthalpie (Kcal/Nm3) 0.31 0.31 0.31 0.34 0.353 0.31 0.18 0.205 0.2 0.195
590000
m3/h
Air Volume
Air Flowrate Before Draft Fan Temperature Pressure False Air Filter False Air Mill Water Material (water from feed material) Warer Injection Hot Gases Mill Outlet Temperature Pressure Hot Gases Mill Inlet Temperature Pressure 590000 m3/h 92 3 7.5 0.2 5.2 563019 92 489083 C % % m3/h m3/h m3/h C m3/h 136 156 -80 mbars 164
m3/s
396418 Nm3/h
m3/s
348294
Nm3/h