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En de 101217 Demag Rope Hoist
En de 101217 Demag Rope Hoist
En de 101217 Demag Rope Hoist
42792444.eps
171210 enGB
203 732 44
714 IS 813
Manufacturer
www.demagcranes.com
Design overview
Selection criteria
10
12
14
16
19
20
21
20373244enGB.indd/171210
Contents
Design overview
Travel motor
EU travel unit
Electrical equipment
cover with integrated electrical
equipment and geared limit switch
Rope anchorage with MGS
overload protection
Hoist motor
Gearbox
42792444.eps
DR-Pro
3-
3,2
4/1 -
Z-
6/1 -
400 -
00 -
50 -
30
300
Flange width
20373244enGB.indd/171210
1) Code 00
Code 01
EUDR with internal electrical equipment for operation on a crane. Crane bridge enclosure and DSE-10R control pendant with control cable included.
Code 02
EUDR with solo electrical equipment for use as a solo travelling hoist. DSE-10R control pendant with control cable included.
Code 03
As for code 01, but control via a DRC radio control system.
Code 04
As for code 02, but control via a DRC radio control system.
Code 05
Selection criteria
Load capacity
The group is determined on the basis of the load spectrum and operating time.
Load spectrum
Light
2-4
4-8
8-16
more than 16
Medium
1-2
2-4
4-8
8-16
Heavy
0,5-1
1-2
2-4
4-8
Very heavy
0,25-0,5
0,5-1
1-2
2-4
FEM
1 Am
2m
3m
4m
ISO
M4
M5
M6
M7
Group of mechanisms in
accordance with
Operating time
2 Medium
Load capacity
1Am/M 4 2 m/M 5
3 m/M 6
4 m/M 7
Reeving arrangement
Range
DR 3
1,6
1,25
3,2
2,5
DR 5
3,2
2,5
1,6
6,3
3,2
3 Heavy
DR 10
6,3
3,2
12,5
10
6,3
Example
Load capacity
Load spectrum
Hoist speed
Creep lifting speed
Reeving
Average hook path
No. of cycles/hour
Working time/day
Load capacity
Operating time
Operating time
4 Very heavy
Hoist units which are regularly subject to loads
close to maximum loads
Load capacity
2/1, 4/2 2)
3 m/M 6
4/1
Load capacity in t
5t
medium as per table
6 m/min
1 m/min
4/1
3m
20
8 hours
The average operating time per working day is estimated or calculated as follows:
Operating time/day =
Operating time
Operating time/day =
2 3 20 8
60 6
= 2,66 hours
1) Gearbox service life 20% higher than the FEM full-load service life
20373244enGB.indd/171210
For the medium load spectrum and an average daily operating time of 2,66
hours, the table shows group 2m. For a load capacity of 5 t and 4/1 rope reeving,
the table indicates hoist size DR 5 - 5.
Selection table
Range
Group of mechanisms 1)
FEM/ISO
DR 3
Load capacity
Hook path
[t]
[m]
2/1 reeving
V1
V2
V3 2)
12; 20
12/2
18/3
1 - 25
6/1
9/1,5
0,5 - 12,5
9/1,5
12/2
0,8 - 16
12/2
18/3
1 - 25
4,5/0,8
6/1
0,4 - 8
6/1
9/1,5
0,5-12,5
9/1,5
12/2
0,8 - 16
12/2
18/3
1 - 25
8,0/1,4
0,4 - 9 2)
1 - 18
10/1,7
1 - 18 2)
1 - 25
4,0/0,7
0,2 - 4,5 2)
0,5 - 9
5/0,8
0,5 - 9 2)
0,5 - 12,5
8,0/1,4
0,4 - 9 2)
1 - 18
10/1,7
1 - 18 2)
1 - 25
2m
3m
4m
M5
M6
M7
1,6
1,25
1
2m
3m
4m
M5
M6
M7
3,2
2,5
2
1Am
2m
3m
4m
M4
M5
M6
M7
3,2
2,5
2
1,6
1Am
2m
3m
4m
M4
M5
M6
M7
6,3
5
4
3,2
1Am
2m
3m
4m
M4
M5
M6
M7
3,2
2,5
2
1,6
1Am
M4
6,3
2m
3m
4m
M5
M6
M7
5
4
3,2
1Am
2m
3m
4m
M4
M5
M6
M7
12,5
10
8
6,3
1Am
2m
3m
4m
M4
M5
M6
M7
6,3
5
4
3,2
4/1 reeving
6; 10
2/1 reeving
12; 20; 30
4/1 reeving
DR 5
6; 10
4/2 reeving
9,9; 16,3
2/1 reeving
4/1 reeving
DR 10
6; 10
20373244enGB.indd/171210
4/2 reeving
5,8; 11,35; 18,4
1) Gearbox service life 20% higher than the FEM full-load service life
2) Loads weighing up to one third of the rated load are moved at 1,5 times the rated speed using Prohub
2/1 reeving
a = Highest position
b = Lowest position
FLBR = Flange width
43324644.eps
a = Highest position
b = Lowest position
43324744.eps
20373244enGB.indd/171210
4/1 reeving
Drum
Flange width
a2
Max. weight
[mm]
[mm]
[mm]
[kg]
531
330
756
377
531
381
756
414
FLBR
[mm]
[mm]
[mm]
367
197
H20
477
119 - 165
238
166 - 245
295
246 - 305
315
1218
292
207
H20
347
119 - 165
238
166 - 245
295
246 - 305
315
1081
Hoist unit
Motor type
Dimension g [mm]
ZBR 100 C
ZBR 100 D
ZBR 100 B4
115
115
152
AMK 10-D
ZBF 63
AMK 10-D
ZBF 71
AMK 10-D
ZBF 80
456
456
512
Travel drive
Drive
Dimension a1 [mm]
Reeving
Load capacity
Travel drive
[t]
2/1
20373244enGB.indd/171210
4/1
12,5
20
31,5
40
3,1/12,5
5/20
8/31,5
10/40
1,6 - 1,0
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 25,7
17 kg
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 15,7
17 kg
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 10,5
18 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 8,32
26 kg
3,2 - 2,0
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 25,7
17 kg
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 15,7
18 kg
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 10,5
18 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 8,32
26 kg
2/1 reeving
a = Highest position
b = Lowest position
FLBR = Flange width
43324344.eps
43324544.eps
20373244enGB.indd/171210
4/2 reeving
Drum
Flange width
a2
Max. weight
[mm]
[mm]
[mm]
[mm]
[kg]
574
503
809
535
1104
578
809
789
542
1104
1084
587
FLBR
[mm]
[mm]
[mm]
389
H20
507
209
H30
654
119 - 165
238
166 - 245
295
246 - 305
315
1375
403
H20
551
119 - 165
238
166 - 245
295
246 - 305
315
1230
Hoist unit
Motor type
Dimension g [mm]
ZBR 100 D
ZBR 132 D
ZBR 112 A4
ZBR 132 B4
98
149
185
185
Travel drive
Drive
Dimension a1 [mm]
Reeving
AMK 10-D
ZBF 63
AMK 10-D
ZBF 71
AMK 10-D
ZBF 80
456
456
512
Load capacity
Travel drive
[t]
20
31,5
40
3,1/12,5
5/20
8/31,5
10/40
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 10,5
18 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 8,32
26 kg
3,2
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 15,7
18 kg
2,5
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 25,7
17 kg
2/1
4/2
2,0
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 15,7
17 kg
20373244enGB.indd/171210
1,6
4/1 reeving
a2
a = Highest position
293
364
b = Lowest position
10
43324444.eps
20373244enGB.indd/171210
Drum
Flange width
a2
Max. weight
[mm]
[mm]
[mm]
[kg]
574
558
809
589
FLBR
[mm]
[mm]
[mm]
341
259
H20
400
119 - 165
238
166 - 245
295
246 - 305
315
1243
Hoist unit
Motor type
Dimension g [mm]
ZBR 100 D
ZBR 132 D
ZBR 112 A4
ZBR 132 B4
98
149
185
185
AMK 10-D
ZBF 63
AMK 10-D
ZBF 71
AMK 10-D
ZBF 80
AUK 30-D
ZBF 90
456
456
512
555
Travel drive
Drive
Dimension a1 [mm]
Reeving
Load capacity
Travel drive
[t]
20
31,5
40
3,1/12,5
5/20
8/31,5
10/40
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 15,7
26 kg
6,3
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,21/0,8 kW
i = 10,1
44 kg
5,0
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 25,7
17 kg
4/1
4,0
20373244enGB.indd/171210
3,2
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 15,7
18 kg
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,21/0,8 kW
i = 7,78
44 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 10,5
26 kg
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 10,5
18 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 8,32
26 kg
11
2/1 reeving
823
a2
32
a = Highest position
b = Lowest position
FLBR = Flange width
43324144.eps
4/2 reeving
a2
12
43324244.eps
20373244enGB.indd/171210
823
103
Drum
Flange width
a2
Max. weight
[mm]
[mm]
[mm]
[mm]
[kg]
764
710
1024
780
1354
875
1674
955
764
664
740
1024
924
800
1354
1254
870
1674
1574
940
FLBR
[mm]
[mm]
[mm]
443
H20
573
263
H30
733
H40
893
119 - 165
238
166 - 245
295
246 - 305
315
1492
310
H20
440
H30
605
H40
765
119 - 165
238
166 - 245
295
246 - 305
315
1416
Hoist unit
Motor type
ZBR 132 B4
ZBR 132 C4
149
185
185
Dimension g [mm]
Travel drive
Drive
Dimension a1 [mm]
Reeving
AMK 10-D
ZBF 63
AMK 10-D
ZBF 71
AMK 10-D
ZBF 80
AUK 30-D
ZBF 90
456
456
512
555
Load capacity
Travel drive
[t]
20
31,5
40
5/20
8/31,5
10/40
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 15,7
26 kg
6,3
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,21/0,8 kW
i = 10,1
44 kg
5,0
AMK 10-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 25,7
17 kg
2/1
4/2
20373244enGB.indd/171210
4,0
3,2
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 15,7
18 kg
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,21/0,8 kW
i = 7,78
44 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 10,5
26 kg
AMK 10-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 10,5
18 kg
AMK 10-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 8,32
26 kg
13
4/1 reeving
a2
a = Highest position
b = Lowest position
14
43324044.eps
20373244enGB.indd/171210
Drum
Flange width
a2
Max. weight
[mm]
[mm]
[mm]
[kg]
764
970
1024
1020
FLBR
[mm]
[mm]
[mm]
408
149 - 225
329
474
226 - 305
371
317
H20
1412
Hoist unit
Motor type
ZBR 132 B4
ZBR 132 C4
149
185
185
Dimension g [mm]
Travel drive
Drive
Dimension a1 [mm]
Reeving
AMK 20-D
ZBF 63
AMK 20-D
ZBF 71
AMK 20-D
ZBF 80
AUK 30-D
ZBF 90
AUK 30-D
ZBF 100
472
472
528
558
558
Load capacity
Travel drive
[t]
12,5
10,0
4/1
8,0
20373244enGB.indd/171210
6,3
12,5
20
31,5
40
3,1/12,5
5/20
8/31,5
10/40
AMK 20-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 25,3
27 kg
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,2/0,8 kW
i = 15,7
44 kg
AUK 30-DD
ZBF 100 A 8/2-B050
40% CDF
0,29/1,2 kW
i = 10,1
44 kg
AMK 20-DD
ZBF 71 A 8/2-B003
40% CDF
0,09/0,34 kW
i = 25,3
19 kg
AMK 20-DD
ZBF 63 A 8/2-B003
40% CDF
0,06/0,25 kW
i = 25,3
18 kg
2 x AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,2/0,8 kW
i = 7,78
44 kg
AUK 30-DD
ZBF 100 A 8/2-B050
40% CDF
0,29/1,2 kW
i = 7,78
44 kg
AMK 20-DD
ZBF 80 A 8/2-B020
40% CDF
0,13/0,5 kW
i = 16,4
27 kg
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,2/0,8 kW
i = 10,17
44 kg
AUK 30-DD
ZBF 90 B 8/2-B020
40% CDF
0,2/0,8 kW
i = 7,78
44 kg
15
Drum centre
Wheel centre
EUDR 3 2/1
43325344.eps
193
Drum centre
Wheel centre
Wheel centre
EUDR 3 4/1
468
424
43325244.eps
16
20373244enGB.indd/171210
Drum centre
Wheel centre
387
255
43325044.eps
Drum centre
Wheel centre
EUDR 5 4/1
387
246
449
43325144.eps
20373244enGB.indd/171210
17
Drum centre
Wheel centre
441
442
43324844.eps
Drum centre
Wheel centre
EUDR 10 4/1
442
441
469
43324944.eps
18
20373244enGB.indd/171210
Main/creep hoist F6
DR 3 range
No. of
poles
Motor size
% CDF
12
C 12/2 - B050
ZBR 100
12
D 12/2 - B050
V1
V2
DR 3 range
Starts/h
rpm
cos
IA (A)
IN (A)
0,55
20
430
240
4,6
0,53
0,72
3,4
40
2800
120
8,5
40
0,78
0,88
0,8
20
410
240
5,7
0,55
0,75
5,3
40
2780
120
11
55
0,88
0,85
400 V (U 20 V)
400 V
Motor size
mm
20
1,5
25
25
1,5
19
DR 5 range
No. of
poles
Code
number
% CDF
Starts/h
Motor size
kW
ZBR 100
12
D 12/2 - B050
ZBR 132
12
D 12/2 - B140
V1
V2
DR 5 range
rpm
IN (A)
IA (A)
cos
cos
0,8
20
410
240
5,7
0,55
0,75
5,3
40
2780
120
11
55
0,88
0,85
1,4
20
400
240
9,6
15
0,54
0,68
8,9
40
2870
120
18
120
0,89
0,85
400 V (U 20 V)
400 V
Motor size
mm
25
1,5
19
50
2,5
15
DR 10 range
No. of
poles
Code
number
% CDF
Starts/h
Motor size
kW
ZBR 132
12
D 12/2 - B140
DR 10 range
20373244enGB.indd/171210
cos
400 V
kW
ZBR 100
V1
rpm
IN (A)
IA (A)
cos
cos
1,4
20
400
240
9,6
15
0,54
0,68
8,9
40
2870
120
18
120
0,89
0,85
400 V
400 V (U 20 V)
Motor size
mm
50
2,5
15
19
Acceleration current
= 1,0
2,5 mm 25 m
= 4,2 mm
15 m
PN
nN
MN
IN
cos N
IA/IN
MA/MN
MH
Jmot
MB Std
Weight
Nm
kgm2
h-1
Nm
Kg
1,4
10
1,9
12,2
3,3
19,5
4,4
28,2
8,3
35
[kW]
ZBF 63 A 8/2 B003
20
rpm
Nm
0,06
675
0,85
0,66
0,59
1,40
2,20
1,7
0,25
2745
0,87
0,95
0,71
2,65
2,10
1,5
0,09
675
1,25
0,76
0,61
1,60
2,70
2,5
0,34
2785
1,15
1,00
0,73
3,50
2,60
2,5
0,13
630
1,95
1,20
0,64
1,20
2,10
3,5
0,50
2790
1,70
1,40
0,73
4,50
2,60
4,0
0,20
690
2,80
1,50
0,50
1,95
2,50
6,5
0,80
2765
2,80
2,30
0,79
3,60
2,40
6,2
0,29
685
4,00
2,10
0,50
1,80
2,50
9,0
1,20
2760
4,20
3,20
0,82
4,00
2,50
9,5
0,00459
0,00690
0,01275
0,02169
0,03092
720
550
620
500
620
500
580
450
460
350
20373244enGB.indd/171210
400V
Design is in accordance with the VDE regulations and the FEM/ISO design rules which meet the high demands made
on electric hoists.
Inverter-fed hoist motor acceleration current
= 1,0
Range
Reeving
Hoist
speed
[m/min]
Group of
mechanisms
Brake
No. of
poles
Hoist
output
% CDF
n
at 87 Hz
[rpm]
Type
Rated current
at 2 kHz
[A]
7,3
DIC-4-017
16,5
5,7
DIC-4-014
14
4m/M7
4,5
DIC-4-014
14
2m/M5
7,3
DIC-4-017
16,5
5,7
DIC-4-014
14
4,5
DIC-4-014
14
2540
9,2
DIC-4-025
25
2530
11,4
DIC-4-025
25
9,1
DIC-4-025
25
7,3
DIC-4-017
16,5
2540
8,9
DIC-4-025
25
2530
11,4
DIC-4-025
25
9,1
DIC-4-025
25
7,3
DIC-4-017
16,5
10,0
DIC-4-025
25
16,3
DIC-4-040
40
13,1
DIC-4-032
32
10,4
DIC-4-025
25
20,1
DIC-4-040
40
21,3
DIC-4-040
40
17,9
DIC-4-040
40
13,8
DIC-4-032
32
10,1
DIC-4-025
25
15,9
DIC-4-040
40
12,8
DIC-4-032
32
10,1
DIC-4-025
25
19,8
DIC-4-040
40
21,1
DIC-4-040
40
17,0
DIC-4-040
40
13,4
DIC-4-032
32
FEM/ISO
2m/M5
2/1
1-25
PHoist
Inverter 1)
3m/M6
ZBR 100 B4
B050
60
2460
[kW]
DR 3
4/1
0,5-12,5
3m/M6
ZBR 100 B4
B050
60
2460
4m/M7
0,8-16
1Am/M4
ZBR 112 A4
2m/M5
ZBR 132 B4
2/1; 4/2
B140
1-25
60
3m/M6
ZBR 112 A4
2540
4m/M7
DR 5
0,4-8
1Am/M4
ZBR 112 A4
2m/M5
ZBR 132 B4
4/1
B140
0,5-12,5
60
3m/M6
ZBR 112 A4
2540
4m/M7
0,4-9
1Am/M4
ZBR 132 B4
2m/M5
ZBR 132 C4
B140
1-18
60
2530
3m/M6
ZBR 132 B4
4m/M7
2/1; 4/2
1-18
1Am/M4
50
2520
2m/M5
ZBR 132 C4
1-25
B140
3m/M6
60
2530
4m/M7
DR 10
0,2-4,5
1Am/M4
ZBR 132 B4
2m/M5
ZBR 132 C4
B140
0,5-9
60
2530
3m/M6
ZBR 132 B4
4m/M7
4/1
0,5-9
1Am/M4
50
2520
2m/M5
ZBR 132 C4
20373244enGB.indd/171210
0,5-12,5
B140
3m/M6
60
4m/M7
2530
1) The inverter housing is not attached to the hoist unit and is included in the delivery as a separate item. The inverter housing must be attached by the customer,
the standard cable length measures approx. 3 m.
The inverter housing measures (H x W x D) 600 x 880 x 300 mm. When the inverter housing is installed, a minimum distance of 100 mm must be maintained
from the top edge of the hoist unit.
21
400 V (U 20 V)
Inverter type
mm
DIC-4-040
50
6,0
97
DIC-4-032
35
4,0
80
DIC-4-025
35
2,5
65
DIC-4-017
16
1,5
58
DIC-4-014
16
1,5
70
Motor dimensions
Hoist motor size
Dimensions
in mm
98
130
130
130
152
185
185
185
464
607
607
607
32
60
80
81
22
1) The lengths of the supply lines were calculated on the basis of an earth-loop impedance of 200 m.
20373244enGB.indd/171210
42385044.eps
20373244enGB.indd/171210
Notes
23
The current addresses of the sales offices in Germany and the subsidiaries and
agencies worldwide can be found on the Demag Cranes & Components homepage at
www.demagcranes.com/Contact
www.demagcranes.com
Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, 58286 Wetter (Germany)
Printed in Germany