Professional Documents
Culture Documents
Determining Control Points LO1
Determining Control Points LO1
Instruction Sheet
Learning Guide 25
This learning guide is developed to provide you the necessary information regarding the following content coverage and topics
Preparing work instructions Safety requirement Selecting equipment for the job
This guide will also assist you to attain the learning outcome stated in the cover page. Specifically, upon completion of this Learning Guide, you will be able to
Obtain work instructions including plans, specifications Obtains Safety requirements Identify Signage requirements Select tools and equipment to carry out tasks
Learning Activities
1. 2.
Read the specific objectives of this Learning Guide. Read the information written in the Information Sheet __. Try to understand what are being discussed. Ask you teacher for assistance if you have hard time understanding them. Accomplish the Self-check in page __. If you earned a satisfactory evaluation proceed to Operation Sheet in page __. However, if your rating is unsatisfactory, see your teacher for further instructions or go back to Learning Activity #__. Read the Operation Sheet and try to understand the procedures discussed. Do the LAP test in page 21 (if you are ready) and show your output to your teacher. Your teacher will evaluate your output either satisfactory or unsatisfactory. If unsatisfactory, your teacher shall advice you on additional work. But if satisfactory you can proceed to Learning Guide 26.
3. 4.
5. 6.
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Information Sheet-1
Overview
Planning and preparing for tasks includes confirming instructions, identifying any safety requirements and selecting the correct equipment for measuring and calculating materials. During the planning and preparation stage of any activity it is essential to consider all aspects of the task. This may include the task requirements, communication requirements, safety requirements, equipment requirements and the material requirements. Before starting to take measurements or make calculations, you should always check the equipment you will be using for serviceability and suitability for the tasks. During the entire measuring and calculations phase of a task, you should always remember measure twice, cut once. This adage is just as relevant with calculations, calculate twice, order once. This approach ensures you measure, calculate and complete the tasks efficiently and effectively and avoid making mistakes that will lead to wasted time, money or materials.
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Copies of these documents can be found in the site office or the organisations main office. Most of this information will be included in your workplace policies and procedures. Everyone at the worksite needs to read, understand and follow the workplace policies and procedures to ensure all work is done safely and effectively. Once you have confirmed the instructions and are aware of the requirements for the task, you can then do what has been asked of you.
Reason #1. Training (Plan). Training is the essential first step to ensuring that people are competent in their duties. It is important to define, within the quality
TTLM : Determining Control Points Date: November 2012 Author: Zerihun Muluneh/GPC
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planning activities, the type of training that each function is to receive. It is equally necessary to ensure that the trainers are executing the plan, including improvements made to the instructions. New employees should start their training with the process expert so they can observe how the process should be performed. It is here that detailed training discussions and hands-on activities take place between the expert and the trainee. The trainer uses the work instructions so new employees understand the basis for the tasks they are performing. The process is an opportunity for additional review of the work instruction content. The veteran can reaffirm the defined steps, and the new employee can confirm the validity of the process. Reason #2. Reference (Do). This quality activity should focus on both access and format of the instructions. The documentation must be implemented so workers are not wary of having to locate the information relative to their areas of responsibility. Once employees have been trained and have demonstrated that they can be effective performers, you must ensure that the work instructions are available in case of questions. The instructions must be presented in an easy-to-understand format so that access and review will not take up valuable time. Write out how the instruction is to be performed specific to each core task. Avoid defining why the activity is performed. There should be no need for an expert organization to reaffirm why core tasks are needed. If the "why" information must be defined, keep that separate from the work instructions and make the additional information available as reference-only training documents. Reason #3. Problem Solving (Check). Problem solving is a quality activity that focuses on ensuring that the supporting processes are properly defined to achieve product quality. Documentation should be referenced frequently to ensure that relevance is maintained. Work instructions are key documents to reference when internal or external nonconformances are identified. Make the review of the work instructions part of the corrective action process. Ask if the supporting instruction properly defines the process, then audit the instruction to confirm proper definition. The operator/employee cannot be held fully accountable if the records of training are written to an inadequately defined work instruction. If the task is properly defined, the manner by which training is conducted might need to be revisited. Reason #4. Continuous Improvement (Act). Work instructions should not be stagnant documents accessed only when auditors ask for them. Reviewing work instructions when improvement opportunities are identified demonstrates that they are "living documents." Instructions can be improved upon through document reviews, audits, a disciplined problem-solving process and, most importantly, the input from the experts who are performing the tasks. The current documentation should be the starting point for all
TTLM : Determining Control Points Date: November 2012 Author: Zerihun Muluneh/GPC Page 4 of 21
improvements. Always improve upon existing documentation before creating a new document. Volume does not equate to continuous improvement.
Taking the instrument safely to the site Setting out the instrument properly on the ground for adjusting Adjusting the instrument for working Collecting the necessary data from the field Office processing the collected data Controlling and changing to ground the processed data according its importance
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Self-Check 1
Name: _________________________
Written Test
Date: _______________
Directions: Answer all the questions listed below. Illustrations may be necessary to aid some explanations/answers. 1. What are the important aspects in planning and preparing for tasks? (3 pts.) 2. Explain the saying, measure twice, cut once. (2 pts.) 3. What is the purpose of documented work instructions? (2 pts.) 4. In your own words, explain each of the four key quality areas of planning with respect to work instructions. (8 pts.)
Note: Satisfactory rating - 15 points Unsatisfactory - below 15 points You can ask you teacher for the copy of the correct answers.
TTLM : Determining Control Points Date: November 2012 Author: Zerihun Muluneh/GPC Page 6 of 21
Safety Requirement
To minimize the possibility of damage always keep the accessory port door closed Do not use out of the accepted rang of energy or out of the recommended rang of power which limited by the manufactured organization Do not aims the telescope at the sun use the solar filter to avoid casing internal damage to the instrument when observing the sun. Protect the instrument from heavy shocks or vibration Turn the power off before removing battery Adverse use can lead to injury, malfunction and damage. The person responsible for the product must ensure that it is used in accordance with the instruction
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need counterbalance weights. Ladders should be at the correct angle (a slope of four units up to each one out from the base), correct height (at least 1 metre above the landing place) and tied at the top or secured at the foot. 9. Lighting if the lighting in the workplace is insufficient for detailed tasks then additional lighting will need to be provided, e.g. local lighting on a machine 10. Markings there are many instances where marking of equipment is appropriate for health and safety reasons, e.g. start/stop controls, safe working load on cranes or types of fire extinguishers. 11. Warnings normally in the form of a permanent printed notice or similar, e.g. head protection must be worn (see page 19). Portable warnings are also necessary during temporary operations such as maintenance. Warning devices can be used which may be audible, e.g. reversing alarms on heavy vehicles, or visible, e.g. lights on a control panel. They may indicate imminent danger, development of a fault or the continued presence of a potential hazard. They must all be easy to see and understand, and they must be unambiguous. These Regulations set general requirements which are listed here in four broad areas: Working environment 1. ventilation; 2. temperature in indoor workplace; 3. lighting including emergency lighting; 4. room dimensions and space; 5. suitability of workstations and seating. Safety 1. safe passage of pedestrians and vehicles (e.g. traffic routes, must be wide enough and marked where necessary, and there must be enough of them); 2. windows and skylights (safe opening, closing and cleaning); 3. transparent or translucent surfaces in doors and partitions (use of safety material and marking); 4. doors, gates and escalators (safety devices); 5. floors (construction and maintenance, obstructions and slipping and tripping hazards); 6. falling from heights and into dangerous substances; 7. falling objects. Facilities 1. toilets; 2. washing, eating and changing facilities; 3. clothing storage; 4. drinking water; 5. rest areas (and arrangements to protect people from the discomfort of tobacco smoke). Housekeeping 1. maintenance of workplace, equipment and facilities; 2. cleanliness; 3. removal of waste materials.
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Head protection: Includes industrial safety helmets to protect against falling objects or impact with fixed objects; industrial scalp protectors to protect against striking fixed obstacles, scalping or entanglement and caps and hairnets to protect against scalping and entanglement. Foot protection: Includes safety boots or shoes with steel toe caps; foundry boots with steel toe caps, which are heat resistance and designed to keep out molten metal; wellington boots to protect against water and wet conditions and anti-static footwear to prevent the build-up of static electricity on the wearer. Hand protection: Gloves of various design provide protection against a range of hazards including cuts and abrasions; extremes of temperature (hot and cold); skin irritation and dermatitis and contact with toxic or corrosive liquids. Barrier creams may sometimes be used as an aid to skin hygiene in situations where gloves cannot be used. Protective clothing: Types of clothing used for body protection include coveralls, overalls and aprons to protect against chemicals and other hazardous substances; outfits to protect against cold, heat and bad weather; and clothing to protect against machinery such as chain saws. Types of clothing worn on the body to protect the person include high-visibility clothing; life-jackets and buoyancy aids.
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Using chemicals and other hazardous substances at work can put peoples health at risk. So the law requires employers to control exposure to hazardous substances to prevent ill health. Effects from hazardous substances include: skin irritation or dermatitis as a result of skin contact; asthma as a result of developing allergy to substances used at work; losing consciousness as a result of being overcome by toxic fumes; Cancer, which may appear long after exposure to the substances which caused it. Hazardous substances include: substances used directly in work activities, e.g. adhesives, paints and cleaning agents; substances generated during work activities, e.g. fumes from soldering or welding; naturally occurring substances, e.g. wood dust. Eight basic measures must take to comply to avoid Hazard 1. Assess the risks to health arising from hazardous substances present in their workplace. 2. Decide the precautions needed to avoid exposing anyone to hazardous substances. 3. Prevent or adequately control exposure of anyone to hazardous substances. 4. Ensure that control measures are used and maintained. 5. Monitor the exposure of anyone to hazardous substances if necessary. 6. Carry out appropriate health surveillance where there are sets for specific requirements. 7. Prepare plans and procedures to deal with accidents, incidents and emergencies. 8. Ensure that all are properly informed, trained and supervised. Trainers and Trainees must make full and proper use of any control measure; personal protective equipment (PPE) or any facility provided and report any defects found in these. Follow all instructions and safety information provided and only use and disposes of substances in the recommended manner. You should know the warning symbols and pay particular attention to any container bearing any of the symbols.
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Electrical Hazard Electrical equipment of some kind is used in every factory. Electricity should be treated with respect it cannot be seen or heard, but it can kill. Even if it is not fatal, serious disablement can result through shock and burns. Also, a great deal of damage to property and goods can be caused, usually through fire or explosion as a result of faulty wiring or faulty equipment.
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Safety Signs
Colours play an essential safety role in giving information for use in the prevention of accidents, for warning of health hazards, to identify contents of gas cylinders, pipeline and services, the identification and safe use of cables and components in electronic and electrical installations as well as the correct use of fire-fighting equipment. The purpose of a system of safety colours and safety signs is to draw attention to objects and situations which affect or could affect health and safety. The use of a system of safety colours and safety signs does not replace the need for appropriate accident prevention measures.
Information Sheet-2
Safety requirement
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First Aid The minimum first aid provision for any workplace is 1. a suitably stocked first aid box 2. an appointed person to take charge of first aid arrangements. An appointed person is someone the employer chooses to 1. take charge when someone is injured or falls ill, including calling an ambulance if required. 2. look after the first aid equipment, e.g. restocking the first aid box. 3. Appointed persons should not attempt to give first aid for which they have not been trained. Depending on the category of risk and the number of people employed, it may be necessary to appoint a first aider. 4. A first aider is someone who has undergone a training course, approved by the Health and Safety Executive, in administering first aid at work and holds a current first aid at work certificate. 5. Employees must be informed of all first aid arrangements. Putting up notices, telling staff who and where the first aiders or appointed persons are, and where the first aid box is situated, will usually be sufficient.
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Self-Check 2
Written Test
Name: _________________________
Date: _______________
Directions: Answer all the questions listed below. Illustrations may be necessary to aid some explanations/answers. 1. What is a personal protective equipment (PPE)? (1 pt.) 2. Give five (5) duties of the trainer in the workshop. (5 pts.) 3. List down five (5) examples of PPE for the eye protection. (5 pts.) 4. List down three (3) kinds of head PPEs. (3 pts.) 5. What are the protective clothing commonly used in the workshop? (3 pts.) 6. Why do we need to use hand gloves? (3 pts.) 7. Where can we find the instructions on how to use the equipments? (3 pts.) 8. How can we guard ourselves from dangerous parts of a machinery? (4 pts.) 9. What is the best thing to do when lighting is not sufficient in the workshop while working in an equipment? (1 pt.) 10. Give two (2) ways on how to maintain good housekeeping in the workshop. (2 pts.)
Note: Satisfactory rating -10 points Unsatisfactory - below _10_ points You can ask you teacher for the copy of the correct answers.
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Information Sheet-3
Before starting any surveying work the surveyor should select measuring and calculating equipment to carry out tasks be consistent with the requirements of the job, checked for serviceability and any faults are rectified or reported
Surveying Equipments
1. A Transit is a surveying instrument having a horizontal circle divided into degrees, minutes, and seconds. It has a vertical circle or arc. Transits are used to measure horizontal and vertical angles. The graduated circles (plates) are on the outside of the instrument and angles have to be read by using a vernier.
2. A Theodolite is a precision surveying instrument; consisting of an alidade with a telescope and an accurately graduated circle; and equipped with the necessary levels and optical-reading circles. The glass horizontal and vertical circles, optical-reading system, and all mechanical parts are enclosed in an alidade section along with 3 leveling screws contained in a detachable base or tribrach
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3. Staff is used for measuring distances vertically above or below points on which it is held relatively to a line of collimation as defined by the level. Many types of staff are in current use and marking can take different forms, but the E type staff face is the most common
4. Leveling instrument is used for determining the height or difference in height. above the ground form a horizontal reference surface.
5. GPS provides specially coded satellite signals that can be processed in a GPS receivers, enabling the receiver to compute position, velocity and time.
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Self-Check 3
Written Test
Name: _________________________
Date: _______________
Directions: Answer all the questions listed below. Illustrations may be necessary to aid some explanations/answers.
1. Why is it necessary to select the instruments prior to the job (4 points) ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ___ 2. What is the use of GPS (2 points) ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ _____ 3. What is the difference between theodolite & leveling instrument ?(4points) ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ _____
Note: Satisfactory rating -10 points Unsatisfactory - below 10 points You can ask you teacher for the copy of the correct answers.
TTLM : Determining Control Points Date: November 2012 Author: Zerihun Muluneh/GPC Page 19 of 21
Operation Sheet _1
Important make sure you speak to a teacher or supervisor before you begin.
Equipment list
Documentation Site plan Appropriate area maps Field sheets Chain of custody Pens Equipment Theodolite Tripod Measuring Tape Ranging Rod Hammer Fixers & Binders GPS with full accessories
Check
Equipment list
Safety equipment
Check
First aid kit Sunscreen/sunglasses Drinking water Mobile phone/communication equipment PPE wide-brimmed hat overcoat
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LAP Test
Practical Demonstration
Name: _____________________________ Time started: ________________________ Instructions: You are required to perform the following:
1. Prepare a simple field equipment checklist. 2. List down the equipments necessary for field work and their uses. 3. Request your teacher for evaluation and feedback
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