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Free Trade and Uneven Development

Free Trade
and
Uneven
Development
The North American
Apparel Industry
after NAFTA

 
Gary Gereffi, David Spener, and
Jennifer Bair

  



Temple University Press, Philadelphia 
Copyright ©  by Temple University
All rights reserved
Published 
Printed in the United States of America

The paper used in this publication meets the requirements of the American National
Standard for Information Sciences—Permanence of Paper for Printed Library Materials,
 z.-

Library of Congress Cataloging-in-Publication Data

Free trade and uneven development : the North American apparel industry after NAFTA /
edited by Gary Gereffi, David Spener, and Jennifer Bair.
p. cm.
Includes bibliographical references and index.
 ---X (cloth : alk. paper) —  --- (pbk. : alk. paper)
. Clothing trade—North America. . Clothing trade—Government policy—North
America. . Textile industry—North America. . Textile industry—Government
policy—North America. . Free trade—North America. . Canada. Treaties, etc. 
Oct. . I. Gereffi, Gary. II. Spener, David, – III. Bair, Jennifer, –

.  


'.'–dc 
Contents

List of Tables and Figures vii


Acknowledgments xi

Part I: Analytical Overview


. :      
  
David Spener, Gary Gereffi, and Jennifer Bair
.      : 
,  ,  
 
Jennifer Bair and Gary Gereffi

Part II: The Changing Face of the Apparel Industry


in the United States
.       
 :  
    
Florence Palpacuer
.       
      
Judi A. Kessler
.       :  ,
 ,  ,   
Robert J. S. Ross
.  ’      
Edna Bonacich
vi 

Part III: The U.S.-Mexico Border Region


.   :      
    ,  
David Spener
.  :      
         
Robine van Dooren
.      
        
Jorge Carrillo, Alfredo Hualde, and Araceli Almaraz

Part IV: Interior Mexico


. :         
Gary Gereffi, Martha Martínez, and Jennifer Bair
.       
  
Enrique Dussel Peters, Clemente Ruiz Durán, and Michael J. Piore
.      
  ..  
Ulrik Vangstrup
.  ,  :  
      
Jorge Mendoza, Fernando Pozos Ponce, and David Spener

Part V: Central America and the Caribbean


.          
     
Michael Mortimore
.     ’  - 
  
Dale T. Mathews

Part VI: Conclusion


.        
  
Jennifer Bair, David Spener, and Gary Gereffi

About the Contributors 


Index 
List of Tables and Figures

Tables

. Employment in the North American Apparel Industry, ‒ 


. World’s  Leading Apparel Exporters, ‒ 
. U.S. Apparel Imports by Region and Country, ‒ 
. U.S. Apparel Imports: Total and ⁄ Trade by Mexico and
Caribbean Basin Initiative (CBI) Countries, ‒ 
. Apparel Plants in Mexico and the Caribbean Basin,  
. Ethnic Distribution of Resident Labor Force, New York City
Garment Industry,  
. Ethnic Distribution of Resident Labor Force, New York City
Garment Industry,  
. Characteristics of Firms Interviewed in New York City’s
Women’s Wear Industry 
. Interview Guidelines 
. Typology of Firms’ Profiles in New York City’s Women’s Wear Industry 
. Apparel (SIC ) Employment: Los Angeles County, ‒ 
. Los Angeles County Apparel Industry Employment (SIC ):
Sewing and Nonsewing, Selected Years 
. Factors Contributing to Increased Hiring, by Occupation and
Number of Firms Reporting () 
. Factors Contributing to Decreased Hiring, by Occupation and
Number of Firms Reporting () 
. Retail Concentration in the “Top ,” ‒ 
. Import Penetration in U.S. Apparel Market, ‒ 
. Typology of Old and New Sweatshops in the United States 
viii     

. Distribution of the Economically Active Population of El Paso, Texas,


by Ethnicity and Nativity,  
. Selected Characteristics of the Economically Active Population of
El Paso, Texas,  
. Population, Employment, and Wages in El Paso and Cd. Juárez,  
. Number of Companies and Employees in the Garment Industry for
Selected U.S. Cities 
. Number of Companies and Employees in the Clothing Industry in
Several Mexican Cities,  
. Typology of Companies in the El Paso–Cd. Juárez Sample 
. Main Clients for Torreón Apparel Exports 
. Apparel Industry Indicators for La Laguna Area 
. General Data on Garment Industry, ‒ 
. Mexico: Exports, Imports, and Trade Balance, ‒ 
. Mexico: Export Structure, ‒ 
. Maquiladora Exports of Garments in Mexico, ‒ 
. Mexico’s Textile and Apparel Exports 
. Exports of Selected Knitwear Products by Nonmaquiladora
Manufacturers, ‒ 
. Knitwear-Producing Industrial Clusters 
. Mexican Consumption of Domestically Produced and Imported
Finished Garments, ‒ 
. Mexican Imports of Garments and Accessories by Country of
Origin, ‒ 
. Principal Types of Retail Clothing Outlets in Mexico 
. Percent Share of Mexican Retail Clothing Sales Captured by
Enterprises of Different Types 
. Mexican Retail Clothing Sales in , by Type of Enterprise and
Class of Customer 
. Distribution of Value Added among Three Types of Distribution
Channels for Imported Clothing in Guadalajara,  
. The  Principal Country Sources of Apparel (SITC ‒) for the
North American Market during ‒ 
. Dominican Republic: Its Competitiveness in the North American
Market, ‒ 
. Costa Rica: Its Competitiveness in the North American Market,
‒ 
. Labor Costs in the Apparel Industry, ‒ 
     ix

. Dominican Republic EPZ Employment and Exports, ‒ 


. Export Processing Zones, December  
. Export-Processing Zone Investments by Country of Origin 
. Country of Origin for Imports by Number of EPZ Firms 
. Value of Principal U.S. Imports of Textiles and Clothing Originating
from the Dominican Republic 
. Value of U.S. MFA Imports under USTS  () by Principal
Beneficiaries,  and  
. Quotas for the Caribbean—Trade Partnership Act, : Fabric 
. Quotas for the Caribbean—Trade Partnership Act, : T-Shirts 

Figures

. Employment in Mexico’s Apparel Maquiladoras, ‒ 


. Los Angeles County Apparel Firms Sourcing Profile 
. Difference in February-to-May Apparel Employment, Los Angeles
County, ‒ 
. De Facto Deregulation: Employees per Wage and Hours Investigator,
Selected Years, ‒ 
. Average Annual Apparel Employment in El Paso, Texas, ‒ 
. Supply Chain for Verde 
. Supply Chain for Rojo and Azul 
. Traditional Interfirm Networks in Monterrey 
. Original Equipment Manufacturing Networks in Monterrey 
. Original Brand-Name Networks in Monterrey 
. Traditional Maquiladora Networks in Juárez 
. Interfirm Networks in Juárez: Vertical Disintegration with
Local Linkages 
. Apparel Commodity Chain: Activities and Location 
. Pre-NAFTA Blue Jeans Assembly Networks 
. Post-NAFTA Full-Package Networks in Torreón 
. The Winners’ Circle: A Stylized History of the Economic Growth
of Nations 
. Shifts in the Regional Structure of North American (U.S. and Canadian)
Apparel Imports (SITC ‒) during ‒ 
. Dominican Republic: Relationship between Relative Labor Costs and
EPZ Employment 
Acknowledgments

This book grew out of a conference on “Global Production, Regional Responses, and Local Jobs:
Challenges and Opportunities in the North American Apparel Industry” that was held at Duke
University in November . Financial support for this meeting came from a variety of sources,
including the Howard E. Jensen Fund in the Sociology Department at Duke, the North Amer-
ican Studies Program and the “Globalization and Equity” Common Fund project at Duke, and
the Canadian Studies Conference Grant Program in the Office of the Canadian Embassy in
Washington, D.C. Gary Gereffi and Jennifer Bair co-organized the Duke conference, with the
assistance of a large number of administrative support staff and student volunteers at the
university.
David Spener wishes to acknowledge several institutions and individuals for their support in
making publication of this book possible. First, the Ford Foundation’s Mexico City and New
York offices supported the efforts of a research team, in which he was a participant, that exam-
ined economic development issues in the U.S.-Mexico border region and in the Mexican inte-
rior. This research was supported by a grant to the Population Research Center of the Univer-
sity of Texas at Austin and the Colegio de la Frontera Norte and included collection and analysis
of data on the apparel industry in El Paso, Los Angeles, Ciudad Juárez, Monterrey, Mexico City,
and Guadalajara. Second, Bryan R. Roberts, who holds the C. B. Smith Centennial Chair in
U.S.-Mexico Relations at the University of Texas at Austin, provided generous financial sup-
port to Spener and other contributors to this book that permitted their participation in several
meetings in diverse locales. Third, the Tom and Mary Turner Faculty Fellowship of Trinity
University underwrote Spener’s contribution to the writing and editing of several of the chap-
ters herein.
Credit: Pat Halpin, Nicholas School of the Environment and Earth Science, Duke University
Part I
Analytical Overview
David Spener, Gary Gereffi,
and Jennifer Bair

 Introduction: The Apparel Industry


and North American
Economic Integration

The economic and social consequences of of the Caribbean Basin and Central America,
international trade agreements have become a whose textile and apparel goods are now
major area of inquiry in development studies allowed to enter the U.S. market on the same
in recent years. As evidenced by the energetic basis as those from Canada and Mexico
protests surrounding the Seattle meeting of (Odessey ).
the World Trade Organization (WTO) in
December  and the controversy about
China’s admission to the WTO, such agree- Globalization and Regionalization
ments have also become a focus of political of the Apparel Industry
conflict in both the developed and developing
countries. At issue are questions of job gains As Michael Mortimore notes in Chapter ,
and job losses in different regions, prices paid the apparel industry has served as a crucial
by consumers, acceptable standards for wages stepping-stone in the economic development
and working conditions in transnational man- of all the advanced industrialized nations and
ufacturing industries, and the quality of the it has also been an important engine of growth
environment. All these concerns have arisen for the successful newly industrializing econ-
with regard to the North American Free Trade omies of East Asia. Apparel manufacturing is
Agreement (NAFTA) and can be addressed traditionally one of the largest sources of
through an examination of changes in the industrial employment for most countries. In
dynamics of the apparel industry in the post- addition, apparel is a quintessential global
NAFTA period.1 In this book, we examine the industry. It exemplifies, more than any other
evolution of the apparel industry in North industry, the process by which firms have
America in order to address some of these relocated their labor-intensive manufacturing
questions as they pertain to North America, operations from high-wage regions in the
with an eye toward the broader implications advanced industrialized countries to low-cost
of our findings. We also consider the countries production sites in industrializing nations.
  ,  ,   

Traditional low-tech forms of production are around a third of those jobs had either disap-
linked with advanced communications and peared or been transferred to overseas pro-
information technologies in a complex post- duction sites (Bonacich and Waller ; Mit-
modern web of design, manufacturing, mar- telhauser , ; Murray ), and this
keting, and distribution. trend of increasing import penetration cou-
The internationalization of garment manu- pled with massive job loss continued through
facturing began earlier and has extended fur- the end of the twentieth century. By  gar-
ther than that of any other industry. Since the ment employment in the United States had
s, the newly industrializing economies, led fallen to just over , workers (American
by East Asia and followed more recently by Apparel Manufacturers Association ),
Latin America, have seen a massive increase while garment imports had risen to nearly $
in export-oriented production (Appelbaum, billion, more than double their  level (U.S.
Smith, and Christerson ; Bonacich et al. Department of Commerce ).
; Christerson and Appelbaum ; Ger- Canadian apparel employment has been
effi , ; Mittelhauser , ; Mur- more uneven throughout this period. The
ray ). World apparel exports grew from a Canadian industry suffered its greatest decline
modest $ billion in , with developing in the late s, following the implementa-
countries accounting for just  percent of the tion of the Canadian-U.S. Free Trade Agree-
total, to $ billion in , with developing ment. The industry has since rebounded
countries supplying  percent (Murray ). under NAFTA, with apparel employment in
The U.S. market was the recipient of the Canada increasing from , in  to
largest share (around one-third) of apparel , in  (see Table .).
exported by the newly industrializing econ- Whereas the Northeast Asian economies once
omies (Murray ), and U.S. apparel im- dominated developing-country apparel exports
ports grew from just $ billion in  to nearly to the United States, since the mid-s the
$ billion by  (Bonacich and Waller , countries of the Caribbean Basin and Mexico
). By  the world market for apparel have risen to prominence. In  the North-
exports was valued at $ billion, and U.S. east Asian economies (China, Hong Kong, Tai-
apparel imports represented more than one- wan, South Korea, and Macao) exported a total
quarter ($ billion) of the world total (see value of $. billion worth of garments to the
Tables . and . in Chapter ). United States, accounting for more than half
By  imported garments accounted for of total U.S. imports. By , however, these
over half of apparel purchases in the United economies’ share of total U.S. garment imports
States (Mittelhauser ). More than any declined to less than  percent. Meanwhile,
other industry, apparel manufacturing has garment exports from Central America,2 the
exemplified the emergence of a new interna- Caribbean, and Mexico skyrocketed from $.
tional division of labor, as the rise in Third billion in  to over $. billion in ,
World imports has been accompanied by mas- accounting for nearly  percent of U.S. total
sive declines in employment in advanced apparel imports. Particularly dramatic was
industrial countries such as the United States. Mexico’s rise to become the top-ranked gar-
Table . documents the resulting employ- ment exporter to the United States at the end
ment shifts in the North American apparel of the century, as its exports grew from just
industry. U.S. apparel employment peaked at $ million in  to over $. billion in 
around . million workers in . By  (see Table . in Chapter ).
 

 .. Employment in the North American Apparel Industry, ‒ (thousands of
workers)
1985 1988 1991 1994 1995 1996 1997 1998 1999 2000

Canada 89.9 95.8 64.3 82.8 85.5 89.9 87.4 91.9 91.1 93.7
United States 1,120.4 1,085.1 1,106.0 974.0 935.8 867.7 823.6 765.8 690.1 633.2
Mexicoa 146.8 196.4 221.3 231.3 263.2 395.6 454.9 761.9 607.0 557.0

Sources: Statistics Canada, Employment, Earnings and Hours; U.S. Bureau of Labor Statistics; INEGI, Censos Economicos.
a
Mexico’s figures in this table include maquiladora and non-maquiladora apparel employment. The  and  employment fig-
ures are estimates based on data from the Camara Nacional de la Industria del Vestido and Apparel Industry Magazine, respectively.

The movement of garment production to than , workers sewing garments in


the Caribbean Basin and Mexico has been pro- , maquiladoras in Mexico.3 The number
moted by U.S. government policies, including: of maquiladora workers fell in  to ,,
though the number of maquiladora plants ded-
• provisions of the U.S. tariff code that have
icated to apparel production increased to ,.
encouraged the growth of production in
Despite this dip in employment, the number of
maquiladoras, which are plants that assem-
workers employed in apparel maquiladoras in
ble U.S.-made components that are then
 was more than three times greater than in
exported back into the United States, with
 (INEGI ). The expansion of the ma-
tariff paid only on the value added in the
quiladora sector is evidence of Mexico’s im-
exporting country;
pressive NAFTA-era export dynamism in the
• the Caribbean Basin Initiative (CBI), which
apparel industry. Although exports from the
gave preferential access to U.S. markets to
Caribbean Basin countries have also been strong
the countries of Central America and the
in recent years, these economies were disadvan-
Caribbean beginning in the s;
taged by the region’s exclusion from NAFTA.
• the progressive lifting, since the late s,
The passage of the Trade and Development
of U.S. quotas limiting apparel imports
Act of  by the U.S. Congress extends a
from developing countries; and, most re-
weak version of NAFTA parity to the region,
cently,
but it is too early to tell what impact it will have
• the North American Free Trade Agree-
in increasing the CBI’s export dynamism rela-
ment, which, together with the ‒
tive to Mexico.
peso devaluation, has cemented Mexico’s
In addition to the quantitative boom in Mex-
position as “the low-cost manufacturing
ico’s apparel exports in the post-NAFTA pe-
center of North America” (Martin ).
riod, production in this economic sector is
These policy changes have substantially altered undergoing a qualitative transformation. Beside
the conditions that confront garment manu- the growth of maquiladora sewing operations
facturers who wish to produce for the U.S. Mexico has witnessed the emergence of cut-
market. Particularly dramatic has been the ting, laundering, and finishing operations, as
effect of NAFTA on Mexico’s garment pro- these parts of the production process are
duction for export. In , the first year that moved south of the U.S. border to various sites
NAFTA was in effect,  maquiladoras em- that are undertaking “full-package” produc-
ployed , workers sewing garments (Fig- tion. This upgrading of Mexico’s productive
ure .). By December  there were more capacity has, in turn, attracted a number of
  ,  ,   

 .. Employment in Mexico’s Apparel Maquiladoras, ‒


Source: INEGI, “Banco de información económica,” data available at <http://www.inegi.
gob.mx>.

large textile producers, including Burlington Most studies indicate that the overall impact
Industries and Cone Mills, which alone or of NAFTA on employment and wages in the
in concert with Mexican firms have opened United States has been quite small; imple-
plants in Mexico’s interior for the production mentation of the agreement, however, has con-
of fabrics. tributed greatly to the elimination of direct
With regard to product segments, Mexico is production jobs in apparel manufacturing.
not only gaining in standardized apparel but Although the apparel industry accounted for
also making inroads in the fashion sector that just . percent of all manual jobs in U.S. man-
has traditionally been dominated by Asian ufacturing in ,  percent of the NAFTA-
firms. The emphasis is, nevertheless, still on induced job losses documented by the U.S.
men’s sport-fashion apparel (e.g., designer Department of Labor between  and 
jeans) rather than women’s apparel (although were accounted for by apparel workers whose
some women’s brands are being produced in plants moved to Mexico or laid off workers in
Mexico for labels such as Donna Karan, response to surging imports. Overall, apparel
DKNY, and the Limited). As a consequence, employment in the United States declined by
Mexico’s apparel exports to the United States  percent from  to , with the bulk of
remain dominated by such mass-produced, this loss occurring in states such as Tennessee
standardized garments as men’s trousers and and the Carolinas that, like Mexico, special-
shirts, women’s trousers, and brassieres (U.S. ized in the mass production of standardized
Department of Commerce ; Gereffi ). garments (Spener and Capps ).
 

As mass-production jobs in the industry Apparel Production in the Era of


were lost, the leading garment districts in NAFTA: The Dynamics of
New York City and especially Los Angeles
Interfirm Networks
retained jobs not only in design but also in
direct production by relying on immigrant The purpose of this book is to document the
workers to sew small-batch, high-fashion gar- ways in which firms in the textile-apparel com-
ments. Indeed, although overall U.S. apparel plex have responded to the changed trade envi-
employment declined precipitously in the ronment in terms of new production and mar-
s, the net number of immigrant workers keting strategies and, in turn, to consider the
engaged in sewing and other direct-produc- implications for job creation and retention,
tion tasks actually grew from , in  wages, and working conditions in various
to , by , an increase of more than regions in Mexico, the United States, Central
 percent. As native U.S. employees lost their America, and the Caribbean. Given the rapid
apparel jobs or found better work in other pace of change in the geography of production
fields, the immigrants’ share of direct-pro- in recent years, there is a great deal of room for
duction apparel jobs rose dramatically, from new documentation and analysis in the aca-
around one-quarter of the total U.S. garment demic literature on the organization of the in-
workforce in  to nearly one-half by  dustry. This is in itself an important task, given
(Spener and Capps ; see also Chapters  that the textile-apparel complex has, until
and  in this volume, by Florence Palpacuer recently, been the largest U.S. manufacturing
and Judi Kessler, respectively). sector in terms of employment and also has
The principal reason for the growth of come to play a substantial role in the Mexican,
immigrant employment in the U.S. apparel Central American, and Caribbean economies.
industry during the s was Los Angeles’ With this collection of essays we are able, at a
prominence as the leading garment district in minimum, to provide a useful service to read-
the United States. There employment in the ers by updating the extant literature on the
industry grew throughout the decade, while global apparel industry (e.g., Bonacich et al.
it declined nearly everywhere else. In  ; see also chapters on apparel in diverse
more than  percent of Los Angeles gar- edited volumes, such as Gereffi and Korzenie-
ment workers were foreign born, the major- wicz ; Gereffi and Kaplinsky ).
ity being Mexican, even though Mexicans Nevertheless, this book does much more
made up just  percent of all garment work- than update earlier works. The emergence of
ers nationwide. By the end of the decade, an integrated North American regional econ-
however,  percent of all garment workers omy in the latter half of the s constitutes
in the United States were Mexican immi- a qualitative change in the dynamics of the
grants, with most of these working in Los apparel industry that requires new forms of
Angeles. Thus we see that Mexico has come analysis. While a great deal can be gained by
to play a doubly important role in the pro- simply studying the effects of national trade
duction of garments for the U.S. market, policies and exchange rates on the geography
with more than , Mexicans working in of production, such an approach fails to
apparel maquiladoras south of the border and explain the important shifts that are occurring
another , sewing, cutting, and finish- within countries as well as the socioeconomic
ing garments north of it (Spener and Capps consequences of such subnational or local
). transformations. Contributors to this book
  ,  ,   

address the new regional dynamics of produc- ics of local industrial districts, to an investiga-
tion in the apparel industry by taking a firm- tion into the wages and working conditions
centered approach that focuses on the ways in prevalent among peripheral contractors.
which interfirm networks are creating new Third, an interfirm network perspective
textile-apparel supply chains in a more inter- allows us to demonstrate how a variety of sub-
dependent and complex North American national regions in Mexico and the United
production and trade landscape. This firm- States are dynamically linked with one another
centered approach has several advantages. across the national boundary dividing the two
First, this approach allows us to identify the countries (e.g., El Paso, Texas, and Torreón,
“lead firms” in the textile and apparel com- Coahuila; Los Angeles and Tehuacán, Puebla;
modity chain and to document the evolution San Francisco, California, and Aguascalientes).
of the strategies and organizational behaviors In this regard, our edited collection comple-
they adopt in response to changes in the regu- ments the publication of new monographs on
latory regime for international trade. Often the industry, such as Edna Bonacich and
these lead firms are not themselves garment Richard Appelbaum’s Behind the Label: In-
manufacturers but rather are to be found in the equality in the Los Angeles Apparel Industry
retail, design, or textiles and fiber segments of (), that center on a single production
the supply chain. Thus we are able to demon- locale rather than on the web of relations
strate how apparel producers are dynamically among multiple sites.
linked to other strategic actors in the textile- Fourth, the network perspective integrates
apparel complex. In addition, by focusing on a variety of research methodologies, ranging
the behavior of lead firms in vertically struc- from strategic interviews with key personnel of
tured interfirm networks, we can trace the lead firms in order to trace transborder pro-
actual mechanisms through which the geogra- duction chains, to plant surveys, analysis of
phy of apparel production is changing, account- official trade and employment data, and the
ing for spatial shifts in regional employment, examination of published records and data
the upgrading or downgrading of productive from the textile-apparel firms themselves.
technologies, job quality, and so forth.
Second, the network approach allows us to
examine the extent to which cooperative ties The Contexts in Which
exist among small- to medium-scale firms that Networks Operate
participate in cross-border networks in partic-
ular locales in the United States and Mexico. Focusing our attention on interfirm networks
This permits us to talk about the emergence or in the garment industry gives us considerable
renewal of industrial districts in the United analytical leverage. In concert with one
States and Mexico and whether such districts another, firms make a series of decisions that
are following the “high road” to development shape the textile-apparel commodity chain:
exemplified by the famous “Third Italy” case where different aspects of the design–produc-
of Emilia-Romagna.4 Thus, a network per- tion–marketing–distribution process take place;
spective provides a unique opportunity to link how each aspect is organized and managed;
multiple levels of analysis: from the strategic and what types of workers are hired, under
decision making of lead firms, to the modes of what sorts of conditions, at what pay levels,
insertion into the apparel commodity chain of and with how much opportunity for upward
small-scale garment enterprises, to the dynam- mobility.
 

Nevertheless, it is important to bear in mind • the existence of a Mexican entrepreneurial


that firms are not the only actors in the apparel class within the industry that is capable of
commodity chain that determine its evolution. undertaking assembly and in some cases also
Rather, they contend with other collective or full-package production;
institutional participants that influence not • the generally acceptable quality of its trans-
only production decisions but also the relevant portation, utilities, and communications
economic and social outcomes. These partici- infrastructure, especially in comparison to
pants include national, state, and local govern- other developing nations;
ments, supranational regulatory agencies (e.g., • its physical proximity to the United States
the NAFTA Secretariat and the World Trade (which keeps transportation costs from wip-
Organization), labor unions, nongovernmental ing out other cost savings); and
advocacy groups, banks, local entrepreneurial • its preferential tariff and quota treatment
elites, advertising and media companies, house- under NAFTA.
holds, and transnational migrant communities.
Thus, although we grant analytical primacy to At the same time, the varying structural
the role of different types of interfirm networks conditions that firms encounter within Mexico
in determining the evolution of the textile- influence their strategic decisions with regard
garment chain and the generation of wealth at to production. For example, we see that the
different points along it, we recognize that the possibilities for expansion of garment pro-
socioeconomic consequences of this process are duction on Mexico’s northern border are lim-
embedded in a multilayered institutional set- ited by the saturation of the labor and com-
ting that incorporates a variety of other factors mercial real estate markets with auto-parts and
as well. electronics maquiladoras. This has made pro-
In this regard, it is instructive to contem- duction at the border relatively more expensive
plate the interaction between firm strategies than elsewhere in Mexico, encouraging a shift
and macroeconomic and macropolitical con- toward interior production locations. Although
texts, that is, the dynamic relation between pri- the majority of maquiladora employees con-
vate firms and nation-states. These contexts tinue to work in plants located along Mexico’s
play a powerful role in determining what northern border— percent in —this
strategies are pursued at a given point in an proportion has declined from  percent in
industry’s development and in limiting the  (Buitelaar and Padilla Pérez ). At
benefits and costs to a particular region that present, the rate of growth in the maquiladora
result from changes in firm strategies. For sector is higher in the interior of Mexico than
example, it is clear that changes in the macro along the border, and this is particularly true
context—in the form of NAFTA and a se- for apparel plants.
verely devalued peso—have led brand-name As a consequence, in some interior locations
apparel firms vigorously to pursue opportuni- of the Mexican garment industry (e.g., Mon-
ties to manufacture garments in Mexico, such terrey, Guadalajara, and Torreón) we see estab-
as mass-produced men’s and boys’ trousers. lished domestic producers shifting to the export
The structural advantages of Mexico as a pro- market on an original equipment manufacture
duction site include: (OEM) basis, that is, manufacturing ready-
made garments for branded U.S. customers, or
• the relatively low cost and high productiv- selling to new foreign retail chains in the Mex-
ity of its labor force; ican market (see Chapters , , and  in this
  ,  ,   

book; see also Bair ). In other interior loca- nessed the emergence of a number of “full-
tions (e.g., the rural municipalities near Gómez package” production networks linking the
Palacio, Durango), we see garment production United States and Mexico. Such full-package
undertaken on a “green field” basis, tapping manufacturing in Mexico has a number of
heretofore unutilized labor reserves, especially advantages, including local “backward” link-
those constituted by young women in smaller ages,5 technology transfer, and skill upgrading
towns and rural areas. We also find variation in at the direct-production, technician, and man-
the types of garments that dominate produc- agerial levels, as high-status, brand-name com-
tion in different regions. In general terms, the panies contract to local producers that can
“new” production centers concentrate on meet exacting standards for quality, timely
mass-produced men’s and boys’ garments, delivery, and cost. These local producers may
such as blue jeans, while the types of garments be U.S.-owned, Mexican-owned, or joint ven-
made in regions that are experiencing a shift tures. Meeting such standards typically in-
from domestic- to export-oriented production volves the use of state-of-the-art technologies
depend more on the preexisting infrastructure and forms of work organization that, in turn,
that has served the Mexican market. require a trained, disciplined, and stable work-
Shifts in the geography of apparel produc- force.
tion within Mexico, with sites in southern and The ability to fill full-package orders for
central Mexico growing rapidly, are driven by U.S. buyers gives Mexican firms a competitive
the combination of push and pull factors edge vis-à-vis their maquiladora competitors
alluded to above. The push factors, as noted, in Central America and the Caribbean. The
are high turnover and increasing wages on the transition to full package may also benefit
border, which have led many leading U.S. Mexican workers in the form of better work-
firms to relocate production and sourcing ing conditions and perhaps even higher wages
operations to the interior. State governments, than those of their peers with jobs in “low-
seeking to attract foreign investment and cre- road” maquiladoras and smaller producers
ate jobs, offer various incentives to these firms that are more technologically and organiza-
in order to pull them to particular locations tionally backward.
that are often green-field (i.e., new and poten- Nevertheless, the macro context in which
tially “fertile”) sites with respect to apparel even such “elite,” high-productivity garment
production. Another pull factor is the exis- networks operate can place strong limits on the
tence in several parts of Mexico of national benefits accruing to Mexican workers. Thus,
firms that are looking for maquiladora orders while the expansion of garment production for
either to replace or to supplement production the world market has generated considerable
for a stagnant domestic market. employment in Mexico in recent years and has
While in the past Mexico’s apparel pro- led to productivity growth in some regions of
duction for export was limited to assembly, the country, workers’ incomes may not rise
NAFTA has prompted a substantial flow of concomitantly if their purchasing power is
additional capabilities to Mexico, including reduced by currency devaluations or govern-
textile production, cutting, trimming, laun- ment attempts to keep exports competitive by
dering, and distribution. The growth in non- deliberately limiting wage growth. Indeed,
assembly production activities has been es- research by Harley Shaiken () into tech-
pecially pronounced in interior regions. In nologically advanced, export-oriented plants in
addition, the post-NAFTA period has wit- Mexico in the automobile, consumer electron-
 

ics, and computer industries demonstrates that lysts who wish to explore these developments.
such an outcome for the garment industry is Similar to the way in which networked firms
not out of the question.6 In this regard, it is devise production strategies in response to
important to bear in mind that firms in the structural factors, workers and their commu-
garment industry do not set the average wage nities participate in networks that help orga-
levels in most of the local labor markets in nize their labor market participation. This can
which they operate, that is, they are “price tak- be seen most clearly in the existence of trans-
ers” with respect to wages. The wages they pay national migrant networks that link commu-
may be relatively high in local labor markets nities of garment workers and their families
but may still be insufficient to lift workers across national boundaries.
above the subsistence level. At the same time, Mexican workers participating in migrant
macroeconomic factors that depress worker networks that transcend the U.S.-Mexico bor-
wages give transnational firms an incentive to der face strategic decisions in a way similar to
shift production to low-wage regions. those of networked firms in the garment
Evaluation of the impact of NAFTA on industry. Both confront a North American
Mexican development must also take account landscape altered by increased economic inte-
of changes that have occurred in the country’s gration between Mexico and the United States
political and economic landscape since the and a transformed legal framework that regu-
mid-s. Mexico transformed itself from lates their activities. Mexican workers en-
one of the world’s most closed economies to meshed in social networks in certain regions in
one of the most open in little more than a Mexico may find it attractive to remain in
decade. Its modernizing agenda, dramatically Mexico in order to pursue employment oppor-
accelerated by President Carlos Salinas de tunities with the dynamic export-oriented
Gortari (‒), placed a high priority on firms that are coming to dominate Mexico’s
increasing labor flexibility and making Mexico manufacturing sector. Workers in different
an attractive site for foreign direct investment. social settings in other regions may find it
In effect, this has meant falling real wages for attractive to migrate to the United States in
most Mexican workers and a serious decline in order to pursue productive opportunities
the influence of the once-powerful (if never there. With regard to the North American gar-
democratic) unions that for decades provided ment industry, Mexican laborers are crucial to
important support to the country’s ruling subsidizing its development whether they
party, the Partido Revolucionario Institucional work in El Paso, Los Angeles, Torreón, or
(PRI). The analytical approach taken in this Puebla. The relative benefits they derive from
collection focuses attention precisely on this employment as garment workers depend on
sort of interplay between the macroeconomic the types of firms they work for, their pro-
and political landscape, local environments of ductivity, the effort they put forth as individ-
specific production sites, and interfirm net- uals, the degree to which they are represented
works connecting national and foreign compa- by strong and responsible unions, and the
nies and their workers. national macroeconomic context, as well as on
While the firm-focused approach taken here social and cultural factors inherent to the com-
means that this book contains only a few chap- munities in which they live and work.
ters that analyze developments within the Within this “social economy” framework
North American garment workforce, it sug- seemingly peculiar outcomes may arise. Work-
gests a network-oriented path for other ana- ers employed in Mexico as sewing machine
  ,  ,   

operators in progressive, state-of-the-art ap- The Chapters in This Book


parel firms may enjoy wages and benefits that
are substantially higher than those offered by Given that this collection directs its attention
other types of firms in their communities. to the “new geography” of the North Ameri-
They may gain new skills and find opportu- can apparel industry, we have chosen a geo-
nities for occupational advancement. Their graphic order of presentation of its chapters.
incomes, while perhaps not sufficient to sup- But before introducing the individual chapters
port an entire family, may contribute to sus- and highlighting their contributions, we ask
taining low-income multiearner households. readers to bear two points in mind. First, for
Mexicans working for garment producers in the purposes of description and analysis we
Los Angeles might find themselves in similar have deliberately chosen a broad definition of
circumstances. By contrast, especially if they North America. Hence we include chapters
are undocumented, they may work for sub- dealing with apparel production not only in the
standard U.S. wages, receive no benefits, have United States and Mexico but also in Central
little chance for occupational advancement, America and the Caribbean. As noted above, by
and toil in sweatshop conditions.7 the early s the Central American countries
In spite of the considerable disadvantages and certain Caribbean Basin economies such
experienced by Mexican workers relative to as the Dominican Republic had become major
U.S. natives in Los Angeles, national macro- exporters of garments to the U.S. market. After
economic factors allow Mexicans working the implementation of NAFTA, the Caribbean
there to earn wages up to ten times higher Basin region lost market share relative to Mex-
than those earned by compatriots laboring in ico, although its exports to the United States
the garment industry in Mexico. Just as this continued to grow rapidly. Now that the Trade
national income gap influences firm strate- and Development Act of  grants Ca-
gies in the North American garment indus- ribbean Basin countries U.S. market access on
try, so too it influences Mexican worker more favorable terms, they are in a better posi-
strategies. Thus, Mexican women who lose tion to compete with Mexico, and the Carib-
their jobs sewing jeans in El Paso are unlikely bean Basin economies are even more thor-
to move home to Torreón in order to con- oughly integrated into the development of the
tinue plying their trade. But by the same North American regional apparel market. For
token, their nieces, who in earlier times might these reasons, we have included two chapters
have migrated to the border to work in the (by Michael Mortimore and Dale Mathews)
industry, may be less likely to move to El Paso focusing on apparel production in Central
to join other kin and friends there. Undocu- America and the Caribbean Basin.
mented Mexicans in Los Angeles may toler- This book does not, however, contain chap-
ate wages and working and living conditions ters focused on the textile-apparel complex in
that are abysmal by U.S. standards but that Canada, in spite of that country’s participa-
allow them to remit a substantial portion of tion in NAFTA. In terms of North American
their dollar income home to family members regional trade, Canada occupies a relatively
in their communities of origin. Some of these minor niche in the apparel industry, specializ-
family members may labor in the same indus- ing in a small number of products such as
try and may even use the remitted dollars men’s and women’s wool suits. It is a more
to set up their own garment shops as sub- important exporter of textile products, but for
contractors.8 the most part these are not destined for apparel
 

production, instead being used in household package production networks in Mexico that
and automotive upholstery. Like the United link new types of U.S. “lead firms” with a
States, although on a much smaller scale, range of Mexican partners, including textile,
Canada has seen employment declines in both fiber, and apparel companies. Chapter  begins
textiles and apparel owing to competition from with a review of the evolution of the global
Asian and Mexican imports. For these reasons, apparel industry since the s. The authors
we have not included individual chapters ded- then discuss the types of data necessary for a
icated to the Canadian experience. firm-level network analysis, including trade
The second point we ask readers to remem- and production statistics, strategic interviews
ber is that, although the chapters are organized with lead companies, and on-site fieldwork.
by the geography of the principal production Research conducted by the authors over sev-
sites they examine, the fact that contributors eral years reveals that firms are developing
have taken a firm-centered, network-oriented strategies to respond both to the changing
analytical approach means that most chapters institutional environments created by trade
relate developments in the industry to more regimes such as NAFTA and to their own con-
than one place in the North American region. cerns about profitability and control in increas-
For example, Judi Kessler’s discussion of the ingly global commodity chains. In addition,
Los Angeles garment district also considers its the authors discuss how the developmental
relationship to emerging Mexican production implications of “full-package” networks differ
sites in Puebla and Cuernavaca, while Florence from those associated with the maquiladora or
Palpacuer’s chapter on New York perforce assembly model of production.
relates developments there to those in Los
Angeles, its principal geographic competitor
in the United States. Similarly, David Spener’s Part II: The Apparel Industry
and Robine van Dooren’s chapters on El Paso in the United States
take into account the emergence of Torreón
as a rival to the Texas city’s claim to be the The initial two chapters in this part of the book
“blue jeans capital of the world,” while Gary address contemporary developments in New
Gereffi, Martha Martínez, and Jennifer Bair York and Los Angeles, the two largest garment
discuss Torreón’s relationship with textile and districts in the United States in terms of em-
garment producers in the U.S. Southeast. ployment and cities that are also among the
Thus the reader of any given chapter in this world’s most important fashion design centers.
book will learn not only about apparel pro- In Chapter , Florence Palpacuer analyzes how
duction in the principal site described therein the structure of the New York garment indus-
but also about how and why production there try has evolved under the impact of globaliza-
relates to clothing production and consump- tion by focusing on its main industrial niche,
tion elsewhere in the region. the fashion-oriented segment of the women’s
wear industry, and on the subcontracting net-
works through which production in this seg-
Part I: Analytical Overview ment is organized. Globalization is here associ-
ated with two major trends: () the development
In addition to this introductory chapter, Part of international subcontracting networks that
I includes a chapter by Jennifer Bair and Gary link garment firms in New York City to foreign
Gereffi that describes the emergence of full- producers in a variety of countries; and () the
  ,  ,   

entry of Asian and Hispanic immigrants, interior states of Guanajuato, Puebla, Tlax-
which has produced significant diversification cala, and Jalisco, as well as the greater Mexico
in the social and ethnic composition of the New City region, figured most prominently as new
York garment industry. production states. Many of the managers
Palpacuer finds that the majority of New stated that a principal reason for sourcing pro-
York garment firms are still small, but a few duction to Mexico was to avoid the burden of
have grown significantly by adopting new com- complying with state and federal labor regula-
petitive strategies in marketing, product design, tions governing production in Los Angeles. At
and production management. Most New York the same time, Kessler found that many small
garment firms use local subcontractors for manufacturers lack the “global reach” to relo-
garment manufacturing, but the largest have cate production to Mexico or other offshore
developed transnational production networks sites and continue to exploit a vulnerable
in which local producers account for only a immigrant workforce, many of whose mem-
small portion of productive activities. Although bers are undocumented Mexicans. Should
ethnic ties remain an important channel for employment of direct-production workers in
entry into the New York garment industry, Pal- Los Angeles remain constant or grow in the
pacuer finds, subcontracting networks have future, it will likely be in this small-scale,
developed across ethnic communities, creating immigrant-dominated sector.
new patterns of social and industrial segmen- As both Palpacuer and Kessler note in their
tation in the local industry. chapters, many immigrant workers in the New
In Chapter , Judi Kessler focuses on the York and Los Angeles garment districts toil
evolution of Los Angeles as a major center for in substandard conditions. In Chapter , Robert
garment production and on the changes that Ross takes up the issue of sweatshop employ-
have occurred there since . She presents ment in the U.S. apparel industry. He examines
evidence that although NAFTA has helped a variety of statistical and historical records to
promote Southern California as a center for measure the extent of sweatshop exploitation
apparel services for North America, it has also during the evolution of the U.S. apparel indus-
pulled segments of the apparel commodity try in the twentieth century. Adopting the U.S.
chain from Los Angeles to Mexico. In partic- General Accounting Office’s definition of a
ular, she highlights a survey of Los Angeles “sweatshop” as “a business that regularly vio-
apparel manufacturers that she conducted in lates both wage or child labor and safety or
 and , in which half the respondents health laws,” Ross estimates that in 
reported that they sourced at least some of around  percent of the eight hundred thou-
their production in Mexico—up from just  sand garment workers in the United States
percent of the same respondents surveyed in labored in sweatshops.
. The vast majority of respondents in Based on his examination of historical
‒ maintained that NAFTA was a pri- records, including documents and statements
mary reason for shifting production to Mex- from officials of the International Ladies Gar-
ico, more important than the ‒ peso ment Workers Union (ILGWU); studies con-
devaluation that lowered Mexican labor costs. ducted by independent scholars; and an exam-
In conducting in-depth interviews with ination of the conditions of Puerto Rican
managers of Los Angeles firms that sourced workers in New York City’s garment industry
production to Mexico, Kessler found that the in the s, Ross concludes that sweatshop
 

employment, which had been endemic early Part III: The U.S.-Mexico
in the century, had declined to a marginal level Border Region
by the s. He then describes the four sig-
nificant factors in the resurgence in sweatshop The apparel industry was an important
employment in the apparel industry since the employer in the border region long before the
late s: the declining capacity of the state maquiladora system and NAFTA were imple-
to enforce labor law; the increasing market mented. In many ways, the border region was
power of retailers through concentration of the first place where, prior to Mexico’s unilat-
sales; the competitive pressure brought about eral trade opening of the s and its subse-
by massive imports from low-wage export quent entry into NAFTA, North American
platforms; and the availability of a large pool economic integration occurred, in the form of
of vulnerable immigrant labor. export-oriented assembly on the Mexican side
In Chapter , the final chapter in Part II of coupled with commercial distribution of in-
this book, Edna Bonacich shows how organ- dustrial and consumer goods and large-scale
ized labor is confronting global production in employment of Mexican nationals in agricul-
the apparel industry. The shift to global out- ture, manufacturing, and services on the U.S.
sourcing in the last decades of the twentieth side. Business organizations in the region were
century led to huge losses in membership in strong proponents of NAFTA, and the border
the two leading unions in the U.S. apparel sec- was seen as a harbinger of the economic ben-
tor: the ILGWU and the Amalgamated Cloth- efits that U.S.-Mexican free trade could bring
ing and Textile Workers Union (ACTWU). (see Spener ). Ironically, the border region
When the ILGWU and ACTWU merged in has been hard hit by NAFTA-related disloca-
 to form UNITE (the Union of Needle- tions, especially in the apparel industry. Three
trades, Industrial, and Textile Employees), a chapters in this book address themselves to
new chapter in the U.S. labor movement was developments in the border region.
launched. Bonacich describes how each of In Chapter , David Spener describes how
these three unions (ILGWU, ACTWU, and bilateral trade regulations negotiated under
UNITE) responded to the challenges of glob- the auspices of the Multifiber Arrangement
alization, with an emphasis on the key limita- (MFA)9 promoted the development of El Paso
tion of labor’s strategy in the North American as a low-cost producer of denim apparel in the
apparel industry: its reluctance to try to link United States and how subsequent liberaliza-
domestic organizing of apparel production tion of the regime encouraged firms to relocate
workers with organizing efforts directed at cutting, sewing, and finishing operations to
garment workers in developing countries. The sites in Mexico. Spener pays special attention
chapter ends with a discussion of new strate- to the case of Levi Strauss, El Paso’s largest
gies by labor that include linking solidarity ini- private employer, which has laid off nearly
tiatives associated with the “anti-sweatshop three thousand employees in El Paso since the
movement,” a strategic ally of the North implementation of NAFTA began. He argues
American labor movement, to real organizing that while NAFTA was not the proximate
in offshore production locations. cause of the company’s plant shutdowns in El
Paso, the trade agreement favored its greatly
increased reliance on a network of overseas
contractors, especially in Mexico. The new
  ,  ,   

NAFTA trade regime has also negatively In Chapter , Jorge Carrillo, Alfredo Hual-
affected smaller subcontractor firms in El Paso, de, and Araceli Almaraz compare the different
whose activities (such as cutting and launder- experiences with free trade of the apparel sec-
ing of denim garments) were formerly pro- tors of Monterrey, in the state of Nuevo León,
tected from Mexican competition. Spener and Ciudad Juárez. Specifically, the authors
concludes his analysis by highlighting the chal- identify the different types of interfirm net-
lenges created for the El Paso community by works that have arisen in each city. In Mon-
job loss in its principal industry. The apparel terrey these include traditional assembly,
sector had traditionally provided employment OEM (or full-package production, as it is bet-
for large numbers of Mexican immigrant ter known in the apparel industry), and origi-
women, whose lack of education and English- nal brand-name manufacture (OBM) net-
language ability makes them especially diffi- works, in which local firms have moved beyond
cult to retrain for jobs in other industries. OEM production for foreign buyers to estab-
In Chapter , Robine van Dooren also lishing their own brand names that they mar-
directs attention to the El Paso case, but she ket themselves. Ciudad Juárez has two distinct
focuses on the lack of cross-border linkages forms of international subcontracting net-
between the Texas city’s garment district and works, one that features significant backward
apparel production in Ciudad Juárez, El Paso’s linkages to the local market and one with no
“twin” city across the border and the home to such linkages. In examining the international
Mexico’s largest concentration of maquilado- competitiveness of firms participating in each
ras. From her examination of a survey of sixty type of network, the authors conclude that,
companies in this binational metropolitan area, contrary to the predictions of development
van Dooren concludes that very little comple- theory, firms participating in networks without
mentarity exists between the two cities’ indus- local backward linkages tend to be more flexi-
tries, largely because of their differing product bly competitive in the new free-trade environ-
specializations—El Paso focuses on blue jeans ment, while locally linked firms tend to suffer
production, whereas Ciudad Juárez makes a from a number of disadvantages, including
much wider variety of garments, ranging from technological and organizational limitations
women’s wear to uniforms, with very little and a lack of forward linkages to the interna-
emphasis on jeans. In the free-trade environ- tional market.
ment, low-cost production in Juárez is favored
in the short run, while the production of stan-
dardized garments in El Paso is seriously Part IV: Interior Mexico
threatened by competition not from Juárez but
rather from cities in the Mexican interior, such Mexico’s rise to prominence as an apparel
as Torreón/Gómez Palacio, Aguascalientes, exporter has resulted from the rapid expansion
and Puebla. In the long run, however, Juárez of production in its interior, far from the tra-
may experience a decline in garment produc- ditional sites of maquiladora assembly on the
tion due to a tight labor market brought on by border with the United States. Three chapters
large-scale maquiladora production in elec- in this part examine the export-oriented ap-
tronics and auto parts. This tight labor market parel sector in the Mexican interior, while a
and high real estate costs make Juárez an fourth addresses the evolution of the domestic
increasingly unattractive site for garment pro- retail market for apparel. Together, these chap-
duction relative to other Mexican locales. ters outline the challenges and opportunities
 

facing the Mexican apparel industry in the local backward linkages, firms there do not
free-trade period. Mexican producers have have the institutional support associated with
confronted the double challenge of the pene- a traditional “industrial district,” and no firm
tration of Asian imports and the shrinking of has been able to move into the most profitable
the domestic apparel market caused, respec- activities in the apparel chain, namely, design
tively, by the country’s entry into the General and marketing. The authors also question the
Agreement on Tariffs and Trade (GATT) in extent to which Torreón’s experience is replic-
the s and by the drastic devaluation of the able in other Mexican locales that do not share
peso in the mid-s. As a consequence, many some of the city’s strategic advantages, includ-
Mexican producers have had to shift to pro- ing close proximity and easy transport to the
ducing for the U.S. market in order to survive. U.S. border, the existence of an apparel-man-
For the most part, this has meant working as ufacturing tradition prior to NAFTA, and a
subcontractors for U.S.-based manufacturers class of local entrepreneurs able to upgrade
and retailers or for larger Mexican producers, their factory operations.
an opportunity that has been enhanced by both In Chapter , Enrique Dussel Peters,
NAFTA and the devalued peso. Clemente Ruiz Durán, and Michael Piore
Nowhere in Mexico has the rise of apparel elaborate further on how Mexican apparel pro-
production for export been more dramatic than ducers can upgrade their operations by part-
in Torreón, Coahuila, which by the end of the nering with foreign firms. They note that trade
twentieth century had replaced El Paso as the liberalization in Mexico has created a split
“blue jeans capital of the world.” In Chapter between a relatively small set of companies
, Gary Gereffi, Martha Martínez, and Jen- with current technology and manufacturing
nifer Bair detail the rapid rise of Torreón as an methods that are able to compete in a global
exporter and discuss its potential as a model market, on the one hand, and a larger group of
for surpassing the traditional maquiladora form firms catering to domestic demand that have
of production in the apparel sector. They been negatively affected by the opening of
describe how Torreón’s blue jeans firms have markets, on the other hand. Firms that have
transformed themselves in just a few years from made a successful transition to exporting have
producers for the domestic market, to maqui- relied heavily on their relationships with for-
ladora exporters, and then to full-package eign firms placing orders in Mexico. The
exporters working as partners with U.S. “lead authors examine the learning process that
firms,” for whom they manufacture on an accompanied these successful transitions and
OEM basis. In this process, apparel employ- argue that the type of investment required of
ment has mushroomed in the area, from just both foreign and Mexican manufacturers lim-
twelve thousand jobs in  to seventy-five its the likelihood that these tutelage relation-
thousand by . In addition, Torreón’s rise ships will prove common enough to upgrade
as a jeans exporter has attracted U.S. textile the Mexican apparel industry on a wide scale.
producers to the region, leading to the opening The chapter concludes with a set of policy rec-
of new denim mills close to local producers. ommendations for a “bootstrapping strategy”
Although the authors establish that Torreón that can extend to a broader range of compa-
has moved well beyond the traditional maqui- nies the benefits created by one-on-one rela-
ladora model, with positive consequences that tionships between foreign and national firms.
include improved wages and conditions for In Chapter , Ulrik Vangstrup examines the
workers, skill upgrading, and the deepening of experiences of domestic knitwear manufacturers
  ,  ,   

in the central and western states of Guanaju- ing in Guadalajara that link Mexican entre-
ato, Hidalgo, México, Michoacán, and Jalisco preneurs, workers, and consumers of modest
that have recently begun exporting. He focuses means with manufacturers and brokers of
on the potential benefits provided to these U.S.- and Asian-made clothing located in the
primarily small and medium-sized enterprises Los Angeles garment district. In their conclu-
as a result of their location in industrial clus- sions, the authors argue that the emergence of
ters. Drawing on industrial-districts and col- Mexico in the early s as a consumer mar-
lective-efficiency literature, Vangstrup asks if ket for U.S.- and Asian-made apparel was the-
the empresas integradoras (“integrative firms”) oretically significant, as buyer-driven com-
and credit unions that emerged in the early modity chains came full circle, with First
s, during Mexico’s most intense period of World firms bringing their Third World–
economic reform, have encouraged Mexican produced goods to an emerging market that
entrepreneurs to export. Contrary to the em- was itself located in the Third World.
phasis that the industrial-districts literature
has placed on the importance of inner-cluster
dynamics for small and medium-sized enter- Part V: Central America
prises, the rich case studies presented in this and the Caribbean
chapter reveal that external links to global com-
modity chains have been critical in allowing We have included Central America and the
companies to initiate successful export pro- Caribbean in our examination of the “North
grams. Specifically, contacts with foreign (and American” apparel industry because these
especially U.S.) buyers were found to be more regions are significant exporters to the United
important than the advantages provided by States and have enjoyed preferential access to
membership in a producer association or loca- the U.S. market under the Caribbean Basin
tion in a cluster. Vangstrup concludes with rec- Initiative and Item  of the U.S. tariff code.
ommendations for increasing the efficacy of The two chapters in Part V analyze the chal-
the producer associations, noting the potential lenges facing apparel producers and national
competitiveness of Mexican knitwear manu- governments in the Caribbean Basin region as
facturers in the global market. their special advantages for exporting to the
In Chapter , Jorge Mendoza, Fernando United States were being eroded by NAFTA
Pozos Ponce, and David Spener describe the in the latter half of the s. Now that a ver-
evolving structure of the Mexican retail mar- sion of NAFTA parity has finally been granted
ket for apparel in terms of the growing impor- to the Caribbean Basin countries, it remains to
tance of large-scale discount chains and be seen how the region’s exporters will fare
department stores and the persistence of infor- relative to Mexico and Asia.
mal distribution channels. In reviewing trends Michael Mortimore discusses in Chapter 
in Mexican clothing imports and consumption how apparel production served as an engine of
in the s and s, the authors present a growth and development for all the world’s
typology of enterprises engaged in the retail advanced national economies in earlier stages of
sale of clothing in Mexico and describe the their industrial development. He notes that the
market segment served by each type, as well as apparel industry has been an important step-
trends in the overall market share of each. In ping-stone for developed countries and several
addition, they undertake a case study of infor- of their Asian challengers to promote indus-
mal distribution channels for imported cloth- trialization and to generate significant exports
 

to the international market. Nonetheless, he of NAFTA. He argues that the costs of trade
questions whether the apparel industry can diversion from the Caribbean to Mexico are
serve such a function for the small countries particularly high for the Dominican Republic,
of Central America and the Caribbean today. although it is not yet clear if the U.S. Trade
Reviewing relevant trade statistics and taking and Development Act of , which helps
Costa Rica as a case study, Mortimore con- level the playing field between the Caribbean
cludes that over the long run apparel produc- Basin countries and Mexico, will slow or
tion is unlikely to produce positive devel- reverse this trend. Much like the contribution
opmental outcomes for the region. This is so from David Spener in Chapter , this chapter
because only low-value-added assembly oper- underscores how changes in trade regimes can
ations take place in the Caribbean Basin; pro- dramatically reshape a country’s competitive-
ducers are not competitive with their Asian ness in the global apparel industry. For the rel-
counterparts without preferential access to the atively homogeneous and less-industrialized
U.S. market; no significant backward linkages economies characteristic of the Caribbean
into local economies are being developed; and Basin, these changes can mean not only job
little tax revenue is being generated that could losses but also the need to rethink a national
be invested by governments in other important development strategy dependent on the vital-
development projects. In addition, because of ity of export processing zones.
the small size of their domestic markets and
the lack of local textile suppliers, no national
firms are capable of moving beyond maquila- Part VI: Conclusion
dora-style subcontracting and into full-pack-
age production, as has been occurring in some The relationship of apparel production and
Mexican locations. Although the Caribbean uneven development between and within na-
and Central American countries’ disadvantage tions is revisited in Chapter . Mexico’s
vis-à-vis Mexico has been reduced by the meteoric rise to the number-one spot among
awarding of “NAFTA parity” for their gar- apparel exporters to the United States is
ment exports, they still face the threat posed by emblematic of the costs and benefits associ-
the termination of the MFA in . ated with the export-oriented development
Dale Mathews finds that Mortimore’s con- model that the country has followed since the
cerns also apply to the Dominican Republic, mid-s. The last two decades have wit-
where the export-oriented apparel industry nessed a profound transformation not just of
has been a leading source of employment since Mexico’s economy but also of the political and
the Caribbean Basin Initiative was imple- social relationships underlying its peculiar
mented in the s. In Chapter , Mathews brand of postrevolutionary, authoritarian cor-
describes how the competitiveness of the poratism (Middlebrook ). This corpo-
Dominican Republic’s assembly industry is ratist model has become increasingly less ten-
threatened by two recent trends: the liberal- able, especially since the abandonment of the
ization of the global apparel trade regime, as import-substitution industrialization strategy
represented by the phaseout of the Multifiber in the early s, the subsequent liberaliza-
Arrangement and the establishment of the tion and industrial restructuring of the econ-
World Trade Organization, and the emergence omy, and the onset of a new era of electoral
of Mexico as the Caribbean’s main competitor democracy in Mexico. What is emerging in its
for the U.S. apparel market since the passage place is still unclear, but the extent to which
  ,  ,   

Mexico’s shift in development strategy will and managers across enterprises in the district; ()
produce positive outcomes for Mexican firms competitive cooperation, such that small firms rou-
and workers will depend to a significant degree tinely compete for orders from the same set of
on the organization and performance of inter- clients but then collaborate with one another as
partners when a given work order exceeds a single
firm networks that link capital and labor on
firm’s immediate capacity; and () local and regional
both sides of the border.
government policies that support districts’ institu-
tional infrastructure.
. Industrial commodities are manufactured,
Notes marketed, and distributed by producers and sellers
linked to one another in a chainlike fashion. Thus,
. Throughout the book we use the terms ap- for any set of companies located at a particular point
parel industry or garment industry to refer to the along a supply chain, backward linkages refers to the
production of clothing and textile industry to refer source of needed inputs for their stage of the pro-
to the production of fibers and fabric. When we duction–marketing–distribution process. Locating
wish to emphasize the links between these two multiple segments in a supply chain within the same
related industries, we speak of the “textile-apparel community or geographic region can be especially
complex.” beneficial to local economic development because
. Guatemala, Honduras, El Salvador, and these businesses create ancillary employment op-
Costa Rica. portunities for other firms in the community, in
. This includes only those workers who are addition to diversifying the community’s productive
directly employed in a plant registered as a ma- infrastructure.
quiladora. Because much maquiladora production is . To take one example, Shaiken found that a
carried out by subcontractors in small and medium- plant run by one of the U.S. Big Three auto man-
sized firms working for registered maquiladoras, ufacturers was as productive as any of the com-
these data underestimate the number of both firms pany’s plants located in the United States. Labor
and workers involved in export-oriented apparel disputes arose in the plant in the late s when
production, although it is difficult to know to what workers claimed that productivity gains associated
extent. with specialized training for many of its workers
. Since the  publication of The Second were not accompanied by proportional raises in
Industrial Divide by Michael Piore and Charles wages (Shaiken ). Indeed, Shaiken (,
Sabel, much has been written about the renewed ‒) reports that in April  workers at the top
potential for local “districts” of small- to medium- of the plant’s pay scale were earning around $.
scale enterprises to lead regional economic devel- per hour (entry-level workers earned just $. per
opment (Saxenian ; Sengenberger ; Stor- hour). At the same time, the average hourly wage for
per and Scott ). Inspired by Piore and Sabel’s all manual workers in the U.S. automobile industry
description of the successful example of the Emilia- was $. per hour (calculation made by the
Romagna region of Italy, where an industrial ren- authors of this chapter using the  Percent Public
aissance occurred as the result of the organization Use Microdata Sample of the  U.S. Census of
of small-scale metalworking, ceramic, apparel, and Population and Housing).
furniture firms into flexible production networks, . In Los Angeles,  percent of garment work-
analysts have constructed a variety of industrial- ers in  were Mexican born and earned an aver-
district models that are based on a number of com- age hourly wage of $., compared to $. per
mon elements, including () highly skilled, well- hour for U.S. natives (calculation made by authors
compensated employees working in a craft tradition; using  Percent Public Use Microdata Sample of the
() small-batch production facilitated by computer-  U.S. Census of Population and Housing). See
assisted, multitask tools and cross-trained workers; Chapter  by Robert Ross on the rise of sweatshop
() intense local social networks that link workers conditions in the Los Angeles garment district.
 

. Research on Mexican migrant communities Economy.” In Global Production: The Apparel


shows that this possibility is not at all far-fetched. Industry in the Pacific Rim, ed. Edna Bonacich,
See Massey et al. (), Massey (), and Mas- Lucie Cheng, Norma Chinchilla, Nora Hamil-
sey and Parrado (). ton, and Paul Ong, pp. ‒. Philadelphia: Tem-
. From  to , international trade in tex- ple University Press.
tiles and apparel was governed by the Multifiber Bonacich, Edna, and David V. Waller. . “Map-
Arrangement, a framework for bilateral agreements ping a Global Industry: Apparel Production in
or unilateral actions established within the General the Pacific Rim Triangle.” In Global Production:
Agreement on Tariffs and Trade. The MFA estab- The Apparel Industry in the Pacific Rim, ed. Edna
lished quotas for limiting textile and apparel Bonacich, Lucie Cheng, Norma Chinchilla, Nora
imports into countries whose domestic industries Hamilton, and Paul Ong, pp. ‒. Philadel-
were threatened by rapidly increasing imports. In phia: Temple University Press.
 the MFA was superceded by the WTO’s Buitelaar, Rudolf, and Ramón Padilla Pérez. .
Agreement on Textiles and Clothing (ATC). A more “Maquila, Economic Reform, and Corporate
detailed explanation of the history of the MFA and Strategies.” World Development , : ‒
its replacement by the ATC can be found on the .
WTO Web site at <http://www.wto.org>. Christerson, Brad, and Richard P. Appelbaum.
. “Global and Local Subcontracting: Space,
Ethnicity, and the Organization of Apparel Pro-
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Jennifer Bair and Gary Gereffi

 NAFTA and the Apparel Commodity


Chain: Corporate Strategies,
Interfirm Networks, and
Industrial Upgrading

The apparel industry is one of the oldest and United States with apparel and textile manu-
largest export industries in the world, with facturers, contractors, and suppliers in Mex-
global trade and production networks that ico. Full-package production is increasing the
connect firms and workers in countries at all local value added provided by the apparel com-
levels of economic development. This chapter modity chain in Mexico and creating new
examines the impact of the North American opportunities for Mexican firms and workers.
Free Trade Agreement (NAFTA) as one of the The chapter is divided into four main sec-
most recent and significant developments to tions. The first section uses trade and pro-
affect patterns of international trade and pro- duction data to analyze shifts in global apparel
duction in the apparel and textile industries. flows, highlighting the emergence and con-
Trade policies are changing the institutional solidation of a regional trade bloc in North
environment in which firms in this industry America. The second section discusses the
operate, and companies are responding to process of industrial upgrading in the apparel
these changes with new strategies designed to industry and introduces a distinction between
increase their profitability and strengthen their assembly and full-package production net-
control over the apparel commodity chain. works. The third section includes case studies
Our hypothesis is that lead firms are estab- based on published industry sources and
lishing qualitatively different kinds of regional strategic interviews with several lead compa-
production networks in North America from nies whose strategies are largely responsible
those that existed prior to NAFTA, and that for the shifting trade patterns and NAFTA-
these networks have important consequences inspired cross-border production networks
for industrial upgrading in the Mexican textile discussed in the previous section. The fourth
and apparel industries. Post-NAFTA cross- section considers the implications of these
border production arrangements include full- changes for employment in the North Ameri-
package networks that link lead firms in the can apparel industry.
     

Regionalization in the istan in South Asia; Turkey in Central Europe;


Global Apparel Industry and Tunisia in North Africa. Finally, by 
the billion-dollar club of apparel exporters had
The world textile and apparel industry has added ten new members: the Philippines and
undergone several migrations of production Vietnam in Southeast Asia; Bangladesh and Sri
and trade since the s, and prior to the Lanka in South Asia; Poland, Romania, Hun-
s all these migrations revolved around gary, and the Czech Republic in Eastern Eu-
Asia. The first was from North America and rope; the Dominican Republic in the Caribbean
Western Europe to Japan in the s and Basin; and Mexico.2
early s, when a sharp rise in imports from How can we explain these international
Japan displaced Western textile and clothing trade shifts? A simple market explanation is
production. The second supply shift was from that the most labor-intensive segments of the
Japan to the “big three” Asian apparel pro- apparel supply chain will be located in coun-
ducers (Hong Kong, Taiwan, and South tries with the lowest wages. This account is
Korea), which permitted the latter group to supported by the sequential relocation of tex-
dominate global textile and clothing exports in tile and apparel production from the United
the s and s. The mid-s through States and Western Europe to Japan, the Asian
the s saw a third migration of produc- big three, and China, since each new tier of
tion, this time from the Asian big three to a entrants to the production hierarchy had sig-
number of other developing economies. In the nificantly lower wage rates than its predeces-
s the principal shift was to mainland sors. While differences in wage rates help
China, but it also encompassed Southeast and explain the shift of apparel production from
South Asian nations as well as Turkey. In the more-expensive to less-expensive sites glob-
s the proliferation of new suppliers ally, labor costs alone fail to reveal a key struc-
included apparel exporters in Eastern Europe, tural feature of the apparel industry: It is not
Central America and the Caribbean, and, just global in scope but also regional in its
above all, Mexico (Khanna ; Gereffi organization.
). Each macro global region (Asia, Europe, and
The shifting patterns of international trade North America) is characterized by a regional
in the apparel industry are highlighted in Table division of labor whereby countries at different
., which lists the twenty-five leading apparel levels of development carry out complemen-
exporters in the world. Each economy in the tary activities and play distinct roles in the
table (with the exception of Costa Rica) had at apparel commodity chain. The ability of the
least $ billion of apparel exports to the world East Asian newly industrializing economies
market in ,1 which in total were valued at (NIEs) to sustain their export success over sev-
just over $ billion. Examining the growth in eral decades and to develop a multilayered
apparel exports of these nations in , , sourcing hierarchy in Asia must be examined in
and , one sees a stair-step pattern of entry the context of an interrelated regional econ-
into the global apparel market. In  only omy (Gereffi ). The apparel export boom
four developing countries had apparel exports in the less-developed southern tier of Asia has
of at least $ billion: the Northeast Asian been driven to a significant extent by industrial
economies of Hong Kong, South Korea, Tai- restructuring in the northern-tier East Asian
wan, and China. By  seven more countries NIEs. As Northeast Asian firms began to move
had passed this threshold: Indonesia, Thailand, their production offshore, they devised ways to
and Malaysia in Southeast Asia; India and Pak- coordinate and control their sourcing networks.
      

Ultimately they focused on the profitable to be assembled in another country. These


design and marketing segments in the apparel are then reimported as finished garments in
commodity chain to sustain their competitive a European Union (EU) country. Regulated
edge. This transformation can be conceptual- within the European Union since , OPT
ized as a process of industrial upgrading, based is widely recognized as accelerating the shift of
in large measure on building various kinds of apparel manufacturing from high-wage to low-
economic and social networks between buyers wage countries in Eastern Europe and North
and sellers. An analogous division of labor Africa (most notably Tunisia and Morocco).
exists between high-cost and low-cost coun- Trade policy is, however, designed to retain
tries in each region of the world. textile production in the higher-wage coun-
tries. Companies exporting fabrics for assem-
bly under OPT that are not manufactured in
Triangle Manufacturing in Asia
an EU country are penalized by a tariff of 
In Asia triangle manufacturing arrangements percent levied on their reimports. The level of
have shifted the geography of production and tariff duties offsets the advantage of lower pro-
allowed the dominant apparel exporters in the duction costs made possible through the OPT
region (Hong Kong, South Korea, and Taiwan) arrangement.
to move to higher-value-added activities (Ge- Garments made under the OPT option con-
reffi ). “Triangle manufacturing,” which stitute a significant portion of the EU market
the East Asian NIEs initiated in the s and in apparel, given the European Union’s rela-
s, describes an international production tively high labor costs. More than  percent
and trade network in which U.S. or other over- of OPT clothing imports are concentrated in
seas buyers place their orders with suppliers in only four EU member states: Germany, Italy,
the NIEs with whom they have done business France, and the United Kingdom. The ratio of
in the past. These companies, in turn, shift OPT imports to total clothing imports in 
some or all of the requested production to affil- was highest in Germany ( percent of all
iated offshore factories in low-wage countries, German clothing imports) and Italy ( per-
such as China, Indonesia, and Vietnam. The cent) (OETH , ‒).
triangle is completed when the finished goods OPT trade is particularly significant for
are shipped directly to the foreign buyer. Tri- Central and Eastern European countries. In the
angle manufacturing thus changes the status of mid-s, OPT exports represented  per-
these NIE companies from established suppli- cent of total exports from these economies to
ers for U.S. retailers and marketers to “mid- the European Union, although the relative im-
dlemen” in commodity chains that create a portance of OPT arrangements varied for dif-
regional division of labor in Asia between the ferent products. Textile products dominate
higher-wage countries that coordinate these OPT in Europe, but OPT arrangements in
networks and the lower-wage countries that electrical machinery are also prevalent. Fully 
perform the more labor-intensive portion of percent of the garments exported to Western
the production process. Europe from Central and Eastern Europe were
assembled under the OPT regime (Henriot and
Inotäi ). In recent years, OPT trade in tex-
Outward Processing Trade in Europe
tile products between this region and the Euro-
Outward processing trade (OPT) in the Euro- pean Union has weakened somewhat, reflecting
pean clothing sector is the practice by which the increased competitiveness of some Asian
companies export fabrics or parts of garments suppliers to the European market.
 .. World’s  Leading Apparel Exporters, ‒
Hourly apparel
GNP Total national exports Apparel exports to the Apparel as percent of total labor costs
Population (U.S.$ GNP/capita (U.S.$ billions) world market (U.S.$ billions) national exports (%) (wages & fringe
(millions) billions) (U.S.$) benefits, U.S.$)
Region/Country 1999a 1999a 1999a 1980b 1990b 1999b 1980b 1990b 1999b 1980b 1990b 1999b 1998c

Northeast Asia
China 1,250 980 780 19 65 210 1.7 10.2 32.4 8.8 15.7 15.4 0.43
Hong Kong 7 162 23,520 21 84 177 5.3 15.7 22.8 25.4 18.7 12.9 5.20
South Korea 47 398 8,490 18 66 150 3.1 8.3 5.1 16.8 12.5 3.4 2.69
Taiwan 22d 291d 13,235d 21 71 139 2.6 4.2 3.4 12.3 5.9 2.4 4.68

Southeast Asia
Indonesia 207 120 580 24 28 53 0.6 2.9 5.9 2.5 10.3 11.1 0.16
Thailand 62 121 1,960 7 24 61 0.3 2.9 3.7 4.4 12.2 6.1 0.78
Malaysia 23 77 3,400 14 31 89 0.2 1.4 2.4 1.5 4.6 2.7 1.30
Vietnam 78 28 370 0 1 11 0.0 0.1 1.4 5.5 7.2 12.7 0.22
Philippines 77 78 1,020 6 8 37 0.3 0.7 1.3 4.9 8.3 3.5 0.76

South Asia
India 998 442 450 8 19 39 0.6 2.6 5.4 7.4 14.0 13.8 0.39
Bangladesh 128 47 370 1 1 5 0.0 0.6 4.0 0.0 41.0 80.0 0.30
Sri Lanka 19 16 820 1 2 5 0.1 0.7 2.4 8.9 35.5 48.0 0.44
Pakistan 135 64 470 3 6 9 0.1 1.1 2.0 3.9 19.2 23.0 0.24

Central and
Eastern Europe
Turkey 64 186 2,900 3 13 28 0.1 3.4 6.9 3.5 26.1 24.8 1.84
Poland 39 153 3,960 15 12 29 0.6 0.4 2.3 4.0 3.2 7.9 2.77
Romania 22 34 1,520 12 6 9 0.4 0.4 2.2 3.3 7.1 25.6 1.04
Hungary 10 47 4,650 9 10 26 0.3 0.4 1.4 3.5 4.1 5.4 2.12
Czech Republic 10 52 5,060 12 7 39 0.4 0.3 1.3 3.5 4.1 3.3 1.85
 .. Continued
Hourly apparel
GNP Total national exports Apparel exports to the Apparel as percent of total labor costs
Population (U.S.$ GNP/capita (U.S.$ billions) world market (U.S.$ billions) national exports (%) (wages & fringe
(millions) billions) (U.S.$) benefits, U.S.$)
Region/Country 1999a 1999a 1999a 1980b 1990b 1999b 1980b 1990b 1999b 1980b 1990b 1999b 1998c

Africa
Morocco 28 34 1,200 2 4 8 0.1 0.7 2.6 4.2 16.4 33.8 1.36
Tunisia 9 20 2,100 2 3 6 0.3 1.1 2.5 14.1 31.8 42.5 0.98e
Mauritius 1f 4f 3,590f 0 1 2 0.1 0.6 1.0 21.7 47.7 57.6 1.03

Caribbean Basin
Dominican Republic 8 16 1,910 1 2 5 0.0 0.8 2.5 0.0 38.0 47.5 1.48
Costa Rica 4 10 2,740 1 2 7 0.0 0.1 0.4 1.8 6.4 5.7 2.52

North America
United States 273 8,351 30,600 240 418 734 1.3 2.7 8.7 0.5 0.6 1.2 10.12
Mexico 97 429 4,400 16 29 143 0.1 0.1 8.0 0.6 0.3 5.6 1.51

Worldg 5,975 29,232 4,890 2,014 3,471 5,874 39.6 110.6 201.3 2.0 3.2 3.4 —
a
World Bank, World Development Report / (New York: Oxford University Press, ), ‒.
bWorld Trade Analyzer, based on United Nations trade data. Apparel is defined as SITC (Standard Industrial Trade Classification) .
c
Werner International, Inc., Hourly Labor Cost in the Apparel Industry (Reston, Va.: Werner International, Infotext Division, ).
d data from Taiwan Statistical Data Book , Council for Economic Planning and Development, Republic of China.
e.

fWorld Bank, World Development Indicators  (New York: Oxford University Press, ).
g
Includes all exporters of apparel.
     

Production Sharing in North America Assembly versus Full-Package


Like their European counterparts, U.S. firms Production: The Upgrading
are also able to export cut parts of garments to Challenge
lower-wage countries for assembly and reim-
The global apparel industry is characterized
port. The United States’ analogue to OPT is
by a hierarchy of export roles (Gereffi ).
known as production sharing or “ produc-
Less-developed countries with inexpensive
tion” for the numbered clause in the U.S. trade
labor are typically linked to the global apparel
laws that regulates this type of offshore assem-
industry through assembly. This type of pro-
bly network. The  trade law (now clause
duction system is the one associated with OPT
) provides preferential access to U.S. firms
in Europe and production sharing in North
importing garments that were assembled off-
America and generally refers to subcontracting
shore from fabrics cut in the United States.
networks between foreign buyers and local
Under an amended version of the ⁄
producers for the assembly of apparel from
clause, known as A, these companies re-
imported fabrics, which are often precut.
ceive further incentives (in the form of even
Entry into the apparel commodity chain in the
lower tariff rates and essentially limitless quo-
assembly export role requires that an economy
tas, known as Guaranteed Access Levels, or
have low labor costs, relative political stability,
GALs) if they use fabrics that are manufac-
and favorable quotas or other forms of trade
tured as well as cut in the United States.
access to major export markets. Participation
Each of these arrangements—triangle man-
in assembly networks (often associated with
ufacturing, OPT, and  production—is as-
export-processing zones) is considered the first
sociated with intraregional production net-
step in the upgrading process because it
works that create a division of labor between
teaches apparel exporters about the price,
relatively high-wage and low-wage countries.
quality, and delivery standards used in global
The latter primarily assemble apparel, which
markets. The assembly role requires that firms
remains the most labor-intensive part of the
learn how to work with organizational buyers
production process, while the higher-wage
(e.g., manufacturers, trading companies, and
countries have more developed supporting
brokers) that supply the exporting firm with
industries, including textile and fiber manu-
orders, as well as with the fabrics and other
facturers that supply apparel companies with
inputs needed to assemble garments.
the materials needed for clothing production.
The most typical upgrading trajectory for
Within each of the regional economies, the
countries is to shift from the assembly export
lowest-wage countries are attempting to con-
role to the original equipment manufacturing
solidate their importance in existing assembly
(OEM) or “full-package” role (as it is more
networks, while relatively developed econ-
often referred to in the apparel industry).
omies (such as Mexico, Turkey, and China)
Unlike assembly networks through which
want to expand or upgrade their apparel in-
exporting firms are provided with inputs, full-
dustries by moving to a new export role.
package networks require the company receiv-
ing the order to perform steps in the produc-
tion process beyond assembly, such as making
samples; purchasing and cutting fabrics; pro-
curing other needed inputs, such as buttons
      

and zippers; and performing whatever finish- ket has declined in recent years, the Asian
ing processes are required, such as laundering NIEs remain significant exporters to the
or pressing garments. Generally the shift from United States, despite their higher labor costs.
the assembly to the OEM role is also facilitated Table . also reveals the significant growth
by a local infrastructure of firms capable of in North American sources of apparel imports
supplying a variety of apparel inputs (e.g., tex- in the s. The countries of Central Amer-
tiles, thread, buttons, zippers, labels) at the ica and the Caribbean increased their share of
quality and quantity levels required for export U.S. apparel imports from a negligible  per-
production, as well as a good working relation- cent in  to  percent in  (a level they
ship between local firms and a new set of for- maintained through ), while Mexico’s per-
eign buyers (e.g., retailers and marketers) will- centage of the U.S. import market jumped
ing to place full-package orders. nearly sevenfold, from  percent to  percent
At the level of the firm, full-package pro- between  and . This growth in im-
duction changes the relationship between ports from the Caribbean Basin and Mexico
buyer and supplier in a direction that gives underscores the increasingly regional nature of
more autonomy and learning potential for trade and production flows in apparel. The
industrial upgrading to the supplier. It also production-sharing program that allows U.S.
expands a firm’s potential customer base companies to assemble apparel in low-wage
beyond the branded manufacturers that typi- sites in North America is largely responsible
cally place assembly orders (such as Fruit of for this boom in intraregional trade.
the Loom or Levi Strauss) to include retailers
and marketers (such as Liz Claiborne and the
Apparel Production in Mexico and the
Gap).3 At the level of the national economy,
Caribbean Basin
the development of full-package networks rep-
resents a form of upgrading because it stimu- Production activities performed in export-pro-
lates linkages between related segments of the cessing plants in the Caribbean’s Free Trade
apparel commodity chain. Unlike assembly Zones or in Mexico (where these factories are
networks, which usually require the importa- called maquiladoras) are generally of a very
tion of foreign inputs, full-package networks low value-added nature, which is a direct result
provide opportunities for firms to find local of U.S. policy. Under the production-sharing
suppliers for materials such as fabric, buttons, program, export-processing plants have an
and thread. incentive to minimize locally purchased inputs
The competitive edge that the full-package because only U.S.-made components are
role has historically given the East Asian exempt from import duties when the finished
exporters to the U.S. market is apparent in product is shipped back to the United States.
Table ., which shows trends in U.S. apparel This constitutes a major impediment to in-
imports by region and country between  creasing the integration between the activities
and . During the s, Hong Kong, in the zones and the local economy, and it lim-
South Korea, and Taiwan dominated the U.S. its the usefulness of export-processing activi-
market for imported apparel. In  these ties as stepping-stones to higher stages of
three economies, along with China and Macao, industrialization.
accounted for  percent of total apparel The majority of apparel produced for the
imports. Although their share of the U.S. mar- U.S. market in Mexico and the Caribbean Basin
 .. U.S. Apparel Imports by Region and Country, ‒
1983 Value 1986 Value 1990 Value 1994 Value 1998 Value 2001 Value
U.S.$ U.S.$ U.S.$ U.S.$ U.S.$ U.S.$ % Change % Change
Region/Country millions % millions % millions % millions % millions % millions % 1990–94 1994–2001

Northeast Asia
China 759 8 1,661 10 3,439 13 6,338 17 7,180 13 8,853 14 84.3 39.7
Hong Kong 2,249 3,392 3,977 4,393 4,494 4,282 10.5 2.5
South Korea 1,685 2,581 3,342 2,245 2,047 2,355 32.8 4.9
Taiwan 1,800 2,621 2,489 2,269 2,224 1,907 8.8 16.0
Macao 132 229 417 605 1,019 1,126 44.9 86.3
Total 6,625 68 10,484 60 13,664 54 15,850 43 16,963 31 18,523 29 16.0 16.9

Southeast Asia
Indonesia 75 269 645 1,182 1,857 2,344 83.3 98.3
Thailand 125 213 483 1,006 1,733 2,151 108.2 113.8
Philippines 319 473 1,083 1,457 1,797 1,919 34.6 31.7
Malaysia 93 257 604 1,051 1,360 1,256 74.0 19.5
Singapore 193 386 621 472 307 299 23.9 36.7
Total 805 8 1,598 9 3,436 13 5,168 14 7,054 13 7,969 12 50.4 54.2

South Asia
Bangladesh 7 154 422 885 1,628 2,101 109.9 137.5
India 220 344 636 1,309 1,636 1,927 105.9 47.2
Sri Lanka 126 257 426 871 1,342 1,534 104.2 76.2
Pakistan 32 92 232 508 771 1,017 118.9 100.1
Total 385 4 847 5 1,716 7 3,573 10 5,377 10 6,579 10 108.2 84.2
 .. Continued
1983 Value 1986 Value 1990 Value 1994 Value 1998 Value 2001 Value
U.S.$ U.S.$ U.S.$ U.S.$ U.S.$ U.S.$ % Change % Change
Region/Country millions % millions % millions % millions % millions % millions % 1990–94 1994–2001

Central America and


the Caribbean
Honduras 20 32 113 650 1,905 2,438 476.9 275.2
Dominican Republic 139 287 723 1,600 2,358 2,286 121.2 42.9
El Salvador 7 11 54 398 1,170 1,634 635.1 310.9
Guatemala 4 20 192 600 1,150 1,634 212.1 172.2
Costa Rica 64 142 384 686 827 774 78.7 13.0
Jamaica 13 99 235 454 422 188 93.4 58.6
Other 142 207 284 151 516 648 46.9 329.0
Total 389 4 798 5 1,985 8 4,539 12 8,349 15 9,602 15 128.6 111.6

Mexico 199 2 331 2 709 3 1,889 5 6,812 13 8,128 13 166.3 330.3

All Other Countries 1,328 14 3,283 19 4,009 16 5,859 16 9,318 17 12,989 20 46.2 121.7
a
Total Apparel 9,731 100 17,341 100 25,519 100 36,878 100 53,873 100 63,790 100 44.5 73.0

Source: Compiled from official statistics of the U.S. Department of Commence, International Trade Administration, Office of Textiles and Apparel: U.S. imports for consumption, customs value.
a
Percentages may not sum to  due to rounding.
     

is imported under the  program (see Table  .. U.S. Apparel Imports: Total and
.). In the Caribbean the production-sharing ⁄ Trade by Mexico and Caribbean
program is known as the Caribbean Basin Ini- Basin Initiative (CBI) Countries, ‒
tiative, which was implemented in the mid- Total 807/9802
s. In Mexico,  trade is governed by the apparel 807/9802 trade as a
imports trade share of
Border Industrialization Program, which es- (U.S.$ (U.S.$ total imports
tablished the maquiladora or in-bond industry Year millions) millions) (percent)

along Mexico’s northern border in . World


While Mexico and the nations of the Ca- 1994 36,878 5,707 15
ribbean Basin are similar in that they export 1995 39,438 7,631 19
1996 41,679 8,719 21
large amounts of apparel to the United States
1997 48,287 11,322 23
under the  program, the apparel industries 1998 53,874 12,791 24
of these countries differ in important respects. 1999 56,376 13,474 24
Table . reveals the diversity of the export- 2000 64,181 12,953 20
oriented apparel industries in Mexico and the Mexico
Caribbean Basin economies. In , Mexico 1994 1,889 1,470 78
had the largest apparel sector by far, with nearly 1995 2,876 2,282 79
thirteen thousand plants and , garment 1996 3,850 2,967 77
1997 5,349 4,096 77
workers. However, these statistics encompass
1998 6,812 5,102 75
both the domestic and the export-oriented ap- 1999 7,845 5,417 69
parel firms. Many of the companies that sup- 2000 8,730 5,071 58
ply Mexico’s domestic market are undercapi-
CBI Countries
talized, traditional family-owned workshops 1994 4,539 3,617 80
or microenterprises ( percent of Mexico’s 1995 5,487 4,497 82
garment plants are considered small), which 1996 6,076 4,999 82
brings the national average for the sector down 1997 7,664 6,411 84
to forty-four employees per plant. 1998 8,349 6,929 83
1999 8,889 7,301 82
The apparel sector in the Central American 2000 9,702 7,181 74
and Caribbean countries, by contrast, is dom-
Source: Compiled from official statistics of the U.S. Department
inated by large export-oriented firms that
of Commerce, International Trade Administration, Office of
supply the U.S. market under the ⁄ Textiles and Apparel: U.S. imports for consumption, customs
production-sharing program. Among the value.

Caribbean Basin nations, the Dominican Re-


public has the biggest apparel industry with
, employees, followed by Honduras assembly plants that are capable of filling the
(, garment workers), Guatemala (, big orders that come from U.S. apparel man-
workers), and El Salvador (, workers). ufacturers, rather than through traditional
Apparel is the main manufacturing industry family firms or more flexible forms of net-
in each of these economies. Especially strik- worked production.
ing is the large size of the apparel plants in Mexico’s export-processing plants are known
these four Caribbean Basin economies, where as maquilas, and along with electronics and
the average factory employs  to  work- autos, apparel has been one of the most impor-
ers. This suggests that Caribbean Basin ap- tant industries in generating employment in
parel exports are channeled through giant these in-bond factories. In , Mexico’s
      

 .. Apparel Plants in Mexico and the Caribbean Basin, 
No. of Plant breakdowna (%) No. of Average
Population apparel apparel employees/
Country (millions) plants Small Medium Large employees plant

Mexico 95.5 12,774 94 4 2 557,000 44


Guatemala 11.1 267 28 34 38 77,107 289
Dominican Republic 8 490 35 45 20 145,000 296
Honduras 5.5 200 19 51 30 110,923 555
El Salvador 6.5 230 56 29 15 60,000 261
Nicaragua 4.4 31b 15 25 60 19,357 624
Costa Rica 3.5 460 75 11 14 38,494 84
Panama 2.7 117 15 35 50 8,000 68

Source: Apparel Industry Magazine, September .


a
Size distribution of plants in El Salvador and Costa Rica based on  data.
bPlants registered in free-trade zones.

maquiladora industry generated $ billion in tion of NAFTA (Buitelaar and Padilla Pérez
exports and employed , Mexicans in ; Gereffi ).
, plants; by , the industry had grown The maquiladora sector benefited dramati-
by  percent, with a total of , workers cally from Mexico’s opening to trade in the
in , plants. Exports rose by  percent over mid-s. Although the maquiladora program
the same period, to $ billion (USITC ). began in the mid-s, over  percent of the
Expansion of the maquiladora sector continued jobs that exist in today’s maquiladoras date
over the next five years. By April , , from the later period of economic reform. Four
maquiladoras throughout the country were hundred thousand of these jobs were created
registered with the Mexican government, and between  and  alone—the first four
these in-bond factories provided employment years after the implementation of NAFTA
for ,, workers (INEGI ). (Buitelaar and Padilla Pérez ). Post-
Until the s, Mexico’s maquiladora NAFTA job growth has been particularly
plants typified low-value-added assembly impressive in the maquiladoras that assemble
operations, with virtually no backward link- apparel. In the year , , Mexicans
ages. (Local materials typically accounted for worked in , apparel maquiladoras located
only  percent to  percent of total inputs.) In throughout Mexico. In , the year prior to
the s a new wave of maquiladora plants NAFTA, there were  apparel maquiladoras
began to push beyond this enclave model to a employing sixty-six thousand workers. The
more advanced type of production, making growth in exports of apparel products assem-
components for complex products such as bled in maquiladoras also points to NAFTA-
automobiles and computers (Gereffi ; era dynamism. Apparel exports to the United
Carrillo ). Although debate continues over States from Mexican maquiladora plants more
the extent to which the maquiladora industry than tripled between  and , from just
contributes to Mexico’s overall development, under $. billion to $. billion (USITC ).
the consensus is that it has been a critical The assembly trade typical of the maqui-
source of employment creation and export ladora industry still predominates in the
dynamism, especially since the implementa- North American garment sector, accounting
     

in  for  percent of U.S. apparel imports Lead Firms in the North American
from Mexico (down from  percent in ) Apparel Commodity Chain
and  percent of those from the Caribbean
and Central America (down from  percent To understand the nature of full-package
in ) (Table .). However, the growth in networks and their implications for industrial
Mexico’s non-⁄ apparel exports to the upgrading in Mexico, it is useful to think of
United States is impressive, having nearly the different steps involved in the production
doubled in percentage terms between  of apparel in terms of a commodity chain.
and  from  percent to  percent.4 In The commodity chain for apparel extends
value terms, these imports have increased from the upstream sectors that supply the
nearly tenfold, from $ million to almost garment industry with its raw materials and
$. billion, in the ‒ period. The intermediate products—the fiber and textile
surge in Mexico’s non- exports can be industries—to the downstream sectors that
taken as one indicator of a qualitative shift in manage the distribution of finished apparel,
the Mexican apparel sector beyond apparel including marketing and retail. Sectors at
assembly to full-package programs that in- both ends of the chain tend to be character-
volve more value added through the provision ized by more advanced technology and
of textiles and other local inputs.5 greater capital intensity than are associated
Our analysis of trade and production sta- with the production of garments. For exam-
tistics in the apparel industry reveals two ple, the fiber industry invests millions of dol-
trends related to the consolidation of a re- lars in research and development of high-
gional economy in North America. First, the performance materials such as Gore-Tex and
relative decline in Asian exports to the U.S. Lycra. Although for many years textile pro-
market and the increase in ⁄ exports duction was considered a labor-intensive
from Mexico and the Caribbean suggest that manufacturing process, massive investment
the production-sharing program has increased in technology and automation since the mid-
the importance of low-cost apparel producers s has made this an increasingly capital-
in North America. Second, the increase in intensive sector, at least in industrialized
non-⁄ exports from Mexico under- countries. The retail segment of the apparel
scores the impact of NAFTA in promoting the commodity chain is also fairly capital inten-
growth of full-package networks between U.S. sive, due to computerized point-of-sale tech-
buyers and Mexican manufacturers.6 The next nology that is becoming an essential tool for
section examines the emergence of full-pack- managing inventory.
age networks in Mexico, focusing on how lead Several types of lead firms drive the apparel
firms in the U.S. apparel and textile industries commodity chain in North America: retailers,
are reshaping their trade and production net- marketers, branded manufacturers, and textile
works to take advantage of the opportunities companies. As apparel production has become
NAFTA creates for firms on both sides of the globally dispersed and the competition among
U.S.-Mexico border. these lead firms has intensified, each has
responded with new strategies designed to
strengthen its position in the commodity
chain. For example, retailers and marketers
have developed extensive global sourcing capa-
bilities; branded manufacturers are shifting out
of production and fortifying their activities in
      

the high-value-added design and marketing store brands8 (Secretariat of the Commission
segments of the apparel chain; and some tex- for Labor Cooperation , ).
tile companies are making their own apparel
products in an effort to augment the compet-
Marketers
itiveness of their fabrics vis-à-vis Asian im-
ports. NAFTA is an important factor influ- These manufacturers without factories include
encing the development of these strategies, companies such as Liz Claiborne, Donna
which are blurring the boundaries that tra- Karan, Ralph Lauren, Tommy Hilfiger, Nau-
ditionally separated these firms and altering tica, and Nike that literally were “born global”
their interests within the chain. A quick look because most of their sourcing has always been
at the strategic position of each type of lead done overseas. To deal with the influx of new
firm in the apparel commodity chain is pro- competition, marketers have adopted several
vided below. strategic responses that are altering the content
and scope of their global sourcing networks:
shrinking their supply chains, using fewer but
Retailers
more capable contractors; instructing contrac-
In the past retailers were apparel manufactur- tors where to obtain needed components, thus
ers’ main customers, but now they are increas- reducing their own purchase and redistribu-
ingly their competitors. As consumers demand tion activities; discontinuing certain support
better value, retailers have turned to imports. functions (such as making samples and pat-
In  only  percent of the apparel sold by terns) and reassigning them to contractors;
U.S. retailers was imported; by  retail adopting more stringent vendor certification
stores had doubled their use of imported gar- systems to improve performance; and shifting
ments (AAMA ). In  retailers ac- the geography of their sourcing networks from
counted for  percent of the total value of Asia to the Western Hemisphere.
imports among the top one hundred U.S.
apparel importers (which collectively repre-
Branded Manufacturers
sented about one-quarter of all apparel im-
ports). U.S. apparel marketers, which perform The decision facing many large manufacturers
the design and marketing functions but con- in developed countries is no longer whether to
tract out the actual production of apparel to engage in foreign production but how to organ-
foreign or domestic sources, represented  ize and manage it. These firms often supply
percent of the value of these imports in , intermediate inputs (cut fabric, thread, but-
and domestic producers made up an additional tons, and other trim) to extensive networks of
 percent of the total7 (Jones , ‒). offshore suppliers, which are typically located
The s witnessed many mergers and in neighboring countries that have reciprocal
acquisitions across the retail landscape, result- trade agreements allowing goods assembled
ing in a far more concentrated industry struc- offshore to be reimported with a tariff charged
ture. The strategies that apparel retailers are only on the value added by foreign labor. From
adopting to confront competitive pressures a global commodity chains perspective, the
include: () reducing inventory; () leveraging main significance of branded manufacturers is
their bargaining power over apparel manufac- that they generally coordinate international
turers to “demand lower prices and to trans- industrial subcontracting networks, while re-
fer to them part of the risk of sales slumps”; tailers and marketers coordinate commercial
and () creating their own private labels or subcontracting networks.
     

Textile Manufacturers earlier, the enclave nature of these programs is


a direct result of U.S. trade policy, which
As producers of the most important input for
intends to take advantage of low-cost labor in
clothing, textile companies have traditionally
Mexico or the Caribbean Basin for the assem-
sold fabrics to domestic apparel manufacturers.
bly portion of the production process while
However, the dramatic growth in the amount of
providing a degree of protection for other,
apparel being sourced overseas since  by
related manufacturing jobs. For instance, com-
U.S. retailers, marketers, and branded manu-
panies that want to assemble garments under
facturers has led textile companies to worry
the production-sharing or ⁄ program
about the continued viability of their customer
have to cut in the United States the fabrics
base. In an effort to stem the tide of Asian tex-
they will send offshore for assembly. The 
tiles entering the U.S. market in the form of
law was amended in  to address the fact
imported apparel, several textile companies
that some companies were importing Asian
have begun to offer “full-package service,” by
fabrics, cutting them in the United States, then
which they provide finished garments instead of
sending them to Mexico or the Caribbean for
fabrics to customers such as retailers and mar-
assembly and eventual reimport to the U.S.
keters. This strategy, which one textile-com-
market under the preferential terms of the
pany executive described as “selling fabrics but
production-sharing program. The new provi-
delivering garments,” is based on the expecta-
sion of the trade law, called A, provided
tion that potential clients will choose competi-
additional benefits for companies assembling
tively priced, high-quality fabrics made in
fabrics offshore that were manufactured as well
North America if textile manufacturers can
as cut in the United States.
offer the same kinds of subcontracting services
While these measures provided some pro-
that are available in Asia. As the next section
tection to the domestic U.S. textile industry
explains, NAFTA allows textile companies to
and its workers, they also prevented backward
pursue this strategy by expanding both textile
linkages between the assembly plants and
and apparel production in Mexico.
upstream segments of the commodity chain
in Mexico and the Caribbean. NAFTA has
changed this scenario for Mexico, however, in
The Evolution of U.S. Corporate ways that are promoting growth in the Mexi-
Strategies in the NAFTA Era can textile and fiber industries. NAFTA
replaced the terms of the  regime, which
The production-sharing program has been was designed to protect U.S.-made fabrics, with
important in stimulating apparel exports from new rules of origin that allow a garment to be
low-wage countries in North America. While imported into any one of the three NAFTA
the maquiladora program in Mexico and its countries duty-free, as long as it contains yarns
counterpart in the Caribbean Basin have cre- manufactured in Mexico, the United States, or
ated employment and generated needed export Canada.9 Effectively, this gives companies that
earnings for these countries, they have been assemble garments in Mexico from Mexican-
criticized for trapping low-wage economies in manufactured fabrics the same preferential
the dead-end role of providing cheap labor for access to the U.S. market as companies that
assembly jobs without generating backward assemble garments from U.S.-formed and -cut
and forward linkages to related industrial sec- fabrics under the production-sharing program.
tors (see Chapter  in this book). As noted This eliminates one of the major obstacles to
      

increasing backward linkages between the • Textile mills have been forging alliances with
export-oriented apparel sector and Mexican apparel suppliers that could allow for more
fiber and textile manufacturers. integrated textile and apparel production in
In addition to the protectionist nature of the different regions of Mexico. In addition,
 regime, another factor that has limited the some textile firms are exploring the possi-
development of backward linkages to Mexican bility of creating their own product-devel-
suppliers is the shortage ofexport-quality fab- opment teams for select apparel categories,
rics manufactured in Mexico. The few apparel and a few have entered into joint ventures
exporters in Mexico that attempted to use do- with Mexican textile manufacturers for the
mestically manufactured fabrics found they were production of fabrics in Mexico.
plagued by consistent problems with quality • U.S. branded apparel manufacturers are re-
and on-time delivery. However, new investments organizing their supply base in Mexico,
in textile production, particularly in denim, are looking for smaller numbers of more capa-
increasing both the quality and quantity of fab- ble suppliers, and reducing their domestic
rics available in Mexico. For example, industry and offshore production operations by di-
experts estimate that prior to NAFTA, Mexico vesting themselves of manufacturing assets
produced about  million square yards of in favor of building up the marketing side
denim annually. This amount increased to about of their business, with an emphasis on
 million square yards by , largely as a global brands.
result of new investments in Mexico on the part • A handful of Mexican integrated apparel
of U.S. textile companies. Virtually all this manufacturers that own modern plants that
increment is in export-quality denim. go from spinning and weaving through ap-
The growth in Mexican denim production parel production and finishing are begin-
underscores the important role that U.S. firms ning to develop strong reputations with
are playing in Mexico’s transition from assem- U.S. retailers and marketers that are looking
bly to full-package exports in apparel. Key to to place full-package orders in Mexico.
this transition are networks organized and co- • U.S. and Latin American retailers are begin-
ordinated by U.S. firms that want to increase ning to set up sourcing networks in Mexico,
their security and enhance profits by coordi- aided by government-supported vendor cer-
nating the activities associated with full-pack- tification programs.
age supply in North America. Large firms in • Mexican sourcing agents are emerging to
different segments of the apparel supply chain, serve as intermediaries for U.S. buyers and
mainly from the United States, are vying to be- Mexican factories, a pattern already wide-
come coordinating agents in new North Amer- spread in East Asia.
ican networks that would strengthen Mexico’s
capabilities to carry out full-package produc- Below we discuss a number of firms in
tion (Gereffi ; Gereffi and Bair ): greater detail in order to show how each type
of lead company is responding to the opportu-
• Synthetic fiber companies in the United nities that NAFTA presents. Our highlights of
States and Mexico have been lobbying with these firm strategies are based on two types of
U.S. apparel manufacturers and retailers, data: () information published in secondary
trying to get the apparel firms to develop sources, such as apparel and textile industry
products using their fibers and encouraging trade publications, and () strategic interviews
retailers to bring their orders to Mexico. conducted in the United States and Mexico
     

with firms at each segment of the apparel com- ensure the continued use of their inputs by
modity chain, including fiber and textile man- controlling the critical downstream segment of
ufacturers, apparel companies, retailers, and the chain, apparel assembly, which is no longer
trading companies.10 viable in the United States. Both U.S. fiber and
textile companies realize that they need to
coordinate Mexican production networks for
Synthetic Fiber Companies
apparel if they hope to make a North Ameri-
DuPont. U.S. chemical and fiber giant DuPont can alternative more attractive to their cus-
has several initiatives in Mexico that mirror its tomers than importing Asian-made garments
global efforts to play a role in connecting that use foreign fibers and fabrics.
different parts of the apparel commodity chain.
In Mexico, DuPont has a joint venture with
U.S. Textile Mills
Grupo Alfa (one of Mexico’s leading fiber
manufacturers) for the production of nylon, Burlington Industries. Burlington Industries
Lycra (or Likra, as it is called in Spanish), and recently celebrated its seventy-fifth anniver-
daycron staple fibers. Besides its importance as sary as one of the world’s largest textile man-
a manufacturer of fibers, DuPont is attempting ufacturers, with sales of $. billion in the
to work closely with its customers at the down- year . Burlington employs , people
stream links of the apparel commodity chain to worldwide, with facilities in several U.S. states
coordinate full-package apparel production as well as in Mexico and India. Production of
using DuPont materials. The company has a textiles for apparel accounts for  percent of
global sourcing division with offices in several Burlington Industries’ revenue. Burlington
countries, including Mexico, Spain, Germany, serves four major product categories in ap-
Hong Kong, Honduras, and Israel, as well as parel: denim, synthetics, worsted wool, and
the United States. The goal of DuPont’s sourc- cotton sportswear. Based in Greensboro, North
ing program is to create demand for DuPont Carolina, the relevance of Burlington Indus-
fibers at the retail and marketing end of the tries for our analysis of the North American
chain and then to develop relationships with apparel commodity chain is twofold. First, it
textile and apparel manufacturers in order to is a prime example of the textile industry trend
carry that demand throughout the chain. toward offshore production. Second, Burling-
DuPont’s “Lycra Assured” initiative thus ton is diversifying into apparel. From being a
attempts to convince retailers and marketers to manufacturer of textiles only, it has embarked
use DuPont-brand Lycra, as opposed to less- on a risky and ambitious strategy of forward
expensive, Asian-made substitutes, in their integration by venturing into sewing and gar-
apparel. DuPont then works with these clients ment assembly.
to find manufacturers who can produce gar- Mexico is a key growth area for Burlington.
ments containing Lycra. Although the manufacturer has been involved
For DuPont, the “Lycra Assured” initiative in Mexico for more than forty years through
is analogous to the full-package strategy that its subsidiary Textiles Morelos, these interests
is being adopted by the textile companies that had previously been limited to supplying home
are offering garment services to their clients. textiles for the domestic market. In ,
Worried about the decline of their traditional Burlington had only three plants in Mexico,
customer base—domestic apparel manufac- two of which were for the production of cot-
turers—these upstream suppliers are trying to ton and synthetic fabrics. Yet layoffs at U.S.
      

plants were an early indicator that the com- The Casual Wear division of Burlington
pany was looking south. Burlington claimed Industries, in contrast, continues to pursue its
as late as  that it would “keep core pro- strategy of integrated denim apparel pro-
duction based in the United States” (Krouse duction in Mexico. Burlington manufactures
), but this strategy soon began to change denim in Yecapixtla and assembles jeans in its
rapidly. In  the company announced that manufacturing plant in the central Mexican
it would invest $ million over the next three state of Aguascalientes (which was acquired
years in five garment-making facilities coordi- from jeans manufacturer Lucky Star in March
nated by its Garment Service Center in Mex- ). These jeans are then sent to a laundry
ico. The plants were expected to employ two in northern Mexico for finishing. The laun-
thousand workers, and the garment business dry, located in the state of Chihuahua, is a joint
was expected at the time to add $ million venture between Burlington and a Texas-based
to Burlington’s annual sales. Although initial company, International Garment Processors.
projections about the size and scope of
Burlington’s Mexican apparel operations Cone Mills Corporation. Cone Mills Corpo-
proved inaccurate, the company’s interest in ration, another North Carolina–based textile
Mexico as a production site for apparel and giant, also tried to “virtually” integrate into
textile production is underscored by the ap- garment production in order to offer package
proximately $ million it invested there services to its clients. Cone Mills planned to
between  and  (Hill a). pursue this strategy through a partnership
The expansion of apparel production in with a Mexican apparel manufacturer based in
Mexico is part of Burlington’s strategy to pro- Puebla. The company has since abandoned its
vide garment services to its customers. One plans to provide garment services, although
Burlington executive described this move into one executive notes that it is still committed to
apparel production as “one-stop shopping” building good relationships with sewing con-
for the company’s clients: “The strategy is to tractors in order “to link [Cone’s] fabrics into
offer fabric in garment form as a service to the region’s supply chain” (Rudie , ).
branded customers, many of whom have to Like Burlington, Cone Mills has invested in
outsource production anyway” (Hill b, denim production in Mexico. This investment
). Initially, two of Burlington’s divisions took the form of a joint-venture operation with
were offering garment services. In  the Mexican textile manufacturer Parras. Together
Performance Wear division, which manufac- the two companies built Parras-Cone de Mé-
tures wool and synthetic fabrics for career xico, a state-of-the-art denim mill in northern
apparel such as men’s and women’s suits, ini- Mexico, which began operations in .
tiated cut-and-sew operations for worsted
slacks in an industrial park located near Cuer- Guilford Mills. Guilford Mills, under the lead-
navaca, south of Mexico City. This facility ership of chief executive officer (CEO) Chuck
was plagued with problems, however, includ- Hayes, has been among the most daring of
ing difficulties with its inexperienced labor U.S. textile companies in terms of envisioning
force, and Burlington announced its sale in the possibilities that NAFTA creates for the
September , when it decided that the Per- industry. Hayes believes that NAFTA provides
formance Wear division of the company an opportunity to strengthen the fiber-textile-
would abandon the garment-making business apparel chain in North America, thereby repa-
(Rudie ). triating textile and apparel production that had
     

gone to Asia. In  Hayes talked with Mex- plant, Confecciones Burlmex, which was pro-
ican government officials about his plan to cre- ducing men’s and women’s pants for the com-
ate a large modern industrial park dedicated to pany’s Performance Wear division, was the
apparel production in Mexico. The Zedillo largest employer in the park.
government, at the time reeling from the De- Despite the problems that have plagued
cember  peso crisis, was receptive to the NuStart, Guilford Mills is heading an initia-
idea, and it was agreed that the park would be tive to create a second industrial park in the
developed through a tripartite alliance of the Mexican state of Tamaulipas. Located in the
Mexican federal government, the state gov- city of Altamira, this park will be an integrated
ernment, and the private sector. Like Guil- apparel complex, and, unlike NuStart, it will
ford, Alpek (the petrochemical division of include fiber, yarn, and fabric production, as
Mexican conglomerate Grupo Alfa) provided well as cut-and-sew apparel operations.
financial support for the project, and eventu-
ally DuPont and Burlington Industries came to
Branded Apparel Manufacturers
be involved in the initiative as well.
After the alliance considered several sites VF Corporation. VF Corporation, based in
for the proposed park, it settled on the state of Greensboro, North Carolina, is an apparel
Morelos. The complex, known as NuStart or manufacturer whose sales reached $. billion
“Apparel City” (Ciudad de la Confección), is in the year . The top-selling jeans maker
located in the municipality of Emiliano Za- in the United States, with . percent market
pata, a rural area outside Cuernavaca in cen- share, VF owns the number-one brands for
tral Mexico.11 It was inaugurated in July  men’s and women’s jeans (Wrangler and Lee,
(with President Zedillo in attendance), and as respectively). VF’s group of brand names also
of June , seven companies (mostly maqui- includes Vanity Fair and Vassarette (intimate
ladoras) from Canada, the United States, and apparel), Jansport (the top brand in backpacks),
Mexico were operating in the park. The proj- Jantzen (swimwear), and Healthtex (children’s
ect’s developers encountered a number of un- apparel). During the s and s, VF
expected obstacles, including problems selling made a number of strategic acquisitions to
all the available production facilities. Other dif- serve its goal of growth in four areas: jeans,
ficulties arose in implementing the parkwide intimate apparel, work apparel, and day packs.
recruitment, hiring, and training program, VF’s production strategy has been to main-
which NuStart’s founders had promoted as tain a balance between U.S. production and
one of the park’s main benefits, believing it contracting in East Asia, Mexico, and the Ca-
would lure companies that had no experience ribbean. The corporation is aiming to update
producing in Mexico and that might otherwise technology and skills in all its plants as part of
be reluctant to move south of the border. Dur- a global strategy to streamline operations in
ing an interview in June , park repre- order to better handle the rapid speed at which
sentatives maintained that employment at apparel producers must run. In , VF un-
NuStart was expected to increase from three derwent a restructuring that resulted in corpo-
thousand to seven thousand workers, but in rate savings of $ million. It closed fourteen
September of the same year the park received U.S. plants, moving more of its production
a major setback when Burlington announced it to Mexico and the Caribbean, and it laid off
was selling its apparel factory there. This seventy-eight hundred workers. In  it
      

formed a Global Sourcing Organization to reported $. billion in sales of its intimate
study a variety of global sourcing options. and underwear products in .
In , VF launched its new “consumer- Throughout the early to mid-s, Sara
ization” plan. As part of this intense consumer Lee’s global strategy lay in acquisitions. In
focus, VF’s seventeen decentralized divisions  it announced plans to invest $ million
were consolidated into five product-based in acquisitions of hosiery, underwear, and
coalitions, and a $. billion brand-invest- other apparel concerns. Much of this occurred
ment program was announced. This consu- in Mexico. By December , Sara Lee had
merization initiative marked a major point in purchased the six-thousand-employee Rinbros
VF’s plan to move into marketing and away company (annual sales of $ million), Mex-
from domestic production (Hill a, b). ico’s leading maker of men’s and boys’ under-
It has been acquiring companies to boost its wear, as well as Mallorca S.A. de C.V., the sec-
brand names (including the Gitano, Chic, and ond-largest hosiery maker in Mexico. These
North Face brands, which it added in ), acquisitions led analysts to conclude that Sara
but increasingly these acquisitions either out- Lee’s primary emphasis would be on growth
source production to other countries or own outside the United States. A  restructuring
facilities offshore. For example, from  to of worldwide operations reinforced this notion.
, Wrangler added three plants in Costa Sara Lee shifted gears in . During the
Rica, two in Honduras, and one in Mexico. previous five years, the company had focused
Whereas offshore production accounted for  on building brand equity and improving
percent of VF’s domestic product sales in returns. With the continuing goal of improv-
, this percentage rose to  percent in ing shareholders’ equity, Sara Lee announced
, and VF plans to increase it to  percent its plan to “de-verticalize” operations through
in the near future. VF is now augmenting its the divestiture of fixed assets, moving away
brand-name appeal through licensing agree- from involvement in every step of the manu-
ments with such big names as Tommy Hilfiger facturing process and concentrating on sales
and Nike. These agreements allow VF to reap and marketing. Said John H. Bryan, the com-
the profits associated with already established pany’s chairman and CEO, “The business of
brands while sourcing production offshore. Sara Lee Corp. has been and will continue to
be the building of branded leadership posi-
Sara Lee Corporation. Sara Lee Corporation is tions. This program will significantly reduce
a global food, apparel, and consumer-products the capital demands on our company, enhance
conglomerate that has operations in more than our competitiveness and let us focus even more
forty countries, markets its branded products sharply on our mission of building brands”
in over  nations, and employs , peo- (Bobbin ). As part of this strategy, in ,
ple. Sara Lee manufactures women’s intimates, Sara Lee sold ten of its yarn and textile plants
men’s underwear, hosiery, and athletic apparel to National Textile, a company formed in Jan-
under the Hanes, Hanes Her Way, Playtex, uary  by former Sara Lee employees, and
Bali, and L’eggs labels. In , Sara Lee held signed a buying agreement with National Tex-
a  percent share of the U.S. bra market, a  tile. Sara Lee also announced plans to increase
percent share of the U.S. women’s and girls’ outsourcing, which in  accounted for 
panties market, and a  percent share of the percent of apparel sales. In February  the
men’s and boys’ underwear market. Sara Lee company announced a projected investment of
     

$ million in Puerto Rico, where it already total workforce of five thousand, Avante also
owns twelve plants and is the commonwealth’s owns about one hundred retail outlets that
largest employer. market its apparel products. The company has
a monthly apparel production capacity of
Levi Strauss and Company. Levi Strauss and  million pieces, of which  percent is dedi-
Company is one of the world’s largest pro- cated to full-package programs for U.S. clients.
ducers of brand-name clothing and the sec- Full-package clients include JCPenney’s pri-
ond-largest maker of jeans, behind VF Cor- vate-label Stafford line. The remaining  per-
poration. Levi Strauss manufactures and cent of production consists of T-shirts, inti-
markets jeans, dress pants, and casual sports- mate wear, and underwear for Avante’s own
wear under the Levi’s, Dockers, and Slates brands and the foreign brands for which it
labels. Based in San Francisco, Levi’s posted holds licenses. The company is a licensee for
sales of $. billion in , down from a peak Disney and Warner Brothers apparel and the
of $. billion in . Over the course of the sole North American licensee for the upscale
s, its share of the U.S. jeans market German underwear line Skiny, which is sold in
plummeted from  percent to  percent. high-end Mexican department stores. Avante
This drop is attributable to two factors: Levi’s also offers two brands of its own: Optima Cot-
failure to pick up on consumer trends and the ton Wear, and Tops and Bottoms.
high prices of Levi’s jeans. The latter factor
has resulted from Levi’s long insistence on Kaltex. While Avante is the largest vertically
keeping production in the United States, while integrated manufacturer of knit fabrics in
its competitors were moving offshore to take Mexico, a company called Kaltex, which is
advantage of lower labor costs. Deciding that twice the size of Avante, claims this distinc-
U.S. production is no longer profitable, Levi’s tion for woven fabrics. Kaltex was founded in
has recently laid off many of its U.S. workers , and since that time Grupo Kaltex has
and closed a large number of its domestic man- grown to be one of the most significant tex-
ufacturing plants. Most production will be tile companies in the country. As recently as
moved to contract operations in Mexico and October , it was considered to be the
the Caribbean (Emert ). Levi’s is now largest user of U.S.-grown cotton in Mexico
focusing on regaining market share and (Daily News Record ). The company has
encouraging its brand-name appeal through a expanded beyond its textile roots in yarn and
strategy of consumer-focused brand manage- fabric production to include garment making,
ment. It is devoting resources to innovative initiating full-package apparel programs in
marketing and product design aimed at the . In , Kaltex inaugurated its first
youth market, and it has opened an online denim mill, and it is already considered one of
store on its Web page to promote Levi’s as hip the largest denim manufacturers in Mexico as
and up-to-date (Hill c). well as a major player in the full-package
jeans market. Kaltex’s denim arm, Denimex,
exports virtually all its denim to the United
Mexican Integrated Apparel Manufacturers
States in the form of fabric or apparel. Den-
Avante Textil. Avante Textil is a vertically imex has a close relationship with the Lee
integrated apparel manufacturer, located out- jeans company, meaning that much of its pro-
side Mexico City, that manufactures and sells duction is sold to Lee’s parent company, VF
yarn, knit fabrics, and apparel. Employing a Corporation.
      

U.S. and Latin American Retailers label line, Arizona jeans wear, is manufactured
in the northern Mexican town of Gómez Pala-
JCPenney Corporation. The middle-tier U.S. cio, Durango, by the Original Mexican Jean
retailer JCPenney opened its first department Company, which is a joint venture between a
store in Mexico in May , in Monterrey, U.S. manufacturer, Aalfs, and a Mexican part-
Nuevo Leon. It has since opened other retail ner, Gerardo Martín. (See Chapter  in this
outlets in Leon, Guanajuato, and Mexico City. book.) In addition to its own plants, Aalfs uses
JCPenney’s Mexican stores are upgraded ver- contractors in the Laguna area of northern
sions of their U.S. counterparts, focusing on Mexico to fill its orders from JCPenney for
higher-quality, fashion-oriented apparel and Arizona jeans.
including upper-end brands such as Liz Clai- JCPenney is only one of several retailers
borne and Nautica. About  percent of the that are increasing their purchases of Mexi-
merchandise sold in the Mexican department can-made apparel. Mexican manufacturers are
stores is manufactured domestically, while the also selling to retailers in South America, par-
remaining  percent is imported, much of it ticularly from Chile, Colombia, and Venezuela.
from the United States. The ratio of domes- These sales are facilitated by Mexico’s Banco
tic-to-offshore production is about fifty-fifty Nacional de Comercio Exterior (Bancomext),
in JCPenney’s U.S. stores. which has been playing a “matchmaking” role
In , JCPenney established a buying by bringing foreign buyers into contact with
office in Mexico City with the goal of sourc- Mexican apparel manufacturers. Bancomext
ing apparel from Mexican manufacturers for promotes Mexican apparel producers in sev-
its private label lines. In  it sourced $ eral ways, including a vendor certification pro-
million of apparel in Mexico, an amount that gram that carries out plant-level evaluations
increased to about $ million by . Cur- of Mexican suppliers, especially small and
rently, JCPenney sources from twenty-two medium-sized firms, and provides them with
Mexican companies, including the vertically some of the technical advice needed to become
integrated manufacturer Avante. T-shirts, successful exporters; providing modest finan-
underwear, and jeans are the principal prod- cial assistance in terms of working capital to
ucts. JCPenney is interested in building long- credit-worthy Mexican enterprises; and spon-
term relationships with its contractors and soring annual trade fairs designed to familiar-
works closely with its Mexican suppliers, pro- ize foreign buyers with the offerings of Mex-
viding them with detailed specifications re- ican manufacturers (Gereffi and Bair ).
garding the inputs to be used for their full-
package orders (such as specific fabrics and
Mexican Sourcing Agents
zippers for jeans). If the Mexican contractor
wants to use an alternative fabric or trim, the Aztex Trading Company. Aztex Trading Com-
proposed substitute has to be sent to a JCPen- pany represents a new breed of broker emerg-
ney brand manager, who will decide if it is an ing in Mexico in order to link U.S. companies
acceptable equivalent. Each manufacturer also that are looking to source full-package apparel
has to undergo a rigorous evaluation process in Mexico with Mexican manufacturers. Aztex
before being accepted as a JCPenney supplier, works with U.S. clients such as Liz Claiborne
with inspectors visiting the plant to ensure that and DKNY that want to source apparel in
it meets stringent requirements. Some of the Mexico but do not have their own manufac-
apparel for JCPenney’s most successful private turing facilities or a developed network of
     

subcontractors. Its owners describe Aztex as “a that are export-oriented apparel manufactur-
service company,” meaning it provides its cus- ing centers. Since Chapter  in this book dis-
tomers with whatever services they require to cusses in detail the developmental implications
fill their full-package orders in Mexico: find- of full-package networks for the most dynamic
ing fabrics or working with textile companies of these centers, the Torreón/Gómez Palacio
to develop the desired fabrics, working on cluster in northern Mexico (see Bair and Ger-
specifications for the garments, locating an effi ; also Bair ), this section offers a
appropriate contractor, overseeing quality, and more general treatment of the issue.
ensuring on-time production. Based in Mex- The firm strategies outlined in the preced-
ico City, with a staff of forty people through- ing section have two clear consequences in
out the country, Aztex serves as an interme- terms of employment: a decline in apparel
diary between its clients and the Mexican manufacturing jobs in the United States and a
manufacturer. Historically, many of these corresponding expansion in both the number
branded manufacturers, retailers, and mar- and types of jobs being created in Mexico’s
keters have sourced large amounts of apparel apparel-related industries. In terms of U.S. job
from Asia, but the cost of buying from Asia as losses, the case of Levi Strauss and Company
opposed to Latin America has increased with is particularly notable. Levi’s announced in
NAFTA, leading many of them to reevaluate February  that it would close eleven U.S.
Mexico. The role Aztex plays in establishing plants and lay off fifty-nine hundred workers13
and managing these foreign companies’ full- (Emert ). This move was the culmination
package networks makes it possible for a new of a series of layoffs throughout the s and
set of buyers that do not want to take on this s and left only eleven plants remaining in
coordinating role to source apparel in Mexico. the United States. Earlier layoffs reflected weak
sales, but the  announcement signaled a
These examples of firm strategies show that new conviction on the part of Levi’s that large-
companies all along the commodity chain are scale apparel production in the United States
responding to the opportunities NAFTA cre- was no longer feasible.
ates for more integrated regional production The same trends characterize the U.S. ap-
networks, and Mexico is figuring prominently parel sector as a whole. During ‒ alone,
in these companies’ plans. In the final section restructuring by U.S. apparel companies
of this chapter, we briefly discuss the implica- caused an estimated loss of , jobs in the
tions of these changes for firms and workers in domestic industry (Jones , ). Apparel
the North American apparel industry before employment in  stood at a little over
offering some concluding thoughts about , workers, and U.S. textile employment
Mexico’s transition from the assembly to the was at an all-time low of , 14 (U.S.
full-package export role.12 Bureau of Labor Statistics ; AAFA ).
Furthermore, the only types of jobs in the
U.S. apparel sector that are expected to grow
NAFTA and Jobs from  to  are in professional specialty
occupations, such as systems analysts, engi-
In addition to strategic interviews with firms, neers, and programmers. While the quality of
our study of NAFTA’s impact on the apparel these positions in terms of conditions of work
commodity chain in North America included and pay may be considered superior to the
visits to some of the Mexican cities and towns sewing jobs that have been lost in recent
      

decades, professional specialty occupations effect, despite an accelerated rate of job loss
represent only . percent of total employ- over this period.16
ment in the U.S. textile industry (Mittel- Although manufacturing jobs in high-wage
hauser , ). countries such as the United States will most
The local impact of these job losses is more likely continue to decline, the regionalization
marked than the statistics indicate, given the of commodity chains means that other types of
geographic concentration of apparel and textile U.S. jobs related to the management and coor-
manufacturing employment. Employment in dination of increasingly complex cross-border
the U.S. textile complex is geographically con- production networks are being created. As the
centrated in the Southeast, with . percent of corporate strategies of the firms discussed
total employment in the industry located in five above suggest, most of the future growth in
states in the region in . These states, in production jobs will occur in the low-wage
descending order of textile employment, are countries that are today’s preferred sites for
North Carolina (which alone accounts for  apparel assembly.
percent of total U.S. textile employment),
Georgia, Alabama, Virginia, and South Car-
olina (ATMI ). Although apparel produc- How Has NAFTA Affected Mexico?
tion is less geographically concentrated than
textile manufacturing, the five states with the Despite impressive export growth since
largest number of apparel jobs accounted for NAFTA, there is considerable debate about
almost  percent of  employment in the how most manufacturers in the Mexican ap-
industry: California, New York, Texas, North parel and textile industries are faring. Small
Carolina, and Alabama (in descending order). and medium-sized enterprises have faced sig-
Textile and apparel employees are similar in nificant difficulties in adjusting to the coun-
that workers in both sectors generally have rel- try’s liberalized economic environment. In a
atively low levels of education, making their short time, Mexico went from being one of the
successful transition to alternative employment most protected economies in the world to one
particularly difficult. of the most open, a process initiated by the
However, job declines in the United States country’s accession to the General Agreement
have been accompanied by two related and less on Tariffs and Trade (GATT) in . The
well-recognized phenomena: improved pro- pace of liberalization was accelerated during
ductivity and higher U.S. wages. Since  the administration of President Carlos Salinas
the productivity of the average U.S. apparel de Gortari (‒). Economic policy under
worker has increased by about  percent Salinas, who championed the NAFTA cause
because of advances in technology, production in Mexico, marked the consolidation of neo-
practices, and inventory management. The liberal economic reforms begun during the
hourly earnings of the average U.S. apparel administration of his predecessor, Miguel de
worker increased from $. in  to $. la Madrid (‒). Mexico’s rapid entry
in , while the hourly wages of U.S. textile into the global economy from the mid-s
workers rose from $. to $. in the same through the mid-s signaled a clear break
period15 (AAFA ). Thus, contrary to pop- with the country’s history of import-substi-
ular opinion, productivity and wage levels in tuting industrialization.
the U.S. textile and apparel industries appear The hardships caused by Mexico’s eco-
to have improved since NAFTA went into nomic opening have been borne dispropor-
     

tionately by smaller manufacturing firms. working conditions in many of the Torreón


These are often undercapitalized, family- area’s factories. However, we can make two
owned enterprises that lack access to current broad observations about the implications of
technology and modern manufacturing meth- NAFTA for the North American apparel
ods, but they are overwhelmingly the kinds of commodity chain in general and for Mexican
firms that dominate the apparel and textile firms and workers in particular.
industries in Mexico. This is particularly true First, instead of having a uniform impact
for the labor-intensive apparel industry, which on the Mexican textile and apparel industries,
is made up of more than , mostly small NAFTA-era interfirm networks are changing
companies. However, micro- and small enter- the geography of production in these sectors.
prises (companies employing up to fifteen and The emergence of clusters, such as the one for
one hundred workers, respectively) also dom- jeans production in the Torreón/Gómez Pala-
inate the more capital-intensive textile sector. cio region, is creating growth in apparel and
The number of establishments in the Mexican textile employment in particular regions.
textile sector fell steadily between  and Companies looking to place full-package
, but the employment profile in the indus- orders in Mexico are attracted to Torreón
try underscores the importance of growth in because of the area’s large apparel-manufac-
the sector’s largest firms: While employment turing capacity, as well as the availability of
fell in micro-, small, and medium-sized enter- locally produced denim and the presence of
prises between  and , overall em- local trim suppliers. While NAFTA’s impact
ployment in the Mexican textile industry on subnational regions in Mexico is not evi-
increased slightly, from , in  to dent in the aggregate trade data presented in
, in . This growth is even more the first section of this chapter, strategic inter-
impressive in light of the fact that employ- views with lead firms allowed us to identify the
ment had declined significantly between  particular locations favored by U.S. firms. Our
and  (when it reached a low of , findings indicate that in clusters that are con-
workers), before rebounding in  and  nected to the U.S. market by means of net-
(Knight ). works with U.S. lead firms, jobs are increasing
The commodity-chains approach can help in number (as a result of booming exports),
shed light on these macro trends by revealing expanding in type (as full-package networks
the dynamics that account for shifts in employ- generate growth in textile mills and launder-
ment patterns. NAFTA has positively affected ing and finishing plants), and on average
the Mexican apparel industry in terms of stim- improving in quality (as manufacturers need to
ulating growth in both  and non- meet the quality-control standards imposed by
exports. To the extent that the latter exports U.S. buyers such as JCPenney and the Gap).17
represent full-package production, NAFTA Second, companies lacking connections to
has also had a positive effect on the Mexican foreign lead buyers face significant obstacles
textile industry because full-package networks in Mexico’s current economic environment.
between U.S. buyers and Mexican manufac- Although exports have increased since a major
turers are increasing the amount of Mexican- devaluation of the peso at the end of ,
made fabric used in this apparel. Chapter  in domestic demand has not recovered. Conse-
this book discusses in detail how these net- quently, companies accustomed to serving the
works are generating growth in apparel and Mexican consumer must compete against low-
textile employment, as well as upgrading cost imports for a more open but stagnant
      

market. Many of these companies are smaller Third, growth in apparel and textile manu-
firms. Furthermore, most of the U.S. compa- facturing and employment is occurring in clus-
nies that are establishing full-package networks ters where Mexican firms are linked to U.S.
in Mexico are doing so through joint ventures buyers. Since these export networks are criti-
with large Mexican counterparts, such as tex- cal for firm performance and job growth in
tile mills, and buyers placing full-package Mexico, the challenge for policy makers is to
orders are also looking to large manufacturers. promote institutional environments that create
Although these companies often rely on tiers opportunities for Mexican enterprises to
of smaller subcontractors to assemble gar- access networks that offer the greatest possi-
ments for the full-package orders they receive bilities for local development and industrial
from U.S. firms, small and medium-sized upgrading.
enterprises are increasingly marginalized in
Mexico’s transition to the full-package export
role. While smaller companies may benefit Appendix: Companies Interviewed
from these NAFTA-inspired networks, they
are incorporated at the lowest levels of the net- Aalfs, Gómez Palacio, Mexico, July , ; July ,
works, where the risks are highest, the wages .
lowest, and the work conditions poorest. Avante Textil, Toluca, Mexico, July , ; July
, .
Aztex Trading Company, Mexico City, Mexico, Jan-
uary , ; June , ; June , .
Conclusions Banco Nacional de Comercio Exterior (Bancomext),
Mexico City, Mexico, July , .
Our study of NAFTA’s impact on the North Burlington Industries, Greensboro, North Carolina,
American apparel commodity chain has yielded December , .
three main conclusions. First, the trade data Cone Mills Corporation, Greensboro, North Car-
reveal that regional production blocs based on olina, September , .
divisions of labor between high- and low-wage DuPont de México, Mexico City, Mexico, July ,
countries are becoming more significant in the ; July , ; July , .
global apparel industry. NAFTA is promoting JCPenney Comercializadora, Mexico City, Mexico,
Mexico as a privileged exporter to the U.S. July , ; January , .
market, and changes introduced by the NAFTA NuStart, Emiliano Zapata, Mexico, July , .
regime are allowing Mexico to move beyond
the limited export role of apparel assembly,
associated with the maquiladora industry, Notes
to the new export role associated with full-
package production. . West European apparel exporters are ex-
cluded from Table . because the majority of their
Second, we have been able to show how this
exports involve intra-European trade. Several
transition is occurring by identifying the types
Caribbean Basin nations are missing from this list
and consequences of interfirm networks that because of incomplete information regarding their
U.S. enterprises establish in Mexico. U.S. com- apparel trade.
panies, in alliance with Mexican partners, are . These dollar amounts are not adjusted for
playing a critical role in reconfiguring and constant dollars.
more fully developing the North American . Branded manufacturers have experience in
apparel commodity chain in Mexico. producing garments domestically or globally, making
     

it possible for them to supply assembly contractors NAFTA markets. Furthermore, apparel that is
directly with the inputs needed to fill their orders. made from fabrics that are not widely produced in
Retailers and marketers, in contrast, often rely any of the NAFTA countries, such as silk, linen,
entirely on an extensive network of contractors to and velveteen, can be imported to any of the
produce the garments they design and sell. NAFTA countries without tariffs as long as they
. Some caution needs to be exercised in inter- undergo a “single transformation” in North Amer-
preting the  trade data since NAFTA. Because ica, meaning they must be assembled in Canada, the
NAFTA reduces the incentives for firms to regis- United States, or Mexico (Knight ).
ter as maquiladoras, some of the apparent growth . These interviews were conducted between
in non- exports likely represents apparel that is May  and July , with several firms inter-
assembled in Mexico from U.S. fabrics but not offi- viewed on more than one occasion. Interviews typ-
cially imported under the  regime. Despite this ically lasted from one to two-and-a-half hours.
statistical effect, our primary data have confirmed Interview sites in the United States were concen-
that the growth in what we call “full-package” trated in and around the North Carolina Piedmont
exports has been significant since NAFTA. region, while Mexican sites included Mexico City,
. In the Caribbean Basin countries the non- Morelos, Toluca, and Gómez Palacio. Rather than
⁄ apparel trade is not an indicator of full- adhering to a standard survey instrument, these
package production because their textiles tend to strategic interviews took the form of extended con-
be imported from Asia rather than produced versations with managers and owners of firms and
domestically. representatives of industry associations. Respon-
. Although the Trade and Development Act of dents were asked specific questions about their orga-
 is often referred to as a version of “NAFTA nization’s global and North American operations,
parity” for the Caribbean Basin, this characteriza- and they also were invited to reflect more generally
tion is inaccurate because the act does not change on the direction of the apparel and textile industries
the rules of origin, which specify that only apparel in the era of NAFTA. A list of the firms interviewed
exports assembled in the region from U.S.-made is provided in an appendix to this chapter.
inputs are eligible for preferential access to the U.S. . The NuStart project is analyzed in greater
market. Consequently, this region is not likely to detail in Bair ().
follow Mexico’s example in developing the full- . Describing the development of full-package
package model of more locally integrated and networks in Mexico as a transition from the assem-
higher-value-added production. For more on the bly to the full-package export role is not meant to
role of the Caribbean and Central American imply that ⁄ production in Mexico will dis-
economies in the North American apparel complex, appear. Although aspects of the maquiladora pro-
see Chapters  and  in this book. gram will officially cease to exist with the full phas-
. These figures do not include the production- ing in of NAFTA, the assembly networks between
sharing activities of U.S. apparel firms in Mexico U.S. and Mexican companies under the production-
and the Caribbean Basin, which also have been sharing program remain strong. In fact, the ma-
expanding rapidly (USITC ). quiladora industry continues to grow, having
. “Private-label apparel” refers to store-brand received a significant boost from a devaluation of
merchandise that is made for specific retailers and the peso in late  and the consequent decrease
sold exclusively in their stores. It constituted  per- in the price of Mexican labor. From a developmen-
cent of the total U.S. apparel market in  (Dick- tal perspective, however, the emergence of full-
erson , ). package networks is significant because it signals
. There are some exceptions to this so-called that Mexico has moved up in the export hierarchy
yarn-forward rule. For example, sweaters made of to include the OEM role as its most advanced
man-made fibers are subject to a fiber-forward rule, export capability.
meaning that the fibers must originate in a NAFTA . CEO Robert Haas says that most production
country in order to receive preferential access to the will be moved to contract operations in Mexico and
      

the Caribbean: “We can’t swim against the tide. . . . ATMI (American Textile Manufacturers Institute).
We have invested tens of millions of dollars to try . Textile HiLights. Arlington, Va.: ATMI.
[to] find a way to make our owned-and-operated Bair, Jennifer. . “Successful Cases of Small and
factories enough of an asset [to offset wage differ- Medium Enterprises in Mexico: Lessons from
ences]. . . . [February’s] announcement is just facing the Aguascalientes Apparel Industry.” In Claro-
the realities” (Emert ). scuros: Integración exitosa de las pequeñas y medi-
. In relative terms, the plunge in U.S. textile anas empresas en México, ed. Enrique Dussel
and apparel employment mirrors what happened in Peters, pp. ‒. Mexico City: Editorial Jus.
Hong Kong, one of the most successful Asian ———. . “Is Mexico Sewing Up Develop-
exporters to the U.S. market in the s and s. ment? NAFTA and Mexico’s Changing Role in
Employment in the Hong Kong textile industry fell the North American Apparel Industry.” Ph.D.
from , in  to , in —a drop of diss., Department of Sociology, Duke University.
 percent. Meanwhile, Hong Kong’s clothing jobs Bair, Jennifer, and Gary Gereffi. . “Local Clus-
plummeted from , in  to , in ters in Global Chains: The Causes and Conse-
—a decrease of  percent in a single decade quences of Export Dynamism in Torreón’s Blue
(De Coster , ). Jeans Industry.” World Development ,  (No-
. These wages are not adjusted for constant vember): ‒.
dollars. Bobbin. . “Sara Lee Announces $. Billion
. Over three times as many apparel jobs were Restructuring Program.” Bobbin ,  (Novem-
lost between  and  as during the preced- ber): .
ing seven-year period. U.S. apparel employment Buitelaar, Rudolf M., and Ramón Padilla Pérez.
declined by , jobs during the first seven years . “Maquila, Economic Reform, and Cor-
of NAFTA, compared to , lost jobs between porate Strategies.” World Development , 
 and  (U.S. Bureau of Labor Statistics (September): ‒.
). Carrillo, Jorge. . “Third Generation Maqui-
. Largely due to a number of well-publicized ladoras? The Delphi–General Motors Case.”
cases in which U.S. companies were revealed to have Journal of Borderlands Studies ,  (Spring):
sourced apparel from factories with “sweatshop” ‒.
work conditions, an increasing number of U.S. buy- Daily News Record. . “Hahn to Revamp Kaltex
ers are inspecting their domestic and foreign con- America.” Harrisonburg, Va., October .
tracting networks. These inspections are designed De Coster, Jozef. . “Hong Kong and China:
to ensure that suppliers meet a host of standards The Joining of Two Giants in Textiles and
that apply not only to the quality of their products Clothing.” Textile Outlook International  (No-
but also the quality of their workplaces. These stan- vember): ‒.
dards range from environmental regulations to Dickerson, Kitty G. . Textiles and Apparel in the
safety measures designed to reduce the risk of Global Economy. d ed. Englewood Cliffs, N.J.:
workplace injury (see Gereffi, Garcia-Johnson, and Prentice-Hall.
Sasser ). Emert, Carol. . “Levi’s to Slash U.S. Plants:
Competitors’ Foreign-Made Jeans Blamed.” San
Francisco Chronicle, February , A.
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Jeanswear Values Basics.” Apparel Industry Mag- “Advanced” Practices in the North American Gar-
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———. a. “Burlington Down, but Coming able at <http://www.bls.gov>. Web site con-
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: . USITC (United States International Trade Com-
———. b. “Burlington Adds Retail-Ready mission). . Production Sharing: Use of U.S.
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INEGI (Instituto Nacional de Estadística, Geogra- Washington, D.C.: USITC.
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inegi.gob.mx>. Web site consulted in July. July.
Part II
The Changing Face of the
Apparel Industry in the
United States
Florence Palpacuer

 Subcontracting Networks in the


New York City Garment Industry:
Changing Characteristics in a Global Era

Introduction garment industry traditionally matched the


characteristics of an industrial district, includ-
This chapter analyses how the structure of the ing a geographical and sectoral concentration
New York garment industry has evolved under of firms, the predominance of small firms,
the impact of globalization. The focus is the vertical disintegration, cooperative competi-
industry’s main industrial segment, the highly tion, a common sociocultural identity that fa-
fashion-oriented women’s wear industry, and cilitated trust, and local support institutions
the subcontracting networks through which (Piore and Sabel ; Schmitz ). How-
production is organized in this segment. Glob- ever, global dynamics have substantially al-
alization is here associated with two major tered the industrial and social structure of this
trends: () the development of international district since the s, as local firms became
subcontracting networks that link garment integrated into global production networks
firms in New York City to foreign producers and new immigrant communities entered the
located in a variety of countries; and () the local industry. To study such transformations,
entry of Asian and Hispanic immigrants, which I highlight the specific organizational and
has contributed to a significant diversification social processes that underlie globalization in
of the social and ethnic composition of the this industry and assess their impact from the
New York garment industry. perspective of economic performance and so-
Two analytical perspectives will be com- cial cohesion.
bined to study these evolutions: the industrial- New York remains a major pole in the U.S.
district model, which captures many of the apparel industry, despite a continuous erosion
traditional characteristics of the New York of employment since the s: the state ranks
garment industry, and the global commodity- second in terms of employment behind Cali-
chain framework, which better accounts for fornia, with , apparel jobs in , of
the integration of the local industry into trans- which  percent are located in New York City.1
national production networks. The New York The local concentration of apparel activities is
  

linked to the dominance of New York City as the twentieth century and the National Indus-
a trade center, with important retailing and trial Recovery Act (NRA) in . These insti-
wholesaling activities; as a fashion center, with tutions provided the backbone of an industrial-
significant artistic and cultural activities; and as relations system aimed at preventing excess
an immigration center, with a constant inflow competition in interfirm and intrafirm rela-
of newcomers feeding both the labor force and tions. Collective agreements stipulate that man-
the entrepreneurial base of the local garment ufacturers are to select a stable pool of con-
industry. Apparel firms located in New York tractors and distribute work equitably among
also benefit from a concentration of related them; that they should pay contract prices
activities, including the supply of fabrics, allowing for the payment of union wages
accessories, and specialized services (Waldinger within contracting firms; and that these firms
). These characteristics are especially im- should, in turn, distribute work equitably
portant to the women’s wear segment of the among garment workers (Carpenter ;
apparel industry, which accounted for , Schlesinger ). This industrial-relations
jobs in , or  percent of apparel employ- system extends the role of collective agree-
ment in New York City.2 Women’s wear tends ments beyond employment to the sphere of
to be more fashion sensitive than other apparel interfirm relations and industrial organization.
segments, such as men’s wear or undergar- An important precondition to its establishment
ments, and being located in New York allows in the s was the bounded nature of the
firms to quickly catch and respond to fashion local immigrant communities, which were both
changes. Because products are varied and con- closely knit from a social perspective and re-
stantly changing, production activities do not stricted in size due to changes in immigration
easily lend themselves to automation and re- flows. From the mid-s up to the mid-
main highly labor intensive, relying on the local s, immigration to the United States slowed
pool of immigrant labor. In response to such down considerably, limiting the flow of new
constraints, the New York women’s wear in- firms and workers entering the garment indus-
dustry has long been organized on the basis of try. The small New York manufacturers also
a subcontracting system in which the so-called used local or regional contractors, thus restrict-
jobbers or manufacturers specialize in design ing the geographical scope of their production
and marketing activities and contract out most networks. The industrial-relations system thus
or all of their production activities to “con- embodied values rooted in a shared sociocul-
tractors” specialized in cutting and assembling tural background, thereby exerting community
garments. Such a system allows manufacturers pressure on both workers and employers to
to limit their fixed costs and be more respon- adhere to labor agreements (Piore ).
sive to market changes, while making entry eas- The share of New York’s employment in
ier in the subcontracting segment. Contractors the national apparel industry steadily declined
absorb seasonal and cyclical fluctuations in in the post–World War II period, when the de-
output demand and rely on ethnic ties in im- velopment of a mass market boosted stan-
migrant communities to mobilize labor (Wal- dardized apparel production in southern states
dinger ). (Blumenberg and Ong ; Taplin ).
Cooperative competition among local firms Although the decline of employment contin-
was historically promoted through the consti- ued in New York City’s women’s wear indus-
tution of the International Ladies’ Garment try until the end of the century, its relative
Workers’ Union (ILGWU) at the beginning of position increased from  percent of U.S.
         

women’s wear employment in  to about nization in this center of the U.S. women’s
 percent in .3 Over the same period, a wear industry. To analyze how this new model
new growth pole emerged in California, where has emerged over time, the rest of this chapter
employment in the women’s wear industry focuses on changes in the economic and social
nearly doubled from , to , em- characteristics of manufacturers and contrac-
ployees between  and , before declin- tors and on the relationships that developed
ing to , in  under the impact of between these two types of firms. This analy-
the North American Free Trade Agreement sis shows how the New York garment industry
(NAFTA).4 The relative stabilization of New evolved from a traditional industrial district to
York City and the growth of Los Angeles, a central location in global production net-
where  percent of California’s apparel works, highlighting three major patterns of
employment is concentrated, reflect a new change: the rise of large firms among the pre-
dynamic of polarization of the women’s wear dominantly small concerns that make up the
industry in the country’s major urban centers. New York garment industry, the development
What favored such stabilization of the New of transnational subcontracting networks that
York garment industry? In the mid-s, link local manufacturers to contractors in a
Roger Waldinger () convincingly argued variety of countries, and the entry of new
that the small, specialized firms making up immigrant communities that are building up
the New York garment industry were better new manufacturing capabilities and contracting
equipped than their large southern counter- linkages with New York manufacturers.
parts to meet the more diversified and chang-
ing needs of consumers. This argument may
also apply to the Los Angeles garment indus- The Rise of Large Manufacturers
try, which is similarly organized in networks of
predominantly small firms (see Chapter  in During the s and s, small firms dom-
this book). It supports the thesis developed by inated the fashion-oriented women’s wear sec-
Michael Piore and Charles Sabel (), who tor. Associated with the small size of manu-
contend that greater fragmentation and insta- facturers in New York City were a number of
bility in consumer markets favored a resur- organizational characteristics, including strong
gence of industrial districts based on craft pro- product specialization, high instability of sales,
duction principles. This thesis explains at least and limited product development and mana-
part of the relative performance of the gar- gerial capabilities. High specialization meant
ment industry in New York City, as well as the that firms designed and marketed one type of
industry’s growth in Los Angeles in the late product, such as dresses, coats, blouses, or
twentieth century. The two cities also bene- suits, in a particular price category, ranging
fited from the upsurge in immigration flows from “popular,” “moderate,” and “better” to
that followed the Immigration Act of  and “design” and “couture” in the industry’s ter-
brought a flexible and low-cost labor force to minology.5 As a result, the task of combining
their local garment industries. products into broad-ranging lines to meet the
Since the s, however, the New York gar- diversified clothing needs of consumers was
ment industry also has undergone a number of left to retailers, who bought complementary
structural transformations that do not easily fit items from a variety of manufacturers. Spe-
the industrial-district model and that reveal the cialization increased the vulnerability of man-
emergence of a more complex form of orga- ufacturers vis-à-vis demand fluctuations. As
  

explained by Roy Helfgott (, ), “Suc- s by developing “bridge” lines that con-
cess for the apparel firm depends upon getting stitute cheaper derivatives of their “designer”
a ‘hot number’ which will result in enough re- lines and account for  to  percent of
orders during the season to create a profit.” annual sales. More recently, they have increas-
Luck and intuition, rather than sophisticated ingly resorted to licensing agreements in order
product development and marketing tech- to expand their brand and product coverage in
niques, played an important role in that suc- foreign markets, while focusing their core
cess. Rudimentary management systems, competence on design and marketing activi-
limited capital, and high turnover were the ties. Over the years they have acquired strong
dominant characteristics of manufacturers in product-development capabilities by building
the local industry. design teams that support and extend the work
Some firms departed from this typical pro- of their lead designers. They have become in-
file and were able to stabilize their sales by creasingly involved in marketing and retailing
becoming “established names” in the trade, by working in close cooperation with retailers
particularly in the high-price segment, where to better control product sales. Such strategies
some degree of product differentiation could rely on advertising campaigns; store-in-store
be achieved among garment firms (Helfgott management, where manufacturers are in
). But it was not until the s that such charge of organizing sales space for their prod-
strategies were developed on a large scale, lead- ucts in department stores; and the creation of
ing to the emergence of large manufacturers in their own retail stores, used as marketing and
New York’s women’s wear industry (Waldinger image-enhancing devices. These companies
). Compared to traditional manufactur- also distinguish themselves by their ability to
ers, these firms developed broad lines of prod- attract and retain the best talent from the
ucts designed to meet the range of needs of industry’s local labor market, on the basis of
specific consumer segments, and they applied higher-than-average wages as well as better
strong brand-building and marketing strate- career development perspectives. While human
gies aimed at strengthening their market posi- resources management remains underdevel-
tion. Liz Claiborne was the champion user of oped in most local firms, successful large man-
this growth strategy from the s to the end ufacturers resort to formal and informal train-
of the century: From a standing start in , ing in order to enhance the capabilities of their
the company became the largest American firm workforce, and they maintain close links with
specializing in women’s wear products, with industry-specific training institutions such as
sales growing to $. billion in the late s.6 the Fashion Institute of Technology and the
Although its products are marketed as “de- Parsons School of Design.
signer” items, most are priced in the “better” These large firms essentially specialize
category and targeted toward young to middle- in upper-price products, ranging from “bet-
aged working women. ter” for Liz Claiborne to “design” for Calvin
In higher-price segments, a group of firms Klein or Donna Karan. They simultaneously
created in the late s successfully grew to responded to and stimulated a new market de-
annual sales over $ million in the early mand for greater variety in product mix and a
s, a substantial size by local industry stan- clothing style known as “sportswear” in the
dards.7 These designer firms, including Calvin apparel industry (Pashigian ). Their suc-
Klein, Donna Karan, Ralph Lauren, and Anne cess built on major changes in the competitive
Klein, boosted their sales in the s and environment of U.S. apparel firms since the
         

s, marked by the end of regular growth, retailers’ private-label demands by proposing
stable prices, and homogeneous consumption derivatives of their own lines, often selling
patterns together with a move toward fewer both types of products to a given retailer. By
and bigger retailers. To reduce inventories and contrast, firms such as Cygne Designs have
buy closer to sales, retailers built new partner- specialized in private labels, working in close
ships with garment producers in the areas of cooperation with retailers to define product
inventory management, merchandising, and lines that meet the needs of their consumer
product development (Abernathy et al. ). base. Retailers take part in key decisions at
They are rationalizing and streamlining their each stage of the production process, includ-
supplier networks, focusing on those garment ing product design, market testing, and man-
firms that are able to meet their requirements ufacturing. They can also be linked to private-
in terms of price, quality, and flexibility. label manufacturers through equity ownerships.
Other New York–based firms, such as For example, the Limited owns about  per-
Bernard Chauss, Leslie Fay, and the Gitano cent of Cygne Designs’ common stock, and
Group, have reached significant sizes by tar- until recently, this manufacturer worked for
geting lower-price segments but have been fac- Ann Taylor under a joint-venture arrange-
ing important financial difficulties since the ment. Through such partnerships, retailers are
early s, with stagnating or declining sales becoming increasingly involved in design and
as well as income losses. While sportswear sourcing activities, mirroring sportswear de-
designers have built strong partnerships with signers’ involvement in retailing. In both cases,
their main retailers, these lower-price manu- the objective is to achieve higher integration
facturers have been affected by restructuring within the value chain, in order to support the
in the retail sector, losing market share as a strength and consistency of a firm’s products
result of retail concentration, and bankrupt- and brand names.
cies. Their market position has also been weak- These new combinations are blurring tradi-
ened by the strong growth of private-label tional distinctions between manufacturers and
products. If retailers cannot compete with retailers, and in the private-label segment it is
prestigious designers in higher-price segments still difficult to assess which organizational
and actually need these products to enhance form will dominate. Indeed, retailers are also
the image of the stores, they can still advanta- developing their own design and sourcing
geously develop their own product lines at the arms, such as Mast Industries and Gryphon
expense of less-known brands in lower-price Development, owned by the Limited, and
categories. Specialized private-label chains Federated Product Development, a division of
such as Ann Taylor and the Gap are also pen- Federated Department Stores. If retailers give
etrating middle-to-upper-price segments, but priority to internal private-label development
the bulk of private-label products are posi- capabilities, manufacturers might not be able
tioned in lower-price categories (Women’s Wear to secure a stable position in this market niche.
Daily ). Cygne Designs’ persistent difficulties illustrate
In the late s and early s, the devel- the dilemma facing private-label manufac-
opment of private-label products fostered the turers when retailers favor their own sourc-
emergence of a new niche for New York man- ing capacities over outside partners.8
ufacturers, in which some firms, such as Cygne The growth strategies of sportswear design-
Designs, have become important players. Tra- ers thus appear at this stage to be the most
ditional manufacturers typically responded to consistent path for achieving sustainable
  

competitive advantage. Smaller firms are suc- graphical scope of subcontracting networks.
cessfully emulating these strategies by focus- Liz Claiborne was among the first New York–
ing on particular market niches: for instance, based manufacturers to develop what can be
Nicole Miller, which adopted a designer strat- called a global production network, involving a
egy targeted to the bridge segment. Such complex coordination of complementary ac-
choices are consistent with Kurt Salmon As- tivities performed by contractors in a variety
sociates’ () diagnosis identifying three of countries. Higher-price designers such as
sources of competitive advantage for New Ralph Lauren and Anne Klein developed sim-
York manufacturers: “build a brand,” which ilar strategies in the s, arranging for the
corresponds to sportswear designers’ strategy; production of a major part of their bridge lines
“offer superior service,” as is done by private- overseas. Today most of New York’s large
label manufacturers; and be a “niche supplier,” women’s wear manufacturers rely on foreign
as is done by smaller firms in these two cate- sourcing for a substantial portion of their prod-
gories. Some New York manufacturers apply ucts, which can be estimated at  to  percent
these generic strategies, but many have been of annual sales.9 The bulk of production is per-
unable to adapt to intensified competitive pres- formed in the Far East, where contractors have
sures in an essentially stagnant apparel market. developed specialized capabilities in the pro-
Manufacturers who failed to target and under- duction of fashion-oriented women’s wear
stand a specific consumer base, to invest in (Steele ), as well as in the Caribbean and
product-development capabilities, to offer a Central America, which offer the advantage of
broad range of products, and to build close greater geographic proximity. Nevertheless,
links to retailers find themselves increasingly only the most successful large manufacturers
marginalized within the local industry. Their have developed global production networks
management style is essentially reactive, and that allow them to maintain a complex balance
they compete mainly on the basis of costs, of production quality, flexibility, and cost con-
which makes them extremely vulnerable to trol and to achieve sustainable performance in
cyclical and seasonal fluctuations in market their current market environment. Such sourc-
demand. The growth of large successful firms ing capabilities are built on consistent strategic
among New York’s women’s wear manufac- choices involving both the location of produc-
turers has thus translated into growing differ- tion activities and the nature of relationships
entiation between powerful lead firms, niche developed with contractors.
firms, and peripheral firms in this industry. As Location strategies first involve the relative
I discuss in the next section, these various importance of local and foreign sourcing in
manufacturers’ profiles also present distinct global production networks. Delivery-time
characteristics in terms of sourcing strategy. requirements, fabric origin, and production
volumes determine such choices. Even though
the time involved between production order
The Development of Global and delivery has substantially declined for off-
Production Networks shore sourcing, from about twelve months in
the early s down to eight to twelve weeks
Until the s, apparel sourcing was essen- in the s, garments sourced in New York
tially a local or regional activity for New York City can still be shipped to customers within
manufacturers, but the rise of large firms two to five weeks.10 In addition, garments
favored an important expansion in the geo- made from Asian fabrics, such as silk, will
         

preferably be manufactured there, whereas substantial part of their production activities


wool products might be manufactured in the and for whom they, in turn, represent impor-
United States. Finally, overseas sourcing is not tant customers. These relationships are based
economical for small-size orders, and Asian on the development of specific skills, trust, and
producers often require minimum order sizes, exchange stability.11 First, core contractors
so that small lots tend to be produced locally. acquire an idiosyncratic knowledge of manu-
Although large manufacturers derive most of facturers’ products and expectations through
their sales from a relatively limited number of a process of learning by doing based on infor-
styles, they still need to source small-volume mation exchange and joint problem solving
orders for market tests and reorders, as well as with manufacturers.
collection lines in high-price segments. Con- Second, relationships with core contractors
sequently, the consistent management of are based on mutual trust. Production man-
global production networks aims at maintain- agers in charge of supervising manufacturers’
ing a balance between local and foreign sourc- subcontracting activities develop friendship
ing in which New York retains specific loca- ties with core contractors. Trust is not blind,
tional advantages for small lot production. however. As emphasized by one production
More generally, the choice of location is manager, “It’s like a marriage, but constantly
based on the particular advantages each might reviewed and justified. We have constant dis-
offer from the perspective of product quality, cussions and negotiations about lead times,
operational flexibility, and cost. As highlighted productivity, margins” (interview with the
by Gary Gereffi (), these advantages are author). Trust brings considerable flexibility
weighed against manufacturers’ requirements in the subcontracting relationship. Manufac-
in various price segments: Those specializing turers do not have to exercise direct supervi-
in higher-price garments source predomi- sion of contractors’ activities, and they inter-
nantly from locations such as Hong Kong and vene in the production process only to help
South Korea, where producers offer higher- solve problems at the contractor’s request.
quality and higher-cost services; and produc- Likewise, prices are not strictly defined ex ante,
ers in lower-price segments concentrate their but an agreement acceptable to each party is
orders in lower-cost countries such as China, reached once production is completed. In that
Malaysia, or Bangladesh in Asia, as well as perspective, trust allows for the exchange of
Central America and the Caribbean. strategic information on business activities.
For New York women’s wear manufactur- Third, exchange stability is both a neces-
ers, selecting a particular location usually sary condition for and an outcome of trust and
means not owning a plant but building a rela- specific skills. Trust and specific skills require
tionship with one or several local garment con- time to develop, and both involve an invest-
tractors. It is the nature of these relationships, ment yielding returns over a period of time. A
and the way in which they are combined long-term orientation is thus a key component
within a global production network, that allows of the relationship, as is the regularity of
manufacturers to meet the simultaneous needs orders provided by manufacturers to contrac-
for production quality, flexibility, and cost con- tors. Investing in the relationship is worth-
trol. From that perspective, the backbone of while only if it represents or can become a
global production networks is formed by long- significant part of each firm’s activity. This
term partnerships with a few “core” contrac- is particularly true for contractors, who are
tors to whom manufacturers contract out a more dependent on manufacturers due to the
  

derived nature of their activity. As one manu- factories. These contractors might eventually
facturer puts it, “Close relationships come reach a core position in a manufacturer’s pro-
from giving a lot of business, or else it’s up for duction network, diversify their clientele, and
grabs” (Uzzi , ). Consequently, man- raise contract prices. Manufacturers are thus
ufacturers and their core contractors engage motivated to continuously seek out and train
in joint planning of production activities. Be- new factories in order to lower average costs in
cause of the unstable nature of market de- their production networks.
mand, such planning involves the overall Successful large women’s wear manufactur-
amount rather than the detailed content of ers are thus developing three-tiered produc-
production activities. Manufacturers reserve tion networks involving well-trained contrac-
in advance a portion of a contractor’s manu- tors, in-training contractors, and peripheral
facturing capacities, which they might use in contractors. Such network segmentation pat-
a variety of ways depending on changes in terns can be found both within locations, as in
market demand. New York City, and between locations, with
These cooperative arrangements present core contractors being located in higher-cost
many advantages, but they also create some countries such as the United States, Hong
constraints in manufacturers’ sourcing activi- Kong, and South Korea, where producers have
ties. Accordingly, manufacturers do not work long experience in garment making, and
exclusively with core contractors and on a peripheral contractors, which account for the
short-term basis resort to the services of bulk of production, in lower-cost countries
“peripheral” contractors. As analyzed by Brian that have entered more recently into export-
Uzzi (, ), price and quantity consti- oriented production (Gereffi ). The rela-
tute the main parameters of these “market” tive importance of core, peripheral, and inter-
relationships. They allow manufacturers to mediate contractors in global production
exert significant pressures on price and to networks varies depending on price segments
quickly adjust production volumes to unex- and managerial capabilities. In higher-price
pected changes in product demand. In order segments, manufacturers have more control
not to jeopardize product quality, speed, or over their market position because of brand-
cost competitiveness, manufacturers must find building strategies as well as classic forms of
a balance between these two categories of garment construction that are less amenable
contractors. Such complementarities between to short-term changes in fashion. Product
core and peripheral contractors are managed quality also has greater weight than cost con-
through the selection and training of core siderations in sourcing decisions. As a result,
partners. Manufacturers continually search for manufacturers are better able to develop stable
new productive resources through their use of relations with core contractors and have less
peripheral contractors and select those with reason to resort to peripheral contractors. By
good potential to engage in a training and contrast, their counterparts in lower-price seg-
development process. Over a period of one to ments make greater use of peripheral con-
three years, they increase the amount of busi- tractors, thereby exerting stronger price pres-
ness done with selected contractors, account- sure on core contractors and providing them
ing for as much as  percent of contractors’ with a less consistent flow of work. Finally,
production capacities, and they provide tech- managerial capabilities play a role in building
nical and managerial support in order to im- and sustaining these tiered contracting net-
prove quality levels and speed capacities in the works on a global scale. Relations based on
         

skills development, trust, and stability are emphasized by Gereffi (), New York–
more difficult to manage than market relations based manufacturers such as Donna Karan
based on price and quantity, so that less-skilled and Liz Claiborne are “drivers” of global sub-
managers will lean toward the second option, contracting networks. These firms still main-
especially for overseas subcontracting. tain headquarters, product development, and
For this reason, smaller New York manu- marketing functions in New York City, where
facturers adopting a niche strategy prefer to they can tap a local pool of talented designers,
rely on local sourcing. Some have experi- marketers, and managers. Their strategy is
mented with foreign sourcing but pulled pro- consistent with Saskia Sassen’s () thesis
duction back to New York, where they can bet- that the geographic dispersal of production
ter control quality and flexibility (Friedman activities has increased the need for lead firms
, ). Indeed, only the largest manu- to concentrate strategic functions in “global
facturers, with annual sales over $ million, cities,” which constitute centers of command
can establish an in-depth presence in a num- in the global economy. However, these firms
ber of countries around the world by setting do not resort exclusively to foreign sourcing,
up overseas production management offices and New York contractors retain a niche in
and by building partnerships with a diverse their global production networks. Likewise,
array of local contractors. These sourcing ar- smaller manufacturers still subcontract pro-
rangements are an important component of duction on a local basis. Such strategies are
competitive strategies based on brand build- made possible by the persistence of local pro-
ing, flexible services, or niche specialization. duction capabilities built by new immigrants,
However, many New York–based manufactur- which helps explain “why garments are still
ers do not carefully weigh quality, timing, and made in New York” (Waldinger ). The
cost parameters in their sourcing decisions. next section highlights new patterns of seg-
To conclude, major differences can be found mentation that emerged among New York
among the sourcing patterns of New York contractors under the combined impact of
manufacturers depending on their relative manufacturers’ sourcing practices and immi-
position in the industry. Powerful lead firms grant firms’ development strategies.
have mastered the complex tasks of balancing
local and foreign sourcing, as well as high-skill
and low-skill contractors, in their global pro- New Patterns of Segmentation
duction networks. In this group, differences in among New York City Contractors
sourcing patterns depend on market-price seg-
ments and managerial capabilities. Niche firms As shown in Tables . and ., the new immi-
apply similar sourcing strategies but focus on grants who have been entering New York’s
local production, while peripheral firms, both garment industry since the late s are pre-
large and small, have underdeveloped sourcing dominantly Asians and Hispanics. While both
systems that do not allow them to achieve a groups are well represented among production
sustainable competitive advantage. workers, Asians have reached a significantly
The analysis shows how the emergence higher penetration among managers. Wal-
of large lead firms has transformed subcon- dinger () highlights managerial differences
tracting networks in New York’s women’s between Chinese immigrants, who represent
wear industry, integrating this industrial dis- the largest group of Asian immigrants in New
trict into transnational production chains. As York City, and Dominicans, who predominate
  

 .. Ethnic Distribution of Resident Labor Force, New York City Garment Industry,

Percentage Distribution of Ethnic Groups
Whites Blacks Asians Hispanics
Total NB FB NB FB NB FB NB FB

Managers and Administrators 7,960 66 18 2 0 1 5 5 4


Professionals and Technicians 4,240 59 14 6 6 0 3 6 7
Sales 4,540 79 11 2 1 0 2 3 3
Clerical 16,980 48 8 15 6 0 2 11 9
Craft 14,620 25 25 8 4 0 6 13 19
Operatives 84,560 13 20 6 4 0 17 14 27
Transportation Operatives 2,220 13 8 8 5 0 4 18 43
Laborers 2,740 12 6 12 9 1 20 20 21
Service workers 1,280 20 9 3 5 0 11 20 31

Total Resident Labor Force 139,140 25 18 7 4 0 13 13 20

Source: “ Percent Public Use Microdata Sample,”  Census of Population, in Waldinger (, ).
Note: NB: native-born; FB: foreign-born. Percentages add up horizontally; due to rounding, they may not add up exactly to .

among Hispanics: Chinese-owned enterprises Manhattan, and Sunset Park in Brooklyn, as


tend to be larger and longer-lived, exhibit well as certain buildings of the Garment Dis-
higher performance levels, and are managed trict (Waldinger ). In addition, a third type
with a longer-term perspective than are their of immigrant enterprise developed in the cen-
Dominican counterparts. Such differences in tral Garment District during the s and
business characteristics are related to differ- s, characterized by Korean ownership and
ences in the profile of owners in terms of edu- a Hispanic workforce (Chin ). According
cation level, prior business experience, and set- to manufacturers interviewed, this Korean pole
tlement status in the United States, which tend is of growing importance in New York’s pro-
to favor Chinese over Dominican immigrants. duction base. The rest of this section focuses
These characteristics have translated into on the development of Chinatown and the
distinct geographic patterns in production recent emergence of the Korean pole of gar-
activities. On the one hand, during the s ment production, highlighting firms’ organi-
an important production pole emerged in the zational characteristics and how they differ
Chinatown area of southern Manhattan. In the from those of traditional contractors belonging
s and s, other Chinese factories devel- to Jewish and Italian ethnic groups.
oped in the Flushing area of Queens and in
Sunset Park in Brooklyn, and a growing num-
Growth, Upgrading, and Segmentation in
ber settled in Manhattan’s traditional Garment
the Production Pole of Chinatown
District, but Chinatown remained a major hub
of Chinese apparel production (Chin ; With the arrival of large numbers of Chinese
Zhou ). On the other hand, Dominican immigrants in New York City, Chinatown has
firms did not form a dominant cluster and are become a prominent production center in
dispersed in neighborhoods such as Corona New York’s women’s wear industry. Whereas
in Queens, Washington Heights in northern the traditional Garment District continued
         

 .. Ethnic Distribution of Resident Labor Force, New York City Garment Industry,

Percentage Distribution of Ethnic Groups
Whites Blacks Asians Hispanics
Total NB FB NB FB NB FB NB FB

Managers and Administrators 9,252 50 18 4 4 0 15 1 8


Professionals and Technicians 4,270 53 19 5 6 0 9 2 8
Sales 5,379 65 10 6 4 0 7 2 6
Clerical 11,008 39 15 15 10 1 9 1 11
Craft 11,205 18 29 9 7 0 17 1 19
Operatives 64,476 7 18 4 4 0 38 1 29
Transportation Operatives 3,238 10 9 22 9 0 10 0 41
Laborers 2,533 5 16 14 8 0 32 0 25
Service workers 829 26 7 7 2 0 17 0 41

Total Resident Labor Force 112,190 19 18 6 5 0 27 1 23

Source: U.S. Census of Population, Public Use Microdata Sample, U.S. Bureau of the Census, Department of Commerce.
Note: NB: native-born; FB: foreign-born. Percentages add up horizontally; due to rounding, they may not add up exactly to .

to lose jobs in women’s wear, from about alized by Waldinger () and Thomas Bai-
forty thousand workers in  to only about ley ().
twenty-five thousand in , employment The growth of Chinatown’s garment pro-
nearly doubled in Chinatown over the same duction activities continued in the s and
period, from about eight thousand to more s, but the structure of the local industry
than sixteen thousand workers. The number evolved considerably during this period. A
of Chinese firms registered in the Chinatown dominant group of large contractors upgraded
area increased from  to  between  and their production activities and penetrated
 and rose to  in  (Abeles et al. higher-price segments, increasingly differen-
). Chinese contractors entered the wo- tiating themselves from smaller immigrant
men’s wear industry by specializing in a par- firms. These new strategic orientations gained
ticular segment: the low-skilled, low-price end attention from the local business press in the
of sportswear production. They benefited early s, as large Chinese contractors were
from an abundant workforce, with a majority able to produce high-quality garments and
of immigrant women from their own ethnic compete with technologically advanced pro-
group going to work in apparel production ducers in the Far East (Brookman ; Fur-
(Zhou ). Chinese contractors developed man ; Struense ). These contractors
an informal system of employment by which are typically organized in family groups in
they could respond in a very flexible manner which various businesses are run by members
to manufacturers’ requirements. Small firm of the same family under the direction of a
size, family ownership, and kinship ties central leader. Union officials estimate about a
allowed them to develop trust relationships dozen such groups in Chinatown, each includ-
between managers and workers based on ing from five to twelve companies. Although
mutual obligation and solidarity, following the some of the companies are small, the main
pattern of “immigrant enterprise” conceptu- ones are of above-average size, with fifty to
  

one hundred workers and annual sales of relative work stability over the year, and good
$ million to $ million.12 Factories specialize working conditions in terms of health and
by product, price segment, and activity, which safety standards. Thus they retain a core of
allows the group to offer manufacturers a vari- regular employees, among whom turnover is
ety of services, such as pattern making, cut- low and who provide the foundation of a com-
ting, warehousing, and sewing, for a broad petitive strategy based on product quality. To
range of sportswear products. Group leaders absorb demand fluctuations, contractors resort
have over ten years of experience in the local to a variety of arrangements, including work
industry and have acquired in-depth knowl- sharing, temporary work, and subcontracting.
edge of contracting activities as well as a favor- Temporary workers and subcontractors are
able reputation among New York manufac- typically less skilled than the core workforce
turers. They have progressively penetrated and are assigned less-sophisticated production
higher-price segments by building stable con- activities. Thus the workforce of large Chinese
tracting relations with quality-conscious man- contractors tends to be stratified according to
ufacturers, such as Liz Claiborne, Ralph Lau- skill levels, wage levels, and work stability,
ren, and Anne Klein. Such relationships are along principles similar to those guiding the
based on trust and specific skills, as illustrated segmentation of manufacturers’ production
by this owner’s comments: “It’s important to networks.
understand a designer’s mind and its goal con- Through subcontracting, large contractors
cerning a style. . . . Manufacturers count on are connected to smaller businesses, which
the contractor to recognize problems and make remain numerous among Chinatown’s firms
judgment calls. A basic trust in quality is also given the ease of entry into production activ-
necessary” (interview with the author). ities, continuous inflows of immigrants, and
Because of their reputation in the local high-demand seasonality. This segmentation
industry, large Chinese contractors can further of Chinatown’s garment industry was already
limit the impact of seasonality on sales by observable in the early s (Abeles et al.
diversifying their clientele during the slow sea- ). Highly unstable work and employment
sons. As a result, variations in production lev- levels characterize these smaller businesses.
els during the year are below  percent, while They typically maintain market-based rela-
they can reach much higher levels in smaller tions with manufacturers and are submitted to
contracting firms. These achievements are strong price pressures. Such firms can be
based on continuous improvement of produc- found in all price segments, although they are
tion capabilities through investments in new numerically more important in low-price, low-
technologies as well as core workers’ skills. quality production. Owners have limited man-
Owners emphasize the importance of work- agerial experience and the skill level of pro-
ers’ behavior and motivation in maintaining duction workers is relatively low, most of
a competitive advantage. Workers’ technical them mastering only one sewing operation. In
skills are also developed through informal on- addition, the equipment is usually second-
the-job training as well as occasional outside hand and obsolete, which prevents these firms
formal training. “Multiskilling” is particularly from reaping productivity gains as do their
important to allow contractors to adjust larger counterparts. Employment conditions
quickly to qualitative changes in product in terms of wages, stability, and health and
demand. These firms are able to attract skilled safety standards can be extremely poor in
workers by offering higher-than-average wages, peripheral factories.
         

Ethnic Succession in the Garment District in , of whom  are located in the Gar-
ment District. The association estimates that
While Chinatown’s garment industry grew to it covers about  percent of Korean contrac-
become the center of New York’s women’s tors who operate in the Garment District.13
wear production, important changes occurred These contractors have bought factories from
in contracting activities performed in the Gar- their Jewish and Italian predecessors and built
ment District, including the decline of tradi- on ethnic ties to develop a new cluster of pro-
tional ethnic groups as well as the rise of duction activities (Chin ). Replicating the
Korean contractors. As their own ethnic groups strategy of Chinese immigrants in the early
retreated from production activities and Chi- s, Koreans have entered the industry
nese contractors penetrated higher-price seg- through the production of low-price sports-
ments, Jewish and Italian contractors found wear. However, they do not rely on their own
themselves increasingly marginalized in the ethnic group to mobilize labor, and they chiefly
local industry. Today they typically specialize employ Hispanic workers. Korean women are
in shrinking markets such as “evening couture” more educated and fewer in number than their
or occupy marginal positions in the contract- Chinese counterparts and have found work in
ing networks of large sportswear designers. more lucrative segments of the local econ-
These companies have organizational charac- omy.14 By contrast, large numbers of Hispanic
teristics similar to those found by Waldinger immigrants, many of whom entered the coun-
() in the mid-s, including small size try illegally, provide a cheap and flexible work-
and aging human resources, with owners and force in this highly competitive segment of the
employees whose average age is over fifty. The local apparel industry.
workforce is specialized in craft production of The Korean production pole presents seg-
high-price garments requiring intricate hand mentation characteristics similar to those iden-
sewing, and it receives above-average weekly tified among Chinatown producers in the early
wages. Employees work intermittently in order s: A core of large factories organized in
to get unemployment benefits during idle family groups maintain regular contracting
times, as opposed to sharing work as is widely relations with manufacturers, and they are
done in Chinese firms. Together with the use surrounded by a periphery of smaller firms
of formal recruitment channels, these practices that absorb cyclical fluctuations in product
indicate a more formal employment system by demand. Interviews in two large Korean fac-
which contractors may not be able to compete tories reveal that they are subject to stronger
with flexible Asian producers. price pressures and experience more volatile
While a great variety of ethnic groups can seasonal fluctuations in production than large
be found working in the Garment District, the Chinatown contractors, which translate into
most striking development of the s and lower wages as well as a greater use of tempo-
s has been the fast growth of Korean- rary workers. The factories are also less sophis-
owned contracting shops, located predomi- ticated in terms of technology and worker
nantly at the west end of the District. This skills, although they try to retain a stable core
growth is reflected in the membership statis- of multiskilled workers.
tics of the Korean Apparel Contractors Asso- This overview of changes in the contracting
ciation of Greater New York, which was cre- segment of New York’s women’s wear indus-
ated in  with a dozen companies and try reveals a complex pattern of segmentation
increased its membership to  contractors based on ethnicity, market segment, and size,
  

the last of these being closely linked to the the growing range of peripheral contractors
nature of contractors’ relations with manufac- also points to high vulnerability and precari-
turers. Small Jewish and Italian contractors ousness in New York’s garment production
operate in the shrinking couture segment, activities. From the perspective of employ-
while Chinese and Korean contractors are posi- ment, the most favorable conditions can be
tioned in the fast-growing sportswear segment. found in core firms operating in higher-price
The former occupy a marginal position in the segments, as well as smaller firms belonging
industry, whereas some large contractors have to traditional ethnic groups. In the low-skilled
emerged among Asian firms, in both higher- segment, labor oversupply resulting from
and lower-price segments, by building stable immigration flows is exerting intense compet-
relations with large New York–based manufac- itive pressures, raising concerns over a return
turers. Hispanics appear to be involved in pro- of “sweatshops” in New York’s garment in-
duction activities mainly as employees, and dustry (GAO , ).
Hispanic-owned firms seem to play a marginal
role in the local industry. This contrasts with
the experience of other ethnic groups, which Conclusion: Assessing the Future of
have improved their position by moving either the New York Garment Industry
from contracting to manufacturing activities,
as did the Jews and Italians, or from low-value The transformations reviewed in the preceding
to high-value production, as did the Chinese sections have deeply affected the social and
and as Koreans may do soon. institutional regulation of competition that
The core-periphery pattern identified among characterized the New York garment industry
contractors is consistent with Uzzi’s () as an industrial district. On the one hand, eth-
statistical analysis of contracting linkages in nic fragmentation appears to limit both social
the New York “better” dress segment. Study- solidarity and social mobility within the local
ing subcontracting flows between fifty-four industry. Although some forms of cooperation
manufacturers and  contractors, Uzzi exist between firms belonging to different eth-
found that the failure rate of contractors was nic groups, for instance, between sportswear
lower for those producers that () had con- designers and their core contractors, manufac-
centrated exchange ties with manufacturers, turers do not have a sense of moral commit-
meaning that they derived a substantial part of ment or responsibility toward the Asian and
their activities from working with a few man- Hispanic communities in which production
ufacturers; and () were part of a contracting activities are performed. Upward mobility also
network including both concentrated and dis- seems to occur predominantly within rather
persed ties, meaning that other contractors than across ethnic groups, as indicated by the
working for the same manufacturers did not diverse paths the various communities follow.
develop similarly concentrated exchange ties. In addition, continuous immigration flows gen-
One can infer from these results that contrac- erate an oversupply of labor that eliminates an
tors increase their chance of survival when important condition for local solidarity, namely,
they occupy a core position in contracting net- the bounded nature of local industrial-district
works that include both core and peripheral communities (Piore and Sabel ). These
contractors. transformations have resulted from one facet of
While the emergence of core contractors is globalization, the arrival of new Asian and His-
a sign of economic performance and vitality, panic immigrants in the local industry, but they
         

are also reinforced by its second facet, the tial growth of the former’s women’s wear in-
development of global production networks. dustry in the s and s has already off-
When considering the foreign ramifications of set New York’s traditional dominance in terms
the local industry, both ethnic diversity and of employment. Los Angeles has become an
labor oversupply reach impressive dimensions important site for the design, marketing, and
and further limit social cohesion and solidarity production of sportswear, capitalizing on the
within the industry. distinctive “California style” of casual and
On the other hand, changes in market con- active wear (Institute for the Future ; Pit-
ditions and industrial organization have con- man ). Los Angeles also presents the ad-
tributed to intensify competitive pressures vantages of a nonunion environment (although
among local apparel firms. Stagnant demand anti-sweatshop campaigns and government
and declining real prices for apparel products, pressures have been particularly strong in
greater market uncertainty, and retailers’ recent years in California) as well as greater
growing power as a result of larger size and proximity to producers located in the Far East,
concentration have combined to enhance pres- Central America, and Mexico. New York, how-
sures to cut costs and increase speed and flex- ever, retains an edge in arts and fashion that
ibility. New York apparel firms have responded gives the city a distinct advantage in higher-
differently to this changing environment, lead- priced, more-sophisticated sportswear. For this
ing to the emergence of distinct competitive reason, sportswear designers such as Calvin
profiles based on market specialization, size, Klein and Donna Karan will presumably re-
and networking strategies, as well as internal mained anchored in Manhattan, and the city
skills and capabilities. These new patterns of should retain a strong position in this segment.
segmentation among both manufacturers and The future of New York’s private-label seg-
contractors are further dividing interests ment is more uncertain. The importance of
within the local industry. the regional market will probably keep retail-
In this context, competitive pressures are ers attached to the city, and with them at least
disproportionately exercised on production some of their design and sourcing activities.
activities, which constitute the most vulnera- Whether these activities will be performed by
ble segment of the local industry, and on the retailers, by specialized private-label manufac-
smallest contracting firms and less-skilled pro- turers, or by both types of firms remains to be
duction workers in that segment. Due to the seen. Overall, the three competitive strategies
weakening of its social and economic founda- of brand building, service flexibility, and niche
tions, the local system of industrial relations is focus identified by Kurt Salmon Associates
no longer able to stabilize contracting and () should provide a basis for sustainable
employment relations. Competition is such competitive advantage to those New York
that neither collective agreements nor labor manufacturers that are able to implement
laws provide a consensual framework for the them. Traditional manufacturers are increas-
operation of local garment firms. ingly marginalized in this new competitive
Will New York nevertheless remain a key environment, but the ease of entry into this
location in the global apparel industry on the segment might also continue to attract entre-
basis of its specialization in the fashion-oriented preneurs, despite the fact that firms’ perform-
women’s wear sector? From an American per- ance might be short-lived.
spective, Los Angeles appears to be New York’s Local contractors essentially work for New
most immediate competitor, and the substan- York manufacturers, so their development will
  

derive from the need for local sourcing. The forces the role of key locations, such as New
analysis of subcontracting relations in New York City, but also produces new forms of
York City shows that large manufacturers segmentation within these urban centers. By
implementing global sourcing strategies do doing so, it generates new growth opportuni-
retain a local production base and that niche ties as well as new tensions in the social and
manufacturers rely entirely on it. Local con- institutional architecture of local industries.
tractors should thus continue to grow, pro-
vided they can meet the quality, flexibility, and
cost requirements of these manufacturers. To Appendix: Methodology for
this end, the efforts toward upgrading and Collecting and Analyzing
rationalization that large Chinese contractors Firm-Level Data in New York’s
have implemented need to continue and ex- Women’s Wear Industry
tend to other ethnic groups involved in pro-
duction activities. Future trends in immigra- The collection and analysis of firm-level data
tion also will influence the evolution of the in New York’s women’s wear industry aims at
local production base: On the one hand, con- developing an understanding of its industrial
tinuous immigration creates strong competi- and social structure by identifying typical pro-
tive pressures that undermine the stabilization files that could summarize the diversity of
and rationalization of the local garment indus- firms’ characteristics in this particular setting.
try; on the other hand, local producers rely on The study was designed to identify possible
an immigrant workforce and might suffer from relationships among: () firms’ economic char-
a labor shortage if immigration flows were acteristics in terms of product, market segment,
to slow down significantly. Finally, the need size, age, and performance; () social charac-
among both manufacturers and contractors to teristics, such as union status and ethnicity; and
develop firms’ skills and capabilities highlights () characteristics of interfirm and intrafirm
the importance of local training institutions, relations, defined in terms of stability, skill lev-
such as the Garment Industry Development els and development, cooperation versus adver-
Corporation, and the linkages they are build- sarial orientation, and geographic scope.
ing to local firms. These training initiatives are The method used was what Matthew Miles
part of a broader range of policies by which and A. Michael Huberman () refer to as
new forms of cooperative competition might multiple-case studies, which allows us to form
be fostered in the local industry, in line with types or families based on similarities and dif-
the industrial-district argument. ferences between cases. Firms were selected
The profile of the New York apparel indus- from the dress (Standard Industrial Classifica-
try has changed markedly since the s, with tion, or SIC, ) and sportswear (SIC )
the emergence of global manufacturers and sectors, which respectively accounted for 
their core contractors in new immigrant com- percent and  percent of employment in New
munities. The industry accommodates much York’s women’s wear industry in , and
greater diversity in terms of firm size and from within the borough of Manhattan, where
ethnicity than it did up to the s, and it  percent of the city’s employment in wo-
appears today as a miniaturized version of the men’s wear was located during  (New
very global industry it helped develop. This York State Department of Labor, unpublished
complex pattern fits well with Sassen’s () data). Firms’ addresses and the names of chief
image of a “global city”: Globalization rein- executive officers (CEOs) were identified
         

 .. Characteristics of Firms  .. Interview Guidelines


Interviewed in New York City’s Women’s
Economic Characteristics
Wear Industry Price segment
Manufac- Con- Own/private label (manufacturers)
turers tractors Total Retail channel (manufacturers)
(n16) (n24) (n40)
Sales concentration and seasonality
Industry Sectors Average number of styles per year (manufacturers)
Dresses (SIC 2335) 8 6 14 Average number of garments per order (contractors)
Sportswear (SIC 2339) 8 18 26 Product diversification
Number of Employees Perceived importance of design/quality/speed/cost
20 4 5 9 Range of functions performed/externalized
20 to 40 2 6 8 Year of establishment of the company
40 to 100 5 9 14 Years of CEO’s experience in the industry
100 5 4 9 (contractors)
Number and location of companies/establishments
Annual Sales Number of employees
(U.S.$ millions)
Sales amount and profit levels
1 0 11 11
Trend in sales and profits (last three years)
1 to 10 6 12 18
Use of new technologies (CAD, EDI, computerized
10 to 50 4 1 5
costing)
50 to 100 1 0 1
100 5 0 5 Social and Institutional Characteristics
Union status of production workers
Date of Constitution
Union status of trading partners
Before 1960 5 0 5
Ethnicity of production workers
1960–69 4 0 4
1970–79 2 5 7 Ethnicity of CEO (contractors)
1980–89 4 9 13 Contracting Characteristics
1990–94 1 10 11 Structure of contracting network (location, number,
size of manufacturers/contractors, concentration)
Location
Garment District 16 13 29 Variation in number of contractors/manufacturers
over the year
Chinatown 0 11 11
Frequency and nature of interactions
Ethnic Group (CEOs) Technical/financial involvement of manufacturers
Jewish 13 1 14 Contractor selection criteria (manufacturers)
Italian 1 3 4 % of relationships older than 3 years
Asian 0 19 19 Ease in finding new orders (contractors)
Other 2 1 3
Employment Characteristics
Union Status
Employment seasonality
Union 14 20 34
Employee turnover
Nonunion 2 4 6
Employment security policy
Compensation level and system for production
workers
Hiring network and criteria
through a variety of sources, including a list- Formal and informal training
ing of union firms maintained by the ILGWU, Work organization
the records of public firms, and referrals from % of multiskilled production workers (contractors)
other firms. This selection method tends to Human resource development policy
Average age of production workers (contractors)
bias the sample toward large firms as well as
Benefits provided
unionized firms, as shown in Table .. Field
 .. Typology of Firms’ Profiles in New York City’s Women’s Wear Industry
Manufacturers Contractorsa
Core Niche Periphery Core Periphery Intermediate Traditional
(n4) (n5) (n7) (n10) (n4) (n4) (n3)

Economic profile
Trends in sales and profits Up/stable Up/stable Down Up/stable Down Varied Down
Sales seasonality Moderate Moderate High Moderate High Varied High
Product range Large Narrow Narrow Large Narrow Narrow Narrow
Product category Sportswear Varied Varied Sportswear Varied Varied Couture
Size Largeb Small Small Largec Small Small Small
Primary competitive advantage Quality Quality Cost Quality Cost Varied Quality
Link to buyers Close/stable Stable Unstable Close/stable Unstable Varied Varied
Product development Important Little Little
Production-system development Yes No Varied No
Employment profile
Employee skills development Yes Some Little Yes No Varied No
Average wages for production workers Highd Moderate Moderate Variede Low Low High
Employee turnover Low Moderate Moderate Low High Varied Low
Owner experience High Low Varied High
Employee skills High Low Low High
Buffering devicese Yes No Varied No
Social and institutional profile
Ethnicity f (CEO) Euro. imm. Euro. imm. Euro. imm. Asian imm. Asian imm. Asian imm. Euro. imm.
Union status Varied Varied Varied Varied Varied Varied Yes
Contract with nonunion firms Yes Yes Yes Yes Yes Yes No
Contracting profile
Contractors skills development Yes Some No
Global network Yes No (local) No (imports)
Contract price pressure Moderate Some High
Variation in number of contractors Variedg Moderate High
Core-periphery contracting Yes Yes Yes
a e
Although a total of twenty-four contractors were interviewed, bAnnual sales over $ million. Depending on market price segment.
three of them were cutters. Because these activities are not c
Annual sales over $ million. fEuropean or Asian immigrants.
strictly comparable to what the other contractors do, the results
g
are not included in this table. d$ per week or more, . Work sharing, temporary workers, subcontracting.
         

interviews were conducted during the summer Notes


and fall of  with forty CEOs, including
. U.S. Department of Labor, Bureau of Labor
sixteen manufacturers and twenty-four con-
Statistics (BLS), Current Employment Statistics
tractors, as well as five production managers (SIC ), annual survey. Available at <http://www.
who supervised manufacturers subcontracting bls.gov/bls/employment.htm>.
activities. . Ibid. (SIC ).
To allow for cross-case comparisons, a sim- . Ibid. This source provides the most recent
ilar interview guideline was used in all firms data on employment in New York City, whereas the
studied and adapted to the specificities of Census of Manufactures provides data for years prior
manufacturers and contractors. As summa- to . Differences in data collection procedures
rized in Table ., the main topics covered account for variations in reported employment fig-
include firms’ economic and social character- ures, and hence in the relative share of New York
City, between the two sources.
istics, contracting relations between manufac-
. Although employment subsequently declined
turers and contractors, and intrafirm relations.
under the impact of NAFTA, California remains
On that basis, firms were grouped according to
the primary American site of women’s wear pro-
similarities among their economic, social, duction, with ninety-three thousand workers in
employment, and contracting characteristics.  (BLS, Current Employment Statistics, SIC ).
The resulting classification distinguishes three . The price classification of women’s wear
main categories of manufacturers and four main products corresponds approximately to the follow-
categories of contractors. A detailed presenta- ing scale of unit retail prices: below $ (popular),
tion of the various firms’ profiles can be found $ to $ (moderate), $ to $ (better), $
in Table . (also see Palpacuer , ). to $ (bridge), $ to $, (design), over
To highlight the dominant patterns of $, (couture).
change occurring in the New York women’s . Information on business characteristics and
financial performance of publicly traded companies
wear industry since the s, these static,
is based on -K annual reports from the U.S. Secu-
cross-sectional results were combined with
rities and Exchange Commission. Information on
secondary data providing a historical perspec-
privately owned companies is based on interviews
tive on the local industry. In particular, inter- with CEOs conducted in the summer and fall of
views were conducted from  to  with  (see Appendix).
about forty industry experts and representa- . According to Dun and Bradstreet data for
tives of industry institutions such as labor , firms with annual sales over $ million rep-
unions, employers’ associations, state agencies, resent only  percent of women’s wear manufac-
training centers, and nonprofit organizations. turers located in New York City but account for
Of an open-ended nature, these discussions more than  percent of local sales.
aimed at collecting background information . On this topic, see the special issue of Women’s
on changes in local industry structure, char- Wear Daily ().
. This estimate is based on interviews with large
acteristics of local firms, and their relations to
New York manufacturers, as well as information pro-
local institutions. They also allowed me to test
vided in -K annual reports of public companies.
and validate the typology identified on the
. Based on Waldinger (, ) for early
basis of firm-level interviews. s lead time and CEO interviews for early s
lead times.
. This definition is adapted from Uzzi’s
(, ) conceptualization of close, or embed-
ded, subcontracting relationships in the New York
  

City women’s wear industry, distinguishing the Brookman, Faye. . “Chinese Firms Shed
three main dimensions of trust, fine-grained infor- Sweatshop Image.” Crain’s New York Business
mation exchange, and joint problem solving. While (March ): .
Uzzi () considers exchange concentration an Carpenter, Jesse T. . Competition and Collective
indicator of embeddedness, the relative amount Bargaining in the Needle Trades, –.
and stability of contract work are here considered Ithaca, N.Y.: Cornell University Press.
as a distinct, conceptually significant parameter in Chin, Margaret. . “Working in the City: Chi-
the subcontracting relationship. The two dimen- nese and Latino Garment Workers.” Paper pre-
sions of information exchange and joint problem sented at the Eighty-ninth American Sociologi-
solving are also subsumed into the specific-skill cal Association (ASA) Conference, Los Angeles.
development dimension. Friedman, Arthur. . “They’re Still Making It in
. These estimates are based on interviews New York.” Women’s Wear Daily, August , .
with twenty-four contractors, including three large ———. . “New York Manufacturing: Speed’s
Chinese groups, as well as industry experts (see the Thing.” Women’s Wear Daily, August , .
Appendix). Furman, Phyllis. . “Leslie Fay Rocking Chi-
. From an interview with the general manager natown Jobbers.” Crain’s New York Business
of the Korean Apparel Contractors Association of (April ‒): .
Greater New York in July . General Accounting Office (GAO). . Sweat-
. Ibid. shops in New York City: A Local Example of a
Nation Wide Problem. GAO/HDR--BR.
Washington, D.C.: U.S. General Accounting
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         

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———. . “The Development of Core-Periph- Unit.
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ing.” American Economic Review , : ‒. Uzzi, Brian. . “The Sources and Consequences
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Pitman, Beverley A. . Enforcing Labor Laws in Needle: Immigrants and Enterprise in New York’s
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duction in the Women’s Garment Industry in the
Judi A. Kessler

 The Impact of North American


Economic Integration on the
Los Angeles Apparel Industry

Introduction major center of garment production and the


changes that occurred there during the s,
Since the s the Southern California ap- particularly since . Although a number of
parel industry has defined a look that has contributory factors can be identified, arguably
evolved into a lexicon of cutting-edge contem- the single most important development affect-
porary casual wear, primarily for women and ing the industry at the turn of the century is
girls. This includes a strong emerging niche the decade-long process of North American
of active wear: men’s and women’s fashions economic integration, culminating with the
geared to a variety of outdoor and indoor activ- passage of the North American Free Trade
ities from snowboarding to skateboarding. Los Agreement (NAFTA) in December .
Angeles County is the largest apparel produc- The results of two surveys of Los Angeles
tion center in the United States. Its garment- County apparel manufacturers2 conducted in
manufacturing base has continued to grow, in  and  (Kessler) and  (Kessler and
terms of both employment and company start- Wong) provide micro-level insights into and
ups, while most other U.S. garment produc- statistical data on how North American eco-
tion centers have experienced steady, pro- nomic integration and NAFTA have shaped
nounced declines. The distinctive demands of the production strategies, relocation decisions,
the industry—including rapid turn time1 and and hiring practices of Los Angeles manufac-
multiple fashion cycles—have created, on the turers and, ultimately, the face of the largest
backs of waves of immigrant workers, a strong, apparel production center in the United
geographically concentrated industrial district. States. Post-NAFTA production arrange-
At the turn of the century, the Los Angeles ments represent a variety of dynamic cross-
fashion and apparel production industry—the border production alliances not possible before
largest in the nation—finds itself in a period  (Kessler a, b). These alliances,
of significant transition. This chapter focuses in turn, are transforming garment production
on the evolution of Southern California as a centers on both sides of the border, transna-
       ..   

tional networks, and the larger North Ameri- are Asian immigrants and who employ mostly
can apparel commodity chain in which they Latino and some Asian immigrant workers.
are embedded. Gradually, the Los Angeles fashion district3
grew to embrace the larger Southern Califor-
nia region, although downtown Los Angeles
The Evolution of Southern alone boasts a high concentration of apparel
California’s Garment Industry firms, contracting factories, supporting infra-
structure, and specialized labor markets, all the
Garment production in California can be hallmarks of a vibrant industrial district.4
traced back to the s. Before World War I Although traditionally defined by its huge
the industry was centered in San Francisco, manufacturing base, the Los Angeles apparel
but Los Angeles replaced the Bay Area as the industry thrives in large part because Los
dominant center of production after the war, Angeles is a major style center, owing to its
when “the burgeoning of the motion picture traditionally close ties to the entertainment
industry . . . produced a nation-wide interest industry and its image as a mecca for casual,
in Hollywood styles which was quickly and outdoor, active living. In addition, as a major
expertly capitalized upon by the state’s ap- metropolitan area Los Angeles is home to a
parel industry” (Goodman , in Bonacich wide variety of fashion-related business serv-
and Appelbaum , ). Through the suc- ices and educational institutes. These include
cessful promotion of Hollywood-style lines financial consultants and legal firms spe-
of clothing—the “California look”—and the cializing in the apparel sector, cross-border
availability of a large pool of immigrant labor- production consultants, apparel design and
ers, Los Angeles became the fourth largest marketing schools and programs, technical
garment center in the country by  (Loucky colleges, advertising agencies, compliance and
et al. ). Currently, over  percent of the monitoring consultants, and buyer-targeted
California apparel industry is located in seasonal apparel shows. Finally, Southern Cal-
Southern California (LAEDC , ). In ifornia is home to an enormous population of
terms of employment, Los Angeles County, immigrants, the majority of whom emigrated
whose apparel employment in  repre- from Mexico and Central America. Close to
sented almost  percent of total manufactur-  percent of apparel production-line opera-
ing jobs in Los Angeles (LAEDC , ), is tors are of Mexican origin. The plentiful sup-
ranked the largest garment district in the ply of low-cost garment workers has sustained
United States. a large sewn-products manufacturing base,
In the early years, garment making in while the industry’s ongoing labor needs have,
Southern California was dominated by the in turn, served to attract large numbers of
production of men’s wear, and most manufac- immigrant workers to Los Angeles.
turing was done in-house rather than con- Nevertheless, the clustering effects and
tracted out. However, the industry ultimately centripetal forces of industrial geography are
found its niche in casual yet fashionable, mod- matched by the opposing centrifugal forces of
erately priced sportswear, especially for young globalization and economic regionalization.
women (although almost every type of gar- Although NAFTA has generated a wave of
ment is produced in Los Angeles). Most pro- new Southern California–based services geared to
duction is now contracted out, either offshore the industry, its effect also has been to pull
or to local garment contractors, many of whom segments of the apparel commodity chain
  . 

from Los Angeles to Mexico. This trend will Embedded in the North American apparel
increase as Mexico hones its capabilities and commodity chain, U.S.-Mexican production
increases its capacity for full-package produc- networks ultimately will assume a variety of
tion.5 Gary Gereffi suggests that the govern- spatial and organizational characteristics, de-
ing agents in the North American apparel sup- pending on the role coordinating agents—
ply chain are likely to be “coordinating hubs of U.S.-based textilers, large retailers, brand-
design, marketing, distribution and other ser- name manufacturers, and so on—play and the
vices headquartered in several regional nerve degree to which they dominate production
centers of the United States (such as Los An- clusters. This, in turn, has much to do with
geles)” (, ‒). By all indications, the how NAFTA provisions differentially benefit
Los Angeles apparel district is transforming mills, manufacturers, retailers, and other types
into an industry that will one day be defined of suppliers.
by its knowledge-intensive activities rather
than by labor-intensive manufacturing. Sewing
operators are losing hours, pay, and jobs, and The Transnationalization of
contractors are rapidly downsizing as produc- Los Angeles–Based Apparel
tion leaves the region, while more jobs are Production
being created in the upstream and downstream
activities of product development and mar- Well before NAFTA’s implementation, gar-
keting. One Los Angeles journalist who fre- ment manufacturing in Southern California
quently reports on the industry predicts that had become an externalized production activ-
“in another decade . . . the Southern Califor- ity. Small independent contractors handled the
nia apparel industry will be vastly changed, low-value-added activities of cutting, sewing,
with greater opportunities for designers, man- and trimming (more commonly known as
agers and sophisticated production workers CMT, or “cut, make, and trim”), while the
but little room for basic sewing machine oper- higher-value-added work of pre- and post-
ators” (Cleeland , A). production remained in-house. As low-wage
South of the border, Gereffi envisions “the production was contracted out, so were the
emergence of ‘network clusters’ composed of employer risks associated with factory work,
fiber, textile, apparel and perhaps even retail including employee turnover, layoffs associ-
companies, each cluster with production bases ated with seasonal production, and workforce
located in different parts of Mexico” (, unionization. As a result, contract manufac-
). My findings support Gereffi’s predictions: turing became the hallmark of Los Angeles
Industrial clusters are rapidly developing in fashion and apparel production. As recently
networks that comprise Southern California as , however, most Southern California
and garment-specific production regions in apparel manufacturers continued to resist the
Mexico. Because some NAFTA provisions lure and problems associated with offshore
have yet to be phased in, we can expect to see sourcing and contracted their CMT work close
changes in the structure and function of these to home, usually within the Los Angeles gar-
networks. Players from both sides of the bor- ment district.
der will seek alliances that best suit their pro- In , Edna Bonacich and Richard Appel-
duction needs in the context of NAFTA, the baum conducted interviews with  of the
capacities of firms, and their positions in the largest Los Angeles apparel manufacturers.6
apparel commodity chain. They found that about  percent reported
       ..   

doing some offshore production; of those, Figure . reveals a significant surge in off-
 percent reported sourcing in Mexico (Bo- shore sourcing by Los Angeles–based apparel
nacich and Appelbaum , ). Sixty per- firms. In ,  percent of large manufac-
cent of the firms surveyed were still sourcing turers were sourcing at least some production
all production in the Southern California area. offshore, up from  percent in ; the fig-
When both domestic and offshore producers ure increased to  percent by .8 In ,
were asked if they planned to shift production  percent reported sending production to
to Mexico should NAFTA be approved,  per- Mexico, up from  percent in . Firms
cent had definite plans to do so;  percent that source production in Asia increased from
reported that they had no such plans; and the  percent of total respondents in  to 
rest thought they might do so eventually. percent in .9 As Figure . indicates, the
Between  and , anecdotal evidence, proportion of firms sourcing all production
along with a few small surveys,7 suggested locally declined dramatically, from  percent
some shift in production from Los Angeles to in  to  percent in . Of the  re-
Mexico since NAFTA. spondents who indicated whether the move
From July  to March , three and represented relocation or expansion of pro-
one-half years after NAFTA was enacted, I duction (about one-half of the sample), the
surveyed a random sample of eighty manufac- overwhelming majority viewed the production
turers, sixty-seven of which were from the shift as a relocation. In terms of the labor-
group of  firms that participated in Bona- intensive segment of the production chain,
cich and Appelbaum’s  survey. My sample this suggests a zero-sum outcome: rising em-
included about half of the  firms still in ployment in Mexico and job loss in Southern
operation in  and closely resembles the California.
original data set of  firms. In , with In sum, between  and , Southern
Linda Wong (of the Los Angeles–based Com- California’s apparel production became more
munity Development and Technologies Cen- globalized, with Mexico taking the lead as the
ter), I conducted another survey of Los Ange- primary site for offshore production.10 Sourc-
les apparel manufacturers from the same yearly ing in Asia also increased significantly during
revenue category ($ million or greater) as the same period. Findings from both  and
those of  and , along with a smaller  suggest that companies which sourced
sample of firms with sales of $ to $ million most or all production locally tended to be
per year (Kessler and Wong ). (The  those in the higher-price-point categories (such
survey, which focused primarily on production as “designer”) and those without the resources
relocation since NAFTA, was part of a larger to establish production alliances with Mex-
research project that examined NAFTA-driven ico.11 However, Mexico has become the major
changes in the geography of apparel produc- offshore sourcing site for firms that produce
tion and cross-border production alliances.) the budget to moderately priced clothing that
The  survey reassessed sourcing patterns defines the Los Angeles industry. Figure .
and also examined post-NAFTA changes in summarizes these trends.
Los Angeles apparel employment across oc- According to the California Employment
cupational categories. (See the Appendix for Development Department (EDD) Los Ange-
details of both surveys’ methodologies.) Unless les County payroll data, apparel employment
otherwise indicated, the findings discussed increased steadily in the s and peaked in
below are from the  survey.  at ,, after which it declined by
  . 

 .. Los Angeles County Apparel Firms Sourcing Profile


Source:  data: Bonacich and Appelbaum ; ‒ data: Kessler ;  data:
Kessler and Wong .

, between  and  (see Table .). loss has been in the low-value-added occupa-
As seen in Figure ., however, employment tions of cutters, trimmers, warehouse work-
during Los Angeles’ peak apparel production ers, and, especially, sewing operators. Table .
months of February through June began to summarizes a two-year EDD survey of apparel
decline a year earlier, in , three years after workers, which found that between  and
NAFTA’s inception. This typical seasonal rise  (the most recent year for which disag-
in employment all but disappeared by . gregate employment figures are available) the
Information gleaned from the EDD’s classified industry lost more than thirteen thousand
employment ads in local trade publications, as sewing-operator jobs.
well as from informal interviews with industry The decline in low-end jobs may be even
experts, points to significant changes in both more pronounced than these figures suggest.
aggregate unemployment and the types of First, the EDD survey was conducted before
occupations in which job loss has been con- the industry experienced its most pronounced
centrated. Although aggregate apparel employ- employment decline, between  and .
ment continues its steady decline, most of the Second, official figures do not include undoc-
       ..   

umented sewing operators who lost jobs or despite recent efforts by industry lobbying
hours of work. Third, the EDD also found groups to promote a global presence of the
that in  and  the apparel industry “Made in California” look. The highly touted
added more than seventeen thousand non- government-industry partnership spearheaded
sewing-operator jobs (see Table .), which by the Los Angeles Mayor’s Office and the
offsets the aggregate decline in overall employ- Southern California Edison Company (South-
ment. As shown in Table ., while sewing ern California Edison Company ) to up-
operators accounted for  percent of total grade the district is yet to be realized. Los
apparel employment in , they represented Angeles’ textile industry is floundering in the
only  percent in . face of competition from Asia’s textile firms
The Los Angeles garment district faces and, more recently, the crippling natural-gas
other problems. Los Angeles lags behind other prices generated by California’s energy crisis.12
U.S. apparel centers in terms of technological Finally, sweatshops continue to proliferate
upgrading, even in basic communications tech- while legitimate contractors struggle to keep
nology such as electronic mail. International their heads above water with less-frequent,
exporting of finished goods produced by (but smaller-volume, rapid-turnaround orders.
not necessarily in) Southern California firms, The region’s largest manufacturers and
while slowly increasing, remains at low levels, designers continue to consolidate through

 .. Difference in February-to-May Apparel Employment, Los Angeles County,


–
Source: California Employment Development Department, Labor Marker Information,
Apparel (SIC ) Employment by Month.
 .. Apparel (SIC ) Employment: Los Angeles County, ‒
Yearly
Jan. Feb. Mar. Apr. May June July Aug. Sept. Oct. Nov. Dec. Average

1983 70,900 73,500 75,100 73,700 72,700 72,700 71,500 70,700 71,900 73,100 74,100 73,700 72,800
1984 73,600 76,600 78,800 77,900 77,400 76,400 74,300 73,300 72,900 74,100 74,200 73,600 75,300
1985 73,400 76,900 78,100 76,900 76,800 75,500 72,900 73,300 74,200 76,500 78,300 77,800 75,800
1986 78,600 81,500 84,200 82,900 83,700 82,500 79,800 80,400 80,700 86,700 88,900 88,300 83,200
1987 88,700 91,500 93,300 92,700 92,900 92,400 89,900 90,000 91,300 91,600 91,800 91,400 91,500
1988 90,000 92,200 92,800 92,000 91,500 90,800 87,300 86,900 88,600 89,300 90,600 90,600 90,200
1989 89,500 93,600 95,200 94,200 94,800 94,800 91,300 91,400 92,700 92,400 93,000 93,000 93,000
1990 92,300 95,200 97,200 97,000 97,000 97,500 94,100 95,000 95,900 96,600 97,000 96,200 95,900
1991 95,000 98,300 99,700 99,000 98,500 97,200 97,700 95,000 95,500 95,800 95,700 95,700 96,700
1992 96,500 99,900 102,500 101,600 100,500 99,600 97,200 96,600 96,700 96,700 96,500 95,100 98,300
1993 94,900 98,900 97,800 94,700 94,900 93,800 90,100 89,600 90,100 89,000 89,200 88,900 92,500
1994 88,500 93,100 98,400 99,900 100,400 100,100 100,000 99,900 101,400 99,100 98,900 99,800 98,300
1995 100,500 105,100 108,700 108,100 108,000 107,300 105,500 105,500 107,000 107,100 107,700 107,800 106,500
1996 105,000 108,600 112,400 112,600 112,900 113,200 111,000 111,900 112,700 110,500 110,800 109,700 110,900
1997 109,500 112,800 115,000 114,800 115,600 114,900 110,900 111,400 111,200 110,100 108,900 107,900 111,900
1998 106,700 108,700 110,700 111,100 111,700 110,700 108,500 109,600 110,100 110,700 110,900 110,400 106,300
1999 98,800 111,000 111,600 111,300 111,400 110,400 107,400 108,000 108,400 107,700 99,000 99,400 101,200
2000 98,500 100,300 103,100 102,300 102,800 102,500 100,000 100,000 100,200 99,400 99,500 99,200 100,700
2001 97,600 99,600 101,500 100,400 100,100 99,000 96,500 96,100 95,900 95,300 95,600 95,500 97,800

Source: California Employment Development Department, Labor Market Division, February ; data available at <http://www.calmis.ca.gov/htmlfile/subject/indtable.htm>.
Note: Area in shaded box represents traditional peak production months of February through May.
       ..   

 .. Los Angeles County Apparel Industry Employment (SIC ): Sewing and
Nonsewing, Selected Years
1995 1997
% of Total % of Total Change 2001 Change
Employees SIC 23 Employees SIC 23 1995–97 Employees 1997–2001

Total SIC 23 106,500 100 111,000 100 4,500 97,800 (14,100)


Sewing Operators 61,660 58 48,520 44 (13,140) nd nd
All Others 44,840 42 62,480 56 17,640 nd nd

Source: California Employment Development Department, , ‒, .


Note: Nd = no data.

buyouts or licensing agreements, widening the Virtually all manufacturers sourcing in Mex-
gap between the giants and the smaller firms. ico cited competition and rising production
Of the approximately fifteen hundred non- costs13 as major factors precipitating their
contractor apparel firms in Los Angeles move. Several companies maintained that
County in  (LAEDC , ), probably while labor costs were a major consideration,
not more than two hundred generate yearly other factors were at least as important as the
sales revenues of $ million or greater. Thus, difference in wages between Los Angeles and
while small firms dominate the industry Mexico. For example, according to one firm’s
numerically, it is estimated that the largest two production and sales manager, the needlework
hundred collectively account for close to two- required for the company’s line of men’s
thirds of the wholesale value generated by all knitwear is not done in Southern California;
fifteen hundred apparel companies (Bonacich however, Mexico has qualified operators and
and Appelbaum , ). Finally, while it equipment for this type of production. Simi-
once was standard operating procedure for larly, a large manufacturer of swimwear said
Southern California firms to manufacture “in- that while it had become increasingly difficult
house,” most apparel production in the region to find qualified swimwear operators in South-
is now sourced out, either to local contractors ern California, they were in plentiful supply in
or offshore. Most notably, the past five years Mexico, particularly in the region surrounding
have witnessed a steady, rapidly accelerating Mexico City (Kessler and Wong ). None
production move to Mexico and, to a lesser of the survey’s respondents cited union activ-
degree, the Asian region (Kessler ). Dur- ity as a factor in relocation.
ing this period, the average number of South- The companies were asked if Mexico’s prox-
ern California contractors used per firm has imity to Los Angeles enhanced production in
declined significantly, from sixteen in  to terms of turn time. Approximately two-thirds
twelve in  (Kessler and Wong ). responded affirmatively, while the rest said that
Mexico’s geographic proximity was not a fac-
tor for them. Interestingly,  percent of the
Why Mexico? manufacturers who considered Mexico’s loca-
tion an asset were not sending production there;
Not surprisingly, factors related to company similarly, about  percent of the respondents
profit margins have figured most prominently who reportedly saw no benefit in geographic
in decisions to relocate production to Mexico. proximity were producing in Mexico. While
  . 

Mexico’s closeness to Southern California is sephson (a leading accounting and consulting


important to most manufacturers that are con- firm for Los Angeles apparel manufacturers),
sidering offshore production, it is but one of envisions true full-package apparel produc-
many factors taken into account when strate- tion in Mexico developing over the next three
gizing production location. Proximity alone is to five years. What many refer to as “almost-
not reason enough to relocate production. Of full-package”—more than just cutting and
utmost importance to most manufacturers is sewing but less than complete specification
the quality and reliability of their supply chains. contracting—is becoming more common in
Los Angeles–Mexico production alliances
(Berton a, b).
Beyond In-Bond
Nevertheless, integrated production opera-
One manufacturer in the  survey cited the tions in Mexico face a number of barriers that
availability of full-package production pro- are distinct to the country’s social, political,
grams, along with Mexican-manufactured and economic infrastructure. Unlike East Asia,
textiles (a production arrangement typically Mexico lacks the trading companies that bro-
found in the newly industrializing economies ker full-package production (see Appelbaum
of East Asia), as the primary reason for having and Gereffi ). For example, in Hong Kong
relocated to Mexico. In fact, this manufacturer letters of credit are collateralized based on the
planned to shift “as much [Southern Califor- reputation of the trading company and well-
nia–based] production as possible, as quickly established business networks with banks and
as possible, to Mexico for full-package pro- manufacturers. Banks will most likely lend up
duction.” Similarly, in the same survey a large to  percent of the cost and charge a monthly
manufacturer of sportswear and swimwear interest rate on unpaid balances. By contrast,
reported plans to move rapidly from a plat- in Mexico collateral must be advanced either
form of export assembly of precut fabric to in real estate or dollars deposited as pesos in a
full-package production in Mexico: private Mexico bank. The bank, in turn, takes
about  percent off the top for handling,
I just returned from a meeting with Mexican
contractors around Textile City [in Cuer- charging an additional  percent devaluation
navaca]. We talked about doing full-package fee if the collateral is presented in pesos. The
work, however it’s still in the talking stage. bank then advances about  percent of pro-
[But] once they are capable, then we will move duction costs, at interest rates that reportedly
to full-package arrangements. . . . We have a exceed  percent per month, depending on the
long way to go with Mexico, but it will hap- size of the firm. The networks of trust that
pen. . . . Some do well, some don’t . . . [how- operate between Hong Kong and U.S. apparel
ever] we have overcome the “time” problem— firms do not yet exist between Mexico and Cal-
turnaround is now fine. But the problem is us, ifornia’s apparel manufacturers. Financing for
not them. If we provided the assistance they
full-package production will most likely go
need, they would be fine. . . . Once they have
the route of factoring,14 which is beginning to
it, they have it.
expand in Mexico. Also, revisions of Mexico’s
Most industry experts agree that Mexico is complicated banking laws should make credit
destined to shake off assembly of piece goods more accessible.
and move steadily toward full-package pro- At least some Los Angeles manufacturers
duction. Bruce Berton, with Stonefield Jo- are ready to act on their belief that the Mex-
       ..   

ican apparel industry is ultimately capable of Where in Mexico?


“Asian-style” full-package production.15 Tar- The Spatial Distribution of Networks
rant Apparel Group, a large, publicly owned
Los Angeles–based private-label manufacturer, At the risk of oversimplifying the geographic
currently offers full-package services in Mex- distribution of production in Mexico, I divide
ico through its enormous U.S.-Mexican net- the country into two general apparel produc-
work of textilers, manufacturers, finishers, and tion regions: the border and the interior. I fur-
distributors. Tarrant no longer produces gar- ther break down the interior of Mexico into
ments in the United States. Its Los Angeles four subregions: central (the Federal District,
headquarters handle product development, the state of Mexico, and proximate regions),
design, and marketing, but all production activ- the west coast (which comprises part of the
ities, including the acquisition of most raw larger Pacific Rim production region), the
materials, are carried out in Mexico and Asia. northern and northeastern states (excluding
Compared to the countries of East Asia, the regions contiguous to the United States),
Mexico is a relative newcomer in the production and the south (including the Yucatán).16
of world-class apparel for global companies. There appears to be a significant shift in
Most industry observers expect Mexico to con- Southern Californian sourcing, from the
tinue to manufacture in the foreseeable future western border region to central Mexico. The
what the maquiladora system was known for states of Guanajuato, Puebla, Tlaxcala, and the
before NAFTA: basic apparel, such as T-shirts, greater Mexico City area figure prominently as
undergarments, and other items without much new production sites. Also included is the west
fashion sensitivity. In the case of Los Angeles, coast state of Jalisco, located due west from
it was assumed that firms carrying more fashion- Mexico City. In general, manufacturers who
sensitive lines would have them produced in now source in regions other than the border do
East Asia, if time allowed, or locally. so for two reasons: labor costs and quality. I
In , I found a significant correlation was told that garment workers’ wages in the
between production in Mexico and price Tijuana and Mexicali industrial districts are
point. Manufacturers reporting “budget” and almost on par with those of Southern Califor-
“moderate” price points (less fashion-sensi- nia (although, given the official wage statistics,
tive clothing) sent more production to Mex- this may be somewhat of an exaggeration).
ico. In , by contrast, there was no signif- Nevertheless, labor costs have risen in these
icant correlation between price point and areas much faster than in Mexico’s interior. It
Mexican production. This suggests that Mex- was also reported by the majority of firms with
ico is now manufacturing a wider variety of contracts in Mexico that quality of production
apparel in terms of retail value. The  is superior in the central Mexico factories. The
results should be interpreted with caution, few manufacturers interviewed who were be-
however, since a firm producing at multiple ginning to source a significant proportion of
price points may be sending the basics to their production in the Yucatán claim they
Mexico and the fashion items elsewhere. The benefit from both low labor costs and high-
sourcing profiles of firms in both  and quality finished products.
 cannot be disaggregated for those com- While it would seem that garment produc-
panies with multiple price points or sourcing tion will ultimately shift from the border to
in multiple countries. the interior, a significant minority of firms
  . 

surveyed prefer arrangements with border GSI’s first foray into Mexico’s interior was
contractors. The primary reason they have less than successful. According to its president
continued to contract in border districts is pro- and co-owner, Jim Reach, “We didn’t have the
duction turn time and related problems with proper procedures in line [and] we failed mis-
ground transportation: Labor costs are higher erably at the gates” (Reach ). After care-
along the border, but turn time and the risks ful planning and consultation with outside pro-
of ground transport shipment hijackings are fessionals who had expertise in U.S.-Mexican
significantly decreased.17 Although the major- production alliances, Reach and his partner
ity of Southern California apparel manufac- moved production south again in early —
turers’ lines comprise budget and moderately this time to the border region (where labor
priced clothing, some do require particularly costs are substantially higher) and into GSI-
rapid turnaround, depending on the lines and owned factories. In August , I visited the
the vendors. Some firms reported that they Tijuana factory and found that its workers
were better able to monitor quality control by earned well above minimum wage and about
offshore sourcing as close to Los Angeles as double the weekly wages of their counterparts
possible. Additionally, if runs shipped by bor- in the interior. Reach was willing to pay more
der contractors were unacceptable for ship- in exchange for the benefits of the border’s
ment to retailers, they had some “breathing proximity to his Los Angeles headquarters.
space” to correct the errors locally. Finally, a In sum, the advantages to border contract-
few respondents have established extraordi- ing are quicker production turn time and the
narily successful production networks through ability to better monitor the Mexico contrac-
interesting mixes of contracting and joint- tors. Nevertheless, the majority of manufac-
venture arrangements along the border and turers who source in Mexico have managed to
the northwestern coast of Mexico. establish adequate production networks (albeit
Garment Services International18 (GSI) is a not overnight) that use contractors in the inte-
case in point. In business as a private-label rior, reaping lower labor costs and more con-
manufacturer for five years, GSI manufactured sistent quality. Some manufacturers use a mix
better apparel for such notables as Nike, Adi- of border and interior production, spreading
das, and Eddie Bauer and had plans to expand their lines and runs across border and interior
into licensed apparel manufacturing and to contractors, depending on their particular pro-
develop its own brand labels. GSI distributed duction needs. In addition, several manufac-
its production strategically, sending longer-run turers who are currently contracting along the
full-package programs to Asia (where labor is border region report that they have plans even-
cheapest) and orders requiring a quicker turn tually to relocate all Mexican production to the
time to its factories in Mexico, while retaining interior, primarily because of increasing labor
the most rapid turnaround items in its Los costs at the border and problems with product
Angeles factories. The company owned two quality.
“full-service” factories near its Los Angeles Gereffi () identifies the southern part
headquarters and two CMT factories near the of Mexico as the “loser” in the restructuring
U.S.-Mexico border (Garment Services de of the North American apparel commodity
México), and it sourced full-package produc- chains, “in relative, if not absolute, terms.” He
tion in Asia. Recently the company was sold points out that in  the Yucatán accounted
and renamed; however, it continues to produce for less than  percent of Mexico’s maquiladora
apparel and to source manufacturing globally. employees. Between mid- and August
       ..   

, however, the number of maquiladoras in on apparel-production relocation from South-


this region grew from  (with , employ- ern California to Mexico. Left unanswered is
ees) to  (with , employees) (INEGI, in the degree to which NAFTA and the Mexican
Twin Plant News , ). Four firms inter- peso collapse served as an incentive for Los
viewed in  were sourcing in the Yucatán Angeles apparel manufacturers to relocate pro-
peninsula, primarily in the picturesque colo- duction to Mexico. I examined this issue by
nial city of Mérida. One company, specializing asking each manufacturer in the  survey to
in lines of girls’, children’s, and infants’ outer- rate the relative importance of six factors in
wear, sends  percent of its total volume to their willingness to relocate to Mexico: () eco-
contractors in Yucatán, and several Los Ange- nomic liberalization in Mexico over the past
les apparel consultants speak of a growing full- ten years; () the December  peso devalu-
package production district in Mérida. While ation and collapse; () NAFTA; () the stabil-
southern Mexico’s contribution to total apparel ity of Mexico’s political system; () the cost of
exports remains relatively small, industrial dis- labor; and () the quality of production. I then
tricts in the region have been growing rapidly posed the question “Which do you consider a
since NAFTA. greater incentive to relocate production to
Mexico—the peso devaluation or NAFTA—
and why?” Of the seventy-two respondents to
The Importance of NAFTA in Shaping
this question,  percent considered NAFTA
Corporate Relocation Decisions
a greater incentive to relocate to Mexico,  per-
A  report generated by the North Amer- cent considered the peso devaluation a greater
ican Integration and Development Center incentive, and  percent were not sure. (One
(NAID) at the University of California, Los respondent thought both were equally impor-
Angeles, asserts among other things that “the tant, and six thought that neither mattered.)
lowering of tariffs through NAFTA has not Of those manufacturers who cited NAFTA
had a significant impact on the rate of growth as the greater incentive, close to half elabo-
of imports or exports between Mexico and the rated on their response. Although the answers
United States, or on the composition of trade varied, the general sentiment was that, despite
between sectors recently liberalized by NAFTA its implications, the December  peso de-
and those sectors still awaiting liberalization” valuation was a one-time occurrence; major
(Hinojosa et al. , ). Moreover, it con- production changes should not be based on
cludes that the peso crisis of December  such phenomena as currency fluctuations; and
“had by far the single largest impact on Mex- the long-term benefits of NAFTA far out-
ican trade trends in the last  years” (Hino- weigh any short-term benefits to be gained by
josa et al. , ). The report does note that exploiting the impact of a currency devalua-
the more labor-intensive sectors (such as ap- tion on labor and other costs. In the words of
parel) have not yet been fully liberalized vis-à- one large manufacturer of women’s, misses’,
vis NAFTA. Consequently, many of their and juniors’ sportswear, “A peso devaluation
adjustments will be felt in the future. can happen at any time; NAFTA is more per-
Although the NAID report offers important manent.” Similarly, a smaller manufacturer,
insights into the impact of NAFTA on local whose company was founded in the early
employment patterns across industrial sectors, s, said that “NAFTA offers more oppor-
it is inconclusive on the issue of the relative tunity [in the long run]. We didn’t budge when
impacts of the peso devaluation and NAFTA the peso crashed.” Others offered similar
  . 

comments: “NAFTA makes it all work while cost and profit are undoubtedly foremost
smoothly. . . . [It] will result in development in the sourcing strategies of Los Angeles
[of the apparel industry]”; “NAFTA opened apparel manufacturers, most perceive NAFTA
up the market, makes it easier to do produc- as more likely than the peso collapse to gener-
tion”; “NAFTA makes production more ate cost savings and profit in the long run. This
affordable. . . . [The peso devaluation] has no also modifies the stereotype of the wildly foot-
importance whatsoever.” Several manufactur- loose garment maker, jumping from country to
ers seemed surprised that the interviewer country with each currency fluctuation.
would pose such a question: “The peso deval- Bonacich and Appelbaum join Raúl Hino-
uation is ‘history’!” josa Ojeda and his coauthors in questioning
One chief financial officer who had been in the magnitude of NAFTA’s impact on the Los
the apparel business for forty-five years did not Angeles industry. They emphasize that U.S.
mince words in his response: “The peso crash apparel production relocation predates the
is a stupid reason to relocate production. [Cur- passage of NAFTA, as represented by a 
rency fluctuations] are always a crap game. It percent annual growth rate of U.S. apparel
could happen any time, and it could recover imports from Mexico between  and .
any time. The exchange rate (peso to dollar) They further argue that although this figure
has been very stable at . for a while. You’d did reach  percent per year in the three years
have to be a moron to [relocate production] after NAFTA’s inception, it does not neces-
based on the peso crash!” In fact, this manu- sarily indicate that production is leaving Los
facturer, who now sources  percent of his Angeles for Mexico; some of the growth could
production in Mexico, relocated the majority be attributed to Los Angeles–based companies,
well before the peso collapse. In late  the already sourcing offshore in Asia or the Ca-
firm moved toward a more permanent pres- ribbean, that decided to move production to
ence in Mexico by building two factories close Mexico after NAFTA (Bonacich and Appel-
to the border, while continuing to source from baum , ).
six contractors located in the interior. In theory this could be true; but the authors’
Of the five manufacturers who viewed the own data suggest otherwise. Their  sur-
peso devaluation as the greater incentive to vey, conducted two years before NAFTA took
relocate production to Mexico, four cited price effect, found only a few Los Angeles firms
and profit as the reason. According to a rela- ( percent) sourcing in Asia and even fewer in
tively small manufacturer of misses’ and jun- Central America and the Caribbean (Bonacich
iors’ sportswear and dresses, “If money is what and Appelbaum ). Since  the number
it’s all about, [then] the peso devaluation is of firms with production in Mexico and the
more important.” Another manufacturer said number of firms with production in Asia (and
she could make a “bigger profit” as a result of firms with production both in Mexico and in
the peso collapse. Ironically, the former had no Asia) have increased significantly, suggesting
production in Mexico, and the latter had pro- that the distinct characteristics of Mexico and
duced in Mexico at one time but had since Asia—geographic proximity, capabilities, capac-
pulled back to Southern California. In fact, of ities, and costs—have made both sites increas-
the five firms that chose the peso devaluation ingly popular for offshore apparel production.
as the greater incentive to relocate production, Moreover, the individual needs of the man-
only three were sourcing production in Mex- ufacturers determine whether and where to
ico at the time of their interviews. In sum, source offshore. For example, production pro-
       ..   

grams that require relatively quick turnaround industry, however, is found in employment
(two to ten weeks) are more likely to be done trends over the past fifteen years. From  to
in Southern California (if they are highly fash- , the pre-NAFTA time period cited by
ion-sensitive) or Mexico, while longer-turn- Bonacich and Appelbaum, during which U.S.
time production of any sort (thirteen to eight- apparel imports from Mexico increased by
een weeks) is more suited for Asia. In fact,  percent, aggregate employment in Los
most large Los Angeles manufacturers source Angeles’ apparel industry also increased by at
strategically—that is, they send production to least two thousand workers per year (see Table
multiple offshore sites, depending on the price .).19 Three and a half years after NAFTA’s
point and fashion sensitivity of their line. The passage, however, employment leveled off, then
Bonacich-Appelbaum survey also found that began a decline. These trends were concen-
very little Los Angeles production was sent to trated in the area of production activities that
Central America or other Caribbean nations Mexico was increasingly assuming: cutting,
in ; this continues to be the case in . sewing, finishing, and warehousing.
So it is also unlikely that any significant pro-
portion of NAFTA-era Mexican sourcing is
displaced production, either from the Carib- Why Not Los Angeles?
bean or from Asia. Monitoring, Liability, and the
In sum, the data that support the direct Cost of Compliance
relocation (or expansion) from Los Angeles to
Mexico seem more convincing than the cir- Monitoring for workplace compliance was
cuitous route posited by Bonacich and Appel- spearheaded by the U.S. Department of Labor
baum (although the authors do acknowledge (DOL) in the early s to help manufactur-
the growing importance of Mexico as a U.S. ers avoid the shipping of “hot goods.”20 Since
garment production site). More recent find-  the DOL’s Wage and Hours Division has
ings also indicate that Mexican sourcing is pre- conducted a number of compliance-monitor-
dominantly NAFTA driven. Of the thirty- ing workshops and manufacturing training sem-
eight respondents in  who reported the inars in the Los Angeles area. Overall, the Wage
year their firm began sourcing in Mexico,  and Hours Division’s enforcement strategy—
percent (twenty-five firms) first relocated pro- called the “No Sweat Initiative”—is to focus on
duction at least one year after NAFTA’s incep- low-wage industries; its primary targets have
tion and  percent (five firms) in , for a been garment manufacturers in New York and
total of  percent relocating after NAFTA. Los Angeles. An additional enforcement tool
Respondents to the  survey who were is the Garment Enforcement Report, which
sourcing in Mexico were also asked when they provides the industry and consumers with
had begun sourcing in Mexico and whether information about contractors that violate the
NAFTA had been an important factor in their minimum-wage and overtime laws and which
decisions to do so. Of the thirty-five who manufacturers are doing business with them.
responded,  percent relocated production to In concert with the DOL’s efforts, a joint
Mexico after NAFTA’s inception and  per- federal-state Targeted Industries Partnership
cent reported that NAFTA was a principal fac- Program (TIPP) aims to bring the full weight
tor in the decision to relocate. of their combined laws on serious violators
The most compelling and direct evidence of through periodic joint “sweeps” of factories.
NAFTA’s impact on the Los Angeles apparel The program has four lead agencies: the
  . 

California Division of Labor Standards En- problem exists (no one who brought up the
forcement (DLSE), the California Division of issue denied the existence of sweatshops in
Occupational Safety and Health (Cal DOSH), Los Angeles) but felt strongly that they should
the California EDD, and the DOL’s Wage and not be made to shoulder the sole responsibil-
Hours Division. Since , TIPP has main- ity of monitoring contractors’ compliance with
tained a “garment hot line” for reporting sus- laws regarding wages, hours, and workplace
pected violations. According to a January  safety. The controller of a large manufacturing
report by the Los Angeles Jewish Commission firm that uses about fifty contractors perceived
on Sweatshops,21 about sixty of Los Angeles’ the dilemma this way:
largest manufacturers had signed a DOL
We can’t meet price point because of the
agreement that required their contractors to
[U.S.] Department of Labor. . . . They are
sign a compliance-program agreement22 (Los
asking too much of us. . . . We can’t take [on]
Angeles Jewish Commission on Sweatshops the responsibility. . . . If we have to be so selec-
, ‒). tive with contractors, we [won’t be able to]
Virtually all large manufacturers have mon- find enough in California. [We are faced with]
itoring programs,23 whether they engage in two options: curtail business or go to Mexico
self-monitoring through in-house programs, and continue to expand. We want to expand.
use independent consultants or auditors, or are
A controller with another firm voiced similar
members of Compliance Alliance, an organi-
sentiments:
zation with its own monitoring protocols. Not
surprisingly, a number of manufacturers in my We are relocating for price, but you need to
surveys held escalating contractor compliance- understand, it is not just the price of labor; it
enforcement efforts by state and federal offi- is the price of monitoring compliance. We just
cials responsible in part for their production can’t afford it, and we just can’t keep track of
relocation to Mexico. Four manufacturers the operations of  contractors,  hours a
cited increased enforcement as the primary day—it’s impossible. . . . We have to monitor
reason for shifting production. Many more the “bad guys” very closely—if we don’t, they
will end up costing us in fines and confiscated
offered unsolicited comments and opinions on
goods.
what one manufacturer termed “the price of
monitoring compliance.”24 A chief financial officer at a firm sourcing
A minority of those surveyed expressed an about  percent production in Mexico de-
uncompromising position in the face of gov- scribed in detail the arrangement his company
ernment demands for monitoring. One pro- has with an independent auditing firm:
duction manager of a sportswear company in-
terviewed in  was very straightforward What we do here is we contract with one of
the independent auditors. They work for us.
regarding his take on the issue: “Listen, I can
They go in and grade contractors: A, B, or C.
tell you where all of this is leading: if the U.S.
“A” is impossible to maintain; “B” is a good,
[government] puts any pressure on me, I will
acceptable contractor. Most are “C.” We only
have absolutely no problem pulling out and contract with the “Bs”—we can’t find any
moving [everything] to Mexico.” His firm is “As.” The bigger, better [contracting] shops
currently sourcing some production in Mex- get more work, have higher standards, less
ico, but he declined to state how much. turnover, and better working conditions.
More commonly, manufacturers inter- Unfortunately, Los Angeles has small shops
viewed in  and  acknowledged that a compared to other garment districts. The food
       ..   

chain is fierce in this business. California is of sweatshop labor in the production of col-
now a police state. Monitoring is essential but lege apparel. The WRC has won some highly
they [the government] just need to back off a publicized victories, mostly on the East Coast
bit, ease off a bit, to keep manufacturing in of the United States. However, given the struc-
business.
ture of apparel production—its propensity for
In August  the DOL’s Wage and Hours globalized and decentralized production, a
Division posted the findings of its latest South- workforce consisting primarily of documented
ern California garment-industry survey. (Fed- and undocumented immigrant laborers, fierce
eral and state agencies have been conducting management resistance to organizing efforts,
compliance surveys every two years since and tensions between garment workers and
.)25 The survey, conducted in February major unions—along with the more general
and March , found that the overall level of decline in unionization and the shrinking wel-
compliance with minimum-wage, overtime, fare state, it is unlikely that Los Angeles gar-
and child-labor requirements was  percent, ment workers will achieve union representa-
down from approximately  percent in . tion in the foreseeable future.26
Shops with “thorough monitoring programs” A number of factors account for the high
in place fared somewhat better, with  per- level of noncompliance as well as the failure of
cent in compliance; only  percent of those the “No Sweat” campaign and the TIPP to
without monitoring were in compliance. Nev- bring the industry into compliance. First, as of
ertheless, the overall quality of Los Angeles’  the U.S. Department of Labor had a lit-
monitoring programs is suspect because over tle more than nine hundred investigators across
half the shops with supposed comprehensive the country to cover  million workers in .
programs were found to be in violation of U.S. million workplaces; to say that staff is stretched
labor law. Of the ninety-three contractors and thin would be an understatement. Similarly, a
eight manufacturers inspected, thirty-five were recent study by the California Works Founda-
firms previously investigated and found to be tion found that enforcement of laws covering
in violation. The level of compliance for this wages, hours, and health and safety at the state
group was  percent—only slightly higher level was lower in  than at the turn of each
than the overall compliance level (California of the previous three decades. Although more
DLSE ; U.S. Department of Labor ). than one hundred enforcement positions were
The issues of manufacturer compliance, added to the DOL’s Wage and Hours Division
retailer-manufacturer joint liability, and labor’s in  and , staff-to-worker ratios are 
right to collective bargaining were brought to percent lower than they were in  (Cleeland
the fore in great part by lobbying efforts and , C).
campaigns by the Union of Needletrades, Second, although most large manufacturers
Industrial, and Textile Employees (UNITE), do have monitoring programs in place (and are
other unions, and advocacy groups such as the extending them to their Mexican contractors),
Los Angeles Jewish Commission on Sweat- it is difficult to monitor effectively the activi-
shops. Activists at California institutions of ties of a shop that is determined to violate
higher education are part of the larger nation- labor and safety laws. A manufacturer would
wide Workers Rights Consortium (WRC), a need to place monitors in all of its contractors’
pilot project in which students and faculty from facilities, twenty-four hours a day, seven days
up to one hundred colleges and universities are a week, to assure that work was not being
pressuring their administrations to end the use sent out as “homework” or subcontracted to
  . 

noncompliant shops. For a large manufacturer The Changing Face of Los Angeles’
with contractors numbering in the double New Apparel Workforce
digits, the cost would be prohibitive. Addi-
tionally, most manufacturers argue that if the Much more attention has been given to
company has implemented an approved mon- NAFTA’s impact on socioeconomic develop-
itoring program, it should not and cannot be ment in Mexico than to its effect on regional
responsible for workplace violations that occur economies in the United States. To cite declin-
in independent contractors’ facilities. ing manufacturing employment or even de-
Finally, the structure of the apparel indus- clining aggregate employment in NAFTA-
try lends itself to varying degrees of noncom- vulnerable sectors as the universal outcome of
pliance, including true sweatshop conditions. North American economic integration ignores
The industry remains primarily labor inten- the dynamic mix of high- and low-value-
sive and buyer driven, with profits skewed in added activities embedded in America’s new
the direction of retailers. This translates into global cities. Unlike the cities of the past, “at
pressure on hundreds of manufacturers by a the hearts of geographically bounded regions
relatively small number of major retailers to fill whose economies they center, [global cities]
orders at highly competitive costs. Manufac- connect remote points of production, con-
turers, in turn, farm out the production to sumption, and finance” (Appiah ).
those contractors in a pool of thousands who As a global city, Los Angeles is fast becom-
are willing to operate on a slim margin of prof- ing the center of control and management of
it. Often, in order to break even on operating an expanding transnational apparel production
costs, contractors must (or choose to) violate region, a high-value link in the apparel com-
labor laws and pay sewing operators below modity chain, which, in turn, has fostered the
minimum wage. Sewing operators, who con- proliferation of a variety of nonmanufacturing
stitute the largest occupational group in the apparel-related jobs. At the same time, how-
industry, are typically immigrants, poorly paid, ever, the thousands of immigrant workers
and often not proficient in English. Moreover, employed in garment manufacturing have seen
a significant number of operators are undocu- their numbers, employment options, and real
mented, working with papeles chuecos (false wages diminish dramatically.
documents). “Rather than view the state in- As noted earlier in the chapter, since
spectors as allies . . . workers worr[y] that the NAFTA’s inception the Los Angeles apparel
[government] raids would cost them precious industry has witnessed a decline in aggregate
time at their machines. With piece rates drop- apparel-related employment, a loss of thou-
ping fast, they [have] to work harder and sands of sewing-operator jobs, and a shrinking
longer to match earnings of just a year ago” contractor base. Accompanying these trends,
(Cleeland , ). UNITE is the recognized however, has been an increase in apparel-
Los Angeles garment workers union, yet it has, related white-collar employment, suggesting
by its own admission, fewer than one thousand retention and consolidation of high-value pro-
members in Southern California. Garment duction activities that require a growing base
workers are unwilling to associate with the of knowledge-intensive workers. Anecdotal
union for a variety of reasons, not the least of evidence gleaned from open-ended interviews
which is the fear of retaliation or termination and employment ads in trade publications
by their employers. suggests that at least part of the increase in
higher-end employment has been generated,
directly or indirectly, by NAFTA.
       ..   

In the first six months of , Linda Wong blue-collar occupational categories of sewing,
and I interviewed eighty-one Los Angeles shipping and receiving, and warehouse work.27
apparel firms. Our principal aim was to explore Tables . and . detail these findings.
the effects of NAFTA on production sourcing, Findings suggest that NAFTA-driven re-
employment, and occupational distribution in distribution of production activities and the
the Southern California apparel industry. A concomitant emergence of transnational stra-
full account and analysis of our findings is tegic production alliances have resulted in both
beyond the scope of this chapter. However, the the creation of Southern California–based
principal findings discussed below suggest that knowledge-intensive jobs in the industry and
Los Angeles is beginning to shed, in significant a significant loss of labor-intensive sewing-
numbers, its lowest-value-added production operator and other blue-collar jobs. It should
activities, which are now located in Mexico and be emphasized that the newly created knowl-
elsewhere. At the same time, although the edge-intensive jobs are, for the most part,
industry retains a relatively large apparel-man- structurally inaccessible to the majority of dis-
ufacturing base, it is increasingly identified placed production workers because of these
with knowledge-intensive activities on the workers’ lack of English proficiency, low lev-
apparel commodity chain, such as preproduc- els of education, and insufficient skills and
tion product development and design and training. Nonunionized and with little politi-
postproduction marketing and merchandising. cal muscle, low-wage apparel manufacturing
As indicated in Table ., Los Angeles workers are the least likely to benefit and the
County lost at least thirteen thousand sewing- most likely to be marginalized by NAFTA-
operator jobs during the post-NAFTA period, related industry transformations.
when sewing activities moved to Mexico and Under NAFTA’s provisions, U.S. workers
Los Angeles contractor utilization declined. As may apply for compensation if they are able to
such, it is reasonable to attribute the loss of prove that they lost their jobs as a result of the
sewing-operator jobs to NAFTA-related pro- trade agreement. The  UCLA NAID
duction shifts. Non-sewing-operator employ- report found that neither apparel firms nor
ment, both in absolute numbers and as a pro- garment workers in Los Angeles had filed
portion of total apparel-related employment, claims with the government for jobs lost as a
increased (see Table .). We found that half result of NAFTA’s implementation, despite
the firms currently sourcing in Mexico have the fact that apparel firms nationwide are over-
advertised for or hired personnel in Southern represented in terms of filing such complaints.
California who have NAFTA- and Mexico- Thus, on the surface, NAFTA does not yet
related knowledge or expertise. While twenty- appear to have had a significant impact on the
eight companies ( percent) attributed gen- region. However, the authors of the report
eral increases in hires to company growth or convincingly argue that characteristics distinct
increased sales, twenty-two firms ( percent) to the Los Angeles garment district account
reported increased personnel in occupations for the lack of complaints. Los Angeles apparel
such as production management, quality con- factories are too small to have the resources to
trol, import-export expedition, and data entry monitor and document NAFTA effects; fur-
as a result of production relocation to Mexico. thermore, less than  percent of Los Angeles
By contrast, sixteen firms ( percent) reported apparel workers are unionized and thus with-
decreased hiring or layoffs as a result of off- out an advocate to voice their need for assis-
shore sourcing in Mexico and elsewhere. Of tance (Hinojosa et al. , ‒).28 Add to
the sixteen, half reported job reductions in the this the evidence that employment appears to
  . 

 .. Factors Contributing to Increased Hiring, by Occupation and Number of Firms
Reporting ()
Auto- Mexico/
Company Increased mation/ NAFTA Offshore
Growth Sales Acquisition Technology Production Sourcing Other

All Occupations 15 12 1 3 0 0 0

White-Collar 11 17 0 14 22 1 0
Retail 1 2 0 0 0 0 0
Sales/Mktg./Cust. Srv. 1 6 0 0 2 0 1
Accounts 0 0 0 1 0 0 0
E-Com./Info. Tech./
Mgmt. Info. Sys. 0 0 0 5 0 0 0
Import/Export 0 0 0 0 3 0 0
Office/Data Entry 2 2 0 6 4 0 1
Nonprod. Adm./Mgmt. 1 0 0 0 2 0 0
Non-CMT Prod./
Prod. Asst./Mgmt. 1 2 0 1 6 1 1
Design/Design Asst. 2 3 0 1 0 0 3
Specifications/
Piece Goods 1 0 0 0 0 0 0
Quality Control 2 2 0 0 5 0 1

Skilled Blue-Collar 4 1 0 0 0 0 0
Pattern/Sample Maker 4 1 0 0 0 0 0

Blue-Collar 5 5 0 0 1 0 0
Ship./Rec./Warehse. 2 2 0 0 0 0 0
CMTa 3 3 0 0 1 0 0

All Unskilled Labor 0 0 0 0 0 0 0

Source: Kessler and Wong .


a
Cut, Make (sewing); Trim: Most manufacturers do not employ CMT; CMT work is done by contractors, which were not included
in this survey.

be increasing in the higher-value-added occu- surveys conducted in , , and 
pations, and we may reasonably conclude that indicate that manufacturers’ sourcing patterns
Southern California has more displaced gar- have become globalized, with garment-specific
ment workers than current complaints and industrial clusters in the interior of Mexico
official aggregate employment figures suggest. emerging as principal sites of offshore produc-
tion. Large, resource-rich manufacturers rep-
resent the lion’s share of production relocation.
Conclusion The small number of designers and manufac-
turers that constitute the fashion-sensitive sec-
Since  the Los Angeles garment industry tor of the industry must, due to rapid turn time
has experienced significant changes in the and upscale lines, continue to outsource locally.
sourcing patterns of its manufacturers and a However, greater profit margin per unit offsets
transformation of its workforce. Findings from Southern California’s higher costs of produc-
       ..   

tion. The large number of small manufactur- and Massachusetts lost over half their apparel
ers producing lower-price-point lines lack the jobs. An exception to this pattern was Califor-
resources to develop production alliances with nia, which added about fifty-thousand jobs,
Mexico and are, for the most part, captive to most of which were concentrated in Los An-
Southern California. geles. From  to  officially recorded
While employment in apparel-related sec- employment grew steadily, from an average of
tors decreased steadily on the national level, roughly , workers in  to , in
the Southern California region experienced a —a  percent increase.29 Beginning in
net gain in apparel jobs for at least fifteen years. mid-, however, aggregate apparel employ-
Between  and , every state except ment leveled off and began a downward trend.
California posted a decline in apparel employ- The Los Angeles apparel industry is
ment. New York, New Jersey, Pennsylvania, emblematic of the uneven distribution of

 .. Factors Contributing to Decreased Hiring, by Occupation and Number of Firms
Reporting ()
Sales Auto- Mexico/
Company Decline/ mation/ NAFTA Offshore
Contraction Fluctuation Technology Production Production Other

All Occupations 4 2 0 1 1 1

White-Collar 11 21 6 1 4 2
Retail 0 1 0 0 0 0
Sales/Mktg./Cust. Srv. 2 5 0 0 0 1
Accounts 0 0 0 0 0 0
E-Com./Info.Tech./
Mgmt. Info. Sys. 0 1 0 0 0 0
Import/Export 0 0 0 0 0 0
Office/Data Entry 2 5 4 0 0 0
Nonprod. Adm./Mgmt. 0 0 2 0 1 0
Product Development 1 0 0 0 1 0
Non-CMT Prod./
Prod. Asst./Mgt. 2 6 0 1 0 1
Design/Design Asst. 3 2 0 0 2 0
Specifications/
Piece Goods 1 1 0 0 0 0
Quality Control 0 0 0 0 0 0

Skilled Blue-Collar 1 1 0 0 0 0
Pattern/Sample Maker 1 1 0 0 0 0

Blue-Collar 6 11 5 5 4 4
Ship./Rec./Warehse. 2 7 4 4 2 3
CMTa 4 4 0 0 2 1

All Unskilled Labor 0 0 1 1 0 0

Source: Kessler and Wong .


a
Cut, Make (sewing); Trim: Most manufacturers do not employ CMT; CMT work is done by contractors, which were not included
in this survey.
  . 

NAFTA’s benefits and the way in which the Angeles garment workers. In fact, most train-
global economy recreates hierarchy and in- ing programs currently in operation are geared
equality at the local level. The clear winners either to produce more sewing operators in
are the large, resource-rich manufacturers and order to maintain a healthy supply of low-wage
retailers that have capitalized on expanded workers or to offer training in higher-skilled
opportunities for international sourcing. The positions, with entry prerequisites far above
future is less certain for the plethora of small the skills and education of most sewing oper-
apparel firms without the resources or infra- ators. Few programs exist, in either the pri-
structure to establish profitable transnational vate or the public sector, that adequately
production alliances. While NAFTA bodes address the needs of the thousands of immi-
well for the industry from a macroeconomic grant workers who have been occupationally
perspective, those least likely to benefit are the displaced as a result of NAFTA.
hundreds of small manufacturers, thousands Finally, stepped-up monitoring for compli-
of contractors, and many thousands of blue- ance and liability has undoubtedly figured in
collar workers who watch without recourse as decisions to relocate production offshore.
their orders and their jobs move south. In her Increased efforts on the part of state and local
case study of the New York garment industry, governments to compel retailer and manufac-
Florence Palpacuer (Chapter  in this book) turer responsibility for wage and safety viola-
points out that the smaller garment firms— tions roughly coincided with both the imple-
“second-tier manufacturers”—have neither mentation of NAFTA and increases in federal
the resources nor “the sophistication neces- and state minimum wages. Those respondents
sary to manage global production networks in my surveys who offered comments on the
and focus on local production and its ‘quick unionization of apparel workers did not con-
turn’ advantage.” The result is a growing sider union organizing efforts a threat to local
number of “peripheral contractors” charac- production. However, many did cite escalat-
terized by low technology, lack of industry ing pressure by the government to hold them
experience, and high employee and company responsible for their contractors’ work envi-
turnover. Jamie Peck (, ) refers to this ronments as contributing to their decision to
as “in situ restructuring strategy,” as opposed relocate production offshore.
to “spatial restructuring strategy,” which is As firms increasingly source their produc-
built around offshore sourcing. tion in Mexico, what will be left in Los Ange-
Several projects are in the works to help les? No one can say for certain whether the
apparel contractors upgrade and develop the industry will go into decline or experience
capacity for private-label manufacturing. Most resurgence in higher-value, more fashion-sen-
of these programs have failed, however, prin- sitive production. Its strength lies in its flexi-
cipally because they lacked the capital and bility, innovativeness, distinct image, and
know-how required to move from garment design. Nevertheless, NAFTA is drawing the
contracting to manufacturing. Aside from the top end of production (in terms of firm size
start-up costs, which are formidable, contrac- and resources) to Mexico. Left behind are fash-
tors must develop infrastructures for product ion-sensitive firms that must keep production
development, design, and other pre- and post- close at hand (and can afford to do so, based on
production activities. In a similar vein, there their price point) and a growing number of
has been much talk recently among industry small manufacturers that have no recourse but
players about upgrading the skills of Los to rely on local, often sweatshop, production.
       ..   

As the transnational regional apparel econ- baum ). The follow-up survey was carried
omy continues to restructure in the wake of out by Judi Kessler from August  to March
NAFTA, its future on both sides of the bor- . The ‒ survey represents the first
der remains unclear. From an industry per- phase of a larger study that examines Mexico’s
spective, the Los Angeles garment center and role in global apparel production as part of the
its hinterlands must let go of what it has Southern California–Mexico transnational ap-
already lost and move quickly and strategi- parel production region.
cally to exploit its competitive advantages. It The ‒ sample represents about half
is likely that the Southern California apparel of the  firms surveyed in  that were
industry will reemerge as a design, informa- still in operation (including eleven companies
tion, and high-technology center, efficiently not surveyed in ). Of the  firms sur-
networked to growing apparel production veyed in ,  have since relocated their
centers in Mexico. headquarters outside Los Angeles County; 
In this scenario, the winners are found at are no longer manufacturing or have closed
the highest-value-added segments of the ap- down; and  have changed ownership. Of the
parel commodity chain: retailers, manufactur-  remaining firms,  was actually headquar-
ers, and skilled white-collar workers. The los- tered in Northern California at the time of the
ers occupy the least-remunerated links in the  survey. Since this firm had a large distri-
chain: thousands of contractors, sewing oper- bution center in Los Angeles and was surveyed
ators, and other low-paid blue-collar laborers. in , it was included in the  population
As economic integration creates new knowl- of firms. The ‒ sample closely resem-
edge-intensive jobs, the fate of thousands of bles the profile of the firms surveyed in ,
small manufacturers, contractors, and displaced at least in terms of sales volume. We therefore
immigrant garment workers challenges the conclude that it is a fairly representative
integrity and resources of a region in transi- sample of our original data set. The  firms’
tion from garment making to fashion creation, ‒ yearly sales volume ranged from $.
and from a site of local garment makers to a million to $ million. Five percent of the
coordinating hub of global apparel production. sample had yearly sales under $ million; 
percent, between $ million and $ million;
 percent, from $ to $ million;  percent,
Appendix: Methodology from $ to $ million. Two percent fell
between $ and $ million, and  percent
The research reported in this chapter was pri- had yearly sales volumes of $ million or
marily obtained through two surveys, thereby greater.
providing the only longitudinal study of lead- Finally, I conducted in-depth interviews
ing Los Angeles apparel manufacturers. The with apparel accountants, labor officials, con-
first survey was conducted by Edna Bonacich tractors, apparel and textile manufacturers,
and Richard Appelbaum in  and included representatives of government agencies, and
 Los Angeles County manufacturers with leading figures in the industry in both South-
annual sales in excess of roughly $ million ern California and Mexico to obtain a more
(out of a population of approximately  detailed understanding of the changes that had
apparel firms), accounting for an estimated occurred since NAFTA.
two-thirds of the dollar value of wholesale pro- In , Linda Wong of the Community
duction (for details, see Bonacich and Appel- Development and Technologies Center and I
  . 

conducted eighty-one structured and semi- forward from garment assembly. In the latter, the
structured interviews with Los Angeles County contractor is responsible for the assembly of precut
apparel manufacturers. This sample differed fabric. In the former, the contractor coordinates the
from that of ‒ in that it included a “full package,” from the acquisition of fabric, trim,
and other materials to the production of a finished
group of smaller manufacturers, with $ mil-
product.
lion to $. million in yearly revenues. Other-
. These firms have yearly sales of $ million
wise it closely resembled the earlier survey.
or greater. This population accounts for approxi-
The sample was derived from an updated ver- mately  percent of all Southern California man-
sion of the ‒ database of manufactur- ufacturers. The larger manufacturers, however, rep-
ers, as well as lists provided by the Fashion resent an estimated two-thirds of the dollar value of
Institute of Design and Merchandising, which wholesale apparel production in the region (for
produced a population of approximately three details, see Bonacich and Appelbaum ).
hundred Los Angeles apparel manufacturers . See, for example, Hinojosa Ojeda et al. ().
with yearly revenues of $ million or greater. . These are respondents in the $ million or
In addition to gathering current data on man- greater yearly sales category, which matches the
ufacturers’ sourcing patterns, we asked ques-  and  samples.
. Note that total sourcing percentages often
tions about the relationship between offshore
exceed . This is because some firms have multi-
production and NAFTA and the firms’ hiring
ple sourcing sites.
patterns, practices, personnel demographics,
. Trade enhancements granted to the Ca-
and trends in the size of blue-collar and white- ribbean Basin Initiative (CBI) countries under the
collar employee cohorts. new Trade and Development Act of  have
opened up Southern California to yet another off-
shore production region. Future research will reveal
Notes whether Los Angeles manufacturers continue to
shift production further south and how production
. “Turn time” refers to the time it takes to turn processes are apportioned among Southern Cali-
apparel specifications into a finished product. fornia, Mexico, and Central America.
. A manufacturer is defined as the designer, . We were surprised to find that firms once
brand-name company, or producer of private-label considered too small to source offshore now have a
garments. Manufacturers do little actual manufac- significant production presence outside the United
turing per se; instead, they coordinate production, States. Of the subset of twenty-four Los Angeles
as opposed to garment contractors, who are respon- apparel firms interviewed in  with yearly rev-
sible for cutting, sewing, and finishing. Most South- enues of $ to $. million, almost half were sourc-
ern California manufacturers outsource most or all ing at least some production outside the United
production; their primary activities include product States.
development, design, coordination of production . Once home to an estimated ten thousand
networks, and marketing and image creation. knitting machines, Southern California has lost an
. Recently the city, prodded by industry lead- estimated one thousand machines as mills have been
ers, changed “garment district” to the more trendy unable to survive the recent skyrocketing natural-
“fashion district” in order to emphasize the indus- gas prices (Dickerson ).
try’s higher-value-added activities. . California state legislation mandated a min-
. For an in-depth analysis of the constituents imum-wage increase to $., effective March 
and politics of the Los Angeles garment industry, (see DesMarteau , ).
see Bonacich and Appelbaum (). . In the textile and apparel industry, factors
. Full-package production (also called original advance funds to the manufacturer, based on col-
equipment manufacture, or OEM) represents a step lateral, previous-account credit approval, and a
       ..   

commission. The factor, in effect, is actually buy- apparel firms self-identify as Jews and are active in
ing a percentage of the receivables from the manu- a variety of Jewish charity organizations. The com-
facturer and assuming full responsibility for their mission, created in , is no longer in existence.
collection (as well as the risk of default). . In an attempt to extend wage violations to
. See Gereffi () for a detailed account of retailers, the California legislature passed Assembly
East Asian production networks. Bill (AB) , “The Garment Workers Protection
. The author’s fieldwork from  to  Act,” in . The law’s original intent was to hold
was conducted in the city of Tijuana (border); Mex- both manufacturers and retailers responsible for
ico City and the states of Mexico, Puebla, Morelos, minimum-wage and overtime violations by Califor-
and Guanajuato (central); and the state of Nayarit nia contractors. Proposed regulations for AB 
(west coast). were not issued until July . As of the fall of
. According to Bruce Berton (a) of Stone- , the regulations had not yet been finalized for
field Josephson, reliable freight transport services adoption, due to challenges by manufacturers and
provide full insurance coverage of transported retailers over interpretations of AB ’s allegedly
goods. However, transportation of goods to the ambiguous wording. Most industry insiders expect
United States remains one of the highest costs of the law to be interpreted in favor of retailers, leav-
doing business in Mexico. Consequently, manufac- ing them once again out of the liability loop.
turers often try to cut corners by contracting with . While most of the smaller manufacturers
less-than-reliable ground transport services. There monitor for compliance, some respondents to the
are some indications that recent anti-crime mea-  survey indicated that they did not regularly
sures implemented in Mexico seem to be paying monitor their contractors, and two claimed they had
off: Truck robberies dropped from twenty-one a never heard of monitoring.
day in  to sixteen in early , and hijackings . See Gereffi, Garcia-Johnson, and Sasser
were down  percent in the first four months of () for a discussion of apparel monitoring ini-
 (Malkin , ). tiatives in the United States, Mexico, and Central
. The name is not a pseudonym. America.
. The exception was , a time of recession . The U.S. Department of Labor’s Wage and
in Los Angeles’ garment industry. The next year Hours Division, California’s Division of Labor
saw an increase of almost six thousand apparel Standards Enforcement (DLSE), and the Division
workers. of Occupational Safety and Health (DOSH) of the
. The Fair Labor Standards Act prohibits the Department of Industrial Relations participated in
shipment of goods into commerce that have been this survey. Civil penalties and Notice to Discon-
(a) made in violation of minimum-wage or over- tinue labor-law violations were issued to violators by
time provisions or (b) produced in an establishment the DLSE. A total of eighty-three civil penalties in
at which prohibited child labor is used. This law the amount of $, were issued to  employ-
affects both the contractor and the manufacturer ers out of the  inspected; failure to pay the min-
(who owns the goods). Hot-goods garments may be imum wage accounted for twenty-two of the eighty-
confiscated by federal officials. three penalties (California DLSE , ).
. The Los Angeles Jewish Commission on . Having seen the writing on the wall, UNITE
Sweatshops was a coalition of Jewish educators, has increasingly turned its attention from the rap-
religious leaders, and activists. The commission’s idly declining U.S. textile and apparel workforce to
primary goal was to eradicate sweatshops and afford unorganized workers in the service sectors, whose
garment workers the freedom to unionize without jobs are less vulnerable to the centrifugal forces of
recriminations. In general, its strategy was to force globalization (see Friedman , ).
the larger Los Angeles manufacturers and contrac- . Most firms cited multiple factors responsi-
tors into compliance by confronting them with the ble for decreased or increased hiring.
Jewish religious perspective on labor rights. Most of . Despite the fact that over  percent of
the chief executive officers and owners of large NAFTA-TAA (Trade Adjustment Assistance)
  . 

certified workers nationwide are in the apparel , Employment Development Department—
industry and  percent of U.S. apparel industry Labor Market Information Division. Available
employment is located in Los Angeles County, as of at <http://www.calmis.cahwnet.gov>.
May  there had been no apparel-sector TAA ———. . “Employment by Occupation and
applications, let alone certifications, in Los Angeles. Wage Estimates for SIC .” Unpublished data
. These figures are for officially recorded from ‒ survey of SIC  firms in the Los
workers and employees only. Taking into account Angeles–Long Beach Primary Metropolitan Sta-
the underground economy, total apparel employ- tistical Area. Employment Development Depart-
ment at its peak was probably at least  percent ment—Labor Market Information Division.
higher than state data indicate. ———. . “Los Angeles County Labor Force
Data, ‒.” Employment Development
Department—Labor Market Information Divi-
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       ..   

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shops. Self-published report, January.
Robert J. S. Ross

 The New Sweatshops in the


United States: How New, How Real,
How Many, and Why?

Introduction nation would require isolating the conditions


that changed.
Starting in the late s, investigative jour- The first task of this chapter is to show
nalists noticed what they understood as the the extent of sweatshop exploitation in the
reemergence of extreme exploitation of labor- apparel industry in the current period. This
ers in the domestic United States apparel part of the chapter meets Roger Waldinger’s
industry (e.g., Buck ). Academic studies of challenge: The answer to “How real?” is sub-
the issue began to appear in the early s sumed in the answer to “How many?” The
(Ross and Trachte ). But two challenges next challenge is to show that the type of
confront the idea that sweatshops are reemerg- superexploitation of labor termed “sweat-
ing. One challenge contends that, like the poor, shop” became quantitatively insignificant for
whom “always ye have with you” (John :), some period of time before the late s.
sweatshops were always with us, never really This constitutes a response to the question
going away (Proper a; Alman ; Ross “How new?”
). At the other extreme, one of the most I answer the question of why the new sweat-
knowledgeable of all sociologists studying the shops emerged by discussing changes in indus-
apparel industry has argued in a highly tech- trial structure, world trade, and state regula-
nical paper that sweatshops do not exist (Wal- tory capacity. The theoretical framework in the
dinger and Lapp ). He and his colleague background is that of Global Capitalism (Ross
have not been refuted in print. The task of and Trachte ). While Robert Ross and
determining whether the new sweatshops are Kent Trachte used the concept of “the dis-
new—indeed, whether they exist at all—is not aggregation of the production process over
a trivial exercise. space,” the term global commodity chains (Ge-
Assuming for the moment that sweatshops reffi and Korzeniewicz ) is both more
do exist, if they are new, then, logically, they euphonious and in wider usage among sociol-
must have disappeared or become quantita- ogists, and I employ it here. I also touch briefly
tively insignificant at some point. Causal expla- on the concept “informal economy.”
       

Method and Definition shop is a vivid metaphor for a “lousy” job (see
below); the challenge for research is to turn
This research adopts a restrictive but objective metaphor into something measurable.
definition of a sweatshop: a business that regu- There is a cost to the clarity thus gained.
larly violates both wage or child-labor and safety Even if an employer does pay the minimum
or health laws (U.S. GAO ). The definition wage and does pay an overtime premium for
depends on the Fair Labor Standards Act, longer hours, the ordinary moral sensibility of
which establishes a minimum wage and also our culture might still judge the wage too low.
requires premium pay for hours exceeding For example, the minimum wage will not lift
forty in one week. In addition, the Fair Labor a family of three out of poverty. By removing
Standards Act prohibits child labor and indus- the word sweatshop from the realm of meta-
trial homework in large branches of apparel phor and subjective moralism to that of a legal
making. Violations of state and federal work- test, the GAO definition leaves many low-
place safety laws—for example, the regulations paying jobs with “lousy” conditions unsullied
enforced by the Occupational Safety and Health by the label. Principally for this reason, the
Administration (OSHA)—are also included in GAO definition is not consensual (Rothstein
the definition. The Wage and Hours Division ; Ross b; S. Green ; Waldinger
of the U.S. Department of Labor is responsi- and Lapp ; A. Ross , ).
ble for enforcing the Fair Labor Standards Act. The most common criticism of the legalis-
Local authorities (e.g., fire departments) are tic definition is that it is arbitrary, and it con-
also responsible for enforcing some safety laws. fers moral dignity to bad pay. Yet, besides the
The U.S. Department of Labor and the apparel fact that the GAO definition is most useful for
workers union (Union of Needletrades, Indus- research purposes, it may be defended on other
trial, and Textile Employees, or UNITE) often grounds. The framework of social protections
summarize the definition as “multiple labor- embodied in labor and public health law de-
law violator” or “chronic labor-law violator.” fines what Karl Marx would have called the
By emphasizing persistent violations, the defi- “historical and moral element,” which is part
nition includes nontrivial behavior and excludes of the determination of the value of labor
occasional lapses. power (Marx ). By reserving the term
A clear logic led the General Accounting sweatshop for those workplaces that do not
Office (GAO) of the U.S. Congress to invent meet even the low standards of public law, the
this definition. Asked by a congressman to definition denotes “superexploitation,” that is,
investigate the prevalence of sweatshops in the something even more extreme than “low pay.”
late s, the GAO first had to define the con- In practice, shops in the apparel industry
dition for which it was looking. The GAO that violate the wage or overtime laws almost
arrived at a definition that depends on the legal always violate both, which are known collec-
framework of minimum standards that has tively as the “monetary provisions” of the Fair
evolved in the U.S. context over a period of Labor Standards Act. An even higher propor-
fifty years. This definition has the same virtue tion violates OSHA safety regulations. Thus,
for researchers as it has for the GAO: One can in the ordinary discourse of enforcement—for
objectively define a violator and thus count (or example, when the U.S. Department of Labor
estimate) the number of violators. It is much releases quarterly enforcement reports as part
harder to study the prevalence of a condition of its “No Sweat” program—chronic and non-
if each of its defining characteristics is sub- trivial minimum-wage violations are taken as
jective and totally contextual. The term sweat- indicators of sweatshop conditions.
  . . 

Looking for Covert Sweatshops proach demonstrates severe methodological


problems. The most important problem is
In an important article, Waldinger and Mi- embedded in their definition of shops that are
chael Lapp () use an indirect and, indeed, “off the books” and thus in the “informal sec-
ingenious method to claim there is little sweat- tor.” The authors assume that the bulk of
shop labor in the New York region’s apparel sweatshop workers will not show up as work-
industry. A discussion of their method and ers on tax or other official payrolls. Yet inves-
findings illustrates the ambiguity of the idea of tigators from the Wage and Hours Division of
“informal economy” and the dangers inherent the U.S. Department of Labor and from the
in its literal use. New York Labor Department often find that
Waldinger and Lapp argue that the con- shops that are multiple labor or health-and-
sensus estimating technique that suggested as safety law violators do show up in official
many as fifty thousand sweatshop workers in records (U.S. GAO ). Evidence that the
New York in the s is based on erroneous majority of sweatshops may be “visible” to
guesses. They point out that over the s some official records appears in the GAO
a series of scholars (including myself) have study of tax compliance of sweatshops in New
generated estimates by citing each other’s York and California (U.S. GAO )—pub-
guesses. lished after Waldinger and Lapp’s  article.
They then proceed to examine whether In that study, composed of the violators known
indirect measures of sweatshops indicate a to the departments of labor of the two states,
marked increase in “covert” workers.1 They the GAO found that in New York City, fifteen
argue that a marked decrease in manufactur- of twenty-one sweatshops filed state taxes at
ing wages as a ratio of value added in manu- least once between  and ; in Califor-
facturing would indicate an increase in covert nia, thirty-eight of forty-four had done so. Of
production workers. The proportion of pro- the ninety-four sites (including restaurants)
duction workers to all workers should also studied in the two states, only eight had not
decrease if a substantial fraction of produc- filed unemployment payroll taxes.2
tion workers are working “off the books”— The idea of an informal economy does not
paid in cash by contractors. Waldinger and require total invisibility. In apparel shops, for
Lapp demonstrate that wages as a proportion example, workers are often asked to start work
of value added declined by about  percent in before they punch in on the legally required
the s and s in the nation overall, as time clock. Manuel Castells and Alejandro
well as in New York and California. This de- Portes (, ) note “the systematic linkage
cline indicates productivity gains but no dif- between formal and informal sectors, follow-
ferences between the nation as a whole and the ing the requirements of profitability” (emphasis
areas likely to foster sweatshops. Further, they added). The informal sector, they say, “is un-
find no reduction in the number of production regulated by the institutions of society in a
workers as a proportion of all workers in the legal and social environment in which similar
garment industry. They conclude that a low- activities are regulated.” Indeed, as we see in
wage immigrant garment industry exists but the apparel industry, the subcontracting sys-
that estimates of large increases in covert, or tem allows for an elaborate and complex texture
sweatshop, employment are overstated. in which the formal and informal, the recorded
While there is reason for skepticism about and unrecorded, are woven among closely
estimates based on anecdote and even on related though fictively distinct entities. As
informed opinion, Waldinger and Lapp’s ap- between manufacturers and contractors, some
       

contractor practices are closely inspected (e.g., Los Angeles and Southern California,
quality control), while others “escape” the ‒
notice of the commissioning principal; and the
contractors and their subcontractors record Four times in the s the U.S. Department
some activities that are legal, while others that of Labor, the California State Labor Com-
may be illicit are “cash only.”3 missioner’s Office, and California’s Occupa-
The last point is especially significant for tional Safety and Health Administration coop-
Waldinger and Lapp’s method because it sub- erated in surveys of garment contractors in
verts the statistical underpinning of their con- Southern California and, in particular, in the
clusion. Indeed, their conclusion results in Los Angeles region. The California Division
large part from their definition of sweatshops of Labor Standards Enforcement (DLSE) ini-
as referring only to firms that are totally tiated a Targeted Industries Partnership Pro-
covert. They write, “While Chinatown’s gar- gram (TIPP) in , and these surveys were
ment contractors may include many firms that a cooperative venture of TIPP (California
cheat on hours and wage laws . . . they are DLSE ). In  and  the firms sur-
clearly not underground” (Waldinger and veyed were randomly selected from Califor-
Lapp , ). Violations among New York’s nia Employment Development Department
Chinatown contractors are difficult to find. Yet (EDD) records of firms in SIC .4 Since
Min Zhou () surveyed more than four the first survey () showed that  percent
hundred of Chinatown’s women workers and of the firms were in the five-county area of the
found their average wage was below the legal Los Angeles Basin, the  survey focused
minimum. The Department of Labor found on this region. The data were then reanalyzed
that  percent of New York City’s Chinatown to make comparisons between them valid.
shops were labor-law violators (U.S. DOL In ,  percent of the firms had either
). According to Waldinger and Lapp, how- minimum-wage or overtime violations of the
ever, such employers are not sweatshops be- law; these are called the monetary provisions
cause they are not “underground.” of the Fair Labor Standards Act. Ninety-eight
Waldinger and Lapp used a very technical percent had some general kind of violation,
input-output technique and found no evidence most frequently record keeping. The average
for a completely off-the-books apparel sector. number of violations (out of ten categories)
Their conclusion should have been that the was four and one-half.5 By ,  percent of
concept of an informal sector is relative, not seventy-six firms studied had monetary viola-
absolute, instead of the conclusion at which tions. (The reduction was not statistically sig-
they arrived: that there is no significant sweat- nificant according to the California DLSE.)
shop sector in the apparel industry. That year almost three-quarters of the firms
( percent) had serious OSHA violations; 
percent had minimum-wage violations; and 
The New Sweatshops: Prevalence percent had overtime violations. The average
back pay owed due to minimum-wage viola-
The evidence of sweatshop prevalence derives tions in  was $, for each worker; the
from reports of state and federal departments average back pay owed for overtime violations
of labor and GAO surveys, which, unlike was $,. At minimum wage ($. in ),
Waldinger and Lapp, examine compliance the most a fully employed worker would have
with the Fair Labor Standards Act and OSHA received annually for standard workweeks was
regulations. around $,. The back pay due was almost
  . . 

 percent of base pay; the overtime pay due San Francisco, ‒
was just over  percent. If a worker were sub-
In the smaller labor market of the San Fran-
ject to both violations, she would have been
cisco Bay Area, in surveys whose details have
short  percent of potential base pay. None of
not been released, the U.S. Department of
these numbers is trivial for the working poor,
Labor found Fair Labor Standards Act (wages
although they were lower than the numbers
and hours) violations at lower levels— per-
for  (U.S. DOL ).
cent in  and only  percent in 
A voluntary program of compliance moni-
(Fraser ). No improvement was made in
toring, in which the “manufacturers” (i.e., job-
that small (ten-thousand-worker) labor market
bers who hire contractors) undertake to mon-
by : Seventy-four percent of “Bay Area
itor the labor-law compliance of their agents,
garment businesses comply with the minimum
has been the primary enforcement innovation
wage, overtime pay and other requirements of
of the Department of Labor. Compliance
the Fair Labor Standards Act, not a significant
monitoring does, according to these surveys,
change from a similar  survey, and up . . .
reduce violations noticeably. The percentage
from  percent in ” (U.S. DOL a).
of firms with wage liabilities was significantly
less for monitored firms ( percent) than for
those not monitored ( percent). A little less New York , 
than half the firms studied ( percent) were
A  U.S. Department of Labor survey of
monitored.6
ninety-four New York City garment shops was
In  the Department of Labor found
intended, as was the  Los Angeles study,
compliance rates in Los Angeles had not
to create a baseline for future findings:
appreciably increased (U.S. DOL ). In
August  the department and the cooper- The New York City survey consisted of a ran-
ating California agencies released the results of dom sample of the latest available informa-
their latest study to date: Only one-third of tion regarding known garment contractors in
garment contractors examined complied with all five boroughs. Among other purposes, this
labor law, and only  percent of a random and other investigation-based surveys help
sample of previously cited violators complied establish a statistically valid baseline of com-
pliance in order to track industry compliance
with the law (U.S. DOL ).
over the long term. (U.S. DOL )
In sum, considerably over one-half of a ran-
dom sample of firms engaged in apparel man- In this study the Department of Labor found
ufacturing in Southern California had multiple that  percent of the firms violated the min-
labor-law violations in the mid-s, in par- imum-wage and overtime provisions of the
ticular monetary and environmental law of- Fair Labor Standards Act, and  percent vio-
fenses. Estimates of the number of apparel lated the record-keeping requirements of the
workers in the region run between , and law. In Chinatown,  percent of the firms vio-
,. These data justify an estimate that lated the monetary provisions of the law. That
, to , workers labor in sweatshop year one hundred thousand garment produc-
conditions in Southern California. The survey tion workers were estimated to be in the New
was repeated in  and again in . The York area, so  percent of the total would be
U.S. Department of Labor has reported that about sixty-three thousand workers—well over
the level of monetary violations, that is, mini- the fifty-thousand-worker estimate (Ross and
mum wage or overtime violations, has remained Trachte ) that Waldinger and Lapp ()
the same as that in —over  percent. criticized so harshly.
       

Throughout the period under discussion another , employees in job categories
(the s to the s) employment in the likely to be found in contractor shops, for
apparel industry declined drastically, particu- example, dry cleaning. There are, then, about
larly in New York City. Apparel employment , recorded workers in apparel jobs who
in New York City declined from , jobs are vulnerable to sweatshop conditions. In
in , to , in , to an estimated addition, it is likely that another  percent of
, in the mid-s (Ross and Trachte the sewing-machine operators are home work-
; Proper b). The fifty thousand sweat- ers or unrecorded. Adding  percent of the
shop-worker estimate of the early s con- recorded base and all the unrecorded sewing
stituted a much smaller fraction of the total operators produces an estimate of more than
apparel labor force than the fifty to sixty thou- four hundred thousand workers laboring in
sand estimate for the late s. The number sweatshop conditions in the United States in
of sweatshop workers thus increased both rel- .8 Strikingly, employment declined in the
atively and absolutely.7 In  contractor central apparel production segment of the
violations of the Fair Labor Standards Act industry (the above estimate includes a small
in New York continued at an unchanged rate portion of knitted products) by a full one hun-
(U.S. DOL b). dred thousand workers between  and 
(U.S. Bureau of Labor Statistics ). The
number of sweatshop workers may therefore
Underestimation? Estimation!
have declined; the rate of abuse has not.
Whereas Waldinger and Lapp () exagger-
ated the invisibility of the sweatshop sector of
apparel manufacturing, the U.S. Department How New Are the New Sweatshops?
of Labor and California DLSE data almost Evidence for the Decline of
certainly underestimate the size of the sector. Sweatshops
The official agencies’ violations data are based
exclusively on firms that have some legal visi- The evidence for sweatshop decline from
bility to authorities. Contractors who are approximately  to the late s includes
totally cash based and have no legal existence the following sources:
do not appear in their data; more important,
• statements from officials and documents of
the labor force of contractors who illegally give
the International Ladies Garment Workers
workers bundles to sew at home is absent from
Union (ILGWU);
these data. Large segments of the Dallas gar-
• studies done by independent scholars;
ment industry are thus excluded, not to men-
• examination of the conditions of Puerto
tion New York’s Chinatown and numerous
Rican workers in New York City’s garment
Mexican workers in Los Angeles.
industry in the s.
On the basis of the data from the two lead-
ing production centers of the industry, Los Quantifiable surveys such as those con-
Angeles and New York, more than  percent ducted in the s by the Department of
of contractor shops in the visible industry are Labor and cooperating state agencies are not
found to harbor sweatshop conditions. In the available to compare the s to the current
late s more than eight hundred thousand period. Instead, with one exception, reasonable
apparel workers were on record in the United inferences drawn from the observations of
States (Fraser ); this number included knowledgeable analysts and our own logical ret-
over , sewing-machine operators and rospect must suffice to approach the question.
  . . 

The exception, based on a casually observed mony again in , he wrote of its Lower East
fact in a journalist’s account of Puerto Rican Side site: “Only a few of the old structures
areas of Harlem in Manhattan in the s, remain standing on this site. When their walls
allows a sketchy quantitative estimate of sweat- come tumbling down the last sign of the slum
shop conditions in New York in that decade. and the sweatshop will disappear for ever from
this corner of Manhattan” (Dubinsky ,
). He described the sweatshops of the past
The Union Perspective
in somber tones: “There were rooms in these
Publications from and statements by the houses where the sun never shone. There were
ILGWU support the view that sweatshops rooms in these houses in which children slaved
declined for roughly a thirty-year period. As over bundles of garment work, breathing in
early as , a historian closely associated the foul air that made them tubercular before
with the apparel unions wrote in the past tense, they were grown up. There were rooms in
“In the old sweatshop days the garment these houses in which, in a not too distant past,
worker lived in an environment, industrial and men and women worked to the point where
social, which was a major outrage to every rule they dropped” (Dubinsky , ). In con-
of public health” (Stolberg , ). clusion, Dubinsky stated, “We cannot forget
In a report prepared for the ILGWU in the poverty, the sickness, the homework shops,
, Emil Schlesinger9 also spoke of the the child laborers of their neighborhood”
sweatshop and sweatshop-related conditions (Dubinsky , ). These statements sug-
in past tense. His emphasis was mostly on the gest that in the eyes of the union leadership,
union’s success at countering the effects of the sweatshop conditions, as early as the s and
“outside system of production,” that is, the certainly by the early s, were no longer
nonunion subcontracting firms that once characteristic of the apparel workers’ condi-
were the sweatshops of the apparel industry. tions in New York’s industry.
Schlesinger remarked on how, “in the past,” an Such claims might be viewed skeptically by
employer would pay his overhead expenses those knowledgeable about union politics.
and “with what little there was left, he would Dubinsky had risen to political dominance in
pay his workers. If nothing was left, his work- his union through a bitter struggle with Com-
ers were not paid” (Schlesinger , ). More munist rivals who had a political following
clearly, Schlesinger states, “The sweatshops among Jewish garment workers in particular.
have been wiped out; the days of their exis- They had been militant in the s and bit-
tence are among the most shameful pages of terly critical of him in the s. Some might
recorded history” (Schlesinger , ). claim that, now ascendant while the Red Scare
Also in the s, union officials considered harassed his erstwhile enemies, Dubinsky was
the problem behind them. Speaking at the merely self-congratulatory. Certainly, Herbert
groundbreaking ceremony for a union-spon- Hill, the labor secretary of the National Asso-
sored housing project, ILGWU president ciation for the Advancement of Colored Peo-
David Dubinsky said, as reported in the ple (NAACP), thought Dubinsky and his
union’s newspaper, “Now  years later, the union were puffed up and evasive, for he ac-
garment workers return to their place of ori- cused them of tolerating and even endorsing
gin. We have wiped out the sweatshop. Now we sweatshops for Black and Puerto Rican work-
return to wipe out the slum” (Dubinsky , ers (Hill ). I address Hill’s claims directly
). When Dubinsky referred to this cere- below. However skeptical we might be about
       

Dubinsky’s political motives, others more a handicapped worker (Boris ). Green
removed from the ambit of his political career reports that “it was estimated between 
have come to similar conclusions about sweat- and  the number of homeworkers in New
shop decline. York State had dropped from , (in all
fields) to less than ,” (N. Green , ).
Furthermore, “in , the New York State
Documentary and Economic Evidence
Department of Labor abolished its special
In her extensive research on apparel workers homework unit due to ‘apparent success’ in
in Paris and New York, historian Nancy Green policing homework and enforcing sanctions”
surveyed union records exhaustively. Her (N. Green , , citing New York State
conclusion was that “the labor history of the Department of Labor ). It is fair to infer
industry as constructed through union records that with unregulated home workers disap-
contrasts the sweatshops of the s to the pearing as a low-wage alternative to workshop
subsequent amelioration of conditions, thanks labor, conditions in the New York apparel in-
to union efforts and especially the legendary dustry had improved by the s.
‒ strikes” (N. Green , ). Given our definition of a sweatshop as a
Green found corroborative evidence for place that violates the Fair Labor Standards
the union’s view. Among this evidence is the Act and other laws, we must consider some
decline of homework. Briefly, industrial home- sources of data to be contaminated: for exam-
work in the context of the apparel industry ple, Department of Labor wage surveys taken
entails taking home sewing from a contractor’s from employer-submitted records, where we
shop or being assigned sewing by a contractor are not likely to find that employers supplied
without ever working in or going to the factory material to show hourly wages below the legal
or workshop. The worst abuses of physical minimum. Typically, law violators simply re-
environment and low pay apparently occurred quire employees to punch in their time cards
in the crowded tenements of immigrant neigh- (or equivalent records mandated by law) hours
borhoods such as the Lower East Side of New after the workers arrive for work or before they
York at the beginning of the twentieth century. leave. Thus, too, reports of union success in
While New York State, in the years directly bargaining for contracts with higher wages
after the Triangle Shirtwaist Factory fire of than the minimum (Laslett and Tyler )
, attempted to regulate and partially abol- and reports of high wages in New York or low
ish homework, these laws were apparently but legal wages in places to which contractors
ineffective in eliminating substandard condi- fled to escape the union cannot tell us whether
tions (N. Green ). Under the National extensive illegal conditions were mitigated.
Industrial Recovery Act of  homework Uncontaminated by employer motives, cen-
was prohibited, but that law was nullified by sus income data are collected from individuals.
the Supreme Court. The Fair Labor Standards These retain ambiguity about the number of
Act of  began a period of effective federal hours workers had to put in to earn the re-
regulation of this form of exploitation. Under ported wages. Nevertheless, reporting 
the authority of this act, in  Secretary of census data on Puerto Rican women employed
Labor Francis Perkins prohibited industrial as apparel workers in New York City, Carol
homework from most branches of the apparel Smith indicates, “In , median earnings for
industry, except under permits, and these only Puerto Rican operatives were $,” (,
under special circumstances such as that of ). For a standard workweek, this reported
  . . 

median works out to be $. per hour, above garment industry also provide some evidence
the minimum wage ($.) for that year. Wo- for sweatshop decline by the s.
men who worked longer than forty-hour weeks Between  and , New York’s Puerto
for these wages may indeed have been work- Rican population grew dramatically, from
ing in de facto sweatshop conditions, but we do , to ,. With education below that
not have information corroborating this claim. of resident New Yorkers and often with lan-
However, we do have both claims of sweatshop guage barriers to high-paying employment,
exploitation of Puerto Rican women in the Puerto Ricans in New York in  had higher
s and s and some investigations rele- poverty rates than other New Yorkers. They
vant to those claims. were similar in many ways to today’s Latino
immigrants in New York. Furthermore, as
with contemporary Dominicans (Pessar ),
Puerto Rican Sewing Operators in New York:
Puerto Rican women had a strong ethnic con-
Sweatshop as Metaphor
centration in the New York apparel industry of
The sweatshop is seared into cultural memory. the s and s: Some economists have
“Sweated labor” was a specific nineteenth- asserted that their low-wage labor “saved” the
century usage for industries with middlemen industry in a period when it was experiencing
who “sweated” direct homework producers. In rapid geographic losses (Rodriguez ).
Greek the usage tsekouzisma, “to squeeze the At the time of maximum migration flow, at
juices out,” communicates the brutality of least two prominent observers used the term
what came to be seen as an older, transcended sweatshop to describe conditions of Puerto
moment in capitalist development. In the Rican sewing operators in New York. One was
course of mid-twentieth-century American Herbert Hill, longtime labor secretary of the
(and, more broadly, Western) capitalist devel- NAACP; the other was the distinguished jour-
opment, the word’s implications broadened. nalist Dan Wakefield.
Now the word sweatshop, as Nancy Green In testimony before Congress (U.S. Con-
(, ) points out, has become a metaphor gress ), Hill railed against the political
for bad conditions and below-standard pay. exclusion of Puerto Ricans and Blacks from
For example, in the New York Times of July , the leadership of the ILGWU. He discussed
, Steven Greenhouse reported on a long- the “callousness” with which union leaders
simmering labor dispute in a New Orleans tolerated low (but, according to our calcula-
shipyard. Pay there ranged from $ to over $ tions, lawful) wages in those branches of the
per hour—hardly illegal—but the shipyard industry in which minority people were con-
had a bad safety record, paid about $ per hour centrated. At one point in his testimony, Hill
less than a comparable yard in Mississippi, and referred to the ILGWU acceding to another
had poor benefits. “It’s a sweatshop, with such union’s sweetheart contract with a “sweat-
low wages,” said Mike Boudreaux, a mechanic shop” employer.10 (Hill’s main purpose in his
(Greenhouse ). testimony to Congress and in his provocatively
The use of the term sweatshop as a metaphor titled  article “Guardians of the Sweat-
for a “lousy” job complicates historical re- shop: The Trade Unions, Racism and the Gar-
search. The case of Puerto Rican sewing oper- ment Industry” was to condemn the ILGWU
ators in New York City illustrates the problem for discrimination and political exclusion of
and also the relevance of a clear definition. The Puerto Ricans and Blacks, a matter we are nei-
details of Puerto Rican insertion in New York’s ther disputing nor discussing.) In a  arti-
       

cle, Hill cited low wages in those branches of in the politics of the women’s struggles in the
the New York garment industry where pro- ILGWU, Ortiz cites Hill and Wakefield and
duction workers were predominantly Puerto also oral history archives as evidence for sweat-
Rican or Black. He also cited a case history of shops in New York in the s. In the inter-
the ILGWU, in the late s, opposing a New views, workers told of hard work for little pay.
York City minimum-wage law that was higher Yet Ortiz’s report does not allow us to judge
than the federal minimum. Yet Hill never indi- whether these women were paid below the
cated that the low wages he cited as examples minimum wage of that era, denied overtime
were illegal. Indeed, by using the term sweat- payment, subjected to extensive health or
shop in quotes, Hill indicated he was employ- safety hazards, or employed at a place with
ing the term as a metaphor for low wages and child-labor infractions. The interview mate-
“lousy” conditions. rial as cited in published work is too imprecise
Another source for the claim that Puerto to allow a positive judgment about the exis-
Rican women faced sweatshop conditions in tence of sweatshops as we have defined them.
New York’s garment industry in the s is One fact revealed by Wakefield’s interviews
journalist Dan Wakefield’s  reportage on offers the possibility of a very rough estimate
New York City’s Puerto Ricans—published of sweatshop incidence in New York in the
two years later as Island in the City (). The s. He reports an interview with a business
fifth chapter of Wakefield’s book is titled agent of the ILGWU in East Harlem. The
“Sweat without Profit” and tells of the new interviewee and Wakefield assume (in contrast
garment contractors in Spanish Harlem em- to Hill) that a union shop is ipso facto not a
ploying Puerto Rican women at low wages. sweatshop. Given Wakefield’s willingness to
Like Hill, Wakefield questions the motivation criticize the union, there is some reason to
of the ILGWU in addressing these problems. accept this judgment. The union agent tells of
Yet Wakefield did not provide much infor- thirty-five steadily operating shops in East
mation about the wages actually earned by the Harlem (where the Puerto Rican population
female sewing operators. One example he gave was then concentrated); a total of twenty-five
was of a woman who was told she would earn were organized (Wakefield , ). With
$ per week (the minimum union scale)— these slim facts, we can produce some esti-
slightly higher than the U.S. minimum wage mates of sweatshop prevalence in s New
($ per hour) at the time. Her take-home pay York City.
was only $. Her employer is quoted as mak- If we assume that  percent of the ten un-
ing a vague reference to taxes, suggesting that organized shops were substandard (i.e., sweat-
he was keeping the money that legally should shops), there were seven sweatshops in East
have been set aside as taxes withheld. Yet the Harlem in . If, in Spanish Harlem of the
narrative does not demonstrate that the em- late s, there were about seven known sweat-
ployer was paying subminimum wages. shops, let us further assume that as many were
These two sources, fairly clearly in sweat- unknown as known, for a total of fourteen. Let
shop-as-metaphor mode, were used as corrob- us then assume seventeen employees per shop.
oration for a more recent historical judgment. (The GAO has estimated that in the s
Professor Altagracia Ortiz (, ) has there were three thousand shops and fifty thou-
tracked the history of Puerto Rican women in sand workers. Since this is larger than the anec-
New York’s garment industry through much dotal reports of ten to twelve workers, we err
of this century. Although her main interest is only in overestimation.) This calculation would
  . . 

yield  sweatshop workers in Manhattan, tralized by the power of workers to defend
according to our definition. We assume for this themselves and of government to regulate the
estimate that the almost wholly unionized Gar- industry” (Howard , ). Although “the
ment District in Manhattan had no sweatshops sweatshop was never eradicated,” it was
but that the new immigrant Puerto Ricans “steadily pushed to the margins of the indus-
employed in peripheral areas may have been try. . . . By the mid-’s, more than half of
vulnerable. the . million workers in the apparel indus-
We omit Chinatown from these calculations. try were organized and real wages had been
Its recent immigrant and total population were rising for decades. The sweatshop had been
lower in the s and s than in the s relegated to a minor nuisance, its very mar-
and thereafter. Zhou () reports hardly any ginality the symbol of an American success
apparel employment in Chinatown before the story” (Howard , ).
s. We also exclude Staten Island and Having established that sweatshops in the
Queens because neither borough had a signif- apparel industry are real, new, and encompass
icant Puerto Rican population in the s. If about  percent of the industry, involving
we assume equal numbers in the Bronx, over four hundred thousand workers, we turn
Brooklyn, and Manhattan, the total number of our attention to why they reappeared in the
workers in apparel sweatshops in New York course of the s.
City in the late s would then be .
The estimated number of sweatshop em-
ployees in the s in New York City ranged The New Sweatshops in America:
from thirty-three thousand to about fifty thou- Why?
sand (U.S. GAO ), so the estimated num-
ber in the late s would be under . per- The appearance of the new sweatshops can be
cent of the current number. Even if we more explained by four simple terms, only one of
than double the s estimate, to fifteen hun- which is widely understood. Deregulation, con-
dred, and use the low end of the GAO estimate centration, imports, and immigration jointly
as the denominator (fifteen hundred versus determine the appearance of sweatshop ex-
thirty-three thousand), the result is . per- ploitation in the apparel industry since the
cent of today’s number. If this estimate is any- s. Of these, immigration may be the least
where near correct, the problem was not quan- important cause, despite being the most widely
titatively significant. recognized.

Historical Conclusion: Deregulation


Sweatshops Were Marginal
Deregulation may be accomplished as an
The combination of union, documentary, and announced policy by formally changing state
contextual evidence in New York leads to a policies. Alternatively, in similar fashion to
confirmation of the conclusion reached in permitting inflation to decrease social benefits,
 by Alan Howard, working for UNITE: deregulation may be accomplished de facto by
“At various points over the past century the allowing the state’s regulatory capacity to
power of the sweatshop to depress the wages decline relative to the economy. This has
and living conditions of workers throughout occurred in the enforcement of the Fair Labor
the industry has been reduced and even neu- Standards Act of . The data in Figure .,
       

 .. De Facto Deregulation: Employees per Wage and Hours Investigator, Selected
Years, –
Sources: : , , ‒, ‒: U.S. Department of Labor (DOL)
“Budget Estimates,” various years, U.S. Department of Labor library, Washington, D.C.
‒: Personal communication from Acting Administrator John Fraser, Wage and Hours
Division, Employment Standards Administration, DOL, April , . ‒: Internal
Department of Labor data via interview with Robert DeVore, Wages and Hours Division,
U.S. Department of Labor, Budget and Finance Team Leader, May , .
: U.S. Bureau of Labor Statistics, Current Employment Statistics data extrac-
tion, available at http://stats.bls.gov/webapps/legacy/cesbtab1.htm. Accessed June , .

incomplete though they are, show that Wage the number of investigators went up (to )
and Hours Division investigators of the De- in fiscal year , but not enough to deter law
partment of Labor face increased numbers of breaking–for example, in Los Angeles (see
workplaces (“establishments”) with a relatively above)—as compared to . One way to
smaller staff. Each investigator was responsi- summarize the regulatory environment is to
ble for fifty-seven hundred workplaces in , say that de facto deregulation has created a
eighty-six hundred in , and seventy-five haven for scofflaws. Richard Appelbaum and
hundred in . Edna Bonacich () report bitter resentment
Figure . also shows a long-range story by about law enforcement among Los Angeles
using the ratio of investigators to employees manufacturers.
outside government.11 From  to ,
each investigator’s potential responsibility
Concentration
increased from about , workers to about
, workers, an increase of  percent, The approximately twenty-five thousand con-
and then, after a drop, rose again, to ,. tractors in the apparel industry are at the bot-
As a result of sensational reports of slave tom of the industry’s food chain. During the
labor and celebrity involvement in sweatshops, s, s, and s, the men’s and women’s
  . . 

clothing workers’ unions gradually developed Labor Committee a; Clean Clothes Cam-
the ability to control the abuses of the con- paign , ).
tractor system by compelling the manufactur- Here is how the Dutch Clean Clothes Cam-
ers (in New York in those days they were called paign articulates their demand:
jobbers) to accept “joint liability” for union
We stress that the retailers are responsible and
standards in contractor shops (Schlesinger
should be made to account for the conditions
). This was done through the collective under which garments are produced at their
bargaining power of the unions at a time when orders. This holds true for the entire subcon-
they represented the majority of the workers tracting chain. They check quality, colour and
in the industry. delivery speed. They can check on wage and
Manufacturers’ liability for the labor-law working conditions and pay extra for them, if
violations of their contractors, however, was necessary. If we know of a case where work-
never part of American labor law. Under the ers rights are violated we take this to the
law’s “hot goods” provisions, The Fair Labor retailer they supply to and press them to take
Standards Act does give the Secretary of Labor action. We ask people to be critical consumers,
e.g. to ask for every garment they intend to
the power to prevent the sale of goods pro-
buy where it has been made and under what
duced in violation of the law. Rarely used, the
conditions. (Clean Clothes Campaign )
“hot-goods” power has not proved a powerful
deterrent. Since the high point of the unions’ There is little immediate prospect for either
influence in the industry in the s a new legal change or behavioral change by retailers.
power factor has arisen: the dominant role of Politically, the “Stop Sweatshops” bill was
retailers. anathema to the Republican majorities in both
Both UNITE, the union that represents houses of the Congress (S. Green ). As of
apparel workers, and a variety of advocacy mid-, the U.S. Senate had a new but nar-
groups—the National Labor Committee in row Democratic majority, and it is possible that
the United States and the Clean Clothes Cam- with Senator Kennedy as chair of the Senate
paign(s) in Western Europe, to name but Labor Committee the bill might come to the
two—have campaigned for legal and ethical Senate floor. Whatever the likelihood of pas-
change, calling for manufacturers or retailers sage in the U.S. Senate, it is not likely to suc-
to take responsibility for the labor conditions ceed in the House. The American retailers mil-
under which the goods they sell are made. The itantly defend the principle of their separation
“Stop Sweatshops Act,” introduced in the from and freedom of responsibility for the
U.S. Congress in the s by Representative production of garments they sell.
William Clay and Senator Edward Kennedy, Despite their insistence of innocence, the
would have made manufacturers liable for big retail chains dominate both clothing sales
labor-law violations committed in the produc- and clothing production in ways the manu-
tion of the goods they commission. (Action facturers never approached, and the concen-
on the bill awaits Democratic congressional tration in clothing retail has been growing
majorities.) Campaigns to pressure retailers to steadily since the s. Table . uses the lat-
“disclose” their contractor chain of supply are est publicly available data from the U.S. Cen-
another advocacy strategy aimed at piercing sus of Manufactures to show that, by , the
the veil of secrecy and impunity that allows top twenty department-store chains (includ-
jobbers and retailers to pretend to be separate ing discounters) together with the top twenty
from the labor abuses of their agents (National specialty-apparel chains controlled . per-
       

 .. Retail Concentration in the “Top ”: Apparel Sales in Top  Specialty Apparel
Chains plus Top  Retail Department Stores,a ‒
1972 1977 1982 1987 1992 1997

Retail Value (U.S.$ billions) 15.5 25.1 41.6 66.9 92.3 106.6
Percent of Gross Apparel Sales 37.9 42.4 47.8 52.6 56.9 56.9

Source: Author’s calculations from U.S. Bureau of the Census, Economic Census, “Retail Trade,” “Merchandise Line Sales,” and
“Establishment and Firm Size,” various years.
a
Includes discount chains.

cent of all clothing sales—about $ billion. most clothing sold in this country is made in
These publicly available data almost certainly poorer countries; and that is the third deter-
understate the level of concentration and thus minant of sweatshop exploitation: imports.
the power in the hands of the top few retail-
ers. Using proprietary data from the Kurt
Imports
Salmon market research firm, Jackie Jones
reported that the top five retail organizations The global commodity chain of the apparel
held  percent of the apparel market, or $ industry consists of fiber production, textile
billion in sales, in  (Jones ). The top manufacture, design, cutting, sewing, and mar-
twelve chains, the same firm estimates, con- keting and retail (see, e.g., Gereffi ; Appel-
trolled  percent of apparel sales in  baum and Gereffi ). These stages in the
(Apparel Industry Magazine, n.d.). What the production process may be, and in apparel typ-
U.S. Census data show, rather than the actual ically are, disaggregated over space (Ross and
level of concentration (which is higher than Trachte ). While law enforcement in the
that shown in the preceding data), is the trend United States is weak, the most powerful
over the last generation. actors in the global commodity chain of the
In addition to their sheer market power as apparel industry—the retailers—have used
buyers and sellers of goods, the chains act as their strategic power to capture the largest
manufacturers themselves when they contract share of profits (Gereffi ; Appelbaum and
for the production of private-label goods—and Gereffi ). By sourcing clothing in low-
about  percent of the clothing sold in the big wage areas of the global economy, the name-
chains is under their own label. This concen- brand manufacturers and the big private-label
tration makes the retail chains the price mak- retailers are able to appropriate the lion’s
ers of the industry, the eight-hundred-pound share of the markups; the direct producers,
gorillas of the rag trade. Wal-Mart stores alone including their direct supervisors—the con-
sell about  percent of all apparel at retail tractors—obtain but small shares of the con-
in the United States.12 Concentrated market sumer’s dollar.
power is also the source of labor-standards ero- The complex global contracting system pro-
sion. When retailers order goods and insist duces grimly humorous oddities: A pair of
on a certain price, they initiate a competitive Britannia Relaxed Fit boys’ jeans, selling for
process, one that may force U.S. contractors to $. at Kmart and “produced”—that is, con-
meet a price only obtainable under the labor tracted for—by the giant VF Corporation, may
conditions of poor countries. The demand for have been made in Nicaragua or in the United
such a price is made credible by the fact that States. The National Labor Committee (NLC)
  . . 

estimates the (U.S. industry standard) labor The power structure of the industry is
cost as $. in the United States and $. in heavily influenced by the fact that the major
Nicaragua. The committee purchased these retailers are also major importers. Among the
garments at the same store. Levi Strauss and top one hundred importers of apparel, retail
Company, which sold Britannia to VF, has chains controlled  percent of imports (Jones
recently closed eight U.S. plants and three in ).
Europe, laying off seventy-three hundred U.S. The power of retailers and the market share
workers and seventeen hundred in France and of imports from countries where workers’ ma-
Belgium (National Labor Committee b; terial levels of living are considerably lower
Tomkins and Buckley ). than working-class standards in the older in-
One measure of low-wage competition is dustrial nations constitute the most important
the level of import penetration. Table . re- strategic differences between the new sweat-
ports the increase in clothing imports to the shops of the late twentieth century and the old
United States. Apparel imports, largely from ones of its early years. Among the similarities of
low-wage producers, went from  percent of the two eras is the fact that in each case the
apparent consumption in  to over  per- most exploited workers were immigrants. Pop-
cent in . These are very conservative esti- ular and journalistic accounts of contemporary
mates. The analysis does not correct, for exam- sweatshops are well aware of, if not obsessed by,
ple, for material cut and then exported to be this parallel.13 To acknowledge the contribu-
sewn and reimported (“⁄” in-bond tion of a particular reserve of labor to overall
assembly items under the U.S. tariff code). In worker vulnerability is not, however, to accede
addition, the data in Table . are by value of to the proposition’s primacy.
shipments, not numbers of items. When the
U.S. Census analyzes particular clothing lines
Immigration
rather than the whole industry, with all the
data aggregated, major product lines show The last factor that contributes to the rise of
much higher levels of import penetration. For the new sweatshops in the United States is the
example,  percent of men’s sweaters ( per- one most frequently cited by popular accounts
cent by dollar value) were imported in , as and by many academic ones: immigration.
were  percent of suits and  percent of The renewal of massive immigration after the
sport coats. Ninety-two percent of women’s  reforms has duplicated, at the bottom of
suits,  percent of skirts, and  percent of the labor market and in certain regions (e.g.,
dresses were imported in  (U.S. Bureau New York and Los Angeles), the industrial
of the Census ). As many others and I reserves of the early twentieth century. In
have argued (Ross and Trachte ; Ross ‒, for example, net immigration was
b; Appelbaum and Bonacich ), the exactly the same (. million) as it had been
availability of a global pool of cheap labor has in ‒. The inflow continued in the
had a powerful effect by weakening workers’ s. By ,  million U.S. residents had
bargaining power everywhere and subverting entered the country since , compared to
the higher standards of compensation and  million people who had entered in the s
benefits in the older industrial regions. This (U.S. Bureau of the Census ). Poor peo-
has an even more powerful effect in labor- ple from the Western Hemisphere and middle-
intensive industries like apparel. class and poor immigrants from Asia now face
 .. Import Penetration in U.S. Apparel Market, ‒
Domestic Import Import/Domestic
Production Imports Exports Penetrationa Production
Year (U.S.$ millions) (U.S.$ millions) (U.S.$ millions) (%) (%)

1961 13,088 283 159 2.1 2.2


1962 13,948 374 152 2.6 2.7
1963 14,818 400 158 2.7 2.7
1964 15,514 481 196 3.0 3.1
1965 16,426 568 177 3.4 3.5
1966 17,308 637 188 3.6 3.7
1967 18,483 692 207 3.6 3.7
1968 19,628 900 220 4.4 4.6
1969 21,045 1,149 242 5.2 5.5
1970 20,394 1,286 250 6.0 6.3
1971 21,687 1,574 258 6.8 7.3
1972 23,914 1,967 300 7.7 8.2
1973 25,970 2,261 381 8.1 8.7
1974 26,855 2,465 593 8.6 9.2
1975 27,098 2,775 602 9.5 10.2
1976 30,019 3,912 740 11.8 13.0
1977 35,323 4,393 859 11.3 12.4
1978 37,845 5,722 1,035 13.5 15.1
1979 37,350 5,902 1,387 14.1 15.8
1980 40,293 6,543 1,604 14.5 16.2
1981 44,074 7,752 1,628 15.4 17.6
1982 46,681 8,516 1,236 15.8 18.2
1983 49,423 9,976 1,049 17.1 20.2
1984 50,672 14,002 1,026 22.0 27.6
1985 50,784 15,711 991 24.0 30.9
1986 53,323 18,171 1,178 25.8 34.1
1987 62,119 21,503 1,490 26.2 34.6
1988 62,750 22,363 1,988 26.9 35.6
1989 61,447 25,372 2,362 30.0 41.3
1990 61,962 26,602 2,864 31.0 42.9
1991 62,649 27,377 3,746 31.7 43.7
1992 68,844 32,644 4,659 33.7 47.4
1993 70,986 35,475 5,433 35.1 50.0
1994 73,258 38,561 6,009 36.4 52.6
1995 73,780 41,208 6,979 38.2 55.9
1996 73,319 43,075 7,836 39.7 58.8
1997 68,018 50,191 9,279 46.1 73.8
1998 64,932 55,838 9,474 50.2 86.0
1999 62,798 59,156 8,541 52.2 94.2

Source: U.S. Industrial Outlook, various years. ‒: U.S. Statistical Abstract, , . Production, ‒: U.S. Bureau of the
Census, Annual Survey of Manufactures: Statistics for Industry Groups and Industries M (AS)-, issued March .
a
Imports/(domestic production plus imports, minus exports).
  . . 

one another as workers and entrepreneurs in of the sewing labor force. They attribute this
a global apparel industry with branches in the to the displacement of these men from indus-
United States. trial jobs in establishments large enough to
Immigrants are often blocked in their abil- attract Immigration and Naturalization Ser-
ity to claim well-paid jobs: by education (or vice (INS) attention and to the relative invisi-
lack of it), by language issues, and by unfamil- bility of the myriad small shops in the apparel
iarity with their new surroundings. Women, infrastructure.
the traditional workforce of the apparel indus- Despite the obvious currency of immigra-
try, have all these problems and others. The tion as an explanation for sweatshops, restraint
gender-specific issues that make women more in using this as a master determinant is pru-
vulnerable than men to sweatshop conditions dent. In the s, when import pressure was
may include ethnic norms that constrain the low to nonexistent, when unions were strong,
job search to certain neighborhoods or among and when state regulation was more robust,
relatives; the desire for workplaces that will poor Puerto Rican migrants to New York were
break rules by allowing little children to be not subject to the kinds of abuses that today’s
tended on site; and gender norms about appro- Mexican and Dominicans face in New York
priate women’s work. All these factors con- and Los Angeles (Ross a). And lest the
strain the choices women may have and thus simple explanation of undocumented status
heighten their vulnerability to unscrupulous substitute for the broader immigrant explana-
labor practices. tion, it should be noted that among today’s
The fact that many contemporary immi- sweatshop workers many are legal immigrants,
grants are illegal is a major aggravation to their including Korean workers in Dallas (Um )
handicaps in the labor market. Unwilling to and Chinese workers in various locations
complain to officials for fear of discovery and (Fishbein ).14
deportation and afraid to join unions for the
same reason, undocumented workers are the
most vulnerable. The immigration reform of Overview and Theoretical
, which instituted sanctions on employers Considerations
who hire undocumented workers, has had a
major impact on the apparel industry—some This chapter has reviewed the new sweatshops
of it surprising. Not so surprising is the use of in the United States, briefly answering four
the Immigration and Naturalization Service questions. I showed that sweatshops in the
(la migra) as a de facto union buster. Should United States were “new” in that there is
workers evince union sympathy, “dropping a strong evidence that between World War II
dime”—that is, telephoning immigration au- and the s regular abuse of low wages,
thorities—is a swift and anonymous way of fir- long hours, and dangerous or noxious condi-
ing them. In fact, employer sanctions appear tions in the apparel industry became marginal
to be changing the gender division of labor in at worst and practically disappeared at best.
the apparel business in Los Angeles. By adopting the objective definition of “mul-
Appelbaum and Bonacich () note, for tiple labor-law violations,” I have shown, con-
example, that despite the traditional domina- trary to Waldinger and Lapp (), that
tion of women as sewing operators in the gar- sweatshops are not invisible to the formal
ment industry in Los Angeles and elsewhere, economy, despite their informal and illegal
Hispanic men now represent up to  percent practices. I reviewed the evidence for an esti-
       

 .. Typology of Old and New Sweatshops in the United States
Old Sweatshops New Sweatshops
Factor (circa 1900–1920) (circa 1978–present)

Immigrant Reserve of Labor Yes (mostly legal) Yes (many undocumented)


Infrastructure of Labor Protection No Yes (weak enforcement)
Global Scope of Commodity Chains in U.S. Production No Yes

mate that half the industry and as many as usually desperate for jobs, provide the hands
 percent of the contractor shops are major that sew and cut. The similarities and differ-
labor-law violators. Finally, I reviewed the four ences between the two eras of sweatshop labor
causal factors that allowed this form of labor are summarized in Table ..
exploitation to return so many years after it Nowadays recognition is widespread that
was the object of widespread indignation: the globalization is a potent force in everyday life,
declining capacity of the state to enforce labor and a rhetoric that asserts its importance is
law; the increasing market power of retailers universal. Global hype is sometimes countered
through concentration of sales; the competi- by global debunking (“the importance of trade
tive pressure brought about by massive im- to the U.S. economy is overstated”), but more
ports from low-wage export platforms; and often global optimism is challenged by work-
the availability of a large pool of vulnerable ers’ views of the problem of “social dumping”
immigrant labor. and a “race to the bottom.” Rarely, however, is
The sweatshops of the era symbolically globalization seen as the occasion for theoret-
marked by the  Triangle Shirtwaist Fac- ical reflection.
tory fire (McClymer ) were made possible Ross and Trachte first connected New York
by a lack of worker organization, the conse- sweatshops to a theory of global capitalism in
quent absence of a legal infrastructure of . They later asserted () that global
worker protection, a vast reserve of immigrant capitalism was a specific and different form of
labor, and a price-competitive industry where capitalism from the monopoly capitalism or
no seller had the concentrated power to extract “Fordism” that preceded it. Yet, despite the
higher prices in return for labor peace. Imports universal empirical cognizance of global capi-
from societies and economies at very different talism and the commodity chains of its spatial
levels of development were not relevant. Now, structure, there has been little theoretical
worker organization, having briefly been strong, advance. Perhaps the now widespread recog-
again covers but a minority fraction of the nition that an old form of exploitation has
industry. The strong actors in the system have reappeared in the new sweatshops will occa-
thus been able to maintain high profits and sion a new willingness to encounter global cap-
keep the labor share of final price quite small. italism as new form of capitalist political econ-
Imports and the threat of imports discipline omy. In particular, it is one in which workers’
the current generation of small entrepreneurs strategic resources are challenged by new
and laborers in much the same way as unbri- advantages for their employers. But as in each
dled price competition did earlier, producing previous era of capitalism, these are not forces
a race to the bottom of the world’s industrial to which it is necessary to acquiesce. Knowl-
standards. Vulnerable immigrants, sometimes edge creates opportunity to act but responsi-
grateful for any foothold in the economy and bility as well.
  . . 

Notes law violators. Notoriously, among the first firms to


claim it monitored its contractors was the infamous
Acknowledgments: This is a revised version of a Guess? Jeans, which was later found to have repeat
paper given at the  annual meeting of the violators in its contractor chain (Greenhouse ).
American Sociological Association. Lisa Grand- . It should be noted that the restaurant indus-
maison (Clark University, ) assisted in the col- try, when examined by the U.S. General Account-
lection and analysis of the data. The work dealt with ing Office in , had as high a level of Fair Labor
herein is investigated at greater length and in more Standards Act violations as did the apparel indus-
depth in Hearts Starve: The New Sweatshops in try. Generally the violations were of different types.
Global Context, by Robert J. S. Ross (Ann Arbor: Record-keeping violations were high and child-
University of Michigan Press, forthcoming). The labor violations much more frequent in the restau-
quantitative material will be revised and updated in rant industry than in the apparel industry. Arguably,
that book. large fractions of these violations might be “tech-
nical”: for example, when a teenager otherwise
. The authors’ implicit definition of a sweat- working legally works past a certain hour in the
shop is one that is “covert” or in the “informal evening during the school week. In addition, restau-
sector.” rants were sanitary-code violators. Among the more
. The GAO sample of violators was not repre- serious violations, sweatshop conditions have been
sentative because it was composed of the violators reported when Chinese workers are smuggled into
known to the departments of labor in the two states the country and held under conditions of inden-
as a result of their investigations. ture, often working in restaurants (Kwong )
. “There is no theoretical reason to exclude from There is no other known recent systematic study of
the informal economy the unrecorded practices of industrial concentrations of major Fair Labor Stan-
large corporations, particularly since they have close dards Act violations.
linkages with the growth of other informal activi- . These calculations are based on the Bureau of
ties” (Castells and Portes , , ). When sev- Labor Statistics National Industry-Occupation
enty-one workers, lured into slavery from Thailand, Employment Matrix, using  data. Apparel (SIC
were discovered in a slave factory in El Monte, Cal- ) is combined with knitting mills (SIC ). Data
ifornia, in , the list of retailers to which the extraction is available at <http://STATS.BLS.
clothing was bound was a who’s who of mainstream GOV:80/oep/nioem>. Accessed on December ,
(and upscale) retailing in California, including Nei- .
man Marcus and the Mays chain (Su ). . Schlesinger was an attorney whose history of
. The EDD Tax Branch is one of the largest the apparel industry was written on behalf of the
tax-collection agencies in the nation and handles all union (ILGWU) of which his father had been an
the administrative and enforcement functions for early president.
audit and collection of unemployment insurance, . The use of quotation marks is Hill’s.
disability insurance, employment training tax (ETT), . The number of investigators working for the
and personal income tax (PIT) withholding. Wage and Hours Division of the Employment Stan-
. The fact that there were so many violations dards Administration of the U.S. Department of
for each violator firm makes it possible to use min- Labor from  to  was given in congressional
imum-wage violations as an indicator variable for testimony by the acting administrator. The number
“multiple labor-law” violations.” This is de facto of establishments as defined by the U.S. Census
how the U.S. Labor Department treats the matter Bureau series County Business Patterns is available in
in its press releases. that series for all these years. The number of inves-
. Voluntary compliance monitoring is consid- tigators before  can be gleaned from documents
ered a failure by labor rights advocates. Despite in the Department of Labor library in Washington,
apparently boosting compliance rates, almost half of D.C., but only for the years in Table .. Prior to
the contractors allegedly monitored are still labor- , the period for which I have located the num-
       

ber of investigators, County Business Patterns re- References


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  . . 

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opa97369.htm>. Accessed July , . “Sweatshops in the U.S.: Opinions on the Extent
———. . “OPA Press Release: U.S. Depart- and Possible Enforcement Options.” HRD--
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, . Local Example of a Nationwide Problem.” Brief-
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, . the Tax Compliance of Sweatshops.” GGD--
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March , . University Press.
Edna Bonacich

 Labor’s Response to Global Production

Global and flexible production have had a dev- effort to recover some lost ground, the
astating impact on U.S. garment workers and ILGWU and ACTWU decided to merge in
on the once-powerful U.S. garment industry  to form UNITE, the Union of Needle-
unions. The apparel industry has lost thou- trades, Industrial, and Textile Employees.
sands of jobs since its peak in , and every Faced with what appears to be a dying indus-
month brings reports of new job losses. Wages try, UNITE has expanded its organizing ef-
have stagnated or fallen, and sweatshops have forts to include industrial workers who are
returned to U.S. cities. For a time, especially linked somewhat or not at all to its old, core
from the New Deal through the s, as a jurisdiction. It seems safe to say that the union
product of government oversight and strong is barely holding on to its garment-worker
unions, sweatshops more or less disappeared membership and is continually losing ground
from U.S. garment production. But now they in this industry, even as it is moving into other
have returned, as workers slave long hours for areas.
piece rate (i.e., payment by the piece instead of This chapter addresses the following ques-
by the hour) without the basic protections of tions:
minimum wage, overtime, the prevention of
. What are the forces that have weakened
industrial homework or child labor, or benefits
garment-worker unionizing?
of any kind (Ross ; Bonacich and Appel-
. How has the union responded to these chal-
baum ; also see Chapter 5 in this book).
lenges? What has been tried? What has suc-
The old apparel unions, the International
ceeded, what has failed, and why?
Ladies’ Garment Workers’ Union (ILGWU)
. What can or should be done under these
and the Amalgamated Clothing and Textile
circumstances?
Workers Union (ACTWU), have faced huge
losses in membership. They have lost mem- These questions and their answers are impor-
bers at an even faster rate than jobs have tant not only for the apparel industry but also
declined, as employers have turned increas- for most manufacturing and some service
ingly to nonunion shops. Loss of membership industries. The garment industry is more
has inevitably been accompanied by a loss of advanced than most in terms of outsourcing
power, and the unions have had a hard time and offshore production, but others are mov-
protecting those members who remain. In an ing along a similar path. Apparel may prove to
  

be the industry where the most forward-look- one contractor does not live up to required
ing experiments in organizing are tried out. standards of quality, timeliness, or price, the
manufacturer can readily switch to another.
All these justifications for increased con-
Global and Flexible Production: tracting out may be accurate, but the industry
The Attack on Garment Workers often fails to mention the chief reason behind
and Unions the practice: Contracting out lowers labor costs
and avoids unionization. Labor costs go down
Since the late s, severe restructuring has for a number of reasons. First, because con-
posed a continual challenge to the apparel tractors are employed only on a contingent
industry. This trend has taken a number of basis, downtime need not be covered by the
forms and has been shaped by a number of manufacturer. The costs of downtime are
policies. foisted upon the contractor, who in turn foists
them upon the workers. “Piece rate” neces-
sarily indicates contingent workers, because
Contracting Out
contractors pay their employees only for the
Apparel production has a long history of what work actually done. Regulations mandating
now is politely called flexible production. minimum-wage and overtime pay are anath-
From the earliest stages of mass production of ema to most garment contractors, who, since
clothing in New York City, work was con- they are paid only for the work done, lose
tracted out from “inside shops” to smaller con- money if they have to pay anything extra. In
tracting factories and to home workers. The sum, garment contractors are contingent firms
ILGWU developed from protests against the employing contingent workers, leading to a
resulting sweatshop conditions and was able, double whammy of instability and insecurity
for a time, to stabilize relations in the industry for garment workers.
by binding both manufacturers and their con- Contracting out also enables apparel manu-
tractors to collective-bargaining agreements. facturers to avoid responsibility for the regu-
Since the s, contracting out has risen to latory system. They benefit from the produc-
new heights. At least in the volatile women’s tion of their garments under illegal, abusive,
wear industry, contracting out has taken over and cheap labor regimes while being able to
almost completely, and hardly any inside shops turn a blind eye to these conditions. They can
remain. Apparel manufacturers that specialize claim they are the innocent victims of illegal
in design and merchandising have externalized operators, whose fault it is that labor laws are
the sewing of garments and other labor-inten- being broken. This is a convenient fiction,
sive activities. since the manufacturers exercise considerable
The industry justifies the contracting sys- power over the contractors and set prices such
tem with claims that it is more efficient. Gar- that the work cannot be done legally.
ment contractors specialize in sewing, while the Garment contracting has become a ghetto
manufacturers are able to focus on their core for immigrant entrepreneurs and immigrant
competencies of design and merchandising. workers in the United States. Widespread
They are better able to deal with the uncer- racism, combined with the manipulation of
tainties of fashion and season by not having to immigration law to create an “illegal” work-
maintain a stable workforce, instead employing force, allows for the comfortable acceptance of
contractors on an as-needed basis. Moreover, if an especially low-wage, sometimes abused gar-
 ’      

ment-industry workforce. The undocumented ing to another contractor, whose hidden char-
immigrants are seen as either willingly accept- acter inhibits the ability of workers and the
ing these conditions or deserving no better. union to track down where the work has fled.
That they are generally dark-skinned people Somewhat similar conditions prevailed in East
from Latin America, the Caribbean, and Asia Coast cities at the beginning of the twentieth
only adds to beliefs about their unworthiness century, and they were overcome by mass
to earn a decent wage and maintain a decent uprisings of exploited workers who received
standard of living. the support of disgusted community members.
Contracting out is almost synonymous with Those workers were able to win agreements
sweatshop production in this industry. Industry that protected against the worst violations. But
leaders typically refuse to acknowledge the con- the situation since the s has become worse
nection. Either they deny that their contractors because mobility has extended offshore, mak-
run sweatshops, claiming that a few “bad ap- ing the relationships even more hidden and the
ples” are giving the entire industry a bad name, competition much more intense.
or they blame sweatshops on the contractors.
Meanwhile, they happily accept the lower labor
Global Production
costs that improve their profit margins.
Contracting out also serves as a serious Garment contracting began to move offshore
inhibitor to union organization (Bonacich as early as the late s, but the trend grew
). Manufacturers can shift production slowly at first. By the s it had gained mas-
away from union contractors or from shops sive momentum, and every year since has shown
that show any signs of “labor trouble.” Their a large growth in “imports” and a decline in
ability to move around and select the cheapest domestic employment. Most of these imports
contractors severely hurts the capacity of the are the product not of free trade by foreign
union to win any improvements for the work- companies but of U.S. apparel manufacturers,
ers in a particular shop. Organizing drives gen- especially U.S. apparel retailers, arranging for
erally require some steadiness of employment, the production of their goods offshore.
but in the world of contingent firms employ- Some U.S. apparel companies have overseas
ing contingent workers, such steadiness is rare. subsidiaries, but by far the most common form
On top of this, apparel manufacturers like of offshore production entails arm’s-length
to keep their contractor lists a secret. They relationships. In other words, the manufactur-
claim that revealing their contractors would ers and retailers set up contracting and licens-
hurt their competitive situation, as other man- ing arrangements abroad. As with domestic
ufacturers would try to steal their better con- contracting, offshore production relies on
tractors. Whether this is true or not, secrecy employing contingent firms, allowing the U.S.
certainly harms labor organizing. Workers do companies to maximize flexibility and to move
not know where their fellow workers (working production to wherever they can get the best
for the same manufacturer) are employed, so deal. The system of mobility and secrecy is
joining together becomes immensely difficult. thus extended all over the globe, with world-
Mobility and secrecy are a deadly combi- wide effects on labor standards and unioniza-
nation for union organizing. Manufacturers tion (Varley ; International Labour Office
maintain a secret and constantly shifting sta- [ILO] ).
ble of contractors. Today’s workers’ victory While there are exceptions, in general U.S.
can be canceled out tomorrow by simply mov- retailers and manufacturers seek out countries
  

where labor laws are weakest and where work- quent revisions) and for the right of unions to
ers are least able to defend themselves. This engage in collective bargaining (through the
has resulted in the employment of many young National Labor Relations Act, or NLRA, of
women from peasant populations that are  and its revisions). Both types of labor law
being dispossessed of their lands and pushed have been seriously eroded since  (see
into wage labor. First-generation proletarians Compa ). The reasons for this attack are
are typically less likely to know their rights as complex and not restricted to the United
workers and may be more desperately depen- States, but they are beyond the scope of this
dent on earning a wage. Employers claim they chapter (see Ross ; Bonacich and Appel-
prefer young women because of their hand- baum ).
eye coordination, but gender subordination is U.S. trade policy has also encouraged the
a critical factor in this preference. Employers movement of production offshore. Item 
hope they are getting workers who are shy and of the U.S. tariff code (passed in  but used
soft-spoken, who have never heard the word extensively by the apparel industry only since
union, and who respect male authority. Need- the s) was one of the first regulations to
less to say, any worker can learn to stand up foster offshore garment contracting by cutting
and defend herself, and many do. But employ- tariffs on goods that had been assembled
ers hope to postpone this development as long abroad and reimported. The tariff cut encour-
as possible by selecting the most vulnerable, aged companies to contract out the labor-
least protected workers. intensive aspects of garment production, ship
If secrecy of production location poses a unassembled cut goods to countries where
problem for unions and workers in the United labor costs were a fraction of those in the
States, the problem is amplified in global pro- United States, and bring the finished garments
duction. Tracking down the countries of pro- back for sale in the U.S. market. Barriers to
duction, let alone specific factory locations, such arrangements were further eased by the
becomes a formidable task. Furthermore, loca- Caribbean Basin Initiative, the North Ameri-
tions keep changing, so any knowledge that is can Free Trade Agreement, policies of the
gained about supply chains is always almost World Trade Organization, and, now looming,
immediately out of date. the Free Trade Agreement of the Americas.
These arrangements, supported by neoliberal
ideology, are not simply about “free trade” and
U.S. Policies
“open markets” between equal partners but
Global and flexible production are not solely about the right of U.S. capital to move freely
the creation of apparel manufacturers and into less-developed countries and to employ,
retailers. The fragmentation of production either directly or indirectly, their lower-cost,
and its movement offshore have been sup- less-protected labor.
ported by a number of U.S. policies. On the On the U.S. side, immigration policy also
domestic front, the attack on the welfare state plays a critical role in weakening labor’s posi-
and all its institutions, including labor law, has tion. The free market in capital is not mirrored
greatly hurt the garment unions. Sweatshops with a free market in labor: The border serves
were substantially reduced during the post– as a constraint on workers seeking out the
World War II period because of state support highest-paying, best job available to them. By
for decent labor standards (through the Fair limiting immigration while not addressing its
Labor Standards Act of  and its subse- underlying causes (which include the disloca-
 ’      

tions created by foreign, often U.S., capital in where union leaders are openly fired—and
the countries of origin), a class of rightless sometimes murdered.
immigrant workers is created in the United Garment factories in the South vary con-
States. These workers are vulnerable to em- siderably, ranging from giant, well-lit plants
ployer threats of exposure and deportation. that employ thousands of workers, through
Again, any workers can organize, and undoc- subcontracted smaller shops, to industrial
umented workers have been known to wage homework. Describing the big factories as
effective organizing drives. Nevertheless, a lack sweatshops may seem inappropriate; they cer-
of the most fundamental rights of citizenship tainly appear considerably cleaner and in bet-
must count as a hindrance to worker organiz- ter shape than the garment factories of New
ing. Unions face a special challenge in pro- York and Los Angeles. But beneath the veneer
tecting their undocumented members and of industrial order lurk excessively low wages,
potential members. such that workers cannot possibly support
their families. The factory may not look like a
sweatshop, but the workers live under condi-
Complicity of Southern Regimes
tions that only sweatshops can produce. A dis-
Many countries of the global South are trying junction has developed between appearance
to industrialize. Frequently, leaders in these and reality, in part to satisfy U.S. manufactur-
countries believe the only route to industrial ers and retailers who (in response to their crit-
development is to attract Northern capital and ics) insist that their contractors maintain clean
to gain access to Northern markets for their facilities, even as they pay them too little to
countries’ exports. The conditions for both enable workers to support themselves in any-
goals are fairly clear: Keep wages low and keep thing like decent conditions.
independent, militant unions that push for Government-supported employer efforts to
improvements in wages and working condi- crush independent unions make it difficult for
tions out. “Labor trouble” is to be avoided at workers to push for needed change. Moreover,
all costs, especially in a mobile industry such over them hangs an implicit threat that if they
as apparel, since it will cause the industry to do manage to improve wages, their employers
shift its contracting relations to other coun- will pick up and leave the country.
tries. Thus regimes bent on development, no
matter how progressive their intentions, are
forced into a posture of repressing labor. Of ILGWU and UNITE Responses
course, some individuals benefit directly from
these arrangements, enriching themselves by Contracting out and the runaway shop are not
skimming off part of the profits. new to the U.S. apparel industry. Indeed, along
Repression of Southern garment workers with the construction unions and the Team-
can take myriad forms. It can occur at the level sters, the garment unions have had to cope
of the national government, regional govern- with a fragmented and unstable working situ-
ments, or even export-processing zone man- ation since the nineteenth century. In some
agement. Governments and zones can pursue ways, it is amazing that these unions were able
a “no unions” policy, either subtly, through to build such strength, given their industries’
various forms of company or state-backed organizational structure.
unions that must be displaced before an inde- The ILGWU was able to build itself into a
pendent union can take power, or overtly, powerful union by using the general strike
  

across entire sectors and by signing “jobbers’ Gradually, especially since the late s,
agreements” that bound manufacturers who government backing for unionization eroded
contracted out to use only union contractors. and supportive institutions were weakened.
The New Deal and the development of strong, Employers seized the opportunity to take the
supportive institutions that encouraged the offensive against the ILGWU and began to
development of unions bolstered these strate- use nonunion companies with impunity. Some
gies. Even with the passage of the Taft-Hartley moved production offshore, aided by a U.S.
Act, which prohibited secondary boycotts (i.e., government that was eagerly pursuing a trade
boycotts against unrelated companies in a effort policy encouraging such movement. The
to pressure them to stop working with a direct union was faced with severe membership loss
union target), the garment unions had the mus- and declining power in dealing with the man-
cle to get a special provision written into the law, ufacturers.
the Garment Industry Proviso, which allowed
the entire contracting system of an apparel man-
The ILGWU Response before the Merger
ufacturer to be considered an integrated system
of production. Thus much of the U.S. North- In a state of crisis that had been brewing since
east was able to become unionized (Stein ). the s, the ILGWU engaged in a number
The solutions that the ILGWU developed of campaigns to try to salvage its position. In
had their own problems. Jobbers’ agreements , Jeff Hermanson, a talented organizer and
tended to encourage top-down organizing. brilliant strategist, became head of the Inter-
Contractors would join the union as a means of national’s Organizing Department. During the
ensuring that they received work from the man- s he made a number of serious attempts
ufacturers, creating a strange dynamic between to revive the union, including the Leslie Fay
the workers and their direct employers. Too strike. Leslie Fay was a large union jobber (man-
often, union representatives had closer working ufacturer) that tried to break its contract by
relations with the contractors than with the shifting production to nonunion contractors,
workers. Workers still received important ben- on the grounds that all their competition was
efits from their union contract, including health doing it. The ILGWU decided to draw a line
insurance and a retirement plan. Nevertheless, in the sand and fight the company. A strike was
it was easy for members to remain disconnected called, and the union won. Shortly thereafter,
from the union and any of the ideals it had however, Leslie Fay declared bankruptcy.
originally fought for. This became especially Hermanson saw the need for the union to
evident in New York’s Chinatown, where many develop an international strategy. It had to
immigrant workers came to see the union help workers in other countries organize them-
strictly as a system of health insurance. selves so that the industry could not pit work-
The equilibrium established between the ers in different countries against each other.
companies and the union, supported by the Hermanson helped organize the first union-
government, managed to diminish the num- ized factory in an export-processing zone in
ber of sweatshops greatly, although they per- the Dominican Republic and contributed to a
sisted at the fringes of the industry. The sys- legacy of militant unionism there. He also de-
tem was always vulnerable to attack, however, veloped the idea of Garment Worker Justice
especially by movement not simply out of state Centers. These centers would serve as places
but out of the country. where workers could come to deal with griev-
 ’      

ances concerning their jobs and could de- each year. ACTWU’s membership losses were
velop their capacity to fight back. Although less severe, but it was broke. In general, the
these workers were not covered by collective- ILGWU was viewed as a dinosaur, a fossil
bargaining agreements and did not become unable to move, while ACTWU was praised
full-fledged union members, the hope was that for its forward-looking organizing model. These
they would develop union consciousness and judgments were not fair, especially given
contribute to the struggle in their own facto- Hermanson’s leadership, but the merger was
ries. Over the s justice centers were devel- widely considered to be a joining of ACTWU
oped in New York, Texas, and California (Her- talent with ILGWU resources. The expecta-
manson ). tion was that ACTWU’s leaders would take
In the early s Guess? Inc., the largest over the union, allowing an acceptable period
apparel manufacturer in Los Angeles, became of time for some of the old ILGWU leader-
the target of a major ILGWU organizing drive. ship (especially International president Jay
Since World War II a sizable portion of the gar- Mazur) to retire.
ment industry had gradually moved to South- Whatever its faults, the ILGWU had long
ern California, which had managed to establish experience in dealing with fragmented pro-
itself as an almost union-free alternative to the duction systems. By contrast ACTWU, itself
East Coast. Employment had grown steadily the product of a merger of the textile union
there, even as it had shrunk in the East. The and the men’s wear apparel unions, had little
Guess? campaign was an effort to establish a experience with the world of sweatshops in
union foothold in Los Angeles. Hermanson the women’s wear industry; it was used to
worked closely with David Young, the local organizing in large, reasonably stable facto-
director of organizing, in the effort to organize ries. The union had taken on the incredibly
the entire production system of Guess? includ- difficult task of organizing textile factories in
ing its inside shop of cutters and warehouse the South (and had often failed), but it knew
workers and its contracting network of about nothing of the tiny, mobile, hidden world of
forty factories. Because of internal politics the sweatshop.
within the ILGWU, however, the Guess? cam- Another difference between the two unions
paign faced divided loyalties at the top of the was the ethnicity of their members. ACTWU
union. Moreover, the merger with ACTWU was mainly a white and Black union of native-
was in full swing, distracting the union leaders born workers. The ILGWU was mainly a “yel-
and raising questions about the allocation of low” and “brown” union of immigrants from
resources (Milkman and Wong ). Asia, Latin America, and the Caribbean. The
ILGWU in Los Angeles, for example, had
become very involved in the organizing of
The Impact of the Merger and the
undocumented Latino immigrants, even those
Creation of UNITE
outside the apparel industry.
The merger between the ILGWU and The Guess? campaign in Los Angeles be-
ACTWU came about because both unions came an important arena for a showdown
were in deep trouble in the mid-s. The between the two unions. The campaign had
ILGWU still had a lot of money in the form been devised and run by the ILGWU. The
of property and investments, even though it basic idea was to work toward an organizing
was suffering major losses of membership strike that would shut down Guess? and its
  

contractors. The campaign was multifaceted, gets and other industries that were outside its
combining on-the-ground organizing with traditional jurisdiction, such as nursing homes.
public exposure of Guess? as a sweatshop pro- The apparel-related industries included indus-
ducer and with protest actions at their retail trial laundries and distribution centers. In nei-
outlets, among other tactics. While the possi- ther case was the industry likely to leave the
bility that Guess? might move its production United States. The women’s wear production
offshore was always present, the hope was that factories, in contrast, were seen as too fragile
moving in the face of a labor struggle would to organize. They would simply go out of busi-
violate the NLRA. Moreover, the union ness or move offshore, leaving impoverished
hoped, once a contract was signed, to set lim- immigrant workers even worse off than they
its on offshore production. had been.
The merger of the two unions led to meet- Occasionally UNITE has taken on apparel-
ings between their organizing leaders. ACTWU industry organizing. For instance, in  in
particularly was known for its brilliant corpo- Los Angeles, under the new leadership of
rate campaigns. (The ILGWU was not weak Cristina Vazquez (Milkman and Wong ),
in this area either.) It was hoped that the UNITE organized a strike against Hollander,
ILGWU’s experience on the ground could be an old union company that was trying to
combined with ACTWU’s corporate know- escape from its contract.
how to strengthen the Guess? campaign. But UNITE’s second approach to global and
this did not happen; the ACTWU leaders op- flexible production has been to support, join,
posed the strike strategy, leading eventually and develop the growing anti-sweatshop
to the resignation of Hermanson and Young. movement, including the important student
ACTWU took over the campaign, which de- movement. This movement is concerned pri-
volved into a legal battle with Guess? Inc. marily with global sweatshops and how they
Meanwhile, Guess? used the opportunity to have emerged as a product of the neoliberal
shift most of its production to Mexico and world order. Anti-sweatshop organizations
Latin America. The battle was lost, even have sprung up all over since the mid-s,
though it sputtered on for several years and some linked to UNITE and some independent
cost UNITE millions of dollars. of the union (Shaw ). Even when UNITE
The Guess? campaign was a turning point has played a role in developing an organiza-
for UNITE’s role in the U.S. apparel industry. tion, however, the new group has quickly
For one thing, it led to disillusionment with developed its own voice. (This is apparent in
trying to organize the apparel industry in Los the development of United Students Against
Angeles. So much money had been spent, with Sweatshops and its creation, the Worker
so few results. The union needed to pull back Rights Consortium.)
from that situation and reassess. It still had Critics of UNITE and of the anti-sweat-
a large membership base in New York sewing shop and anti-globalization movements have
factories that it had to maintain, but the new claimed that these efforts are protectionist.
leadership did not seem interested in opening They argue that UNITE is trying to keep
new fronts in organizing immigrant garment apparel jobs in the United States by trying to
workers. raise labor standards in countries of the global
The union decided to take two approaches. South, so that those countries can no longer
First, it shifted its new organizing efforts to a compete on the basis of lower wages, poorer
combination of apparel industry–related tar- working conditions, and the absence of unions.
 ’      

But this charge is false. There was a period justice center concept and learning from var-
during the s and early s when the ious nonunion immigrant workers’ organiza-
ILGWU ran a “Buy American” campaign in tions (such as AIWA, the Asian Immigrant
an effort to stop industry flight (Frank ), Women’s Advocates; CHIRLA’s organizing
but those times are long over. The ship has of day laborers and domestic workers; and
left the dock and there is no turning back. KIWA’s organizing of restaurant workers), the
UNITE’s anti-sweatshop work, along with GWC serves as a legal aid, research, educa-
that of the numerous nongovernmental organ- tion, and action center for garment workers. It
izations that have joined it, is a principled form is headed by Kimi Lee, and in its short life the
of opposition to declining labor and living center has already developed a local presence
standards for workers in other countries. Along as a force to be taken seriously. One of its key
with such groups as the AFL-CIO’s Solidar- tenets is that it be multiracial, bringing to-
ity Center, the union is trying to support and gether Latino and Asian garment workers.
encourage organizing in the garment industry Perhaps this is the best model for organiz-
around the world with a view to improving ing workers under the extremely repressive
conditions for all workers. labor regime in the Los Angeles apparel indus-
try. Because shops close down readily, because
undocumented workers can be deported, and
New Strategies by Labor because garment workers live so close to
poverty, traditional union organizing efforts
Three major approaches seem to dominate seem doomed to failure. At best they are des-
labor’s response to global and flexible produc- tined for the long term and are costly, and
tion at the beginning of the twenty-first cen- unions faced with both membership and finan-
tury. The first approach involves organizing cial losses feel they cannot afford traditional
outside traditional unions; the second, chang- strategies. The GWC, in contrast, depends
ing the institutional structures of global capi- largely on foundation money and volunteer
talism; and the third, cross-border organizing. labor and takes a less confrontational approach
to the workplace. Although it takes on employ-
ers and demands that workers be paid what
Working outside the Union:
they are owed under the law, it does not push
The Los Angeles Garment Workers’ Center
for strikes or collective-bargaining agreements.
In the face of a loss of proactive organizing by
UNITE in the Los Angeles garment industry,
Changing the Institutions
a group of organizations concerned with the
exploitation of immigrant workers came to- A lot of institutional ferment surrounds global
gether in  to form the Garment Workers’ production and its obvious negative conse-
Center (GWC). Developed under the aegis of quences for workers and their families, both
the nongovernmental organization Sweatshop here and offshore. One important development
Watch, the GWC’s formation involved the has been the growing movement targeting the
active participation of the Asian Pacific Amer- World Trade Organization, the World Bank,
ican Legal Center, the Coalition for Humane the International Monetary Fund, and other
Immigrant Rights in Los Angeles (CHIRLA), institutions that are directing corporate-
and the Korean Immigrant Workers Advocates dominated globalization. This movement is
(KIWA), among others. Building on UNITE’s able to mobilize massive demonstrations at the
  

meetings of the various bodies, insisting that tractors, so that they are forced to take respon-
labor and environmental rights be given a sibility for conditions in the contracting shops.
prominent place in all trade agreements. The ILGWU fought for joint-liability legisla-
Accusations that the movement—which is a tion, with only limited success.
coalition of many forces, including unions, Another approach to the problems that sur-
environmentalists, human rights groups, and round global and flexible production is to get
youth—is against all forms of global integra- companies to develop codes of conduct and to
tion are a distortion. What the movement monitor them to ensure that they are being
wants is greater equality, within and between implemented. This concept has extended to
countries. Its supporters oppose the “race to municipalities, regarding the uniforms they
the bottom” that is developing as a result of purchase for city workers (New York City
countries being forced to compete with each passed related legislation at the end of the
other to offer global capital the lowest possi- s), and to universities (under pressure
ble labor costs, and they want to see basic labor from University Students Against Sweat-
standards put in place. shops, or USAS). Cities and universities have
One might view these efforts as an attempt set up codes for the companies with which
to create a kind of “global welfare state,” with they do business, trying to hold them account-
international agencies putting in place and able if their contractors violate the codes. The
policing rules covering minimum wage, over- codes, in other words, act to enforce a kind of
time, child labor, women’s rights, and rights joint liability.
to organize. An important issue concerns the U.S. apparel companies have jumped on
concept of a “living wage,” since a single, this bandwagon, establishing their own codes
global wage standard seems impractical. In- of conduct and their own monitoring systems
stead, activists want to ensure that, no matter (see Schoenberger ). This can be seen as
what the differences in cost of living are a preemptive and public relations strategy, as
between countries, workers are paid enough to the companies try to ensure the consuming
feed and educate their children and to live in public that they are “sweat-free” and would
decent housing. not think of using any factory that violates
An important demand of the movement is basic labor standards. The companies then
for freedom of association by workers, includ- hire monitoring firms to oversee their con-
ing the right to organize independent unions tracting empires around the world. The result
and the right to bargain collectively with their has been the creation of a new industry of
employers. Serious protections for such rights global factory monitors. Various competing
would go a long way toward alleviating the organizations have taken up the challenge by
sweatshop problem. Unfortunately, in too recruiting companies to join them, with a view
many countries union activity is simply to providing monitoring for their members.
crushed, sometimes with great brutality. One The U.S. government–created Fair Labor As-
should note that this is not only a Southern sociation (FLA) is one such organization.
problem but is prevalent in the United States UNITE, among other organizations, walked
as well, despite seemingly protective laws. out of the meetings that led to the creation of
Institutional change is also being addressed the FLA, on the grounds that it is an indus-
at the level of companies (manufacturers and try-dominated entity. (For the weaknesses of
retailers). The basic challenge for labor is to monitoring by companies, see Esbenshade
bind these higher-level entities to their con- .)
 ’      

USAS, which has worked closely with may provide global garment workers (although
UNITE, created its own oversight institution, in a narrow sector) with some protection for
the Worker Rights Consortium (WRC). One of organizing.
the cardinal principles of the WRC, unlike the
FLA, is to prohibit apparel firms from becom-
Cross-Border Organizing
ing members of the organization. The WRC
is a tripartite entity, bringing together univer- The obvious answer to the challenges of global
sities, the student movement, and garment- capitalism is the development of a global work-
worker advocates from around the world to ing-class movement. If ever there was a time
ensure that companies that license with uni- to apply the slogan “Workers of the World
versities to produce collegiate apparel are liv- Unite!” it is now. Efforts are going forth in this
ing up to the WRC’s code of conduct. Rather direction, and various campaigns have been
than relying on self-monitoring of contractors launched (see, e.g., Armbruster  and
by their employing corporations, the WRC is Armbruster-Sandoval ). The AFL-CIO’s
trying to develop relations with workers via Solidarity Center is sending organizers to var-
pro-worker nongovernmental organizations, ious countries to work with local unionists, and
including rights organizations, churches, and now that it has largely been stripped of its
unions. Unlike the FLA, which promises com- Cold War ideology, the center has more chance
panies certification that allows them to claim of success. Some of the international trade
their goods as sweat-free, the WRC offers no secretariats are also active, including the Inter-
such assurance but instead serves as a watch- national Textile, Garment and Leather Work-
dog to protect workers and give them a safe ers Federation.
place to lodge grievances. Given the great Throughout the s and into the twenty-
imbalances of power between capital and labor first century, campaigns have been launched
in this industry, students and advocates believe against Nike and the Gap and against various
that the companies do not need protection. contractors, such as Chentex (in Nicaragua)
The WRC can deal with them, but they should and Kukdong (in Mexico). There is no need
not be part of the process of setting WRC to review each campaign here. The point is
standards and policy. In particular, the WRC that support for workers’ organizing efforts
strongly supports union organizing, which is has developed around the world, and pressure
generally anathema to the industry. has been put on the corporations and retail-
The WRC is a young organization in the ers to stop local contactors from suppressing
process of development, so its model is still worker organizing. Since the natural reaction
being tested. University administrative repre- of transnational corporations is simply to
sentatives, especially those from schools with withdraw and move their work to another fac-
large athletic programs, want to maintain good tory or country, additional pressure is put on
relations with their licensees, some of whom them not to engage in such an irresponsible
give those programs generous gifts in exchange action but instead to stay and clean up the mess
for prominently displaying their corporate they created.
logos (Klein ). Universities are caught The leverage that supporters in Northern
between the demands of their students and the countries have is through their role as con-
demands of their licensees and tend to serve as sumers. Supporters of workers and of union-
a conservatizing force on the WRC. Never- izing efforts can expose a company’s sweatshop
theless, the WRC is a promising model that and union-busting practices to the public,
  

thereby hurting its image and soiling its brand about how to organize far-flung workers. And
name (Klein ). These kinds of exposés they require that unions and federations of
can push a company to get its contractor to unions put their best talent and resources to
conform to worker-supportive demands. work on the task.
The effectiveness of such strategies remains One way to think about international orga-
somewhat murky. Corporations can insist that nizing is to consider the entire circulation of
their contractors change their practices with- capital and where labor has the power to inter-
out altering their own pricing policies. The vene. For example, finance and distribution are
burden of change then falls on the contractor, critical phases in capital’s circulation. In the
and the corporation remains only a watchdog. United States the transportation of imported
Clearly, more money needs to be extracted at goods could prove to be a bottleneck that is
the manufacturer and retailer level in order to vulnerable to pressure on behalf of garment
get conditions to improve substantially for gar- workers who are trying to organize themselves
ment workers around the world. in other countries.
Global and flexible production have defi-
nitely strengthened the hand of capital and
Toward the Future weakened that of labor. This is evident not
only in declining union density but also in
In some industries, cross-border organizing the severe lowering of labor standards in the
means that workers and unions at the branches industry. Traditional approaches to unioniza-
of a major transnational corporation all work tion do not seem to work under these circum-
together and coordinate their actions and stances, yet workers need unity and represen-
demands. This was a feature of the United tation more than ever. New ideas are being
Parcel Service strike (Russo and Banks ). tried, both by unions and by various worker-
In the apparel industry, however, the opportu- advocating organizations. Hopefully some of
nities for such coordinated strategies are them will succeed.
stymied by the looser relations between the
transnational corporation and its contractors
and the resulting mobility and secrecy that References
characterize the production network. The lack
of a strong union base in the industry in many Armbruster, Ralph. . “Globalization and Cross-
countries (including the United States) also Border Labor Organizing in the Garment and
makes collaborating difficult. Automobile Industries.” Ph.D. diss., Department
Nevertheless, I believe the major route to of Sociology, University of California, Riverside.
social change is empowered workers who are Armbruster-Sandoval, Ralph. . “Globalization
able to demand that change. Developing strong and Cross-Border Labor Organizing: The Guate-
malan Maquiladora Industry and the Phillips
international campaigns that bring together
Van Heusen Workers Movement.” Latin Ameri-
the workers of contractors who operate in
can Perspectives : ‒.
more than one country (which sometimes Bonacich, Edna. . “Intense Challenges, Tenta-
happens among bigger contractors, such as tive Possibilities: Organizing Immigrant Gar-
Kukdong) or of multiple contractors who ment Workers in Los Angeles.” In Organizing
work for the same transnational corporation Immigrants: The Challenge for Unions in Contem-
must be placed high on labor’s agenda. These porary California, ed. Ruth Milkman, pp. ‒.
kinds of campaigns require creative thinking Ithaca, N.Y.: ILR Press.
 ’      

Bonacich, Edna, and Richard P. Appelbaum. . ———. . “Organizing Immigrant Workers:
Behind the Label: Inequality in the Los Angeles Case Studies from Southern California.” In Re-
Apparel Industry. Berkeley: University of Cali- kindling the Movement: Labor’s Quest for Rele-
fornia Press. vance in the Twenty-first Century, ed. Lowell
Compa, Lance. . Unfair Advantage: Workers’ Turner, Harry C. Katz, and Richard W. Hurd,
Freedom of Association in the United States under pp. ‒. Ithaca, N.Y.: Cornell University Press.
International Human Rights Standards. Washing- Ross, Andrew, ed. . No Sweat: Fashion, Free
ton, D.C.: Human Rights Watch. Trade, and the Rights of Garment Workers. Lon-
Esbenshade, Jill. . “Globalization and Resis- don: Verso.
tance in the Apparel Industry: The Struggle over Russo, John, and Andrew Banks. . “Building
Monitoring.” Paper presented at the American Global Trade Union Campaigns and Organiz-
Sociological Association meetings, Washington, ing Structures: Taking the UPS Strike Over-
D.C., August. seas.” Paper presented at UCLEA/AFL-CIO
Frank, Dana. . Buy American: The Untold Story Education Conference, San Jose, California,
of Economic Nationalism. Boston: Beacon Press. May .
Hermanson, Jeff. . “Organizing for Justice: Schoenberger, Karl. . Levi’s Children: Coming
ILGWU Returns to Social Unionism to Orga- to Terms with Human Rights in the Global Mar-
nize Immigrant Workers.” Labor Research Review ketplace. New York: Atlantic Monthly Press.
: ‒. Shaw, Randy. . Reclaiming America: Nike, Clean
International Labour Office (ILO). . Labour Air, and the New National Activism. Berkeley:
Practices in the Footwear, Leather, Textiles and University of California Press.
Clothing Industries. Geneva: ILO. Stein, Leon, ed. . Out of the Sweatshop: The
Klein, Naomi. . No Logo: Taking Aim at the Struggle for Union Democracy. New York: Quad-
Brand Bullies. New York: Picador. rangle/The New York Times Book Company.
Milkman, Ruth, and Kent Wong. . “Cristina Vaz- Varley, Pamela, ed. . The Sweatshop Quandary:
quez.” In Voices from the Front Lines: Organizing Corporate Responsibility on the Global Frontier.
Immigrant Workers in Los Angeles, pp. ‒. Los Washington, D.C.: Investor Responsibility Re-
Angeles: University of California, Los Angeles, search Center.
Center for Labor Research and Education.
Part III
The U.S.-Mexico
Border Region
David Spener

 The Unraveling Seam:


NAFTA and the Decline of the
Apparel Industry in El Paso, Texas

In this chapter I describe the restructuring and • El Paso has for many years been one of the
job loss in the garment industry of El Paso, largest, if not the largest, points of produc-
Texas, that has accompanied trade liberaliza- tion of denim jeans in the United States.
tion between the United States and Mexico Since at least the s, the city has been
since the late s. As a small city whose “Old known as the “Jeans Capital of the World”
West” economy has traditionally revolved (van Dooren ). Until recently, nearly
around the “four C’s—copper, cattle, cotton, one-quarter of Levi Strauss and Compa-
and climate” (Mangan , ), El Paso may ny’s twenty-five thousand U.S. employees
seem an unlikely subject for the study of trade worked there, along with several thousand
regulations and the globalization of the ap- other workers in the employ of Wrangler,
parel industry. In , on the eve of the pas- Lee Company, and Sun Apparel, among
sage of the North American Free Trade Agree- others. On a weekly basis, Levi’s plants
ment, El Paso’s civilian labor force numbered alone could produce over five hundred
,, of whom , worked in the gar- thousand pairs of blue jeans in El Paso. In
ment industry.1 As such, El Paso is just a “bit” addition, many aspects of blue jeans pro-
player in the international manufacture and duction in El Paso, involving both large-
distribution of clothing, accounting for only scale and smaller producers, are linked to
about . percent of the , workers who the operation of Mexican maquiladoras
labored in the U.S. garment industry that year south of the border.
(U.S. Bureau of the Census ). Appear- • In addition to a handful of large-scale blue
ances can be deceiving, however, and a num- jeans factories, El Paso has been home to
ber of factors combine to make the city an dozens of smaller garment firms engaged
especially interesting and important site for in cutting, sewing, laundering, and finish-
studying change in the garment industry in the ing not only blue jeans but also a variety of
aftermath of the North American Free Trade women’s and misses’ outerwear garments.
Agreement: These smaller firms are concentrated in the
  

city center and, taken as a whole, exhibit dustry, many of whose owners and employ-
many of the characteristics typically asso- ees maintain an intense interaction with
ciated with entrepreneurial industrial dis- Mexico and Mexicans, a country and people
tricts—a skilled workforce, routine inter- with whom they share a common culture,
firm collaboration based on social network language, and history. Due to the vagaries of
connections among artisan-owners, as well the world apparel market and changing gov-
as intrafirm social capital based on shared ernment trade policies, however, the extent
ethnicity or common participation in immi- to which their economic and social destinies
grant networks by entrepreneurs and their will remain linked is not clear.
employees (Bull, Pitt, and Szarka ; • Finally, because the El Paso garment indus-
Portes ). Unlike successful entrepre- try is largely peopled by Mexican immigrant
neurial garment communities elsewhere, women, the brunt of the massive job losses
however, the small-scale sector in El Paso witnessed since the beginning of  are
finds itself in acute crisis in the face of over- being borne by a particularly vulnerable and
seas competition, especially from the ma- poor segment of the local population. Rising
quiladoras. Ironically, some of these smaller immigrant unemployment comes precisely
garment shops until quite recently collabo- at a time when U.S. immigration and welfare
rated in subcontracting networks with ma- policy has turned especially mean-spirited,
quiladoras in Mexico on a complementary leaving newly unemployed garment workers
basis. with few appealing alternatives.
• In the s, El Paso was the scene of the
massive strike against the Farah Company, The analysis presented in this chapter is
one of the last major unionization battles in based on data from official sources in the
the garment industry to be won by workers. United States and Mexico, as well as in-depth
Winning the strike and union recognition interviews and surveys conducted with entre-
proved to be a Pyrrhic victory for labor, how- preneurs and workers in the industry from
ever, as after the strike Farah laid off thou-  to . The chapter is divided into four
sands of workers and moved production off- sections. First, I give an overview of the history
shore (DeMoss ; Coyle, Hershatter, and and organization of the garment industry and
Honig ; Honig ). The inability of its workforce in El Paso. Second, I describe
the garment workers to gain recognition of state regulation of the garment trade between
their union and prevent the loss of jobs to the United States and Mexico under the Mul-
the maquiladoras in the late s continues tifiber Arrangement (MFA) and the in-bond
to have repercussions throughout the indus- assembly (maquiladora) program and how this
try today. regulation helped structure the garment sector
• The U.S.-Mexico border region also offers in El Paso. Third, I analyze the reorganization
a unique environment in which to observe, of the El Paso garment industry since the
in stark relief, the effects that changes in  changes in the Multifiber Arrangement,
state regulation of the clothing trade have which has intensified under the North Amer-
on workers and their communities. In El ican Free Trade Agreement. This reorganiza-
Paso, the social construction of economic tion involves the closing or movement of many
space through state regulation is a striking sewing operations, both large- and small-scale,
feature of everyday life. Nowhere is this to the Mexican side under the auspices of the
more evident than in the local garment in- maquiladora program. By way of conclusion,
   

 .. Distribution of the Economically Active Population (EAP) of


El Paso, Texas, by Ethnicity and Nativity,  (in percent)
Garment Industry
(manual and Garment Workers
Ethnic/Nativity Group Total EAP nonmanual workers) (manual only)

U.S.-Born Latinosa 40.8 33.9 31.2


Latino Immigrants 24.6 61.1 67.4
Non-Hispanic White Natives 27.7 2.6 0.2
Members of Other Groups 6.9 2.4 1.2
Total 100.0 100.0 100.0

Source: “ Percent Public Use Microdata Sample,” U.S. Census of Population and Housing, .
a
Over  percent of both U.S.-born and immigrant Latinos in El Paso are of Mexican origin.

I offer a few comments on what this reorgani- eighty-five registered garment-manufacturing


zation portends for garment-industry enter- establishments were classified as being dedi-
prises and their workers in El Paso. cated to the production of women’s wear (U.S.
Bureau of the Census ). From these fig-
ures we confirm the extent to which smaller-
The Garment Industry in El Paso scale establishments that year were concen-
trated in the production of women’s wear.
The garment industry has played a major role As has been the case in major U.S. cities on
in the El Paso economy since at least the s, both the East and West Coasts—New York,
when Lebanese immigrants Mansour and San Francisco, and Los Angeles, for exam-
Hannah Farah began to manufacture cham- ple—the El Paso garment workforce has con-
bray shirts and denim pants for rail, ranch, and sisted largely of women immigrants who have
mine workers in the Southwest. The industry worked for low wages and sometimes in sweat-
expanded after the Great Depression to meet shop conditions. Table . indicates the extent
the demand for military uniforms during to which the city’s  garment-industry
World War II. After the war garment produc- workforce was dominated by Mexican immi-
tion continued to grow, fueled by El Paso’s grants and Mexican Americans,2 who, taken
cheap, nonunion labor supply. In the immedi- together, comprised  percent of the city’s
ate postwar period, blue jeans emerged as the total workforce (U.S. Bureau of the Census
dominant garment in the city’s apparel sector, ). Less than  percent of the entire in-
a dominance retained through the beginning of dustry workforce in  consisted of non-
the twenty-first century (van Dooren ). Hispanic whites, and virtually all of these were
In El Paso in , “men’s and boy’s furnish- employed in white-collar positions. In 
ings,” which consisted mainly of large-scale nearly  percent of manual garment work-
blue jeans production, accounted for approxi- ers in El Paso were of Mexican origin, and over
mately  percent of the city’s total apparel two-thirds had been born in Mexico.
employment. In addition, a significant num- Table . provides selected characteristics
ber of establishments and workers have been of the El Paso garment industry’s immigrant
dedicated to the sewing of ladies’ outerwear, workforce compared with the all members of
including jackets and blouses as well as pants. the economically active population (EAP) and
In the same year, fifty-three of El Paso’s all Mexican immigrants working in the city in
  

 .. Selected Characteristics of the Economically Active Population (EAP) of


El Paso, Texas, 
Mexican Mexican Immigrant
Characteristic Total EAP Immigrants Garment Workers

Percent who work in the garment industry 5.5 14.0 100.0


Percent female 44.1 44.6 61.5
Percent who have completed high school or its equivalent 73.0 40.0 19.2
Percent who speak English “not well” or “not at all” 12.6 42.6 65.6
Percent who speak Spanish at home 63.3 96.2 96.5
Percent who are U.S. citizens 82.9 36.1 30.4
Percent who immigrated from Mexico, 1985–90 — 11.9 13.7
Percent who immigrated from Mexico, 1980–90 — 29.0 26.4
Median age 36.3 38.4 37.9
Median annual earnings, 1989 (U.S.$) 15,156 9,681 9,062
Percent living below the official poverty line 16.3 33.1 33.7
Median public assistance received, 1989 (U.S.$) 519 855 770

Source: “ Percent Public Use Microdata Sample,” U.S. Census of Population and Housing, .

. Immigrant garment workers were much tously, in both relative and absolute terms:
more likely than both the overall EAP and all Only one-third of manufacturing workers and
economically active Mexican immigrants to be just  percent of all workers were employed in
women, to have less than a high school educa- the manufacture of clothing, as around ten
tion, to speak English poorly or not at all, and thousand jobs in the industry were lost (Honig
not to be U.S. citizens. In addition, Mexican ; Márquez ).
immigrant garment workers had median earn- There were several reasons for this elimina-
ings more than $, lower than local work- tion of jobs in the garment industry in El Paso
ers taken as a whole and were more than twice in the late s and early s. Labor strife
as likely to live in poverty—more than a third was a major precipitating factor. In , one
of immigrant garment workers lived in house- of the largest local employers—the Farah
holds whose income fell below the official Company, which employed around seven
poverty line, compared to “just”  percent in thousand workers in El Paso—finally suc-
the overall EAP. Like most Mexican immi- cumbed to a successful unionization effort
grants working in El Paso, nearly all immigrant after a two-year strike (Coyle, Hershatter, and
garment workers spoke Spanish at home, and Honig ; DeMoss ; Honig ). This
a substantial number—around  percent— important union victory proved to be short-
had immigrated to the United States in the lived: Farah and other local manufacturers
s. drastically scaled back their El Paso sewing
The apparel industry’s dominance of the El operations and moved across the border into
Paso economy peaked in the early s, when Mexico to set up as maquiladoras. After the
 percent of all manufacturing workers and severe devaluations of the Mexican peso in
nearly  percent of all private-sector workers the early s, these firms could avail them-
in the city were employed in the needle trades selves of labor that was only one-tenth to one-
(Márquez ). By the end of the next decade, eighth as expensive as minimum-wage labor in
the apparel industry had declined precipi- El Paso. Some of these companies, such as
   

Farah, formed Mexican subsidiaries, while then reopening in new locations shortly there-
others contracted their sewing operations to after in order to avoid paying back wages owed
Mexican national companies.3 (author’s field interviews, corroborated in
In addition, the overall stagnation of the Márquez ). Prior to the  Immigra-
U.S. economy in the late s and early s tion Reform and Control Act, which legalized
had the effect of depressing clothing sales and a large portion of El Paso’s Mexican undocu-
prices. Combined with a surge in low-cost mented workers, many of the employees in
Asian imports, this resulted in severe job losses these small shops did not have a U.S. work
in the garment industry. The decline of the permit, which made them extremely vulner-
apparel industry in El Paso mirrored the able to exploitation by employers. Even after
decline in the industry nationwide—‒ the legalization program’s completion, the
saw a net loss of over four hundred thousand depressed state of the garment industry, com-
garment jobs in the United States (U.S. Bu- bined with the continual arrival of new Mex-
reau of Labor Statistics, cited in Blumenberg ican immigrants to El Paso, kept the supply
and Ong , ). While the Mexican ma- of cheap labor abundant, limiting the ability
quiladoras cannot account for many of the U.S. of legalized immigrants to better their status
jobs lost in the industry nationwide, the loss of and pay.7
sewing jobs in El Paso after  can be attrib-
uted in some measure to maquiladora plants
opening in Mexico.4 El Paso under MFA and Item 
Another important consequence of the suc-
cessful unionization of Farah was the emer- Before the North American Free Trade Agree-
gence of a set of small, subcontractor sewing ment on January , , much of the struc-
shops, many of which were started by former ture of the garment industry in El Paso was
employees of the larger manufacturers and influenced by regulations contained in the
some of which could accurately be described Multifiber Arrangement and those aspects of
as sweatshops.5 Although the informal, under- the U.S. tariff code (Item ) that governed
ground nature of many of these shops makes in-bond assembly of garments overseas. The
it difficult to estimate their number with any Multifiber Arrangement (MFA) is a multilat-
degree of accuracy, informants I interviewed eral agreement first negotiated under the aus-
in the field suggest that as recently as  sev- pices of the General Agreement on Tariffs and
eral dozen small sewing establishments (with Trade (GATT) in  and renewed every five
twenty to fifty employees each) were still scat- years since; in the early s about fifty coun-
tered throughout El Paso’s central industrial tries were signatories to the agreement (Bona-
district.6 cich and Waller ). Under the GATT Uru-
Employment in this small-scale sector drew guay round, a ten-year phaseout (‒)
lower wages than in the larger plants and was of the MFA was negotiated, a process that is
also extremely precarious—when there were now in progress (World Trade Organization
orders to fill, workers could labor around the ). The MFA permits signatories to nego-
clock; when orders were scarce, employees tiate bilateral agreements regulating the trade
were laid off. In addition, it was not uncom- in garments. Before the adoption of the North
mon for shop owners to fail to pay their work- American Free Trade Agreement (NAFTA),
ers when they had cash-flow problems, in some the in-bond assembly program for garments
cases shutting down their shops entirely and that had been developed by the United States
  

and Mexico operated in accordance with MFA apparel goods were raised by  percent or
rules. more each year and were automatically adjusted
Under Item  of the U.S. tariff code, upward any year in which they were filled
manufacturers may ship U.S.-made compo- (Bonacich and Waller ; personal commu-
nents to another country for assembly and then nication, U.S. International Trade Commis-
import them back into the United States, pay- sion, November ). Thus, for all practical
ing a duty only on the value added in the other purposes, numerical quotas for apparel ma-
country. This allows U.S. companies to take quiladora imports into the United States were
advantage of lower-cost labor overseas to com- eliminated in . Under the bilateral agree-
plete labor-intensive aspects of their produc- ment negotiated in ‒, the tariff on
tion processes. While, in principle, Item  maquiladora-assembled garments entering the
may be used anywhere around the world, com- United States averaged around  percent on
panies mainly have used it for production in the value added in Mexico, or around  percent
Mexico and the Caribbean countries, whose of the total cost of the garment to the manu-
close geographic proximity to the United facturer (Hufbauer and Schott , ‒).
States prevents transportation costs from eras- Because of the rise in the value of the peso rel-
ing any cost savings to be gained by employ- ative to the U.S. dollar in the late s and
ing cheaper labor (Bonacich and Waller ; early s, hourly labor costs for sewing oper-
Mathews ). ators in Mexico in  were about $., com-
Before the adoption of NAFTA, a number pared to the rate of $.–$. per hour that
of peculiarities in the administration of Item operators in aboveboard establishments could
 limited the quantity of garments that could earn performing the same tasks across the bor-
be assembled by Mexican maquiladoras for der in El Paso.8
export to the United States (Anderson ; Given the elimination of quotas and the cost
Tiano ). These served to protect apparel pressures retailers were placing on producers,
production by both large- and small-scale oper- by  considerable advantages could be
ations in El Paso. First, only the actual sewing gained by expanding production into Mex-
of garments could be carried out “in bond” on ico. Not surprisingly, Mexico saw a burst of
the Mexican side, since this was the only part apparel maquiladora employment, particularly
of the garment manufacturing process that was in interior cities away from the border. Where
considered to be “assembly.” Thus other oper- in  only about thirty-five thousand work-
ations, such as cutting, washing, finishing, and ers labored in apparel maquiladoras in Mexico,
packaging of garments, had to remain in the by  the number had risen to sixty-five
United States in order for garments to be eli- thousand (CIEMEX-WEFA ; INEGI
gible for  treatment. Second, in keeping ). During the same period, the value of
with the MFA framework, the United States garments exported through the El Paso and
and Mexico negotiated numerical import quo- Laredo, Texas, customs ports by U.S. firms to
tas that limited the annual quantity of gar- Mexico, a large portion of which were des-
ments that could be sewn in Mexico by tined for assembly in maquiladoras, rose from
maquiladoras for subsequent sale in the U.S. $ million in  to over $ million in
market. These annual quotas were made sub-  (U.S. Department of Commerce b).
stantially more flexible after bilateral negotia- The exports of “men’s or boys’ trousers of
tions in ‒, with the effect that, begin- blue denim” (blue jeans) alone rose from just
ning in , annual quotas for Item  under  million pairs in  to over  mil-
   

lion in  (U.S. Department of Commerce by offering smaller U.S.-based companies


a).9 without overseas experience a relatively inex-
How did the El Paso garment industry or- pensive alternative to organizing production
ganize itself in the face of this binational reg- outside the country.
ulatory arrangement? A number of large-scale The effects on the El Paso garment econ-
producers—among them Action West, Farah, omy of this pre-NAFTA boom in Mexican
and Sun Apparel—opened or expanded sewing maquiladora apparel production were mixed.
operations in Mexico, whether by means of On the one hand, it became more advanta-
owned-and-operated facilities or through geous for U.S. manufacturers to contract a
contractors. At the same time,  regula- greater percentage of their sewing operations
tions required that these and other companies’ to Mexican maquiladoras. This put competi-
maquiladora-produced garments be cut and tive pressure on El Paso sewing rooms. On the
finished on the U.S. side. Thus a company such other hand, the boom in maquiladora apparel
as Farah eventually shut down all its El Paso production in Mexico turned El Paso into a
sewing facilities but maintained a cutting room prime location for cutting and finishing oper-
and finishing and distribution center to com- ations, since these operations could not be car-
plement its Mexican production (Honig ; ried out in Mexico if the completed garments
van Dooren ). After , as maquiladora were still to qualify for Item  tariff treat-
production of denim garments expanded in ment. Thus the bilateral trade arrangements in
Torreón, Mexico, demand for cutting and fin- place from  through  probably led to
ishing services in El Paso was fueled by the the loss of some sewing jobs and the addition
need to have cloth cut on the U.S. side in order of some cutting and finishing jobs in El Paso,
to qualify for  tariff reductions. In some as well as the rapid increase of sewing jobs
cases, larger firms already established in El Paso across the border.
opened or expanded their own cutting or fin- Somewhat paradoxically given these con-
ishing facilities there, while others, especially tradictory tendencies in the market, apparel
those operating through brokers located else- industry employment in El Paso grew sub-
where in the United States, contracted to stantially in the last pre-NAFTA years. From
smaller-scale, independent cutting rooms and the  to  average annual employment
finishers around the city.10 Already before rose, from , jobs to , jobs (see Fig-
NAFTA, competition from Mexican imports ure .).11 Most of this increase in employ-
put severe pressures on small-scale sewing oper- ment did not have to do directly with the bi-
ations in El Paso, with many closing their doors. national trade regime, however. In the early
By the time I arrived in El Paso to conduct s several large blue jeans manufacturers—
interviews in , only a few small-scale among them Levi Strauss and Company, Lee
sewing operations were still in business (and Company, Wrangler, and Sun Apparel—
most of these have since shut down). These expanded their existing operations or opened
hangers-on survived in a number of ways, new plants in El Paso (personal communica-
including by doing special small-batch “rush” tion, El Paso Office of Economic Develop-
jobs for manufacturers or brokers located in ment, October ; Medaille and Wheat
El Paso and elsewhere in the United States, by ). Lee, Sun Apparel, and Wrangler com-
producing specialized garments (such as bined to add more than two thousand employ-
Harley-Davidson jackets or small-label west- ees to the garment workforce between 
ern wear) for retailers and their brokers, and and  (Crimmins ).12
  

 .. Average Annual Apparel Employment in El Paso, Texas, –


Source: Compiled from raw data provided by the Texas Workforce Commission.

There were three reasons for this increase sion. It should also be noted that sewing-
in production and employment. First, style machine operators in the Lee, Wrangler, and
changes in the industry in the early s pro- Levi Strauss plants were paid considerably
moted the sale of denim shirts and pants, lead- more (on the order of $–$ per hour) than
ing to a  percent increase in blue jeans sales employees in the smaller-scale shops described
between  and , reversing a decade- above, with much greater job security as well
long slump (Bary ). Second, interviews as other benefits, such as paid vacations and
I conducted with employees of Levi Strauss health insurance. Working conditions were
and Company and Wrangler suggest that one also considerably better than those found in
of the main reasons for this expansion was the the smaller garment shops, and due to the use
desire to produce garments with a “Made in of newer and more sophisticated machines
the U.S.A.” label for sale not only in the U.S. designed especially for sewing blue jeans, pro-
market but especially in Europe and Japan, ductivity was much higher as well.
where a pair of standard-cut blue jeans were At the dawn of NAFTA, then, El Paso was
selling for as much as $ (corroborated in in the midst of a boom in garment employ-
Crimmins ; Medaille and Wheat ; ment, with the local industry dominated by
van Dooren ).13 three large employers. Levi Strauss and Com-
El Paso, with a large, experienced denim- pany, Lee, and Wrangler had, respectively,
garment workforce, location in a right-to-work forty-six hundred, two thousand, and twenty-
state, and some of the cheapest labor in the six hundred El Paso employees (El Paso Office
United States, was an ideal location for expan- of Economic Development ). The expan-
   

sion of these companies in El Paso also gave for the El Paso apparel industry. First, the quo-
rise to considerable employment in the laun- tas for Item  apparel that had been raised
dering of jeans, some of which was conducted and made more flexible in  were elimi-
by their owned-and-operated finishing plants nated altogether. Second, the  percent duty
and some of which was contracted to large- assessed on value added to garments assem-
scale independently operated finishing plants.14 bled in Mexico was eliminated, thus effectively
In addition to laundering jeans produced lo- lowering Mexican labor costs to the manufac-
cally in El Paso, Levi Strauss and Company’s turer by one-fifth. Third, the washing of gar-
owned-and-operated finishing facilities laun- ments, including the high-value-added stone-
dered jeans produced by its plants in other washing process used for jeans, was no longer
U.S. locations and by its network of contrac- considered to be a “transformation” of the raw
tors in Mexico and elsewhere in Latin Amer- material and thus could be carried out on the
ica. Laundering operations accounted for as Mexican side without tariff penalties being
many as , of the , garment jobs in assessed. In addition, tariffs assessed by the
El Paso in . A glowing article in the Texas United States on nonmaquiladora garments
Comptroller’s Fiscal Notes, published in Feb- whose fabric originated in North America were
ruary , argued that El Paso’s plants’ use of lowered to around  percent, thus substantially
advanced technologies and flexible production reducing the barriers to Mexican national pro-
approaches had enabled them to buck the ducers who wished to export their product to
national downward trend in production and the United States.
employment and would keep the city’s gar- These changes in the binational trade re-
ment industry competitive well into the future gime combined with two other developments
(Crimmins ). to put increased pressures on the El Paso gar-
ment industry to lower its production costs or
lose its market share. First, the overall stagna-
Post-NAFTA Plant Closures tion in apparel sales in the United States by the
and Layoffs mid-s, due to overproduction early in the
decade, sluggish retail sales generally, and
Changes in the Binational Trade Regime
changes in women’s fashions favoring simpler,
and the  Peso Devaluation
more functional designs, put increased pres-
Upon its implementation on January , , sure on local producers to lower their prices to
NAFTA superseded previous agreements reg- the buyers. Second, the unexpectedly drastic
ulating binational trade between the United devaluation of the Mexican peso in December
States and Mexico, including the Multifiber  and its continued free fall during the first
Arrangement and trade regulations pertaining months of  dramatically lowered labor
to in-bond (Item  maquiladora) assembly. costs in Mexico relative to those prevailing in
NAFTA changes in the existing binational the United States; this change in relative costs
trade regime for garments are being phased in came in addition to the  percent effective
over a period of years, however, so some as- lowering of Mexican labor costs attributable
pects of the regulation of garments have been directly to NAFTA.
carried over from the previous regime. Changes in the binational trade regime com-
Nevertheless, three of the most important bined with the radical lowering of Mexican
changes were implemented immediately, on labor costs accompanying the peso devaluation
January , and had significant consequences had a devastating impact on El Paso’s garment
  

sector. Job losses in the industry that have CIEMEX-WEFA reported there were ,
been certified by the U.S. Department of La- garment workers laboring in  maquiladoras
bor as due to the implementation of NAFTA in Mexico. By the year , , workers
totaled , by May ,15 representing were sewing garments in , maquiladoras
about  percent of the , net jobs lost in (INEGI , , , ). The low-cost
the industry by the end of the third quarter of competition from these maquiladoras, many of
. (See Figure . for the evolution of gar- which produced high-quality garments for the
ment employment in El Paso, ‒.) same manufacturers that had plants in El Paso
Nearly two-thirds of these certifications were or for the same retailers that contracted pro-
for Standard Industrial Classification (SIC) duction to El Paso manufacturers, has played
, “men’s and boys’ trousers and slacks” a fairly direct role in much of the job loss El
(i.e., blue jeans), and another one-fifth were for Paso’s apparel sector has experienced since
SIC , “women’s and misses’ outerwear,” January , .
which was also dominated by denim pants and In contrast, the massive layoff of Levi’s em-
other denim garments. Nearly one-third of ployees that followed the company’s announce-
these certifications were made on the basis of ment of El Paso plant closures, first in Novem-
companies transferring production to Mexico, ber , then in September , and again
with the remainder due to increased penetra- in February , could not be directly attrib-
tion of Mexican imports after the implemen- uted to increased maquiladora production or
tation of NAFTA. The list of forty-nine com- NAFTA. It is to the proximate causes of these
panies that laid off a significant number of plant closures and their longer-term relation-
workers includes the names of such large-scale ship to NAFTA that we now turn our attention.
operators as Sun Apparel ( workers) and its
Greater Texas Finishing plant ( workers),16
The Levi Strauss and Company
Farah ( workers), and El Paso Apparel
Plant Closures and Layoffs
Group ( workers), as well as smaller, local
companies such as CMT Industries ( work- By the mid-s, Levi Strauss and Company
ers who manufactured women’s blazers), JAM was El Paso’s largest private employer,18 oper-
Enterprises ( workers), a local cutting room,17 ating seven plants in the city and employing
and Final Finish ( workers), a local jeans around forty-six hundred workers. 19 The
laundry. Unlike earlier periods of job loss in company had instituted a flexible work-team
the El Paso garment sector, this round occurred approach, automated parts of the jeans-assem-
during a period of national economic boom, bly process, and renovated work stations in its
with increasing disposable income among local plants. These innovations were credited
consumers and strong growth in retail sales with significant improvements in productivity
around the nation. (Crimmins ). Levi’s five sewing plants in
As jobs were disappearing from El Paso, El Paso produced more than half a million
garment maquiladora employment in Mexico pairs of “Made in the U.S.A.”  and 
experienced another dramatic surge in growth. jeans per week at peak production. Hourly pay
In  around , garment workers la- for workers ran as high as $., and the com-
bored in  maquiladoras throughout Mex- pany offered generous fringe benefits, includ-
ico. By  employment had risen to , ing paid health care, paid vacation, depend-
employees working in  maquiladoras. At ent-care benefits, and a retirement plan. The
the end of , the econometrics firm company enjoyed cordial relations with the
   

Union of Needletrades, Industrial, and Textile again in September  when the company
Employees (UNITE) in its unionized Cypress closed two Texas finishing centers due to de-
plant and offered comparable pay and benefits clining demand for their services after the
packages to both union and nonunion em- shutdown of the eleven manufacturing plants.
ployees. Company revenues had been growing One finishing plant was located in Amarillo,
throughout the s, and Levi Strauss and while the other was El Paso’s Pelicano finish-
Company announced record worldwide sales ing center, resulting in the combined layoff of
of $. billion for fiscal year . This repre- another  workers (Levi Strauss and Com-
sented a  percent increase over  and was pany press release, September , ). On
led by demand for Levi’s brand products (not February , , Levi Strauss announced
including Slates or Dockers) in both the that it would close ten plants in North Amer-
United States and Europe (Levi Strauss and ica (nine in the United States and one in
Company press release, February , ). El Canada), including El Paso’s Cypress plant,
Paso, with a large poor and undereducated whose  workers lost their jobs later that
population, seemed especially blessed to have year (Vaughan and Bizar ). In keeping
such a successful and beneficent employer with the company’s generally benevolent poli-
offering so many jobs to workers with only a cies toward workers under the leadership of
high school diploma or less. Robert Haas, laid-off workers were granted
Already in early , however, Levi Strauss generous severance packages consisting of
and Company’s management team had de- eight months’ notice, three weeks of severance
cided that the company needed to cut over- pay for each year of service, extended medical
head costs for its U.S. business—which were coverage, and as much as $, for retraining,
well above the industry average—by at least relocation, or business start-up expenses (Levi
$ million per year. A hiring freeze was insti- Strauss and Company press releases, Novem-
tuted, and management informed employees ber , , September , , and Febru-
that approximately one thousand salaried posi- ary , ; Vaughan and Bizar ).21
tions nationwide in the company would be Through the end of , Levi Strauss offi-
eliminated within a year. Around the same cials publicly stressed that the closing of plants
time, the company announced that it would in El Paso and elsewhere in the United States
reduce its El Paso workforce by  percent by had not resulted from any decision by the com-
the end of the year, a goal it hoped to reach pany to transfer production overseas, whether
mainly through attrition (Weddell ).20 A to Mexico, elsewhere in Latin America, or
short time later, by mid-, Levi’s cut oper- China.22 Rather, they gave excess capacity,
ating hours at its El Paso plants by  to  brought about by improved efficiency, and a
percent, effectively cutting full-time workers softening of the denim apparel market as the
back to a part-time paycheck (but with full- main reasons for the cutbacks (Levi Strauss
time benefits). Then, on November , , and Company press release, November ,
the ax fell: The company announced it was ; Colliver ). Indeed, Levi Strauss and
shutting down eleven U.S. facilities that em- Company’s fiscal-year  worldwide sales
ployed a total of , workers, including three dropped  percent to $. billion and then, in
sewing plants in El Paso—Airway, Eastside, fiscal year , another  percent to $ bil-
and Lomaland—that employed sixteen hun- lion. These declines were due primarily to the
dred persons (Levi Strauss and Company poor market performance of Levi’s brand-
press release, November , ). The ax fell name products (Levi Strauss and Company
  

press releases, February , , and February During the second half of , LS&CO.
, ). moved to an entirely new business model—
That the denim apparel market had softened consumer focused brand management. This
was challenged by industry analysts who noted new model, with its intense focus on the con-
sumer, is intended to enable the company to
that Levi’s rival, the Gap, was posting double-
build its existing brands as well as a larger
digit increases in annual sales (Colliver ).
portfolio of brands, whether these are sub-
Instead, analysts suggested that Levi Strauss
brands or new brands. As part of this new
and Company’s problems were twofold. First, strategy, LS&CO. is devoting more resources
by focusing excessively on the manufacturing to innovative marketing and product design
process, Levi’s had failed to keep abreast of in all of its three divisions worldwide. (Levi
changing denim fashions, especially in the Strauss and Company press release, February
important teenage market (Colliver ; King , )
; Munk ). Levi Strauss and Company
In announcing the  layoff of , em-
went from a . percent share of the market
ployees ( percent of its remaining ,-
for men’s jeans (ages sixteen years and above)
employee workforce in the United States and
in  to just  percent in , losing out
Canada), the company acknowledged what it
not only to VF Corporation’s Lee and Wran-
had denied at the time of the  layoffs: that
gler brands but especially to lower-cost private
the company was, in fact, shifting most of its
labels, which went from just . percent of the
production overseas in order to remain com-
market to over  percent during the same time
petitive in the industry. This cost-saving shift
frame (Tactical Retail Monitor, cited in Munk
would, in effect, finance the company’s new
, ). Second, many analysts believe that
marketing and retail ventures, as stated by
Levi’s touted team-production innovations and
John Ermatinger, president of Levi Strauss–
company-wide reengineering flopped badly,
The Americas:
leading to increased labor and overhead costs,
chaotic management, and disgruntled workers Our strategic plan in North America is to
(Chanove ; King ; Munk ). The focus intensely on brand management, mar-
plants closed in El Paso were beset by both sets keting and product design as a means to meet
of problems, for they produced traditional five- the casual clothing wants and needs of con-
pocket Levi’s jeans exclusively and suffered sumers. Shifting a significant portion of our
manufacturing for the U.S. and Canadian mar-
through several years of transition from assem-
kets to contractors throughout the world will give
bly-line piecework to team production and back
the company greater flexibility to allocate re-
to modified piecework again (Chanove ).23
sources and capital to its brands. These steps are
By the time disappointing  sales and crucial if we are to remain competitive. (Levi
new layoffs were announced in February , Strauss and Company press release, February
Levi Strauss and Company had undergone a , ; emphasis added)
major internal reorganization to respond to
these problems. In its announcement of  Interviewed by the San Francisco Examiner,
sales, the company emphasized that its new Levi Strauss and Company CEO Bob Haas
focus would be on increasing sales and win- was even more direct about the need to cut
ning back market share by giving apparel con- labor costs:
sumers what they wanted in the form of new We can’t swim against the tide. We have
products and brands and then by intensely invested tens of millions of dollars to try (to)
marketing its brand names: find a way to make our owned-and-operated
   

factories enough of an asset [to offset wage tion to fashion trends and marketing, on the
differences]. We’ve invested in automated one hand, and its inability to lower high over-
equipment, in training and incentives, but, head costs sufficiently by raising productivity
frankly, today’s announcement is just facing through organizational innovations and auto-
the realities. . . . We can’t ignore the fact that
mation, on the other. As a result of declining
certain jobs are not going to be sustainable in
market share and automation, the company
North America. They’re better done in other
suffered from overcapacity in the U.S. market.
countries. (Quoted in Emert )
At the outset, when the company decided to
An internal source I interviewed before the close plants in El Paso and elsewhere in the
 layoffs, however, suggested that even then United States, it was not in order to shift pro-
the company’s senior management was con- duction to its overseas contractors to fill de-
templating the shift of company resources mand for its products at lower cost. Rather,
away from owned-and-operated manufacturing the company sought to unburden itself of its
plants in the United States and into product financial commitments to high-cost plants and
diversification and retail marketing of its brand workers in the United States in order to shift
names. This would inevitably entail increas- resources into design, marketing, and sales, so
ing reliance on the company’s network of five that it could boost sales and regain market
hundred overseas contractors and owned-and- share. In this sense the company’s strategy was
operated facilities.24 Not surprisingly, this one of classic “flexibilization” designed to
would include heavier reliance on contractors improve competitiveness by reducing its fixed
in nearby Latin America, especially in post- investments in a volatile market.
NAFTA Mexico. An interview with the same At the same time, the company was able to
internal source in July  revealed that from pursue this strategy only because it already had
 to , Levi’s trained and certified a network of five hundred contractors in place
thirty-nine contractors in Latin American worldwide, as well as the ability to develop oth-
countries, including Costa Rica, Honduras, ers in a relatively short period of time. More-
Guatemala, and Mexico. In  and  the over, in the wake of NAFTA and the peso
company’s Miami office began to place special devaluation, it made sense for Levi Strauss and
emphasis on Mexico with the approach of the Company to turn increasingly to Mexico as a
January , , lifting of tariffs on the cutting production site, a country where it already had
of garments in Mexico. This NAFTA mea- a considerable presence in the form of owned-
sure would facilitate the company working with and-operated plants and subcontractors. While
“full-package” contractors in Mexico.25 By the Levi’s jobs that disappeared from El Paso
then the company’s Miami branch was dedi- were not immediately transferred to Mexico,
cating considerable resources to an aggressive many of them would eventually reappear across
effort to develop and certify contractors in the border if the company’s reorganization was
interior Mexican cities such as Aguascalientes, successful. Thus, while their disappearance
Oaxaca, Puebla, Querétaro, and Torreón.26 from El Paso could not have been caused by
As this discussion demonstrates, El Paso’s NAFTA, their reappearance in Mexico very
largest garment layoffs by its biggest private well might be. With labor costs in El Paso eight
employer could not be attributed in any imme- to nine times higher than in most Mexican
diate sense to changes in the binational trade cities, and total production costs four to five
regime. Rather, their proximate cause had to times higher,27 there was little hope that the
do with Levi Strauss and Company’s inatten- jobs would be coming back to Texas even if the
  

company regained the ground it had lost in gies, El Paso city officials are probably right to
recent years.28 worry about the possibility of layoffs by VF
Mercifully for El Paso, as of July , VF Corporation as well.
Corporation’s Wrangler and Lee divisions
(which together employ around four thousand
workers) had not yet resorted to the massive The Unraveling Seam
plant closures and layoffs that Levi’s had.
While VF Corporation has made no an- The plants that have closed and the jobs that
nouncements that it plans such closures in the have left El Paso are not likely to return. Given
foreseeable future, El Paso economic develop- the competitive nature of the world apparel
ment officials fear that it could happen. By market and the reduced barriers to trade and
, Wrangler had failed to meet its new-hire investment that are a consequence of GATT
requirement to qualify for tax abatements and NAFTA, it seems likely that El Paso’s
negotiated with the city. City officials I inter- remaining major garment employers will follow
viewed in May  reported that they had in the footsteps of Farah and Levi Strauss and
learned that both Lee and Wrangler were in- Company, continuing to scale back their oper-
creasing their Mexican operations, and this ations in the city as they increase production
worried them. A Wrangler official I inter- levels in Mexico and other overseas locations.
viewed in June  noted that the company With the remaining barriers to cutting and fin-
was then beginning to operate maquiladoras ishing in Mexico now removed by NAFTA,
in Mexico and was in the process of opening these cutbacks will not be limited to sewing
a new plant in Torreón. Still, he said, the com- operations. Cutting and finishing facilities that
pany wanted to go up only to  percent inter- are contracted to major El Paso employers or
national production, a level that would not that perform such operations for Mexican
affect El Paso production much. In addition, maquiladoras are likely to fall away as these
he believed that a “Made in the U.S.A.” label operations, too, are carried out in Mexico to an
was still valuable for the sale of western wear.29 increasing extent.
However, an engineer at VF Corporation’s In  the entire Mexican manufacturing
Wrangler, whom I interviewed in July , sector was extended the same tariff treatment
said that the company was then moving into as maquiladoras, and this development should
Mexico aggressively, with new owned-and- further cement the competitive disadvantage
operated plants already open or in the planning of El Paso as a major production site for denim
stages in Torreón and Chihuahua City. This apparel. This is not to say that the garment in-
informant reported that Wrangler was espe- dustry will cease to play any role in the El Paso
cially looking to open sewing facilities in small economy. One can imagine companies main-
Mexican towns where it could be the largest taining warehouses and distribution facilities
employer. The El Paso plants were being used there, and undoubtedly some market segment
to train technical and managerial personnel for in “western wear” will remain to be served by
the new Mexican facilities. According to this “Made in the U.S.A.” garments. Nevertheless,
informant, Wrangler planned to double its the tendency appears to be toward continued
owned-and-operated plant capacity in Latin contraction of production in El Paso. As shown
America between  and . Given the in Figure ., employment in the industry has
similarities between VF Corporation’s and fallen to less than half its level pre-NAFTA:
Levi Strauss and Company’s El Paso opera- Average annual employment in the industry
tions and wider corporate structure and strate- was just , workers in the year .
   

The situation of the small and medium- egy, and the idea was to get other firms to fol-
scale firms operating in the industry in El Paso low suit.
appears particularly dire. Few are likely to sur- The Fashion Development Center seems
vive as presently constituted. Protected to some not to have met with much success, however,
extent from Mexican competition through the and its strategy has little potential given the
s, the small-scale sector’s chief “compar- structural obstacles facing the industry in El
ative advantage” relative to other regions in Paso. At least one of the “fashion” firms con-
the United States was the ready availability of tracted out its sewing to home workers, who
cheap immigrant labor. In addition, much of exploit unpaid family labor to sew these firms’
this cheap labor was also highly skilled in the stylish garments. In spite of the fact that they
needle trades. By the s, however, the avail- were already making use of the cheapest labor
ability of cheap immigrant labor with indus- available to them on the U.S. side, the owners
try experience had increased substantially in of this firm also began to contract sewing
other parts of the United States, particularly across the border in Mexico in search of the
in Los Angeles, Miami, and New York. More- labor cost savings that competition requires
over, as several informants in El Paso pointed them to obtain. Fashion garments involving
out to me, the urban geography of El Paso does complicated patterns are routinely sewn in
not lend itself to sweatshop employment on low-wage, low-tech shops around the world,
the same scale as do these more heavily and and it is improbable that a significant niche in
densely populated cities, where it is much eas- this market remains to be filled by El Paso.
ier to hide illegal workshops in warehouse dis- Moreover, while local firms have a great deal
tricts and private residences with little fear of of production experience, they generally lack
detection by the authorities. With the MFA the design and marketing experience they
restrictions rescinded under NAFTA, the would need to compete effectively with major
small-scale garment sector in El Paso has lit- fashion garment centers elsewhere.
tle to offer by way of cost savings, no matter Not all the small garment subcontractors in
how much it “sweats” its workforce. El Paso have gone out of business, however. A
With assistance from the City of El Paso in handful have either moved operations to the
the early to mid-s, some small-firm own- Mexican side or have themselves become bro-
ers participated in the formation of the El kers who source production to subcontractors
Paso Fashion Development Center. The goal in Mexico. The former option seems more
of the center was to encourage the formation viable for Mexican immigrant owners, some of
of a vibrant, fashion-oriented garment district whom have business experience in Mexico and
consisting of small firms cooperating in the are thus familiar with the commercial and reg-
production of high-end, small-batch gar- ulatory environment. For example, one immi-
ments for sale in boutiques around the United grant cutting-room owner I interviewed in
States. The strategy of the center was to  planned to make as much money as he
encourage experienced producers to get out could until the NAFTA phaseout of cutting
of the business of mass-produced garments, restrictions occurred. After that, he planned
such as blue jeans, and begin to focus on more to take the capital and machinery he had ac-
complex garments made from other fabrics, cumulated to open a cutting room in either
such as silk and polyester. A number of the Torreón, Coahuila, or in Chihuahua City.30
more successful firms in the city’s small-scale Another had already moved his sewing opera-
garment sector had been able to survive into tions across the border and planned to move
the mid-s by following exactly this strat- his cutting and finishing operations across by
  

early . Two long-term Anglo owners of a of many garment business owners, particularly
small garment operation whom I interviewed those who are El Paso natives as opposed to
in  had begun to contract out all their more “cosmopolitan” latecomers, is not espe-
sewing operations to the Mexican side several cially exchangeable outside the district, as it was
years earlier. In spite of the fact that these own- constructed prior to NAFTA. As James Cole-
ers did not speak Spanish fluently and had no man () noted, social capital tends to be
previous experience doing business in Mexico, quite “sticky,” that is, it is not easily transferred
through their network of contacts in the indus- from one activity or context to another.
try they were able to locate a suitable set of sub- Some garment entrepreneurs have at-
contractors with whom to work in Torreón.31 tempted to reconfigure their businesses to sur-
When I was in the field in ‒, a few vive in the face of the new trade regime. They
owners of small shops were hanging on in spite have typically done so by closing their opera-
of the odds stacked against them. This group tions on the U.S. side and setting up as small
of owners had to lay off employees. They ad- maquiladoras in Mexico or by getting out of
mitted that they should probably get out of the direct production altogether and taking up the
business altogether, but they resisted doing so role of intermediary between their old cus-
because they have the garment business “in tomers and the new direct producers on the
their blood.” Most of these had worked their Mexican side of the border. The social capital
entire adult lives in the industry, having started of such entrepreneurs has aided in this shift to
their careers at one of the larger, “traditional” some extent, but it has not done much, if any,
employers, such as Farah or Billy the Kidd. In good for their U.S.-side employees, who have
their forties or fifties at the time I interviewed almost invariably lost their jobs in the process.
them, they had started their own businesses While these border-hopping entrepreneurs
on the basis of their skills and network of con- may in principle be happy to offer jobs to their
tacts in the local industry. These artisan-own- U.S. employees in their new operation in Mex-
ers had no experience doing other kinds of ico, the pay and working conditions offered
work and were “too old” to learn a new trade make this option no alternative at all for most
or move out of the area in search of another garment workers. Thus the social capital of
job or a place to start another garment business most garment entrepreneurs and workers in
(such as in Mexico). El Paso’s small-scale sector has provided little
Although other analysts of small-scale en- security as the trade protections that gave rise
terprise in the garment industry (Dore ; to such capital in the first place have been lev-
Portes and Guarnizo ) have commented on eled by NAFTA.
the positive aspects of social capital put to use The results of my ‒ survey of em-
in this sector, social capital in El Paso’s garment ployees of seven small- to medium-scale gar-
district seems not to have done much to ame- ment shops and one Levi’s plant in El Paso
liorate the devastating effects of international confirm what was already widely known about
deregulation of the apparel industry. The social the composition of the sector’s workforce: It is
capital that owners of small garment factories dominated by Mexican immigrant women
in El Paso have relied on typically has been with little formal education. Most of the two
accumulated over the course of many years of hundred workers interviewed in eight plants
living and working in a particular local envi- were women who were born in Mexico and
ronment where dense networks have formed on who had completed only a primary school edu-
the basis of the peculiarities of the trade regime cation. They spoke Spanish at work and had
on the U.S.-Mexico border. The social capital little formal work experience outside the gar-
   

ment industry. A significant minority had quiladoras were attracted to El Paso in the late
worked previously in the maquiladora sector s. These companies, however, typically
in Ciudad Juárez. Some continued to live in have hired employees who have completed
Juárez and commuted to their jobs in El Paso more years of education and were able to speak,
on a daily basis. Most of the women had de- read, and write English better than most immi-
pendent children and in many cases did not grant garment workers. In addition, only a few
live with their spouses. hundred such jobs have been created.
As already noted, Levi’s workers enjoy much According to the city’s Office of Economic
better pay, benefits, and working conditions Development, a number of other major com-
than their counterparts in the small-scale sec- panies opened facilities in El Paso in the late
tor. Not surprisingly, Levi’s workers inter- s. These companies, which included the
viewed for this study were more likely to be telecommunications giant MCI and Acer
men, to have completed high school or its Computers, were moving to El Paso not be-
equivalent, and to have been born in the United cause of its proximity to Mexico but rather
States. In short, jobs at Levi’s are among the because of its double-digit unemployment
better manual jobs to be found in El Paso, and rate. Simply put, tight labor markets elsewhere
workers there are correspondingly somewhat in the U.S. motivated companies in search of
better qualified than garment workers in the cheap domestic labor to consider El Paso.
small-scale sector. At the same time, many Again, the human capital requirements of
Levi’s workers were immigrants with a social these companies prohibited most displaced
profile that was not markedly distinct from gar- garment workers from filling the new jobs cre-
ment workers in smaller establishments. ated: In spite of the fact that most of the new
Mexican immigrant garment workers are jobs pay little more than $ to $ per hour,
poor by U.S. standards but much better off applicants are required to be high school grad-
doing the work they are doing in El Paso than uates and to speak English fluently.
they could ever expect to be performing the While the arrival of new companies has
same work in Mexico. Upon losing their jobs helped somewhat, job growth outside the gar-
as garment workers, most would find it quite ment industry in El Paso has tended to be slug-
difficult to locate comparably gainful employ- gish in recent years. In fact, an analysis con-
ment in El Paso, given their inability to speak ducted in ‒ by the El Paso Office of
English and low levels of educational achieve- Economic Development showed that overall
ment. The experiences of displaced garment job growth in the s had failed to keep up
workers to date support this conjecture. In with growth in the city’s economically active
, El Paso accounted for  percent of population, suggesting continued high unem-
Texas claims for retraining and job-hunting ployment in the city in the early years of the
assistance made by NAFTA-displaced work- twenty-first century. Indeed, El Paso has the
ers, and most of these were garment workers highest unemployment of any major city in
(author’s interview with Harry Crawford, Texas. The city’s average annual unemploy-
Texas Workforce Commission, May , ). ment rate for  was . percent, compared
New jobs are being created in El Paso in a to just . percent for the state of Texas as a
number of growth industries. Some of these whole. Worse still from the immigrant gar-
derive directly from the city’s location on the ment worker’s point of view, the Personal Re-
border with Mexico and serve the in-bond sponsibility and Work Opportunity Reconcil-
assembly industry. For example, a dozen or so iation Act of  took away from immigrants
companies that mold plastic inputs for ma- the most important welfare benefits for which
  

they once qualified. This is all the more alarm- . Between  and  only about thirty
ing because over one-third of Mexican immi- thousand apparel jobs had been added to the ma-
grants in the city lived in poverty even before quiladora sector, bringing the total to just over
post-NAFTA layoffs began. Given these cir- forty-six thousand (INEGI ).
. Ironically, some of these shops were started
cumstances, the future looks bleak for the
with assistance from labor organizations that pro-
thousands of mexicanos who built El Paso’s
vided support to striking Farah workers. In inter-
dominant industry and, in so doing, clothed
views with the author for an unrelated study con-
millions of people around the United States ducted in , veteran organizers from La Mujer
for several generations. Obrera (“The Woman Worker,” a nongovernmen-
tal organization in El Paso founded by former Farah
Company employees) described how, in little more
Notes than a year, the organization went from helping laid-
off strikers start their own shops to picketing these
Acknowledgments: Generous support for research same shops on behalf of their exploited workers.
reported in this paper was provided by the Ford . That small to medium-size shops used to
Foundation, Mexico City and New York offices, in account for a considerable portion of total apparel-
the form of a grant to the Population Research Cen- industry employment in El Paso is reflected by the
ter of the University of Texas at Austin. The author fact that registered garment establishments with
also thanks Randy Capps and Kelly Fenton for their fewer than  employees accounted for over 
able research assistance. percent of all official garment employment in ;
establishments with fewer than  employees ac-
. Except where otherwise noted, figures on counted for nearly  percent (author’s estimate
employment in El Paso are based on data provided based on figures in County Business Patterns, U.S.
by the Texas Workforce Commission (TWC), the Bureau of the Census ). The actual figures may
state government agency in Austin charged with have been higher, given the informal nature of many
overseeing and providing workforce development of these small enterprises.
services to employers and job seekers of Texas. A . In this regard it is important to remember
substantial portion of these data may be accessed on that it is not only the immigrant workers’ legal sta-
the TWC Web site at <http://www.twc.state.tx.us>. tus that determines their job prospects but also
. By Mexican American I mean persons who their human-capital characteristics and the local
were born and raised in the United States but who labor market supply-and-demand conditions. The
trace their family’s origins to what is now or once job opportunities available in El Paso even to legal
was Mexico. residents of the United States remain quite limited
. By the end of the s, Farah carried out if they cannot speak, read, and write English well
more than  percent of its production overseas, and have completed only a few years of formal
principally in Mexico, Ireland, and Hong Kong education.
(DeMoss , viii). Farah began by establishing . It should be noted, however, that the $.
its own factories in Ciudad Juárez and Chihuahua per hour figure for Mexico is inclusive of fringe
City but later came to rely almost exclusively on benefits, whereas the figure for El Paso is for hourly
contractors (van Dooren ). In , Farah, wages only, exclusive of any benefits. Thus the
which at the time of the  strike was El Paso’s Mexican wage is somewhat inflated, while the El
largest private employer, did not even appear on the Paso wage is somewhat deflated. Mexican wage fig-
list of the city’s top twenty employers (El Paso ures are taken from INEGI . El Paso figures are
Office of Economic Development ). By that from retrospective interviews the author conducted
time the company’s productive operations in the with several garment-shop owners in ‒.
city were limited to one cutting room and a distri- . The figures for pairs of blue jeans are for
bution facility (Honig ). exports through all U.S. customs ports, not just
   

Laredo and El Paso (although these two ports han- American Development Bank’s Community Ad-
dled around  percent of all U.S. surface exports justment and Investment Program at <http://naid.
to Mexico). sppsr.ucla.edu/nadbank/application.html>. The
. Cutting-room operators I interviewed in El data reflect the number of workers who have applied
Paso contracted to a variety of larger companies that for and been certified to receive NAFTA Trade
engaged in maquiladora production in the Mexican Adjustment Assistance from the U.S. Department
interior. These larger companies included Sun of Labor’s Employment and Training Administra-
Apparel, Denver-based Rocky Mountain, and Ken- tion. While some observers have argued that job
tucky Apparel. Two also cut for Mexican “full- losses in other parts of the country are falsely attrib-
package” companies based in Torreón and Puebla. uted to NAFTA (Richards ), in El Paso there
. These figures, derived from the author’s cal- is little doubt that NAFTA has contributed to the
culations using raw data provided by the Texas elimination of the jobs that the U.S. Department of
Workforce Commission, include employment in Labor has certified.
“laundry, cleaning, and garment services,” SIC , . Sun Apparel’s El Paso plants produced gar-
which includes stonewashing of jeans. In ‒ ments for Ellemeno, Faded Glory, Arizona, Polo,
around three thousand persons were classified as Sasson, Fila, and Hunt Club (Medaille and Wheat
working in SIC . ; Greater Texas Workers Committee ). El
. Not surprisingly, the percentage of area gar- Paso–based Sun Apparel was acquired by the Jones
ment workers employed in establishments with Apparel Group in October , a major women’s
fewer than  employees declined from around  wear firm based in Bristol, Pennsylvania (Hoover’s
percent of the total in  to just  percent in  Online, retrieved from <http://www.hoovers.com/
(author’s estimate using data from County Business capsules/14954.html> on May , ). Jones pre-
Patterns, U.S. Bureau of the Census ). This was viously contracted to other El Paso companies to
due to the growth in employment among this hand- produce women’s wear, including ladies’ jacket maker
ful of large companies combined with the decline in CMT Industries. Fifty-five percent of Sun Apparel’s
employment among smaller establishments. Data revenues comes from production of Polo jeans for
collected by the Texas Workforce Commission and Ralph Lauren in owned-and-operated facilities in
the U.S. Bureau of the Census (as published in the United States and through a network of Mexi-
County Business Patterns) do not, unfortunately, dis- can contractors in Mexico (Hoover’s Online, re-
tinguish among establishments dedicated to specific trieved from <http://www.hoovers.com/capsules/
operations in the production of garments—thus we 57198.html> on May , ).
cannot observe the quantitative changes in cutting . Cutting rooms enjoyed a temporary market
versus sewing or finishing employment. niche since the complete elimination of U.S. tariffs
. Indeed, a Levi Strauss and Company press on garments cut in Mexico was not phased in until
release dated February , , notes that its Euro- January , . Several of the operators of cutting
pean sales in  were led by the traditional “Made rooms I interviewed in  indicated that until that
in the U.S.A.” . time they expected to be busier than they had ever
. Levi’s, for example, contracted to at least two been. Two that were affiliates of larger companies
local laundering firms, one of which employed up that had owned-and-operated plants in Mexico or
to one thousand workers. already worked through Mexican sewing contrac-
. NAFTA-TAA (Transitional Adjustment tors expected to move their cutting operations into
Assistance) certifications are available electronically Mexico by . The independent operators were
on the World Wide Web from Public Citizen’s Glob- either planning to get out of the business by then
al Trade Watch site at <http://www.citizen.org/ or were already exploring the possibility of moving
pctrade/NAFTATAA/weball_1.HTML>. The data into Mexico themselves.
presented by this anti-NAFTA advocacy organiza- . Information presented in this section is based
tion come from the U.S. Department of Labor and on a combination of visits to Levi’s plants in El Paso
are comparable to those available from the North and San Antonio, formal and informal interviews
  

with company officials in both cities, interviews with ers $. million in damages (see Wall Street Jour-
managers at two finishing plants contracted to nal ).
Levi’s, official press releases obtained from the . At the start of , Levi’s began producing
company Web site, and a review of published its top-of-the line  jeans in its owned-and-
sources. operated plants in Mexico. This marked the first
. At the time the company employed around time that  jeans had been sewn in Latin Amer-
twenty-five thousand workers in thirty-two manu- ica (personal communication from Jorge Mendoza,
facturing plants and finishing centers in the United based on interviews he conducted with Levi Strauss–
States. Mexico employees, Mexico City, June ).
. A source within the company whom I inter- . The company already operated or contracted
viewed in June  believed that by that time the to a number of Mexican finishing plants in cities
company had already begun slowly to decrease its such as Torreón, Querétaro, and Puebla.
El Paso workforce through natural attrition. . Interestingly, one of Levi’s El Paso finishing
. This package was in sharp contrast to what contractors whom I interviewed in  told me of
was offered to , Levi Strauss workers who were his plans to open finishing plants in an industrial
laid off in San Antonio in early  when the com- park near the U.S. border in Meoqui, Chihuahua
pany abruptly closed a Docker’s plant and moved (a major competitor, Aquatech, already had opened
production to Costa Rica. In that instance, workers a plant there), as well as near Ensenada, Baja Cali-
received no advance warning of the plant closure and fornia. Thus we see that Levi’s departure from El
little more than severance pay commensurate with Paso could encourage some of its local contractors
years of service. Since  a nongovernmental to move into Mexico as well.
organization known as Fuerza Unida has been pres- . Overall costs in Mexico were less than labor
suring Levi’s to make more extensive reparations to savings because of added transportation costs and
workers it claims were not justly compensated by the greater productivity of workers on the U.S. side
the company or were left with job-related disabili- due to investments there in automation and other
ties that prevented them from finding new jobs. productive technologies.
Today, Fuerza Unida activists argue that Levi’s gen- . Neither, presumably, would the jobs return
erous severance packages are, at least in part, the that were eliminated by Levi’s contractors in town,
consequence of the group’s campaigns against the including Final Finish, Stitches, and International
company for the last nine years (personal interview Garment Processors.
with Petra Mata, Fuerza Unida coordinator, Novem- . Wrangler plants in El Paso produced jeans
ber ; Fuerza Unida ; see also Zoll ). for its own label as well as for Wal-Mart, Kmart,
. The company’s April  decision to re- Target, and Maverick.
sume production in the People’s Republic of China . Although I was not able to contact this
drew fire from human rights activists and U.S. entrepreneur for an update, his firm now appears on
worker representatives who believed the company the U.S. Department of Labor’s list of NAFTA-
was transferring high-cost production from the TAA certified layoffs, suggesting that the firm
United States to that authoritarian and low-wage either went out of business or did, in fact, move
country (Landler ; Zoll ). into Mexico.
. In addition, a group of El Paso workers suc- . These entrepreneurs’ choice of interior
cessfully sued the company for having discrimi- Mexican locations as a place to set up operations
nated against them after they had filed workers’ corroborates the finding of other recent studies of
compensation claims. Plants in El Paso had espe- the garment industry in Ciudad Juárez, namely, that
cially high workers’ compensation overhead costs, there is relatively little integration between the
and the company had designed a special injured- maquiladoras in Juárez and garment producers
worker “reentry” program to lower these costs. In based in El Paso. The Juárez producers, rather,
September  an El Paso jury awarded the work- maintain relationships with either their parent com-
   

panies or suppliers in the northeastern and south- . “Women at Farah: An Unfinished Story.”
eastern United States (see Chapters  and  in this In A Needle, a Bobbin, a Strike: Women Needle-
book; van Dooren ; Verkoren ). workers in America, ed. Joan M. Jensen and Sue
Davidson, pp. ‒. Philadelphia: Temple Uni-
versity Press.
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Kingdom. Hit Four Texas Plants: Sweep Spares San Anto-
Medaille, Bill, and Andrew Wheat. . “Faded nio Factories.” San Antonio Express-News, Tues-
Denim: NAFTA Blues.” Multinational Monitor day, February , A.
,  (December). Electronic edition. Verkoren, Otto. . “Trends in Manufacturing
Meyerson, Allen R. . “Borderline Working on the U.S.-Mexico Border, with Special Refer-
Class: In Texas, Labor Is Feeling Trade Accord’s ence to El Paso (TX) and Ciudad Juárez (Chih.).”
Pinch.” New York Times, late ed., May  D. Paper presented at the congress of the Latin
Munk, Nina. . “How Levi’s Trashed a Great American Studies Association, Guadalajara, Ja-
American Brand.” Fortune, April , ‒. lisco, Mexico, April.
Portes, Alejandro. . “Economic Sociology and Wall Street Journal. . “Injured Workers Sue
the Sociology of Immigration: A Conceptual Levi’s over ‘Re-entry Program.’ ” Wall Street
Overview.” In Economic Sociology and the Sociol- Journal, May . Interactive edition.
ogy of Immigration, ed. Alejandro Portes, pp. Weddell, Jim. . “Glut of Jeans Forces Com-
‒. New York: Russell Sage Foundation. pany to Pare Down.” El Paso Times, January ,
Portes, Alejandro, and Luís Guarnizo. . Capi- A, A.
talistas del trópico. Santo Domingo, Dominican World Trade Organization (WTO). . “The
Republic: FLACSO. Agreement on Textiles and Clothing.” Retrieved
Richards, Bill. . “Layoffs Not Related to on August , , from <http://www.wto.org/
NAFTA Can Trigger Special Help Anyway.” english/tratop_e/texti_e/texintro.htm>.
Wall Street Journal, June , A. Zoll, Daniel. . “Sweatshop Blues: San Fran-
Tiano, Susan. . Patriarchy on the Line: Labor, cisco’s Levi Strauss Carefully Cultivates Its
Gender, and Ideology in the Mexican Maquila In- Good Citizen Image. But Human Rights Acti-
dustry. Philadelphia: Temple University Press. vists Are Catching the Company with Its Pants
Twin Plant News. . “Maquila Scoreboard.” Down.” San Francisco Bay Guardian, June .
Twin Plant News ,  (June): ‒. Electronic edition.
Robine van Dooren

 TexMex: Linkages in a Binational


Garment District? The Garment
Industries in El Paso and Ciudad Juárez

Introduction capital-intensive activities in El Paso should


lead to the development of complementary,
This chapter describes the organization of gar- mutually beneficial cross-border linkages be-
ment production in the border cities of El tween different types of firms on both sides of
Paso, Texas, and Ciudad (Cd.) Juárez, Chi- the border, thus possibly even giving rise to a
huahua, Mexico. As is widely acknowledged, transborder industrial district.
El Paso has occupied a unique position in the This chapter investigates the nature and rel-
U.S. garment industry due to, among other ative importance of local and transborder inter-
things, the dominance of jeans production in firm linkages, drawing on insights from new
the city’s apparel sector (McIntyre ; van international division-of-labor theory as well
Dooren and van der Waerden ; Chapter  as the global commodity chain and industrial-
in this book). The specialization in standard- district approaches. The competitive pressures
ized garments has, since the mid-s, cre- that El Paso is experiencing and the wage dif-
ated great difficulties for the “Jeans Capital of ferential between El Paso and Cd. Juárez make
the World” because of the vulnerability of the El Paso–Cd. Juárez region an exceptionally
these types of products to international price interesting environment for research into the
competition. However, the fact that El Paso’s effects of globalization on the development of
neighboring city across the border, Cd. Juárez, regional garment-production networks.
houses a considerable number of garment In pursuing the description and explanation
companies producing in a relatively low-wage of transborder linkages in the garment indus-
environment leads one to expect to find a try, I have organized this chapter in the follow-
cross-border reconfiguration of the commod- ing manner. First, I examine the industries in
ity chain and, accordingly, a cross-border divi- both border cities in terms of their roles in the
sion of labor. The obvious cost advantage to Mexican and U.S. garment industries and of
dividing production between highly labor- the government policy affecting these sectors.
intensive assembly activities in Cd. Juárez and I provide an overview of the characteristics of
   

both industries—in terms of product orienta- turers are trying to counter their labor-cost
tion, number of companies, and so forth—and disadvantage (which is especially harmful in
of the relative importance of the industries to the mass production of basic garment prod-
both cities. Second, I briefly examine a variety ucts) by developing production networks that
of production linkages between garment pro- connect different types of companies in dif-
ducers in both border cities. Contrary to ex- ferent countries and different industrial sec-
pectations arising from the new international tors (Gereffi b). In shaping these net-
division-of-labor and industrial-district theo- works, manufacturers increasingly are focusing
ries, local linkages and transborder linkages attention on Mexico, especially since the im-
between El Paso and Cd. Juárez are relatively plementation of the North American Free
unimportant. I indicate several reasons that lie Trade Agreement (NAFTA). Linkages with
behind this surprising finding. The third part Mexican contractors offer not only the advan-
of the chapter then examines the linkages that tage of a low-priced labor force but also greater
do exist, connecting El Paso to production in control over production and shorter lead times,
the Mexican interior and production in Cd. compared to production in other Latin Amer-
Juárez to northern states of the United States. ican and especially in Asian countries. Both
In discussing the research findings, I use U.S. manufacturers and marketers increasingly
the term regional when referring to the El appreciate the advantages of production in
Paso–Cd. Juárez border region as a whole and Mexico and are trying to incorporate these ad-
the term extraregional in reference to linkages vantages into their production strategies by
between companies in either of the two cities developing linkages to actors in the Mexican
and companies outside the region. I use the garment industry. This development is possi-
term local when discussing developments in ble because of the relative ease in separating
either of the two cities. The data presented the apparel-production process into several
here are taken from research conducted in El distinct steps; the availability of an abundant,
Paso and Cd. Juárez during the first months inexpensive labor force; and good transporta-
of  and based on a diverse sample of sixty tion and communication in Mexico.
garment companies in the region.1 Sample The existence of cross-border linkages in
companies were chosen randomly, based on the apparel industry would thus seem to be in
their willingness to cooperate and not on sta- line with the theory of the new international
tistical sampling requirements. I conducted division of labor. According to this theory, the
personal interviews with managers or owners above-mentioned conditions promote a spa-
according to a standard questionnaire. tial division of labor in which the most labor-
intensive processes (e.g., assembly of garments)
are shifted to low-labor-cost locations (Fröbel,
The Regional Garment Complex Heinrichs, and Kreye ). Recent changes
in a Binational Context have led to a tremendous increase in Mexican
garment exports to the United States. Mexico
The current phase of internationalization and is now approaching China in terms of the
globalization of production in the world econ- dollar value of its total exports to the United
omy heavily affects the clothing industry. In States, and some have noted that Mexico has
the face of increasingly fierce price competi- even overtaken China in certain production
tion from manufacturers in low-cost produc- categories (Khanna ; Gereffi and Bair
tion locations, large U.S. garment manufac- ).
 :       

 .. Population, Employment, and Wages in El Paso and Cd. Juárez, 
El Paso Cd. Juárez

Population 682,000 Population 1,011,786


% Unemployment 11.8 % Unemployment 1.8
% Employed in manufacturing 20.6 % Employed in manufacturing 66
Number of garment companies, 1995 82 Number of garment companies, 1994 149
Average hourly wage, U.S. apparel $7.48 Minimum hourly wage, seamstress, $1.34
worker, 1995 wage zone C, most interior
locations in Mexico
Average hourly wage, El Paso apparel $6.00 Minimum hourly wage, seamstress, $1.39
worker, 1995 wage zone B, Mexico
Minimum wage, Cd. Juárez worker, $1.45
wage zone A

Sources: U.S. Department of Labor, a, b; Desarrollo Economico de Cd. Juárez ; INEGI ; Twin Plant News ;
and Texas Centers .
Note: All information is given in U.S. dollars. Exchange rate is calculated at  pesos to the dollar. Hourly wage figures include all
taxes and required fringe benefits and bonuses. However, most employers pay between  and  percent above this wage through
productivity bonuses, saving plans, etc. For detailed information coverage of the wage zones, see Twin Plant News , .

How are the garment industries in El Paso costs and increasing competitiveness. The fact
and Cd. Juárez, twin cities located on either that El Paso and Cd. Juárez are bordering cities
side of the U.S.-Mexico border, affected by meant that transportation costs could be kept
the development of linkages between U.S. and very low and quality control was relatively
Mexican companies and the dramatic increases easy. Companies located in El Paso would be
in Mexico’s exports to the United States? In responsible for administering the networks and
considering the socioeconomic indicators pro- distributing to the U.S. market the products
vided in Table ., one needs to bear in mind assembled in Mexico.
the relative ease of separating the assembly In addition, the spatial concentration of
stage from the rest of the production process garment producers of different sizes in the
for apparel, as well as the high quality of com- two cities guided the research to examine lo-
munication and transportation facilities in the cal and regional “backward” and “forward”
U.S.-Mexico border region. The combination linkages (i.e., linkages to actors in the pre-
of these aspects with the indicated wage differ- and postassembly segments of the produc-
ential between the twin cities led to the formu- tion chain) as an indication of the industrial-
lation of a hypothesis for the research on the district characteristics of the region and of
basis of the new international division-of-labor each of the two cities. Such linkages, against a
theory. It was expected that companies in El common cultural background and supported
Paso would counter their labor-cost disadvan- by local institutions, are thought to provide
tage by developing linkages with subcontrac- firms in the industrial district with a compet-
tors in Cd. Juárez or by setting up assembly itive edge based on external economies (i.e.,
plants (maquiladoras) there. Moving assembly they derive incidental competitive benefits
to Cd. Juárez would minimize labor costs for from geographical proximity to other actors in
the most labor-intensive part of the production the industrial district), joint action, minimal
process, thereby decreasing total production transaction costs, and flexible specialization
   

(Piore and Sabel ; Porter ; Schmitz production of denim jeans in the United
and Nadvi ; Humphrey and Schmitz States.” Large-scale mass-production plants
). of branded manufacturers such as Levi Strauss
In addressing the interrelationships of actors and Company and the VF Corporation have
within each city and between the two cities, I dominated the local garment sector for a long
adopted the global commodity chain approach time. The statistical data presented in Table
(Gereffi and Korzeniewicz ), making the ., which examine the most important cities
production process and the organization there- for apparel production in the United States,
of a focal unit of analysis. Furthermore, this indicate El Paso’s position in the context of
approach enables a clear positioning of the de- the U.S. garment industry.2 Although it lags
velopments in the region within the broader behind several big cities, El Paso deserves a
North American garment context. place among leading apparel cities.
This study found, contrary to expectations, Considering the number of apparel estab-
that cross-border linkages between the indus- lishments in the cities listed in Table ., the
tries in both cities and local linkages within difference between large metropolitan areas
the cities were limited in number. Instead, and the border cities examined becomes quite
linkages seemed to be skipping the border, clear. New York is typical of the northeastern
connecting El Paso to cities in the interior of U.S. cities, which have witnessed a sharp de-
Mexico, such as Torreón/Gómez Palacio and cline in apparel production and employment.
Aguascalientes, and Cd. Juárez to large apparel The negative trend in these northeastern
cities in the United States, such as New York cities and in other metropolitan areas, such
and San Francisco. An overview of the sur- as Miami, accounts for the steady decline in
prisingly limited nature of linkages between national production and employment since the
the industries in both cities and, more impor- late s.
tant, an explanation of this finding as well as The garment industry outside the tradi-
a description of alternative linkages are pre- tional apparel zone of the Northeast has been
sented after a short discussion of the main doing much better. The number of companies
characteristics of the garment industries of El in Los Angeles doubled over the past four
Paso and Cd. Juárez. decades, with employment growing signifi-
cantly as well. However, until the mid-s
the border cities were the best examples of
El Paso phenomenal growth in the garment industry.
The number of companies in the border cities
El Paso is not the biggest or even one of the of El Paso, McAllen, and San Diego grew vig-
biggest apparel production centers in the orously between  and . The data in
United States. Nevertheless, it is an interest- Table . reflect the tail end of a shift in gar-
ing location for research on the garment indus- ment production from the Northeast to the
try. First, it is one of the cities in the southern South of the United States that started in
United States whose garment industry has, the s. In the course of this shift El Paso
until recently, expanded, contrary to the na- became one of the most important garment
tional trend. In addition, jeans overwhelmingly centers in the South. Since , however, a
dominate garment production in El Paso. As negative trend has set in for the garment
David Spener notes in Chapter , El Paso is industry in El Paso. In  the number of
“one of the largest, if not the largest, points of apparel-related companies there dropped from
 :       

 .. Numbers of Companies and Employees in the Garment Industry for Selected
U.S. Cities
1967 1977
Avg. No. Avg. No.
No. Comp. No. Empl. Empl./Comp. No. Comp. No. Empl. Empl./Comp.

United States 16,314 1,142,047 70 13,259 1,021,927 77

Major Metropolitan Areas


New York 6,711 216,226 32 4,635 138,842 30
Los Angeles 1,135 41,233 36 2,099 66,798 32
Miami 226 8,919 39 652 21,773 34

Border Cities
El Pasoa 20 11,140 557 55 13,977 254
San Diegoa 16 2,154 135 45 3,866 86
McAllen 3 365 122 8 1,958 245

1987 1995
Avg. No. Avg. No.
No. Comp. No. Empl. Empl./Comp. No. Comp. No. Empl. Empl./Comp.

United States 14,635 838,423 57 15,007 652,129 43


Major Metropolitan Areas
New York 3,290 108,075 33 3,505 62,329 18
Los Angeles 3,048 84,640 28 4,069 94,552 23
Miami 623 16,520 27 531 12,254 23
Border Cities
El Pasoa 67 13,213 197 82 13,999 171
San Diegoa 99 2,358 24 132 3,523 27
McAllen 16 3,352 210 18 4,823 268

Source: U.S. Department of Commerce , , , .


a
For both El Paso and San Diego, the difference between the increase in the number of establishments and the number of employees
is remarkable. For El Paso, the number of companies more than quadrupled, whereas the number of employees grew by only  per-
cent. For San Diego, the exact numbers are different but the magnitude of the difference between the two is similar. The explanation
for this phenomenon, certainly for El Paso, may well lie in the fact that the development of the industry in the region was triggered
by big companies while the later growth occurred through small and medium-sized companies, many of which were set up by the
former employees of the big companies. (See Chapter .)

eighty-two the previous year to seventy-two, of employees per plant for the various cities
and the number of employees fell from , in Table .. The high average number of
to , employees (U.S. Department of Com- employees for companies in McAllen and El
merce ). Job losses in the industry have Paso is especially striking, since it is well above
continued since then. the average for the other cities. For El Paso
Until the mid-s employment in the this can be explained by the presence of the
garment industry of the border cities grew branded manufacturers and other big compa-
considerably as well, but at widely varying nies. This may apply to McAllen also, since it
rates. The differences in the growth of em- possesses the same locational advantages as El
ployment are reflected in the average numbers Paso in terms of its proximity to the border
   

and an abundance of cheap labor—two factors local apparel sector in terms of number of
that are generally known to attract big manu- employees.
facturers of standardized, basic products such The establishment of a large number of
as jeans and T-shirts. nongarment maquiladoras led to high demand
Thus the average number of employees in for work clothes and uniforms, especially in the
El Paso factories is directly related to the sec- automotive industry (van Dooren and van der
ond unique feature of the garment industry in Waerden ; and Chapter  in this book). As
El Paso: the dominance of jeans and other a consequence many small and medium-sized
denim products. In  more than  percent uniform producers emerged, which currently
of all companies in El Paso produced “men’s form the largest number of companies among
and boys’ furnishings,” and more than  per- garment makers in Cd. Juárez. Besides the uni-
cent “women’s and misses’ outerwear” (U.S. form producers and maquiladoras, wedding-
Department of Commerce ). One of the dress producers for the local and regional mar-
products in both subsectors is jeans, and the ket are an important group of companies in the
fact that a large number of the companies in city, more so in terms of numbers of plants
these subsectors produce jeans appears to than in terms of employees.
justify El Paso’s nickname of “Jeans Capital Table . gives an indication of the number
of the World.” By contrast, the three metro- of clothing companies and employees in sev-
politan areas examined in Table . special- eral Mexican cities for .3 The data illus-
ize in the more fashion-sensitive women’s and trate that Cd. Juárez deserves a place among
misses’ outerwear products such as dresses the important clothing centers in Mexico,
and blouses. despite the fact that the garment industry is
among the smaller industries in the city. The
characteristics of Cd. Juárez as compared to
Ciudad Juárez other cities are rather unremarkable. An expla-
nation for high average number of garment-
The industry in neighboring Cd. Juárez pro- company employees in the interior cities of
vides an interesting contrast to the one in El Torreón/Gómez Palacio and Aguascalientes
Paso. The appearance of the garment indus- might be the recent increase in large-scale
try there is a relatively recent phenomenon investments by U.S. companies and the pres-
and is related to the maquiladora program. In ence of relatively large Mexican manufac-
the s and s the maquiladora program turers in these cities, as a number of people
attracted all kinds of industries to the border in the Mexican clothing industry who were
region, among which the clothing, automo- interviewed during the course of the research
tive, and electronics industries were the most pointed out.
important. In ,  out of a total of  Under NAFTA the Mexican garment in-
maquiladora plants in Mexico were located in dustry and its employment have boomed.
Cd. Juárez, only  of which were operating Although Cd. Juárez could absorb part of this
within the apparel industry (Gelderloos ). overall growth in garment production, the
By  their number had hardly grown: At growth has concentrated in locations outside
that time  apparel maquiladora plants were the border region (Solunet ). At the end
located in Cd. Juárez. Apparel maquiladoras of  the number of apparel maquiladoras
in Cd. Juárez assemble different types of ba- had grown to  along the border and  in
sic, standardized garments and dominate the the interior, and this trend has intensified since
 :       

 .. Number of Companies and abroad, while cutting and—in the specific case
Employees in the Clothing Industry in of jeans—laundering had to be performed in
Several Mexican Cities,  the United States. The  regime applied to
Avg. No. a large number of low-cost production loca-
No. No. Empl./ tions but in practice was used almost exclu-
Comp. Empl. Comp.
sively for assembly programs in Mexico and
Garment Centers, the Caribbean Basin Initiative region. The 
Interior of Mexico
Torreón/Gómez Palacio 105 2,581 24.6 program gave rise to a very particular distri-
Aguascalientes 316 8,816 27.9 bution of production activities between the
Puebla 339 3,408 10.1 United States and these lower-wage countries
Border Cities (van Dooren and Verkoren ).
Reynosa 66 1,106 16.8 The MFA and  restrictions have been
Tijuana 150 2,712 18.1 largely replaced by NAFTA regulations, mean-
Cd. Juárez 149 2,964 19.9 ing that garments produced from fibers made
Source: INEGI . in North America may be exported freely to
any of the NAFTA countries without incur-
ring duties. This has already affected the con-
(Mexican Investment Board ). The dif- figuration of the apparel commodity chain
ference between Cd. Juárez and other border spanning the United States and Mexico. Mex-
cities and locations in the interior lies in the ican manufacturers are increasing in impor-
higher wage levels in the border region in gen- tance and are becoming involved in a greater
eral and the tight labor market in Cd. Juarez number of production activities as new links
in particular. on the commodity chain move to Mexico (Ge-
reffi ). Meanwhile, the U.S. competitive
position is under great pressure due to rela-
Policies Affecting the Mexican and tively high labor costs in the United States.
U.S. Clothing Industries

Clothing is the only industrial sector that has Structure of the Regional
its own international trade regulatory system, Garment Industry
the Multifiber Arrangement (MFA), which
was first negotiated in . Under the MFA A typology of the companies included in the El
the United States and the European Union Paso–Cd. Juárez sample has been created in
negotiate bilaterally with individual exporting order to group together those sample compa-
countries in order to limit the volume of nies that are expected to be most similar in
imported clothing that reaches their markets. terms of behavior and position in the industry.
In accordance with MFA regulations, the It is thus easier to discern trends in behavior
United States developed the  program, and the development of interfirm cross-border
which permitted the import of garments linkages. The typology is based on “size” and
assembled outside theUnited States with du- “type” of company. The number of employees
ties paid only on the value added in the as- determines the size of a company: A company
sembly process abroad. The main condition with fewer than ten employees is considered
of the program was that to qualify for the low- small, a company employing between ten and
er tariff rates, only assembly could be done one hundred employees is considered medium-
   

sized, and large companies are those that em- Finally, maquiladoras are companies located in
ploy more than one hundred employees. Mexico, operating in accordance with the 
The determination of the type of company program rules, whose production activities are
is based on the position of companies in the limited to assembly activities only, with fabric
industry. In this research, types of companies supply, design, cutting, finishing, and distri-
are defined as follows.4 Branded manufacturers bution handled by their U.S. counterparts.
are engaged in all activities in the areas of Often these maquiladoras are subsidiaries of
design, cutting, assembly, laundry, and mar- large U.S. manufacturers.
keting and are autonomous in decision making Of all these types of companies, neither
in these areas. They produce under their own suppliers nor marketers are represented in the
brand name, own manufacturing plants, and sample. Table . provides a short summary
may contract out some of their production. of the characteristics of the various groups of
They are prevalent in the men’s and boys’ seg- companies included in the sample.
ment of the industry. Examples of branded As the table shows, the garment industry in
manufacturers are Levi Strauss and the VF the region consists largely of subcontractors,
Corporation that produces the Lee and Wran- contractors, branch plants, and a relatively
gler jeans brands. Marketers are engaged only large number of independent producers. The
in design and marketing activities and do not table also shows the importance of the cutting
have any production capacity of their own but and sewing aspects of the commodity chain in
instead rely on contractors. Contractors are the region.6 It is interesting to note that finish-
companies that produce garments for mar- ers, subcontractors, and contractors are limited
keters, retailers, or branded manufacturers. In in the scope of production activities that they
many cases the contractors are supplied with perform, regardless of size. The independent
the design and sometimes all material inputs producers are the most well rounded compa-
by the firms that contract with them to do nies in the region, since all companies in this
work. Similar to contractors in terms of posi- group are involved in all production activities.
tion and production activities are the subcon- Some other interesting aspects of the sam-
tractors. These are generally smaller-scale ple are not immediately clear. The size of the
producers, often hired by contractors to do a sample firms ranges from a sample maker who
specific production activity, a phenomenon works on his own to a branch plant of the VF
that is referred to as “specification contract- Corporation with twelve hundred employees.
ing.”5 However, they can also engage in “ca- All the small firms have specialized, either in
pacity contracting” when they are hired to the production of a niche product or in one
produce part of an order that exceeds the pro- particular stage of the production process. The
duction capacity of a contractor. Finishers are El Paso part of the sample includes branch
companies that are specific to the production plants of branded manufacturers, contractors,
of jeans, since they specialize in the laundry of subcontractors, and finishers. The majority of
jeans, giving them their characteristic color, the sample companies in El Paso are involved
while often also taking care of other finishing in the production of jeans. Less important
activities, such as pressing, rescreening, and products are general sportswear, coats, and T-
ticketing. The suppliers to the garment indus- shirts for women.
try are those companies that supply the indus- The sample companies in Cd. Juárez can be
try with the necessary inputs of fabric, thread, divided into three main groups: the maquila-
needles, and so forth. They are not directly doras, producers of uniforms, and producers of
involved in the manufacturing of garments. wedding dresses. None of these three sorts of
 :       

 .. Typology of Companies in the El Paso–Cd. Juárez Sample


Total No. No. in No. in
Group Type of Company Companies El Paso Cd. Juárez Size Main Production Activities

I Small subcontractors 6 6 — 1–9 Cutting, sewing, marking


II Small and medium-sized 15 12 3 10–99 Cutting, sewing
(sub)contractors
III Large contractors 6 6 — 100 Design, cutting, sewing
IVa Independent producers 16 8 8 1–99 Design, cutting, sewing,
embroidery, finishing
V Branch plants and 13 3 10 100 Design, cutting, sewing,
maquiladoras finishing
VIb Finishers 4 4 — — Finishing

Source: Research, El Paso–Cd. Juárez, February–May .


Note: Italic indicates activities performed by most companies in the samples.
a
The fourth group (IV) are the small and medium-sized independent producers. The group consists of sixteen companies and is, at
first sight, the most heterogeneous, containing two producers of designer high fashion, two producers of sports clothing, two produc-
ers of wedding dresses, five producers of uniforms, one wholesaler, one embroiderer, and three “independent” garment producers
(including the only nonmaquiladora producer of regular clothing encountered in Cd. Juárez). Most companies in this group are
“niche” firms since they serve relatively small markets.
bThe last formal group (VI) are the finishers, of which there are four in the sample. They form a group on their own, regardless of

their respective numbers of employees. (Three finishers employ fewer than  employees while one has  employees.) The small
finishers are all single-plant companies, while the big finisher is part of a multiplant company.

companies fit into the traditional classification Not only is the composition of the industry
of garment companies as manufacturers, mar- different in terms of types of companies, but
keters, contractors, subcontractors, and finish- the types of products produced by the com-
ers since they are all more or less independent panies differ substantially between the cities.
of other companies in the industry. The wed- The bulk of companies in El Paso produce
ding-dress makers and uniform companies are jeans, whereas the industry in Cd. Juárez pro-
thus considered “independent.” The maquila- duces a broader range of products, ranging
doras are mostly branch plants of U.S. firms from women’s wear to uniforms, with little
and have accordingly been grouped under emphasis on jeans. This seems to indicate a
branch plants. The maquiladoras produce T- limited compatibility of the industries on either
shirts, coats, and sportswear. Only one non- side of the border.
maquiladora producing “regular clothing” (in Notwithstanding these differences, an exam-
this case jeans) was found. Thus one product ination of linkages between companies on both
group dominates production much less in Cd. sides of the border is interesting because of
Juárez than in El Paso, and the composition of the compelling cost-based logic of a division of
the industry is highly varied internally and very labor between the apparel sectors in these two
different from that of the U.S. city. cities. Such an examination at the local level is
also useful in this context because it is gener-
ally accepted that strong and multiple linkages
Linkages within the Regional bring about a competitive edge for the compa-
Garment Industry nies involved in them (Markusen ; Rabel-
lotti ; Crewe ). The importance of
It has become clear that the garment industries interfirm local or regional linkages is closely
of El Paso and Cd. Juárez are quite different. related to other concepts: local embeddedness
   

and industrial districts. An embedded firm is Regional Subcontracting Relationships


a firm that has many backward and forward
linkages within its regional industrial environ- Despite the general advantages associated with
ment. Such linkages, especially between small subcontracting relationships, and especially
and medium-sized firms, when based on geo- regional subcontracting relationships,7 in the
graphical proximity, sectoral specialization, El Paso–Cd. Juárez region these relationships
and vertical disintegration (the process in are limited in number. Only twenty-six com-
which manufacturers abandon in-house per- panies in the sample ( percent) use subcon-
formance of certain production activities in tractors, and only twenty of these companies,
the chain) are also thought to provide the basis or one-third of all sample companies, use re-
of the competitive advantage of industrial dis- gional subcontractors. There does not seem to
tricts (Schmitz ; Nadvi ). These par- be a significant difference between the two
tially overlapping concepts are useful in this cities, nor between the different types of firms,
context, because, as Louise Crewe (, ) regarding the overall use of subcontractors. In
notes, in a globalizing world economy “the Cd. Juárez the wedding-dress makers work
bases for competitive advantage are often in- with home workers, and the uniform produc-
tensely local, hinging on a unique social, cul- ers work with small subcontracting companies,
tural and political milieu.” Both concepts can which are used mostly to enhance production
give an indication of the relative importance capacity during peak periods. In El Paso one-
and quality of this local milieu for the success third of the sample companies have business
of the apparel firms located in El Paso and Cd. relationships with subcontractors, and the dif-
Juárez. In analyzing these issues, I use the ferent types of companies all engage in these
commodity chain as an analytical tool. The relationships to a similar degree.
subsequent focus on the production process By far the most notable characteristic of
provides a suitable way to interconnect the regional subcontracting is the almost complete
above-mentioned issues at the local level and absence of cross-border subcontracting agree-
to connect the developments at the local level ments. Contrary to the hypothesis described at
to the dynamic in the North American gar- the beginning of this chapter, companies in El
ment industry and the ongoing reconfigura- Paso do not use relatively cheap contractors or
tion of the North American commodity chain subcontractors in Cd. Juárez as a way of low-
as a whole. ering their own costs, thereby possibly gaining
In the analysis, the presence and importance a competitive edge relative to companies lo-
of intraindustry linkages at the local and re- cated further from the border. No companies
gional level will be examined and interpreted in El Paso use only subcontractors in Cd.
as an indication of the local embeddedness of Juárez, while only two companies in the Texas
the firms and the industrial-district character- city use subcontractors in both El Paso and Cd.
istics of the region. Different types of link- Juárez. This is a rather puzzling discovery,
ages within the regional garment industry are given the short distance and significant wage
examined. Of primary importance in this re- differential between the two cities. One maqui-
gard are the subcontracting relationships and ladora in Cd. Juarez uses a subcontractor in El
supplier-producer linkages in the region; the Paso. This maquiladora produces jeans and
presence and importance of regional sub- contracts out to a laundry in El Paso for fin-
sidiaries and clients and other aspects of in- ishing, since prior to NAFTA laundry had to
dustrial districts are also briefly included in be done in the United States in order to com-
the discussion. ply with the  regulation.
 :       

Regional Supplier-Producer Linkages multiplant companies and possibly a higher


propensity to collective action in the district.
In quantitative terms, regional relationships Except for the branch plants and maquilado-
between suppliers and producers are found to ras, a relatively small number of companies
be relatively important;  percent of the re- across all groups in the sample have regional
gional producers buy some of their supplies subsidiaries. Ten branch plants or maquilado-
from suppliers in the region. Cross-border ras have subsidiaries in the El Paso–Cd. Juárez
supply relationships are more limited in num- region. However, the embeddedness of these
ber: None of the companies in El Paso bought companies in the regional economy is ques-
from suppliers in Cd. Juarez. This contrasts tionable because these big companies have a
sharply with the importance of suppliers in El broad scope in terms of where they choose to
Paso for companies in Cd. Juárez. For Cd. locate their subsidiaries. The biggest of these
Juárez,  percent of the suppliers were lo- companies, such as Levi Strauss and VF Cor-
cated in El Paso while only  percent were poration, see the entire world as their market
local, and the remaining  percent were lo- as well as their potential production site. They
cated outside the region. The importance of El are “footloose”9 and do not seem to have tight
Paso as the primary source for Cd. Juárez’s links to the garment industry in the region.
inputs can be attributed to the fact that sup- This is also exemplified by their limited use of
pliers of certain inputs are much more readily local subcontractors, a characteristic for which
available in El Paso because of the greater rel- maquiladoras especially are notorious (Sklair
ative importance of the garment industry to ; Gereffi ). In the case of the ma-
that city’s economy. quiladoras, the subsidiaries in El Paso to which
In evaluating the apparent importance of they are linked are almost without exception
regional supplier-producer linkages, one warehouses and administrative plants (van
should note the difference between regional Dooren and van der Waerden ). The ma-
sales offices and suppliers.8 As many as  per- quiladoras are not linked, either through sub-
cent of regional suppliers are sales offices of contracting or through intrafirm linkages, to
suppliers, and only chemicals used in laundries “upstream” or “downstream” aspects of the
and labels for jeans are made locally. This rein- commodity chain in the areas of cutting and
forces the general conclusion that supplier- finishing. Again, this is surprising, as compa-
producer linkages cannot securely embed com- nies still prefer to perform these activities in
panies in the regional industry because of the the United States in order to avoid duties. (Fin-
sales office nature of the suppliers. ishing capacity in the Mexican border region is
still limited but has increased since .) Only
eighteen companies in the El Paso–Cd. Juárez
Regional Subsidiaries
region, ten of which themselves are branch
The main reason for discussing local sub- plants or maquiladoras, have linkages to re-
sidiaries is that under the  program many gional subsidiaries.
U.S. companies set up assembly plants in Mex-
ico, the so-called maquiladoras. Since the s
Clients
the linkages between U.S. manufacturers and
their subsidiaries have become one of the most Regional clients do not play a very important
important transborder linkages. Also, a greater role in the garment industry in Cd. Juárez
number of local subsidiaries could result in a and are even less important to the industry in
higher degree of local embeddedness among El Paso. The garment industry of El Paso is
   

geared almost entirely toward the U.S. market ous groups of companies seem to be similarly
because almost all nonregional customers are limited in their local embeddedness, and nei-
located in the United States; there is only one ther of the two cities displays clear industrial-
producer in El Paso that has a customer in the district characteristics.
Mexican interior. The Mexican market is not In light of insights from the global com-
a target of the garment industry in El Paso. modity chain approach, one of the clearest
For Cd. Juárez, regional customers are obstacles to the development of multiple inter-
spread over both cities, although the majority firm linkages in the region is the overriding
are on the Mexican side of the border. This is importance of the assembly links of the chain.
largely due to the autonomous nature of many No significant activities in the areas of design,
producers in Cd. Juárez and their orientation textile production, marketing, or even distri-
toward the local market. It is also important to bution are being undertaken in the region, and
bear in mind that because of the nature of the linkages are limited to some cutting and fin-
product that the uniform and wedding-dress ishing. Consequently, the scope for true back-
manufacturers make, their customers are final ward and forward linkages in the region is lim-
consumers (in the case of the wedding dresses) ited and competition between the companies in
or industrial plants—mostly automotive ma- the region is fierce.
quiladoras—for which the uniforms are merely When one considers the characteristics of
a noncritical input (van Dooren and van der the region from the perspective of the indus-
Waerden ; Chapter  in this book). For trial-district literature, one has to conclude
the maquiladoras, by contrast, only  percent that, despite geographic concentration and
of their customers are located in the region. sectoral specialization, neither the region nor
They produce almost solely for the U.S. mar- either of the two cities displays the multitude
ket, through clients whose head offices are of interfirm linkages that would indicate an
located in major U.S. cities. Thus, despite the industrial-district type of development. Not
fact that local customers are more important to only has the dominance of large-scale manu-
companies in Cd. Juárez than to companies in facturers probably been one of the main obsta-
El Paso, local customers generally are not very cles to the development of linkages,10 but insti-
important to the garment industry of the tutional support for the industry in the region
region. is limited, and even assumptions of a similar
sociocultural background for the actors in the
industry are questionable.11 Thus the concen-
Minimal Linkages, tration of large and relatively footloose com-
Little Embeddedness panies in El Paso and Cd. Juárez, intense
competition in a limited number of products
Instead of one regional garment-oriented in El Paso, and an overall concentration on
industrial district bound together by cross- the assembly link of the production chain
border linkages, it would seem more accurate appear to be the most important barriers to an
to speak of two local garment industries in the industrial-district type of development in the
El Paso–Ciudad Juárez region. Overall, the region.
industries in both cities exhibit a roughly The evaluation of the absence of cross-
equal and limited degree of local linkages border linkages reaffirms the need for a more
through relationships with subcontractors, nuanced view of labor in new international
suppliers, subsidiaries, and clients. The vari- division-of-labor theory (see also Elson ;
 :       

Scheffer ). This study found only limited , with Cor Zwezerijnen, technical direc-
evidence of the expected cross-border division tor of a large manufacturer in El Paso; Jesse
of labor. Although this finding may appear to Romero, a garment broker in El Paso; and
challenge the new international division-of- Blanca Santoyo, director of the Garment
labor theory, it more accurately underscores Development Center in El Paso). It is impor-
the importance of the availability of low-cost tant, however, to emphasize the slow develop-
labor in determining the relocation of labor- ment of linkages between U.S. companies and
intensive production activities and thereby firms in the Mexican interior: When this
in constantly constructing new international research was conducted in , only  per-
divisions of labor. Not only should the avail- cent of companies in the El Paso region had
ability of a large reserve of cheap labor be subsidiaries in Mexico at all, and only  per-
given more importance than is generally done, cent used Mexican contractors outside Cd.
but labor costs should be related to alternative Juárez. Subsequent research carried out in
locations. The limited nature of cross-border  nevertheless indicates that an increasing
linkages can thus be attributed partly to the number of linkages between El Paso and the
fact that the local business climate in Cd. Mexican interior are developing.
Juárez—characterized by high labor turn-
over, a tight labor market, and relatively high
Subsidiaries and Contractors in
wages—is not ideal for the production of gar-
the Interior
ments for the U.S. market, particularly when
compared to other locations in Mexico. El Paso manufacturers have been somewhat
cautious about investing in Mexico, and it is
only since  that the rate of investment has
The Linkages That Do Exist picked up speed. In the first months of ,
eleven companies in the El Paso–Cd. Juárez
Two types of nonregional linkages are exam- region had invested in production in the Mex-
ined in this section: () linkages that connect ican interior. Branch plants and especially ma-
companies in El Paso to production in the quiladoras are most extensively linked to pro-
Mexican interior and () the linkages of ma- duction in Mexico, which indicates that the
quiladoras in Cd. Juárez with U.S. headquar- propensity to invest in Mexico increases with
ters located outside El Paso. experience. Some big contractors and even a
The cities of Torreón, Coahuila, and Gó- small and a medium-sized contractor have also
mez Palacio, Durango; Aguascalientes; and invested directly in the Mexican interior.
Tehuacán, Puebla, are significant sites for gar- The major destination of investments by
ment production in Mexico, and especially for companies in the El Paso–Cd. Juarez region is
linkages with U.S. firms, because the industry the urban area of Torreón/Gómez Palacio.
is relatively more important in these cities than (For a more detailed analysis of this area, see
along the border. This has resulted in the avail- Chapter  in this book.) Almost all companies
ability of an experienced labor force and pro- with linkages to the interior have invested
duction capabilities that extend beyond the there. This phenomenon can be attributed to
assembly activities.12 Also, wages and labor the location and orientation of the various
turnover are generally lower in these cities Mexican garment cities. As Jesse Romero put
than in the border region (from personal inter- it: “In Torreón I would venture to say that
views, conducted in the course of fieldwork in ‒% of the factories are set up to do foreign
   

work. . . . In Aguascalientes and Puebla these tween plants, resulting in increased control,
percentages are lower because the distances to flexibility, and reliability. Despite these advan-
the US market are larger and the cities are more tages, the company expected to maintain a sta-
oriented to the Mexican market in Mexico ble number of Verde plants in Mexico rather
City” (personal communication, May ). than increase them because it wanted to con-
This conclusion is endorsed by Cor Zwezerij- centrate on design, marketing, sales, and ser-
nen, the technical director of a large manufac- vices while having reliable contractors who
turer, who estimates that as many as  percent were responsible for production.
of the companies in Torreón/Gómez Palacio Verde’s good experiences with contractors
produce for the U.S. market—the majority as were based on the consistent nature of demand
contractors but others as joint-venture part- for jeans, which has allowed the firm to provide
ners of a U.S. company. its contractors with steady work all year. The
Subcontracting is often seen as an initial experience it gained over the years led Verde to
step, allowing the firm to acquire a feel for add linkages with three contractors in Chi-
doing business in Mexico while avoiding long- huahua and between eight and ten in Torreón.
term commitments. But it is also done by com- These contractors produced  percent of
panies that have gained a lot of experience with Verde’s total production. Verde has had both
contractors over a long supply relationship and long-term (as long as ten years with some) and
now have substantial confidence in the quality shorter-term relationships with these contrac-
of their products. The geographic concentra- tors. The distribution of orders in the low sea-
tion of contracting relationships is largely the son depends on the seniority of the contractor
same as that of direct investments and is also and the quality and services it offers.
centered in the Torreón/Gómez Palacio area The company has found the right balance
in northern Mexico. Only four companies in between domestic and Mexican production
El Paso have linkages to contractors in the activities and between owned plants and con-
Mexican interior. As an example of such link- tractors, and it intends to keep this balance
ages, Figure ., based on  fieldwork data, unchanged, at least in the near future. The
depicts one of the companies, which success-  geographic distribution of Verde’s link-
fully complemented its domestic production ages to other actors in the garment industry
with a mix of direct investment and contract- and the activities performed by these actors
ing in the border region and an extensive con- are represented in Figure ..
tracting network in the Mexican interior. I Despite the potential gains, by  only
have called this company Verde. eleven companies researched had foreign direct
In , Verde owned four plants in El Paso, investment in the Mexican interior, and four
two in Cd. Juárez (another opened in , companies in El Paso and no companies in Cd.
after the research was conducted), and one Juárez had taken advantage of the possibility
in Ojinaga, a Mexican border city east of El of contracting in Mexico. In , however,
Paso–Cd. Juárez. The plants in El Paso did branded manufacturers expanded their pro-
design, cutting, and distribution, while all the duction in Mexico through contracting link-
sewing was done in Mexico. The head of man- ages, at the expense of production in El Paso.
ufacturing at Verde said that owning plants in In , Levi’s announced the closure of a
Mexico had a number of advantages: Produc- number of its El Paso plants; Sun Apparel also
tion was easier to manage and coordinate be- closed a plant, and a number of other large-
 :       

 .. Supply Chain for Verde

scale producers have followed suit or indicated office in Philadelphia. The maquiladoras deal
their plans to do so (see Chapter  in this book). directly with a thread supplier in Dallas in-
These and other companies are extensively stead of ordering thread from the sales office
and increasingly involved in subcontracting of this same supplier in El Paso. All other
arrangements with Mexican producers. inputs are shipped directly from Philadelphia
to Cd. Juárez. The jackets and suits are fin-
ished in Cd. Juárez, after which they are
Linkages of Companies in Cd. Juárez
shipped to El Paso, Nashville, or Philadelphia
Only the maquiladoras in Cd. Juárez have ex- to be distributed. Rojo and Azul do not have
traregional production linkages, and their local any linkages to local suppliers or subcontrac-
embeddedness and extraregional Mexican link- tors, nor do they have productive linkages with
ages generally appear to be quite limited. A each other. Their local linkages are thus very
number of the maquiladoras in the sample have limited. The geographic distribution of the
subsidiaries located elsewhere in Mexico. These linkages of the group with other actors in the
subsidiaries seem to produce in isolation from garment industry and the activities performed
one another, each maintaining its own linkages by these actors are represented in Figure ..
to its headquarters and other relevant actors in The pattern of linkages between the maqui-
the United States. Two maquiladoras of a large ladoras and other companies in Mexico and
apparel-producing corporation, which I will the United States is shaped by the  pro-
call Rojo and Azul, provide an example of a gram. The regulations of the  regime limit
typical maquiladora linkage pattern. the productive scope of maquiladoras to as-
Both Rojo and Azul produce ladies’ jackets sembly activities. As a result, all garment
and suits, for which they receive design, fab- maquiladoras, even those belonging to the
ric, accessories, and decorations from the head same company, could serve as functionally
   

 .. Supply Chain for Rojo and Azul

equivalent substitutes for one another. Their Conclusion


noncomplementary character eliminates any
reason for linkages between them. The regu- The analysis presented here leads to several
lations of the  program are designed to conclusions. First, the garment commodity
retain all nonassembly activities in the United chain in both El Paso and Cd. Juárez is limited
States, which is why the linkages that existed to only a few types of production activities. In
in  were all directed north of the border. El Paso production is heavily concentrated in
Although it may seem advantageous to per- cutting and sewing activities and, to a lesser
form other production activities in the U.S. extent, in laundry and finishing. In Cd. Juárez
border region, this was hardly the case in . the maquiladoras, which dominate the sector
This is currently changing, especially since the in terms of both production volume and em-
elimination of duties on cutting in Mexico ployment, still perform only sewing activities
were lifted in . and a limited degree of finishing. Designing,
Naturally, under NAFTA the  restric- textile manufacturing, distribution, and mar-
tions no longer apply to cross-border relation- keting activities do not take place in the region.
ships between firms in the apparel industry. Linkages to other actors in the cities are lim-
However, the development of linkages be- ited in number. Firms are not deeply embed-
tween maquiladoras and other actors in the ded in their local business environment and
local or regional industry seems questionable, thus are probably not very committed to its
if not improbable, in an environment such as survival or to designing a cooperative strategy
Cd. Juárez. Prospects for the emergence of to increase its competitiveness.
such linkages and the development of locally The virtual absence of cross-border link-
integrated production seem brighter in one of ages between the industries in El Paso and Cd.
the more traditional centers for garment pro- Juarez—which also indicates the neglect of a
duction, which have local production capabil- potential way to retain a competitive advan-
ities in nonassembly activities. tage in the region—is due largely to the char-
 :       

acteristics of the relatively tight labor market an enormous number of workers, who for var-
in Cd. Juárez, where garment companies have ious reasons will have difficulty finding alter-
to compete for employees with electronics and native employment, and this trend is likely to
automobile plants that offer higher wages. continue.
Although the wage differential between the By contrast, the maquiladoras in Cd. Juárez
two border cities is significant, it apparently seem hardly affected by the liberalization
is not large enough to offset the attraction of under NAFTA in the short and medium term,
even lower wages elsewhere in Mexico. although they may lose in the long run. With
As a consequence, the linkages necessary to its tight labor market and the competition
complete the garment production process— between production facilities in many indus-
namely, linkages to design, textile manufactur- trial sectors, Cd. Juárez is not an ideal hub for
ing, distribution, and marketing capabilities— a North American garment production net-
“skip” the border in favor of extraregional work. Better opportunities are offered by inte-
locations. Overall, the patterns of existing link- rior locations such as Torreón/Gómez Palacio,
ages seem to point to the importance of North Aguascalientes, and Tehuacán.
American networks over regional or local pro-
duction networks, a trend likely to intensify
under NAFTA. Bearing in mind the impor- Epilogue
tance of these production networks for the
North American garment industry’s competi- In , five years after the initial research
tiveness, as noted by Gary Gereffi (b), this presented here on the U.S.-Mexico border, the
case illustrates both some of the losses to be trends underway appeared to have completed
encountered by segments of the North Amer- their course. The garment industry in El Paso
ican garment industry in shaping production has almost entirely collapsed; its current posi-
networks and the still-footloose character of the tion as support and distribution hub for North
assembly link in garment production networks. American garment production is only a bleak
Large manufacturers, as organizing agents of (and possibly temporary) reminder of its for-
the production networks, despite their over- mer status of “Jeans Capital of the World.”
whelming presence in El Paso have hardly been On the other side of the border, El Paso’s pain
able or willing to draw small and medium-sized has clearly not been Cd. Juárez’s gain. As was
regional producers into their networks. Since, expected, the industry in the Mexican border
for such companies that do not produce for a city has remained stable and relatively iso-
local niche market, the ability to tap into these lated. More surprising may be the fact that
networks has proven to be of vital importance although some of the weaknesses of the indus-
to their survival, the vast majority has gone out try in El Paso have been largely overcome in
of business over the past couple of years. Fur- Mexico’s “Jeans Capitals of the World” (such
ther, the presence of numerous branded man- as Torreón), these cities may yet be headed in
ufacturers’ plants in El Paso may no longer a similar direction (van Dooren and Smakman
guarantee the position of that city as what Ger- ; van Dooren ).
effi (a, ) calls “a coordinating hub of the
North American apparel commodity chain,”
since recent closures have proven that these
manufacturers are willing to leave El Paso.
These closures have already left unemployed
   

Notes ronment. They are attracted to a localized concen-


tration of industry but cannot serve to attract com-
. I use a narrow definition of the garment in- panies to or embed them in the local environment.
dustry, excluding the nonclothing subgroups of the . Whereas, formerly, the demand for “Made in
Standard Industrial Classification (SIC) apparel the U.S.A.” products, public opinion, and the effect
group. This is especially relevant in Cd. Juárez, on their image of large numbers of layoffs may have
where many of the apparel maquiladoras produce deterred these companies from relocating freely,
nonclothing items such as upholstery for the auto these companies currently seem less able to with-
industry, curtains and bedding, belting, and the like. stand competition from and the attraction of pro-
. The data presented in Table . are based on duction in low-cost locations, as exemplified by the
SIC codes  to , since these are the subgroups recent closures of many plants owned by companies
that form part of the garment definition used in such as Levi Strauss and Sun Apparel in El Paso
this research. The subsectors “fur goods,” “miscel- (see Chapter  in this book).
laneous apparel and accessories,” and “miscella- . Traditionally the industrial-district litera-
neous fabricated textile products” are thus not ture has emphasized the importance of the sectoral
included in these tables. specialization and geographic concentration of
. The definition of the clothing industry in small and medium-sized companies (Schmitz ).
Mexico used in this research is based on the statis- With few exceptions (Scott ; Schmitz ),
tical data provided by INEGI under subsector , the role of large-scale producers in districts has
“Confección de prendas de vestir.” received much less attention.
. A clear overview of the various garment com- . During the research it was found that biases
panies and their positions within the industry is and prejudices about doing business in Cd. Juárez
provided by the U.S. International Trade Commis- are still prevalent in El Paso. This might be an indi-
sion (, ). cation that the common cultural and social back-
. The distinction between contractors and sub- ground of garment actors in both cities, one of the
contractors is somewhat theoretical, especially since characteristics of industrial districts, is not strong
distinctions between types of companies have be- enough to link them together. One basic dissimilar-
come blurred as different types of firms have started ity is that whereas large companies in El Paso were
to combine sourcing strategies to reduce costs and generally run by Anglo-Americans, the shop floors
risks. and the smaller-scale companies were dominated by
. An aspect not shown by Table . is that com- Hispanics.
panies in Cd. Juárez, with the exception of the in- . This may also imply that the initial poten-
dependent producers for the local market, are not tial for full-package production is greater in these
involved in cutting. This is due to the  regula- traditional garment centers than in the border cities,
tions mentioned earlier. where the garment sector is much more dominated
. Generally, contracting is seen as a means to by maquiladoras. Integrated production and full-
reduce costs, reduce investment risks, enhance pro- package capabilities may, as noted by Gereffi
duction flexibility, and allow for small-batch pro- (b), be of decisive importance for the future of
duction. Short delivery times and effective supply garment manufacturing in Mexico.
response, low transportation costs, convenience
in access and control, and cultural similarity are
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Jorge Carrillo, Alfredo Hualde,
and Araceli Almaraz

 Commodity Chains and Industrial


Organization in the Apparel Industry
in Monterrey and Ciudad Juárez

Introduction ,  percent of Mexican clothing pro-


duction was protected by import licenses that
Since the mid-s, Mexico’s economy has were done away with in , while the aver-
developed in a context that is substantially age tariff on garments fell from  percent in
different from its former import-substitution the second half of  to  percent by
industrialization model.1 The opening of the December . Other protectionist measures
economy to international competition has mod- were reduced or eliminated in textiles as well
ified the modes of conduct of both the govern- (Mendoza and Pozos ). The trade open-
ment and private firms, as well as their mutual ing, according to the pessimists, would sharpen
relations. This change has been important not competition to the point that the survival of
only for Mexico but also for its nearest and many Mexican small and medium-sized enter-
most important neighbor, the United States, prises would be threatened.
which upon the ratification of the North Amer- Nevertheless, even now, in the early twenty-
ican Free Trade Agreement (NAFTA) formal- first century, it is difficult to assess the outcome
ized its status as Mexico’s most important trade of the trade opening for the Mexican garment
partner. industry in clear-cut terms. At the beginning of
Mexico’s unilateral trade opening preced- the opening, a significant drop occurred in both
ing NAFTA produced macroeconomic imbal- employment and number of firms in the indus-
ances and social tensions among firms. One of try. Textile and apparel’s joint share of Mexi-
the most frequently expressed fears was that can gross domestic product in manufacturing
Mexico’s small and medium-scale enterprises fell from . percent in  to . percent
would be left unprotected against an avalanche by . These industries’ share of manufac-
of foreign imports. This situation was forecast turing employment also fell significantly, from
especially for industries such as apparel, where . percent in  to . percent in .
the trade opening took place very rapidly: In From  to  the real value of textile and
  ,  ,   

apparel output fell by  percent. Since the petitive advantages possessed by firms that have
beginning of , however, macroeconomic either remained in the industry or recently
data show a substantial increase in both pro- entered it. Some firms have transformed them-
duction and exports in the Mexican apparel selves into distributors of foreign goods. Oth-
industry. In  exports grew by  percent, ers have taken advantage of their ability to
and the trade balance for apparel in  import inputs in order to sew garments in small
showed a surplus of $ million (Dussel ; establishments. Certain communities in the
Bair ). Similarly, substantial growth has Bajío (a region in central Mexico), for example,
occurred in garment maquiladora employ- have become maquiladora garment districts
ment, which increased from , workers in (Vangstrup ). Other authors have de-
 to , in  and , in  scribed a plethora of production situations and
(INEGI , ). This growth has taken highlight the tenuous distinction that exists
place principally in nonborder areas, where between formal, informal, and clandestine
employment grew from , workers to shops (Suárez and Rivera , ). One fac-
, between  and . In contrast, tor that contributes to the opening of new
along the border employment in garment ma- plants in Mexico as well as to the expansion of
quiladoras increased by only about , jobs, production in existing plants is the strategy of
from , in  to , in . Rapid large retail chains in Mexico (e.g., Comercial
expansion of garment maquiladoras has also Mexicana) to increase the proportion of pur-
meant that the percentage of total maquiladora chases they make from domestic suppliers in
employment in Mexico accounted for by the the face of rising prices for goods from Asia
apparel industry has increased from . per- and other countries outside the North Amer-
cent to . percent in just five years. ican market. Similarly, U.S. branded manu-
These positive trends at the national level facturers such as Levi Strauss and Company
were a direct consequence of the peso devalu- have begun to contract a significant proportion
ation that occurred at the end of  and the of their global production to Mexican maquila-
deregulation of trade in garments and textiles doras (Mendoza and Pozos ).
enacted with the implementation of NAFTA. In this chapter we set out to examine this
According to some analysts, NAFTA is facili- diversity of Mexican garment-production sit-
tating a particular division of labor in which uations through an analysis of a sample of en-
the United States textile industry supplies raw terprises located in two northern cities: Ciu-
materials to garment-producing firms located dad Juárez, Chihuahua, and Monterrey, Nuevo
in Mexican territory that now have unre- León. In conducting our analysis, we adopt a
strained access to the lucrative U.S. market. commodity-chain perspective. Since the late
This schema varies, however, by both the spe- s the development literature has demon-
cific type of garment under consideration and strated the need to examine the links between
the site of its production in Mexico. In fact, suppliers and clients in specific industrial re-
the trade opening has not produced a single, gions instead of focusing exclusively on indi-
uniform effect on textiles and garments in vidual enterprises or on specific branches of
Mexico. Although thousands of businesses industry (Becattini ; Castillo ‒;
failed, many survived and many new enter- Gereffi , ; Gereffi and Hempel ).
prises were created. This approach permits us to track the compet-
An important research task, therefore, is to itive advantages (or disadvantages) accruing to
consider the strategies adopted and the com- a good at different points along its production-
         

distribution chain. In addition, it allows us to involved significant plant closures and layoffs
understand how a region or a city is integrated brought on by the large dollar-denominated
into the productive fabric of its own and other debts they had taken on at the end of the
countries. s. One of the most important closures was
This chapter is organized into three sec- that of Fundidora Monterrey, long a symbol
tions. In the first section we explain the of the city’s industrial strength, which em-
methodology of our study and discuss the ployed eleven thousand direct-production
characteristics of the garment industry in each workers in . The ALFA and VITRO
city, including the restructuring it has under- groups laid off seventeen thousand and eleven
gone over the last few years. In the second sec- thousand employees respectively (Pozas ).
tion we analyze how production chains are Nevertheless, with the help of a debt-
structured by distinct types of interfirm net- restructuring plan designed by the federal gov-
works operating in each city. Finally, we reflect ernment,3 Monterrey manufacturers managed
on the study’s findings and their implications to extricate themselves from the most acute
for the further evolution of the garment indus- phase of the financial crisis in which they were
try in Mexico. mired. Later, by means of a series of new
restructuring moves that included the acqui-
sition of technologies, improvements in man-
The Restructuring of the Garment agement techniques, and the formation of
Industry in Monterrey and strategic alliances with foreign companies, the
Ciudad Juárez Monterrey groups found themselves among
the most internationally competitive produc-
Our analysis focuses on two cities in northern ers of beer, cement, and glass (Aguilar ).
Mexico that have followed quite distinct paths Thus VITRO teamed up with Whirlpool and
to industrialization. Monterrey, capital of the became the majority shareholder in Anchor
state of Nuevo León, has been a center for Glass (Aguilar ; Pozas ; Pozos ).
industrial growth in Mexico since the begin- Other industrial groups, such as CEMEX,
ning of the twentieth century. Its development acquired the leading cement producers in
has been led by several large industrial grupos Mexico, as well as four U.S. cement compa-
based there, such as ALFA and VITRO.2 Ciu- nies. CEMEX became the main producer of
dad Juárez, by contrast, is a border city in the cement in Mexico, accounting for  percent
state of Chihuahua whose development has of the country’s exports of this product.
been more recent, occurring in conjunction Several factors explain the depth of the
with the rise of the maquiladora industry since restructuring of Monterrey industry in spite
the s. of the difficulties that it experienced during the
During the s the large industrial groups s. First, the corporate structure that the
in Monterrey, in spite of some difficulties, industrial bourgeoisie of Monterrey developed
managed to restructure their enterprises in is based on the intertwining of family ties, busi-
order to compete successfully on the interna- ness interests, and political influence. The
tional stage while preserving their dominance enterprises of the grupos are vertically inte-
in specific domestic markets (Pozas ; grated to a large extent, meaning that all or
Pozos ). In the macroeconomic crisis that most suppliers of components or parts needed
began in , Monterrey’s industrial compa- to manufacture the product belong to the grupo,
nies underwent a dramatic restructuring that and this has helped them achieve important
  ,  ,   

economies of scale, although this tight inte- which maquiladoras may be located. Of great-
gration can be a source of rigidity in periods est interest here is that textile production rather
of crisis like that of the s. Second, Mon- than garment assembly was the subbranch that
terrey’s industrial sector maintained strong developed the most in Ciudad Juárez.4
links with the local and national financial sec- The textile-apparel complex also has differ-
tor. Third, Monterrey industrialists have been ent relative importance in the two cities. In
innovative and have dedicated considerable Monterrey it is one of the six most important
resources to research and development (Pozos manufacturing industries (Aguilar ). The
, ). Fourth, in spite of recurrent con- textile and garment industry in Monterrey was
flicts with the federal government, Monterrey founded in the early twentieth century with
industrialists have repeatedly demonstrated local capital, especially from certain families
their indispensability to the health of the of Middle Eastern origin (Martínez Sánchez
national economy. In fact, the overall policies ). Some of these garment factories con-
of opening and deregulation undertaken by the verted themselves into maquiladoras after the
federal government in response to the s trade opening.
crisis coincided with many of the industrial- With regard to Ciudad Juárez, the govern-
ists’ demands. Likewise, strategic institutions ment of the state of Chihuahua considers the
such as the Instituto Tecnológico y de Estu- clothing industry to be one of several “clus-
dios Superiores de Monterrey have partici- ters” to be promoted as part of its industrial
pated in and influenced the government’s eco- policy.5 NAFTA will permit the transfer of
nomic planning and programming since the certain operations from El Paso, Texas, to cen-
mid-s. Finally, in periods of economic tral and southern Chihuahua due to its advan-
opening, Monterrey’s industrial groups have tages in availability of water and lower labor
readily applied their considerable resources and costs. Thus, Chihuahua could develop induce-
talents to forging dynamic strategies that per- ments to direct investment by garment firms in
mit them to compete effectively in interna- rural areas with an abundant labor supply. This
tional markets, especially when compared with is reinforced by the importance of elements
other regional bourgeoisie in Mexico and Latin such as “just-in-time” production, key to the
America (Pozos ). marketing of clothing, which offers opportu-
The economic history of Ciudad Juárez has nities to Chihuahua owing to its location on the
been quite different. Juárez’s industry grew as border with the United States (DRI/McGraw-
a result of tendencies in the world economy in Hill and SRI International ). Neverthe-
which U.S. enterprises—and later those from less, not everyone agrees on the importance of
Asia—searched for new forms of competitive- proximity to the border. For example, a recent
ness by moving production to Mexico’s north- study notes the scarcity of productive links
ern border. Proximity to U.S. corporate head- between textile and garment firms in Ciudad
quarters, the cheap cost and docility of their Juárez and El Paso. This study suggests, more-
labor force, tariff advantages, and improve- over, a probable decline in the industry along
ments in industrial infrastructure converted the the border in Juárez as more production
Mexican border cities into a major site for emerges in the cities further into the Mexican
direct foreign investment in Mexico. For this interior (Verkoren ). In fact, as the Chi-
reason, in contrast with Monterrey, local entre- huahua government study itself recognizes,
preneurs have dedicated themselves principally the development opportunities for the textile-
to the development of the industrial parks in garment cluster may be thwarted by a series of
         

competitive threats from the Asian countries, well as among firms in particular network posi-
the United States, and other Mexican states tions. The principal limitation of our sample
that are seeking to attract foreign investment. is that it is not statistically representative for
Thus the textile-garment sector is important the industry, either in terms of the two cities
in both cities. In Monterrey it is important as in question or for the set of suppliers of each
one of the city’s traditional industries that grew firm that was interviewed. A crucial factor
significantly during the s. In Ciudad Juárez impeding the gathering of a random sample of
its importance derives from the advantages it firms was the absence of any list of firms that
has gained since the signing of NAFTA. contained information on the relationships
among different establishments.

Research Questions and


Methodological Considerations Profile of Individual Firms
in the Sample in Each City
We must ask ourselves just how similar the gar-
ment industry is in these cities. In both cities, In this section we present the principal socioe-
is it oriented toward the same market niches? conomic characteristics of the firms covered
Are we talking about firms dedicated to the in our study and the types of productive link-
production of fashion or highly standardized ages they have established. Of the fourteen
garments? What types of interfirm networks enterprises studied in Monterrey, six were
have developed as a function of product type? dedicated to the production of inputs such as
On what basis does competition occur? thread, cloth, and poplin, while the other eight
These are some of the questions that we set manufactured various types of garments. Only
out to answer in our study of twenty-five firms, one of the firms in Ciudad Juárez produced
fourteen in Monterrey and eleven in Ciudad cloth; the rest manufactured finished goods,
Juárez. Our strategy consisted of identifying mainly uniforms, although one of them pro-
major garment industry employers in each city duced T-shirts and two manufactured pants.
and conducting formal interviews with their In our sample, eight of the fourteen Mon-
plant managers. Our main goal was to inter- terrey firms and all but one of those in Ciudad
view enterprises that had “backward linkages” Juárez were “small to medium-scale enter-
in order to gain a greater understanding of the prises”—that is, firms that had from  to 
direct impact of such linkages on enterprises employees, using the official Mexican govern-
in aspects such as working conditions, com- ment classification system. The remaining
petitiveness, and firm trajectories based on plants were large-scale establishments with 
location, number of employees, and a given or more employees. Nevertheless, taking all the
firm’s position within local networks. plants together, the average number of employ-
By using this strategy we were able to iden- ees per plant in Monterrey was , while in
tify both the direct and indirect suppliers of Juárez it was  (compared to the average
lead firms with a minimum number of inter- number of  employees in garment maquila-
views and thus efficiently map the various doras nationwide) (CIEMEX-WEFA ).
types of interfirm networks operating in each Most employees were direct-production
city’s textile-garment complex. In addition, workers. While at the national level only 
the strategy allowed us to compare results percent of employees in manufacturing plants
among individual firms in the entire sample as are direct-production workers, in the plants
  ,  ,   

we surveyed nearly  percent were engaged in dad Juárez only two of the eleven plants sur-
direct production in each city. In spite of the veyed had opened prior to .
high percentage of direct-production workers, With regard to plant ownership, three points
around  percent of employees were engineers are important to consider. Around half of the
or technicians, a figure comparable to the na- plants we surveyed were owned by a Mexican
tional average, while administrative employees firm, around a third were privately held, and
accounted for only  percent of plant em- the rest were subsidiaries of U.S. companies.
ployees in both Monterrey and Ciudad Juárez. Here we also see an important difference be-
In both cities about half of direct-production tween the two cities. While in Monterrey more
workers in the plants sampled were women than three-quarters of the plants were subsidi-
( percent in Monterrey and  percent in aries of another firm (the remainder were owned
Ciudad Juárez). The proportion of female by private individuals), in Juárez the majority
workers is more or less  percent lower than of plants were owner-operated. Reflecting our
that of garment maquiladoras and lower than purposive oversampling of suppliers, over three-
that of garment plants producing for the Mex- quarters of firms were majority Mexican-owned,
ican domestic market as well.6 Most jobs in the and the average proportion of total capital in-
plants we surveyed were permanent. In spite vested in each plant by Mexicans was nearly
of this, employee turnover rates were high in  percent. In Monterrey most firms were 
both cities—especially in the Juárez plants, percent Mexican-owned, while in Juárez around
where average turnover was over  percent two-thirds were controlled by Mexican invest-
per month. (In Monterrey it was a more man- ors with an average of nearly  percent of cap-
ageable  percent.) These figures are never- ital investment from Mexican sources.
theless lower than the . percent rate found The average amount of capital invested
in  for the maquiladora sector as a whole in each establishment in  was around
(Carrillo ). According to the plant man- $,. Finally, with regard to gross sales
agers we interviewed, this decrease in turnover and exports, average  sales were U.S.$.
rate is a reflection of the current economic cri- million, while exports reached $. million on
sis in Mexico and the corresponding rise in average. Sales figures did not vary markedly by
real unemployment. city, with average sales of U.S.$. million in
On average, Monterrey plants began oper- Monterrey and $. million in Juárez. The
ation twenty-five years before our research, significance of exports did diverge consider-
whereas the average Juárez plant had opened ably, however, with around  percent of Juárez
fourteen years before. It is interesting to plants’ sales deriving from exports, compared
observe that around a third of the plants in to under  percent for their Monterrey coun-
our sample had been founded between  terparts. The relatively low proportion of
and  and nearly half had opened prior exports by the Monterrey firms places them in
to . Here we find important differences a vulnerable situation in the face of fluctua-
between Monterrey and Ciudad Juárez, how- tions in the internal market. In Ciudad Juárez,
ever. The Monterrey plants were older, on American maquiladoras are the only firms that
average, than the plants identified in Ciudad export, while the Mexican firms are small
Juárez. In Monterrey only four of the four- shops that sell their finished products—indus-
teen plants studied had been founded since the trial uniforms—to the maquiladoras. Finally,
beginning of the s, and of these only one although the small size of our sample means we
had opened in the s. Meanwhile, in Ciu- must interpret such figures with caution, we
         

observe that the average value of exports per situation has been deteriorating. This percep-
plant in our sample has grown at an annual rate tion contrasts with the more optimistic assess-
of over  percent between  and . ment reported in a study of auto-parts and
There is no clear product specialization electronics maquiladoras.7 In Monterrey, 
among the firms in our sample. In the case of percent of plants reported no change in their
Monterrey, seven of the fourteen firms we competitiveness while  percent stated that
studied were suppliers to the producers of fin- it had improved in the s. This contrasts
ished garments: Three firms produced thread, with the situation facing plants in Ciudad
two manufactured poplins, one wove fabric, Juárez, where only  percent reported a
and another made cardboard boxes. Among the notable improvement in their market situation,
remainder that produced finished garments, a third detected some improvement, and nearly
three were dedicated to the manufacture of half ( percent) stated that their competi-
men’s shirts, one of the garments that has been tiveness had worsened during the decade.
traditionally produced by Monterrey’s indus- The principal competitive advantages re-
try. There were also two plants producing ported by Monterrey plants were the “high
uniforms (one specializing in secretarial uni- quality” of their products and “low costs.” In
forms and the other in industrial uniforms), Juárez, the principal advantages mentioned
one producing men’s briefs, and another that were the quick delivery of orders, “low costs,”
produced baptismal gowns. In Ciudad Juárez, “high-volume production,” and “new product
industrial uniforms (mainly robes) predomi- development.” The pressures that obligated
nated, although one of the firms we studied Monterrey firms to change their competitive
also manufactured school and sports uniforms. strategies were mainly limited to “cost reduc-
Other types of garments are also produced: tion”; two plants reported “reduction in deliv-
Three firms manufactured pants and shirts, ery time.” In Ciudad Juárez the order of these
one made T-shirts, one made gloves, another pressures was reversed: More than half the
made cloth and flannel, and one even produced plants surveyed reported pressures to reduce
ladies’ underwear. Research conducted after our delivery times, and the remainder noted pres-
study has noted that garment shops in Ciudad sures to lower costs.
Juárez are quite flexible—that is, they are able The main competitors of the firms we vis-
to switch products in accordance with seasonal ited were for the most part located in Mexico
fluctuations in demand (Morales ). (around  percent of the firms in Monterrey
The principal customers of the plants we and a little more than  percent of those in
studied tended to be located in the same city Juárez). Only six plants reported that their
as the plants, especially in the case of Mon- principal competition was located in the United
terrey. Three-quarters of the plants we stud- States, while two plants placed their main com-
ied in that city and half of those in Ciudad petitors in Central America and the Caribbean
Juárez reported that their principal client was and one plant located them in Asian countries
located in the same city. outside China and Japan. The location of these
With regard to competitiveness, only a third competitors reflects the overall trends in the
of the enterprises surveyed indicated that their apparel industry internationally, where Asian
situation has improved since the beginning of and Central American countries play an impor-
the s. About one-half of the plant man- tant role. These findings also suggest that an
agers we interviewed reported their market sit- intense competition for market share exists
uation as stable, while the rest stated that their among Mexican enterprises themselves.
  ,  ,   

The main problems facing Monterrey plants Ciudad Juárez one plant was certified as meet-
were the lack of credit, low profit margins, and ing ISO  standards and three were certi-
excessive competition. Meanwhile, the main fied by organizations following procedures sim-
obstacles reported in Juárez were “problems ilar to those of JCPenney.11
with red tape” at the border, “excessive com- The situation looks better when we exam-
petition,” and “lack of clients,” in that order. ine the plans of these plants for the future. In
One of the major problems affecting profit- our study we found that three-quarters of the
ability is difficulty in receiving payment from Monterrey plants planned to expand their
clients. In the case of the plants producing uni- capacity; more than  percent expected to
forms in Ciudad Juárez, for example, clients increase their exports and add new products to
have up to ninety days to pay and remit the their line; around  percent hoped to open
amount owed in pesos. The uniform produc- new plants; and  percent planned to enter
ers, however, must meet short deadlines for into strategic alliances with foreign or domes-
delivery and are obliged to use imported cloth tic partners. Although in general these per-
(paid upon receipt in U.S. dollars). Employee centages are greater than those of the plants in
turnover is another significant problem for the Ciudad Juárez, the plans for growth are also
Juárez firms, with many workers moving into substantial in the other city: Over half of the
other sectors where wages are higher and firms we visited expect to expand their capac-
employment is more stable. ity; nearly half plan to increase their exports;
The findings can be synthesized into an over half will add new products; nearly one-
“index of global competitiveness” for each fifth will open new plants; and up to a third
plant in our sample.8 The average global com- expect to enter into strategic alliances with for-
petitiveness index for the sector was nega- eign or domestic partners.
tive (.), somewhat worse in Monterrey Our sample consists principally, then, of
(.) than in Ciudad Juárez (.). A sim- maquiladora and nonmaquiladora plants that
ilar finding occurs with regard to the level of face serious economic problems, have difficul-
plant modernization, which we measured with ties with both competitiveness and modern-
an “index of modernization” that also took on ization, and mainly serve the domestic mar-
negative values in all the plants we visited, ket. It is interesting, therefore, that even in
whether they exported or not.9 Nevertheless, Northern Mexico’s export zone there exists a
in Monterrey the average modernization index relatively backward garment sector that, in
score was slightly positive, whereas in Ciudad spite of being linked to direct or indirect ex-
Juárez it was negative (.). The index of ports (by way of the maquiladoras), is not
employment quality also showed negative enjoying the benefits of the trade opening and
results: . in Monterrey and . in Ciu- industrial integration with the United States.
dad Juárez.10 With the exception of the mod-
ernization index, these results coincide with
external certification of quality-control pro- Types of Interfirm Networks in
cesses: None of the Monterrey plants had been Monterrey and Ciudad Juárez
International Organization for Standardiza-
Monterrey: Three Types of Linkages
tion (ISO)  certified, and just two had
been certified by the J. C. Penney Corpora- Within the textiles branch in Monterrey we
tion, considered a leader in the apparel indus- have identified three types of networks: () tra-
try in setting quality standards. For its part, in ditional networks, based on vertically integrated
         

U.S.A.

Mexico
U.S. supplier
located in Texas

Mexican
manufacturer

Mexican supplier
(owned by grupo)

Mexican supplier
(not owned by grupo)

 .. Traditional Interfirm Networks in Monterrey

enterprises selling to the domestic market; the textile-garment network we describe here
() original equipment manufacture (OEM) net- is not limited to these four supplier-client
works, revolving around export-oriented lead firms, since the manager of the shirt factory is
firms; and () original brand manufacture also the owner of seven other garment firms,
(OBM) networks, also based on vertically inte- six of which are located in Monterrey.
grated firms selling to the domestic market. The information obtained from our inter-
The first of these networks exhibits the great- views makes it possible to piece together the
est degree of vertical integration among par- principal features of the group and the rela-
ticipants. The Monterrey plants with pre- tionships that exist among its several enter-
dominantly local supplier-client relationships prises. In general we found the group to be
belong to Mexican parent companies and have highly integrated into the local community
been active in the city for several decades. with regard to suppliers and clients, and even
competitors. Managers of these plants per-
. The traditional network: A local grupo serv- ceive that their principal competition comes
ing the domestic market. The most complete from other Monterrey firms. There are, how-
textile-apparel network we discovered in Mon- ever, some indications that these plants are
terrey was composed of four establishments integrated into markets beyond the Monterrey
belonging to the same parent company (see metropolitan area. Perhaps the most interest-
Figure .). The grupo began in  with two ing of these is the fact that one of the plants
plants whose main products were poplin, gab- that weaves cloth, founded in , began pur-
ardine, and satin fabrics. These plants had two chasing cotton from a Texas supplier at the
client firms that were also part of the grupo. beginning of the s. The other “outside”
The poplin was used by one of the client firms suppliers that this group used are located in
in the production of men’s shirts. The other Chihuahua and other regions in Mexico and
customer of the two “upstream” firms was supply the plant that manufactures uniforms.
involved mainly in the manufacture of uni- Nevertheless, although in principle there is an
forms for school and industry. Nevertheless, ample local supply of fabrics and accessories
  ,  ,   

U.S.A.
U.S. parent company
Mexico
Retail Mexican maquiladora
distribution:
Rinbros,
Calvin Klein
Mexican supplier

Mexican supplier
owned by U.S. parent

Retail distribution
(department stores)

 .. Original Equipment Manufacturing Networks in Monterrey

such as thread and buttons, plant managers of the managers we interviewed complained of
still spoke to us of problems with obtaining problems with his workers’ union.13 Hence we
needed inputs in a timely manner from sup- observe here a local network that has modern-
pliers that could meet their quality and cost ized to some extent yet continues to be depen-
requirements. dent largely on the Mexican domestic market
In general, the enterprises composing this and particularly on the local Monterrey mar-
group are of a traditional type, with little use ket. As such, in spite of the relatively impor-
of automated equipment and a workforce that tant size of the group and its component enter-
is valued mainly for the quality of its manual prises, this cluster is still far from competing
skills. Something has changed, however, in effectively in a global market for apparel.
recent years. Our findings show that the two
measures most frequently implemented to im- . Original equipment manufacture (OEM) net-
prove competitiveness since the s have works. The second type of garment produc-
been downsizing of personnel and introduc- tion network we identified in Monterrey in-
tion of certain production techniques such as volved original equipment manufacturing for a
just-in-time production, statistical process con- number of brand-name clothing companies, in-
trol, and total quality management.12 These cluding Rinbros14 and Calvin Klein. The man-
organizational techniques have not been ac- ufacturer in Monterrey is a maquiladora whose
companied by technological upgrading except headquarters is located in the United States.
in the case of one of the fabric suppliers,  This maquiladora is doubly linked to the local
percent of whose machinery was automated. market in Monterrey (see Figure .). Its sup-
Laying off workers has led to changes in the re- plier of fabric is another subsidiary of the same
maining workforce such that workers are now U.S. parent firm. In turn, the fabric supplier
younger and better educated but have less purchases its textile fibers from an indepen-
tenure with the firm. Managers complain of a dent local firm. These inputs are consumed by
shortage of trained workers and a lack of work the maquiladora in the production of men’s un-
ethic in the local labor market. In addition, one dergarments. All plants in this network have
         

Mexican suppliers, whether in Monterrey itself two groups of local buyers of secretarial uni-
or in central Mexico. The lead firm in the net- forms, such as Grupo Confía and Lamosa.
work also manufactures undergarments for To summarize, the Monterrey metropolitan
Mexican department-store clients such as Casa area has three types of interfirm networks in
Ley and Eagles. the garment industry that have two principal
characteristics in common: () the purchase of
. Original brand manufacture (OBM) net- inputs from local suppliers or suppliers located
works. The last type of garment production in central Mexico and () a high degree of spe-
network we identified in Monterrey is one in cialization in the type of goods produced that
which local manufacturers produce garments corresponds to the special needs of clients with
under their own brand name and sell to large- particular characteristics (brand-name distrib-
scale merchandisers primarily in Mexico (Fig- utors, department stores, or firms that require
ure .). The main items manufactured by secretarial uniforms). The process of product
these firms are: () finished ladies’ outerwear, specialization among Mexican companies that
such as dresses, blouses, casual shirts, women’s have traditionally been oriented to the domes-
suits, and skirts; () uniforms; and () cloth tic apparel market has allowed the garment
and fibers such as thread. industry to continue to develop in Monterrey.
The suppliers of the enterprises in this third The export-oriented OEM-type network has
type of network, unlike those in the other two permitted certain OBM plants to survive the
types, are located in central Mexico as well as current economic crisis in Mexico by using
in Monterrey itself. Their principal clients their excess capacity to export under another
were department stores operating in Mexico, company’s brand name, thus gaining knowl-
such as Soriana, Coppel, Tiendas del Sol edge of overseas markets. Finally, the enter-
Unimax, Prestige, and Wal-Mart (which now prises linked to the OBM-type network have
has stores in several Mexican states). A second managed to supply department-store chains
type of client they identified were distributors that have multiplied since Mexico’s trade open-
of brands such as Wilson, and in third place, ing in the late s and early s.

U.S.A.

Mexico
Retail distribution
(department
stores):
Soriana, Mexican
Coppel, manufacturer
Wal-Mart
Mexican supplier

Retail distribution
(department stores)
Non-retail
distribution: Non-retail distribution
Wilson, (brand distributors
Confía, and local buyers
Lamosa of uniforms)

 .. Original Brand-Name Networks in Monterrey


  ,  ,   

Ciudad Juárez: Two Models of Vertical reaucracy, especially with regard to its customs
(Dis)integration procedures.
In response to competitive pressures, some of
. International subcontracting without local these plants are forming strategic alliances, lay-
linkages: The traditional maquiladora model. ing off workers, developing new products, and
This model is represented by garment maqui- planning to expand operations away from the
ladoras operating with foreign capital, such northern border. In the meantime these plants
as Converters, Contract Apparel, Boss, and have already adopted modern management
even some joint-venture operations such as practices to guarantee flexibility, quick turn-
Frederick de México. These enterprises are around, and high quality. Finally, these are
subsidiaries of foreign firms that operate enterprises that employ a sizable number of
plants in both the United States and Mexico. women (although not in all the plants), paying
Their establishment in Juárez to serve the U.S. wages that range from U.S.$. to $ per day.
market dates back to the early s. These In sum, here we are talking about typical
are plants that export  percent of their pro- export-oriented maquiladora plants, with no
duction and have no suppliers anywhere in local linkages, that produce directly for depart-
Mexico, not even in Juárez itself. They sell ment stores, which in another publication we
directly to U.S. stores such as JCPenney, Mar- have termed “first-generation maquiladoras”
shall’s, and Philadelphia Company. As a con- (Carrillo and Hualde ). Their exclusive
sequence they must have either ISO  or role is garment assembly. The value added that
JCPenney certification. Their status as sub- they generate is much less than that generated
sidiaries ties them to decisions made in U.S. by the product development and marketing
corporate headquarters with regard to tech- that occur in the United States. The interfirm
nology, investments, and suppliers. In this networks in which these plants are enmeshed
sense a traditional vertical relationship exists are binational and do not seem to be changing
between parent company and subsidiary. their pattern of geographic dispersion and lack
These plants import all their inputs, such as of vertical integration (Figure .). According
fabric, thread, and accessories (zippers, plastic to the Asociación de Maquiladoras de Ciudad
pieces, reinforcements, etc.), either because Juárez, by  there were seventeen garment-
there are no Mexican suppliers of these items producing maquiladoras in the city, employing
or because those that do exist are unable to around forty-four hundred workers (Morales
supply the necessary quality in a timely and , ).
reliable manner. They are generally medium-
sized plants, with sales that range from . International subcontracting with local link-
U.S.$. million to $. million. Plants may ages: Indirect suppliers. Unlike the previous
have as much as $ million invested in them. model, here we find small-scale, domestic en-
They assemble a variety of products, the most terprises that supply maquiladoras not with
important of which are ladies’ clothing (un- inputs but rather with uniforms and robes for
dergarments such as brassieres, girdles, their employees who work on production lines
blouses, and tights), pants, robes, gloves, and in the electronics and auto-parts sectors. The
sheets. They compete with other foreign firms main objective of these suppliers is to avail
in Mexico and Central America. In fact, exces- themselves of a particular niche in the local
sive competition is their principal problem, market created by the great cluster of maqui-
aside from coping with the Mexican state bu- ladoras in Ciudad Juárez. As such, they are
         

U.S.A.

Mexico U.S. parent company

Mexican maquiladora

 .. Traditional Maquiladora Networks in Juárez

“indirect suppliers” (in contrast with direct ally pay in Mexican pesos ninety days after
providers of inputs or production-specific orders are delivered, meaning that the uniform
services). These plants employ mainly women, producers, most of whose capital resources are
although some owners prefer to hire men. quite limited, are effectively obliged to extend
Worker incomes range from U.S.$ to $ per credit to their transnational-corporation clients.
day, comparable to wages paid by large-scale This problem is compounded by the fact that
enterprises locally. All the capital invested in no local suppliers can compete in terms of
these plants, which have been operating since price and speed of delivery, which obliges
the mid-s, is from Mexican sources. firms to purchase inputs in dollars across
Most of the owners of these plants are the border in El Paso. Thus these producers
Juárez residents who are carrying on their fam- are negatively affected by the peso-dollar ex-
ilies’ tradition in the garment industry. Typi- change rate. In addition, the uniform produc-
cally, they worked at another job in the indus- ers are totally dependent on the types of cloth
try before opening their own shop with money and colors available from local merchandisers
from personal savings or received from other (including those in El Paso), who frequently
family members. These entrepreneurs often must special-order items they do not have in
own more than one small plant. Annual sales stock. This can be the source of considerable
per plant range from U.S.$, to $,, delays.
and the amount of investment sunk into each Some of the shops we studied were ISO
plant ranges from U.S.$, to $,.  certified, but this certification was inci-
The principal production inputs purchased dental, owing to the fact that their main clients
by these small, locally based plants are fabric, were important parts suppliers of the three
flannel, thread, and buttons. They supply largest U.S. automakers. Because they are
themselves with these items directly from small and independently owned and operated,
stores either in Juárez or immediately across all production decisions are made autono-
the border in El Paso, Texas (where they are mously. Their principal competitors are small
billed in dollars). Their clients include some of local manufacturers like them. Because the
the largest maquiladoras in Juárez, such as maquiladoras insist on ever lower costs and
Favesa (Lear Seating Co.), Autoelectrónica quicker turnaround time, this competition
(Yasaki), RCA (Thompson), Delphi (General means plants face strong pressures to comply
Motors), and Delmex (International Tele- with clients’ demands. In the face of this pres-
phone and Telegraph).15 These clients gener- sure the small plants’ strategy has been to
  ,  ,   

U.S.A.

Mexico
U.S. supplier
located in Texas

Mexican
manufacturer

Mexican supplier

Mexican maquiladora

Non-retail distribution
(maquiladoras)

 .. Interfirm Networks in Juárez: Vertical Disintegration with Local Linkages

specialize in certain products and make the dependent on a dynamic export-oriented indus-
needed adjustments in machinery and shop- trialization model. Unfortunately, they still
floor layout to make the most efficient use of face severe limits to their growth, increasing
their resources and to be able to fill clients’ their value added, and achieving higher lev-
orders quickly. els of vertical integration. These limits are im-
As mentioned earlier, customs procedures, posed by lack of credit, cash-flow problems
lack of credit, and problems with government resulting from customers who are slow to pay,
officials are among the main difficulties facing and having to purchase inputs with dollars
these small garment shops in Juárez. Operat- while receiving payment in pesos. Thus we
ing in their favor we find their low costs and have a model that, in spite of establishing pro-
organizational flexibility, which allow them to ductive backward linkages, nevertheless faces
meet their customers’ needs quickly. Thus we serious obstacles to increasing profits, invest-
found that these plants have implemented tech- ing in human resources, and realizing higher
niques to improve quality and, most important, value-added activities (Figure .). Figures
guarantee a quick turnaround of orders. Al- from the Cámara Nacional de la Industria de
though they do not have any grand plans for the la Transformación indicate there were many
future, some managers we interviewed expect more firms in this sector of the local garment
to open another plant and enter into alliances industry—around forty—than there were in
with other small firms in the industry. the maquiladora sector, but average plant size
In sum, we can say that these garment was only around ten employees, meaning that
plants are very different from those examined the total workforce of the sector—fewer than
above: They are not maquiladoras, they do not four hundred workers—was far smaller than
export, and they serve a strictly local market that of the garment maquiladoras (Morales
niche. Their operation is tightly linked to and , ).
         

Conclusions doras with little product specialization that


supply department stores and other name-
The form taken by local interfirm linkages dif- brand apparel markets.
fers between the two cities we have examined. Export maquiladoras in Ciudad Juárez ex-
Moreover, within each city we find different hibit market behavior that is similar to other
types of interfirm networks. In Monterrey we sectors, namely, they are internationally com-
identified three types of networks. The kinds petitive; rely on U.S. firms to market their
of linkages that prevail are related not only to products; and base their competitive strategies
orientation toward the domestic versus the on price, quality, and quick, reliable delivery.
foreign market but also to the type of client There also exists another segment that is much
served and where that client is located. In this more dependent and vulnerable and has little
way the most vertically integrated and most potential to develop greater value added.
solidly organized firms that rely on domestic These small nonmaquiladora firms produce
suppliers of inputs are, somewhat surprisingly, industrial uniforms, robes, and the like for
the most vulnerable to the vagaries of the large-scale auto-parts and electronics maquila-
national market. By contrast, exporting firms, doras, but they lack security in the market-
which generally enter the foreign market as a place. Such enterprises are seriously limited
way of using excess capacity, produce under given that () they purchase imported inputs
contract for brand-name retailers and receive in stores in Juárez or directly in El Paso, Texas
lower profits but, in exchange, gain access to a (where they pay in U.S. dollars); () they are
market that is more stable and expanding more paid by clients in pesos (in spite of the fact
rapidly than the Mexican market. Finally, we that these clients are, by and large, subsidiaries
found a few enterprises that have been able to of U.S. companies); and () in effect they are
sell their own products with their own brand obliged to extend credit to their maquiladora
names on the domestic market, relying on clients insofar as they are paid up to ninety
department stores and retail chains for distri- days after delivery of an order. When these
bution. We still do not know if these types of problems are added to low profit margins, a
networks also display significant differences in large number of competitors, the unavailabil-
terms of their competitiveness and short-term ity of credit, and the constant pressure from
business strategies. clients to lower costs, the combined effect is to
In Ciudad Juárez we identified two types of make these plants among the most unprotected
interfirm networks in the textile-apparel com- in the industry along the border. These indi-
plex, one with local linkages and one linked rect suppliers are convinced that increased
with firms outside the local community. The interfirm collaboration is the only way to
more locally linked network has auto-parts and overcome the limitations associated with their
electronics maquiladoras as its major clients. small size. Unfortunately, no plans exist, either
This network is based on an intersectoral rela- on the part of firm owners or on the part of the
tionship where the customer (a subsidiary of a government, to promote mergers or alliances
foreign auto-parts or electronics firm) hooks among firms in this sector that would allow
up with local Mexican suppliers of uniforms them to achieve economies of scale that could
and other products from textile manufacturers. improve their competitiveness.
In the second type of interfirm network, plants In this sense, we have two completely differ-
produce exclusively for export. Here we are ent textile-apparel industries in Ciudad Juárez
mainly talking about foreign-owned maquila- and Monterrey, not only in terms of the market
  ,  ,   

they serve but also in how they connect with as well as of local institutions that participate
their respective markets. The distinct types of in these types of initiatives, such as educational
interfirm networks that we have found in the institutions, trade associations, and consulting
garment industry in two Mexican cities allow firms. The main objectives were to develop
us to conclude that even among manufactur- suppliers and to increase value added in the
ers of similar products, important differences sector through industrial upgrading in specific
exist not only in terms of the structure of es- regions of the country. In spite of important
tablishments but also in terms of their poten- advances made in some localities such as Mon-
tial for upgrading and expansion. terrey and Ciudad Juárez, policy makers have
In conclusion, we note how the complexity heretofore given too little attention to the de-
of industrial processes can confound develop- velopment of existing production niches occu-
ment theory. The maquiladora model (under- pied by local firms. Such development, unfor-
stood as third-party international subcontract- tunately, is not and has not been a priority for
ing) is supposedly more vulnerable to economic local and sectoral policy makers. Moreover, the
fluctuations than the model of vertical integra- competitive pressures introduced by NAFTA
tion. Our results demonstrate the opposite— and Mexico’s world trade policies present new
namely, that in a situation of economic open- challenges to the survival of many domestic gar-
ing and integration, it is the maquiladoras that ment producers. It remains to be seen whether
are more stable. In the same way, and accord- new industrial policy initiatives will be able to
ing to the logic of organizational development, rescue these firms and the niches they occupy
the maquiladora model purportedly generates from extinction.
less value added and does a poorer job of pro-
moting local industrial development than mod-
els based on OEM or, especially, OBM. The Notes
results from Monterrey suggest that OBM
firms have had to abandon their own labels Acknowledgments. The authors thank David Spe-
and convert themselves partially or totally into ner, Gary Gereffi, and Jennifer Bair for their care-
maquiladoras. In other words, instead of hav- ful reading of earlier drafts of this chapter. Trans-
ing upgraded and converted themselves into lated from Spanish to English by David Spener.
OBM firms for the international market, they . The “import-substitution industrialization
have “devolved” and become international model” refers to a set of policies widely adopted in
subcontractors that nevertheless have improved Latin America from the s through the s
their competitiveness and profitability for hav- and s (depending on the country). The main
ing done so. In addition, we find that the niche objective of the model was to foster industrialization
for locally owned and operated garment shops by producing domestically goods that would other-
in Ciudad Juárez is directly dependent on the wise be imported. Imports were discouraged through
maquiladora sector of the auto-parts and elec- a variety of tariff and nontariff barriers, and the
state played a major role in directing the industri-
tronics industry there.
alization process and picking the “winners,” that is,
During the s, Mexico tried to develop
the sectors and firms that benefited most from these
efficient industrial agglomerations in the form policies. See Villarreal ().
of interfirm networks, production and mar- . A grupo is a set of closely related firms that
keting collaborations (empresas integradoras), typically belong to several related families. Not only
and industrial clusters.16 This was done with are the related firms integrated into the grupo, but
the direct support of all levels of government the bigger grupos also often own large shares in
         

banks. ALFA consists of twenty-two enterprises turnover. Higher wages, higher levels of unioniza-
dedicated to diverse production activities, including tion, more training hours, and lower turnover indi-
iron and steel; wood, paper, and cellulose; petro- cate better employment quality. Values for the index
chemicals; and textiles. VITRO is composed of range from  to , such that  denotes the
forty-nine enterprises and five joint ventures that worst employment quality and  the best.
produce various types of glass, plastics, and non- . If these percentages seem low, we must
metallic minerals, as well as several service enter- remember that we are talking about small- to
prises (Pozas ). medium-scale enterprises, the great majority of
. The plan was known as FICORCA, or Fidei- which are domestic (eight of eleven in Juárez and
comiso para la Cobertura de Riesgo Cambiario all fourteen in Monterrey). There exists a clear ten-
(Exchange Rate Risk Trust Fund). dency in the electronics and automobile industries,
. According to the  Censo Industrial de Chi- and to a lesser degree in the garment industry, to
huahua, without taking into account maquiladoras, certify quality-control processes. These certifica-
employment in branch , production of textile tions represent a great commitment on the part of
materials, grew in Ciudad Juárez from , firms to standardize their quality-control processes
employees in  to , in , while in gar- and enter into continual upgrading. Certification
ment assembly employment declined slightly, from has an important impact on work since all members
, to , employees. of the organization are obligated to participate in
. The government’s industrial policy project is this process.
known as Chihuahua Siglo XXI (DRI/McGraw- . “Statistical process control” (SPC) is a
Hill and SRI International ). method for checking the quality of products through
. Since our sample was not drawn strictly at ran- a random sampling process generated by computer.
dom, the relatively high incidence of men working Originally tested in the United States during the
in these plants should not be taken as representative s, the technique later was successfully adopted
of the gender distribution of garment employment by Japanese firms. “Total quality management” is a
as a whole in either Monterrey or Ciudad Juárez. philosophy and set of practices developed by Japa-
. Carrillo, Mortimore, and Estrada () re- nese firms to ensure that high levels of quality char-
port that of the seventeen maquiladoras they stud- acterize the final product, the manufacturing pro-
ied in  (five television maquiladoras in Tijuana cess, and the employee’s contribution to that process.
and twelve auto-parts maquiladoras in various bor- . Some of these enterprises also produce for
der cities), managers at  percent of the plants service-sector businesses. These plants make other
indicated that their plant competitiveness had im- garments such as pants, shirts, and overalls, but for
proved from  to . another type of client.
. We constructed the global competitiveness . Rinbros is a well-known brand in Mexico.
index using a factor analysis that included per capita . These maquiladoras produce TV sets and
sales, the sales growth rate, capital investment per auto parts such as seat covers, wire harnesses, and
worker, percent of production exported in , electronic sensors.
and the export growth rate. Values for the index . By “clusters” we here mean linkages among
range from  to , such that  is perfectly firms in the same sector in the same geographic
uncompetitive and  is perfectly competitive. region (Humphrey and Schmitz ).
. The modernization index was constructed
using percent of equipment that is automated, per-
cent of expenses dedicated to research and devel- References
opment, certification processes, and use of special-
ized work organization techniques. Aguilar Barajas, Ismael. . Industria manu-
. The employment index was constructed by facturera de Nuevo León. Un análisis sectorial de
combining previous indexes, using in this case four sus principales empresas exportadoras. Monterrey,
variables: wages, union density, training hours, and Nuevo León: CAINTRA/ITESM.
  ,  ,   

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Such. . “Producción flexible, redes empre- Gereffi, Gary, and Lynn Hempel. . “Latin
sariales y sistemas territoriales de pequeña y America in the Global Economy: Running Faster
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Sociología del trabajo : ‒. cas (January–February): ‒.
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capacitación en la industria maquiladora de ex- ciples for Promoting Clusters and Networks of
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and Secretaría de Trabajo y Previsión Social. Nations Industrial Development Organization,
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tember): ‒. dora de exportación: Estadísticas económicas: Mayo.
Carrillo, Jorge, Michael Mortimore, and Jorge Alon- Aguascalientes: INEGI.
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co. Mexico City: Plaza y Valdés/UAM/UACJ. Nuevo León.” Working paper. Monterrey, Nuevo
Castillo, Juan José. ‒. “La división del trabajo León: Facultad de Filosofía y Letras, Universidad
entre empresas.” Sociología del trabajo  (Win- Autónoma de Nuevo León.
ter): ‒. Mendoza, Jorge, and Fernando Pozos. . “Me-
CIEMEX-WEFA (Center for Econometric Research canismos de distribución de ropa importada,
on Mexico). . Maquiladora Industry Analy- ‒. El caso de México.” Paper presented
sis ,  (May). Philadelphia: CIEMEX-WEFA. at the Twentieth Congress of the Latin Ameri-
DRI/McGraw-Hill and SRI International. . can Studies Association, Guadalajara, Jalisco,
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Estado de Chihuahua, Desarrollo Económico del lítica industrial y estrategias empresariales en la
Estado de Chihuahua y Desarrollo Económico industria textil y del vestido en Ciudad Juárez,
de Ciudad Juárez, Chihuahua. Chihuahua.” Unpublished master’s thesis, Cole-
Dussel, Enrique. . “La evolución de las exporta- gio de la Frontera Norte, Tijuana, Baja Califor-
ciones de la confección mexicana hacia los Esta- nia, Mexico.
dos Unidos.” In Pensar globalmente y actuar re- Pozas, María de Los Angeles. . Industrial Re-
gionalmente: Hacia un nuevo paradigma industrial structuring in Mexico: Corporate Adaptation, Tech-
para el siglo XXI, ed. Enrique Dussel, Michael J. nological Innovation and Changing Patterns of In-
Piore, and Clemente Ruiz Durán, pp. ‒. dustrial Relations in Monterrey. San Diego: Center
Mexico City: Universidad Nacional Autónoma for U.S.-Mexican Studies, University of Cali-
de México and Fundación Friedrich Ebert. fornia at San Diego.
Gereffi, Gary. . “Global Production Systems Pozos, Fernando. . Metrópolis en restructuración:
and Third World Development.” In Global Change, Guadalajara y Monterrey, ‒. Guadala-
Regional Response: The New International Context jara: Editorial de la Universidad de Guadalajara.
         

Suárez, Estela, and Miguel Angel Rivera. . Paper presented at the Twentieth Congress of
Pequeña empresa y modernización: Análisis de dos the Latin American Studies Association, Guada-
dimensiones. Mexico City: Universidad Nacional lajara, Jalisco, Mexico, April ‒.
Autónoma de México. Villarreal, René. . “The Latin American Strat-
Vangstrup, Ulrik. . “Moroleón: La pequeña egy of Import Substitution: Failure or Paradigm
ciudad de la gran industria.” Espiral: Estudios for the Region?” In Manufacturing Miracles: Paths
sobre estado y sociedad , : ‒. of Industrialization in Latin America and East
Verkoren, Otto. . “Trends of Manufacturing Asia, ed. Gary Gereffi and Donald L. Wyman,
Employment on the US-Mexico Border with pp. ‒. Princeton, N.J.: Princeton Univer-
Special Reference to El Paso and Ciudad Juárez.” sity Press.
Part IV
Interior Mexico
Gary Gereffi, Martha Martínez,
and Jennifer Bair

 Torreón: The New Blue Jeans


Capital of the World

The Maquiladora Debate ico’s recent export boom. Although Torreón is


in Mexico also home to other export-oriented manufac-
turing sectors, such as auto parts and machin-
The North American Free Trade Agreement ery, the apparel and textile industries have been
(NAFTA) has dramatically increased the ex- the star performers in terms of export growth
port dynamism of the Mexican apparel indus- and job creation.
try. The sheer increase in the country’s cloth- Despite these undeniable gains, a verdict on
ing exports to the United States, from $. the consequences of NAFTA for both Torreón
billion in  to almost $. billion in , is and Mexico has yet to be reached. Much of the
impressive evidence of this claim. NAFTA has debate about NAFTA in academic and policy-
also promoted the consolidation of apparel making circles on both sides of the border has
export-production centers. This chapter con- addressed the question “Is NAFTA good pol-
centrates on one of these production centers, icy, and if so, for whom?” The maquiladora
the Torreón region, which has been called the form of production occupies center stage in
new blue jeans capital of the world. this debate. Maquiladoras are factories that
Torreón is a dynamic industrial cluster of assemble products for export from imported
five hundred thousand people located in the components that enter the country duty-free.
northern Mexican state of Coahuila, about four Proponents of the maquiladoras assert that the
hours by car from the Texas portion of the U.S. system is a valuable source of export revenue
border. It is located in the heart of La Laguna and job creation for Mexico. The program’s crit-
region, well known for its cotton and dairy ics, however, see it as the ultimate example of a
products. Torreón’s apparel industry as dis- “new international division of labor” that traps
cussed in this chapter is actually a cluster of developing countries in the dead-end role of pro-
three cities, as it straddles the nearby munici- viding cheap labor for low-value-added assembly
palities of Gómez Palacio and Lerdo in the operations. Because the vast majority of inputs
neighboring state of Durango. Following an assembled into final products in the maquila-
economic recession in the early s, Torreón doras are imported,1 the maquiladoras do not
has been one of the main beneficiaries of Mex- stimulate growth in the rest of the economy.
  ,  ,   

This debate rests implicitly on three as- rently are located throughout the country. Be-
sumptions: () that the change in Torreón (and cause of the labor-intensive, low-value-added
in other Mexican production centers) from nature of maquiladora production, critics argue
local production to export manufacturing is a that this system promotes almost no industrial
direct consequence of NAFTA; () that the upgrading or technology transfers, creates
unavoidable consequence of the free-trade minimal linkages to the local economy, and
agreement is the maquilization of Mexico; and generates very little wealth that can be retained
() that maquiladora production does not pro- in the country.
mote development. These assumptions conceal In contrast to this traditional view of the
and oversimplify the dynamics of export in- maquiladoras, a revisionist perspective about
dustrialization and regional development in the significance of this export-oriented sector
Mexico. The question should not be whether for Mexican development emerged in the late
NAFTA promotes Mexican development but s and early s. Researchers began to
rather under what conditions particular regions call attention to a so-called second generation
in Mexico benefit from free trade. Is NAFTA of maquiladoras. Although local inputs to the
promoting the maquilization of Mexico, and if production process remained low, the mix of
so, which factors could be expected to lessen activities being performed by Mexican work-
this effect? What role does foreign capital play ers in the maquiladoras became more diverse,
in establishing favorable or unfavorable condi- expanding beyond low-value-added assembly.
tions for local firms? How do local institutions The empirical focus of this research included
and conditions mediate this process? production of auto parts in northern Mexico,
Before answering these questions, it is nec- televisions and other electronics in Tijuana,
essary to identify what it is about the maquila- and computers in Guadalajara. In each of these
dora production system that creates undesirable industries, scholars argued, the maquiladoras
developmental outcomes. Mexico’s maquilado- were maturing from assembly sites based on
ras are foreign- or domestically owned factories cheap labor to manufacturing and even profit
that traditionally have been geared toward as- centers whose competitiveness lay in a com-
sembling products for export from imported bination of high productivity, good product
components. These inputs are imported to quality, and wages well below those prevailing
Mexico duty-free, and when the assembled north of the border (Shaiken ; Gereffi
products are exported after assembly, only a ; Carrillo ).
minimal duty is assessed on the value added in NAFTA presents yet another twist in the
Mexico, chiefly labor. Maquiladoras exist in a ongoing maquiladora debate. Because NAFTA
number of manufacturing sectors, although the removes most of the restrictions on backward
main products assembled in maquiladoras are and forward linkages between the maquila-
autos and auto parts, consumer electronics, and doras and national firms, the enclave nature of
apparel. Although the maquiladora system be- the maquiladoras could change as export-
gan with the U.S.-Mexico Border Industrial- oriented plants become more integrated into
ization Program in , most of the growth in the rest of the economy. In effect, NAFTA
maquiladora production has occurred since the levels the playing field and allows all compa-
mid-s. The program initially applied only nies to set up the same kinds of cross-border
to in-bond factories located along Mexico’s nor- production networks that traditionally charac-
thern border, but this geographic restriction has terized only the maquiladora sector.2 These
since been eliminated and maquiladoras cur- developments present two scenarios, which are
:         

reflected in the literature on the maquiladora and retailers, which generally do not engage in
sector in the era of NAFTA. Some see re- any production activities.
gional integration as an opportunity for a wide Although in an era of globalization both
array of Mexican firms to attain the produc- local and external linkages are vital for the
tivity and quality levels associated with the survival of firms, there is no integrated frame-
country’s leading maquiladoras and therefore work that analyzes their interplay. The global
to increase their competitiveness in foreign commodity-chains literature, with its distinc-
(primarily U.S.) markets. Others argue that tion between producer-driven and buyer-driven
NAFTA further exacerbates the existing asym- commodity chains (Gereffi ), suggests
metries in Mexico’s industrial landscape, with multiple models of export-oriented industrial-
large U.S. firms standing to obtain all the main ization. Development outcomes depend largely
benefits that NAFTA provides. Instead of on the type of industry and the type of lead
expecting the maquiladora sector to become firm coordinating the international trade and
integrated with the rest of the Mexican econ- production networks that are dominant during
omy, this camp predicts the “maquilization of a particular phase of a country’s development
Mexico,” whereby the entire country is con- strategy (Gereffi and Wyman ). In the
verted into a site for low-value-added export- same way, the movement of a country or a firm
oriented production for the U.S. market, to the from one segment of the commodity chain to
benefit of foreign capital and the detriment of another explains changes in profit margins,
national firms and Mexican workers (Dussel quality of jobs, and technology transfers, among
Peters ; Tardenico and Rosenberg ). other factors. While producer-driven chains
Our own research suggests that Mexico in have received significant scholarly attention in
general and Torreón in particular appear to be research on large, integrated multinational cor-
moving away from typical maquiladora manu- porations, the dynamics of buyer-driven chains,
facturing toward a more integrated form of such as the ones responsible for Torreón’s rapid
full-package production. Instead of just doing growth as a jeans-production center, are less
assembly, firms in Torreón are performing all well understood despite their growing impor-
the other required manufacturing activities, tance in terms of Mexico’s export-oriented
including the purchase and production of raw strategy.
materials, cutting, laundering, finishing, and, The importance of local linkages is ad-
to a lesser extent, distribution. This new full- dressed by the industrial-districts literature.
package system differs from maquiladora pro- The original industrial-district model was
duction in terms of both external linkages and based on the Emilia-Romagna region—the so-
local linkages. As apparel production in the called Third Italy—where small and medium-
Torreón region moves from maquiladora to sized enterprises with a craft tradition in prod-
full-package manufacturing, we expect to see ucts such as footwear and apparel organized
a transformation in the relationships between into geographically concentrated and sectorally
Torreón suppliers and their American clients. specialized clusters. The advantages provided
Linkages among local firms, which are nonex- by participation in the clusters allowed these
istent under the maquiladora system, should small-scale manufacturers to compete success-
become more salient. Full-package production fully in global markets on the basis of high
forces local firms to develop ties with suppli- quality and flexible specialization. Features of
ers and subcontractors (both local and foreign) this model include high wages for a local work-
in order to satisfy the demands of marketers force with strong skills, significant horizontal
  ,  ,   

networks between firms within the cluster Methodology


based on cooperative competition, and sup-
portive government policies and institutional We conducted our fieldwork in Torreón in
infrastructure. The ability of industrial dis- July  and July .3 Open-ended strate-
tricts to succeed in global markets despite high gic interviews with Mexican-owned, U.S.-
labor costs led to the conclusion that these owned, and joint-venture firms, industry asso-
clusters represented a “high road to competi- ciations, and local government organizations
tiveness” for firms and workers in developed were coupled with plant visits and the use of
countries (Piore and Sabel ; Pyke and Sen- secondary materials to document recent
genberger ; Humphrey ; Markusen changes in the industry. Our initial contacts
). with major export firms in Torreón were
The global commodity-chains and indus- made through earlier interviews with U.S.-
trial-district frameworks are complementary. based textile manufacturers, apparel compa-
While the former concentrates on the power nies, and retailers. This strategy enabled us to
dynamics created by global production systems identify and interview the majority of Tor-
and the consequences of having a particular reón’s leading textile and apparel manufac-
location within these systems, the latter fo- turers, as well as a number of their second-tier
cuses on the local linkages that can be used to contractors.
create competitive advantages in a global econ- Our sample included nine apparel compa-
omy. Development outcomes depend not only nies and two textile mills. Although around
on the dynamics of the global economy but also  different apparel firms operate in the
on the local resources (social, material, finan- Torreón area, the nine companies included in
cial, or institutional) that are available or can be our sample directly produce or coordinate
created. A change of the maquiladora system around one-third of the total production of
would necessarily imply transformations in the region. Given the disproportionate role
both internal and external linkages in order to played by leading firms in the sector and our
move toward higher-value activities and po- interest in understanding the power dynamics
sitions. The rest of this chapter attempts to that exist in the industry, our oversampling of
show how Torreón’s blue jeans firms have been large and foreign firms is justified. We should
transformed from producers for the domestic note, however, that additional research is
market to maquiladora exporters, then to full- needed to complement our findings in terms
package exporters and, possibly in the future, of wages and working conditions in the fac-
to lead firms. Particular attention is placed tories that occupy the lowest tier of Torreón’s
on comparing the network arrangements, both hierarchical production and subcontracting
local and international, related to the Torreón networks.
region under the maquiladora system and un- This method is superior to random sam-
der the new model of full-package produc- pling techniques for two reasons. First, a rel-
tion. Finally, once we have established how atively small number of firms in the United
much Torreón’s production setup differs from States are driving the restructuring of the
typical maquiladoras, we discuss the conse- North American apparel commodity chain,
quences of such a system on key developmen- and our approach allows us to identify these
tal variables: local linkages, technology trans- firms and the companies they work with in
fer, employment, wages, working conditions, specific sites such as Torreón—in terms of
and rural-urban disparities. both their main suppliers or partners in the
:         

local cluster and the tiers of smaller subcon- Torreón’s Emergence as the New
tractors that are not linked directly to the U.S. Blue Jeans Capital of the World
market. Second, this approach guarantees us
better access to these firms since we do not At the time of our fieldwork in July , the
contact them “cold” but rather are referred to Torreón area was producing an average of
them by a company we have already inter-  million pairs of jeans a week. In contrast,
viewed higher up on the commodity chain, El Paso, Texas—a major production center for
another local firm in the cluster, or the local Levi Strauss and Company and Torreón’s
chamber of apparel manufacturers. predecessor as the blue jeans capital of the
Interviews were conducted primarily in world—produced only  million pairs of jeans
Spanish on-site with the company’s plant a week at its peak in the early s. To keep
manager, director of foreign operations, or pace with this dramatic increase in production,
owner, depending on the firm, and they lasted employment in Torreón’s approximately 
an average of two hours. The interviews were apparel factories had also grown considerably
followed by a tour of the production facilities. from twelve thousand jobs in  to sixty-five
In Torreón these included, in addition to the thousand in .
traditional sewing factory associated with There are several reasons for Torreón’s ex-
apparel production, textile mills; laundries; port success. Although not located along the
finishing plants where the garments are northern border where the country’s in-bond,
pressed, inspected for quality, and packed; and export-oriented maquiladora sector has his-
a distribution center. As well as providing an torically been strongest, Torreón is still close
opportunity to evaluate the working condi- and well connected to the United States. This
tions and industrial relations, these tours per- gives it a distinct advantage over other pro-
mitted us to speak with additional informants, duction sites in the interior of Mexico, partic-
such as production trainers and line supervi- ularly since quick turnaround time and reliable
sors, whose perspectives on the operation delivery of even basic apparel products such as
complement the data collected in the initial blue jeans (which are not generally considered
interview. to be high-fashion items) are critical for U.S.
We conducted strategic interviews with lead retailers and manufacturers. The Torreón area
firms in the United States as well as with our has a significant cotton textile tradition, which
informants in Torreón. The strategic inter- is allowing the site to emerge as a model of
view is a semistructured interview format and integrated manufacturing, with denim pro-
differs from a traditional survey-style inter- duction and apparel assembly occurring in the
view in that there is no standardized ques- same Mexican cluster.
tionnaire. Rather, the interviewers use a pro- This dynamism in the export of jeans is a
tocol that lists key questions as a template to relatively new phenomenon in the Torreón
ensure that critical issues are addressed with region. In , Torreón produced only five
each respondent. The questions listed in the hundred thousand pairs of jeans a week, most
protocol are open-ended, and the protocol is of them under the provisions of the ⁄
not intended as an exhaustive list of the top- maquiladora program4 and mostly limited to
ics the interview will address. Instead, these assembly activities. Apparel export manufac-
questions are used as probes that help the turing became important for the region only
informant understand the kind of information in the mid-s. Prior to that time, apparel
the interviewer is interested in. production was almost exclusively dedicated
  ,  ,   

to the domestic market. The blue jeans indus- reduction in buying power and the related con-
try in Torreón since has undergone a series of traction of local demand jeopardized their in-
shifts: from local production to maquiladora come. However, inflation affected these com-
exporting to full-package manufacturing. Four panies in a more fundamental way. The jeans
historical factors have driven this evolution: industry requires the availability of working
capital to acquire the raw materials and labor
. the peso devaluations;
necessary for production; this working capital
. the implementation of NAFTA and the
is recovered by selling the jeans (plus a profit),
subsequent elimination of tariffs and trade
and then the production cycle begins again. But
barriers;
jeans manufacturers must wait a period of time
. the presence of new organizational buyers,
(generally a month) to receive payment for their
especially retailers and brand marketers;
products. Under conditions of hyperinflation,
and
the money received for a pair of jeans produced
. the existence of local capital and expertise
a month ago may not be enough to make a new
applied to apparel production.
pair of jeans now, which left manufacturing
The effects of each these factors are explained unprofitable and impossible to sustain.
in the subsequent sections. The only viable option for the survival of
these companies was to redirect their efforts
from a stagnant local market to the more solid
The Peso Devaluation Effect
U.S. market. Export prices are set in dollars
The Torreón region has a strong tradition in and therefore are not affected by the changes
the apparel and textile industry. Textile mills in a volatile economy. However, this shift in
have been located in the region since the late orientation had its downside for Torreón com-
nineteenth century. During the s and panies. Although these firms performed all
s companies such as Fábricas El Venado, production activities related to the manufac-
Fábricas de Ropa Manjai, Metro, and Gua- turing of jeans (assembly, cutting, laundering,
diana were founded to satisfy the need of the finishing, marketing, and design), they discov-
national market for work clothes, particularly ered that their quality was not up to interna-
for rural settings. These companies specialized tional standards. Torreón firms were unable to
in the production of jeans and other denim offer full-package production with the quality
items. During subsequent decades, as jeans requirements of the American clients. For this
evolved from being “work clothes” to an object reason the few companies that managed to sur-
of fashion and moved from rural communities vive had to specialize in assembly and became
to the streets of cities, local companies devel- maquiladora subcontractors for American man-
oped their own brands (e.g., Jesús, Medalla ufacturers such as Sun Apparel, Levi Strauss
Gacela). Under the import-substitution strat- and Company, and Farah. This transformation
egy, which prevailed in Mexico from the s meant, in reality, a de-skilling and a reduction
through the s, there was little interna- in the value added by Torreón firms.
tional competition, and Mexican suppliers Although this reorientation toward the inter-
dominated the domestic market. national market signified an increased depen-
The Mexican peso crises in , , and dency on American manufacturers and brokers,
 and the subsequent hyperinflation changed the basis for an export boom in the region was
the environment for these companies. Since they being created. Even though they concentrated
were totally dependent on the local market, the on sewing, Torreón firms learned how to man-
:         

 .. Main Clients for Torreón Apparel Exports


Type of Clients 1993 1998

Manufacturers Farah (M) Sun Apparel–Jones of NY (BM, M)


Sun Apparel (M) Aalfs (M)
Kentucky Apparel (M)
Grupo Libra (M)
Siete Leguas (M)
Tarrant (M)
Tropical Sportswear (M)
Red Kap (M)

Brand Marketers Wrangler (BM,M) Wrangler (BM,M)


Levi Strauss and Company (BM,M) Levi Strauss and Company (BM,M)
Action West (BM,M)

Polo (BM)
Calvin Klein (BM)
Liz Claiborne (BM)
Old Navy (BM)
Tommy Hilfiger (BM)
Donna Karan (BM)
Guess? (BM)
Chaps (BM)

Retailers Gap (BM,R)


The Limited (BM, R)

Kmart (R)
Wal-Mart (R)
JCPenney (R)
Sears (R)
Target (R)

Note: Firms aligned to the right are hybrids.


M, Manufacturers; BM, Brand Marketers; R, Retailers.

ufacture quality products and deliver them in the apparel industry the immediate conse-
a timely fashion. Lead firms such as Sun Ap- quences of the devaluation were an increase in
parel played an active role in “pushing” Mex- the number of U.S. clients interested in the
ican suppliers to meet international standards Torreón region, an increase in the number of
and to increase their production capacities, Mexican apparel assembly plants, and an
which helped them to become full-package increase in the production capacity of already
producers. existing firms. Table . shows that prior to
The Mexican peso devaluation crisis in  only four U.S. manufacturers—Farah,
December , after three years of relative Sun Apparel, Wrangler, and Levi Strauss and
stability, had mixed effects on the blue jeans Company—had a significant presence in the
industry. The exchange rate jumped from . region. By  the number of clients had
pesos per dollar in December  to . pesos grown to more than two dozen. At the same
per dollar in January  (IMF ). For time the number of jeans manufactured in the
  ,  ,   

 .. Apparel Industry Indicators for La Laguna Areaa


Variables 1993 1998

Apparel Employment 12,000 65,000


Output of Jeans (pairs per week) 500,000 4 million
Output per Company (pairs per week) Max. 50,000 Max. 230,000
Mexican Denim in Export Production 1–2% 5%
Assembly Price per Piece U.S.$0.90–1.10 U.S.$1.20–2.05
U.S. Retail Price U.S.$10–40 U.S.$10–80
Activities with Mexican Ownership Assembly Assembly
Laundry
Cutting
Finishing
Textiles
Trim and Labels
U.S. Sales Offices
Types of Companies Specialized Apparel Firms Diversified Corporate Groups and
Textile Exportersb
Regulation of Work Conditions Mexican Legislation Mexican Legislation and
Foreign Buyers’ Codes of Conduct
a
Torreón is the center of La Laguna, a highly integrated economic region formed by two additional cities, Gómez Palacio and Lerdo,
and several rural communities. Although each city is a distinct political entity, together they form an integrated production zone.
bExamples of these new companies are Grupo Lajat, Grupo Soriana, and textile producers such as Parras-Cone and Textiles Lajat.

region jumped eightfold, from , to Mexico without the restrictions created by the
 million pairs per week (see Table .). quota system or the ⁄ program. The
cost reductions that NAFTA made possible
provided a rare window of opportunity to
The NAFTA Effect
obtain a competitive advantage. Companies
The maquilization of apparel activities in the that decided to move their operations to Mex-
Torreón region was primarily due to the Mex- ico around or shortly after the implementation
ican peso devaluations and not to NAFTA. of NAFTA would enjoy lower production
What, then, was the effect of NAFTA on the costs than other companies.
industry? The most elementary consequence Figure . shows how these new condi-
was a change in the rules of the game for pro- tions reoriented production activities in the
ducers in Mexico. For the apparel industry, Torreón region. In  the region was dedi-
NAFTA meant the progressive elimination of cated exclusively to apparel assembly. By 
U.S. tariffs and nonmonetary barriers to all Mexican-made denim, trim, and labels were
apparel production activities, including laun- used for blue jean exports, and laundering and
dering, cutting, and finishing, as well as the finishing were also carried out in Mexico. By
use of Mexican inputs such as textiles (denim),  cutting and distribution were established
buttons, labels, and so forth. For the global in the region as well. However, Figure .
apparel industry, NAFTA meant a transfor- indicates that marketing and retail, the most
mation, at least potentially, of the cost struc- profitable activities in the apparel industry,
ture of production. For the first time activities are still exclusively performed in the United
other than assembly could be performed in States. This deepening of the apparel com-
:         

1993
U.S.A.
Mexico
Textiles Trim Cutting Assembly Laundry Distri- Marketing Retail
and and bution
Labels Finishing

1996 Activity
U.S.A. performed

Mexico Activity not


Textiles Trim Cutting Assembly Laundry Distri- Marketing Retail performed
and and bution
Labels Finishing

2000
U.S.A.
Mexico
Textiles Trim Cutting Assembly Laundry Distri- Marketing Retail
and and bution
Labels Finishing

 .. Apparel Commodity Chain: Activities and Location

modity chain in Mexico suggests that NAFTA manufacturers that provided the inputs for
has allowed Mexico to develop full-package Mexican assembly. The possibility of lower-
production capabilities, where not only assem- cost full-package production after NAFTA en-
bly but all other required manufacturing activ- ticed U.S. retailers and marketers to consider
ities, including the production and purchase Mexico as an alternative to Asia for their sourc-
of raw materials, are performed within the ing needs (Gereffi ). Table . not only
country. It is important to note, however, that shows an increase in the number of U.S. clients
the capability to carry out all manufacturing with operations in the region but also high-
activities in the making of a pair of jeans does lights the entrance of new kinds of players:
not by itself constitute full-package produc- brand marketers (who develop distinctive
tion. An additional activity, which is usually labels, such as Nike, Tommy Hilfiger, and Liz
difficult to locate in a value-added chain, is the Claiborne) and retailers. Both retailers and
coordination of all production activities in order marketers require full-package supply because
to offer clients a finished product. This raises they dedicate themselves to design, distribu-
a new factor that has intensified the coordina- tion, and marketing rather than to production
tion functions in the Torreón region: the ex- activities.
plosive growth in the volume of orders placed Besides creating demand for full-package
by U.S. retailers and brand marketers. supply, retailers and marketers have trans-
formed Torreón’s production patterns in three
fundamental ways. First, they introduced
New Organizational Buyers and the
high-volume orders to the region. In  the
Move to Full-Package Production
biggest firms could assemble a maximum of
The ⁄ model of export production be- , pairs of jeans per week. In , Sun
fore NAFTA was linked to large U.S. apparel Apparel and its subcontractors produced
  ,  ,   

, pairs per week in Torreón alone, just ishing of jeans is performed locally but the
under half of Sun Apparel’s total jeans pro- inputs, such as denim, trim and other materi-
duction in Mexico. Despite this tremendous als, are provided by the U.S. client.
jump in capacity, Torreón firms are still expe-
riencing pressure to keep growing. For exam-
The Role of Local Capital and Knowledge
ple, Original Mexican Jean Company (OMJC)
in Torreón’s Development
and Siete Leguas are two of the jeans manu-
facturers in the region, and they both dedicate All three factors mentioned above are to a cer-
most of their production (all of it in the case tain degree external to the Torreón region.
of OMJC) to manufacturing jeans for JCPen- However, local industrial development, even
ney’s private-label Arizona brand. With a joint after the implementation of NAFTA, is also
production capacity of , pairs of jeans dependent on the resources and characteris-
per week in , both companies plan to dou- tics of the Torreón cluster, as well on the
ble their production capacity in the near future. strategies and decisions taken by specific local
The second transformation is the manufac- firms. Brand marketers and retailers have
turing of more-expensive and higher-quality “pushed” American manufacturers to move
jeans. In  the maximum retail price of a their operations to Mexico, but due to an
pair of jeans assembled in the region fluctuated explosive demand they have also “pulled”
around U.S.$; this price increased to $ in Mexican firms to increase their production
. Since  the piece rates for local as- volumes and their range of activities. The exis-
sembly have risen in part because of the in- tence of local knowledge and capital has al-
creased demand but also because of the pro- lowed Torreón firms to take advantage of the
duction of jeans with higher retail prices. opportunities created by the demand for full-
The third factor is the introduction of package production.
branded apparel. One important characteristic Torreón firms after the s crisis went
of the leading firms is that they base their com- through a process of recovery. Although the
petitive advantage on the power of their brands legislation that made maquiladoras possible had
and the images they create. Companies such as existed since , firms in Torreón had used
Liz Claiborne, Calvin Klein, and Donna Karan, this export system only when the local market
and even retailers such as JCPenney, Kmart, conditions were unfavorable. In a historical
and Sears, try to distance themselves from the context, the reorientation toward maquiladora
often exploitative conditions in maquiladora production meant a momentary relapse for the
production because they are concerned about regional industry. Mexican firms lost status and
tarnishing their image among consumers (see control, and they were also forced to reduce
Gereffi, Garcia-Johnson, and Sasser ). their value added. The knowledge acquired in
As a result of these factors, production in more than thirty years of apparel production
the Torreón region has dramatically changed. stopped being useful to them during this
Table . offers several indicators of this trans- period. However, NAFTA and the related en-
formation in the region. In  the Torreón trance of new organizational buyers made it
area produced  million pairs of jeans per week, possible for the few traditional companies that
with at least  percent being full-package pro- survived the turbulent times to use the expert-
duction. Although no accurate estimate can be ise developed during their years of making
provided, the rest of production is moving to apparel for the local market. Grupo Libra and
what is locally known as “half-package”—that Siete Leguas are two examples of companies
is, the assembly, cutting, laundering, and fin- that were established decades before NAFTA,
:         

when Mexico was still pursuing an import- capacity of , pairs of jeans per week,
substitution strategy. Both managed to survive Siete Leguas is widely recognized as the one
the turbulent s, emerging as full-package of the best and most innovative apparel pro-
suppliers for U.S. clients. ducers in the Torreón region.
Grupo Libra has demonstrated great flexi- Besides local expertise in the apparel indus-
bility in adapting to changing environments. try, an important characteristic that has allowed
By the late s and early s, Libra was Mexican firms and communities to take advan-
beginning to see the potential in the interna- tage of free trade is the existence of significant
tional market. When the crisis of  hit the sources of local capital. The Torreón region
Mexican economy,  percent of Libra’s cus- has highly diversified corporate groups that,
tomers were American firms. By , Libra although limited in number, are attracted to the
was already offering full-package production apparel industry. Diversified Mexican compa-
in addition to its assembly services. Grupo nies are able to bring capital to the partner-
Libra benefited greatly from the export boom. ships, while the U.S. firms bring experience
It has become the second largest manufacturer and knowledge of the American market and its
in the Torreón area, with a local production requirements for export success. Although it is
capacity of two hundred thousand pairs of too early to assess the extent to which these
jeans per week. Since  the firm has dedi- relationships will result in skill and knowledge
cated itself exclusively to full-package pro- transfer to Mexican companies, the major in-
duction and has developed distribution sys- dustrial groups involved in the Torreón ven-
tems to manage and replenish the stock of tures are wealthy and sophisticated enough
some of its U.S. clients. Libra is perhaps the to potentially buy out their U.S. partners and
only Mexican firm seriously to consider buy- assume control of the interfirm networks that
ing or developing its own brands in order to link the Torreón cluster to U.S. buyers.
directly enter the American jeans market. Together these four factors—the peso de-
Siete Leguas represents a similar success valuations, the implementation of NAFTA,
story. Founded in  as a producer of jeans the entrance of new lead firms, and the exis-
for agricultural workers, the company did not tence of local resources—are reshaping the
reorient itself to the export market until . Torreón apparel cluster. How different is full-
Although it had always been a relatively small package production as developed in the Torre-
company (producing , to , jeans ón region from the traditional maquiladora
per week in ‒), by  its production model? A review of network structures in 
capacity was reduced to , pairs per week. and  provides a good indicator of how much
The company’s first American customer was the production relationships have changed
Action West, although this association lasted since NAFTA.
only for three months. At that time Sun
Apparel arrived in the Laguna region and
Pre-NAFTA Maquiladora
offered a better deal. During its association
Production Networks
with Sun Apparel, Siete Leguas not only
learned international quality standards but also Many of the disadvantages of the typical ma-
increased its production from , to , quiladora model can be explained by the types
pairs of jeans per week. No longer in asso- of relationships it fosters among firms. Figure
ciation with Sun Apparel, the firm has con- . represents the networks typically formed
structed its own facilities for cutting, launder- between Torreón suppliers and the U.S. com-
ing, and finishing jeans. With a production panies that placed their orders in , under
  ,  ,   

U.S.
Manufacturers

U.S.
Broker
Assembly plants
U.S.A. (U.S.- and
Mexican-owned)
Mexico Subcontractors

Full-package
networks
(orders)

Assembly
networks
(cut parts)

 .. Pre-NAFTA Blue Jeans Assembly Networks

the provisions of the ⁄ program. The unbalanced power distribution. The lack of
simplicity of the model points out exactly what horizontal coordination facilitates the mobility
the problem is: A few manufacturers and bro- of the companies placing the orders, allowing
kers provide the orders for a large number of the American firms to “pressure” their sub-
Mexican assemblers. The asymmetry in the contractors in order to obtain lower prices.
relationship is reinforced by several factors. Another important problem for Torreón
First, the most important survival factor for subcontractors is only partially addressed by
assembly plants is achieving a continuous flow Figure .. The network diagram concen-
of orders from U.S. clients, which allows them trates on the Mexican firms and their contacts
to maintain constant operations during the with U.S. clients, particularly manufacturers
whole year. For U.S. companies, by contrast, and brokers. However, the diagram does not
one of the main purposes of subcontracting show the firms and networks to which Mexi-
assembly in Torreón under the maquiladora can firms do not have access. On the U.S. side
program was to handle seasonal “peaks” in of the border a complex set of activities, firms,
demand, which would make permanent rela- and relationships form the structure of the blue
tionships with firms difficult or undesirable. jeans industry, especially its high-priced fash-
Second, all subcontractors offered the same ion segment. A major source of power for the
service: assembly. Without the possibility of U.S. firms placing the orders was that they
differentiating themselves from their competi- monopolized access to the most profitable
tors, Torreón subcontractors were easily re- nodes in the American market. A handful of
placed. U.S. firms could give orders to certain manufacturers and brokers benefited by serv-
subcontractors in April and move them to other ing as a point of contact between the otherwise
firms or even different regions in Mexico by unconnected Mexican subcontractors and their
May. Third, the subcontractors have few or no American clients, in particular brand marketers
horizontal ties between them, so no coordina- and retailers.
tion mechanisms are in place to regulate com- This “structural hole” (Burt ) in the
petition or to mitigate the consequences of this jeans supply chain is based on two dimensions.
:         

First, there is an absence of skills. By provid- firms regarding their Mexican subcontractors
ing only assembly services, Mexican firms were had been profoundly transformed. Figure .
unable to deal directly with brand marketers and indicates just how much network configura-
retailers because these companies were looking tions in the Torreón region were altered in a
only for full-package suppliers that had the few years. Changes occurred in the capabilities
ability to manage textiles, cutting, laundering, of the network as well as in the characteristics
and finishing. Second, the gap is not only tech- of the actors and the structure of the rela-
nical but also relational. Torreón subcontrac- tionships between them. Perhaps the most
tors simply lacked the knowledge of the North important feature of the post-NAFTA orga-
American apparel supply chain and its main nizational arrangement is that the part of the
actors required to generate new options. Most network located in Mexican territory is offer-
Mexican firms, with the exception of Grupo ing full-package production. Under the coor-
Libra, which was searching for more clients dination of manufacturers in Mexico, textile
and had opened sales offices in the United production, cutting, laundering, and finishing
States, were dependent on the few U.S. manu- are carried out in order to deliver finished
facturers or brokers that were actively looking products to U.S. retailers and manufacturers.
to subcontract their assembly in Mexico. Some companies, such as OMJC, distribute
the jeans directly to American stores and man-
age their inventory information.
Post-NAFTA Full-Package Networks
Although full-package production repre-
Four years after the implementation of NAFTA, sents an undeniable improvement in capabil-
the network configurations created by the ma- ities that go well beyond the maquiladora mod-
quiladora model and the strategies of U.S. el, a structural gap still exists between the

JCPenney Gap

U.S.A.

Mexico
Textile Mills

OMJC Siete Leguas Assembly plants


(Joint Venture) (U.S.- and
Mexican-owned)

Subcontractors

Full-package
networks
(orders)

Assembly
networks
(cut parts)

 .. Post-NAFTA Full-Package Networks in Torreón


  ,  ,   

networks located in Mexico and those across of the same year Kentucky Lajat’s U.S. man-
the border controlled by the U.S. buyers plac- ufacturing operations were shut down.
ing the orders. Marketing and design, the two Grupo Lajat also exemplifies the entrance of
most profitable segments in apparel, remain a new kind of player into the Torreón region:
completely under the control of U.S. compa- textile firms oriented to the export market. At
nies. Of the largest Mexican-owned apparel the same time that the Kentucky-Lajat joint
firms in the area, only Grupo Libra and venture was being established, Grupo Lajat,
Kentucky-Lajat (a U.S.-Mexican joint ven- which has significant investments in cotton
ture) have sales offices in the United States. production in several regions of Mexico, de-
No Mexican firm has its own brand in the U.S. cided to establish a textile mill. Textiles Lajat
market. The next big step for firms located in made around  million yards of denim per
the Torreón region is thus to create or acquire month in . Most of this production
their own brands so that they can target and (around  to  percent) was destined for
contact prospective U.S. clients directly. products exported to the United States. The
Another salient transformation in local net- mill at the time had a total of six or seven
works is in the characteristics of the firms clients; the two other major customers, in addi-
forming the networks. Although the majority tion to Kentucky-Lajat (which bought only 
of assembly operations comprised small Mex- percent of its sister company’s production),
ican firms in , a new set of organizational were VF Corporation’s Lee and Wrangler.6
actors has emerged. American manufacturers The second major textile manufacturer that
that did not have any significant operations in produces much of the denim used in jeans mar-
Mexico before the implementation of NAFTA keted under major U.S. brand names is Parras-
have moved to Torreón. At the same time, Cone. This textile mill represents a collabora-
because of the new activities and higher profit tive effort between North Carolina–based Cone
margins of full-package production, diversi- Mills and one of Mexico’s oldest and largest
fied Mexican corporate groups are developing textile companies, Compañía Industrial de
an interest in the apparel industry. Both trends Parras, S.A. de C.V. Their new denim mill,
have promoted the creation of new joint ven- which produced around , yards of denim
tures. For example, one of the firms shown in per month in , is located in the town of
Figure ., OMJC, the third largest manu- Parras, about two hours outside Torreón.
facturer in Torreón in terms of output,5 is a Besides attracting new actors to apparel pro-
joint venture between Aalfs, a U.S. apparel duction, the fundamental changes that took
manufacturer, and a Mexican family (the place in the late s have forced companies
Martín family) that has interests in retail, that were established in the region before 
restaurants, dairy farming, bakeries, and to reconfigure their structures and strategies.
banks. A more unorthodox joint venture was For some Mexican firms the new conditions
formed by Grupo Lajat (which owns LP Gas, have meant moving up the ladder of apparel
a major supplier to Mexico City) and Ken- manufacturing. Those local firms that are able
tucky Apparel in . Kentucky-Lajat was to develop high-quality production and in-
launched as a joint venture with production in crease their capacity and the variety of activi-
both Mexico and United States, in which each ties they perform become “hot commodities”
partner owned  percent of the business in for American clients. But what about the
both countries. In July , Grupo Lajat American manufacturers that used to hire
bought out its U.S. partner, and in November assembly firms in the region? For them the
:         

growth in demand and in the number of cli- a larger number of possible clients have re-
ents has reduced their control over subcon- lieved some of the pressures of dependency.
tractors and has increased assembly prices. Although exclusivity is still important for the
Sun Apparel, Wrangler, and Levi Strauss and survival of Mexican firms, particularly in the
Company have responded to these new chal- case of small assembly contractors, American
lenges not by moving their operations out of clients are now competing to get the services
Torreón but by consolidating them. of the best assemblers and manufacturers. For
Sun Apparel responded to the challenge of the first time Mexican firms can begin to
reduced control and higher prices by injecting choose their clients.
direct investment into the region and con-
structing its own assembly and laundering
plants. Although in  it still had thirty-one Consequences for
subcontractors in its supply network, Sun Local Development
Apparel directly assembled , pairs of
jeans and laundered , jeans per week The ultimate critique of the maquiladora is
(around  percent of its exports to the United and has always been the exploitation of cheap
States) through its subsidiary, Maquilas Pami. labor. Do the new relationships and opportu-
Likewise, Wrangler changed from occasional nities for Mexican firms that we identify above
subcontracting to the construction of a high- translate into real advantages for Mexican
technology hub and a series of assembly plants workers? We believe that the full-package sys-
in Torreón’s neighboring rural communities.7 tem has clear advantages over maquiladora
Although Levi Strauss and Company has production. Labor-related benefits of the new
avoided setting up its own plants in Mexico, it system can be classified into six different areas:
has faced the new competitive environment employment; wages and benefits; working con-
by dramatically reducing the number of its ditions; upgrading of personnel; unions; and
subcontractors in Mexico from  in  to rural communities.
 in , even though production capacity
was kept at  million pairs of jeans per month
Employment
by increasing the size of orders with the re-
maining subcontractors. One of Levi’s biggest Between  and  apparel employment
suppliers in the Torreón region, Fábricas de in the Laguna region where Torreón is located
Ropa Manjai, constructed a new, highly auto- increased  percent, while employment in
mated sewing, cutting, and laundering facility commerce and services grew only  percent;
in order to meet the demands of high-volume, construction,  percent; and the auto indus-
high-quality production for Levi Strauss and try,  percent. The general dynamics of em-
Company. ployment in the region can be summarized as
The nature of interfirm networks has also follows:
been reorganized. First, the emergence of
more segments of the apparel commodity • Total employment in the region has grown
chain in the Torreón area allows for greater significantly ( percent from  to ).
local linkages, as Mexican producers of denim, • Most of this growth has been concentrated
trim, labels, dyestuffs, chemicals for launder- in manufacturing ( percent of new em-
ing, and so forth are supplying the export- ployment created from  to  repre-
oriented industry. Second, higher demand and sents manufacturing jobs).
  ,  ,   

• Apparel and textiles have become the most wages in the companies we interviewed gener-
important source of employment in the ally ranged between  and  pesos a week,
region. but most workers earned more due to the piece-
• As a consequence of this growth, unem- rate system. Maximum average salaries ranged
ployment in the city of Torreón decreased from  pesos to  pesos a week. The ex-
from . percent in February  to . change rate in July  was approximately .
percent in December . pesos to the dollar, meaning that the minimum
wage was equivalent to U.S.$. per week
In addition to the expansion of employment and the maximum salaries ranged between
opportunities in the Torreón apparel cluster, it U.S.$. and $. a week.
is equally important to note that activities asso- High turnover and a tight labor market in
ciated with the strengthening of the supply Torreón have been driving wages up in the
chain—such as textile production, laundering, region’s apparel plants, and this trend has not
and cutting—are bringing new types of jobs to gone unnoticed by the factory’s owners. High
the region to complement the growing num- and persistent turnover was repeatedly cited in
ber of sewing jobs. These new jobs include not our interviews as the most pressing problem
only basic production activities, such as cutting Torreón’s employers face. In the summer of
fabric, but also the supervisory and technical  the employers initiated discussions among
positions needed to maintain highly auto- themselves in an effort to find a “solution” to
mated, capital-intensive operations like Tor- the problem of wages rising as a result of
reón’s new textile mills. The growth of textile Torreón’s increasingly tight labor market. The
production in Torreón is particularly signifi- employers particularly wanted to address the
cant in terms of employment, since textile jobs practice of companies pirating away each
typically pay more than apparel jobs. For other’s workers with wage increases, but at the
example,  average hourly labor costs in time of our fieldwork their efforts in this
the Mexican textile industry were $. an regard had not been successful.
hour, as compared to $. in apparel (Werner
International, Inc. ).
Working Conditions
The presence in the region of visible clients
Wages and Benefits
with high investments in their brand names
Workers in the industry are paid according to prompts improved working conditions. Large
a piece-rate system whereby they receive a base retailers and marketers do not want their brands
wage, which is typically a multiple of the local associated with the exploitation of workers or
minimum wage, plus additional earnings “per with unsafe working conditions. Companies
piece” when they achieve certain productivity such as the Gap and JCPenney have created
levels or fulfill set production quotas. It is and imposed detailed codes of conduct related
widely agreed that Mexico’s minimum wage, not only to the final quality of the product but
which varies by geographic region, is not a liv- also to the quality of the process. Any plant or
ing wage, and consequently many companies company that fails to fulfill these requirements,
pay a multiple of it, such as . times the including compliance with local labor laws,
legally allowed minimum. When we completed safety practices, and even the conditions of the
our fieldwork in Torreón in July , the local bathrooms, is in danger of losing its contracts.
minimum wage was  pesos per week. Base In addition, since most plants and factories
:         

have been constructed since , they were region has been limited in many cases to help-
designed to provide a safe working environ- ing the firms and their managers deal with
ment, with proper ventilation, lighting, ergo- the workers. Effective representation and col-
nomic equipment, and the like. In general the lective bargaining are virtually nonexistent.
working conditions of many of these Mexican Instead, workers exercise their power by mov-
plants are better than those offered by local ing from one company to another fairly often.
competitors and often are better than those in They use their mobility as a source of bar-
similar factories in the United States. gaining to obtain small wage increases and
nonmonetary benefits such as transportation,
free lunch, classes, raffles, and prizes. How-
Upgrading of Personnel
ever, this is an advantage contingent on a con-
The analysis of this dimension is complicated tinued high demand for labor.
by the characteristics of the local labor market
and of the industry. Highly competitive labor
Rural Communities
markets have forced many companies to slash
educational requirements to a minimum, with A few manufacturers are evading the turnover
some companies not even asking for basic writ- problem in Torreón by relocating production
ing and reading skills. In general U.S. com- to outlying rural areas. Many of the collective
panies are more likely to require a minimum farms that were a centerpiece of Mexico’s agri-
educational level (typically completion of ele- cultural program for decades and that were
mentary school) than are their Mexican coun- privatized under the administration of Mexi-
terparts. Given the greater technological com- can president Carlos Salinas de Gortari are
plexity of textile production, the area’s textile located around Torreón in the Laguna region.
mills are more demanding than the region’s The privatization of these cooperatives, known
sewing factories, requiring a high school edu- as ejidos, has created a supply of landless rural
cation for all their workers. Companies pro- workers with few employment opportunities.
vide limited options for upward mobility and Consequently, rural communities have become
relatively few positions for skilled workers and a dependent periphery, with wages  percent
professionals. However, the low educational lower than in urban areas. Furthermore, rural
requirements can be seen as favoring the most communities often perform only assembly
impoverished stratum of Mexican society. work and have no access to the technological
Wages are not tied to education but to pro- advances mentioned above.
ductivity, offering an opportunity for the most Although concerns may be raised about the
disadvantaged workers in Mexico to earn a de- proletarianization of this formerly agricultural
cent wage. Furthermore companies frequently labor force with the arrival of sewing factories,
provide opportunities for workers to continue such objections must be evaluated in light of
(or even begin) their education. the limited employment and industrialization
opportunities available to these communities.8
At the time of our fieldwork, the practice of
Unions
relocating apparel production to these areas
In tandem with the liberalization of the econ- was limited. Around  percent of apparel jobs
omy, the Mexican government has reduced the are located in rural communities, while the
power of unions to a minimum. The role of rural labor force represents  percent of the
unions in the apparel industry in the Torreón total labor force in the greater Torreón region.
  ,  ,   

Conclusions region. The strategic needs of these lead firms


led them to transfer diverse activities to Mex-
The main conclusion that can be drawn from ico. The economic forces unleashed in the ap-
the Torreón case is that the apparel industry parel supply chain have attracted new invest-
in the region is far removed from the standard ments, created pressures for growth, and
maquiladora model. Although the number of promoted the transfer of technologies. The
assembly firms has grown considerably in Tor- transformation process is thus explained by
reón since the implementation of NAFTA in the power and ability of these actors to take
, new developments challenge the “maqui- advantage of the opportunities that NAFTA
lization of Mexico” scenario. A comparison has created.
between the region today and in , when Even if external actors are the main drivers
the maquiladora model was dominant, shows of change, we should not underestimate the
how the network linkages, both external and importance of local factors. Local expertise,
internal to Torreón, have been profoundly capital, and entrepreneurial vision have con-
transformed in less than five years. New types tributed significantly to the shape and struc-
of organizational actors have emerged, pro- ture of the apparel industry in the region.
viding additional resources and a wide variety However, Torreón is far from being an indus-
of organizational strategies and structures. trial district. If what characterizes a district is
Finally, the combination of full-package net- the formation of effective institutions as well
works, the explosive growth of demand for as cooperative mechanisms among firms, these
Torreón’s exports, and the emergence of new elements appear to be in short supply in the
actors has contributed to an amelioration in Laguna region. If certain firms in Torreón
the conditions for workers. Since these shifts have acquired the role of network coordina-
are quite apparent, two questions become per- tors, their relationship with small firms tends
tinent: First, if not maquiladora, then what to be hierarchical and unequal. Horizontal
exactly is the production model in the Torreón cooperation between firms is rare. Networks
region? Second, is this kind of transformation are created to fulfill volume demands, and
likely to occur in other regions of Mexico? standardization is the norm. Neither the firms
Answering the first question returns us to nor their clients frequently seek flexibility and
the global commodity-chains and industrial- adaptability. Furthermore, any institutional
district approaches. Since external as well as development seems to be two steps behind
internal linkages have been created in the Tor- externally driven changes. For example, it was
reón region, both literatures are relevant for only after NAFTA that the local industry asso-
the description and explanation of changes in ciation was created, and even in  its scope
production relations. In at least one sense, and influence were limited. Although the in-
however, the commodity-chains literature bet- dustry association tries to create a forum to
ter describes the process and the driving forces address common issues confronting local firms,
of the transformation to full-package supply in the main ones being labor shortages and rising
Torreón. (See Bair and Gereffi  for a more wage rates, few specific measures have been
detailed analysis of these issues.) The estab- implemented.
lishment of direct linkages with a variety of This argument is closely related to our sec-
lead firms, particularly retailers and brand ond question: Is this kind of development
manufacturers, has been the engine running likely to occur in other regions of Mexico?
the growth and transformation of the Torreón Both the peso devaluations and the imple-
:         

mentation of NAFTA are events with national opportunities for Mexican suppliers to go
implications. The unsustainability of produc- beyond the typical maquiladora role, but they
tion for the local market, the attractiveness of create only “opportunities,” not guarantees of
export production, and the potential advan- success. The presence of local capital, skills,
tages of exporting by way of NAFTA are fac- entrepreneurial drive, and other resources
tors that have affected not only the Torreón are necessary but not sufficient conditions to
region but the rest of Mexico as well. How- strengthen the position of Mexican firms in
ever, we believe that the expanded U.S. mar- the apparel commodity chain. The demon-
ket access provided by new lead firms and the stration effect that lead firms have created may
available local resources have been key factors encourage more U.S. manufacturers to move
in preventing the “maquilization” of Torreón. their operations to Mexico, but this must be
Furthermore, these factors are subject to coupled by the efforts of savvy Mexican entre-
regional variations. preneurs to upgrade their operations or to start
Continued growth and expansion of the new export firms. Thus, even though external
Torreón apparel cluster are not guaranteed. forces drive the changes in Torreón, local fac-
Follow-up fieldwork conducted in  re- tors mediate this process.
vealed that a slowdown in the U.S. economy Since the conditions that foster full-package
had negatively impacted on the region, and production and a more favorable position for
U.S. clients were placing fewer orders with Mexican firms are local, the possibility for
local apparel manufacturers (Bair and Gereffi uneven consequences of NAFTA among dif-
). Industry experts estimated that jeans ferent regions of Mexico is high. Due to labor
production had declined by as much as  per- shortages and relatively high wages, some
cent between October  and May , manufacturers (even the new big Torreón
compared with the previous year. During the manufacturers) are moving their assembly
same period, an estimated eight thousand operations to rural communities around
Torreón apparel workers lost their jobs. This Torreón or to the southern part of Mexico
vulnerability to consumer demand north of (e.g., the Yucatán and Campeche). What these
the border is the unfortunate consequence of manufacturers are trying to do is partially to
increased dependence on the U.S. market.9 replicate the conditions of the maquiladora
The risks caused by a high level of con- model. By establishing factories or subcon-
centration on one export market apply to all tracting work with small plants in rural com-
apparel-exporting clusters in Mexico. The munities with few alternative sources of em-
decline in demand from U.S. clients that has ployment and limited access to lead firms, they
hurt the Torreón cluster has undoubtedly seek to retain the high degree of control over
affected virtually all apparel-producing regions cheap production that we associate with the
in Mexico. Compared to these other exporting maquiladora model. If NAFTA has not re-
regions, the overall prospects for Torreón sulted in the maquilization of Mexico as a
remain bright. The Torreón case makes clear whole, it may still result in the maquilization
that being able to attract the right kind of of rural and southern Mexico (Tardanico and
lead firms to a particular region is a prereq- Rosenberg ).
uisite for Mexican communities to move away The role of regional policy under the new
from maquiladora production toward a more conditions created by NAFTA is clear. Re-
development-oriented, full-package manufac- gional and local governments should create
turing model. These new lead firms create incentives to attract U.S. buyers (retailers,
  ,  ,   

brand marketers, and manufacturers) to their Blue Bell Corporation, which was acquired by VF
locations and provide support for Mexican in November , and it remains the largest com-
firms so that they can satisfy the needs of these pany within VF Corporation. Wrangler has a high
demanding clients. This experience provides a degree of autonomy vis-à-vis its parent company,
and decisions about where to locate production fa-
basis for Mexican firms to move up the apparel
cilities such as the one in Torreón are made at the
commodity chain into higher-value-added ac-
divisional level.
tivities themselves. Without this process, the
. The incorporation of these regions into full-
maquilization of many communities may be package networks may even be creating ownership
the unavoidable outcome of NAFTA. opportunities for workers. At least one Mexican
manufacturer whose subcontracting network in-
cludes a number of factories located in the former
Notes ejido areas was instrumental in establishing these
factories as worker-owned companies controlled by
. Historically only  to  percent of these inputs the employees living in the community.
have been produced locally within Mexico. . Heavy reliance on the U.S. export market is a
. For example, the duty-free importation of general feature of the Mexican economy. In 
U.S.-made inputs for assembly in Mexico—the pri- the United States received  percent of Mexico’s
mary advantage of the maquiladora program—is total exports, up from  percent in  (INEGI
now generally available for all firms with cross- ).
border trade and production networks, not just the
maquiladoras. While the full phase-in of NAFTA
implied the official end of the maquiladora program References
in January , “maquiladoras,” defined as com-
panies that perform mainly assembly operations for Bair, Jennifer, and Gary Gereffi. . “Local Clus-
the export sector, will continue to exist. ters in Global Chains: The Causes and Conse-
. All three authors participated in the July  quences of Export Dynamism in Torreon’s Blue
fieldwork, while Jennifer Bair and Gary Gereffi Jeans Industry.” World Development ,  (No-
carried out the July  fieldwork. For a more vember): ‒.
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and Gereffi (). Structure of Competition. Cambridge, Mass.: Har-
. In the United States the maquiladora pro- vard University Press.
gram is also referred to as the  program, for the Carrillo, Jorge. . “Third Generation Maquila-
numbered clause of the U.S. trade law that de- doras? The Delphi-General Motors Case.” Jour-
scribed this type of cross-border production shar- nal of Borderlands Studies ,  (Spring): ‒.
ing. The numbering of the relevant clause was later Dussel Peters, Enrique. . Polarizing Mexico: The
changed to , so it is commonly referred to in Impact of Liberalization Strategy. Boulder, Col.:
the literature as ⁄ production. Lynn Reinner.
. OMJC produces about , pairs of jeans Gereffi, Gary. . “The Organization of Buyer-
a week for clients such as JCPenney, Levi Strauss Driven Global Commodity Chains: How U.S.
and Company, and Tommy Hilfiger. Retailers Shape Overseas Production Networks.”
. Textiles Lajat was sold to Parras by Grupo In Commodity Chains and Global Capitalism, ed.
Lajat in December . Gary Gereffi and Miguel Korzeniewicz, pp. ‒
. Wrangler is a subsidiary of VF Corporation, . Westport, Conn.: Praeger.
a major U.S. apparel manufacturer whose brands ———. . “Mexico’s ‘Old’ and ‘New’ Maquila-
include Lee, Vanity Fair, Jansport, and Healthtex. dora Industries: Contrasting Approaches to North
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:         

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Enrique Dussel Peters, Clemente Ruiz Durán,
and Michael J. Piore

 Learning and the Limits of


Foreign Partners as Teachers

Recent Economic Trends program) remain the core of garment exports


(Alvarez Galván and Dussel Peters ).
The garment industry is being hailed as the Independent of the recession in Mexican
outstanding success of the North American exports since , the import figures reflect
Free Trade Agreement (NAFTA), at least from in part that the Mexican garment industry is
the Mexican point of view. Garment exports increasingly a subcontracting operation, an
to the United States have expanded from less extension of the pattern of development ini-
than $ million in  to $. billion in tiated under the maquiladora program where
. Moreover, since , when the agree- access to U.S. markets is mediated by foreign
ment actually went into effect, that rate has companies that design the product, supply the
continued to increase as more and more pro- materials (in garments, often in the form of
ducers move facilities from other parts of cut pieces), specify the production process, and
North America and the Caribbean Basin to then take over the final output for sale abroad.
Mexico. But NAFTA is the culmination of the The annual increase in imports for plants oper-
process of opening the Mexican economy to ating under this program in ‒ averaged
trade, a process that began in the mid-s,  percent.
and the increase in imports from Mexico asso- But the import figures also reflect a darker
ciated with that process has also been dramatic. side of the structural changes occurring in the
As shown in Table ., in the period leading Mexican economy. The opening has had a dev-
up to NAFTA (‒) the annual increase astating impact on traditional producers; the
in real imports averaged . percent. Tables country has increasingly lost its domestic mar-
.‒. additionally reflect that maquiladora ket to imported foreign goods. It is hard to
exports have been the driving force in Mex- identify this loss precisely, because figures for
ico’s garment industry. Specifically, temporary the industry as a whole mask the division be-
imports to be reexported (i.e., imports that are tween the expanding and contracting sectors,
transformed temporarily, without payment of and so many of the losses have been in small
tariffs or taxes and without value added, firms in the informal sector that the official
through programs such as the maquiladora figures do not capture at all. The magnitude of
 .. General Data on Garment Industry, ‒a
Cumulative Change
1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 1988–99 1988–93 1994–99

GDP (share over total) 0.86 0.75 0.71 0.70 0.69 0.64 0.61 0.60 0.65 0.70 0.69 0.70 0.68 0.70 0.67
GDP growth (1988  100)b 100.0 103.6 114.5 120.0 124.2 121.4 124.3 116.6 136.2 147.2 153.9 162.9 4.5 4.0 6.1
GDP growth (1988  100),
total economyb 100.0 104.2 109.5 114.1 118.2 120.5 125.9 118.1 124.2 132.6 139.3 144.5 3.4 3.8 3.7
Employment (share over total) 0.91 0.90 0.91 0.92 0.92 0.96 0.96 0.97 1.15 1.34 1.47 1.64 0.95 0.85 1.03
Employment growth (1988  100)b 100.0 99.9 100.9 101.5 101.2 105.8 106.1 106.9 126.7 147.8 161.9 180.9 5.5 0.5 11.3
Employment growth (1988  100),
total economyb 100.0 102.9 107.8 111.0 112.8 114.1 117.0 113.6 117.5 121.9 127.3 130.5 3.6 0.8 6.2
Productivity growth (1988  100)b 100.0 103.7 113.5 118.3 122.7 114.7 117.1 109.1 107.5 99.6 95.0 90.1 0.9 2.8 5.1
Productivity growth (1988  100),
total economyb 100.0 101.3 101.5 102.8 104.8 105.6 107.6 104.0 105.7 108.8 109.4 110.7 0.9 1.1 0.6
Real wage growth (1988  100) b 100.0 101.0 99.5 103.0 107.9 108.1 108.5 88.0 80.5 83.6 85.4 90.2 0.9 1.6 3.6
Real wage growth (1988  100),
total economyb 100.0 100.7 101.1 107.0 116.3 123.2 127.5 109.1 103.5 109.8 113.0 116.8 1.4 4.3 1.7
Exports (share over total) 0.40 0.38 0.34 0.40 0.43 0.45 0.51 0.69 0.85 1.12 1.47 1.45 1.05 0.40 1.16
Export growth (1988  100)b 100.0 117.7 124.5 141.8 130.0 140.4 180.2 339.2 468.1 571.1 754.1 842.3 21.4 7.0 36.1
Export growth (1988  100),
total economyb 100.0 101.5 106.3 114.2 115.6 124.7 142.1 197.5 233.8 252.7 267.2 290.1 10.2 4.5 15.4
Imports (share over total) 0.61 1.11 1.20 1.23 1.51 1.53 1.11 0.72 0.61 0.76 1.01 0.93 0.94 1.31 0.87
Import growth (1988  100)b 100.0 219.7 301.9 374.2 577.7 595.1 527.0 250.0 268.9 420.3 599.1 589.7 17.5 42.9 2.3
Import growth (1988  100),
total economyb 100.0 121.3 149.2 181.1 225.0 223.0 269.0 195.8 245.4 311.6 359.2 396.8 13.3 17.4 8.1
Trade balance/GDP 3.35 13.60 17.93 19.07 28.05 27.44 21.26 0.99 6.17 5.64 2.30 5.12 9.4 18.2 0.5
Trade balance/GDP,
total economy 0.52 2.02 2.62 4.64 6.91 5.76 6.94 0.04 0.87 3.27 5.88 5.35 3.7 3.7 3.7

Source: Authors’ estimates based on data obtained directly from INEGI (Instituto Nacional de Estadística, Geografía e Informática).
a
Refers to Branch  (Garments) in the Mexican National Accounting System; does not include the maquiladora industry.
bThe periods ‒, ‒, and ‒ refer to the average annual growth rate.
 .. Mexico: Exports, Imports, and Trade Balance, ‒a
Cumulative Change
1990– 1994–
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2001 1990–93 2001

U.S.$ Millions
Garmentsb
Exports 78 524 822 999 1,500 2,520 3,557 5,417 6,430 7,563 8,427 7,836 45,674 2,424 43,250
Imports 361 667 1,062 1,124 1,474 1,737 2,309 3,208 3,625 3,517 3,472 3,323 25,878 3,213 22,664
Trade Balance 282 142 240 126 26 783 1,248 2,209 2,805 4,046 4,955 4,513 19,796 790 20,586

Total Economy
Exports 26,838 42,687 46,195 51,832 60,833 79,823 96,000 110,380 117,500 136,703 166,424 158,542 1,093,757 167,552 926,205
Imports 32,802 51,724 64,213 67,548 79,374 72,475 89,469 109,798 125,246 142,063 174,473 168,275 1,177,460 216,287 961,173
Trade Balance 5,964 9,037 18,018 15,716 18,541 7,348 6,531 582 7,746 5,360 8,049 9,733 83,703 48,735 34,968

Percentage (Over Respective Total)


Garmentsb
Exports 0.29 1.23 1.78 1.93 2.47 3.16 3.71 4.91 5.47 5.53 5.06 4.94 4.18 1.45 4.67
Imports 1.10 1.29 1.65 1.66 1.86 2.40 2.58 2.92 2.89 2.48 1.99 1.97 2.20 1.49 2.36

Growth Rate (Percent)


Garmentsb
Exports — 569.5 56.7 21.5 50.2 68.0 41.1 52.3 18.7 17.6 11.4 7.0 52.0 66.4 26.6
Imports — 84.9 59.3 5.9 31.1 17.9 32.9 39.0 13.0 3.0 1.3 4.3 22.4 25.5 12.3

Total Economy
Exports — 59.1 8.2 12.2 17.4 31.2 20.3 15.0 6.5 16.3 21.7 4.7 17.5 14.1 14.7
Imports — 57.7 24.1 5.2 17.5 8.7 23.4 22.7 14.1 13.4 22.8 3.6 16.0 15.5 11.3

Source: Authors’ estimates based on Bancomext ().


a
Includes maquiladora activities.
bRefers to chapters  (articles of apparel and clothing accessories, knitted or crocheted) and  (articles of apparel and clothing accessories, not knitted or crocheted) of the Harmonized Tariff Schedule.
         

 .. Mexico: Export Structure, be sustained over the long run. In fact, in 
‒a imports of garments began to rise again—by
1998 1999 2000 2001  percent—wiping out over  percent of the
import decline in the previous two years. The
U.S.$ Millions
Garmentsb
losses in the domestic market to imports are
Total 6,404 7,554 8,427 7,831 particularly surprising given that Mexico’s
Temporary 6,090 7,318 8,196 7,625 comparative advantage should lie precisely in
Definitive 313 236 232 206 these low-wage, labor-intensive industries.
Total Considerable adjustment is to be expected in
Total 117,442 136,703 166,424 158,547
the face of newly emergent foreign competi-
Temporary 97,518 114,814 137,251 131,429
Definitive 19,924 21,889 29,173 27,118 tors. It is not clear, however, why that adjust-
ment should involve a loss of the domestic mar-
Percentage (Garment Total  100) ket. In principle, if Mexico can be competitive
Garmentsb on the international front, it should be able to
Total 100.00 100.00 100.00 100.00
compete on the domestic front at least as well.
Temporary 95.11 96.87 97.25 97.37
Definitive 4.89 3.13 2.75 2.63 This chapter reports the findings of a study
designed to explore why comparable competi-
Percentage (Over Respective Total) tion on the international and domestic fronts
Garmentsb has not been the case in Mexico. The findings
Total 5.45 5.53 5.06 4.94 are based on material gathered in the period
Temporary 6.25 6.37 5.97 5.80
Definitive 1.57 1.08 0.79 0.76
from  to  as part of a larger project
still continuing on the adjustment of Mexican
Source: Authors’ estimates based on Bancomext ().
firms to the opening of the economy to trade.
a
Includes maquiladora activities.
While the focus here is on the clothing indus-
bRefers to chapters  (articles of apparel and clothing acces-
try, the study on which it draws is focused on
sories, knitted or crocheted) and  (articles of apparel and
clothing accessories, not knitted or crocheted) of the Harmo- traditional industries more broadly, and mate-
nized Tariff Schedule. rial from shoes, furniture, and ceramics sup-
plements that drawn directly from the cloth-
ing industry in developing the argument.
this effect is suggested by one estimate for ‒ The findings moreover have potential im-
, when official imports in garments, not in- plications extending beyond these industries
cluding maquiladoras, rose  percent; when to the Mexican manufacturing sector as a
used and contraband clothing are included, the whole. The dichotomy we observe in the gar-
increase was  percent (according to infor- ment industry between the larger, more capital-
mation provided by one firm interviewed for intensive firms that are prospering under the
this study). In real terms the value of produc- new trading regime and the smaller, more labor-
tion in garments increased by only . percent intensive firms that are not replicates a pattern
over the period. reflected in the broader aggregates for Mexi-
These figures changed dramatically after the can manufacturing. Indeed, the most success-
devaluation of the peso in December . In ful Mexican industries in recent years have
 imports of garments, excluding maquila- not been those where one would have expected
doras, declined by a startling  percent. But a the country’s comparative advantage to lie but
good part of that decline reflects the suppres- rather capital- and skill-intensive industries as-
sion of Mexican domestic demand and cannot sociated with relatively advanced technologies
 .. Maquiladora Exports of Garments in Mexico, ‒a
Cumulative Change
1990– 1994–
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2001 1990–93 2001

Garments
Firms 290 350 393 399 412 522 650 786 907 1035 1119 958 7,821 1,432 6,389
Employment 42,677 48,759 57,972 65,973 82,513 107,015 147,196 183,241 219,079 262,994 286,584 234,800 1,738,803 215,381 1,523,422
Total
Firms 1,789 2,013 2,129 2,143 2,064 2,267 2,553 2,867 3,130 3,436 3,703 3,450 31,544 8,074 23,470
Employment 439,474 486,146 510,035 546,588 600,585 681,251 799,347 936,825 1,043,483 1,195,371 1,307,982 1,081,526 9,628,613 1,982,243 7,646,370

Percentage Over Respective Total


Garments
Firms 16.21 17.39 18.46 18.62 19.96 23.03 25.46 27.42 28.98 30.12 30.22 27.77 24.79 17.74 27.22
Employment 9.71 10.03 11.37 12.07 13.74 15.71 18.41 19.56 20.99 22.00 21.91 21.71 18.06 10.87 19.92

Growth Rate (Percent)


Garments
Firms — 20.7 12.3 1.5 3.3 26.7 24.5 20.9 15.4 14.1 8.1 14.4 11.5 11.2 12.8
Employment — 14.3 18.9 13.8 25.1 29.7 37.5 24.5 19.6 20.0 9.0 18.1 16.8 15.6 16.1
Total
Firms — 12.5 5.8 0.7 3.7 9.8 12.6 12.3 9.2 9.8 7.8 6.8 6.2 6.2 7.6
Employment — 10.6 4.9 7.2 9.9 13.4 17.3 17.2 11.4 14.6 9.4 17.3 8.5 7.5 8.8

Source: Authors’ estimates based on INEGI: <http://www.inegi.gob.mx>.


a
Includes maquiladora activities.
         

such as automobiles and electronics. Exports in France and Italy, many small producers
are furthermore concentrated in a relatively own, or at least owned, a couple of retail out-
few large firms. Illustrative of this pattern, for lets. When all the elements of the structure
‒ the principal three hundred exporting exist in close geographic proximity, it is possi-
firms and maquiladoras were responsible, on ble to start at the bottom as an unskilled home
average, for  percent of Mexican exports.1 worker sewing cheap garments and work one’s
The pattern creates two fundamental prob- way up the hierarchy, gradually acquiring
lems, one of macroeconomic management and more skills and business sense and contacts
the other of social cohesion. The problem of with progressively higher levels on the chain.
macroeconomic management results from the In our interviews in Mexico City we encoun-
fact that as the country loses its domestic mar- tered several family firms that were the prod-
ket, the propensity to import increases as a ucts of this process: The proprietors had be-
result of growth in the gross domestic product gun their working lives helping their mothers
(GDP); expansion produces a growing deficit with piecework at home.
in the country’s balance of trade that must be The new kinds of subcontracting relation-
sustained by an inflow of foreign capital. This ships between Mexican producers and foreign
makes the country highly vulnerable to the buyers typically cut off the chain of subcon-
threat of capital flight and periodic foreign- tracting in Mexico at both ends: The span of
exchange crises of the kind that erupted most control along the subcontracting chain is con-
recently and dramatically in December . sidered too long for the quality and reliability
These crises are managed by severe cutbacks in they are seeking, and they limit production to
domestic demand and rising unemployment the Mexican partners’ own facilities. At the
that, in turn, threaten social coherence. same time, they absorb the design and market-
The changing structure of industry also has ing links of the chain. The result is to create a
a direct effect through its impact on opportu- sharp divide between workers and contractors
nities for social mobility. This is particularly that can be bridged only by people with accu-
true in clothing. The traditional garment mulations of capital and industrial expertise
industry is a cascade of operations, each of that a typical worker could never hope to ac-
which can be, and in practice is at one time or quire on the job. As Mexican firms lose design
another, separated off and subcontracted, cre- and marketing capability they also become
ating almost a continuum of firms arranged in increasingly dependent on foreign partners,
a hierarchy of skill, power, and profitability. and in that sense mobility, even for those with
At the bottom of that hierarchy are firms that capital and expertise, is limited as well.
do simple sewing on the cheapest garments,
often as home workers. Toward the top are a
range of firms that actually design the gar- Methodology
ments and cut the material into pieces that are
subcontracted for sewing, again arranged in a The study is organized around the concept of
hierarchy of price and quality. At the peak are a commodity chain (Gereffi ), or, as it is
firms that wholesale and retail the garments, called by other authors, a production chain or
often in combination with design. In the United supply chain (Fine and Whitney ). A com-
States the latter tend to be large companies of modity chain consists of a series of linkages
the kind that are now entering into maquila- stretching from raw-materials production at
dora production in Mexico, but in Mexico, as one end through manufacture and assembly to
   ,   ,   . 

wholesale and retail distribution at the other importance of the place they occupied along
end, and it generally encompasses important the supply chain. Where possible, we used per-
segments of a limited number of interdepen- sonal contacts to obtain access. Although, as it
dent industries. The process of industrial trans- turned out, that access was obtained in over
formation can be understood in terms of the half the cases through cold calls, respondents
relationships along these chains. On any par- clearly agreed to talk to us in many cases
ticular chain certain points constitute leader- because of our credentials and the belief that
ship positions, and organizations that occupy we had useful contacts with government offi-
these positions formulate strategy and drive the cials or with potential customers. The closest
transformation process. Leadership, however, our study came to a generally random selection
varies over time and across industries. In auto- process was in Mexico City, where we selected
mobiles, manufacturing has historically driven the tallest building in the garment district,
transformation. In recent years retailers have took the elevator to the top floor, and system-
driven transformation in the traditional indus- atically went from shop to shop seeking inter-
tries that are the focus of this study (Gereffi views. The reception there was mixed, rang-
). In this study we sought to map out the ing from a three-hour interview in one shop to
chains and the transformation process through a three-minute exchange in another. We of-
open-ended interviews with key actors. fered all our respondents confidentiality and
Because of their strategic importance in the anonymity; few, however, seemed to put much
garment industry, we began interviewing retail credence in that offer.
managers, particularly managers in the dis- Overall, in the period from  to ,
count retail chains that have proliferated in we interviewed managers in three discount
Mexico at the turn of the twentieth century. retail chains that had recently opened in Mex-
We focused in these interviews on their expe- ico; three U.S. companies actively engaged in
rience with local sourcing. The discount chains upgrading Mexican partners; nineteen Mexi-
are linked directly or indirectly to foreign com- can clothing producers, five of which were
panies that purchase in bulk throughout the operating as maquiladoras and two that de-
world. They thus constitute superhighways for signed for and sold directly to the international
the entrance of foreign merchandise into the market; and one international consulting firm
Mexican economy, but they could as well serve engaged in training personnel for “green-
as export channels for Mexican goods going field” sites (i.e., investments in new plants,
abroad. We then moved to interview American machinery, and equipment) in Mexico. In
companies buying from Mexican producers; a addition, we spent two days at a fair in Can-
range of the Mexican producers, including cún organized by Bancomext (Banco Nacional
companies producing for exports as maquilado- de Comercio Exterior) to introduce U.S. buy-
ras and on their own account as well as com- ers to Mexican garment producers. A total of
panies focused exclusively on the domestic thirty U.S. companies and thirteen Mexican
market; government agencies and nongovern- producers attended this event. We talked with
mental organizations (NGOs) concerned with most of them informally and, in addition, ob-
the promotion of the Mexican garment indus- served one-on-one meetings between buyers
try; and various other individuals and firms and potential suppliers in which the former
offering ancillary services to the industry. evaluated the latter’s collections. We also met
The sample is in no sense random. Respon- with groups of local producers in Puebla and
dents were selected because of the strategic Aguascalientes, which were essentially group
         

interviews. We met with leaders of the indus- ery schedules. These were all viewed as pro-
try associations and state economic-develop- duction problems, the legacy of the sheltered
ment officials in both Puebla and Aguas- markets in which Mexican producers have tra-
calientes, with federal officials in Mexico City, ditionally operated. They are distinct from the
and with two NGOs working on upgrading inexperience of Mexican companies with the
small garment producers in different parts of commercial practices and procedures involved
the country. We also conducted, as explained in selling internationally, which have been a
below, a separate study of empresas integra- problem for Mexican companies seeking to
doras. Material on garments is supplemented export for the first time. The American firms
with material collected separately from other we interviewed were all prepared to handle the
traditional industries. commercial problems for their Mexican sup-
pliers, and commercialization was obviously
not a problem in dealing with discount retail
Principal Findings chains in Mexico itself. Therefore the central
question to emerge from the interviews is:
All the traditional industries, but especially Why haven’t Mexican producers been able to
clothing, are sensitive to fashion. This gives learn how to meet international production
Mexico the particular advantage, relative to standards? Or, since some Mexican producers
other low-wage developing countries, of prox- can meet these standards, how might Mexican
imity to the U.S. market. The advantage is producers be induced to learn faster or in
even greater when producers are using U.S. larger numbers?
materials that must be shipped into Mexico
before the finished goods can be shipped out.
(This advantage should be even greater still in The Nature of the
the domestic market.) The magnitude of that Learning Process
advantage is suggested by one brand-name
retailer who reported that shipment from An answer to this question is suggested by the
Mexico to its Texas warehouse took four days, experience of American companies that have
compared to thirty days from Korea. Another tried, with varying degrees of success, to de-
brand-name retailer, a U.S. shoe company, velop Mexican sources. We interviewed sev-
estimated total time to market, from initial eral companies about this process. The com-
order to receipt of the finished goods, at seven panies were selected in an opportunistic fashion
to eleven weeks in Mexico compared to four- and not on the basis of a systematic survey.
teen to fifteen weeks in Hungary or Italy, eigh- But we believe that companies actively en-
teen in Portugal, and twenty-three to twenty- gaged in upgrading their suppliers in Mexico
five weeks in Brazil, China, or Indonesia. are relatively unusual. Mexican firms do not
Against this advantage, the discount retail typically engage in the practice of upgrading
chains and American companies purchasing in their suppliers themselves.
Mexico all identified a common set of obsta- The impact of maquiladoras on the rest of
cles to sourcing in Mexico. Mexican produc- the Mexican economy has been extremely lim-
ers were unable to meet quality standards; they ited.2 The most extensively studied have been
could not produce in sufficient volume; their the automobile assembly plants (see, for exam-
production cycle (or turnaround time) was too ple, Shaiken and Herzenberg ; Robinson
long; and they failed to meet promised deliv- ). The plants of U.S. companies import
   ,   ,   . 

virtually all the parts that they use. Japanese can personnel are virtually tutored by their
companies have encouraged their home sup- American counterparts—sometimes in the
pliers to locate around them in Mexico; these Mexican plants, sometimes at the facilities of
suppliers have not developed a second tier of the American customer in the United States,
Mexican contractors. Recently, as the cost of often in both places. One large shoe company,
production in Japan has increased, a special for example, when it began sourcing in Mex-
effort has been made to increase sourcing in ico, opened an office in Mexico City and has
Mexico, but it has consisted almost exclusively two engineers working out of that office per-
of enhanced efforts to identify qualified Mex- manently assigned to each sourcing plant. A
ican producers, not to upgrade them. Infor- large clothing retailer reported that it takes at
mation on other industries is more limited but least one and often one and a half years from
is consistent with the automobile findings: the time it starts working with a potential
Neither foreign firms operating in Mexico nor Mexican partner to the time it receives its first
Mexican firms themselves have been particu- order. To illustrate this, one retailer reviewed
larly active in upgrading their supplier net- a typical case: The process began with several
works. In this sense the discount retail chains preliminary visits of its personnel to Mexico
are typical. and of the potential partner to company head-
The companies we interviewed, which did quarters in the United States. Once upgrading
make efforts to upgrade Mexican contractors, was begun in earnest, the process involved six
all managed brand names and all sourced trips of a three-person U.S. team to Mexico
worldwide, purchasing in the United States and eight visits of a similar team of Mexicans
and in a number of different developing coun- to the United States, then heavy involvement
tries. They made it clear that in Mexico, as in of U.S. personnel in the initial production
most countries in the world, few producers can runs in Mexico.
meet their standards initially. They thus made The learning process here involves what is
a substantial effort to develop new sources. In known in the literature variously as practical,
Mexico this typically involves, first, compara- implicit, or tacit knowledge. Its essential char-
tive shopping in Mexico itself to find pro- acteristic is that it is difficult to transmit ver-
ducers whose products meet some minimum bally or in written instructions and instead it
standards of quality at the outset. The U.S. is taught by demonstration on the job as pro-
company then visits the producer and inter- duction is carried out. The U.S. garment firm,
views the management to see whether the for example, in a process reminiscent of what
company has interest in and is capable of in England is called “sitting by Nellie,” has its
upgrading its quality and producing in the vol- own people work side by side with the inspec-
umes and time constraints that American pur- tors and watch what they are doing, picking up
chasers typically require. This is a two-stage the faults that the new inspectors miss and
process that begins with an initial half-day pointing out to them, case by case, what is
visit. It is then followed by a whole-day eval- wrong with the garment.
uation that serves as a diagnostic tool as well Historically, managerial theory and ad-
as the basis for a business decision. vanced management practice have paid little
If the parties agree to go forward, the Amer- attention to knowledge of this kind. For Amer-
ican partner then undertakes to teach the Mex- ican manufacturing in particular, a sharp dis-
ican company how to meet its standards. This tinction was made between formal and infor-
involves a series of exchanges in which Mexi- mal engineering, and management looked only
         

to the former for improvement. But since the transfer of a particular kind. The transfer must
mid-s, under the pressure of heightened be made directly from the foreign client to the
competition, particularly from Japan, the Mexican contractor. Once transferred, the skills
priority accorded to formal knowledge has are embedded in the ongoing practices of the
been abandoned. A number of the techniques organization; they reside in the contractor, and
borrowed from the Japanese or developed in if the contractor walks away from the relation-
response to the pressures of Japanese com- ship, he or she takes the skills along. Unlike
petition, such as total quality control and the plant and equipment expenditures, there is no
kanban system of on-time delivery,3 are es- physical asset that can be used to secure the
sentially ways of deliberately managing tacit investment and reprocessed if the contractor
knowledge, making it explicit, subjecting it to reneges on any agreed-upon payments. To the
debate and discussion, and forcing progressive extent that the skills are particular to a given
improvements in production processes (No- client and of no use in other contracting rela-
naka ). Part of what Mexican firms are tionships, there is little reason for the contrac-
required to do is thus not so much to learn a tor to walk away. But most of the skills are quite
standard set of practices as to catch up with a general; there is inevitably a specific compo-
managerial revolution that has been occurring nent, but typically the skills increase the capac-
in industrialized countries only recently and ity of the contractor to produce quality goods
even there is far from complete. efficiently for any client or, for that matter, for
In other ways this new emphasis on tacit sale directly on the market. Thus the Mexican
knowledge is a competitive advantage for Mex- firm, once upgraded by its foreign client, has
ico. It places an enormous premium on expe- every incentive to jump ship and sell its newly
rience in the industry. It values the knowledge acquired skills to the highest bidder.
that comes out of growing up within an indus- We encountered two cases in our interviews
try. As a result the existing skill within the tra- where the Mexican partner had apparently
ditional industries of Mexico constitutes a done this. One blue jeans contractor had been
considerable human capital. That skill is, how- trained by an American company with whom
ever, an asset specific to the industries in which he initially had an exclusive agreement, but
it resides; it will be lost if those industries fail when we interviewed him, he had abandoned
to make the transition and the resources are that relationship to work for a number of dif-
dispersed elsewhere in the economy. More- ferent U.S. companies and was about to launch
over, to make the transition and become com- his own brand. In the second case a U.S. shoe
petitive in world markets, this existing capital company reported that it had acquired one of
needs to be combined with modern managerial its Mexican contractors by persuading the firm
techniques. Finally, the process of introducing to leave the company originally responsible for
those techniques clearly involves a substantial upgrading its facility. In several other plants we
commitment on the part of both the Mexican visited the company was obviously thinking
suppliers and their U.S. customers; it takes about taking off on its own. Why, then, would
resources and its takes time to upgrade Mex- clients ever make investments in upgrading
ican facilities. The latter seems to range from contractors in Mexico?
a year to a year and a half. One possible answer is that the contractor
Because it takes time and resources, the repays the client-tutor by charging prices
process of upgrading is clearly an investment. below the market value for the goods that it
But the investment is basically one of skill provides during the learning period. This is
   ,   ,   . 

not generally true. In the cases we studied, no viewed are all brand-name producers with a
merchandise was exchanged until after the worldwide sourcing strategy. Brand identifica-
contractor had learned how to produce to the tion enables them to sell their product at pre-
client’s standards. But it is possible that some mium prices and thus generates an economic
upgrading arrangements are financed in this rent. That rent can be shared with contractors
way. The transactions here are so complex, in the form of favorable fees, thereby binding
however, that it is possible that they are the contractors long enough to enable the com-
secured in other ways. The upgrading is not pany that provides training to earn a return on
necessarily limited to tutelage. The Mexican its investment. A global sourcing strategy
partner is sometimes required to make com- generates further returns. In these strategies
plementary investments in plant and equip- Mexican sourcing serves to diversify risk. In
ment. In several cases the American customers addition, the short turnaround time relative to
required their contractors to set up physically other foreign locations enables the U.S. com-
separate facilities for the export portion of the pany to balance its product line by including
business in order to segregate exports from the a high-fashion component that attracts cus-
overhead associated with commercialization of tomers who then purchase other parts of the
manufacturing production in Mexico itself. collection. Without a nearby supplier the turn-
The partnership generally includes access to around time would be too long to keep up with
material supplies at favorable credit terms and the market. These returns are also a kind of
often to credit itself, which is a considerable economic rent that can be shared to bind the
advantage to Mexican producers given the contractors to the tutoring company.5
high interest rates and general shortage of cap- The second conjecture rests on the fact that
ital that have accompanied the opening of the the knowledge about how to upgrade produc-
Mexican economy. Indeed, at real interest rates ers in low-wage economies is a relatively recent
ranging as high as  percent, this backdoor innovation. The companies we interviewed in
access to the U.S. short-term credit market Mexico were all pioneers in global sourcing.
may be the most valuable part of the relation- Their strategy in this regard is new, developed
ship for the Mexican partner and the biggest over the last ten to fifteen years to take advan-
deterrent to jumping ship. tage of the low wages prevailing in developing
If arrangements of these kinds were able nations in order to service the markets of ad-
to solve the investment problem, one would vanced industrial countries without becoming
expect tutelage to be widespread, whereas hostage to the political and commercial risks of
it appears, as noted above, to be extremely the extended supply chains this entails. Other
limited. Whatever forms of security can be companies sourcing in Mexico, to say nothing
worked out in these ways, they are evidently of Mexican companies that buy from local con-
not enough to diffuse the tutelage arrange- tractors, simply may not have the skills re-
ments broadly. What is it about the companies quired to upgrade their supply networks, and
we encountered that enabled them to overcome the skills may not be generally available on the
the problems that seem to deter other firms? market. This, rather than the difficulties of
We offer several conjectures on this score.4 securing the investment, may explain why par-
The most plausible is linked to the character- ticular companies and not others are engaged
istic that appears to distinguish these compa- in upgrading contracting networks.
nies from others engaged in outsourcing in Still another possible explanation is that
Mexico. The American companies we inter- what those companies offer to their suppliers
         

is not a single set of techniques but rather con- interviewed continue to station their own per-
tinuous access to state-of-the-art manufactur- sonnel in the Mexican partners’ facilities even
ing production as it evolves over time. Again, after the initial training period and regularly
their global sourcing strategy should put them send additional personnel for random quality
in a unique position to do this. It enables them inspections at the production site.
systematically to benchmark and compare prac-
tices across a wide variety of producers, to or-
chestrate a competition among them, to select Minimum Order Size
the best practices, and to diffuse these rapidly
across their contracting network. Such tech- In principle the problem of quality and effi-
niques for the management of supply networks ciency within productive establishments can
are part of the repertoire of techniques for the be separated from the issue of minimum order
management of tacit knowledge that have de- size, which many clients and particularly the
veloped toward the end of the twentieth cen- large discount retail chains cited as reasons
tury and that are now widely applied in ad- why they did not source locally. To solve the
vanced industrial countries. But they are not second problem, many of our respondents
universal even in the United States and West- suggested association arrangements in which a
ern Europe, let alone in relationships that span number of producers pooled their resources
borders and countries at very different levels to take on a large order.
of economic development. Some of the prac- The government has recently created a new
titioners of these new techniques encourage institutional structure, empresa integradora,
their contractors to work with several clients, designed to house such arrangements and facil-
even competitors, thereby stretching the con- itate their development. This seems a promis-
tractors’ capacities and generating a wider range ing approach to the problem of minimum order
of approaches to feed into the fund of alter- size, but this organizational form has been slow
natives that the mother company is able sys- to take off, and few such integradoras actually
tematically to compare in order to generate exist in Mexican manufacturing. To find out
continual improvements over time. Thus the why, we conducted an in-depth study of twelve
approach does not necessarily require Mexican empresas integradoras in Cuernavaca, Puebla,
contractors to work exclusively for the clients Jalisco, Mexico City, and Tijuana. Regional
who initially upgraded their facilities, and one cultural factors, the education and training of
of those clients whom we interviewed confirmed the entrepreneur, and the availability of finan-
that it did not seek exclusive relationships. cial resources were all found to be critical to
If this is what is going on in the companies integradora success. Established cooperative
upgrading Mexican facilities, however, the relationships between manufacturers and the
capacity of a Mexican firm to compete inter- decentralized division of labor among manu-
nationally once it does jump ship must deteri- facturers also appeared to facilitate success.
orate progressively over time unless it man- One integradora grew out of an association that
ages quickly to hook up with a new foreign for years had worked together at trade fairs and
partner. The practices observed in the one bought fabric together. The division of labor
contractor that had become cut off from his among manufacturers involving marketing, in-
original American partner suggested that this spection, and other tasks serves to decentralize
might be the case. This is also suggested by authority and to enhance trust among mem-
the fact that the American partners whom we bers of the integradora.
   ,   ,   . 

Although some small producers have formed suppliers. If it is possible to upgrade these job-
empresas integradoras, these efforts have faced bers’ networks and maintain standards within
many obstacles and relatively few such associ- them, it may not be necessary to develop new
ations exist in Mexico. Among the most im- contracting institutions. In this sense any set
portant challenges faced by integradoras are of policies that manages to diffuse the tutelage
building a culture of trust, gaining access to arrangements that exist between foreign clients
credit, and overcoming bureaucratic barriers. and Mexican contractors would also resolve the
Many small producers are reluctant to enter problem of minimum order size.
into such associations and generally share lit-
tle information about their sources of fabric
and other production issues. Accountability is Consultants
also an important issue. A particularly dra-
matic example of this problem was one large This leads to the question of why Mexican
integradora outside Puebla. As one home-based garment firms have been so reliant on these
manufacturer explained, each producer paid foreign partnerships at all. Why can they not
the salary of a coordinator who later ran off hire consultants to help upgrade themselves?
with all the money. Indeed, not all foreign firms rely on their own
Empresas integradoras also encounter diffi- personnel to develop production facilities or
culty in gaining access to credit and find contractors abroad; a number use consulting
bureaucratic obstacles when they seek to services. We identified and interviewed one
export. Like other garment manufacturers, such firm in the garment industry. Among its
integradoras face extraordinary interest rates other services it offered training in both pro-
and payment cycles that lag behind loan sched- duction and management for shops in the
ules. The integradoras often compound rather developing world seeking to export. The firm
than simplify credit problems because of the will staff and train the personnel of a new pro-
reluctance of financial institutions to lend to duction facility from scratch. Its program for
such associations. As one manufacturer ex- doing so has strong parallels to the in-house
plained, “There were complications in lending programs we encountered. It first hires a cadre
to five long-standing businesses. Someone of managers. In Mexico, interestingly, it draws
would have to put up their house and become for this purpose primarily on people who
the leader, which we didn’t want.” Finally, started but, often for financial reasons, were
integradoras have experienced delays in getting unable to finish a technical education. The
export authorization because of the lack of consulting firm uses its own personnel to train
coordination of government programs. the managers in production techniques and
In the garment industry, however, the focus then hires the production workers for the new
on the limits of the government’s integradora facilities. The managerial candidates under the
program may be misplaced. It is after all stan- supervision of the consultant’s personnel then
dard practice, not only in Mexico but through- train the production workers. At the same time
out the world, for a “jobber” to meet large the managers in the new facility receive spe-
orders through a network of subcontractors. cial functional training, including a classroom
The jobber is, in other words, already func- component. All production training is on-
tioning as a kind of integradora. Thus the job- the-job, using a variant of the tutelage we
ber could upgrade its suppliers in the same way described earlier. Our respondent estimated
that some foreign retailers work with larger the total time needed to launch a new factory
         

in Mexico at six months to one year, which is they turn the knots on the wood to the inte-
somewhat shorter than the in-house programs rior of the cabinet to improve the outside fin-
discussed above. Although the source of the ish, but he then indifferently forced the lock
discrepancy is not clear, the standards of effi- and bent the key on his model piece when he
ciency and quality may not be identical; the opened it up so that we could feel the knots on
type of product may also vary. Most of our the inside pieces of wood.
respondent’s clients seem to be multinational These experiences with the consultant in the
companies in the United States producing rel- furniture industry led us to believe that a key
atively standardized products with limited ingredient in upgrading partnerships in the
fashion content, but they claimed to offer the garment industry is the visit of Mexican per-
same services to Mexican producers for any sonnel to the partners’ facilities in the United
type of clothing. We did not, however, find States that precedes the visits of the partners’
Mexican firms using this type of service. personnel to the Mexican facilities. It seemed
We were more successful in the furniture that the consultant would have been much
industry, where we found an association of more successful if he had first put his clients
firms in Ciudad Hidalgo, a relatively remote on a plane and flown them to the United States,
city in Michoacán that had hired a consultant or even to Mexico City, to see and discuss the
to help upgrade the quality and efficiency of products with which they were competing and
their operations. We visited the city some time to visit production facilities on which his advice
after the consultant, who had provided exten- was modeled. Indeed, he might then have been
sive advice on how to upgrade the quality of able to teach his clients not only how to do what
the product line and the efficiency of the pro- the foreigners were doing but how actually to
duction facilities, and we interviewed in-shop think through and critique their own practices
the proprietors of several of the enterprises themselves. This approach might be attractive
about what they had learned. It was clear in not simply for the traditional firms that have
these interviews that the people in these shops been left out of the export boom but even for
had changed their practices at the consultant’s Mexican producers that have found foreign
behest, but they had essentially learned the partners. This would be especially true if, as
new practices by rote. They had no idea of the some of our conjectures about the tutelage pro-
underlying principles from which the consult- cess suggest, what Mexican producers are get-
ant was working. This, in turn, reflected the ting from their foreign partners is simply the
fact that they had never seen the kinds of most up-to-date production practices, not the
products with which they were competing in skills of their foreign partners that the economy
the international marketplace, which the con- really needs to survive in international compe-
sultant was using as a template to improve tition on its own—that is, the capacity for con-
their own. Nor had they seen the foreign shops tinuous improvement in practice over time and
whose practices the consultant was trying to to assume the tutelary role vis-à-vis their own
get them to adopt. Thus one shop has re- subcontractors.
designed the work flow on the consultant’s The other factor that is involved in the de-
advice, but aisles were clogged with work in pendence on foreign partners for learning, as
progress that completely undermined the opposed to hired consultants, is credit. The dif-
rationale for the streamlined plant layout it had ficulties of securing investment in tacit knowl-
introduced. In another shop, the proprietor edge that limit the willingness of foreign part-
showed us how the consultant had suggested ners to invest in upgrading Mexican facilities
   ,   ,   . 

also make it difficult for the Mexicans to obtain process of nationalization and reprivatization
capital to invest in themselves. This problem that has left the industry centralized in Mex-
has been greatly aggravated by the general ico City, without locally oriented branches.
shortage of working capital and the extremely
high interest rates that have accompanied the
opening to trade, even before the peso crisis in Bootstrapping
December  and much more so afterward.
At the same time the credit crisis increases the Given what an investment subsidy designed to
advantages of a foreign partner enormously, if diffuse foreign practices appears to entail, it is
you can find one, because one then has access worth considering a much more broadly con-
to the partner’s suppliers in the United States ceived policy to actually develop the requisite
on favorable credit terms. Indeed, several of capacities within the Mexican economy, with-
our interview respondents suggested that they out foreign intermediaries, by what one analyst
could obtain working capital through foreign has termed “bootstrapping” (Sabel ).
partnerships on relatively favorable terms at Could a developing country such as Mexico
times when such capital would not be available actually discover or invent world-class man-
on any terms in Mexico. The extreme example agement practices for itself ? The reason to
of what the capital shortage was doing was one think it might be able to do so is that develop-
small producer who was reduced to buying just ment of the skills at stake here has not histor-
enough material in the morning so that he ically taken place through tutelage arrange-
could produce a day’s output, sell it in the ments. Rather, these skills emerged first in the
evening, and have enough money to buy mate- efforts of the Japanese economy to catch up
rial for another day’s production. Such prac- with the West in the aftermath of the Second
tices foreclose economies of scale in purchas- World War. Japan entered the postwar period
ing and production altogether. with a reputation for cheap, second-rate man-
In principle, these credit problems call for an ufactured goods, not unlike that of Mexico’s
“investment subsidy” or a specialized loan pro- traditional industries today. It managed in
gram. But such a program would not be easy the s to set a course of development that
to administer, especially in Mexico. Applicants by the s had made it preeminent in the
would have to be screened for eligibility and efficient production of high-quality mass-
then monitored afterward. The general scarcity produced goods, rapidly gaining share in the
of credit promotes a strong incentive to divert home markets of its erstwhile competitors in
funds to other purposes, and without collateral the United States and Western Europe. In the
it is difficult to penalize such diversions. The s these Western competitors then sought
difficulties here are compounded by the nature to meet the Japanese challenge by appropriat-
of small firms in the garment industry and the ing the techniques the Japanese had invented
Mexican banking system. The garment indus- in order to catch up and use them to recapture
try is populated by family firms in which the their original lead. In both episodes of com-
household and business accounts are often petitive transformation, foreign practices played
intermingled and confused. It requires a strong an important role, but in neither case was the
local banking system with roots in the commu- process essentially one of direct transfer of
nity to distinguish the viable firms and judge foreign practice.
the integrity of the enterprise. But the Mexi- The latest round of transformation in the
can banking system has passed through a United States and Western Europe has had
         

three key ingredients. First, companies devel- ahead of the game. By contrast, the Japanese
oped a set of standards and benchmarks to in the postwar period had recognized that they
identify concretely where their performance could not catch up in one sudden transfor-
was deficient. Second, they sought to identify mation and sought instead to raise their per-
the precise institutions and practices that dif- formance gradually over time. For these pur-
ferentiated the benchmark procedures and poses it is important not simply to have not
practices from their own. In the attempt to do simply a single standard or set of benchmarks
so, they occasionally went as far as to establish but rather to think in terms of a hierarchy of
joint ventures with Japanese partners in order standards that the practice can ascend gradu-
to get firsthand exposure to their ways of doing ally over time. This hierarchy of standards
business. But they did not ever slavishly imitate needs to be matched to a typology that divides
the Japanese. Instead, and this is the third of the market into segments that the firm can
the key ingredients, they initiated a series of move across as its standards rise. Mexico’s
internal debates and discussions about what the position in international competition is closer
critical elements of Japanese practices were, to Japan’s in the s than to that of the
whether these could be adopted whole, and, if United States and Western Europe in the
not, how they might be altered to fit into their s, and this idea of a hierarchy of stan-
own organizational practices. When it was not dards and markets would seem an important
possible to identify precise procedures used addendum to the North American approach.
elsewhere, they nevertheless sought to invent A number of people with whom we talked
approaches that might produce the desired were already thinking in these terms: A Japa-
result. The new practices and procedures that nese government official working to increase
constituted the revolution in Western manage- the backward linkages of the Japanese auto-
ment in the s were not those actually bor- mobile assembly plants used a three-tier sys-
rowed from Japan but the practices and pro- tem to rate potential Mexican suppliers; U.S.
cedures invented to facilitate the borrowing, companies looking for contractors in Mexico
namely, discussion and debate structured by a use a similar system. But in such a system, it
set of benchmarks and standards on the one does not appear that a policy designed to stim-
hand and a set of alternative institutions and ulate a bootstrapping process would be much
practices on the other. These are what consti- more difficult to initiate than one more nar-
tute the new techniques for managing tacit rowly focused on investment subsidies.
knowledge. They are basically the techniques
foreign retailers are applying to develop and
maintain the global sourcing networks that International Matchmaking:
their Mexican partners are being drawn into. An Illustration
U.S. manufacturers in the s generally
sought to catch up with their Japanese com- The limits of government policy are illustrated
petitors as rapidly as possible, in a single spate by one particular program we were invited to
of institutional reform. It was only relatively examine closely, a program managed by Mex-
recently, after they had bridged the initial gap, ico’s Foreign Trade Bank (Bancomext) in part-
that they began to think in terms of continu- nership with the Ministry of Commerce (Sec-
ous improvement, using the same procedures retaría de Comercio y Fomento Industrial, or
and benchmarks or, when they are already in SECOFI) to link Mexican producers with out-
the vanguard, standards and targets to stay side clients. The program was conceived as a
   ,   ,   . 

matchmaking operation, in which buyers from the U.S. that order in lesser quantities. The
major U.S. and European department stores second conclusion is that the promotion of
were invited to Mexico to meet with potential Mexican products should focus on areas with
suppliers. This program was run for several a distinct national style, such as Mexican hand-
different industries. In the garment industry, icraft styles or formal garments for children
the first meeting was held in . The Mex- (baptismal and communion dresses, for exam-
ican producers brought samples of their mer- ple). The third conclusion is that the kind of
chandise, and the buyers set up booths where Mexican producers most likely to benefit from
they met with the producers individually to programs of this kind are unable to meet the
examine and criticize their products. Enor- new orders without access to working capital
mous effort was put into the organization of and hence that, to be effective, these match-
the meetings; the then secretary of commerce, making operations need to be supplemented
who was also the chief Mexican negotiator for by programs providing short-term credit to
NAFTA, actually called the chief executive small enterprises. Bancomext developed a pilot
officers in the United States to urge them to credit program for a group of producers that
send representatives. But virtually no effort obtained orders at the  meetings from a
was put into evaluation and follow-up. No one Colombian department store.
really knows whether Mexican companies The Bancomext example suggests that the
managed to obtain any business from this exer- first step toward an effective policy is a new
cise and, if not, why they failed to do so. It is approach to thinking about policy itself. In a
completely unclear whether the meetings were sense, what is required is to introduce into the
a successful policy initiative and, if not, what management of government programs those
precisely could be modified to make them techniques for managing and systematically
more successful. upgrading practical knowledge that have
The program was nonetheless administered emerged in manufacturing production. But a
again, in October , in essentially the same prior task is to create a wider space for a prin-
way in which it was administered in . This cipled approach to industrial policy, to artic-
time, however, there was considerably more ulate a philosophy of government that, while
discussion and evaluation of the results. Sev- more active and interventionist than the
eral of the conclusions that emerged are worth framework that currently dominates govern-
emphasizing, partly to illustrate what was lost ment thinking, cannot be reduced to tradi-
by failing to reflect on the experience the first tional clientelistic actions.
time around but also because they feed into
the specific policy recommendation we are
about to put forward. The first conclusion is Toward a New Philosophy of
that the large U.S. chains that were the focus Industrial Policy
of the first two meetings are the wrong tar-
gets. Their standards of quality and minimum Our examination of the problems of the cloth-
order sizes are too far out of reach of the bulk ing industry suggests that a principled ap-
of Mexican producers. The Mexican industry proach to industrial policy might be built
can do better by targeting buyers from other around three basic suppositions. The first of
Latin American countries, whose levels of these would preserve the basic insight of neo-
income and taste are closer to its own, and liberal thought by recognizing that the market
smaller (but somewhat obscure) retail chains in is a powerful instrument both for motivating
         

economic activity and for coordinating and di- extend the process of adjustment already tak-
recting the allocation of scarce resources, and ing place in the private sector. Second, it must
that economic science provides a way for under- build on mechanisms for evaluation and learn-
standing how the market works toward these ing as well as pressures and processes designed
ends. Second, it must be recognized that, what- to produce continual improvement over time.
ever the ideological attractions of a market Third, it should build on the experience of and
economy, the scientific case for its effectiveness borrow mechanisms developed for this pur-
in no way precludes the interventions of the pose since the mid-s in the laggard sectors
Mexican state. This is because the unregulated of advanced industrial countries that have been
operation of the market leads to a particular trying to catch up with their competitors in
distribution of income and power in the soci- the international marketplace.
ety that is not inherently just or necessarily These general principles, when applied to
compatible with long-term social and political a policy designed to bootstrap traditional in-
stability. This important caveat to the neo- dustries in Mexico, suggest an approach that
liberal argument for market-oriented economic focuses less on specific sets of government pol-
policies must be distinguished from the third icy initiatives and more on the role of govern-
point: A separate and distinct rationale for state ment in catalyzing discussion and debate. The
action lies in the considerable difficulty in fully basic goal, in other words, is to develop a
understanding how a market economy operates heightened public awareness of the need to
(in theory, let alone in practice). upgrade the productive apparatus and com-
What we do understand implies that an mercial practices throughout Mexican society.
effective market economy must be supported More than any particular policy measure, the
by a set of supplementary institutions and that idea is to orchestrate a national discourse; to
even when those institutions are in place there draw as many people as possible from a broad
can be significant instances of market failure, spectrum of the society—from the worker on
as appears to be the case, for example, in the the plant floor to the politician in the legisla-
transfer of practical knowledge that we have ture—into the enterprise of making Mexico
been examining. These principles suggest an more competitive at home and in the interna-
approach to policy that is guided by the mar- tional marketplace; to generate a critical per-
ket and instructed by developments in the pri- spective on productive and commercial prac-
vate sector without being completely depen- tices in the business and political community.
dent on the market to produce desirable results The aim should be to focus discussion and
or necessarily acquiescing to market develop- debate as much as possible on practice and
ments. They imply as well that, in public pol- away from ideology and abstraction. Models of
icy no less than in the production and com- how to do this include the case method used
mercialization of goods and services, constant in business and legal education, grand rounds
discussion and reevaluation of practice must in medical education, and the design studio in
supplement theoretical economic knowledge. art and architecture, in which students are
assigned a particular problem and their solu-
tions are then criticized by a jury of faculty. A
Toward an Alternative Policy particular example of how this might be done,
one that might serve to initiate the process, is
What might an alternative policy look like? to invite state development agencies to a seminar
First, it should be conceived as an effort to in which each agency presents for discussion
   ,   ,   . 

and debate two case studies, one of a major The kind of debate that is emerging around
development success and one of a develop- Guanajuato  is the key to the policy we are
ment failure. Industry chambers, particularly proposing. The debate is actually more impor-
in traditional industries, could be encouraged tant than the particular way in which the issue
to sponsor similar seminars in which each local is resolved. If properly orchestrated, it will
chamber is asked to work up and present one force the participants to reflect on practice.
case of a rapidly developing enterprise (or con- Nevertheless, the outcome of the debate may
tracting network) and one case of a declining not be irrelevant; there is a lesson here too. We
enterprise or network. tend to think, as suggested earlier, that it is
As part of the effort to focus and direct the important to avoid a single set of absolute
debate, the government should encourage the standards. The relevant standard depends very
development of standards and benchmarks. much on which segment of the market the
These provide both a target for policy and the industry is targeting at any moment. The stan-
criteria for judging its success. The federal dard should shift upward over time as the
government might do this by requiring that country develops or with technological ad-
any project it funds build in a set of standards vances. Standards should thus be a moving
to serve as a threshold for admission to the target. And a variety of standards at any
project, as well as a second set of standards moment will help to pick out benchmarks and
that serve both as a program target and a set call attention to alternative practices. The fact
of criteria for evaluating the outcome. The that Guanajuato has set a standard different
standards might in principle focus on out- from ISO  means that ISO  firms can
comes—for example, delivery time, quality, serve as a source of ideas for where the indus-
efficiency, and the like. But standards should try might move next. Were Guadalajara to
also focus on processes, such as inspection, develop a higher standard than León, practice
inventory control, quality control, quality cir- in Guadalajara could become a benchmark for
cles, and so on. further upgrading. The León standard, the
The process of generating these standards, Guanajuato standard, and the ISO  stan-
the debate about what appropriate standards dard would then constitute a hierarchy across
and benchmarks are, is at least as important as which firms or contracting networks might
the standards and benchmarks themselves. think of moving over time.
An example of the kind of standard-setting The development of standards needs to be
process that needs to be encouraged is Gua- accompanied by a parallel effort to develop a
najuato , which the footwear chamber in typology of market segments that can then be
that state created as a threshold that firms had set alongside the hierarchy of standards to
to achieve to gain access to a set of state-run guide industrial strategy. This is the broader
development programs. There is now a debate lesson embodied in the Bancomext insight that
at the national level as to whether this stan- Mexican producers are more likely to find
dard should be extended to the shoe industry markets at this time in Latin America or
as a whole or whether other states should be among smaller retail chains in the United
encouraged to develop their own standards. A States than in the prestigious New York de-
third alternative would be to use as a national partment stores at which their development
standard the International Organization for program was originally directed. Divorced
Standardization (ISO)  of the European from this broader lesson, the Bancomext pol-
Economic Community.6 icy is likely to trap the industry in a low level
         

of development. But linked to a typology of edge embodied in a skilled labor force and a
markets and a hierarchy of standards, it be- cadre of managerial and technical experience.
comes a way station in a strategy for the grad- In garments at least Mexico should be able to
ual upgrading of the productive system over expand its exports through subcontracting
time. The development of market typologies relationships and retain its domestic market. It
can be fostered, like the development of stan- became apparent early in this study that its
dards, by requiring that a market analysis be inability to do so is associated with problems
built into any development project that the of quality and reliability within the traditional
federal government funds. Such an analysis sector, and we looked for clues among firms
should identify the segment of the market to that had successfully overcome these prob-
which the targeted enterprises are currently lems—largely with the help of an American
catering and the segment toward which the partner—as to how the lagging firms in the
project is designed to help them move. industry might do so.
Ultimately we arrive at two rather different
solutions. One is to take the upgrading process
Conclusions in the successful firms as a model and to try to
transfer or extend it to the lagging sector. The
It is useful to return in conclusion to the cen- model seems to have two salient characteristics.
tral theme of the paper: There is a growing One is how the foreign partner works as a
division within the Mexican economy between, tutor to its Mexican contractors. An extension
on the one hand, a relatively small group of of this model would presumably look for con-
producers that have managed to adjust to the sultants to play this role. The other character-
opening of the economy to trade and are pros- istic is the investment in intangible assets and
pering in the newly created North American the difficulties of securing such investments
market and, on the other, a large group of when they are made by parties other than those
smaller producers that have been unable to in which the newly transferred knowledge re-
meet international standards of quality and sides. The importance of the credit implicit
reliability and are floundering even in their in these arrangements has been augmented
own national marketplace. The garment in- by the general shortage and high interest cost
dustry is thus in many ways symptomatic of of working capital in Mexico and by how
the Mexican manufacturing sector: The rap- maquiladora-type arrangements facilitate
idly expanding subcontracting industry dom- access to working capital in the United States.
inates the aggregate statistics and makes the A direct attempt to extend this model through,
industry the outstanding success, at least from for example, a government development pro-
the Mexican point of view, of the NAFTA gram would thus concentrate on the provision
strategy, but it masks the stagnation and of consulting services as a substitute for the
decline of the smaller, traditional producers role of the foreign partner and on special loan
and the progressive loss of the domestic mar- programs to overcome the capital constraints
ket to imports. In an economy with significant that small producers appear to face. The dif-
excess labor reserves, there seems no reason ficulties with implementing such a program
why the second development pattern should and the limitations of upgrading through con-
follow from the first, especially in a traditional sultants lead us to consider a second strategy
sector such as garments, which is extremely of bootstrapping, in which the laggard firms
labor-intensive and has a fund of tacit knowl- are encouraged to upgrade themselves through
   ,   ,   . 

a process of self-criticism and self-examina- noma de México. It was supported by funds from
tion in light of visits to best-practice facilities the World Economy Laboratory at MIT and a grant
and benchmarks that measure the gap between from the MacArthur Foundation to the Center for
best and prevailing practices. International Studies at MIT.
The bootstrapping strategy might actually
. Own calculations based on an Expansión sur-
be better suited to the traditional garment sec-
vey of the  largest firms in Mexico. The exact
tor than the tutorial approach in maquiladora
number of firms varies from  to ; it goes
firms. The traditional sector, as noted, consists from  firms in  that accounted for . per-
of a long chain of subcontracting relationships cent of total Mexican exports, including maquilado-
that stretch from the design and cutting rooms ras, to  firms in  that accounted for .
backward to progressively smaller shops and, percent of total exports (Expansión ‒).
ultimately, to home workers. Historically there . This finding is pervasive in the literature (see,
has been considerable mobility along this for example, Gonzales-Aréchiga and Ramírez a,
chain, with pools of people at each stage b, c; Wilson ). On linkages within
thinking strategically about how to gather the Mexican industry itself, see Rabellotti (). It is
knowledge and contacts required to move up not clear, however, whether the apparent weakness
of these interindustry linkages is a peculiarly Mex-
to the next level. People are, in other words,
ican phenomenon. Only the last of the studies cited
already involved in a process that looks very
in this note compares Mexico to other countries, and
much like bootstrapping, and in this sense
this is a comparison with Italy, where the interfirm
the strategy we are proposing in many ways linkages are believed to be unusually strong.
simply formalizes, codifies, and, hopefully, . The kanban system is a complex administra-
improves on a process already in progress. tive and production organization that includes a
In any case, it does not appear necessary to just-in-time supplier-client system to manage tool
choose between the two approaches to upgrad- changes, product changes, material purchasing, and
ing, any more than it seems necessary to choose planning. It thereby reduces stocks and work in
between exports and the domestic market. The progress.
benchmarking and broader debate around . Formal models that capture elements of this
which the bootstrapping strategy is built should process have been developed by Caballero and
Hammour () and by Hansen (; ). The
serve to facilitate the learning arrangements
problem of inducing investments in upgrading here
associated with either the foreign partnerships
is a specific instance of what Caballero and Ham-
or consultants. And in the case of foreign part-
mour call the “appropriability” problem. These
nerships, it might allow the maquiladoras to conjectures are thus basically about how the appro-
create or maintain the skills in design and mar- priability problem is resolved by particular firms.
keting downstream and management in a sub- . In the current depressed conditions of the
contracting chain upstream that they now Mexican economy, the investments that the new dis-
seem to give up when they enter into a rela- count retail chains made initially may also act as a
tionship with a foreign partner for upgrading. rent and provide an inducement for them to take on
the task of upgrading local contractors. The invest-
ments are a sunk cost. To earn a return upon them,
Notes the companies must try to minimize their losses, hold
what customers they can, and survive until domes-
Acknowledgments: This was a joint research under- tic demand revives. One strategy for doing this would
taking of the Massachusetts Institute of Technol- be to substitute lower-cost Mexican goods for the
ogy (MIT) and the Universidad Nacional Autó- products they were importing from abroad, but to
         

do so without losing the reputation that differenti- dora, ed. Bernardo Gonzales-Aréchiga and Jose
ates them from other retail outlets. The contribution Carlos Ramírez, pp. ‒. Tijuana: El Colegio
of this strategy to survival and the long-term profit de la Frontera Norte.
that survival will generate is thus a kind of rent that ———. b. “Perspectivas estructurales de la
could be used to bind the producers that it trains. industria maquiladora.” In Subcontratción y em-
. ISO  is a set of evolving international stan- presas transnacionales: Apertura y restructura-
dards for businesses or organizations that initially ción en la maquiladora, ed. Bernardo Gonzales-
developed in the United Kingdom in the s. Aréchiga and Jose Carlos Ramírez, pp. ‒.
These guidelines and requirements apply to such Tijuana: El Colegio de la Frontera Norte.
tasks as inquiries and orders, doing the job or work, ———, eds. c. Subcontratción y empresas trans-
checking the work, and delivering the product. The nacionales: Apertura y restructuración en la maquila-
intended effect of the systematic evaluation and dora. Tijuana: El Colegio de la Frontera Norte.
implementation of these procedures is to improve Hansen, Gordon. . “Industry Agglomeration
the quality and productivity of economic units. and Trade in Mexico.” Unpublished Ph.D. diss.,
Department of Economics, Massachusetts Insti-
tute of Technology, Cambridge, Mass.
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Ownership.” International Economic Review , 
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Peters. . “Causas y efectos de los programas Nonaka, Inkujiro. . The Knowledge-Creating
de promoción sectorial en la economía mexi- Company: How Japanese Companies Create the Dy-
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Bancomext (Banco Nacional de Comercio Exterior). sity Press.
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. “On the Ills of Adjustment.” Journal of diss., University of Sussex, Brighton, U.K.
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Driven Global Commodity Chains: How U.S. ing Firms, the Welfare State, and Unions.” Pol-
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. Westport, Conn.: Praeger. gine Production in Mexico, the United States, and
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cionales: Apertura y restructuración en la maquila- versity of Texas Press.
Ulrik Vangstrup

 Knitting the Networks between


Mexican Producers and the U.S. Market

Introduction and the labor force in companies involved in


export operations.
Knitwear producers in small towns in Mexico In the central and western Mexican states
have recently begun exporting to the United of Hidalgo, México, Michoacán, Guanajuato,
States as well as to Latin American markets. and Jalisco are numerous towns1 in which
The most significant challenge they face is the manufacturing activities have taken place since
complexity of dealing with foreign clients and the s, while in others continuous manu-
not a lack of overall competitiveness, as has been facturing operations date from the beginning
suggested on the basis of research carried out of the twentieth century. In the s the in-
in the s (Wilson , ). In recent years dustrialization of the Mexican metropolis and
it has become clear that large Mexican manu- the expanding national markets established a
facturers have significant export potential, but new socioeconomic context, stimulating the
so far success in the export market has eluded decision of local entrepreneurs to produce
small companies (El financiero ). Further- basic consumer goods, such as garments and
more, the large exporting companies appear to footwear. Towns with early experience in
have few linkages to the small national firms, manufacturing were already exporting to the
which means the latter have limited direct as United States during World War II (Arias
well as indirect exports (Pozas , ). This , ), but the majority of recently es-
chapter explores the prospects for expanding tablished firms have produced exclusively for
linkages between one segment of the Mexican the national market. Mexican knitwear man-
textile industry—sweater producers—and for- ufacturers in the s and into the early
eign customers, taking into account the indus- twenty-first century, especially those produc-
trial organization of the sector, its management, ing sweaters and similar garments, are con-
and the role of private and public business asso- centrated in these small urban areas. Typically
ciations in promoting exports. The main focus they have fewer than fifty employees and are
is on what is learned through manufacturer- family owned and managed. Most Mexican
buyer export relationships: changes in attitudes, enterprises that fall into this category have dif-
knowledge, and skills for both the management ficulty surviving on the national market, let
        ..  

alone successfully entering export markets all supervised by a client located far away,
(Calvo and Méndez ). speaking a foreign language. Being part of a
Contrary to the general tendency among buyer-driven chain, however, has the advan-
small domestic producers, however, some en- tage that once the company is geared up to
terprises in the knitwear sector thrived in the meet the demands of foreign buyers (e.g., pro-
s and s. Investing heavily in advanced duce to the required quality levels), additional
knitting, embroidery, and assembly technol- market opportunities are available. Most man-
ogy, they have been able to produce at the ufacturers in the Mexican sweater industry are
demanding quality levels required for export located in industrial clusters and can be per-
to the markets of the industrialized countries. ceived as links in a commodity chain.3
In this chapter I first discuss the current or- Enterprises located in industrial clusters
ganization of the knitwear sector into indus- may achieve a comparative advantage over
trial clusters and how producers can forge nonclustered firms because of gains derived
linkages to buyer-driven commodity chains. from collective efficiency. It is not the purpose
Second, I discuss the economic development of this chapter to establish which of the two
of the sector in the s, and third, I analyze types of organization is the most efficient or
cases2 in which businesses and other economic desirable from a developmental point of view
actors have been engaged in establishing com- but rather to assess the export experience of
mercial relations with export markets based on businesses that tend in this particular sector to
full-package supply relations. I discuss three be located in industrial clusters. It is my hy-
cases that can be regarded as “success stories,” pothesis that the organization of businesses in
and the lessons learned from them are com- industrial clusters can facilitate the success of
pared to the less-successful cases of exports new business strategies, including exports.
mediated through producer associations or The analysis of the specific commodity chain
consortia. for the Mexican knitwear sector is limited to
manufacturers, the cooperation and joint ac-
tion between manufacturers, and their rela-
Industrial Clusters as Links in tions to third parties, such as export agencies
International Commodity Chains and overseas buyers.
The concept of collective efficiency was
In this section I outline a model for analyzing inspired by the flexible-specialization debate
enterprises in the knitwear sector and their of the s, provoked primarily by the influ-
interactions with export markets. For small ential work by Michael J. Piore and Charles F.
and medium enterprises (SMEs) in this sector Sabel (). One of the examples that Piore
to succeed in exporting, they should seek to de- and Sabel drew on was the Italian case of SME
velop particular linkages to buyer-driven com- industrialization organized in industrial dis-
modity chains by engaging in full-package tricts. Hubert Schmitz formulated this new
supply relations (see Gereffi ; Chapters  research paradigm at the end of the “lost
and  in this book). decade” of Latin American development, in
It is difficult for a Mexican producer to the years after the financial crisis of the early
establish full-package supply to the U.S. mar- s. Building on his previous research on
ket since it often involves a prolonged period small business in Brazil (Schmitz , ),
of product development, from making fabrics he suggested that the model of industrializa-
to cutting and assembling the final product— tion that Piore and Sabel believed to exist in
  

Italy could also be found in industrializing formance of the individual firms or groups of
countries, although the organization and the enterprises making up the cluster. While I
gains from clustering would differ in the two offer a reconsideration of the concept else-
contexts (Schmitz , ). where (Vangstrup ), the main interest here
Schmitz initiated research on what he con- is the potential for joint action among pro-
sidered a “model” case of SME agglomerations ducers located in industrial clusters with
in the Sinos Valley in Brazil: the success story respect to creating export linkages and, in par-
of Brazilian footwear producers (Schmitz ticular, to delivering full-package supply. A
a). He defines collective efficiency as the number of researchers working within the
combined effect of external economies and joint collective-efficiency framework have assessed
action (see also Schmitz ). He summarizes joint action as the driving force behind suc-
the potential of collective efficiency in SME cessful establishment of export linkages.
clusters in the following way: Similarly, Schmitz () has argued that
increased export orientation is the main factor
A group of small producers making the same transforming embryonic clusters into efficient
or similar things in close vicinity to each other
ones in terms of business performance. Schmitz
constitutes a cluster, but such concentration
(a, b), Pamela Cawthorne (), and
in itself brings few benefits. It is, however, a
Khalid Nadvi () describe cases of clusters4
major facilitating factor for a number of sub-
sequent developments (which may or may not that have successfully reached export markets,
occur): the division of labor and specializa- identifying joint action combined with an effi-
tion amongst the small producers; the emer- cient business organization as the driving force.
gence of suppliers who provide raw materials It seems, however, that successful integration
or components, new and second-hand ma- of small and medium-sized producers into
chinery, and spare parts; the emergence of export markets through buyer-driven com-
agents who sell to distant national and inter- modity chains is more the exception than the
national markets; the emergence of special- rule in Latin American, African, and South
ized producer services in technical, financial Asian countries. For example, Evert-Jan Visser
and accounting matters; the emergence of a
() has studied the case of a Peruvian tex-
pool of workers with sector-specific skills;
tile cluster that did not accomplish its goal of
joint action of local producers, which can be
initiating exports, although Visser provides sev-
of two types, individual firms cooperating or
groups of firms joining forces in business eral examples of joint actions among producers
associations or consortia. (Schmitz , ) in pursuit of this goal.5

Schmitz has emphasized the importance of


joint action among producers as the trigger of The Organization and Economic
initiatives that can upgrade the competitive- Performance of the Mexican
ness of entire clusters—for example, partic- Knitwear Industry in the s
ipation of groups of entrepreneurs in trade
fairs abroad (Schmitz a, b). Foreign-trade statistics are an important ele-
Collective efficiency is a promising starting ment in assessing the development pattern
point when analyzing the socioeconomic pro- of an industry, especially for an industry as
cesses within clusters of enterprises. It is a dependent on global processes of consump-
limitation of the concept, however, that it is tion and production as the textile industry.
difficult to apply in terms of the economic per- The export performance of selected cate-
        ..  

 .. Mexico’s Textile and Apparel Exports, Selected Categories,


Including Maquiladoras (in U.S.$,)a
1993 1994 1995 1996

Knitted Fabrics (Chapter 60)b


Nonmaquiladora 7,268 11,779 38,725 52,615
Maquiladora 1,307 683 188 267
Total 8,575 12,462 38,913 52,882
Knitted Garments (Chapter 61)b
Nonmaquiladora 44,581 59,491 183,223 333,123
Maquiladora 168,945 342,138 678,422 941,098
Total 213,526 401,629 861,645 1,274,221
Woven Garments (Chapter 62)b
Nonmaquiladora 73,963 120,055 261,403 448,618
Maquiladora 710,985 978,285 1,340,569 1,834,367
Total 784,948 1,098,340 1,601,972 2,282,985

Source: INEGI (, a, , ).


a
Mexican trade statistics are published in both Mexican pesos and U.S. dollars. Since the author did not
have access to U.S. dollar figures for  and , Mexican pesos were converted into dollars using the
average exchange rate provided by the International Monetary Fund. For the ‒ period the average
peso–U.S. dollar exchange rates were . (), . (), . (), and . ().
b“Chapter” numbers refer to the standardized WTO product categories.

gories, covering an array of products, is pre- $. million, whereas in  exports of the
sented in Table .. same subcategories were $ million. The
The increase in exports in all three cate- U.S. market is the single most important des-
gories is spectacular. The export of knitted tination for these exports.
fabrics, which are relatively capital-intensive, In terms of the size and location of Mexi-
virtually excludes in-bond, maquiladora pro- can knitwear producers, the economic census
duction, while exports in the labor-intensive of  identified a total of , knitwear-
garment sectors have depended heavily on producing enterprises. The census operates
maquiladoras. In knitted garments, the exports with five categories, which include  hosiery
by nonmaquiladora producers have increased producers,  sweater producers, fifty-seven
 percent from  to  and the export underwear producers, ninety-five cloth pro-
by maquiladoras  percent, but the latter ducers, and  producers of outerwear and
from a higher level. What is most interesting other products (INEGI b, ). An inter-
are the sweaters, blouses, and T-shirts sub- esting characteristic of the group of sweater
groups6 of this category. The exports by non- producers is that they are predominantly
maquiladora producers of these products are located in small towns in central and western
presented in Table .. Mexico.
The export growth is not simply a reflection Table . lists eleven sweater-producing
of the December  peso devaluation but localities that vary in their importance as cen-
more of a process that was already apparent in ters of knitwear production, along with the
the  data. It is important to note the low number of producers located in each locality
level from which exports developed: Among in . To these can be added a few larger
the seven subcategories  exports totaled urban areas such as Aguascalientes, Puebla,
  

 .. Exports of Selected Knitwear Products by Nonmaquiladora


Manufacturers, ‒ (in U.S.$,)a
1993 1994 1995 1996

61.05.10:b Men’s and boys’ shirts/cotton 1,504 642 4,532 14,568


(57%) (706%) (321%)
61.05.20:b Men’s and boys’ shirts/synthetic 649 760 1,295 1,847
(117%) (170%) (143%)
61.06.10:b Women’s and girls’ blouses/cotton 2,929 5,279 6,588 10,988
(180%) (125%) (167%)
61.06.20:b Women’s and girls’ blouses/synthetic 139 196 3,746 12,609
(141%) (1,911%) (337%)
61.09.10:b Underwear T-shirts/cotton 2,640 7,945 55,763 123,203
(301%) (702%) (221%)
61.10.20:b Sweaters/cotton 1,146 2,941 5,631 13,433
(257%) (191%) (239%)
61.10.30:b Sweaters/synthetic 2,818 5,574 15,103 17,401
(198%) (271%) (115%)

Source: INEGI (, a, , ).


a
Percentages indicate increase over the previous year’s exports. Mexican trade statistics are published in
both Mexican pesos and U.S. dollars. Since the author did not have access to U.S. dollar figures for 
and , Mexican pesos were converted into dollars using the average exchange rate provided by the
International Monetary Fund.
b“Chapter” numbers refer to the standardized WTO product categories.

and Tulancingo, but the production in these Market Integration and Economic
areas is not comparable to the output of Performance of Sweater Producers
small-town manufacturers. This places the
in the s
knitwear industry, especially the sweater seg-
ment, in a situation that is contrary to most Sweater production is located primarily in
industries owned by Mexican capital, the lat- small towns as a result of economic and social
ter being concentrated in the three largest processes that have evolved over decades. In
urban areas: Mexico City, Guadalajara, and the industrial centers in which knitwear pro-
Monterrey. duction was first established, Mexico City and
The published census does not distinguish Guadalajara, the industry could not grow
between the five subcategories on the county quickly enough to catch up to the proliferation
or municipio level, making it difficult to asses of enterprises in the smaller towns, and the
the number of sweater producers. But to my industry entered a decline from which it has
knowledge the knitwear producers in the not recovered (Lailson ). In the bounded
eleven localities are almost entirely sweater social spaces of the small-town clusters, indi-
producers, although some areas, in particular viduals and whole families were mobilized as
Moroleón, have a number of fabric manufac- textile entrepreneurs, coinciding with a grad-
turers (i.e., producers who perform only the ual technological upgrading and an integra-
knitting process, not garment assembly). It is tion between businesses and informal markets.
also probable that the  census is underes- The most important technological element
timating the number of knitwear producers, in sweater production is knitting technology.
especially those located in small towns.7 Much secondhand machinery has entered
        ..  

 .. Knitwear-Producing Industrial Mexican knitwear producers depend on na-


Clusters tional synthetic-fiber and -yarn manufactur-
Number of ers. Synthetic yarn constitutes close to 
knitwear producers percent of their yarn input and  to  per-
according to the
1993 economic cent of variable costs. The cost of yarn in-
Location census creased more than  percent after the 
Moroleón, Guanajuato 178 devaluation, and for most producers it has not
Uriangato, Guanajuato 66 been possible to increase sales prices to the
San José Iturbide, Guanajuato 24 same extent. The knitwear sector was also
Villa Hidalgo, Jalisco 63
affected by Mexico’s general trade liberaliza-
San Miguel el Alto, Jalisco 60
Santiago Tangamandapio, Michoacán 0a
tion, with  being the most difficult year.
Cuautepéc, Hidalgo 16 Nevertheless, at least some clustered enter-
Santiago Tulantepec, Hidalgo 6 prises experienced high growth in the s,
Jilotepec, Estado de Mexico 13 and the industry of Moroleón established
Coscomate, Estado de Mexico n.d. itself as the indisputable center of knitwear
Chiconcuac, Estado de Mexico 11
production in Mexico. The average annual
Total 437
growth in investments in the ‒ period
Source: INEGI (b). reached . percent, and the average accu-
a
Although the INEGI census data indicate no knitwear produc- mulated investment per company in  was
ers in this locality, Wilson () discovered fifty knitwear enter-
prises there in the mid-s.
$,.9
The situation faced by home-market pro-
ducers has improved significantly since 
Mexico from the United States, whereas new for two reasons: first, the December  peso
machinery was imported from Japan or Eu- devaluation, which increased the prices on
rope, especially Italy, Spain, and Germany. imported goods; and second, the imposition
Knitting technology has developed from rudi- of a  percent import tax on knitwear imports
mentary artisanal manual devices to computer- (Chapters , , and the majority of , ac-
controlled machines in a few decades. In contrast cording to the World Trade Organization, or
to many other sectors, the Mexican knitwear WTO, product categories) from countries with
manufacturers have managed to acquire state- which Mexico does not have any trade agree-
of-the-art technology, so that the most advanced ments, for instance, a non–World Trade Orga-
machines are found in Mexico. Another im- nization member such as China (SECOFI de-
portant technological development that man- cree DOF..V.).10 This change is reflected
ufacturers have widely implemented in recent in the importation of sweaters (Chapter .
years is computerized embroidery machines in the WTO classification) to Mexico, which
capable of stitching logos on almost any kind has developed as follows in the ‒ pe-
of apparel, including sweaters. The highest con- riod:11 $ million (), $ million (),
centrations of embroidery machines in Mex- $ million (), and $ million ()
ico are found in the towns of Moroleón and (INEGI , a, , ).
Uriangato, which together had approximately Enterprises within industrial clusters have
three hundred embroidery machines in .8 been using seven different marketing strate-
An important aspect of both knitting and em- gies: informal markets, mail-order sales, sweater
broidery machines is their low economies of fairs, national department stores, franchise-
scale, making it possible for small firms to based retail chains, producer consortia, and
operate in the industry. exports. While the latter four are discussed in
  

the case studies to follow, I comment here on dustrial clusters in which they are or previ-
the significance of the informal markets, the ously have been located. In the next section I
tianguis, which have made up the most impor- discuss the export strategies of companies lo-
tant marketing strategy for clustered enter- cated in enterprise clusters. They have changed
prises. Informal markets were established in their marketing strategies—that is, export sales
three of the eleven localities (Moroleón, Uri- versus sales to national department stores—
angato, and Villa Hidalgo), and they flourished as a result of their engagement in business
in Chiconcuac—an old market town close to associations and consortia.
Mexico City and not far from Cuautepéc and
Santiago Tulantepec—after the  devalu-
The Salvatierra Company
ation as consumers began to demand and search
for cheaper garments. Two companies that were founded in Moro-
At present, local retailers buy apparel not león have a long export experience. I refer to
only from the local industry but from all over them as the Salvatierra and Celaya companies.
Mexico. In Villa Hidalgo the customers mainly Both began exporting in the s. During the
arrive from the northern parts of the country, last ten years they have become less dependent
while in Moroleón they come from the central on the local industrial cluster to the extent that
and southern parts and in Chiconcuac from they relocated from the Moroleón cluster in
Mexico City. During the last four months of the s to communities with little textile
every year, which constitute the high season, production, away from what management per-
several hundred buses arrive on market days. ceived as a deteriorating business environment
Moroleón producers benefit not only from the caused by labor shortage.
local commerce but also from the tianguis in The Salvatierra company was owned by the
the conurban area of Uriangato and from a Soto family since the early s, and it is now
third tiangui established in  in the town of managed by the founder’s oldest son, who
Yuriria, a few miles from Moroleón. In , recently took over this responsibility from his
Villa Hidalgo had approximately  clothing father. When asked how they got started as
retailers;12 I have no precise data for the other exporters, Soto explains that in  his com-
areas. The existence of informal retail markets pany was contacted by a Canadian firm that
a close distance from the producers in an wanted to source from Mexico. The Salva-
industrial cluster is an important factor for tierra company accepted the business proposal,
industrial success from the mid-s onward. although it was not very attractive, because it
provided the company with production in the
low season and it could be an important expe-
The Export Experience of Three rience. The Salvatierra company soon shifted
Successful Exporting Companies its focus to the U.S. market and maintained
in the Mexican Knitwear Sector this orientation in subsequent years. It has
in the s recently diversified its client base, which now
includes Sears and a New York broker, and it
I begin the analysis with a discussion of three has also begun exporting to other countries in
enterprises that have initiated exports as a Latin America. Since the early s the Sal-
result of direct contacts they developed with vatierra company has been selling through
foreign economic actors. The companies are Mexican department stores, and at present it
growing increasingly independent of the in- works with ten different stores. It sells almost
        ..  

nothing in the tianguis, which is rather excep- quickly got into exports, exporting almost 
tional for knitwear producers. percent of production during the next four
In  the owners decided to move the years. In  exports were negatively affected
assembly operations to another town, twenty- by the overvaluation of the peso, and the Ce-
five miles away. Although this was a difficult laya company started to sell on the national
decision to make, the move was necessary be- market through department stores. In ,
cause a stable labor force was no longer possible Vázquez decided to move the business to
in Moroleón during the peak period of pro- Celaya, and he resumed exports after the 
duction. The expansion of the knitwear indus- devaluation.
try means so many jobs in the peak period that When Vázquez operated in Moroleón, he
workers are able to “shop around” in terms of did not invest in knitting machinery, preferring
employment opportunities. Soto feels that he instead to establish a network of approximately
now has a much more flexible labor force, for eight subcontractors that manufactured the
which he is paying only about half the wage fabrics. He hired a young woman from the
rate that is typical for Moroleón. Soto is plan- town to help him manage this supply network,
ning to build a new factory in the town where which involved working with the fabric man-
assembly takes place in order to achieve a more ufacturers to overcome their difficulties in
integrated production process. Currently all producing to the exact specifications required
fabrics are still made at the plant in Moroleón by the New York client. Later this woman be-
and shipped to the assembly plant. came a partner in the firm, and she is now the
production manager of the Celaya plant.
Vázquez decided to leave Moroleón because
The Celaya Company
of the deteriorating work environment. The
The owner of the Celaya company, Mr. Váz- Celaya company had difficulties with both its
quez, graduated from business school in the subcontractors and its own employees. Vázquez
United States and returned to Mexico with characterizes the labor market in Moroleón as
the idea of using his newly acquired skills, “devastating” for a business like his. The work-
including the ability to speak English, to ers demand a salary but are disloyal to their
export to the U.S. market. Vázquez has several employer and show up for work “whenever they
relatives who have been involved in the textile feel like it.” In Moroleón, Vázquez paid a salary
industry in Celaya and Apaseo el Alto. He of  Mexican pesos13 per week to the seam-
chose to set up his business in Moroleón in stresses, while he claims to pay only  in
 in order to take advantage of the business Celaya to the female workers.
opportunities there. That year Vázquez came In  a number of important changes oc-
into contact with a major garment distributor curred in the enterprise, which was by then
located in New York, and they began a long- located in Celaya. The company hired two
term cooperative relationship. The U.S. dis- engineers, a male mechanical engineer and a
tributor designs and develops the specifica- female textile engineer. The mechanical engi-
tions for knitted baby garments that the Celaya neer was put in charge of fourteen recently
company produces. The distributor sells the bought knitting machines. The textile engineer
baby garments to department stores, such as oversees production, together with Vázquez’s
Wal-Mart and JCPenney. assistant, whose responsibilities also include
Right from the start Vázquez did things dif- maintaining contacts with the company’s U.S.
ferently than most producers in Moroleón. He customers. The most important change in
  

terms of production has been better control of divisions were added, producing elastics, ho-
the production processes in order to establish siery, and knitted fabrics, and an industrial
better quality control. The company has plans group took form. Apart from its own growth,
to construct a new plant outside Celaya. the company had an important impact on the
The changes that have occurred in the Ce- subsequent industrial development of San
laya company have grown out of the firm’s Miguel. In  fifteen local families owned
experiences in Moroleón as well as its rela- workshops in the textile industry, each em-
tionship with American buyers. The difficul- ploying about ten workers (Martínez Saldaña
ties with producing in Moroleón convinced and Gándara Mendoza , ‒).
Vázquez of the need to improve the company’s The company is still family owned and
organization by integrating the whole produc- partly managed by the founder and his two
tion process in the same plant, and the com- sons, but professional managers have played an
pany’s stable relations with its U.S. customers important role in the company’s restructuring.
made it possible for the firm to make the long- Between my first visit to the factory in Novem-
term investments necessary for this reorgani- ber  and my second visit in August ,
zation. Although the Celaya company main- the enterprise underwent fundamental changes
tains its long-standing relationship with the and focused on exports as the most important
New York distributor that helped launch its element of its business strategy. In  the
production in , it has also recently begun company had its first experience with exporting
working with a second buyer also located in to the United States, working with Phillips–
the United States. By late  the Celaya Van Heusen as well as department stores. For
company had orders for the next six months, exports to succeed, it was necessary to imple-
with guarantees for additional contracts in the ment a whole new organization of production,
future. Furthermore, its long-term customer especially with regard to the assembly of gar-
from New York put Vázquez in contact with a ments. In  the company hired two new
U.S. supplier for secondhand knitting tech- managers to implement changes: One was an
nology from whom his company is now buy- Argentine engineer, an expert in production
ing, and the U.S. distributor is partly financ- systems, and the other was a Mexican sales
ing the purchase of this machinery. manager, fluent in English and used to dealing
with the expectations of American clients.
Assembly is now organized around a new
The San Miguel el Alto Company
production scheme—modular production—
In  an industrialist from Guadalajara es- that resembles a combination of teamwork and
tablished a factory in San Miguel el Alto, just-in-time organization of internal work pro-
Jalisco, producing sweaters and sweatshirts. In cesses. The sewers,  mostly young women,
 the factory had about three hundred work in groups or modules of six to eight work-
employees and had established a formal cor- ers, in which all assembly activities are per-
porate structure, with professional adminis- formed. The company has invested in new
tration including a sales division—something computer-controlled sewing machines that
that was not found prior to the s in the make quality control easier. Under modular
sweater industry, in the industrial clusters organization, it is possible to determine the
mentioned previously. In  the company number of garments to be made in a given time
expanded when it established a mill to produce period because capacity is always known. This
synthetic yarn. In the s and s new organization also increases flexibility since the
        ..  

modules can work with different styles simul- States. The sales manager explained that the
taneously, and it increases worker commitment company was actually rejecting clients, since
and quality. The actual production of each it lacked the additional assembly capacity it
module is written on a blackboard together with would need to expand its customer base.
the production goal for the day. Other plants in
the town perform the knitting and cutting, but
Discussion of the Three Cases
the operations are strictly coordinated.
The goal is not to knit anything before it can I regard these three enterprises as successful
be immediately cut and assembled in order to cases of transition from suppliers to the home
avoid inventory, and the organization has re- market to full-package suppliers to the U.S.
duced the throughput time from knitting to the market. These transitions were made possible
finished garment from thirty-five days to five by improvement of the companies’ organiza-
hours. According to the managers, their main tion—for example, they are relying now on an
problem is the absence of good supervisors, increased number of specialized managers.
which they explain by the plant’s remote loca- They are exporting low-priced garments, made
tion, making it difficult for them to work more with basic fabrics almost exclusively from syn-
than one shift of nine hours per day. The thetic fibers. Operating in this highly compet-
advantage to the company of the location and itive segment provides these companies with a
lack of alternative employment is the low level strong incentive to improve their organization
of operator salaries, which are similar to those in order to increase efficiency. In all companies,
paid by the Celaya company. The company learning processes have occurred over the years
used to contract out assembly operations to that have resulted in an improved organization
local firms, but these operations were inter- of production and higher-quality output. The
nalized in order to improve quality. With the learning processes develop through interac-
exception of labor, the company is therefore tions with foreign clients, combined with the
becoming increasingly independent of local challenges of day-to-day management.
inputs. The company still buys some fabrics The speed with which changes are imple-
from a few manufacturers located in Moroleón. mented as a result of learning processes varies.
The changes in organization were necessary For example, while the Salvatierra company
to increase production volume and improve has slowly improved its organization over the
quality at the same time. Both factors have years, the Celaya and San Miguel el Alto com-
been essential to the company’s export success. panies have done so in a short period of time.
Whereas in  the San Miguel el Alto com- The San Miguel el Alto company initiated a
pany produced approximately five thousand search process to identify the best managers
dozens of garments, in  they planned to and most suitable partners, while the Celaya
produce more than eighty thousand dozens.14 company did not have the same financial and
While a substantial part is destined for the organizational resources and found new man-
national market, more than $. million worth agers in its immediate environment. The
of that production will be exported, primarily company’s long-standing contact with the
to the United States and Canada but also to U.S. client was essential for it to initiate the
Venezuela. The company plans to increase changes. The integration between the pro-
production annually by  million units until it duction of yarn and fabrics is an enormous
reaches  million units, and it expects to export advantage for the San Miguel el Alto com-
the majority of this volume to the United pany, since its access to yarn both increases
  

revenues and facilitates planning. Knowing the Cuautepéc and Villa Hidalgo. I first discuss the
right clients is essential, and good clients can be institutional setup of the producer consortia
scarce. The Celaya company seems to have and credit unions together, arguing that the
benefited the most from its client relations, political motives behind their establishment
while the Salvatierra company is dissatisfied and the objectives they fulfill are similar.
with its client relations, primarily because of Between  and , during the Salinas
price. The San Miguel el Alto company has the administration, some four hundred credit
strongest client position of the three since its unions were established as intermediaries for
organization permits it to choose the clients its Nacional Financiera, the Mexican develop-
wants, but this company has also been through ment bank (El financiero ). NAFIN has
a long process of adaptation in which client played an important role in the development of
relations were a major facilitating factor. large corporations in Mexico, both private and
The three enterprises are embedded in a public. The bank dramatically changed its
range of different networks. They have access policies during the Salinas administration:
to federal agencies, such as the Banco Nacional While previously it channeled almost  per-
de Comercio Exterior (Bancomext) and Nacio- cent of its funds to public corporations, after
nal Financiera (NAFIN), and in some cases  the private sector received  percent of
direct linkages to state governments. They have its total support (Rojas and Rojas , ). In
developed their organizations to the extent that a policy paper, NAFIN’s role is stated the fol-
they do not need the facilitating aspects of loca- lowing way: “The institution has shifted from
tion in industrial clusters—that is, a special- being the development bank of a proprietary
ized workforce and technology. They train government to become the development bank
workers themselves and have implemented of a solidary government” (NAFIN , ).
technology according to their needs, not be- From  on, the bank began granting cred-
cause of prevailing norms of technology in its only through intermediaries—that is, com-
industrial clusters. The clustered enterprises mercial banks and credit unions.
are exposed to an economic environment in The stated objective of both credit unions
which there are both constraining and enabling and producer consortia is to improve the com-
factors that influence their possibilities of en- petitiveness of Mexican SMEs in the global
gaging in exports. In the next section I analyze economy. They were created as local institu-
the role of business associations and producer tions, initially branch-specific, so that they
consortia in promoting exports. could be “experts” of the local manufactur-
ing and service industry they were serving.
Like the producer consortia, credit unions
Business Associations in Export were owned by local entrepreneurs, but the
Promotion: Credit Unions and final decision on approval of credits was made
Producer Consortia solely by NAFIN. It was, however, possible for
a credit union to provide credit with its own
This section deals with two types of associa- resources without consulting NAFIN. Credit
tions: the credit unions and the producers’ con- unions make their revenues by charging a
sortia, both emergent from legislation passed markup on interest rates and through the other
during the administration of President Carlos services they may provide. The possibility of
Salinas de Gortari (‒). The credit unions providing services, for example, in organizing
located in Moroleón and Cuautepéc are dis- sales, is also the main difference between credit
cussed together with producer consortia in unions and commercial banks.
        ..  

After three years of fast growth, the Mexi- discontinue its activities after the December
can peso crisis and the change in administra-  peso crisis. According to the staff, the dis-
tion put an end to most credit unions. In , continuation was not because of its economic
NAFIN continued to work with fifty-six of condition, which was good, but because of
what were originally more than four hundred NAFIN’s politically motivated decision to cut
credit unions, one of which was the credit off credits. Although it is not supposed to be a
union of Cuautepéc (NAFIN ). key objective of credit unions, the director of
The producer consortium system of empre- the Moroleón credit union took an early inter-
sas integradoras, or integrated enterprises, is est in promoting exports. Management courses
parallel to the credit union system. The impor- in exports were arranged, but the most impor-
tant difference is that the consortium has less tant influence was through selecting local part-
access to credit, since NAFIN does not want to ners for interested foreign companies that con-
finance collective projects, only the individual tacted the credit union director as a result of his
members. This indicates that NAFIN had lit- high profile in the local business community.
tle confidence in the accountability and viabil- Although few producers were interested in
ity of producer consortia. The legislation on the management courses that the credit union
which the producer consortia are based was offered or in exporting, some contacts devel-
passed by the Salinas administration in . oped. The first entrepreneur to engage in ex-
The immediate aim of the organization was to ports was Mr. Martínez, who had been well
encourage SME producers to cooperate in the connected to the credit union and its manager
production of services, improving the compet- for several years. Martínez took an interest in
itiveness of the members working in the same the possibilities of exporting because of per-
sector. The presidential decree lists the follow- sonal financial problems resulting from the
ing services that can be provided by the new  crisis. He received export orders from a
organization to the member companies: imple- New York–based broker but discontinued the
mentation of new technology, commercializa- relationship because of problems with the pay-
tion, design, subcontracting, financing, and ments, and because he felt the broker was too
other types of consulting (Diario oficial ). demanding. Martínez later began to subcon-
The number of producer consortia increased tract for a Mexican producer16 located in Celaya
in the s, reaching  in . Interest- who, for a number of years, had been export-
ingly enough, textiles and apparel are the sec- ing to South America and the United States.
tors that have generated the most producer Martínez earned less this way but was more
consortia in recent years. Between January and satisfied with the relationship. He feels it is
October ,  consortia were established in better for the workshop to specialize in pro-
the textile sector and  in the apparel sector duction, leaving the international marketing
(SECOFI ). The Mexican producer con- to others and exporting only indirectly.
sortia15 have received more scholarly attention
than has the credit union program.
The Producer Consortium of Villa Hidalgo
In  a group of three workshop owners,
The Credit Union of Moroleón
looking to identify new marketing strategies,
The Moroleón credit union was established in decided to contact one of the national depart-
 and by late  had  members. The ment stores. The department store preferred to
credit union has been successful in providing work with larger producers and suggested that
credit to the local industry but was forced to the three companies create a group. In 
  

two of the three producers had been on a trip than fifteen developing economies and was in-
to Italy together, along with seven other local terested in adding Mexico to its list of supplier
producers, in an effort to learn how the Ital- countries. The broker’s interest in Mexico was
ians organized themselves in small garment- due primarily to the country’s proximity, mak-
producing towns. Another objective of this trip ing it possible to reduce both transportation
was to investigate the possibility of purchasing and financial costs considerably while increas-
new knitting technology. NAFIN initiated and ing flexibility. The broker’s representative
partly financed the trip. Several members of stated that the company would place orders of
the group told me they were very impressed by as much as $ million in Mexico on a yearly
what they saw in Italy and thought they should basis if an agreement could be reached. The
replicate the form of cooperation between pro- client required that the Villa Hidalgo producer
ducers that they witnessed there. In early , consortium develop a new spring line in col-
NAFIN invited the same group to visit a suc- laboration with one of its designers, finishing
cessful producer consortium of apparel pro- the sample making by mid-December in order
ducers in Atotonilco, Jalisco. After this the pro- to start production and shipping in January.
ducers decided to establish a consortium under The workshop owners, however, were not
the terms of the empresas integradoras legis- prepared for this time-consuming and tedious
lation, and their organization soon numbered work, which required fundamental changes in
twenty-three producers. their organization. They were used to making
Their first project was to design a common very few models that they repeated year after
line of clothing that they would offer to na- year, so in the beginning they simply saw it as
tional department stores. On the day of their a waste of time. The person who best under-
first business meeting, for which they had stood Sedano’s modus operandi and the result-
invited a designer from Guadalajara, another ing demands the U.S. broker was placing on
person from Guadalajara, Miguel Sedano, vis- the consortium members was the president of
ited Jesús González, the president of the local the consortium, Antonio Moreno, who was
business chamber and also one of the initiators also the owner of the largest sweater plant in
of the consortium. González invited Sedano to Villa Hidalgo, the only one that could rival
participate in the meeting, at which Sedano most of the Moroleón workshops with its Ger-
explained his own ideas for exporting to the man flatbed computerized machines. Moreno
United States. Sedano told the owners of the was also a member of the group of three pro-
companies assembled for the meeting about his ducers who had initially contacted the Mexi-
experience as a sales manager working for a can retail chain. At this point Sedano felt that
large sweater plant in Guadalajara, and he he could trust Moreno, whom he thought ca-
offered to work with them in initiating exports. pable of influencing the other owners.
The leading members of the consortium Moreno’s company, called Originales Futura,
agreed to work with Sedano with the goal of and another, Maroly, also making use of com-
exporting sweaters to the United States. Se- puterized machinery and a computer pro-
dano explained that their first action would be grammer, made most of the samples while
to make samples for a U.S. client with whom he smaller workshops made the simpler ones. All
already had contacts. The American client, the producers felt that sample making was a
whom Sedano introduced to the consortium, problem since it had to take place in the high
was an important New York–based garment season, during which an idle machine would
broker. The company had suppliers in more mean a loss. An owner using automatic ma-
        ..  

chinery explained that he had to spend three ket, and they felt the two largest companies
weeks making a single sample. In the work- had taken over the consortium.
shops that possessed computerized machinery The future looked promising at first glance,
the process went much faster, but it was still a but the consortium never returned to export-
problem. ing again. The reason was lack of trust among
The American client signed a contract in most of the participants and a difficult finan-
April  directly with Sedano, who decided cial situation. Apparently, some members had
that the producer consortium should make no confidence in the new manager, who they
thirty-seven sweater styles and the Aguas- felt was too strongly connected to Moreno. This
calientes plant the remaining thirteen, for a caused the manager to leave the consortium in
total of five thousand dozens. In August  December . Moreno’s company was able
the producer consortium began exporting, and to export smaller orders to JCPenney in 
later in , Bancomext, which had contacts and , but in  it had given up export-
to a potential client in Costa Rica, contacted ing for the time being because of good sales
them. This client needed women’s garments in the domestic market. Moreno felt that the
that were rather simple compared to those the export experience had been important, since it
consortium was shipping to the United States, was no longer a problem to produce the qual-
making it possible for a number of owners with ity demanded by the department stores.
less developed technology than that of the two
largest members to fill this order. The work-
The Producer Consortium and
shops belonging to Moreno also began export-
Credit Union of Cuautepéc
ing to Chile independent of the consortium as
a result of contacts with Bancomext. The producer consortium of Cuautepéc (La
This export experience brought major or- Corporación Industrial de Tejido de Punto, or
ganizational changes to the two largest work- COITEP) differs from that of Villa Hidalgo in
shops, Originales Futura and Maroly. They one important aspect: It merged with the
became responsible for almost all of the assem- Credit Union of Cuautepéc and therefore
bly, while the rest operated as subcontractors enjoys strong financial support. The credit
producing part of the knitted fabrics. The union was established in  and the consor-
quality requirements of the U.S. broker made tium in  by the same group of producers,
it necessary to change many routines in assem- and this later facilitated the merger between
bly and finishing. The consortium president the two organizations. An additional difference
decided to integrate the assembly and finish- between the Cuautepéc credit union and most
ing in the two largest plants in order to achieve other credit unions is that NAFIN did not cut
the necessary quality. its credit after the  devaluation, due to a
There was little discussion among the part- better economic situation and possibly better
ners about the business and the needed invest- political contacts to NAFIN.
ments and changes in structure. Several own- Shortly after the establishment of COITEP,
ers talked to me about investing in knitting a number of interesting initiatives were taken
technology that would be more appropriate for aimed both at improving the members’ situa-
the American market, but the necessary steps tions on the national market and at initiating
have not been taken. There are two reasons exports. COITEP bought two advanced com-
for this: The smaller member companies were puterized knitting machines and established a
content with their sales on the national mar- chain of sales outlets. The members financed
  

one of the knitting machines while the credit while the department-store business was dealt
union financed the other, with the intention of with by both organizations.
using it partly to produce “in common” for The results were promising at first, as Mex-
COITEP’s exports. When not being used for ican department stores (e.g., Aurrera and Wal-
this export production it could be “rented” to Mart/Mexico) were interested in sourcing
individual consortium members, who could from national producers since the devaluation
buy production time according to their needs. had made their prices competitive. Members
The chain of sales outlets the consortium of the credit union were invited to present
owned proved to be a success. The first two their collections to interested buyers; the new
shops were located in Chiapas, and in  six credit union staff developed the designs that
more opened in central Mexico, all on a fran- the stores requested; and members shared the
chise basis. Despite this, the consortium ran large orders. The credit union purchased the
into economic difficulties, primarily because of acrylic yarn, lending it to the producers.
the investments in the two knitting machines. Orders were made directly with the credit
An additional reason was the lack of commit- union, which paid the producers sixty days
ment on behalf on the members, since they did after orders were delivered.
not provide the shops with the necessary mer- In January  the credit union director
chandise in the high season. The credit union was no longer very optimistic: Although the
took over all assets in ; the consortium members had experienced a good season in
continued to operate as a sales agent on the terms of sales, they had difficulties securing
national market and as a distribution center for the commitments of the department stores.
the credit union. The producer consortium was Because of the improved market situation of
established by a group of credit union mem- the tianguis—especially Chiconcuac, which is
bers who wanted to engage in new activities, where the Cuautepéc producers sell most of
but because of financial problems they had to their output—the producers were reluctant to
merge with the credit union, although they fulfill their orders with the department stores,
were still officially two distinct organizations. which offered smaller revenues while being
In the period after the  peso devalua- more demanding. The credit union had ac-
tion, the main concern of the credit union cepted orders of sixteen thousand dozens from
director and the board was to avoid bankruptcy the department stores but could only deliver
for the whole union. After the merger of the ten thousand. In addition, the producer con-
two organizations a new set of initiatives was sortium made orders of fifteen hundred dozens
taken involving both, but under the supervi- that it managed to deliver.
sion of the credit union director and his staff. By early  the retail chain was a success
The director developed three sales strategies: in terms of sales, and more outlets were to be
() increased sales on the domestic market opened. The planned export program had not
through department stores, () setting up their begun, but the sales at department stores
own retail chain, and () the initiation of would be continued. The results of these ini-
exports. In  the credit union hired four tiatives were mixed, but the economic situation
new staff members to implement the three of the member producers and the credit union
strategies, and the consortium hired a man- as such improved in . The better financial
ager to make contacts with department stores. situation is partly due to the new marketing
Administration of the retail chain and exports strategies but mainly because of more sales in
were now handled solely by the credit union, the tianguis.
        ..  

Discussion of the Producer Organizations the Moroleón credit union, because it did not
have a staff to undertake the management of
The producer associations and consortia dis- the new marketing strategies.
cussed above operated as organizing agents. I The case studies of these business organi-
argued earlier that such organizing agents may zations show that they have potential but also
contribute to the diffusion of knowledge about that they are fragile: A mixed or negative expe-
and changes in attitudes and skills related to rience can ruin interest among and support
exporting. The three case studies have shown, from the members, and disagreement between
however, that it is difficult to establish an effi- partners and managers is common. Managers
cient working organization. of business associations develop their skills
In Moroleón the credit union did not actu- over time, through interaction with clients and
ally have a clear strategy about how to promote as a result of adjusting their daily routines to
its member companies, but the experience the requirements of buyers. It is likely that dis-
shows that considerable upgrading can take agreements between the managers and part-
place if a company is connected to the right ners develop because managers do not feel that
customer. This case also exemplifies that the the individual owners manage their businesses
manufacturer-buyer relationship is not a one- according to the needs of the organization and
way process; customers can and should learn because the producers are not used to dealing
through their interactions with manufacturers. with highly skilled employees.
During its second attempt to source from A logical answer to the problem would be to
Moroleón, the New York–based client invested create institutional setups that can accumulate
more time and offered better working condi- such knowledge by learning from past experi-
tions, although no long-term relationship was ences, but such attempts have been infrequent
established. in Mexico. For example, the credit union pro-
The Villa Hidalgo producer consortium gram was dismantled without a proper evalu-
managed to export, but lack of financial con- ation of its costs and benefits. The problem is
trol by the partners, combined with mistrust not that the Mexican government is unable to
between managers and the partners, made the intervene but that government agencies have
project fail. The Cuautepéc consortium and not been capable of learning from the suc-
credit union did not manage to export, but it cesses and failures when it comes to promot-
became a supplier to the national department ing exports from SMEs.
stores. The members preferred, as did most
members of the Villa Hidalgo consortium, to
continue working primarily on the national Conclusions
market.
From an efficiency point of view, the opti- In this chapter I have examined the Mexican
mal business association is what the producers domestic sweater industry in order to assess
in Cuautepéc attempted: to establish close the potential of entrepreneurs and enterprises
connections among a private business associa- to participate in subcontracting relationships
tion, the consortium, and a semipublic associ- with foreign clients. The case studies of the
ation such as the credit union. I believe this three successful exporters have shown that for
organization is superior to the Villa Hidalgo Mexican companies to export through buyer-
consortium, because the latter lacked working driven networks, changes in management prac-
capital and financial expertise, and better than tices are necessary. These can be fostered both
  

internally and by interaction with foreign portant, however, to study as well the export
clients. The practices associated with export- potential of clustered companies. First, the
ing are different from those that have prevailed vast majority of manufacturers in the sweater
among enterprises operating on the national sector are located in industrial clusters, and
market, which sell the majority of their pro- these clusters collectively contain the largest
duction to the tianguis, where customers pre- export potential in the knitwear segment of the
fer low prices and accept low quality in finish- apparel industry. Second, developing relation-
ing. This is in contrast to the North American ships with foreign clients is an important
market, where finishing quality has to be high means of improving the sector’s overall com-
even in the low-priced segment, which all the petitiveness. Increasing competitiveness for the
companies studied are serving. sector will also benefit the companies that serve
Management practices and the organization the home market, which is becoming increas-
of the firm are becoming more efficient in the ingly open to global competition. The benefits
s. While this may not be true of all enter- exporting companies receive in terms of im-
prises, it is especially true for enterprises proved overall competitiveness are probably
located in the Moroleón industrial cluster. the most important reason to export.
Important reasons for this include the recent Different institutional environments medi-
technological upgrading of the sector and in- ating manufacturer-client relations have been
creased competition in the national market. analyzed based on the concept of joint action
Management practices in Moroleón in many among manufacturers, the second element of
cases have also been influenced by the entry of the collective-efficiency model. The conclu-
second-generation entrepreneurs, often pro- sion is that the learning experience within
fessionals with former work experience. business associations has been more individual
Despite their potential benefits, in some sit- than collective. The important learning effects
uations external “dis-economies” develop in have been internal to the firms, and this expe-
industrial clusters. For example, in the Moro- rience has not been diffused equally among the
león industrial cluster dynamic growth in the members. At the same time the staff members
sweater sector created a labor shortage. This led of these various associations have benefited
entrepreneurs to leave the community, and from the “export learning curve,” but this
often the firms that chose to leave were among learning process has not been institutionalized.
the best-organized companies and those most Consequently, business associations and pro-
capable of managing the transition to exporting, ducer consortia are not efficient facilitators of
for example, the Salvatierra and Celaya compa- exports.
nies. Many producers in Moroleón believe that Mexican knitwear producers are not in the
low assembly quality, which they attribute to same position as many other Mexican compa-
the unstable labor situation, is the most impor- nies, which lack the technology and capacity to
tant impediment to companies that want to ini- engage in exports or even to compete success-
tiate export programs.17 There are producers in fully on the domestic market. To the contrary,
Moroleón that are improving the physical con- many knitwear producers have high techno-
ditions of their facilities and offering workers logical levels and have improved their organi-
better conditions (e.g., year-round employment) zation significantly in recent years. From a visit
in the hopes of lowering turnover. to Moroleón and Villa Hidalgo during the
Larger companies in the apparel sector tend summer of , I learned that few new enter-
to be relatively successful exporters. It is im- prises had engaged in exports, but the attitude
        ..  

in the producer communities, at least in Mo- nections between industry clusters and commodity
roleón, had changed. Because of stagnation in chains.
the domestic market in , several produc- . The authors analyze clusters in Brazil, Pak-
ers that before had been skeptical declared that istan, and India in the footwear, surgical instru-
they would now pursue an export strategy. ments, and textile sectors, respectively.
. Visser made an interesting comparison be-
Whether they will achieve this goal remains
tween clustered and nonclustered enterprises in the
unclear. The Mexican domestic garment in-
Peruvian apparel sector. The benefits of clustering
dustry is indeed highly volatile, but indications
seemed to erode when the national market was
are that a more efficient and internationally opened to international competition. Clustered pro-
competitive industry is being formed, with the ducers had a tendency to invest in retailing instead
potential of becoming a significant part of of in production when faced with increased com-
international subcontracting networks. petition. Furthermore, they were less capable than
nonclustered enterprises of establishing subcon-
tracting linkages that could have improved their
Notes performance (Visser , ‒, ).
. The most important subgroups for the knit-
. Patricia Arias lists seventy-one localities with wear producers in relation to this study are sweaters,
fewer than fifty thousand inhabitants in the states of blouses, and T-shirts. An important subgroup not
Michoacán, Jalisco, and Guanajuato in which peo- dealt with is hosiery.
ple are involved in manufacturing not related to . The economic census is based on interviews
agriculture (Arias , ‒). In some of these, with owners of permanent establishments (INEGI
particularly in Michoacán, production is more arti- b, ‒). A census not based on interviews
sanal than industrial. would exclude nonregistered enterprises and there-
. Cases of exporting companies were identified fore be of little value in Mexico. It is likely, however,
in the enterprise clusters in the towns of Moroleón, that many enterprises are simply not included be-
Villa Hidalgo, and Cuautepéc. All enterprises with cause the census interviewer did not detect them.
export experience were sought out and interviewed, For example, according to the census there are no
along with local organizations that promoted ex- knitwear businesses in Santiago Tangamandapio.
ports—namely, credit unions, producer consortia, However, Fiona Wilson () examined the indus-
and an export agency. Enterprises with export expe- try of this city and discovered about fifty knitwear
rience in the same sector but located outside clus- enterprises there in the mid-s. Another exam-
ters were identified in four other localities: Celaya, ple is Cuautepéc, which, according to the census,
San Miguel el Alto, Aguascalientes, and Guadala- had only sixteen producers in , while the Credit
jara. In all cases, interviews focusing on economic Union of Cuautepéc had forty-seven members in
performance and organization in general and rela- the textile sector in ; they had been operating
tions to foreign clients in particular were conducted for several years and are only a fraction of the total
with owners and managers, in most cases on several number of producers (Unión de Crédito de Cuau-
occasions over the four-year period from  to tepéc ). There may also have been changes in
. All names are pseudonyms, with the excep- how the census is carried out and therefore differ-
tion of those of politicians. ences in the quality of the data from  and .
. I owe this point to Florence Palpacuer’s con- The simple fact that the number of enterprises in
tribution to this book (see Chapter ). My concep- the knitwear sector went up from  in  to
tion of commodity chains follows the definition of , in  suggests that this is the case. Although
Terence K. Hopkins and Immanuel Wallerstein, the sector expanded in some areas in the period, I
cited in Gereffi (, ‒); see also Humphrey believe that the census was simply more accurate in
(, ) for his account of the theoretical con-  than in .
  

. Interview with a supplier of machinery in ———. . Irapuato: El Bajío profundo. Guana-
Moroleón, July . juato: Talleres Gráficos del Gobierno del Estado
. Investments in technology (‒) are used de Guanajuato.
as a proxy for economic performance. The data are Boston Consulting Group and Bufete Industrial.
based on a sample of ten enterprises out of the ap- . “Sector textil.” Report. Mexico City:
proximately three hundred companies in the local- Boston Consulting Group and Bufete Industrial.
ity employing computer-controlled knitting and Calvo, Thomas, and Bernardo Méndez, eds. .
embroidery equipment. Micro y pequena empresa en Mexico: Frente a los
. This was a governmental decree by the retos de la globalización. Mexico City: Centro de
Secretaría de Comercio y Fomento Industrial Estudios Mexicanos y Centroamericanos.
(SECOFI), Mexico’s Ministry of Trade and Devel- Cawthorne, Pamela. M. . “Of Networks and
opment, acting on behalf of the president of Mex- Markets: The Rise and Rise of a South Indian
ico. It was published in Diario oficial de la nación. Town, the Example of Tiruppur’s Cotton Knit-
. Before , Mexican statistics did not dis- wear Industry.” World Development ,  (Janu-
tinguish between maquiladora and nonmaquiladora ary): ‒.
producers. Diario oficial. . “Decreto que promueve la orga-
. Interview with the town treasurer in Villa nización de empresas integradoras.” Diario oficial
Hidalgo Town Hall, July , . de la nación, May , pp. ‒.
. Approximately U.S.$ in late . El financiero. . “Empresas sin cultura exporta-
. U.S. wholesalers normally trade garments in dora.” El financiero, November , p. .
dozens and not in tens or hundreds. ———. . “Uniones de crédito en la mira de
. Alba Vega () did a case study of the first CNBV.” El financiero, January , p. .
producer consortium in Mexico. Enrique Dussel Gereffi, Gary. . “New Realities of Industrial
Peters, Clemente Ruiz Durán, and Michael J. Piore Development in East Asia and Latin America:
(Chapter  in this book) discuss the shortcomings Global, Regional, and National Trends.” In States
of the institutional design of Mexican producer and Development in the Asian Pacific Rim, ed.
consortia. Richard Appelbaum and Jeffrey Henderson, pp.
. This company is not the one discussed ear- ‒. Newbury Park, Calif.: Sage Publications.
lier. There were two exporting companies in Celaya ———. . “Global Shifts, Regional Response:
in the sector, and it was not possible to arrange a Can North America Meet the Full-Package
meeting with this latter company. Challenge?” Bobbin ,  (November): ‒.
. At a meeting organized by Coordinadora de González Ruiz, Edgar. . Guanajuato: La democ-
Fomento al Comercio Exterior (COFOCE) and racia interina. Mexico City: Rayuela Editores.
Grupo Guanajuato Textil on September , , Humphrey, John. . “Industrial Reorganization
a questionnaire was administered with the objective in Developing Countries: From Models to Tra-
of identifying the problems and priorities of the jectories.” World Development ,  (January):
sector. The majority of the forty entrepreneurs ‒.
present identified apparel assembly as their most Instituto Nacional de Estadística, Geografía e Infor-
significant problem. mática (INEGI). , a, , . Anuario
estadístico del comercio exterior de los Estados Uni-
dos mexicanos. Mexico City: INEGI.
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manufactureras productos y materias primas—
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Mendoza. . Política y sociedad en México: El Development Studies, University of Sussex.
caso de los altos de Jalisco. Mexico City: Secretaría ———. a. “Small Shoemakers and Fordist
de Educación Pública–Instituto Nacional de An- Giants: Tale of a Supercluster.” World Develop-
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NAFIN. ment Studies ,  (April): ‒.
———. . From the NAFIN Web site: <http:// ———. . “Collective Efficiency and Increasing
www.nafin.gob.mx/>. Returns.” Working Paper no. . Brighton: In-
Nadvi, Khalid. . “Collective Efficiency and stitute of Development Studies, University of
Collective Failure: The Response of the Sialkot Sussex.
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Organisation for Economic Co-operation and De- tro Regional de Investigaciones Multidiscipli-
velopment (OECD). . Networks of Enter- narias.
prises and Local Development: Competing and Vangstrup, Ulrik. . “Moroleón—La pequeña
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Piore, Michael J., and Charles F. Sabel. . The ———. . “Collective Efficiency and Regional
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California at San Diego. sational Dynamics in Small-Scale Clothing in
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Jorge Mendoza, Fernando Pozos Ponce,
and David Spener

 Fragmented Markets, Elaborate Chains:


The Retail Distribution of Imported
Clothing in Mexico

Since the beginning of its opening to inter- themselves into distributors of the foreign im-
national trade in , the Mexican economy ports that flooded the Mexican market during
has undergone a series of transformations. these years. Moving to the sale of these prod-
Some of these arose as a consequence of the ucts offered greater short-term profits to such
continuation of the financial crisis that erupted firms and avoided the problems inherent in
in . Others were the result of Mexico’s upgrading their manufacturing processes. In
new relationship to the world economy in gen- fact, three of every ten small-to-medium-scale
eral and with the United States and Canada enterprises in Mexico switched from manu-
in particular. Mexico’s reinsertion into the facturing to the distribution of imported man-
world economy called into question the pat- ufactures, a move that typically involved a re-
terns of production, distribution, and service duction in employment in these firms (Pozos
provision that prevailed during its import- a, ).
substitution period. For this reason many The garment industry has been transformed
entrepreneurs, some with experience in the by the globalization of markets and productive
international market and others who were restructuring in Mexico. Since  it has
complete novices, developed new strategies to gone from being an industry featuring mod-
keep their enterprises competitive during an erate growth and exports to one undergoing
uncertain period of economic restructuring dramatic expansion, especially in the export-
that continues to this day. Many manufactur- oriented sector, such that Mexico has replaced
ers underwent radical restructuring in response the Asian countries as the leading exporter of
to the new productive and marketing chal- garments to the United States (Gereffi ,
lenges, while others simply could not meet the Table ; Ramzy Casab, president of the Cámara
competitive challenge and closed their doors, Nacional del Vestido, cited in Ocho columnas
contributing to soaring unemployment levels ). At the same time clothing consumption
during the peak years of the crisis in the mid- in Mexico grew substantially, from around
s (Calva ). Other firms abandoned U.S.$. billion in  to U.S.$. billion in
manufacturing but survived by converting . A substantial portion of this increased
 ,  :     

consumption consisted of apparel imported The Mexican Apparel Market,


from the United States and a number of Asian ‒
countries, which grew from  percent of total
consumption in  to nearly  percent by The consumer market for clothing in Mexico
, quintupling in dollar value (see Table reflects the differences between Mexico and
.).1 This import boom stimulated employ- the United States–Canada in terms of the age
ment growth in both formal and informal sale structure of the national population. In the
of clothing in Mexico, especially in the major latter two countries, residents under twenty
urban centers of Mexico City, Guadalajara, and years of age account for  percent and 
Monterrey, which also became regional distri- percent of the total population, respectively,
bution centers for consumer apparel (Gereffi whereas in Mexico they are  percent of the
; Guzmán , ). population. For this reason the sale of chil-
In this chapter we focus our analysis on the dren’s clothing is considerably more impor-
final segment of the apparel market channel,2 tant in Mexico ( percent of all clothing sales)
namely, the sale and distribution of finished than in either the United States ( percent)
garments to private consumers in Mexico. Our or Canada ( percent) (INEGI a). With
objective is to advance understanding of the regard to the distribution of clothing pur-
evolution of distribution channels in the gar- chases by gender, in  more women’s gar-
ment industry in Mexico during the period of ments were sold than men’s, but the total value
trade opening that began in the s and con- of men’s clothing exceeded that of women’s
tinued through the s, upon the signing of (INEGI a). Also, in contrast to the markets
the North American Free Trade Agreement in the United States and Canada, clothing pur-
(NAFTA). We begin by reviewing the dynam- chased in Mexico is for the most part produced
ics of the Mexican consumer market for cloth- in Mexico, even though the amount of im-
ing during this period, including changes in ported clothing consumed in Mexico rose dra-
the share of apparel sales captured by im- matically after the country’s unilateral trade
ported garments as well as the principal coun- opening in the late s and early s.
tries of origins of such garments. Next we We can identify two distinct periods in the
discuss the principal types of enterprises re- Mexican consumer clothing market in recent
sponsible for the retail sale of apparel in Mex- years: an expansion stage in consumption that
ico and the market segments they serve. In the lasted from  to , followed by a con-
third section we undertake a special examina- traction stage that ran from  through 
tion of the important role informal channels (see Table .). During the expansion stage,
play in the distribution of imported garments total consumption of garments in Mexico rose
in Guadalajara. We conclude by raising sev- from U.S.$. billion in  to U.S.$. bil-
eral questions regarding the continued evolu- lion in , an average annual growth rate of
tion of apparel-distribution channels in Mex- around  percent. Put another way, clothing
ico that may be answered by future research. purchases in Mexico grew by about one-third
These questions arise in response to the trans- in just four years. This high rate of growth
formation of commercial practices in the Mex- reflected an increase in per capita clothing
ican apparel industry, which has simultane- consumption.3 Additionally, the consumption
ously featured dramatic growth in large-scale of garments grew more rapidly than the total
commercial firms and the persistence of a sub- consumption of goods, suggesting that the par-
stantial informal sector populated by many ticipation of garments in average consumption
thousands of microenterprises. also rose somewhat during this period.4
  ,   ,   

 .. Mexican Consumption of Domestically Produced and Imported Finished


Garments, ‒
Domestic Garments and Accessories Imported Garments and Accessories
Total Private % Dollar % of % Dollar % of %
Year Consumptiona Changeb Valuea Total Changeb Valuea Total Changeb

1988 9,193,424 8,917,621 97.0 275,803 3.0


1989 9,857,523 7.2 9,315,360 94.5 4.5 542,164 5.5 96.6
1990 10,933,508 10.9 10,190,030 93.2 9.4 743,479 6.8 37.1
1991 11,294,765 3.3 10,357,300 91.7 1.6 937,466 8.3 26.1
1992 12,170,314 7.8 10,746,387 88.3 3.8 1,423,927 11.7 51.9
1993 11,831,525 2.8 10,388,079 87.8 3.3 1,443,446 12.2 1.4
1994 11,472,782 3.0 10,141,940 88.4 2.4 1,330,843 11.6 7.8
1995 9,067,013 21.0 8,486,724 93.6 16.3 580,289 6.4 56.4
1996 9,527,028 5.1 8,898,244 93.4 4.8 628,784 6.6 8.4
1997 10,155,812 6.6 9,191,010 90.5 3.3 964,802 9.5 53.4
1998 10,480,798 3.2 9,139,256 87.2 0.6 1,341,542 12.8 39.0
1999 10,522,721 0.4 9,186,335 87.3 0.5 1,336,386 12.7 0.4
2000 11,311,925 7.5 9,875,311 87.3 7.5 1,436,614 12.7 7.5

Source: INEGI, “Sistema de cuentas nacionales de México,” available at <http://dgcnesyp.inegi.gob.mx/bdine/m10/m100352.htm>.


Retrieved May , .
a
In thousands of  U.S. dollars. Based on authors’ calculations using INEGI data expressed in constant pesos.
bRelative to the previous year.

The increase in consumer purchases of , when consumption fell by  percent; it


clothing in the ‒ period can be attrib- then plummeted dramatically by  percent in
uted to several factors. First, the Mexican , during the deepest stage of the recent
economy experienced moderate growth dur- economic crisis in Mexico (see Table .). The
ing these years, and real wages (except for reduction in clothing consumption in  is
those at the bottom of the range) also grew.5 explained by the recession in the Mexican
Moreover, the price of garments relative to economy that resulted from the contraction in
other consumer goods fell significantly in private investment in the face of uncertainty
these years.6 In addition, this period witnessed with regard to the U.S. Congress’s ratification
an important reduction in both tariff and non- of NAFTA.8 In , although the Mexican
tariff barriers to the importation of clothing. economy recovered somewhat, clothing con-
In response to this relaxation of protection- sumption continued to fall. During that year pri-
ist measures, the consumption of imported vate consumption of imported clothing began
clothing in Mexico rose markedly, from just to fall after several years of sustained growth.
 percent of the total in  to nearly  per- This decline is explained in part because the
cent in . During this period the main ex- relative price of imported clothing increased as
porters of finished clothing to Mexico were a consequence of exchange-rate adjustments
the United States and Hong Kong, with . made that year, as well as by the institution of
percent and . percent of the  total, re- protectionist measures aimed at curbing the
spectively (see Table .).7 import of East Asian garments. The peso de-
The contraction phase of clothing consump- valuation of December  reduced the sale
tion began in a mild manner between  and of domestically produced clothing as well, since
 .. Mexican Imports of Garments and Accessories by Country of Origin, ‒
Country 1989 1990 1991 1992 1993a 1994 1995 1996 1997

Total (in %)b 100 100 100 100 100 100 100 100 100
Total (in U.S.$1,000s)c 266,775 354,625 441,255 1,016,802 1,200,875 1,688,981 1,774,972 2,314,633 4,752,753
Colombia 0.2 0.3 0.4 0.5 0.5 0.5 0.1 0.2 0.1
North Korea 0.2 0.2 1.8 1.5 0.1 0.1 0.0 0.0 0.0
South Korea 2.1 1.1 0.2 0.0 2.2 1.6 0.5 0.4 0.1
China 3.5 2.9 0.0 0.0 0.0 0.0 0.2 0.1 0.1
Spain 1.3 1.7 1.5 1.3 1.4 2.0 1.3 1.0 0.5
United States 63.3 52.3 51.2 64.9 69.2 74.4 88.5 93.4 96.3
Hong Kong 13.0 21.5 21.1 17.4 9.1 5.2 2.2 0.9 0.9
Italy 2.6 4.5 5.4 2.8 4.0 2.9 1.3 0.8 0.2
Japan 0.1 1.3 0.4 0.1 0.1 0.1 0.0 0.0 0.1
Panama 6.0 7.2 6.3 2.8 0.3 0.1 0.0 0.0 0.0
Thailand 0.5 0.5 0.5 0.7 1.7 1.6 0.3 0.1 0.0
Taiwan 0.0 0.0 2.2 1.4 2.0 1.3 0.5 0.4 0.1
Uruguay 0.4 0.5 0.6 0.3 0.3 0.2 0.0 0.0 0.0
Canal Zone (Panama) 1.1 0.1 0.8 1.0 0.1 0.0 0.0 0.0 0.0
Other countries 4.4 4.7 5.9 4.2 7.3 8.4 4.6 2.5 1.4

Source: INEGI, La industria textil y del vestido en México (a, ).


a
Beginning in , data include maquiladora-related imports.
bPercentage totals for individual countries do not equal  exactly, due to rounding to the nearest one-tenth of a percent.
c
Banco de México, The Mexican Economy (, b, ). Total imports are in current dollars.
  ,   ,   

it occurred at the beginning of the holiday as the peso strengthened against the dollar
season, in which a large proportion of annual consumption of imported clothing also rose
clothing sales typically is made. by . percent (see Table .).
In  the Mexican economy experienced Although the Mexican public’s consump-
its largest contraction since the s, as real tion of both domestically and foreign-produced
gross domestic product (GDP) fell by . per- clothing was considerably less in  than it
cent.9 For its part, total consumption of cloth- was in , Mexico’s garment imports grew
ing decreased much more ( percent), owing rapidly throughout this period (see Table
to the drop in disposable income and real wages .). Where, in , Mexico imported just
as well as the rise in garment prices relative to over U.S.$ billion in “garments and acces-
other goods.10 Furthermore, the drop observed sories,” by  the figure had more than dou-
in the value of imported garments ( percent) bled to U.S.$. billion. Even more dramati-
was much greater than that for domestic gar- cally, imports from the United States eclipsed
ments ( percent) as a consequence of the those from all other countries, as its share of
devaluation of the national currency. Thus the Mexican imports grew from  percent in 
share captured by imported garments in total to  percent in . The continued growth
clothing sales fell from a peak of . percent of garment imports to Mexico and the increase
in  to just . percent in , as con- in share captured by the United States are a
sumers substituted cheaper domestically pro- direct consequence of the dramatic expansion
duced garments for more-expensive imports. of maquiladora production of garments in the
It is important to recognize the severity of wake of NAFTA and the  peso devalua-
the contraction in the consumption of gar- tion. The import of synthetic and natural fiber
ments in Mexico as a consequence of the eco- garments for the maquiladora industry grew
nomic crisis. Total consumption of clothing in by . percent from  to , and the
 was  percent less than that registered in maquiladoras’ share of imports of these gar-
, representing a rollback of more than ments grew from  percent to  percent of
seven years of gains in absolute levels of con- total imports.12 We now turn our attention to
sumption. Moreover, per capita consumption the types of firms that served the increasingly
of clothing—which is an indicator that allows dynamic and volatile Mexican retail market for
us to approximate the effects of the crisis on clothing.
the welfare of the population—suffered a dra-
matic decline of  percent when we compare
 with . Given all this, the share of The Types of Enterprises Engaging
total consumer spending in Mexico that was in the Retail Sale of Clothing in
captured by garments—which in  and Mexico
 had fallen to . percent and . percent,
respectively—in  contracted significantly A number of different types of enterprises
to just . percent, a level that was also sub- engage in the retail sale of new clothing in
stantially below that of .11 Modest macro- urban Mexico. These vary along a continuum
economic recovery in Mexico began in , of size and degree of formality of establishment
with a  percent increase in GDP and a . and range from large-scale department stores
percent increase in consumption of private (tiendas departamentales) and self-service outlets
goods and services. Total consumption of (tiendas de autoservicio) to “markets on wheels”
clothing increased . percent over , and known as tianguis and door-to-door sellers
 ,  :     

 .. Principal Types of Retail Clothing Outlets in Mexico


Type Description

Tiendas departamentales Department stores


Tiendas de autoservicio Self-service stores (i.e., items purchased without the assistance
of a sales clerk). Includes supermarkets, general-merchandise
discount stores, warehouses, and membership clubs. Generally
large-scale establishments but also includes some clothing spe-
cialty chains with smaller individual establishments.
Tiendas de ropa Clothing stores. Mainly small-scale and privately held.
Tianguis “Markets on wheels” that move from place to place in a Mexican
city, so that one operates in a particular part of the city on a given
day of the week. Similar to “flea markets” in the United States,
except that tianguis sell new as well as secondhand goods.
Mercados and bazares Market stalls and bazaars.
Aboneros Door-to-door sellers of clothing and other goods who extend
credit to customers, allowing them to pay for goods in install-
ments.
Other outlets Includes street vendors and non-abonero door-to-door sales.

known as aboneros. Table . presents a typol- retail sales of all types of products, including
ogy of enterprises selling garments in Mexico clothing, through large-scale, multicity chains
and describes the characteristics of each cate- of department stores and self-service outlets.13
gory. As shown in Table ., the Mexican retail As in the United States, the rise of depart-
clothing market is roughly divided into thirds ment stores and discount chains has taken con-
at both the national level and in the nation’s siderable market share away from small-scale,
three largest cities (which are also the three independently owned stores.14 These types of
largest urban markets for retail clothes). In  outlets have come to play a very important role
formal, large-scale department stores and self- in the retail sale of clothing, so that by 
service outlets accounted for a bit more than a sales of the biggest eight stores in Mexico City,
third of clothing sales. Another third of total Guadalajara, and Monterrey accounted for 
sales were by clothing stores (tiendas de ropa), percent, . percent, and . percent, respec-
most of which are small-scale, formal estab- tively, of total retail clothing sales (Trendex
lishments. Finally, about one-third of clothing North America ). The development of
purchases by Mexican consumers were made self-service outlets has taken two distinct
through a variety of small-scale, informal enter- forms. On the one hand, department-store
prises, including tianguis, aboneros, and street chains have increased the size of their indi-
vendors. In the remainder of this section we vidual stores and the breadth of their product
discuss the dynamics of the coexistence of these lines. Thus this sector, which had typically
three distinct market segments and their possi- been composed of supermarkets, has incorpo-
ble future evolution. In particular we discuss rated hypermarkets and, more recently, mega-
the simultaneous expansion of the large-scale, markets and “membership clubs” as well.15
formal sector of the market and the small-scale, The expansion of large-scale self-service out-
informal sector. lets has offered an increased role for foreign
Since the s, and increasingly in the investors, who have initiated joint ventures and
s, Mexico has witnessed a rapid growth of mergers with domestic firms in order to take
  ,   ,   

 .. Percent Share of Mexican Retail Clothing Sales Captured by Enterprises of
Different Typesa
Nation
Type of Enterprise 1995 1996 Mexico Cityb Guadalajarac Monterreyd

Formal, large-scale
Tiendas departamentales 29.2 24.9 27.3 28.2 29.2
Tiendas de autoservicio 12.7 10.7 13.1 8.2 15.6
Subtotal 41.9 35.6 40.4 36.4 44.8

Formal, mainly small-scale


Tiendas de ropa 31.1 32.0 32.1 35.7 28.4

Informal, small-scale
Tianguis, mercados, and bazares 16.3 18.7 18.3 14.9 13.6
Aboneros 4.2 5.2 3.3 6.6 4.3
Other outlets 6.5 8.5 5.9 6.4 8.9
Subtotal 27.0 32.4 27.5 27.9 26.8

Total 100.0 100.0 100.0 100.0 100.0

Source: Kormos, Harris and Associates and Shaw Direct (a, ).
a
Metropolitan figures are for .
bMexico City captured . percent of national retail clothing sales in .
c
Guadalajara captured . percent of national retail clothing sales in .
dMonterrey captured . percent of national retail clothing sales in .

advantage of the latter’s existing locations and urban areas. 18 Eighty percent of Mexican
market experience. For their part, Mexican do- microenterprises had no fixed place of busi-
mestic firms have preferred to associate them- ness and no employees. These informal busi-
selves with foreign firms and thus broaden nesses included tianguis, street vendors, mar-
their scale of operations rather than face the ket-stall sellers, and aboneros. In  around
foreign firms as new competitors in their tra- half of the microenterprises dedicated to cloth-
ditional markets.16 ing sales had opened within the previous three
The market position of small independent years, that is, they were born in the years
retail establishments has also been affected by immediately after Mexico’s trade opening
proliferation of informal microenterprises, (INEGI-STPS ).
which by  numbered around  million in Market-research studies conducted by in-
Mexico.17 These enterprises mainly serve a dustry consultants in Mexico indicate that
low-income clientele that is attracted by cheaper the formal and informal sectors of the retail
prices, does not possess credit cards, and may market for apparel serve different consumer
have difficulty accessing large-scale self-service segments (Kormos, Harris and Associates and
outlets that are not located conveniently near Shaw Direct a). As indicated in Table
their neighborhoods. In , at the peak of ., middle- and upper-class consumers make
the expansion phase of garment consumption from two-thirds to three-quarters of their
in Mexico, nearly , microenterprises clothing purchases in department stores and
engaged principally in the sale of clothing in clothing stores, from  to  percent in self-
 ,  :     

 .. Mexican Retail Clothing Sales in , by Type of Enterprise


and Class of Customer
Class of Customer
Upper-class and
Type of Enterprise upper-middle-class Middle-class Working-class

Formal, large-scale
Tiendas departamentales 37.0 31.7 18.5
Tiendas de autoservicio 9.9 13.9 13.9
Subtotal 46.9 45.6 32.4

Formal, mainly small-scale


Tiendas de ropa 36.5 31.9 28.4

Informal, small-scale
Tianguis, mercados, and bazares 6.7 11.7 27.2
Aboneros 2.9 4.1 4.7
Other outlets 7.0 6.7 7.3
Subtotal 16.6 22.5 39.2

Total 100.0 100.0 100.0

Source: Kormos, Harris and Associates and Shaw Direct (a).

service outlets, and one-fifth or less from infor- cline in clothing sales after  had a signifi-
mal channels. Working-class Mexicans, by cant impact on the informal retail clothing sec-
contrast, carry out about  percent of their tor. The number of microenterprises engaged
clothing purchases through informal outlets, in the sale of clothing and footwear fell from its
especially tianguis, markets, and bazaars, and peak of , in  to , in , with
about  percent through self-service outlets. employment falling from , to ,
They are especially unlikely to shop for clothes (INEGI ). During the same period, in con-
in the expensive department stores, making trast, the number of microenterprises in all
less than  percent of their purchases in such industries at the national level actually grew,
establishments. While working-class Mexicans from . to . million. As the apparel market
constitute the majority of all clothing con- began its recovery, however, the number of
sumers in Mexico, they do not make the ma- clothing microenterprises expanded to ,
jority of clothing purchases. In  upper- in  and employed more than , Mex-
and upper-middle-class Mexicans, who made icans (INEGI-STPS , , ). As
up just  percent of consumers, accounted shown in Table ., informal outlets increased
for half of the value of all clothing purchased their share of total clothing sales in Mexico
in the country (Harris ). from . percent of the market in  to .
The contraction of the Mexican clothing percent in . In this first year of market re-
market from  through  reduced the covery, the National Association of Self-Service
sales of all types of retail clothing sellers. The and Department Stores reported that clothing
unexpected devaluation of the peso in late , sales among its members continued to fall,
in addition to reducing overall clothing sales though not as precipitously as they had from
drastically, led to the substitution of domesti-  to  (ANTAD b). Accordingly,
cally produced garments for imports. The de- the share of Mexican clothing sales captured by
  ,   ,   

department stores and self-service outlets fell bear in mind that small-scale establishments,
from about  percent in  to  percent in both formal and informal, still make up as
 (see Table .). At the same time the much as half of total apparel sales in Mexico.
share of sales made through clothing stores was We now turn our attention to the operation
essentially unchanged. of small-scale and informal distribution chan-
Thus in the first years after the establish- nels for imported garments in Guadalajara,
ment of NAFTA we find a Mexican consumer Mexico’s second largest urban area. Guadala-
apparel market whose characteristics are chang- jara, known as “la gran ciudad de la pequeña
ing rapidly in terms of the overall volume of industria” (the big city for small business)
sales, the country of origin of garments, and (Arias ), is also the country’s second
the principal sales outlets. Recent years have largest apparel market and serves as a regional
seen a rapid expansion of large-scale clothing trade hub for western-central Mexico. We
retailers in the form of department stores and undertake this examination of such channels
self-service outlets that now claim a substantial in order () to better understand their coexis-
portion of the market. As leaders of buyer- tence with the large-scale firms that lead
driven commodity chains (Gereffi ), these buyer-driven commodity chains; () to illus-
retailers, which now include U.S. giants such as trate their role in the opening of the Mexican
JCPenney, Wal-Mart, Dillards, Price Club, and market to imported clothing in the early years
Sam’s, have begun to import large amounts of of the trade opening; and () to speculate as to
clothing from abroad, especially Asia, while what type of role they will play as the North
they also source an increasing amount of their American apparel market is consolidated and
own production in Mexico. macroeconomic recovery continues in Mexico.
At the same time the informal sector has
expanded considerably in recent years. It cur-
rently accounts for a substantial portion of the Guadalajara: Case Study of Informal
overall apparel market and plays an especially Distribution Channels for Clothing19
important role in serving the needs of Mex-
ico’s working-class consumers (who are the In Guadalajara informal distribution channels
majority of consumers). Although they clearly for clothing play a substantial role in the mar-
do not drive garment commodity chains in the ket: Twenty-one and a half percent of clothing
way that their large-scale counterparts are able sales in the metropolitan area are accounted for
to do, informal apparel sellers contributed by tianguis, markets, bazaars, and aboneros (see
substantially to the growth of clothing im- Table .). If we add to this the . percent of
ports during the first years of the Mexican clothing sales that are made by clothing stores
trade opening leading up to NAFTA. Stand- (which in this city are mainly small businesses),
ing between these two sectors, and having we find that in Guadalajara up to  percent of
experienced loss of market share to both, we all clothing sales are made by small-scale enter-
find the clothing stores, a large proportion of prises, many of which operate in the informal
which are small-scale locally owned and oper- sector.20 Furthermore, there is a close relation-
ated establishments. While it is clear that the ship between small-scale formal establishments
expansion of the department stores and self- on the one hand and informal sellers on the
service outlets has significantly altered the other, since many informal sellers purchase
dynamics of the Mexican apparel market in their imported merchandise wholesale from the
the wake of free trade, we must nevertheless small formal establishments.
 ,  :     

The Import Clothing Boom, ‒ to entry for firms wishing to enter these dis-
tribution channels. To a great extent this is
Beginning in the late s a large volume of because any businessperson, whether large- or
imported garments entered the Mexican mar- small-scale, can travel to Los Angeles to ac-
ket, mostly from the United States. Most if not quire merchandise, so that no firm is “con-
all apparel imports from Asia passed through trollable” by other firms up- or downstream
the port of Los Angeles, California, and then from it in the distribution channel.22 Thus in
entered Mexican territory through inland ports our fieldwork we did not discover that any sin-
of entry, especially in Tijuana and Nuevo La- gle importing firm or group of firms supplied
redo. Many of these Asian garments were sold most small garment-selling enterprises in the
to small-scale Mexican firms through brokers city (as is the case in some Mexico City infor-
in Los Angeles’ dynamic garment district. mal markets for other types of products in
Thus the “true” country of origin of imported Mexico—e.g., Mexico City’s Tepito market—
apparel in Mexico was frequently murky, since which are controlled by powerful syndicates).
clothing traded in Los Angeles consisted of Nor did we find that small-scale garment sell-
both U.S.- and Asian-made garments. ers had begun to turn to large-scale discount
In Guadalajara the dramatic growth in im- chains as their wholesale suppliers.23
ports promoted the creation of a new down- The inability of individual firms or groups
town district for retail clothing sales, in and of firms to monopolize clothing imported into
around the traditional San Juan de Dios Mar- Guadalajara’s garment district encourages mul-
ket, a section already dedicated mainly to the tiple structures for distribution channels. At
sale of imported clothing. Around four hun- one end of the continuum we find channels
dred small stores in this area are located along composed of segments that are vertically inte-
each of four streets (Alvaro Obregón, Esteban grated to some extent, where an import/export
de la Torre, Medrano, and Sixty-fourth Street) firm sells garments to retail/wholesale estab-
(Pozos b, ). Fifty percent of these lishments and these, in turn, supply tianguis
stores are dedicated exclusively to the sale of vendors, who then serve as suppliers to aboneros
clothing. Elsewhere in the city we find approx- selling clothing door to door. At the other end
imately two hundred tianguis,  percent of are channels whose segments are completely
which sell only apparel items (Torres , independent of one another, where the retail/
; corroborated in personal communication wholesale clothing store, the tianguis vendor,
by Pozos with the staff of the Cámara Nacional and the abonero purchase garments directly in
de Comercio de Guadalajara, June ). Small Los Angeles and sell directly to the final con-
formal businesses and tianguis combined ac- sumer, completely independent of one another.
count for around three thousand jobs in the Between these two extremes we find channels
sale of clothing. These jobs are quite diverse with other kinds of characteristics, which for
both in terms of class of worker (employers, reasons of space we do not describe here. More
the self-employed, salaried workers, and unpaid important, we need to explain the factors that
family workers) and in terms of income level.21 seem to have prevented the concentration of
No single firm or group of firms in Guada- control of imported-garment distribution chan-
lajara’s retail garment district appears to dom- nels in just a few hands.
inate the distribution channels, whose outlets One of the factors that promotes vertically
are small-scale establishments or informal en- fragmented channels with autonomous firms for
terprises. Furthermore, there are few barriers each transaction is the potential for individual
  ,   ,   

 .. Distribution of Value Added among Three Types of Distribution Channels for
Imported Clothing in Guadalajara, 
Men’s Wear: Women’s Wear: Children’s Clothing:
Printed T-Shirta Dresses Dresses or Outfits
Typical Typical Value Typical Typical Value Typical Typical Value
Seller’s Added to Seller’s Added to Seller’s Added to
Type of Seller Markup (%)b Garment (%)c Markup (%)b Garment (%)c Markup (%)b Garment (%)c

Importing firm 25.0 25.0 30.0 30.0 36.0 36.0


Clothing store 35.0 43.8 40.0 52.0 25.0 34.0
Tianguis vendor 30.0 50.6 25.0 45.5 20.0 34.0
Abonero 15.0 34.1 16.0 32.6
Typical Total
Value Added (%) — 119.4 — 161.6 — 136.6

Source: Constructed by authors with data obtained through field interviews in Guadalajara and Los Angeles, May–June .
a
This channel ends with sale to the final consumer by the tianguis vendor; hence the empty cells for the abonero’s markup and value
added.
bThe typical “seller’s markup,” SMU, is given by the equation SMU  100*(b  a)/a, where a  the price paid by the seller when
she or he purchases the garment from the supplier immediately preceding her or him in the channel, and b  the price she or he
charges the next purchaser in the channel. Percentages shown at each transactional level of the chain may not be summed to give a
total markup for the garment.
c
The typical “percent value added,” PVA, is calculated with respect to the garment’s cost at point of purchase in Los Angeles. At any
transactional level it is defined by the equation PVA  100*(d  c)/p, where c  the price paid by the seller when she or he pur-
chases the garment from the supplier immediately preceding her or him in the channel; d  the price she or he charges the next pur-
chaser in the channel; and p  the cost of the garment at the point of original purchase in Los Angeles. Percentages shown at each
transactional level of the chain may be summed to give a total PVA for garments passing through the channel.

firms to bypass intermediaries in the channel in adds value to the product through the labor of
an attempt to realize greater profits. Thus, for small-scale entrepreneurs and their associates
example, the clothing store, the tianguis ven- (see Sayer and Walker ).
dor, and the abonero who buy their products To better illustrate this phenomenon, in
directly from suppliers in Los Angeles and sell Table . we present three examples of dis-
directly to the final consumer realize signifi- tribution channels for imported garments that
cantly greater profits relative to those who sell are widely consumed in Guadalajara: men’s
to other segments of the channel.24 In these printed T-shirts, women’s dresses, and chil-
cases each segment adds value to the garments dren’s outfits (vestidos y conjuntos). In the first
in order to realize its specific profit without the column for each type of garment, the table
price of the garment rising above a competitive shows the percentage that each buyer-seller
level. Here we insist that in a fragmented, marks the price up beyond what was paid to the
undeveloped market such as that represented buyer-seller immediately “upstream” in the
by working-class residents of Guadalajara, each channel. The second column represents the
segment of the channel provides a needed dis- size of that markup in percentage terms rela-
tributive service that ensures diverse buyers tive to the value of the garment at its point of
receive the clothing they desire at prices com- purchase in Los Angeles. Figures in the second
mensurate with their ability to pay. Thus the column are summed to show the total percent-
segments’ markup is not merely the collection age of value added to the garment along its dis-
of a middleman’s economic “rent” but in fact tribution channel after it leaves Los Angeles.25
 ,  :     

Of the three examples represented in Table mit a greater markup, such as women’s dresses
., dresses are the type of garment with the or prestigious brand-name gentlemen’s clothing.
greatest value added along the entire distribu- Another factor that facilitates merchants’
tion channel, showing an average increase of purchases of garments in Los Angeles is the
 percent between the point of sale in Los presence of Mexican immigrant and Mexican-
Angeles and the point of final consumer pur- American employees in the stores and ware-
chase in Guadalajara. Thus, for example, a wo- houses of the garment district. Although most
man’s dress purchased wholesale in Los Ange- of the owners of establishments in the Los
les for  Mexican pesos receives a  percent Angeles garment district that we interviewed
markup from the importer ( pesos). Next, were Koreans or Iranians who did not speak
one of the small retail/wholesale clothing stores Spanish,26 their Mexican employees filled the
near the San Juan de Dios market purchases ethnic and linguistic gap that separates the
the dress for  pesos, marks it up  percent Guadalajara and Korean entrepreneurs. In this
( pesos), and sells it to a tianguis vendor for way the Mexican businessperson in Los Ange-
 pesos, who in turn marks it up another  les finds herself in an environment that is in
percent ( pesos). Then the tianguis vendor many respects quite similar to what she would
sells it to an abonero for  pesos, who in turn encounter in her own city, including the clas-
marks the dress up another  percent ( sic haggling over price and terms, in which the
pesos) and sells it to the final consumer for  entire transaction is carried out in Spanish. Of
pesos. As we see, in this way each segment of course, the employees of these stores and ware-
the channel appropriates for itself a part of the houses consult in English with their Korean
total value added to the dress, which is still sold employers to close certain deals, offer price dis-
on the market for a competitive price. counts, or inquire as to the availability of cer-
The type of distribution channel repre- tain seasonal fashions. This ethnolinguistic fac-
sented by this description of the movement of tor allows an “average” Guadalajara merchant
a dress from Los Angeles to Guadalajara was to travel to Los Angeles and obtain garments
the most common one we found in our field to sell in her city of origin with a far greater
studies. Nevertheless, a large number of inde- profit margin than the merchant who acquires
pendent entrepreneurs and firms bypass inter- her product in Guadalajara itself.27
mediaries and purchase goods directly in the
Los Angeles garment district. Obviously, these
The  Peso Crisis:
merchants must have sufficient financial re-
Import Substitution Redux
sources to travel to Los Angeles, but they are
aided by the fact that there are a number of As noted previously, the devaluation of the peso
fairly inexpensive direct flights between the two in December  produced a significant down-
cities. For large-scale sellers, travel costs rep- turn in Mexican imports of clothing from the
resent a relatively small investment, while for United States and East Asia.28 In response to
the small-scale sellers such expenses are con- the devaluation, Mexican merchants reverted
siderably more significant. Still, small-scale to the sale and distribution of domestically pro-
sellers are often able to minimize their expenses duced apparel, which suddenly became cheaper
by () relying on family members or friends in than imported garments. This obviously ben-
Los Angeles to purchase and ship to them the efited Mexican garment manufacturers, whose
garments they need and () making less fre- export potential also increased dramatically
quent trips and purchasing garments that per- with the devaluation. (See Chapters  and  in
  ,   ,   

this book.) In states such as Jalisco and Nuevo Angeles garment sellers had to offer Mexi-
León, many garment factories that had pro- can clients better prices to stimulate sales. For
duced mainly for the domestic market con- this reason many of the Los Angeles sellers
verted themselves into exporting maquiladoras have resorted to their own version of tag-
(interview with Jaime Barba de Loza, presi- switching: They put “Made in the U.S.A.”
dent of the Cámara del Vestido de Jalisco, re- labels on cheaper Asian-produced garments,
ported in Ocho columnas ; see also Chap- which allows them not only to avoid Mexican
ter  in this book). tariffs but also to offer a lower-priced alter-
During the phase of expansion in garment native to U.S.-made imports. Still, the reduc-
imports, Mexican consumers became accus- tion in the consumption of imported clothing
tomed to certain models, logos, and brand in Mexico has signified important losses. Los
names emanating from the United States and Angeles garment sellers we interviewed
East Asia. For this reason Guadalajara clothing reported that their sales to Mexican mer-
merchants insisted that domestic manufactur- chants declined by approximately  percent
ers of garments modify their products after the from  to .
devaluation in order to make them more simi-
lar to those that consumers had become used to
purchasing. Examples include printed T-shirts Conclusions
that have a strong market, especially among the
young. Before the peso devaluation, some of the Since at least the late s, analysts of inter-
most popular shirts sold were imports that were national economic development have written
adorned with the logos of U.S. sports teams, extensively about the rise of export-oriented
such as the Dallas Cowboys, the Los Angeles manufacturing in developing countries of the
Lakers, and the Chicago Bulls. The same shirts periphery and semiperiphery of the world
still appear to be on the market in large num- system. A great deal of attention has been
bers. Close inspection reveals, however, that the focused on the garment industry, which has
tags on the shirts that give cleaning instructions, played a pioneering role in this process. Coun-
type of cloth, and country of origin now read, tries such as Mexico are studied as cost-saving
in English, “Made in the U.S.M.” Clearly this production sites for transnational manufac-
tag is intended to give the consumer the idea turing. Much less attention, however, has been
that the shirt was produced in the United States paid to the opening in these countries of large
of America, with “U.S.M.” referring to the consumer markets to foreign products. In the
“United States of Mexico,” a translation of the case of Mexico we see that this may be a sig-
complete name of the Mexican republic. As a nificant oversight, especially with regard to
result, the great majority of consumers are able apparel, which by  constituted a $ bil-
to purchase T-shirts that are “identical” to lion market, over $ billion of which consisted
those they purchased before the devaluation, of imports. Because of the unexpected col-
but at a more affordable price. lapse of the peso in NAFTA’s first year of
The overall decline in the consumption of operation, the steady growth of sales of im-
imported clothing in Mexico has had direct ported clothing since  was reversed in the
effects on distribution channels at both the mid s. By the year , total private con-
national and international levels. In response sumption of clothing had finally returned to
to Mexican merchants switching back to do- its pre-crisis share of total consumption (see
mestic garment producers as suppliers, Los Table .).
 ,  :     

That the Mexican consumer market was a relatively small in terms of monetary value and
potentially lucrative one for foreign firms is potential profits to be made by transnational
attested by the rapid expansion of large U.S. enterprises, both these markets and the dis-
retail chains into many Mexican cities in the tribution channels that serve them are of sub-
s. Such firms, whether independently or in stantial social significance. Millions of Mexican
concert with Mexican partners, quickly gained consumers and thousands of workers are vitally
major market shares for a variety of consumer dependent on them.
goods, including apparel. In the case of apparel, We do not yet know the extent to which the
some of the leading firms that established a expansion of large-scale self-service outlets
network of production contractors in Mexico and corporate chains of clothing stores may
during this period also began to attack the erode informal distribution channels in urban
Mexican consumer apparel market aggressively. Mexico. If the self-service outlets, because of
This was a theoretically significant develop- the volume of merchandise they move, can
ment as buyer-driven commodity chains came offer discounted prices that overcome the ad-
full circle, with developed-country firms bring- vantages of informal sellers (physical proxim-
ing their Mexican-made goods to an emerging ity to customers and limited overhead in the
market that was itself located in the develop- form of taxes, rent, employee benefits paid),
ing world. they may continue to gain market share as the
At the same time a substantial share of the Mexican economy recovers. As lead firms in
consumer market for apparel, including that buyer-driven commodity chains that include
for imported garments, continued to be served production sites in Mexico, the United States,
by small-scale and informal enterprises. These and elsewhere in Latin American and Asia,
enterprises were not “driving” the commodity both the discount chains and the department
chains for which they were the retail outlets stores will surely play a major role in deter-
but rather purchased goods either directly from mining the extent to which imported clothing
manufacturers or from brokers located in Los becomes more important in the domestic ap-
Angeles’ garment district.29 Although they parel market.
“took” the prices offered by suppliers from Small-scale and informal sellers of gar-
whom they purchased garments wholesale ments are likely to retain distinct competitive
(whether in Mexico or in the United States), advantages for a substantial segment of the
they played a vital role in serving a clientele Mexican market. Mexico’s neoliberal eco-
of low-income consumers in a market charac- nomic model has, in general, fostered the
terized by an underdeveloped physical and development of separate markets and separate
financial infrastructure. In this context, these social worlds for the upper and lower classes.
small-scale entrepreneurs were not so much This may extend to the world of apparel sales.
price-gouging “middlemen” interposing them- It is quite conceivable that U.S.-style depart-
selves between suppliers and the public as they ment stores and discount warehouses will con-
were necessary links between producers and a tinue to serve a relatively affluent clientele with
highly fragmented market, with their earnings the automobiles and credit cards that make
commensurate to the value they added to the shopping in these sorts of outlets attractive,
product by ensuring that it reached its intended while the tianguis, markets, and bazaars will
consumer. Moreover, while it may be true that serve a more working-class clientele, greater
the fragmented markets served by small-scale in number but with considerably less pur-
and informal clothing-distribution channels are chasing power and more willing to purchase
  ,   ,   

goods of lower quality (including factory sec- a commodity is structured around the number of
onds and cheap, even fraudulent imitations of trade levels that exist between producer and con-
name-brand garments). sumer and by the number, size, and type of enter-
Indeed, not only does the informal sector prises that occupy each level. Some market chan-
nels are complex and vertically fragmented, with
serve the lower and working classes in Mexico;
many firms located at each transactional level. In
its entrepreneurs and employees are them-
these channels no single firm exerts effective control
selves typically drawn from these same classes.
over other firms. Other channels are more tightly
Though we did not find this to be the case in coordinated and vertically integrated, so that a sin-
our fieldwork, an additional possibility is that gle enterprise or group of enterprises dominates and
the two sectors may eventually become linked controls the operation of the entire channel (Dann-
so that informal and other small-scale sellers haeuser ). In the case of peripheral or semi-
make wholesale purchases of some types of peripheral countries, we must consider another
garments from large-scale discount outlets. aspect of these channels as well: the relative for-
Whether or not they retain independence from mality or informality of the activities carried out by
lead firms in the formal sector, small-scale and an enterprise at each of its transactional levels.
informal sector enterprises are likely to play a . The growth in per capita consumption is
inferred from an annual population growth of less
significant role in the clothing of Mexicans for
than  percent per annum. Figures on growth in
the foreseeable future.
garment sales are taken from INEGI (b).
. Thus the share of garments in total consumer
expenditures rose from . percent in  to .
Notes
percent in . These figures are calculated in con-
stant  prices (INEGI b).
Acknowledgments: Research whose results are re-
. Average annual growth in gross domestic
ported in this chapter was supported by a grant
product between  and  was . percent.
from the Ford Foundation to the Population Re-
Manufacturing salaries and the average salary na-
search Center (PRC) of the University of Texas at
tionwide grew in real terms each year from 
Austin. The authors worked as part of a PRC team
through , although they fell significantly in
investigating the interrelationships among small-
. In contrast, the minimum wage in Mexico fell
business activity, urban poverty abatement, and
in real terms throughout this period (CIEMEX-
international migration in the U.S.-Mexico trans-
WEFA ).
border region.
. Between  and  the price index for
. Here we should note that official data do not clothing fell by  percent relative to the index of
capture the large amount of clothing that enters prices for all other consumer goods in Mexico
Mexico as extralegal contraband. (INEGI b).
. Our use of the term market channel in place of . The figures for this period exclude semifin-
commodity chain follows that of Dannhaeuser (), ished and unfinished garments imported into Mex-
an economic anthropologist. Dannhaeuser’s use of ico for assembly in maquiladoras.
the term, in turn, follows that of Kotler (). In . In , Mexican gross domestic product
the interest of clarity, in this chapter we frequently experienced a real growth rate of just . percent,
use the term distribution channel to describe those while real gross investment fell by  percent
portions of garment commodity chains that distrib- (CIEMEX-WEFA ).
ute imported garments in Mexico. We do this in . In  private consumption fell by . per-
order to avoid confusion between “chain stores” that cent and total investment shrank by nearly  per-
are major sellers of such garments and the distribu- cent (CIEMEX-WEFA ).
tion “chains” in which they are inserted. As argued . Real wages in manufacturing fell by . per-
by Dannhaeuser (, ), the market channel for cent in , while the average wage for all sectors
 ,  :     

dropped by . percent (CIEMEX-WEFA ). general merchandise (ANTAD a). There are
Furthermore, the price index for garments rose also some specialty discount-clothing stores that fall
three points higher than that of the general con- in the self-service outlet category that are typically
sumer price index (INEGI b). smaller establishments.
. These indicators are calculated using con- . It should be mentioned that the Cifra group
stant  prices. If instead we rely on prices in established a joint venture with Wal-Mart, which
current pesos, the share of total consumer spend- now operates both supermarkets (Aurrerá and Supe-
ing captured by garments was . percent in , rama) and department stores (Suburbia). Other
falling to . percent in  and further, to just . examples of joint ventures among discount chains
percent, in . This contrast owes to the lag in are Comercial Mexicana–Price Club–Kmart and
garment prices with respect to the consumer price Gigante–Sam’s Club.
index. In other words, the fall in the relative price . Owners of small-scale formal retail estab-
of clothing (both domestic and imported) more than lishments in Mexico frequently complain of compe-
compensated for the important increases in the unit tencia desleal (unfair competition) on the part of
volume of sales, such that garments’ share of cur- street vendors and other informal enterprises, since
rent consumer spending effectively declined. the informals do not abide by the same government
. Figures reported are based on calculations regulations or have to factor high overhead costs
made by the authors using the Banco de México’s into their prices. Particular ire is reserved for street
Indicadores del sector externo (, a). vendors who “use public space for private gain” (see
. For example, the Asociación Nacional de Ti- Mendoza ).
endas de Autoservicio y Departamentales (ANTAD) . The number of microenterprises selling new
reports that between  and  the number of and used clothing also includes footwear. A “mi-
establishments designated as megamarkets, hyper- croenterprise” is defined as an economic unit em-
markets, and department stores grew by  percent, ploying up to six people, including owner and
 percent, and  percent, respectively (a). Ac- employees, whether or not they are paid. For man-
cording to ANTAD, a “megamarket” is a self-service ufactures this number rises to sixteen persons (see
outlet (tienda de autoservicio) with more than ten INEGI-STPS , ).
thousand square meters of floor space that manages . Findings reported in this section derive from
all product lines. A “hypermarket” is a self-service fieldwork conducted by Pozos among garment sell-
outlet with between forty-five hundred and ten ers in Guadalajara and in the garment district in
thousand square meters of floor space that manages Los Angeles in May and June . In Guadalajara
a large number of, but not all, product lines. “De- thirty structured interviews were conducted with
partment stores” sell and exhibit products that are sellers of different types of garments. In Los Ange-
classified by department, such as clothing and house- les fifteen such interviews were conducted with
wares. These categories are defined in ANTAD’s Korean and Iranian garment sellers.
Directorio  (a). . This needs to be taken as an upper-bound
. In  the retail discount chains and de- estimate, since clothing stores as a category include
partment stores with the greatest sales in the coun- some larger retail companies with multiple retail lo-
try were (in descending order): Cifra, Gigante, Co- cations in Mexico. In Guadalajara, however, smaller
mercial Mexicana, Liverpool, Chedraui, Soriana, independent retail establishments dominate this
Hermes, Sears Roebuck, Sorimex, Nazas, Salinas y category.
Rocha, El Palacio de Hierro, and Almacenes Cop- . This information is drawn from fieldwork
pel (Harris ). conducted in the retail garment district in down-
. Membership clubs are stores with floor space town Guadalajara as well as in several of the city’s
greater than forty-five hundred square meters that tianguis.
are focused on wholesale and semiwholesale sales . The Los Angeles garment district is the
and directed to certain sectors through member- point of provision for the majority of new clothing
ships; these stores sell hardware, perishables, and imported into Mexico. The public sellers in this
  ,   ,   

district affirm that Mexicans were among their most than one of three garment types shown in the table.)
important customers until the end of ; Mexi- With regard to men’s printed T-shirts and chil-
cans imported clothing for men, women, and chil- dren’s outfits, little variance in markup or value
dren from a variety of countries until the Mexican added was encountered from one firm to another.
government placed a quota on Asian clothing. This Somewhat more variance was found with regard to
obliged the Los Angeles businesspeople to switch women’s dresses, due to the difficulty of finding
the “made in” tags on Asian-made clothing to tags identical dresses being sold by several firms at each
showing (falsely) that garments were “Made in the transactional level. Generally speaking, Pozos found
U.S.A.” and thus could be legally imported into similar prices being charged for similar products
Mexico (interviews with garment sellers in Los throughout the Guadalajara market.
Angeles, California, June ). . Light, Bernard, and Kim () provide fig-
. In Guadalajara, for example, there is only ures on the nativity of owners of garment busi-
one Wal-Mart and one Price Club in the city that nesses in Los Angeles in . Forty percent were
could serve as distributors to informal enterprises, Asian-born, with Koreans constituting . percent
and their prices are for the most part higher than of the total; . percent were born in the Middle
those found in the informal sector. The higher East, with nearly all of these from Iran (. per-
prices charged in the “discount” self-service outlets cent) or Iraq (. percent); . percent were born
might help explain why they lost market share of in Mexico, Central, or South America; and . per-
clothing sales nationwide to the informal sector. cent were U.S-born.
. It is important to bear in mind that these . This information derives from fieldwork and
fragmented distribution channels are serving frag- interviews performed by Pozos in the Los Angeles
mented consumer markets. Tianguis vendors and garment district in . The authors wish to thank
aboneros, for example, frequently serve consumers Judi Kessler, then at the Department of Sociology
who do not have easy access to department stores or of the University of California at Santa Barbara,
self-service outlets due to a poor urban transporta- and Raul Hinojosa of the North American Integra-
tion infrastructure and traffic congestion that raise tion and Development Center of the University of
the time and money costs of shopping. In addition, California at Los Angeles for a helpful orientation
aboneros sell goods on credit to consumers who to the workings of the Los Angeles garment district.
often do not qualify for credit cards accepted by . Garments produced in Taiwan, Hong Kong,
larger-scale clothing outlets in the formal sector. Malaysia, and South Korea entered Mexico through
This complexity in terms of consumer access to dif- intermediaries located in the Los Angeles garment
ferent market segments also means it is difficult to district.
make across-the-board statements as to whether . We were unable, in our case study of Gua-
informal and small-scale sector prices are higher or dalajara, to follow the commodity chain beyond the
lower than those charged by large-scale, formal en- point of purchase of garments by Mexican entre-
terprises. As a consequence, the former are largely preneurs in Los Angeles. As a consequence, we
able to keep for themselves the additional profits cannot comment on the power relations between
gained by purchasing garments directly in Los Los Angeles garment sellers (some of whom were
Angeles. The more important point is that market also manufacturers) and their suppliers, whether
fragmentation helps protect informal garment sell- these were in Los Angeles or in Asia. In particular
ers from price competition by the department stores we are unable to characterize the chain leading
and self-service outlets. “upstream” from that point as “buyer-driven” or
. Data reported in Table . are based on “producer-driven.” More important for our pur-
Pozos’s field interviews in Guadalajara and Los poses is the finding that Guadalajara’s entre-
Angeles. At least three interviews were conducted preneurs were independent of their suppliers in
with sellers at each transactional level in the chan- Los Angeles and served the Guadalajara market
nel for each type of garment. (Some firms sold more autonomously.
 ,  :     

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, p. .
Part V
Central America
and the Caribbean
Michael Mortimore

 When Does Apparel Become a Peril?


On the Nature of Industrialization
in the Caribbean Basin

A Stylized History of the Economic that placed them in the winners’ circle. Rela-
Growth of Countries tive latecomers from the Old World, such as
France and Germany, achieved the same goal
In a world of over two hundred countries, it can in less time by growing at a faster rate (about
be argued that only about  or  percent of . percent a year). Japan, the first of the Asian
them—basically the members of the Organi- nations to achieve winner status, advanced at
zation of Economic Cooperation and Devel- about double the rate of the original Anglo-
opment (OECD)—can be considered to have Saxon winners. Other European countries,
“made it” in terms of growth and develop- such as Italy and Spain, boosted the Japanese
ment. They have done so in the sense that they rate of growth by  percent. East Asian newly
have enjoyed a sustained economic growth over industrializing countries (such as South Korea,
many decades, if not centuries, that has allowed Taiwan, and Hong Kong) were, until recently,
them to reach a significant level of per capita outdoing even these speedsters (. percent
income; the level may be set at U.S.$, a year) in approaching the targeted income
a year (Mortimore ). Figure . cap- levels, and China, while far from the goal, is
tures this notion in terms of the “winners’ advancing at an even faster rate (. percent a
circle” of prominent examples of such suc- year). Within this small group of prominent
cessful countries. countries in or approaching the winners’ cir-
The remarkable rise of some nations in cle, latecomers have been able to outperform
terms of their growth and development began their predecessors by “making it” in less time
with the Industrial Revolution in England. It by increasing their per capita income at a
can be argued that the original winners (such as quicker pace.
the United Kingdom and the United States) What explains the success of these winners?
advanced at relatively low annual rates of Undoubtedly, numerous factors influence this
growth (at  percent or less) over centuries to outcome. Three central factors taken into ac-
reach a level of sustained income per capita count here are:
  

Per capita income, logarithmic scale (U.S.$) 100,000

20,000

10,000

1,000
East
United United Germany, Italy,
Japan Asian China
Kingdom States France Spain NICs
1.5% 1.9% 2.4% 3.0% 4.5% 5.5% 7.5%

100
1760 1800 1850 1900 1950 2000

 .. The Winners’ Circle: A Stylized History of the Economic Growth of Nations.
Source: Based on J. Ramos, “Industrial Policy and Competitiveness in Open Economies,”
CEPAL Review, no. 34 (September 1996).

• an intense process of industrialization; countries (NICs) in the computer (Acer, Hyun-


• the extension of that process into the inter- dai), consumer electronics (Samsung, Lucky
national market in the form of exports of Goldstar), and automotive industries (Hyundai,
manufactures; and Kia, Daewoo), to name but a few.
• the creation of firms that might be considered
national champions in the sense that they are
nurtured in the national economy but de- Apparel as an Engine of Growth
velop into world-class global competitors.
The apparel industry was an important man-
A glance at any of the countries in the win- ufacturing activity and an element of the suc-
ners’ circle brings to mind some of the princi- cess in the industrialization processes of the
pal aspects of their original industrial spe- winner countries before those processes shifted
cialization, the nature of their successes in the center of value, adding more sophisticated
exporting manufactures, and even the names activities such as the manufacture of comput-
of some of their national champions that oper- ers, electronics, and automobiles. Vestiges of
ate in the international market. Examples range that original industry can still be encountered
from U.S. electrical machinery producers (Gen- in the export profiles of those countries. The
eral Electric and Westinghouse), automobile upgrading of OECD countries’ industrial ac-
makers (General Motors and Ford), and com- tivities opened the door to developing coun-
puter companies (IBM and Microsoft); to Jap- tries with the right competitive situations,
anese consumer electronics companies (Mat- especially Asian ones, to deepen their indus-
sushita, Sony, and Toshiba) and automobile trialization processes with regard to apparel,
makers (Toyota, Nissan, and Honda); to new- gaining international market shares at the same
comers from East Asian newly industrializing time. Over the last quarter century the apparel
           

industry has developed along two axes: () the portant exporter of apparel. Second, the more
Asian competitors that supply all markets and dynamic Asian economies generally saw their
() the specific clusters of regional suppliers apparel exports peak during this period both in
created around the principal markets (North terms of market share and the proportion of
America, Europe, and Japan). their total exports represented by apparel. Even
Although apparel is an activity of declining though they retained important positions as
importance in the OECD economies as their world exporters of apparel (Hong Kong, sec-
industrialization processes move into more ond; Indonesia, tenth; South Korea, eleventh;
technologically sophisticated activities, many Thailand, thirteenth; Taiwan, sixteenth; the
winner countries are still formidable apparel Philippines, twenty-first), the impulse apparel
exporters according to the Competitive Analy- had given their industrialization processes was
sis of Nations (CAN) computer program of weakening. Just the opposite was happening to
the United Nations Economic Commission a group of less-dynamic Asian economies, for
for Latin America and the Caribbean (UN- which apparel constituted a growing part of
ECLAC).1 Italy is the third most important market share and a higher proportion of total
supplier (even though its world import mar- exports. These countries were working their
ket share dropped from . to . percent way up the ranking (India, eighth; Bangladesh,
during ‒); the United States is sixth ninth; Sri Lanka, twenty-third). This would
(actually increasing its share from . to . suggest that, in Asia, apparel as the engine of
percent); Germany is eighth (a drop from . growth was most apparent in China but was
to . percent); France is thirteenth (. to . shifting from the more-dynamic East and
percent); and Portugal is sixteenth (falling from Southeast Asian economies to the less-dynamic
. to . percent). With the exception of Italy, South Asian ones.
which has specialized more in high fashion, The most novel aspect of the evolution of
and Portugal, which is at a less technologically apparel exports to the world market during
advanced stage of its industrialization process ‒ was that groupings of new entrants
(apparel still accounts for a significant pro- were forming around regional markets. For
portion of their exports—. percent and . example, around the European market a num-
percent, respectively, in ), apparel rep- ber of new supplier countries were winning
resented less than  percent of the exports of market shares and increasing the proportion
the other OECD winner countries by . of apparel in their total exports (Turkey, fifth;
The apparel industry was an engine of growth Tunisia, fourteenth; Romania, eighteenth; Mo-
in the early phases of industrialization, espe- rocco, nineteenth; Poland, twenty-fifth). In the
cially when these countries were improving case of the North American market a similar
their international competitiveness in that in- situation was occurring (Mexico, fourth; Hon-
dustry, but that is no longer the case for those duras, twentieth; the Dominican Republic,
countries. twenty-second). In other words, great changes
Two other important surges in apparel im- were taking place in the apparel market in
ports during ‒ are noteworthy. With which new suppliers were displacing old. How-
regard to Asian countries there are three as- ever, many of the new supplier countries ex-
pects to point out. The first is the central role ported only to regional markets, rather than to
of Chinese exports (rising from . to . per- all major markets, and it was not clear what
cent of the market), a feature that firmly en- effect this had on the use of apparel as an
sconced that country as the world’s most im- engine for industrialization.
  

Evidently, the apparel industry has been an the twenty-five principal suppliers still ac-
important stepping-stone for winner countries count for over  percent of total imports of
(both those in the OECD and several of their apparel to the North American market, the
Asian challengers) to get their industrializa- composition changed considerably over the
tion processes rolling and to generate solid period and a regional cluster involving sup-
export streams to the international market. plier networks in Mexico and the Caribbean
During ‒ the importance of apparel Basin was evident.
(Standard International Trade Classification,
or SITC,  through ) in the total imports
of the OECD rose from . to about . per- The Situation of Small Countries
cent, placing it among the dynamic industries
in international trade, though that dynamism Small countries face an especially difficult
declined toward the end of the s. More- task in making it to the winners’ circle. In
over, the import market share of countries scale-based industries (those that need mini-
other than OECD ones jumped from . to mum production volumes to be competitive),
. percent of the total. This situation offered for example, they are challenged to reach min-
concrete opportunities to developing countries imum efficient economic scales of production.
that were internationally competitive. That They cannot rely on a sufficiently large na-
dynamism stemmed in good part from the re- tional market, one that allows them to reach
location of existing apparel production, espe- the required levels of productive efficiency, in
cially to developing countries, rather than from order to develop the kind of operations that
surges in world demand for apparel products will permit them to venture into the inter-
(Audet ; ILO ; van Liemt ). national market with the aim to become sig-
Table . indicates the twenty-five most nificant competitors. They often start off their
important country suppliers of apparel to the industrialization processes in simpler, more
North American market (Canada and the labor-intensive industries, such as apparel,
United States together) by import market and look to trade agreements or economic
shares during ‒. To a certain extent integration initiatives to expand their mar-
the North American market reflects the global kets in order to sustain their industrialization
trends apparent in the OECD market—that processes and to permit national champion
is, Italy still retains a strong participation, companies to arise and evolve into world
occupying fourteenth place with an import players.
market share of . percent in , and the This is by no means a trivial observation.
Asian challengers are very present. China was Small countries are increasingly becoming the
in second place with an import market share norm in today’s world. Eighty-seven countries
of . percent in , while dynamic Asian have populations under  million; fifty-eight
economies occupied positions three, six, seven, possess populations of fewer than . million;
nine, and ten, but with sharply declining mar- and thirty-five have fewer than half a million.
ket shares over ‒. The surprise of Measured in another way, half of the coun-
the North American apparel market is that tries of the world have a smaller population
Mexico is in the first spot, challenging the than the U.S. state of Massachusetts (The
Asian countries, and several Caribbean Basin Economist , ).
countries (Honduras, the Dominican Re- The Caribbean Basin is a case in point. Five
public, El Salvador, Guatemala, and Costa of the small countries of the Caribbean Basin
Rica) are doing the same thing. Although are found in the list of the twenty-five main
           

 .. The  Principal Country Sources of Apparel (SITC ‒) for the North
American Marketa during ‒
Market Share in Apparel as % of
North Americab Country’s Total Exports
Rank Country 1985 2000 % Changec 1985 2000 % Changec

1 Mexico 1.6 14.0 754.4 1.3 6.2 371.0


2 China 8.3 11.2 34.3 28.7 6.4 77.5
3 Hong Kong 22.7 8.2 63.7 36.7 39.4 7.5
4 Honduras 0.2 4.0 2,201.6 5.7 78.2 1,277.0
5 Dominican Republic 1.4 4.0 183.1 19.9 52.6 164.3
6 South Korea 13.7 3.8 72.3 18.0 5.6 68.8
7 Indonesia 1.6 3.4 115.6 5.0 18.2 261.9
8 India 2.4 3.3 37.3 14.1 17.8 25.9
9 Taiwan 15.5 3.3 78.6 13.4 4.6 65.5
10 Philippines 2.7 3.2 21.5 17.2 13.3 22.8
11 Bangladesh 0.8 3.2 303.3 53.7 79.6 48.2
12 Thailand 1.6 3.1 85.7 15.5 10.6 31.7
13 El Salvador 0.1 2.6 3,811.4 2.3 78.6 3,300.2
14 Italy 4.3 2.5 42.4 6.4 5.4 15.1
15 Sri Lanka 1.6 2.4 50.4 70.0 69.6 0.6
16 Guatemala 0.1 2.4 2,737.0 2.3 52.9 2,181.4
17 Macao 1.4 1.9 41.0 54.2 87.5 61.4
18 Turkey 0.6 1.7 165.9 15.4 31.9 106.8
19 Pakistan 0.5 1.5 190.1 25.1 40.3 60.8
20 Malaysia 1.4 1.4 1.7 8.3 3.2 61.1
21 Costa Rica 0.7 1.3 93.3 16.7 19.7 18.5
22 Cambodia 0.0 1.2 — 16.4 97.1 491.2
23 Israel 0.3 0.8 206.7 1.9 3.9 107.3
24 Colombia 0.3 0.7 134.5 2.7 5.6 107.9
25 Egypt 0.0 0.7 — 1.6 47.2 2,886.2

Total top 25 (percent) 83.8 85.9 2.5 Avg. 13.4 Avg. 10.5 21.6

Value world imports (U.S.$ billion)d 15.6 58.2

Source: Calculated from the United Nations Economic Commission for Latin America and the Caribbean (UN-ECLAC) computer
program on international competitiveness, TradeCAN (Competitive Analysis of Nations),  edition.
a
North American market  Canada and United States.
bThe import value for  is a three-year average (‒); for , a two-year average (‒).
c
Percentages are based on actual values for the years indicated, rather than the rounded figures shown in the table.
dImports of apparel (SITC ‒) to North American market from all countries.

suppliers of apparel to the North American . percent); El Salvador in thirteenth (. to
market. These small countries possessed im- . percent); Guatemala in sixteenth (. to
port market shares of much less than  percent . percent); and Costa Rica in twenty-first
each in , and all are making dramatic (. to . percent). In the case of every one of
advances. Honduras rose to fourth position, these countries, apparel accounts for between
increasing its share from . to . percent one-fifth (Costa Rica) and about four-fifths
during ‒. The Dominican Republic (Honduras and El Salvador) of the country’s
was in fifth position (an increase from . to total exports to the North American market.
  

North America

Japan
Caribbean 1.25%
Basin
Northeast
2.5% Asia
Dominican
Republic
Honduras 5%
Hong South Korea
El Salvador Kong
Costa Mexico
Rica 10%
Taiwan
20%
Guatemala China

France Philippines
Macao

United Pakistan
Thailand
Kingdom
Malaysia
Italy
Bangladesh India Singapore
Sri Lanka
Western Indonesia
Europe
South and
Southeast
Turkey
Asia

European Rim
 .. Shifts in the Regional Structure of North American (U.S. and Canadian)
Apparel Imports (SITC ‒), –.
The rings indicate the share of total North American imports in U.S.$ by partner country:
Ring  (innermost), %; ring , ‒.%; ring , ‒.%; ring , .‒.%; ring  (out-
ermost), .‒.%. The total value of North American apparel imports (SITC ‒) was
U.S.$. billion in ‒ and U.S.$. billion in ‒. The  position corre-
sponds to the ring where the country’s name is located; the ‒ position, if different, is
indicated by a circle. The arrows represent the magnitude and direction of change over time.
Source: Calculated using the TradeCAN  edition computer program of UN-ECLAC.

The apparel industry represents their principal supplying groups of developing countries:
export link with the international economy, Asian ones and Latin American (essentially,
with the exception of Costa Rica. As shall be Caribbean Basin and Mexican) ones. Mexico is
demonstrated, however, this is a peculiar link the principal supplier, followed by China,
in the case of the Caribbean Basin. Hong Kong, Honduras, and the Dominican
Figure . indicates that in the North Republic. The next level of suppliers is basi-
American market there are two major apparel- cally Asian (Korea, Indonesia, India, Taiwan,
           

the Philippines, Bangladesh, and Thailand). The examples of the Dominican Republic
In the next group figure El Salvador, Guate- and Costa Rica illustrate this point. Tables .
mala, and Costa Rica. The Caribbean Basin is and . provide the relevant information on
a significant and growing apparel supplier base the competitive situation of these countries in
for the North American market. the North American market. Table . indi-
Other major markets also display regional cates that the Dominican Republic has sig-
aspects. In the Western European market the nificantly increased its overall import market
principal developing-country suppliers are share in that market (from . to . percent
China, Turkey, and Hong Kong. The next level during ‒).2 That improvement was
of suppliers come mainly from the European concentrated in manufactures not based on
Rim (Tunisia, Romania, and Morocco) but national resources (. to . percent); in
include Bangladesh and India. The next group both manufactures based on natural resources
of suppliers is a mixture of European Rim and (. to . percent) and primary products
Asian suppliers. The Caribbean Basin suppli- (. to . percent) the Dominican Repub-
ers are completely absent. The European Rim lic saw its import market shares contract. Dur-
represents an important and growing supplier ing the ‒ period the structure of Do-
base for the Western European market, similar minican exports to the North American market
to the relationship between the North Ameri- was transformed from natural resource–based
can market and its Caribbean Basin suppliers. (. percent of total exports in ) to man-
The Japanese market is supplied basically by ufactures not based on natural resources
one source country: China. South Korea rep- ( percent of the total in ). Over three-
resents the second most important developing- quarters (. percent) of Dominican exports
country source of apparel. The next level of were concentrated in just ten product groups
developing-country suppliers consists of Hong at three digits of the second revision of the
Kong, Thailand, and Indonesia and, to a lesser SITC (SITC—Rev. ) in . The Domini-
extent, Taiwan. The Japanese market is sup- can Republic was gaining market share in
plied almost exclusively by other Asian coun- all of them, and eight of the products corre-
tries; major suppliers from both the European sponded to the group of fifty most dynamic
Rim and the Caribbean Basin are totally absent. items in the North American market. Four of
In other words, there are two predominant these ten principal export items pertain to the
realities in the supply of apparel to the dis- apparel industry, and their share increased
tinct constituents of the OECD market. On from . percent of total exports in  to
the one hand are the Asian countries led by . percent in . Without doubt, the ap-
China, the dynamic Asian economies, and the parel industry is the principal link between the
newcomers from South Asia, which have Dominican and the North American markets
impressive import market shares in all major and should therefore represent the extension
elements of the world market: North America, of the national industrialization process into
Western Europe, and Japan. On the other the international market.
hand, one encounters significant and growing Table . presents similar information for
import market shares for Mexico and the Costa Rica. That country also improved its
Caribbean Basin in the North American mar- import market share in the North American
ket and for the European Rim in the Western market, from . to . percent during ‒
European market. The Caribbean Basin plays . This improvement was rooted in manu-
a significant supplier role solely in the North factures not based on natural resources (. to
American market. . percent). During this period, the export
 .. Dominican Republic: Its Competitiveness in the North American Market,
‒
1985 1990 1995 2000

I. Market Shares 0.26 0.31 0.38 0.32


1. Primary productsa 0.40 0.25 0.20 0.09
2. Manufactures based on natural resourcesb 0.38 0.25 0.26 0.20
3. Manufactures not based on natural resourcesc 0.16 0.32 0.44 0.39
Low-technologyd 0.54 1.02 1.46 1.31
Medium-technologye 0.04 0.11 0.15 0.15
High-technologyf 0.03 0.03 0.05 0.05
4. Othersg 0.77 0.47 0.33 0.20
II. Export Structure 100 100 100 100
1. Primary productsa 23.6 10.4 5.6 2.9
2. Manufactures based on natural resourcesb 24.3 11.9 8.9 8.0
3. Manufactures not based on natural resourcesc 39.3 71.3 81.9 86.0
Low-technologyd 32.9 56.7 65.9 67.6
Medium-technologye 5.1 12.8 13.5 15.2
High-technologyf 1.2 1.8 2.6 3.2
4. Othersg 12.9 6.4 3.7 3.2
III. 10 Principal Exports (SITC—Rev. 2) (x) (y) 29.7 59.9 70.6 77.9
842 Outer garments, men’s and boys’ of
textile fabrics *  5.4 13.4 16.5 18.5
846 Undergarments, knitted or crocheted *  5.6 8.1 12.6 15.4
843 Outer garments, women’s and girls’ of
textile fabrics *  5.7 10.2 10.6 9.2
872 Medical instruments and appliances,
not elsewhere specified *  0.0 4.3 7.0 7.9
845 Outer garments, other articles, knitted
or crocheted *  0.9 4.7 5.7 7.6
772 Electrical apparatus for making and
breaking electrical circuits *  1.3 3.9 4.2 5.4
122 Tobacco, manufactured  1.8 1.3 1.9 4.2
897 Jewelery, goldsmiths’ and silversmiths’
wares, etc. *  3.7 4.8 3.5 3.7
612 Manufactures of leather, parts of
footwear, etc.  3.4 6.3 6.1 3.5
931 Special transactions and commodities
not classified *  1.8 2.9 2.4 2.5

Source: Calculated initially by way of TradeCAN , then checked using the original COMTRADE database. Product groups
defined according to the second revision of the Standard International Trade Classification (SITC—Rev. ).
a
 primary products usually with simple processing; includes concentrates.
b manufactures:  from agro-industrial/forestry,  others (mainly metals—excluding steel—petroleum products, cement, glass,
etc.).
cnon-resource-based manufactures that represent the sum of the low-technology, medium-technology, and high-technology
product groups (groups marked d, e, and f, below).
d low-technology manufactures:  from the textile/apparel cluster and  others (paper products, glass products, jewelery, etc.).
e
 medium-technology manufactures:  from the automobile industry,  from processing industries, and  from engineering
industries.
f high-technology manufactures:  from the electronics/electrical equipment cluster,  others from pharmaceutical products,

turbines, aircraft, scientific and precision instruments.


g unclassified product groups, mainly from Chapter  of the SITC.
(x) Product groups included (*) in the  most dynamic ones that correspond to the indicated market during ‒.
(y) Product groups in which market share was gained () or lost () by the indicated exporting country during ‒.
 .. Costa Rica: Its Competitiveness in the North American Market,
‒
1985 1990 1995 2000

I. Market Shares 0.15 0.19 0.23 0.29


1. Primary productsa 0.65 0.68 0.83 0.71
2. Manufactures based on natural resourcesb 0.07 0.07 0.10 0.11
3. Manufactures not based on natural resourcesc 0.06 0.13 0.17 0.28
Low-technologyd 0.19 0.46 0.57 0.43
Medium-technologye 0.02 0.03 0.05 0.08
High-technologyf 0.02 0.02 0.02 0.44
4. Othersg 0.03 0.07 0.12 0.16

II. Export Structure 100 100 100 100


1. Primary productsa 64.5 45.9 38.4 24.3
2. Manufactures based on natural resourcesb 7.9 5.4 5.9 4.8
3. Manufactures not based on natural resourcesc 26.7 47.2 53.5 68.1
Low-technologyd 20.2 40.6 43.3 25.0
Medium-technologye 5.3 5.2 7.9 8.6
High-technologyf 1.2 1.4 2.3 34.5
4. Othersg 0.9 1.6 2.3 2.8

III. 10 Principal Exports (SITC—Rev. 2) (x) (y) 62.2 64.5 62.6 75.9
759 Parts and accessories for computers, etc. *  0.2 0.0 0.2 29.0
057 Fruit and nuts (not oil nuts) fresh or dried  33.9 27.2 24.1 15.5
846 Undergarments, knitted or crocheted *  5.0 9.8 12.1 8.1
842 Outer garments, men’s and boys’ of
textile fabrics  3.7 9.6 10.9 5.7
776 Thermionic valves and other semiconductors,
not elsewhere specified *  0.3 0.1 0.1 3.8
071 Coffee and coffee substitutes  12.5 6.0 4.1 3.6
872 Medical instruments and appliances,
not elsewhere specified *  0.0 0.5 1.9 3.4
931 Special transactions and commodities
not classified *  0.8 1.3 1.7 2.6
845 Outer garments, other articles, knitted
or crocheted *  0.5 3.1 4.0 2.3
843 Outer garments, women’s and girls’ of
textile fabrics  5.4 6.8 3.5 1.9

Source: Calculated initially by way of TradeCAN , then checked using the original COMTRADE database. Product groups
defined according to the second revision of the Standard International Trade Classification (SITC—Rev. ).
a
 primary products usually with simple processing; includes concentrates.
b manufactures:  from agro-industrial/forestry, 30 others (mainly metals—excluding steel—petroleum products, cement, glass,
etc.).
c
 non-resource-based manufactures that represent the sum of the low-technology, medium-technology, and high-technology
product groups (groups marked d, e, and f, below).
d low-technology manufactures:  from the textile/apparel cluster and  others (paper products, glass products, jewelery, etc.).
e
 medium-technology manufactures:  from the automobile industry,  from processing industries, and  from engineering
industries.
f high-technology manufactures:  from the electronics/electrical equipment cluster,  others from pharmaceutical products,

turbines, aircraft, scientific and precision instruments.


g unclassified product groups, mainly from Chapter  of the SITC.
(x) Product groups included (*) in the  most dynamic ones that correspond to the indicated market during ‒.
(y) Product groups in which market share was gained () or lost () by the indicated exporting country during ‒.
  

structure of Costa Rica was transformed from chains have progressively supplanted producer-
one heavily based on natural resources (. driven chains—that is, companies that buy
percent of total exports in ) to one in apparel (usually by contracting out fashion
which manufactures not based on natural articles of their own design) for sale to their
resources came to represent the larger part upscale clientele are increasingly calling the
(. percent in ). Seventy-six percent of shots in the U.S. industry, compared to com-
total exports are accounted in the top ten, and panies that produce standard clothing for dis-
four of those export items are from the apparel tribution to retailers. In the U.S. market large
industry, representing four of the eight dy- retail stores (Sears, Wal-Mart, JCPenney,
namic items. The share of apparel in Costa Kmart, etc.) and branded marketers (Liz Clai-
Rica’s total exports to the North American borne, Donna Karan, Polo, Tommy Hilfiger,
market rose appreciably, from . percent in Nike, etc.) have come to possess greater influ-
 to . percent in . Costa Rica gained ence over the whole chain itself.
market share in nine of these ten items. In this Gereffi () has also suggested that this
case, while apparel was a significant link be- evolution allowed “full-package” suppliers
tween the Costa Rican and North American from developing countries in East Asia to play
markets and represented in part the extension a more important role by providing the com-
of the Costa Rican industrialization process plete article that the buyers required, cutting
into the international market, the new invest- the U.S. clothing manufacturers out of the
ment by Intel to assemble and test micro- relationship. East Asian national companies
processors in Costa Rica caused those items to capable of organizing the complete production
constitute that country’s principal export. of the article, from inputs to assembly, were
These countries are representative of the fortified in the process. The national compa-
general situation in the Caribbean Basin: To nies capable of providing all the organization
different degrees, these small countries had necessary to convert retailers’ or branded mar-
placed their eggs in the apparel basket of the keters’ designs into finished products that met
North American market. Their apparel exports the buyers’ required volumes on time, as well
go solely to that market, suggesting that either as fulfilling their quality standards, became
they are not plentiful enough to be spread significant competitive forces in the apparel
around or they are not competitive enough to industry, particularly in women’s wear. More-
enter other markets. We shall see that the man- over, they also provided a strong boost to the
ner in which these countries supply the North national growth and development trajectory.
American market determines to a large extent East Asian full-package suppliers from Tai-
the impact that the apparel industry has on the wan, Hong Kong, and South Korea achieved
growth and development trajectories of the this status by establishing their own regional
Caribbean Basin countries. production systems, which organized inte-
grated production from textiles and cloth
through the apparel assembly process to final
The Caribbean Basin delivery to the retailers or branded marketers.
Assembly Model Some even developed into international com-
petitors of their original clients. This gave a
Gary Gereffi () has demonstrated that the significant impulse to their domestic econ-
nature of the apparel commodity chain has omies. Although these countries appear to be
changed considerably over time. Buyer-driven losing import market shares in the OECD mar-
           

ket, in fact, for production-cost and quota rea- what can be called the Caribbean Basin special
sons, their apparel companies often export their access–export processing zone–low-wage version
products from overseas factories that assemble (hereafter the Caribbean Basin assembly mod-
components from the home country of the el). These differences are of central impor-
Asian manufacturers and traders. Hence, while tance for defining apparel’s local impact in
their market shares in final markets for direct terms of national growth and development.
apparel exports decline, their exports of textile The North American apparel connection
and cloth inputs to offshore assembly sites (such has been responsible for the huge increase in
as China, Thailand, and Indonesia, and even in apparel exports from Latin America. Textile
the Caribbean Basin) rise. Thus full-package and apparel exports from Latin America to the
suppliers in Taiwan, South Korea, and Hong U.S. market grew from $. billion ( per-
Kong have developed their own networks of cent of total U.S. imports of such) in  to
assembly operations in other parts of Asia and, $. billion ( percent) in ; . per-
increasingly, around the world. Full-package cent of apparel exports originated in the Ca-
suppliers and simple assembly for export oper- ribbean Basin and  percent came from Mex-
ations coexist in Asia, unlike in other regions ico during  (USITC ). Caribbean
of developing countries. Basin countries were gaining ground as apparel
The situation is considerably different for suppliers to the U.S. market; however, they did
apparel production in the Caribbean Basin. it in a very different manner from the East
The apparel companies operating there tend Asian competitors.
to be subsidiaries of branded manufacturers The original Caribbean Basin (but not Mex-
(especially for women’s underwear) or for- ican)3 assembly model was considered to have
eign or national companies that compete for special access because it rested heavily on the
assembly contracts (for men’s outerwear so-called production-sharing mechanism of
mostly) from the overseas buyers of the large the U.S. tariff code. This Harmonized Tariff
U.S. retailers. The latter do not provide full- Schedule (HTS)4  provision allows U.S.-
package services. The overseas buyers or the sourced apparel inputs to be assembled off-
branded manufacturers themselves handle all shore, with tax paid upon reentry to the U.S.
the other aspects of the package. Thus, sim- market solely on the value added (essentially
plifying somewhat, one can distinguish two wages) outside the country. The share of U.S.
realities in the apparel industry of developing- textile and clothing imports following this
country suppliers of the international mar- scheme has risen from $. billion ( percent
ket: an Asian version, in which local compa- of all such imports) in  to $. billion (
nies of the East Asian NICs act as full-package percent) in . The Caribbean Basin ( per-
suppliers of mostly women’s wear to large cent of the apparel imports by way of HTS
retailers and branded marketers, and a Ca- ), together with Mexico ( percent of
ribbean Basin model, which isolates the as- such), provided over  percent of textile and
sembly process itself in those countries, apparel imports to the United States through
mainly by providing women’s underwear this mechanism (USITC a). Quite dis-
through subsidiaries of branded manufac- tinct from Asian countries, a substantial pro-
turers or men’s outerwear through foreign or portion of all Latin American exports to the
national subcontractors to overseas buyers. United States entered by way of the HTS
The Asian “full-package” manufacturer-  mechanism in : Dominican Repub-
trader version can be starkly contrasted with lic (. percent), Costa Rica (. percent),
  

14 160

12 140

)
)
120

Thousands of Employees (
10
% of U.S. Labor Costs (

100
8
80
6
60
4
40

2 20

0 0
1980 1982 1984 1986 1988 1990 1992 1994

 .. Dominican Republic: Relationship between Relative


Labor Costs and EPZ Employment

Honduras (. percent), Guatemala (. HTS  mechanism intended to provide
percent), El Salvador (. percent), and additional incentive to U.S.-based apparel firms
Jamaica (. percent). It is in this sense that to make use of assembly operations in the
one can speak of a special access for apparel Caribbean Basin.
from the Caribbean Basin. The third element of the original Caribbean
The Caribbean Basin also made increasing Basin model of apparel exports to the U.S.
use of export processing zones to give an incen- market rested on low labor costs. Figure ., for
tive to the assembly trade related to the HTS example, shows that after the massive devalu-
 mechanism. Between  and , for ation of the national currency in the Domini-
example, the importance of export-processing can Republic in , the relative wage cost
zone (EPZ) operations to total exports rose there declined from the equivalent of  per-
from  to  percent in the case of the Do- cent of that in the United States to a little over
minican Republic and from virtually nothing to  percent. At the same time employment in the
 percent in Costa Rica (Willmore ). The EPZs exploded from fewer than , work-
EPZ provides total tax exemption for the ers to about , in . Reduced wage
imports of inputs and components and the rates (measured in dollars) resulting from the
export of final products, as well as total or tem- huge Dominican currency devaluation of ,
porary exemption from income, profit, and itself related to the external debt crisis, explain
profit-remittance taxes. Complementary aspects more than any other single factor why EPZs
concern providing operational facilities in took off between  and . For example,
terms of foreign exchange, limited access to the the number of EPZs in the Dominican Repub-
national market, and expedited customs ser- lic grew from eight to thirty; the number of
vice. The EPZ facilities and tax exemptions companies installed in them jumped from 
represent the national counterpart to the U.S. to ; the value of gross exports shot from
           

$. to $, million; and the value of net ing of the workforce, which would eventually
foreign exchange earnings from EPZs blos- require higher wages for more skilled and com-
somed from $. to $. million (Reyes plex work performance, and the incorporation
Castro and Dominguez ). This was a sig- of local suppliers of product inputs (thread,
nificant factor in the recuperation of the econ- buttons, let alone major inputs such as cloth
omy of the Dominican Republic. Moreover, or cutting operations). Thus the HTS 
exports (mostly natural resources) from the mechanism tends to truncate the industrializa-
non-EPZ part of the economy had entered into tion process itself, isolating the assembly oper-
a nosedive, falling from about $ million in ation in the Caribbean Basin to the detriment
 to about $ million in . Exports of any integrated national industrialization
from the EPZs rocketed from $ million to process in the assembly country.
about $, million over the same period Another weak point in the special-access
(Mortimore, Duthoo, and Guerrero ). relationship between the Caribbean Basin and
Thus the example of the Dominican Re- the U.S. market has to do with what are known
public poignantly captures the relationship of as “calls” in U.S. legislation. A U.S. firm that
special access to the U.S. market, the use of feels it has been unduly affected by what may
EPZs, and low wages, which characterize the be considered an abnormal increase in imports
Caribbean Basin assembly model, to wildly to the United States can request a decision by
increased exports of apparel to the U.S. mar- the U.S. Department of Commerce to deter-
ket. Unfortunately, the Caribbean model also mine if import disruption has taken place. The
has its costs. Department of Commerce can issue “calls”
(or warnings) to the local textile offices that
allocate quotas in exporting countries in order
The Downside of the to restrain the growth of such items. This phe-
Caribbean Basin Assembly Model nomenon took place in March , when calls
were issued to Caribbean Basin producers of
Each of the three components underlying the underwear and pajamas, some of the more
Caribbean Basin model of apparel exports to important apparel exports of the region. While
the United States possesses severe deficiencies most assemblers of these items adapted to the
with respect to its ability to assist these small U.S. demands, Costa Rica—which was one of
countries in making it to the winners’ circle. the more severely impacted countries—took
First, special access represents a direct challenge the case to the World Trade Organization and
to the national industrialization process. The won, although the damage done to that coun-
HTS  mechanism penalizes practically all try’s underwear and pajama exports was not
value added outside the United States. This compensated. In this sense special access
limits its use to activities in which low wages sometimes is less special than it appears for the
are prominent (and compensate for the U.S. countries involved.
duty on value added) and in which local phys- Another problem associated with special
ical inputs are not needed or desired by the access is that some assembly countries become
manufacturer or buyer. It is extremely difficult more special than others. For example, the
for the national government of the assembling implementation of the North American Free
country to implement policies that effectively Trade Agreement (NAFTA) in  effec-
promote further local integration of the indus- tively gave Mexico advantages that the Ca-
try. This is the case for both higher-level train- ribbean Basin countries did not possess
  

(USITC b). Mexico enjoyed the equiva- activities. These lost resources could have been
lent of a six-point tariff-rate advantage in the used to strengthen the local industrialization
U.S. market, was no longer subject to import process, to promote other exports, or to im-
quotas on many apparel items, and, most prove the international competitiveness of the
notably, could count Mexican inputs as part of national economy through investments in infra-
the requisite NAFTA content. That gave structure (ports, airports, roads) and basic
Mexico a huge advantage compared to the (electricity, water) and other services (telecom-
Caribbean Basin countries. For that reason, munications, financial services, etc.). Rather
since the inception of NAFTA the apparel than representing a starting point for many
assemblers of the Caribbean Basin have been industries, as was the case for some of the East
lobbying the U.S. Congress in search of Asian NICs (UN-ESCAP ), EPZs became
“NAFTA parity” for their apparel exports. an end in themselves that eventually came to
The U.S. Congress has turned them down sev- limit and distort the nascent industrialization
eral times. The U.S.–Caribbean Basin Trade process of many of these Caribbean Basin
Partnership Act of May  did help Ca- countries.
ribbean Basin apparel assemblers cut the Finally, the low-wage element of the Ca-
NAFTA disadvantage with regard to tariffs; ribbean Basin assembly model also demon-
however, it didn’t affect the NAFTA rules of strates significant deficiencies. More than fif-
origin that allow Mexican inputs to count as teen years after the massive national currency
NAFTA inputs, unlike those involved in as- devaluations of the s, the labor costs (in-
sembly in the Caribbean Basin. Thus not all cluding the social and fringe benefits) in the
assemblers are special in the same way. apparel industry of the Caribbean Basin coun-
Deficiencies are also encountered with re- tries have been rising steadily (measured in dol-
spect to the export-processing zone mechanism, lars). This translates into pricing many of their
which is the local counterpart to the HTS  apparel-assembly operations out of the mar-
mechanism. The intense interest in Caribbean ket, rather than any real manifestation of in-
Basin countries to develop new exports in the dustrial upgrading or specialization in higher-
context of the debt crisis of the s and the value output. Table . presents labor cost
structural decline of natural-resource exports data for forty apparel producers during ‒
led them to enter into “incentive wars” to , ordered from the highest (Germany, Swit-
attract foreign direct investment (Mortimore zerland, Italy, and Japan had hourly labor costs
and Peres ). That competition was so over $. in ) to the lowest (four Asian
severe that the level of incentives came to sig- countries had hourly labor costs of $. or
nify that huge assembly operations, account- under in the same year). The Caribbean Basin
ing for  percent or more of all exports of countries are generally found in the middle of
these countries to the United States, provided the pack (ranging from positions thirteen to
virtually no fiscal income for the local govern- twenty-five). All the Caribbean Basin countries
ment. Moreover, competitive pressures pro- had significant increases in their hourly labor
duced the effect that incentives intended to be costs during ‒: Costa Rica, from $.
temporary (eight to twelve years) became to $.; Dominican Republic, from $. to
renewable and, in practice, endless. Thus, in $.; El Salvador, from $. to $.; and
the heat of the battle to attract foreign direct Guatemala, from $. to $.. In other
investment to local EPZs, many governments words, labor costs in the Caribbean Basin are
have given away as incentives virtually all the increasing faster than in most other areas and
potential fiscal income to be derived from such are substantially higher than the costs of many
           

 .. Labor Costs in the Apparel Industry, 1990–98


Hourly Costsa (U.S.$)
1990–98 Annual
Rank Country 1990 1995 1998 Growth Rate (%)

1 Germany 7.23 20.35 18.04 18.7


2 Switzerland 14.19 22.42 17.58 3.0
3 Italy 12.50 13.68 13.60 1.1
4 Japan 6.34 20.95 13.55 14.2
5 U.S.A. 6.56 9.62 10.12 6.8
6 Spain 7.08 7.78 6.79 0.5
7 Greece 4.33 7.19 6.55 6.4
8 Hong Kong 3.05 4.32 5.20 8.8
9 Taiwan 3.41 5.18 4.68 4.7
10 Portugal 2.30 3.85 3.70 7.6
11 Poland 0.50 1.42 2.77 56.8
12 South Korea 2.46 3.29 2.69 1.2
13 Costa Rica 1.09 2.23 2.52 16.4
14 Hungary 0.92 1.68 2.12 16.3
15 Czech Republic 2.79 1.55 1.85 4.2
16 Turkey 1.35 1.52 1.84 4.5
17 Mexico 0.92 1.61 1.51 8.0
18 Dominican Republic 0.67 1.52 1.48 15.1
19 South Africa 1.07 1.58 1.39 3.7
20 Morocco 0.92 1.22 1.36 6.0
21 El Salvador 0.69 1.43 1.35 12.0
22 Malaysia 0.56 1.59 1.30 16.5
23 Guatemala 0.45 1.30 1.28 23.1
24 Mauritius — 1.28 1.03 —
25 Honduras — — 0.91 —
26 Thailand 0.63 1.11 0.78 3.0
27 Philippines 0.46 0.72 0.76 8.2
28 Nigeria 0.2 0.24 0.69 30.6
29 Egypt 0.34 0.51 0.68 12.5
30 Sri Lanka 0.24 0.41 0.44 10.4
31 China 0.26 0.25 0.43 8.2
32 India 0.33 0.29 0.39 2.3
33 Kenya 0.47 0.34 0.34 3.5
34 Bangladesh — 0.20 0.30 —
35 Pakistan 0.24 0.29 0.26 1.0
36 Vietnam — 0.29 0.22 —
37 Indonesia 0.16 0.33 0.16 0.0

Source: Werner International, Inc., “Hourly Labor Costs in the Apparel Industry” ().
a
Costs include social and fringe benefits.

of the assemblers of standard apparel found in of the Multifiber Arrangement (replaced by


Asia. Even within the Caribbean Basin region the Textile and Clothing Agreement endorsed
there is considerable distance between higher- by the World Trade Organization), these coun-
cost Costa Rica and lower-cost Guatemala. This tries may be tempted to follow a strategy of
suggests that as the level of competition in this competitive devaluations of their national cur-
industry increases in keeping with the demise rencies in order to artificially prolong the life of
  

their apparel exports. That would only make HTS —synthetic fiber underwear (from
matters worse. $. to $. million).
A more fundamental concern is that the
Caribbean Basin assembly model of exporting In this context it could be said that the Costa
apparel to the U.S. market simply does not Rican apparel industry apparently had devel-
meet the requirements of the stylized view of oped wrinkles.
the growth of countries presented in the first A detailed analysis of ten of the principal
section of this chapter. It is evident that ap- export items of this industry in  (at six
parel assembly in the Caribbean Basin resulted digits of the HTS) revealed that by  each
in an impressive explosion of exports. How- item had lost import market shares, on average
ever, given the characteristics of this particular by . percent.5 Costa Rica was losing U.S.
manner of exporting, this phenomenon did not import market shares primarily to Mexico and
represent an intensification of the national Central American countries such as Honduras,
industrialization process. Instead, it truncates El Salvador and Guatemala, but not to the
it. The exports are not the extension of the Dominican Republic. Was Costa Rica being
national apparel industry into the international priced out of the market?
market; they simply represent the localization An in-depth study of the international com-
of the assembly function itself. As a conse- petitiveness of the Costa Rican apparel indus-
quence, national-champion companies are not try was carried out to respond to that preoc-
created in the process. There is no transfor- cupation (Mortimore and Zamora ). A
mation of the industry so that the assembler formal questionnaire was administered to six-
country extends its industrialization into the teen firms in the sector. The information from
more organizationally sophisticated, techno- the interviews and the analysis of results of
logically complex, or fashion-centric aspects of the questionnaire threw light on the specific
the apparel industry. competitive situations of these enterprises.
The sixteen firms could be classified into
three different groups:
The Example of Costa Rica
• Group I: Very large subsidiaries of U.S.
Costa Rica’s apparel exports to the U.S. mar- transnational corporations that assembled
ket increased steadily until , when they undergarments for export to the U.S. mar-
declined by over  percent, falling from $. ket by way of HTS , which faced
million in that year to $. million in  “calls” in  but which had improved
(USITC ). Costa Rica saw its apparel their international market shares consider-
exports decline in four of the five principal ably during ‒. They accounted for
apparel categories (at three digits of the Har- the lion’s share of Costa Rica’s apparel
monized Tariff Schedule) that together ac- exports to the United States. An indicator
counted for over one-half of such exports: of their success, aside from their domina-
tion of Costa Rican clothing exports, is
HTS —cotton men’s trousers (from that their employment doubled between
$. to $. million);  and  and doubled again between
HTS —cotton underwear (from $.  and . Examples are the sub-
to $. million); sidiaries of large U.S. branded manufac-
HTS —synthetic fiber brassieres (from turers such as Hanes (Sara Lee), Warnaco,
$. to $. million); and and Lovable.
           

• Group II: Other, mostly new foreign sub- ations, and other changed circumstances) by
sidiaries that mainly assemble clothing fac- adding or dropping lines of production in par-
ing quotas in the U.S. market, which they ticular sites. They had no need to be “foot-
access through HTS , and which have loose.” Generally they assembled apparel prod-
had a less successful performance in general ucts for their headquarter firm, which sold the
during ‒. This group accounts for an output to retailers in the U.S. market. Their
appreciable portion of remaining Costa success in Costa Rica allowed them to imple-
Rican clothing exports, and the employment ment “expansive” strategies until the 
of this group grew by  percent between “calls” were made.
 and  and by about  percent be- Group II enterprises had less-sophisticated
tween  and . They are smaller em- and less-specialized operations. Low wages
ployers than Group I companies and also rather than quality constituted the principal
less dynamic. Examples are the subsidiaries element of their international competitiveness.
of U.S. firms such as Tropical Sportswear, In this sense they had more of a strict “cost-
Cluett Peabody, Todd Uniform, and Gil- center” mentality. They tended to have much
mour Trading. smaller corporate networks in the Caribbean,
• Group III: Old national firms, mostly small based on only one or two main sites. They
ones, using the export contract regime that were more prone to adapt to changing national
accessed the U.S. market through non-HTS competitive situations by moving away when
mechanisms and that have had some suc- the going got rough; they were more “foot-
cess at improving their international market loose.” Rather than producing for their head-
shares. Their exports are not significant in quarter corporation, these firms generally
the context of the Costa Rican clothing in- competed for the assembly portion of buyers’
dustry. While the employment of these com- contracts, often delivering the product directly
panies doubled between  and , it to the contractor. Given their more limited
fell by one-third between  and . success, their strategies tended to be more neu-
Their national market shares have been col- tral than expansive.
lapsing due to increased import competi- Group III companies were the least so-
tion. Examples include the Compañia Tex- phisticated and least specialized of the three
til Centroamericana, El Acorozado, and groups. These national firms considered for-
Tejidos El Aguila. eign technology to be the principal element of
their competitiveness both in Costa Rica and
Given their distinct competitive situations, in the international market. They possessed
these companies had different corporate strat- no international corporate network to speak of
egies. Group I firms, which possessed more and were effectively stuck with the national
sophisticated, specialized operations in which competitive situation. Given the collapse of
quality is extremely important, had set up inte- their national market shares with import lib-
grated regional production systems in the eration,6 these companies were obliged to com-
Caribbean Basin some time ago. Typically, they pete increasingly for the assembly portion of
had subsidiaries in four or five different sites, buyers’ contracts in the international market in
such as the Dominican Republic, Jamaica, order to survive. Their strategies can be con-
Honduras, El Salvador, and Mexico, as well as sidered defensive.
in Costa Rica. In this fashion they could adapt The exceptionally interesting finding of this
to changing national competitive situations empirical study in Costa Rica is that these three
(labor costs, social benefits, exchange-rate vari- different groups of firms, which implemented
  

different corporate strategies, all provided some was to prepare a kind of Costa Rican scorecard
exceptionally alarming indications of the prob- on the capacity of the apparel industry to pro-
lems associated with the Caribbean Basin as- pel the country toward “the winners’ circle”
sembly model for exporting apparel to the U.S. mentioned at the beginning of this chapter,
market. For example, one of the parent firms— some interesting conclusions can be drawn
a major U.S. branded manufacturer, owner of about this experience.
two of the five large Group I firms in Costa Rica First, in terms of intensifying the national
(and others in Dominican Republic, Mexico, industrialization process, the reliance on the
and more recently other Central American HTS  format actually truncates the na-
countries)—announced that it was to be re- tional industrialization process with respect
structured (selling off its U.S. yarn and textile to apparel. Only the assembly stage is located
operations). It would no longer manufacture in the country, and aside from wages no sig-
many of the goods that it sells. What does that nificant local inputs are incorporated into the
forebode for the relatively high-cost plants in final products. Moreover, the tax incentives
Costa Rica? Closure? Sale? It is to be hoped it related to the EPZ so limit the fiscal income
will not follow the example of its archrival, of the state from this central export activity
Fruit of the Loom.7 Another example of a that it cannot be said to provide resources for
Group I firm concerns one that closed one of other urgent developmental activities. The lat-
its three plants in Costa Rica only to expand ter include stimulating the national industri-
activities in neighboring Panama. alization process, promoting new exports, and
A Group II company in  simply dis- improving the international competitiveness
appeared from Costa Rica, leaving behind huge of the economy as a whole through infra-
outstanding payments, especially wages and structure, basic services, or, indeed, the train-
social security payments. Workers claimed ing of human resources for more sophisticated
there was no forewarning of this “fly-by- and better-remunerated tasks.
night” exit over the weekend. Will more fol- Second, with respect to extending the
low this example as Costa Rica’s international national industrialization process into the
competitiveness in this industry wanes? international market by way of exports of
The final example has to do with a Group manufactures, it is abundantly clear that these
III enterprise. In  one of the four national apparel exports are in no integral way linked to
companies, owned by a prominent local busi- the national economy. These exports were
nessman (then president of the National Man- “competitive” only in the U.S. market, and
ufacturers Association), that attempted to they could not be directed to other markets
survive by competing for export assembly con- when problems arose in that one, such as the
tracts simply went broke due to the increasing “calls” on pajamas and underwear in March
competitive pressures. . In the particular case of Costa Rica, one
What does all this mean? At a minimum, it could go so far as to say that the World Trade
would seem to suggest that the problems of Organization dispute proved that the United
apparel exports by means of the Caribbean States can be a lousy trade partner when one
Basin assembly model appear to be systemic, tweaks its nose in international forums.
not temporary. They do not relate to any par- Finally, does the apparel industry in Costa
ticular kind of firm with any particular corpo- Rica create national-champion companies that
rate strategy; rather, all apparel firms see their evolve into major players in international mar-
international competitiveness crumble. If one kets? The opposite took place when the open-
           

ing up of the economy produced the import Dire consequences are foreseen for those
competition that destroyed most of the import apparel exporters that do not possess a local
substitution–based integrated operations of na- industrialization process at the time that the
tional firms. These firms do not possess a Ca- Multifiber Arrangement comes to an end in
ribbean network of assembly operations; hence , under the auspices of the Textile and
they advance or decline in keeping with the Clothing Agreement of the Uruguay Round of
evolution of the international competitiveness the General Agreement on Tariffs and Trade.
of the Costa Rican economy. Even their abil- Then the quotas placed on apparel by the
ity to compete for buyers’ contracts is severely United States and other countries are termi-
limited by the size and characteristics of the nated. These Caribbean Basin apparel assem-
local economy, let alone their ability to manu- blers will have a difficult task to compete in
facture (rather than simply assemble) apparel. the United States (or other markets) against
They have a hard time surviving. the integrated apparel producers of Asia. The
latter produce textiles and apparel at scales of
production far beyond the reach of the trun-
Conclusion cated Caribbean Basin operations. Lacking a
competitive local or subregional industrializa-
So, when does apparel become a peril? tion process to sustain apparel exports, most
Caribbean Basin assemblers probably will col-
• When it takes place by way of a mechanism
lapse in the face of the Asian steamroller.
that is designed exclusively to make U.S.
In the few years remaining before that even-
apparel firms more competitive in their own
tuality, the Caribbean Basin apparel industry
market (by taking advantage of low wages in
can attempt to improve its situation. It must
the Caribbean). What is needed is a policy
receive NAFTA parity in the North American
that explicitly and consciously aims at rais-
market not just in terms of tariffs but in terms
ing the long-term growth of the host econ-
of national or subregional local inputs counting
omy, especially to reach the goal of sus-
as NAFTA inputs, thereby promoting some
tained per capita income that will place it in
degree of industrial integration. It must look
the winners’ circle.
for opportunities for associating in some way
• When instead of deepening national indus-
with the full-package suppliers appearing in
trialization it truncates it.
Mexico as a consequence of NAFTA. Finally,
• When instead of producing exports that
it must learn from the East Asian experience in
represent the international extension of the
terms of becoming full-package suppliers them-
industrialization process it represents the
selves. All of this requires a stitch in time.
simple assembly of foreign components.
• When instead of giving birth to national-
champion companies that evolve into global
competitors it threatens their very existence. Notes
Clearly, when an activity that generates a major
. The TradeCAN computer program of the
part of a country’s exports does not serve to UN-ECLAC measures the international competi-
raise that economy to a higher level, closer to tiveness of countries. It does so in terms of import
the goal of a significant and sustained per market shares (at three digits of the Standard Inter-
capita income achieved by the winner coun- national Trade Classification, SITC—Rev. ) in five
tries, that is when apparel becomes a peril. principal markets (Western Europe, North America,
  

Africa, Asia, and Latin America). A Windows-com- In Commodity Chains and Global Capitalism, ed.
patible version in CD-ROM can be purchased from Gary Gereffi and Miguel Korzeniewicz, pp. ‒
UN-ECLAC. Contact <CAN@eclac.cl>. . Westport, Conn.: Praeger.
. Two decimal points are needed to capture the ———. . “Global Shifts, Regional Response:
changes in import market shares of small countries. Can North America Meet the Full-Package
. Since the inception of the North American Challenge?” Bobbin ,  (November): ‒.
Free Trade Agreement in , the first indications Gereffi, Gary, and Jennifer Bair. . “U.S.
of full-package suppliers, mostly U.S. companies, Companies Eye NAFTA´s Prize.” Bobbin ,
have appeared in Mexico. See Gereffi and Bair ().  (March): ‒.
. The HTS, a newer classification system than International Labor Organization (ILO). . Mun-
SITC, is superior to the latter because it is used for dialización de las industrias del calzado, los textiles
both trade statistics and trade negotiations. y el vestido. TMFTC/. Geneva: ILO.
. Calculated using the Module to Analyze the Mortimore, Michael. . “La competitividad in-
Growth of International Commerce (MAGIC) ternational: Un CANalisis de las experiencias de
computer program, which measures international Asia en desarrollo y América Latina.” Desarrollo
competitiveness in terms of import market shares productivo, no. . UN-ECLAC, LC/G.. San-
in the U.S. market, at up to ten digits of the HTS. tiago, Chile: ECLAC.
Available from the Mexico subregional office of Mortimore, Michael, and Wilson Peres. . “Pol-
UN-ECLAC. Contact <cepal@un.org.mx>. icy Competition for Foreign Direct Investment in
. That is, by lowering national tariffs, more the Caribbean: Costa Rica, Jamaica and Domini-
apparel products from outside Costa Rica enter the can Republic.” Desarrollo productivo, no. . UN-
national market and take local market share away ECLAC, LC/G.. Santiago, Chile: ECLAC.
from national apparel firms. Mortimore, Michael, and Ronney Zamora. .
. Fruit of the Loom has been imploding, laying “The International Competitiveness of the Costa
off , of its , U.S. workers since , Rican Clothing Industry.” Desarrollo productivo,
suffering operating losses of $ million in , no. , UN-ECLAC, LC/G.. Santiago,
and provoking complaints of poor service from key Chile: ECLAC.
clients, such as Wal-Mart and Kmart. The solution Mortimore, Michael, Henk Duthoo, and J. A.
proposed by its CEO: Move its domicile to the Cay- Guerrero. . “Informe sobre la competitividad
man Islands to make tax savings. See Business Week de las zonas francas en la República Dominicana.”
(). Desarrollo productivo, no. , UN-ECLAC,
LC/G.. Santiago, Chile: ECLAC.
Reyes Castro, F., and A. Dominguez U. . “Zonas
References francas industriales en la República Dominicana:
Su impacto económico y social.” Working Doc-
Audet, Denis. . “Globalisation in the Clothing ument no. . Geneva: International Labor Or-
Industry.” In Globalisation of Industry: Overview ganization.
and Sector Reports, by the Organization of Eco- United Nations Economic and Social Commission
nomic Cooperation and Development (OECD). for Asia and the Pacific (UN-ESCAP). .
Paris: OECD. Transnational Corporations and Technology Trans-
Business Week. . “Strategies: A Killing in the fer in Export Processing Zones and Science Parks.
Caymans.” Business Week, May , ‒. ST/ESCAP/. New York: UN-ESCAP.
The Economist. . “Little Countries: Small but U.S. International Trade Commission (USITC).
Perfectly Formed.” The Economist, January . a. “Production Sharing: Use of U.S. Com-
Gereffi, Gary. . “The Organization of Buyer- ponents and Materials in Foreign Assembly
Driven Global Commodity Chains: How U.S. Operations, ‒.” USITC Publication no.
Retailers Shape Overseas Production Networks.” . Washington, D.C.: USITC.
           

———. b. “The Impact of the North Ameri- Werner International, Inc. . “Hourly Labor
can Free Trade Agreement on the U.S. Economy Cost in the Apparel Industry, ‒.” Reston,
and Industries: A Three-Year Review.” USITC Va.: Werner International, Infotex Division.
Investigation no. ‒, Washington, D.C.: Available at <http://www.wernertex.com/index.
USITC. htm>.
———. . “Annual Statistical Report of U.S. Willmore, Larry. . “Export Processing in the
Imports of Textiles and Apparel: .” USITC Caribbean: Lessons from Four Case Studies.”
Publication no. . Washington, D.C.: USITC. United Nations Economic Commission for Latin
van Liemt, Gijsbert, ed. . La reubicación inter- America and the Caribbean (UN-ECLAC) Work-
nacional de la industria: Causas y consecuencias. ing Paper no. . Port of Spain, Trinidad and
Geneva: International Labor Organization. Tobago: UN-ECLAC.
Dale T. Mathews

 Can the Dominican Republic’s


Export-Processing Zones
Survive NAFTA?

Introduction cessing industry in the Dominican Republic as


well as in the wider Caribbean and Central
Global and regional changes brought on by the America (see Gitli and Arce , ; Willmore
World Trade Organization, the North Amer- , ).
ican Free Trade Agreement (NAFTA), and The prospects for creation of a lasting
more recently the United States–Caribbean and sustainable industry on this basis, how-
Basin Trade Partnership Act (CBTPA) have ever, were threatened by the enactment of
had mixed repercussions for the export- the NAFTA until the recent passage of the
oriented industries located overwhelmingly in CBTPA by the U.S. government. It was well
the export-processing zones (EPZs) of the Ca- accepted that trade diversion in favor of Mex-
ribbean and Central America. This chapter ico and at the expense of some Caribbean pro-
focuses on the Dominican Republic, since that ducers, such as the Dominican Republic, had
country not only has the largest number of occurred as a consequence of both the inau-
EPZs in the region but also is considered a guration of NAFTA and the  percent deval-
success in terms of the number of plants uation of the Mexican peso at the close of
drawn to its zones and the number of jobs gen- . Although it may be too early to tell if
erated therein (particularly in the garment the new U.S. legislation will be decisive in
assembly sector). The Dominican Republic’s reversing the declining employment in this
EPZs in  alone employed a total of important sector for countries such as the
, workers and generated U.S.$. bil- Dominican Republic, the U.S. International
lion in exports (free on board), of which Trade Commission reported in early  that
U.S.$. billion were attributed to the garment U.S. imports from the Caribbean Basin have
and textile sector alone.1 In terms of industrial risen, particularly with regard to textiles and
sectors, this chapter focuses on the clothing apparel, and that this trend is expected to con-
sector, given that it is the chief export-pro- tinue (USITC , ).
    ’  -    

Export-Processing Zones of the Caribbean and Central American region


but also in parts of North and South America.
Export-processing zones may be considered a All Central American countries have EPZs or
special category of free-trade zone. The latter industrial parks that operate like EPZs. A sig-
can be classified according to function, the type nificant part of the insular Caribbean has
of plant or business located therein. Among either EPZs or similar regimes that apply to
these are: individual assembly or processing firms that
are not concentrated in “parks” as such. The
Export-Processing Zones: industrial parks with
Dominican Republic is a good case study, given
firms involved in the assembly or processing
the large number of EPZs in that country as
of goods for export, also known as “maqui-
well as the fact that it was one of the first coun-
ladoras.”
tries to establish such parks.
Financial Services Zones: areas that house
By the close of  some , workers
banks, accounting and insurance firms, and
were reported employed in  industrial es-
cargo companies, among others.
tablishments located in forty-six EPZs of the
Free-Trade Zones or Free Ports: areas that
Dominican Republic. Employment in the coun-
house firms involved in warehousing, dis-
try’s EPZs since , as presented in Table
tribution, and packaging and container han-
., reflects the adverse reaction of the sector
dling.
to Mexican competition after the  enact-
Enterprise Zones: areas dedicated mainly to
ment of NAFTA. The value of exports, by
urban renewal of depressed inner cities.
contrast, continues its upward trend through-
The typical case in the developing world re- out the period. The employment figures for
mains the export-processing zone.2  show a recovery of around  percent from
More precisely, the EPZ regime allows for the previous year. This contrasts with a .
the temporary duty-free entry of inputs and percent drop registered in  compared with
intermediate components to be processed, . On that occasion the National Council
assembled, or in some cases lightly trans- of EPZs (Consejo Nacional de Zonas Francas
formed and then reexported.3 On the one de la República Dominicana) also attributed
hand, firms operating under these conditions the decline to the advantage Mexico had ob-
are considered privileged in the sense of not tained over the Dominican Republic with re-
being stymied by cumbersome customs pro- spect to garment exports to the U.S. market.4
cedures, tariffs, or taxes. In short, they are The information in Table . profiles the
exposed to market forces that theoretically Dominican Republic’s EPZs in  by indus-
make them more efficient in comparison with trial sector and employment. As has been the
similar non-EPZ firms producing for the (usu- case historically, the majority sector is that of
ally) highly protected domestic markets. On clothing and textile products. Of the  EPZ
the other hand, these industrial parks con- plants,  percent belonged to the textile or
stitute enclaves with few linkages to the local garment industry; in terms of employment,
economy. Firms operating therein purchase  percent of the entire EPZ labor force
little more than labor power from a given host worked in this industry. This sector is followed
country. by the tobacco and electronics sectors, with 
This is the type of free-trade zone that is percent and  percent shares of employment,
present in the Dominican Republic as in most respectively, and  percent and  percent of
  . 

 .. Dominican Republic EPZ The Apparel Industry


Employment and Exports, ‒
Exports Although the situation is undergoing funda-
(free on board, mental change, the trade in apparel has his-
Year Employment U.S.$ millions)
torically been regulated through a series of
1985 30,902 215 Multifiber Arrangements (MFAs) negotiated
1986 51,231 246
bilaterally between importing and exporting
1987 66,012 332
1988 83,815 520 countries. These allowed for the establishment
1989 122,946 735 of quotas on certain sensitive categories of
1990 130,045 839 clothing in order to protect domestic produc-
1991 135,491 1,053 ers in the importing countries.
1992 141,056 1,194
In the case of the United States, a portion
1993 164,296 2,511
1994 176,311 2,716
of MFA clothing imports is subject to tariffs
1995 165,571 2,907 on foreign value added under provision
1996 164,639 3,107 .. of the new Harmonized Tariff
1997 182,174 3,596 Schedule (HTS). Products that qualify for
1998 195,193 4,100 entry into the United States under HTS 
1999 189,458 4,331
are those that are subject to processing or
2000 195,660 4,655a
assembly abroad from mostly (but not exclu-
Source: Consejo Nacional de Zonas Francas de Exportación. sively) U.S. components. Since nearly all the
a
Preliminary data. clothing assembled in the Dominican Repub-
lic’s EPZs is exported to the United States,
with a large part entering, until recently, under
total EPZ establishments. Among the other provision .., it naturally has been
EPZ industries, not listed separately in Table subject to such tariff payments on foreign
., are leather and sporting goods, plastic value added. It is also regulated under the
products, agro-industrial products, and lug- MFA by a series of quantitative quotas, of
gage. Approximately  percent of EPZ firms which HTS provision .. was the
in the Dominican Republic exported to the most liberal, to the point of being nearly un-
United States in .5 limited. Although this scheme has changed
This concentration in apparel processing is with respect to the Caribbean as a consequence
prevalent in most of the rest of the Caribbean. of the enactment of the CBTPA, it is still nec-
According to U.S. sources, by  the gar- essary to review it in order to understand the
ment sector accounted for  percent of the performance and evolution of the EPZ sector
value of U.S. imports originating from pro- in the region since the late s.
duction-sharing operations6 in countries ben- The liberal  quota was established in
efiting from the Caribbean Basin Economic  under the former Tariff Schedule of the
Recovery Act (CBERA) (USITC b, ‒).7 United States as Item a and covers articles
None of the other product categories account imported under a “Special Access Program”
for more than  percent of the total value of applied exclusively to CBERA beneficiary
U.S. production-sharing imports from CBERA countries that have bilateral textile agreements
nations; these other categories include medical with the United States. Although two years
equipment, jewelry, and electrical components later a similar program, known as a “Special
such as circuit boards (USITC b, ‒). Regime,” was established for Mexico, the lat-
    ’  -    

 .. Export-Processing Zones: Industrial Sectors Accounting for


More than , Employees, December 
No. of % Total No. of % Total
Industrial Sector Employees Employment Establishments Establishments

1 Textiles 141,945 73 275 57


2 Footwear 7,067 4 18 4
3 Tobacco 12,107 6 27 6
4 Electronics 10,439 5 16 3
5 Medical Instruments 7,206 4 13 3
6 Jewelry 3,128 2 14 3
7 Services 5,855 3 59 12
8 Other Industries 7,913 4 59 12
Totals 195,660 100a 481 100a
a
Percentages have been rounded to the nearest whole number and therefore may not sum to .

ter reportedly was not as advantageous to that jobs in the sector) through a sort of marriage
country as HTS .. was initially for of convenience with Caribbean clothing assem-
the CBERA beneficiaries (USITC , A-). blers, thus bolstering the competitiveness of
With the inauguration of CBTPA in October the industry relative to low-cost Far Eastern
, this scheme was altered again with re- producers such as China. Although there do
spect to the Caribbean. The new state of af- exist operations in the EPZs of the Caribbean
fairs is discussed later in this chapter. that assemble garments from cloth made in the
The bilateral agreements under the Special Far East for eventual sale in the U.S. market,
Access Program for the Caribbean included these are subject to the more restrictive DCLs
two types of restraints: () “Guaranteed Access and SLs (Bailey and Eicher , ‒).
Levels,” or GALs, that applied only to cloth- Despite this favorable disposition of the
ing assembled from fabric formed and cut in United States toward  production in Ca-
the United States and () regular quota limits ribbean Basin EPZs, East Asian firms tend to
for non-U.S.-formed and -cut fabric. Accord- avoid exporting under this regime, preferring
ing to the United States International Trade to use non-U.S.-formed fabric.8 This practice
Commission: has been confirmed by U.S. government sources
(USITC , ‒), which add that such
In general terms, a GAL is negotiated for
each MFA category covered by a SAP (Spe- Asian firms generate more value added in the
cial Access Program) bilateral agreement, Caribbean by performing cut, make, and trim
along with a Specific Limit (SL) or a Desig- operations there. This distinguishes them from
nated Consultation Level (DCL) for regular U.S. production-sharing operations under pro-
quotas. It has been possible to increase GALs vision .. but also makes their ex-
upon exporter request unless market disrup- ports to the United States ineligible for duty
tion occurs, while SLs are subject to agreed reductions under HTS ... Neverthe-
allowable annual percentage increases and less, restrictive quotas in their home countries
DCLs are raised only after bilateral consul- as well as rising costs are given as the chief rea-
tation. (USITC c, A- to A-)
sons for East Asian producers to relocate to the
In this manner the United States protects its Caribbean and Central America to supply the
own textile industry (thus preserving domestic U.S. market. Foremost among these producers
  . 

 .. Export-Processing Zone reluctance of managers of Korean enterprises


Investments by Country of Origin: to participate in the author’s  managerial
Investments over U.S.$ million, survey did not allow for a solid confirmation of
December  the above-mentioned sourcing practice. Nev-
Country Investment (U.S.$1,000,000) ertheless, one Dominican–Hong Kong joint
venture involved in the production of sweaters
United States 747
Dominican Republic 312 acknowledged using fabric exclusively from
South Korea 75 Hong Kong. This firm was also doing its own
Panama 36 cutting in the Dominican Republic, which
The Netherlands 8 qualified it as a manufacturing, as opposed to a
Taiwan 6
mere assembly, operation. In contrast to this, a
Others 38
second joint venture involving a minority share
Source: Consejo Nacional de Zonas Francas de Exportación. of Korean capital was carrying out mostly
HTS  production of men’s and women’s
clothing. No non-Asian EPZ operations in the
have been the Koreans, with investments total- sample of Dominican firms were sourcing cloth
ing close to U.S.$ million as of June  from Asia at the time (Mathews , ).
(USITC , ‒). The option of using fabric made in the Far
Although South Korea surpasses all foreign East is discouraged by the CBTPA, with its
countries except the United States in terms of strict rules of origin. The future of these stric-
number of establishments in EPZs of the Do- tures is, however, less certain with the immi-
minican Republic, recent data attest to a strong nent liberalization of commerce under the
presence of Panamanian investment.9 Accord- Agreement on Textiles and Clothing (ATC) of
ing to Table ., Panama-registered invest- the World Trade Organization (WTO), as well
ments in EPZs in the Dominican Republic total as China’s accession to the agreement.
U.S.$ million. This figure is surpassed only The responses that countries such as the
by investments of U.S.$ million originating Dominican Republic can offer to the challenge
from the United States, U.S.$ million in of garment trade liberalization depend on a
local investment, and U.S.$ million originat- series of factors that include dollar labor costs
ing from South Korea. The Netherlands fol-
lows in fifth place, with U.S.$ million in in-
vestments. Table . presents data on the  .. Country of Origin for Imports
sourcing of inputs according to supplier coun- by Number of EPZ Firms: Origin of
try. Based on the number of EPZ firms that Imports Corresponding to Greater than
source inputs from a given country, the chief Twelve Firms, December 
suppliers are the United States and South Ko-
Supplier Country No. of Importing Firms
rea, with  and  EPZ firms, respectively,
sourcing inputs from these countries. These United States 409
Dominican Republic 60
are followed by China and Italy, from which 
South Korea 33
and  firms, respectively, source inputs. These China 29
do not take into account the  establishments Italy 18
that source inputs domestically. Puerto Rico 17
To get more precise information, efforts Taiwan 15
Mexico 14
were made to interview managers of Asian
EPZ firms in the Dominican Republic. The Source: Consejo Nacional de Zonas Francas de Exportación.
    ’  -    

 .. Value of Principal U.S. Imports of Textiles and Clothing Originating from the
Dominican Republic: Products Exceeding U.S.$ Million in Value During at Least One of
the Years between  and 
U.S.$ Millions % Total Imports
Category Description 1989 1993 1997 1999 1989 1993 1997 1999

338 Men’s cotton woven shirts 27 49 77 129 4 3 3 5


339 Blouses woven of cotton 17 36 77 122 3 2 3 5
347 Men’s cotton trousers 137 278 468 463 21 19 21 19
348 Women’s cotton pants 40 129 175 222 6 9 8 9
352 Cotton underwear 14 95 220 279 2 7 10 12
435 Women’s woolen jackets 15 74 87 42 2 5 4 2
633 Men’s MMFa sports jackets 17 27 63 42 3 2 3 2
635 Women’s MMFa jackets 12 62 66 14 2 4 3 1
647 Men’s MMFa trousers 46 84 149 168 7 6 7 7
648 Women’s MMFa pants 20 42 59 45 3 3 3 2
649 MMFa brassieres 48 108 151 174 7 7 7 7
659 Other MMFa clothing 12 46 65 74 2 3 3 3

Source: U.S. Department of Commerce ().


a
Manmade fiber.

and possible product-diversification strategies. in several Caribbean Basin countries, partic-


It is important to point out that the Domini- ularly the Dominican Republic. Following the
can Republic has historically specialized in a enactment of NAFTA and the devaluation of
narrow range of products, as evidenced in the peso in , Mexico became a relatively
Table .. Over the years cotton underwear more favorable platform for such clothing
has become a prominent export of the Do- exports to the United States, to the detriment
minican Republic, rising from  percent of the of some Caribbean exporters. The adverse
value of total garment and textile exports to impact of NAFTA was not uniformly distrib-
the United States in  to  percent in uted throughout the region. Those most af-
. Most other items have remained rela- fected were the ones whose dollar wages were
tively stable in percentage terms, with men’s relatively higher, such as the Dominican Re-
cotton trousers registering the highest value public (Gitli and Arce , ).
of between U.S.$ million and U.S.$
million. However, regional treaties have sig-
nificantly affected what may otherwise appear The Impact of NAFTA and the
to be a booming sector. Mexican Devaluation
NAFTA has already caused major changes
in the pattern of the United States’ garment Mexico and the Dominican Republic are
trade with its southern neighbors. Prior to among the principal beneficiaries of U.S.
 the U.S. tariff structure benefited the production-sharing operations in the clothing
importation of garments assembled offshore sector. This is evident from Table ., which
in the Caribbean maquiladora industry. This provides U.S. import values of Multifiber Ar-
state of affairs encouraged the growth of the rangement fibers that enter under HTS 
clothing assembly industry, which became an according to the main beneficiary countries of
increasingly important nontraditional sector this program in the hemisphere. The import
  . 

 .. Value of U.S. MFA Imports under United States Tariff
Schedule  () by Principal Beneficiaries,  and 
1992 1995
($U.S. millions) ($U.S. millions)
9802 Special 9802 Special
Regular Program Total Regular Program Total

Dominican Republic 513 536 1,049 798 767 1,565


Mexico 364 521 885 219 2,322 2,541
Costa Rica 379 102 481 141 529 670
Jamaica 74 146 220 203 246 449
Guatemala 255 57 312 362 158 520
Honduras 246 0 246 676 0 676
El Salvador 131 0 131 458 19 477
Haiti 62 0 62 — 5 5
Colombia 204 0 204 — — —

Sources:  data from U.S. Commerce Department database;  data from USITC (, -).
Note: Years following  are excluded due to the declining use of United States Tariff Schedule
(USTS)  as a mechanism for entering the U.S. market because of the gradual liberalization of markets
under the Agreement on Textiles and Clothing of the WTO.

figures are divided into the categories of “Reg- bined effect of the  Mexican peso devalu-
ular ” production sharing and the “Spe- ation and the enactment of NAFTA. Regard-
cial Program” that applies to clothing assem- ing the latter, the removal of the U.S. tariff on
bled from cloth both formed and cut in the value added in Mexico for Special Regime
United States.10 imports under NAFTA provided Mexican
To highlight the impact of NAFTA and the clothing with an advantage in the U.S. market.
 devaluation of the Mexican currency on Until the recent enactment of CBTPA, this
regional garment commerce with the United tariff was still applied to imports from Ca-
States, data for  (before NAFTA) and  ribbean Basin countries under Special Program
(after NAFTA) are provided. The evidence is HTS ... According to the U.S.
quite dramatic in the case of Mexico’s Special International Trade Commission, in  the
Regime. Whereas before NAFTA and the de- average landed cost for slacks from Mexico was
valuation of the Mexican peso the value of the  percent lower than that for the same prod-
Dominican Republic’s Special Access Program uct from the Dominican Republic, with half of
garment exports to the United States surpassed that difference attributable to the absence of
those of Mexico by a margin of U.S.$ mil- the tariff (USITC , ‒).
lion, the year after the enactment of NAFTA As a consequence of this situation, Carib-
the value of Mexican Special Regime garment bean governments adamantly petitioned for
exports to the United States reached U.S.$. some type of NAFTA parity in order to pre-
billion while the Dominican Republic exported serve their garment assembly industries. It is
only a third of that in value. difficult at this early juncture to predict if
As highlighted in the introduction to this CBTPA will help garment assembly industries
chapter, trade diversion has occurred to the recover in countries such as the Dominican
benefit of Mexico, and at the expense of much Republic, although there are promising signs.
of the Caribbean, as a consequence of the com- The future becomes even more uncertain in
    ’  -    

the face of the proposed liberalization of cloth- from  percent U.S.-origin yarn and
ing and textile markets, scheduled for com- knitted or crocheted apparel (excepting
pletion in the year  under auspices of the T-shirts) cut and entirely assembled in one
WTO. Nevertheless, a series of influential fac- or more such countries, from cloth formed
tors can be identified. in one or more such countries from yarns
of  percent U.S. origin. For the first year
of CPTPA/TDA (that is, until Sep-
The Caribbean Basin Trade tember , ) the allowable aggregate
Partnership Act under the Trade quantity of these imports could not exceed
and Development Act of  the equivalent of  million square meters.
Since then the quota has been subject to 
Responding more to pressures from influential percent annual growth rate for a three-year
U.S. commercial and manufacturing interests, period.
such as the American Apparel Manufacturers’ . Similarly, a ceiling of . million dozens
Association (AAMA) and the American Tex- (batches of twelve) was established for the
tile Manufacturers’ Institute (ATMI), than first year of aggregate imports of T-shirts,
to the clamor of Caribbean governments, the excluding underwear, made in one or more
U.S. government approved the Trade and Caribbean beneficiary countries from fabric
Development Act (TDA) in May . The made in one or more such countries from
law, which was enacted on October , included  percent U.S.-origin yarn. Said quota
the relevant section titled the “Caribbean will be subject to a  percent annual growth
Basin Trade Partnership Act.” It will have a rate until the year .
duration of eight years, until September , . Brassieres cut and sewn or otherwise assem-
, and grants duty- and quota-free access bled in one or more Caribbean beneficiary
to the U.S. market to: countries or the United States or both are
eligible for preferential treatment only if the
. Apparel articles assembled in one or more combined cost of all fabric components
Caribbean beneficiary countries from fab- formed in the United States and used in
rics entirely formed and cut in the United their production constitutes at least  per-
States, from yarns of  percent U.S. ori- cent of the sum total customs-declared
gin. This includes clothing transformed value of the fabric contained therein.
through embroidery or subjected to other . Apparel articles cut, sewn, or otherwise
incidental processes, such as stonewashing. assembled in one or more Caribbean coun-
This also includes clothing formerly enter- tries from non-U.S. fabric or yarn, as long
ing under HTS .. and its pre- as it is officially certified that these are not
cursor Item a. available in commercial quantities in the
. Articles cut in one or more Caribbean United States.
beneficiary countries from fabrics entirely . Hand-loomed, handmade, or folkloric tex-
formed in the United States, from yarns of tile and apparel goods.
 percent U.S. origin, if said articles are . Textile luggage assembled in a Caribbean
assembled in one or more Caribbean coun- beneficiary country from fabric cut in
tries with thread of  percent U.S. origin. such a country but entirely formed in the
. Apparel articles (other than socks) knit to United States from yarns of  percent
shape in a Caribbean beneficiary country U.S. origin.
  . 

Although some opposed the CBTPA of the to a dispute-settlement body or mechanism, as


TDA, it will likely benefit interests in the Ca- would be the case under NAFTA. Other lim-
ribbean as well as U.S. commercial and manu- itations of the CBTPA include its inherent
facturing interests. Charles Bremmer of the restrictions on value added in the Caribbean,
ATMI estimates that U.S. importers of gar- thereby reducing the possibilities for vertical
ments assembled in the Caribbean will save integration of the garment export industry
some U.S.$ million as a consequence of the beyond the stage of mere assembly.
law (Welling ). In the Dominican Repub- As expected, CBTPA favors U.S. inputs and
lic, Executive Director José Manuel Torres of raw materials in the Caribbean garment assem-
the Asociación Dominicana de Zonas Francas bly industry. It stipulates that at least  per-
(ADOZONA) estimates that some thirty thou- cent of yarns incorporated in articles of cloth-
sand new jobs will be created in his country’s ing produced in the region must be of U.S.
“free-zone” sector during the first year of the origin (Manchester Trade ). In effect, no
law’s application. This would mean a  per- regional textile product qualifies for duty-free
cent increase in employment and between a entry into the U.S. market if not through its
$ million and $ billion increase in overall incorporation into an article of clothing. How-
free-zone exports (Martinez Fornos ). ever, products made from cloth knitted in
Although data from the Dominican Repub- Caribbean beneficiary countries enjoy privi-
lic that could indicate the impact on the coun- leged access to the U.S. market, but only in
try of the CBTPA were not forthcoming at the limited quantities. These quotas were distrib-
time of this writing, recent U.S. trade statis- uted among Caribbean beneficiary countries
tics compiled by the USITC for the year  according to the quantities identified in Table
show a marked increase of imports under the . (for -million-square-meter equivalents
program for the Caribbean Basin. Comparing of knitted apparel) and Table . (for . mil-
the CBTPA program with the overall CBERA, lion dozens of T-shirts).
the USITC notes that the value of U.S. im- In the case of the -million-square-meter
ports under the former “with its added textile equivalents of knitted apparel, the first-year
preferences were more than twice the magni- allocation for Honduras is . percent, fol-
tude of their CBERA counterparts during lowed by El Salvador with . percent, Gua-
” (USITC , ). In the case of temala with . percent, and the Dominican
imports from the Dominican Republic, these Republic with . percent. The allocation of
were just under twice the value, with total dozens of T-shirts also has Honduras leading
CBTPA imports totaling $. billion com- with . percent of the quota in the first year,
pared with $ million worth of CBERA followed by El Salvador with . percent
imports (USITC , Table ). and the Dominican Republic with . percent.
Despite the benefits the Caribbean expects In the years after , the U.S. Congress will
to derive from the TDA , the CBTPA determine the individual beneficiary quota
stops short of granting the clamored-for “par- growth rates. Congressional sentiment in this
ity” with NAFTA. Furthermore, the CBTPA regard is that these quota growth rates should
rests on a precarious base since it is a unilat- depend (as the chief criterion) on U.S. export
eral noncontractual law with a limited duration performance to the country in question during
of eight years. Hence the United States is free the first four years of the CBTPA. In other
to modify it as it sees fit or to disqualify any words, if the increase in the quota of a ben-
beneficiary without having to justify its actions eficiary country is accompanied by a corre-
 .. Quotas for the Caribbean Basin Trade Partnership Act, :
Fabric
Country Year 1 Year 2 Year 3 Year 4

Dominican Republic
% Share 18.13 16.88 15.61 15.54
Quotaa 45,334,750 489,607,000 52,518,768 60,652,516
% Growthb 8.0 7.3 15.5
CARICOM–Haitic
% Share 4.93 8.87 14.78 15.27
Quotaa 12,312,500 25,708,500 49,703,100 59,583,303
% Growthb 108.8 93.3 19.9
Costa Rica
% Share 7.48 6.94 6.43 6.39
Quotaa 18,690,250 20,138,470 21,637,248 24,947,020
% Growthb 7.7 7.4 15.3
Nicaragua
% Share 1.97 4.43 4.93 4.93
Quotaa 4,925,000 12,854,250 16,567,700 19,218,532
% Growthb 161.0 28.9 16.0
El Salvador
% Share 21.40 19.90 18.40 18.28
Quotaa 53,496,000 57,711,450 61,911,056 71,323,192
% Growthb 7.9 7.3 15.2
Guatemala
% Share 19.40 18.04 16.68 16.57
Quotaa 48,496,250 52,317,740 56,124,976 64,657,775
% Growthb 7.9 7.3 15.2
Honduras
% Share 25.20 23.43 21.67 21.52
Quotaa 62,995,250 67,959,180 72,904,608 83,988,302
% Growthb 7.9 7.3 15.2
Panama
% Share 1.50 1.50 1.50 1.50
Quotaa 3,750,000 4,350,000 5,046,000 5,853,360
% Growthb 16.0 16.0 16.0
Totals
% Share 100.00 100.00 100.00 100.00
Quotaa 250,000,000 290,000,290 336,413,456 390,224,000
% Growthb 16.0 16.0 16.0

Source: U.S. Department of Commerce ().


a
-million-square-meter equivalents.
bRelative to the previous year.
c
Caribbean Community and Haiti.
 .. Quotas for the Caribbean Basin Trade Partnership Act, :
T-Shirts
Country Year 1 Year 2 Year 3 Year 4

Dominican Republic
% Share 14.50 13.35 12.00 11.00
Quotaa 609,000 650,412 678,182 721,134
% Growthb 6.8 4.3 6.3
CARICOM–Haitic
% Share 5.00 10.00 16.00 17.50
Quotaa 210,000 487,200 904,243 1,147,259
% Growthb 132.0 85.6 26.9
Costa Rica
% Share 1.50 1.50 1.50 1.50
Quotaa 63,000 73,080 84,773 98,336
% Growthb 16.0 16.0 16.0
Nicaragua
% Share 4.00 6.00 7.00 7.00
Quotaa 168,000 292,320 395,606 458,903
% Growthb 74.0 35.3 16.0
El Salvador
% Share 20.78 19.14 17.69 16.52
Quotaa 872,655 932,257 999,697 1,083,012
% Growthb 6.8 7.2 8.3
Guatemala
% Share 11.22 10.34 9.55 8.30
Quotaa 471,345 503,536 539,963 544,128
% Growthb 6.8 7.2 0.8
Honduras
% Share 42.00 38.68 35.76 37.18
Quotaa 1,764,000 1,884,475 2,020,803 2,437,433
% Growthb 6.8 7.2 20.6
Panama
% Share 1.00 1.00 1.00 1.00
Quotaa 42,000.00 48,720 56,515 65,558
% Growthb 16.0 16.0 16.0
Totals
% Share 100.00 100.00 100.00 100.00
Quotaa 4,200,000 4,872,000 5,679,783 6,555,763
% Growthb 16.0 16.6 15.4

Source: U.S. Department of Commerce ().


a
. million dozens T-shirts.
bRelative to the previous year.
c
Caribbean Community and Haiti.
    ’  -    

sponding increase in U.S. exports to that coun- elimination of the quota system, existent for
try, the country in question will have a greater many years under the MFA. Accordingly, the
likelihood of obtaining an increase in its quota Agreement on Textiles and Clothing estab-
growth rate after September , . lishes a timetable for the gradual elimination of
In judging the CBTPA, it is important to quotas in countries that are members of the
keep in mind the U.S. preelection atmosphere WTO. If all members adhere to the agreement,
out of which it arose, wherein protectionism restrictions on the garment and textile trade
was an issue among the U.S. electorate. Fur- should be eliminated by the year .
thermore, the Caribbean could not expect to However, the conclusion of the Uruguay
make significant gains in access to the U.S. Round did not establish that free trade would
market when the CBTPA is seen in the con- eventually prevail with regard to clothing com-
text of the wider process of globalization. In merce, as a degree of tariff protection will
this respect unilateral advantages such as remain in place even after the ATC takes full
CBTPA are slowly being phased out in favor effect. As part of the WTO-ATC, the United
of reciprocal liberalization of markets among States pledged to reduce tariffs applied to tex-
trading partners. Until the Caribbean agrees to tiles in general by an average of  percent
such reciprocal liberalization of its own mar- (USITC , ‒). In more specific terms,
ket, only limited gains can be made at the ne- the average U.S. tariff on cotton clothing would
gotiating table. be reduced to  percent from a pre–Uruguay
Of perhaps greater importance is the ques- Round level of . percent, while that applied
tion of whether globalization, as spearheaded to manmade fiber clothing would drop to .
by the World Trade Organization, prevails in percent from a pre–Uruguay Round average of
the future over regional agreements such as . percent (USITC , ). These two cat-
NAFTA. While some aspects of the latter cur- egories are important components of develop-
rently provide certain bloc-member industries ing-country industries.
with a margin of advantage over those of non- Although the elimination of the MFA also
bloc partners, this advantage may be short- means the end of the U.S. quota system under
lived. The ultimate outcome will hinge on the HTS provision , it does not mean that
interaction of the NAFTA with the Uruguay Caribbean clothing exports to the United
Round agreements. This will be particularly States under the currently restricted categories
decisive for the future of the Caribbean gar- of SLs and DCLs will have a chance to ex-
ment assembly industry; hence it is necessary pand. It is precisely the U.S. quota system
to examine briefly the possible implications of applied to clothing imports from the Far East
the General Agreement on Tariffs and Trade that has restrained those countries from dom-
(GATT) for the textile and garment trade. inating the U.S. clothing market, at the same
time motivating Asian firms to transfer assem-
bly operations to the Caribbean in order to take
The Uruguay Round and the advantage of unfulfilled Caribbean quotas.
World Trade Organization The elimination of quotas will likely remove
the incentive for Asian clothing firms to relo-
One of the most noteworthy achievements of cate to the Caribbean, given that they could ex-
the Uruguay Round11 for developing countries port directly from the Far East.
in general was the decision to liberalize the gar- What countries would ultimately benefit
ment and textile trade through the progressive from these changes toward liberalization? If
  . 

the timetable for the elimination of quotas nated (USITC , ). It should be recalled
under the ATC is abided by, one possibility is that the WTO-ATC establishes the elimina-
that China and other Far Eastern countries tion of quotas but not tariffs on the world’s
will benefit, at least as far as the U.S. market textile trade.
is concerned. One scenario has the resulting NAFTA, like other regional agreements,
increase in U.S. imports from low-wage Asian maintains elements of protectionism despite
countries outcompeting the North American being considered a trade-liberalizing agree-
textile industry as well as its complementary ment, due to its restrictive rules of origin in
assembly segments in the Caribbean, Central some industrial sectors. In the case of the
America, and Mexico (USITC , ). This clothing and textile industry, NAFTA rules of
would particularly be the case when China origin require the almost exclusive use of yarn
manages to take full advantage of its member- originating within the countries that make up
ship in the World Trade Organization. the bloc. In other words, to qualify for full
A clear picture of the future configuration NAFTA benefits (including exemption from
of the hemispheric garment industry is diffi- tariff payments, which will still be in existence
cult to discern, owing to the numerous factors after the WTO-ATC takes effect), clothing
that must be considered. Although the issue is and textiles must be made of yarn produced
complex, it may be helpful to draw a distinc- within the bloc (the “yarn-forward” rule).
tion between global agreements administered This rule has been the target of criticism by
by the World Trade Organization and relevant free-trade advocates, given the protection it
regional bloc agreements, such as NAFTA. affords to North American industries. Gary
Although they may not be sufficient to make Hufbauer and Jeffrey Schott (, ) point
the U.S. textile commodity chain competitive out that trade diversion would occur in favor
with Asian imports once the WTO-ATC takes of producers within the NAFTA bloc that are
effect, NAFTA’s rules of origin clearly favor not the most efficient in the world. In the sce-
textile inputs originating from within the bloc. nario that NAFTA prevailed over the ATC-
WTO, the ultimate beneficiaries would likely
be the North American textile mills and their
NAFTA or the WTO: Mexican assembly complement, through the
Will the Regional or Global displacement of cheaper Far Eastern clothing
Level Be Decisive? in the U.S. market (USITC , ). Trade
diversion would be reduced to the extent that
With the advent of NAFTA at the beginning the letter and spirit of the relevant agreements
of , the United States eliminated the quo- of the Uruguay Round and the WTO are re-
tas on around  percent of clothing imports spected, specifically the ATC (Lustig, Bos-
from Mexico; the remaining quotas are sched- worth, and Lawrence , ).
uled to be eliminated over a period of ten years
(USITC , ). While tariffs on around 
percent of garment imports from Mexico were Conclusions
eliminated immediately, by the year  tar-
iffs on virtually all U.S. imports of clothing The enclave nature of EPZs and of the gar-
from Mexico that comply with NAFTA rules ment assembly industry in particular in the
of origin were supposed to have been elimi- Dominican Republic and the wider Caribbean
    ’  -    

prevents the industry from becoming a sus- context of NAFTA. For the time being, the
tainable industrial base that could contribute to passage of the CBTPA means that EPZ firms
economic development in the long run. Gar- in the Dominican Republic have the opportu-
ment assembly in the Caribbean is just one nity (albeit limited) to integrate other stages of
small link in the commodity chain and hence garment production beyond mere assembly.
contributes very little value added from an The integration of the Dominican Republic
industry-wide perspective. Furthermore, this into NAFTA, although restricting clothing in-
link rests on a precarious foundation of cheap dustry inputs to bloc members, theoretically
labor. The industry in any one country can enables the incorporation of yarns produced in
prosper or decline depending on regional cur- any member country. Although the Dominican
rency fluctuations relative to the dollar. The Republic does not possess a comparative
light-manufacturing nature of assembly accen- advantage in all the stages of garment pro-
tuates the footloose and highly mobile nature duction, it does have widely recognized design
of operations, enabling firms to easily relocate capabilities that could be incorporated. The
to the country where labor is cheapest at a question of vertical integration would render
moment’s notice. greater fruits, however, if approached from a
Nevertheless, the lack of viable alternatives regional or even hemispheric perspective.
for employment creation and the generation Regardless of the final configuration of the
of badly needed foreign exchange in the short hemispheric garment commodity chain under
and medium term make the preservation of regional agreements, the reality of the situa-
this sector a high priority of regional govern- tion is that it will be pitted against Asian pro-
ments, and particularly that of the Dominican ducers that can offer full-package production
Republic. The World Bank reflects this senti- at very competitive prices once the MFA is
ment in its  overview of the Dominican completely eliminated by the year . Hence
Republic: the hemisphere must pool its resources and
allow the different links in the hemispheric
The Dominican Republic stands at an eco-
nomic crossroads. The performance of the
clothing commodity chain to deploy them-
economy during the past  years clearly selves geographically according to the relative
demonstrates both its ability to compete effec- strengths and resources of countries in order to
tively in the international market and the in- become competitive enough to confront this
ability of tourism and the free trade zones “Asian challenge.” NAFTA is a step in this
(EPZs) alone to revive sustainable growth. . . . direction, although the best option would be to
During the transition to a more open and extend the agreement to the entire hemisphere.
private-sector driven economy, however, the For the Caribbean Basin’s export industrial-
country’s medium term growth prospects will ization program in general, the priority should
continue to depend heavily on the dynamism be the diversification of the industrial base.
of tourism and the free trade zones. (World
The current EPZ strategy is too dependent on
Bank )
the garment assembly industry and should be
The integration of the region into NAFTA replaced by a strategy that both widens the
may be necessary in the short or medium term industrial base and deepens value added in the
if it contributes to vertical integration of the existing export sector. Vertically integrated
Caribbean clothing industry, as some authors domestic firms are content in many cases to
have suggested will occur with Mexico in the serve the national markets from behind high
  . 

tariff barriers. This is rapidly becoming less of References


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Components and Materials in Foreign Assembly
Part VI
Conclusion
Jennifer Bair, David Spener,
and Gary Gereffi

 NAFTA and Uneven Development in


the North American Apparel Industry

The various contributions to this book have found process of economic reform. Second, we
documented how NAFTA-inspired firm strat- focus on the textile and apparel industries as
egies are changing the geography of apparel sectors that have been significantly affected by
production in North America. The authors changes in regulatory environments at both the
show in myriad ways how companies at dif- global and regional levels. Third, we examine
ferent positions along the apparel commodity the evidence regarding Mexico’s NAFTA-era
chain are responding to the new institutional export dynamism, and in particular we empha-
and regulatory environment that NAFTA cre- size the importance of interfirm networks, both
ates. By making it easier for U.S. companies to for making sense of Mexico’s meteoric rise
take advantage of Mexico as a nearby low-cost among apparel exporters and for evaluating the
site for export-oriented apparel production, implications of this dynamism for develop-
NAFTA is deepening the regional division of ment. Fourth, we turn to a consideration of the
labor within North America, and this process national political-economic environment that
has consequences for firms and workers in shapes developmental outcomes for all Mexi-
each of the signatory countries. In the intro- cans. Although regional disparities within
duction to this book we alluded to the obvious Mexico are profound, aspects of government
implications of shifting investment and trade policy, such as management of the national
patterns in the North American apparel indus- currency, and characteristics of the institu-
try for employment in the different countries. tional environment, such as industrial relations,
In this concluding chapter we focus on Mex- have nationwide effects, and critics of NAFTA
ico in the NAFTA era, specifically the extent charge that these factors are contributing to a
to which Mexico’s role in the North American process of economic and social polarization
economy facilitates or inhibits its economic that is ever more evident (Morales ; Dus-
development. sel Peters ). Finally, we suggest that the
We begin with a discussion of the contem- mixed consequences of Mexico’s NAFTA-era
porary debate about Mexico’s development, growth can be taken as emblematic of the con-
which turns on the question of how to assess tradictions that the process of globalization
the implications of Mexico’s rapid and pro- poses for economic and social development.
  ,  ,   

The anti-sweatshop campaign in North Amer- the second half of the s and s has
ica is one example of transnational or cross- been successful in its own terms, critics have
border movements that are emerging to address pointed out that Mexico’s shift from an import-
the negative consequences of this process. In substituting industrialization strategy to an
bringing attention to the problem of sweatshop export-led growth model has been associated
production in North America, activists are with a more unequal income distribution and
developing strategies that rely on a network falling real wages for the majority of the coun-
logic that is not dissimilar to the approaches try’s workers (de la Garza ; Robinson
reflected in the various chapters of this book. ‒; Dussel Peters ; Mariña Flores
). The most dynamic sector of the Mexi-
can economy in terms of exports and job cre-
Mexico’s Developmental Debate ation is the maquiladora industry of in-bond
plants, while small and medium-sized enter-
In many ways Mexico entered the new mil- prises have been hard hit by the country’s rapid
lennium with an economic and political profile liberalization. NAFTA skeptics claim that the
far removed from the desperate and dark days trade agreement and the export-led growth
of the s debt crisis, during what would model it represents are leading to the “maqui-
come to be called Latin America’s “lost de- lization of Mexico,” with the entire country
cade.” Having abandoned the import-substi- becoming converted into an export-processing
tution industrialization model that served as zone for low-value-added activities benefiting
the foundation for five decades of development large corporations on both sides of the border.
policy, Mexico appeared to be enjoying the NAFTA is fundamental to the debate about
fruits of its strict adherence to neoliberal eco- the country’s developmental trajectory in both
nomic orthodoxy. Across a wide variety of sec- an economic and a political sense. The year
tors, Mexico’s exports to the United States of NAFTA’s implementation, , was a
have been booming since the implementation momentous one in Mexico. President Carlos
of the North American Free Trade Agreement Salinas de Gortari (‒) waged an ener-
(NAFTA) in , increasing from $. bil- getic battle to convince Mexicans that NAFTA
lion in  to $. billion in  (U.S. would prove a powerful, modernizing force for
Bureau of the Census ). Aside from the country’s development, and he made the
impressive export growth, Mexico has also passage of NAFTA the central goal of his
managed to achieve many of the other objec- administration. Despite ubiquitous references
tives associated with Latin America’s new eco- to the modernization of Mexico throughout
nomic model: a stable currency, modest infla- the six years of the Salinas administration, the
tion, and plentiful direct foreign investment Zapatista uprising on January ,  proved
(Reinhardt and Peres ; Dussel Peters a poignant reminder that many of the nation’s
). On the political front, the historic vic- citizens continue to grapple with problems of
tory of opposition candidate Vicente Fox sug- crippling poverty, social marginalization, and
gested that Mexico’s decades-long transition ethnic discrimination. In his Internet press
from one-party rule had been consolidated. releases the movement’s leader, Subcoman-
Despite the seeming abundance of good dante Marcos, made explicit the link between
news, there is a growing sense that all is not the Zapatista struggle and the implementation
well in Mexico. While the liberalization strat- of NAFTA. Since that time NAFTA has ar-
egy that Mexico enthusiastically embraced in guably come to be seen as the apotheosis of
          

Mexico’s economic liberalization and restruc- direction that the country’s economic reforms
turing program, which began with a series of had been taking over the past decade. Each of
reforms implemented under President Miguel the three major candidates—from the PRI as
de la Madrid (‒). well as from the Partido de la Revolución De-
The rhetorical power of NAFTA as a sym- mocrática (the left-of-center party) and the
bol for Mexico’s recent political-economic tra- Partido de Acción Nacional (the right-of-center
jectory may make a measured appraisal of its party)—attempted to distance himself from
actual consequences more difficult, though what were perceived to be the failed “neolib-
surely even more necessary. Opinion was di- eral” policies of the Salinas and Ernesto Ze-
vided over NAFTA before the agreement was dillo (‒) administrations. Vicente Fox,
signed, with some arguing that its effects whose proposed economic platform was not
would be primarily positive (Weintraub ; radically dissimilar from the status quo under
Lustig ) and others warning that it would the three PRI administrations that preceded
exacerbate Mexico’s already severe patterns him, nevertheless embraced a more populist
of social and economic polarization (Casta- rhetoric at moments during his campaign (Pres-
ñeda ; Conchello ). U.S. scholars ton ).
argued that the real economic impact of Mexicans were undoubtedly voting against
NAFTA would be slight, despite the heated the PRI rather than for Fox in large numbers,
political rhetoric that it provoked (Krugman and democracy, not economic policy, was the
; Bosworth ). Within Mexico much electorate’s central concern (Hellman ).
of the debate about NAFTA turned on the Although Fox’s election signaled a decisive end
question of its potential implications for the to the PRI’s grip on the levers of state power,
country’s political system. While some argued the debate about the country’s development
that NAFTA and the process of economic trajectory remains fierce. Fox claimed through-
restructuring that it represented would not out the campaign that sustained economic
foster democratization (Poitras and Robinson growth on the order of  percent a year would
), others maintained that pressure for be necessary to help pull  million poor Mex-
political reforms would be the most important icans above the poverty line, but Mexico fell
unintended consequence of NAFTA (Heredia far short of that goal for , when the econ-
). omy registered  percent growth. The slow-
The election of Vicente Fox to the Mexican down in the U.S. economy in  further
presidency in July  seems to provide sup- fueled the debate about Mexico’s develop-
port for this last prediction, although the mental prospects, with some critics arguing
exact nature of NAFTA’s causal role, if any, that the economy is too dependent on the U.S.
is unclear. Mexico’s far-reaching economic re- import market and is unable to generate en-
forms, and in particular its role in the process dogenous growth (Dussel Peters ).
of North American integration, brought it The chapters in this book examine one lim-
under more intense international scrutiny, pos- ited but important aspect of this debate: how
sibly inhibiting the ability of the ruling party NAFTA is leading to the restructuring of the
(the Partido Revolucionario Institucional, or North American apparel industry. In the
PRI) to reproduce itself through its custom- remainder of the conclusion, we reference the
ary recourse to illegality and corruption. Much various contributions here and discuss how an
of the tone of the  campaign suggested analytical approach focusing on interfirm pro-
that the election was a referendum on the duction and trade networks helps explain the
  ,  ,   

changing geography of apparel and textile pro- parel and textile industries. Although Mexico
duction in post-NAFTA North America. In was only the seventh largest exporter of apparel
so doing we hope to highlight the value of this to the United States in , by decade’s close
methodology in assessing the implications of it had overtaken China to secure the number-
shifting trade and production patterns for one spot. The explosive growth in apparel em-
firms and workers in the NAFTA countries. ployment in Mexico aptly reflects this export
dynamism. The number of garment workers
increased from , in  to , in
The Post-NAFTA Apparel Industry . The Mexican apparel industry today is
in North America nearly  percent the size of the U.S. industry
in terms of employment (compared to approx-
As important starter industries for countries imately  percent in ), and it is far more
attempting to industrialize, and a significant significant in relative importance as a source of
source of manufacturing employment in many manufacturing employment in the national
countries (see Chapter  in this book), the economy. In January  employment in the
apparel and textile industries have long been garment industry accounted for . percent
politically sensitive sectors. Although apparel of total manufacturing employment in the
workers in developed countries have received United States (Commission for Labor Coop-
some protection from the Multifiber Arrange- eration ). In contrast, the Mexican apparel
ment (MFA), Chapter  by Jennifer Bair and industry accounted for a full  percent of total
Gary Gereffi documents the shifting patterns manufacturing employment in  (INEGI
of global trade and production in this indus- ).
try. Domestic apparel manufacturing in the Several of the chapters in this book note
United States declined steadily from the mid- that the reorganization of the North American
s as imports from an ever-evolving array apparel industry has had important implica-
of Asian exporters penetrated the U.S. market. tions for employment. However, besides the
However, the apparel industry is not only well-known trend of declining U.S. employ-
global in its scope; it is also increasingly re- ment in garment production, these authors
gional in its organization. NAFTA was con- also underscore the sociological aspects of
ceived, at least partly, as a means to promote changing employment patterns. Chapter , by
intra–North American trade vis-à-vis other Judi Kessler, documents the significance of
areas of the world. As domestic apparel man- immigrant labor to the renewed vitality of the
ufacturers struggled to compete with cost- Los Angeles garment district, while Robert
competitive exporters, many U.S. textile com- Ross’s examination of the sweatshop issue in
panies and some apparel firms argued that the the U.S. industry (Chapter ) emphasizes the
industry could benefit by using low-wage Mex- vulnerability of this workforce.
ican workers for the labor-intensive processes Chapter , by David Spener, calls attention
of garment production. In this way the North to a perverse paradox created by the shifting
American apparel and textile complex could regulatory environment for apparel production
be strengthened vis-à-vis Asian competitors in North America: that many Mexican and
through a regional division of labor between Mexican American women workers in El Paso,
the NAFTA countries. Texas, who came to the United States in search
Perhaps in no other sector have the implica- of better economic opportunities, have lost their
tions of NAFTA been as striking as in the ap- jobs to compatriots south of the border due to
          

the decline of the apparel industry in southern ter ). Ulrik Vangstrup’s discussion of knitters
Texas. Spener’s chapter captures many of the in central Mexico (Chapter ) examines how
issues that are most relevant in interpreting the networks between local and foreign firms can
post-NAFTA reorganization of the North promote the development and competitiveness
American apparel industry, including the im- of apparel-producing clusters. Each of these
portance of changes in the regulatory environ- chapters points to the importance of networks
ment, the impact of those changes on firm strat- that specifically link local companies to foreign
egy and cross-border production networks, and buyers. Much attention has been paid in the
the devastating consequences that can result development literature, most notably in the
for garment workers and their communities. work on industrial districts, to the importance
of horizontal relationships between enterprises
in a cluster. The chapters presented here sug-
Networks Matter: NAFTA, Firm gest that links external to the cluster are also
Strategy, and Development critical (and perhaps even more so) for the suc-
cess of export-oriented firms (see also Bair and
This book represents an effort to analyze the Gereffi ). Chapter , by Jorge Carrillo, Al-
importance of interfirm networks in the re- fredo Hualde, and Araceli Almaraz, points to
structuring of the North American apparel the potential tensions between local and exter-
industry and the implications of this restruc- nal linkages with the authors’ finding that firms
turing for enterprises and workers. A network in Monterrey and Ciudad Juárez without local
approach allows us to examine how NAFTA linkages are more flexible and competitive in
shapes the strategies and investments of the the free-trade environment than are companies
companies that drive the North American ap- with such linkages.
parel and textile commodity chain, and it also In Part , on the Caribbean and Central
enables us to examine the impact of chang- America, Michael Mortimore (Chapter )
ing interfirm relations on particular commu- and Dale Mathews (Chapter ) explore the
nities that are linked into this chain. This focus potentially negative implications of the assem-
on networks provides some leverage over the bly networks that dominate export-oriented
developmental debate in Mexico, insofar as we production in the Caribbean Basin region.
can show the difference between pre-NAFTA Again, the relationship between the regulatory
maquiladora assembly and more integrated environment and firm strategy is emphasized
production networks that have emerged in in the authors’ descriptions of the apparel
the post-NAFTA era. Chapter , by Gary industries in Costa Rica and the Dominican
Gereffi, Martha Martínez, and Jennifer Bair, Republic, which are dominated by low-value-
shows that firms on both sides of the border added assembly processes carried out in export-
are responding to NAFTA by establishing new processing zones. The passage of the Trade
types of supply chains, while the authors also and Development Act of  should help this
document the implications of this shift in net- region compete with Mexico, but in terms of
work structure for local development in the development outcomes the networks that con-
Torreón region. nect apparel manufacturers in the Caribbean
The role of networks in promoting positive Basin to U.S. firms are less promising than
development outcomes, and their limits, is also the full-package networks that are already
emphasized by Enrique Dussel Peters, Cle- emerging in Mexico, as Chapter  on Torre-
mente Ruiz Durán, and Michael J. Piore (Chap- ón explains.
  ,  ,   

The Limits of Networks: In their contributions to this book, several


The Political and Economic Context authors note the difficulties confronting small
and medium-sized enterprises, many of which
of NAFTA-Era Restructuring
have been devastated by the transition to a lib-
While all the chapters in this book address eralized economic environment for which they
the relevance of networks to analyzing the were ill prepared. In the apparel industry a
NAFTA-era apparel industry in North Amer- large number of these companies have become
ica, the authors are also aware that such an maquiladoras, assembling apparel for foreign
approach has its limits. NAFTA is not the only firms. While the discussion of Torreón in
factor affecting the decisions of companies Chapter  reminds us that the transition to
regarding their investment and operation deci- maquiladora production can be an initial step
sions, and the types of interfirm networks that in a process of industrial upgrading to higher-
structure the industry are not the only deter- value-added activities, the same chapter reveals
minant of how workers and their communities that the manufacturers who have benefited dis-
fare. The significance of the broader institu- proportionately from the region’s full-package
tional environment in shaping the develop- export boom are members of a wealthy and
mental implications of Mexico’s economic interconnected local elite. Thus the optimistic
restructuring is profound. The management of interpretation of the Torreón experience must
the currency and the minimum wage in Mex- be balanced by the recognition that full-
ico are two factors that affect many Mexicans, package orders are filled through hierarchical
including those who work in the apparel indus- networks, whose bottom tiers are populated by
try. Real wage gains owing to productivity can small subcontractors where lower wages and
prove ephemeral in the wake of currency de- poorer working conditions prevail.
valuation, particularly in a consumer economy Assessing the consequences of NAFTA for
that is now highly dependent on imports. Mexico is made more difficult by the uneven
It is difficult to measure the contribution of levels of development that characterize differ-
NAFTA to the fact that real wages in Mexico ent parts of the country. Theoretically, NAFTA
remain well below their  predevaluation applies equally to all of Mexico, but in reality
levels. There are almost  million more Mex- the dynamics of post-NAFTA dynamism have
icans living in poverty today than in , the exacerbated already-profound disparities among
year that NAFTA went into effect, which the different regions of Mexico (Ruiz Durán
undoubtedly reflects the devastating toll of the and Dussel Peters ). Although the maqui-
‒ peso crisis on Mexicans’ purchasing ladora industry is becoming more widely dis-
power. The precarious economic position of persed through Mexico, and indeed there has
many families attests to the importance of the been a Southern expansion of the industrial-
institutional context within which Mexicans ized North from the border to more interior
work and live. Critics of Mexico’s develop- locations, there are still areas of the country
mental trajectory argue that the political- that remain marginal to the process of North
economic environment in Mexico leads to an American integration. The significant costs of
unequal distribution of NAFTA’s rewards that Mexico’s economic restructuring have been
disadvantages the majority of Mexicans, who particularly burdensome for the rural poor in
have seen little if any improvement in their southern states such as Guerrero, Oaxaca, and
daily standard of living (Soria ; Mariña Chiapas, and these regions have not benefited
Flores ). from the post-NAFTA export dynamism that
          

has spurred employment creation not only The Mexican system of industrial relations
throughout northern Mexico but also in some is one dimension of the institutional environ-
interior regions, such as Guanajuato and Puebla. ment that affects the distribution of rewards
The regional inequalities that pervade Mex- created by Mexico’s NAFTA-era economic
ico’s geographic and socioeconomic landscape growth. Interpreting NAFTA’s independent
raise fundamental concerns about the impact impact on the Mexican labor movement is dif-
of economic restructuring on social cohesion ficult, however, because NAFTA is associated
and solidarity. Denise Dresser argues that this with the wider agenda of economic reform and
process of restructuring “cuts to the core of restructuring that the country has pursued
Mexico’s redistributive coalitions and system since the mid-s (de la Garza ). To the
of inclusionary corporatism. The shift from a extent that NAFTA has helped fuel Mexico’s
protected to an open market, and from a state- export dynamism and create new jobs, partic-
centered to a private-led economy, affected ularly in the maquiladora sector of the econ-
Mexicans from all walks of life” (Dresser omy, it can be considered a positive develop-
, ). The toll that the economic reforms ment for Mexican workers. Indeed, recent
have exacted on these traditional redistribu- studies emphasize that the country is increas-
tive coalitions is particularly apparent in the ingly dependent for job creation on exporting
case of Mexico’s industrial workers. industries in general and the maquiladora sec-
As early as the late s it was obvious that tor in particular, as these activities have become
Mexico’s peculiar form of postrevolutionary the primary (some say, only) engine of growth
authoritarian corporatism, which linked to in the Mexican economy (Álvarez Galván and
the state the two largest official union confed- Dussel Peters ; Mariña Flores ). In
erations (the Confederación de Trabajadores terms of its implications for industrial democ-
Mexicanos, or CTM, and the Confederación racy, optimistic analyses of post-NAFTA de-
Revolucionario de Obreros y Campesinos, or velopments suggest that the nadir of organized
CROC), was no longer viable. The collapse of labor in Mexico has passed and that NAFTA
this model has meant real losses for Mexican presents new possibilities for reforming a labor
workers. Labor’s share of manufacturing value movement that has been profoundly challenged
added declined from  percent in  to by the decline of Mexico’s corporatist system
 percent by . Unions throughout this and the defeat of the PRI.
period appeared powerless to halt the decline Although unions in the United States cam-
in organized labor’s political influence. While paigned hard against NAFTA, its implemen-
the corporatist unions remained officially pro- tation has generated renewed interest in cross-
government during the Salinas and Zedillo border organizing (Moody ). One scholar
administrations, their participation in the of the Mexican labor movement argues that
process of economic reform was minimal. The the “labor side agreement” that was added to
public debate about NAFTA that occurred in NAFTA in order to secure its passage has
the United States between labor unions and turned out to be “a viable tool for cross-border
business associations did not have a Mexican solidarity among key actors in the trade union,
counterpart, as the negotiation and adoption of human rights, and allied movements. The
the agreement was skillfully managed by the NAALC’s (North American Agreement on
Salinas administration to produce consensus Labor Cooperation) principles and complaint
and ensure conformity with the government’s mechanisms create new spaces for advocates
agenda (del Castillo ; Thacker ). to build coalitions and take concrete action to
  ,  ,   

articulate challenges to the status quo and industries most negatively affected by NAFTA-
advance workers’ interests” (Compa , induced competition, on the one hand, and in
). In the past the Mexican government and those manual service-sector occupations to
the leadership of the official unions often which U.S. unions are devoting most of their
ignored systematic violations of workers rights organizing efforts, on the other (Spener and
because it was understood that genuine free- Capps ). We see this especially clearly in
dom of association and industrial democracy Los Angeles, where Mexicans form the major-
would have weakened the corporatist structure ity of workers in the nation’s largest garment
through which the organized labor movement district and have also been the object of suc-
was linked to the ruling party. Under NAFTA, cessful union organizing drives in the hotel
however, organized labor on both sides of the industry.
border, in conjunction with nongovernmental While unions have not had much success in
organizations (NGOs), can use the side agree- organizing immigrant garment workers in Los
ment as a tool in their struggles to redress vio- Angeles (Bonacich and Appelbaum ), they
lations of Mexican labor law. clearly have become aware of the significance
As Edna Bonacich’s chapter on organized to their own future of organizing Mexican
labor in the North American apparel industry workers. The potential benefits to unions of
(Chapter ) makes clear, unions in the United successfully organizing Mexicans (and other
States have been struggling to develop new immigrants) can be seen in the increased clout
strategies that can effectively counter the geo- Mexicans have gained in Los Angeles’ politi-
graphic mobility and organizational flexibility cal arena, as Antonio Villaraigosa was nearly
of contemporary garment production. While swept into the mayor’s office in  with mas-
the process of developing new approaches has sive union and Latino voter support. And of
been a contentious one at times, a substantial course, increased cross-border collaboration
portion of the U.S. labor movement has rec- between U.S. and Mexican unions could well
ognized the need to match the networking strengthen the hand of labor vis-à-vis capital
strategies of companies. Not only has NAFTA on both sides of the border.
spurred cross-border activity on the part of Labor unions’ renewed interest in organiz-
capital, but it has also been a visible and pow- ing immigrant workers in the United States
erful symbol to workers in North America that comes at an especially interesting moment for
labor, too, must organize and operate across U.S.-Mexican relations with regard to immi-
borders. gration policy. At the time of this writing,
It is not only NAFTA, however, that has cabinet-level negotiations were taking place
prompted labor unions in the United States to between the executive branches of the two
reconsider their relationship to Mexico and nations that sought to address the issue of ille-
Mexican workers. At present, around  per- gal Mexican labor migration to the United
cent of Mexico’s population resides outside States, and several legislative proposals were
the country, and nearly all of these more than under consideration by the U.S. Congress as
 million persons live and work in the United well. In a dramatic reversal of its previous posi-
States (Mexican Ministry of Foreign Affairs tion, the U.S. labor movement now strongly
and U.S. Commission on Immigration Reform supports legalizing the status of undocu-
). Of particular consequence to labor, mented immigrants residing in the country and
Mexican immigrant workers are especially has renounced its support of sanctions against
concentrated in those domestic manufacturing employers who knowingly employ undocu-
          

mented workers. Today the American labor • U.S. employers are more aware of the fact
movement recognizes that “millions of hard- that they face sanctions if they knowingly
working people who make enormous contribu- hire illegal immigrant workers; and
tions to their communities and workplace are • since the late s the U.S. government has
denied basic human rights because of their dramatically increased the resources it di-
undocumented status” (AFL-CIO ). At rects toward curtailing unauthorized cross-
the same time the union federation strongly ings of the country’s southern border (see
opposes the revival of a Bracero-style guest- Andreas ; Dunn ).
worker program for Mexicans,1 which it fears
would undermine the wages and working con- Despite all these measures, however, undocu-
ditions of union members. Meanwhile, experts mented Mexican labor migration to the United
on Mexican migration to the United States States has actually grown exponentially since
note that both guest-worker programs and the early s, and it has shown few signs of
amnesty for the undocumented in the past have abating in the post-NAFTA era (Mexican
actually promoted further unauthorized moves Ministry of Foreign Affairs and U.S. Com-
by Mexicans across the United States’ south- mission on Immigration Reform ).
ern border (see Massey ). Although space considerations do not per-
With regard to U.S.-Mexican relations, the mit us to examine in any depth the reasons for
issues of trade, development, and migration the failure of industrial-development pro-
have been tightly bound together historically grams in Mexico to curtail emigration north,
and will continue to be so well into the future. three factors are especially relevant to this con-
Mexican maquiladoras were born when the Bor- cluding chapter. First, few of the new manu-
der Industrialization Program was inaugurated facturing jobs offer wages, benefits, working
following the cancellation of the Bracero pro- conditions, and employment security that are
gram in , with the intention of providing sufficiently attractive to retain workers over
factory employment to thousands of Mexican the course of their careers and thus prevent
men who had been employed as guest work- them from seeking better opportunities north
ers in U.S. agriculture and who found them- of the border. Second, overall job creation in
selves returned to Mexico with few employ- Mexico has been decidedly lackluster in recent
ment prospects. Some have argued that the years, despite the dynamism of the maquila-
successful expansion of the maquiladora export dora sector. Mediocre job growth will prove
sector was later taken as a model for NAFTA, an inadequate break on emigration in an econ-
which, it must be remembered, was promoted omy that needs to absorb, on average, a mil-
at least in part as a job-creation solution to the lion new entrants into the economically active
“problem” of undocumented Mexican migra- population each year. Third, the buildup of
tion (Orme ). Several developments might transborder migrant social networks con-
lead us to expect that this problem would be necting sending communities in Mexico with
less acute today: many towns and cities throughout the United
States has greatly eased the undocumented
• Several hundred thousand manufacturing passage of the latest generation of labor mi-
jobs have been created for working-class grants (Massey and García España ; Singer
Mexicans as a consequence of the expand- and Massey ). In this sense we find that
ing maquiladora sector and the further open- working-class Mexicans, in much the same
ing of the U.S. market to Mexican imports; way that the apparel firms examined in this
  ,  ,   

book have done, rely on their own organized Gerardo Gutiérrez’s story is a poignant re-
networks to help them establish productive, minder that even the regions of Mexico that
income-generating units in the most prof- have benefited from NAFTA-era growth, such
itable locations they can find north or south of as Torreón, can be home to workers who con-
the border, as structural conditions change in sider their jobs in export-oriented manufactur-
the “new” North America. ing industries dead-end employment, offering
The story of Gerardo Gutiérrez (a pseudo- few possibilities for better wages and working
nym), a native of Torreón, Coahuila, who was conditions. In areas such as Torreón and Aguas-
interviewed by Spener in San Antonio, Texas, calientes, the local labor market for maquiladora
in June , is a case in point. Now twenty- employment is saturated, but employers report
six years old, Mr. Gutiérrez started working as that the availability of jobs is not sufficient to
an operator in a maquiladora sewing Tommy deter workers from attempts to cruzar al otro
Hilfiger jeans in Torreón when he dropped out lado (cross to the other side). Fieldwork con-
of school at age fourteen. On the eve of ducted by Bair in Aguascalientes, a booming
NAFTA five years later, he was still sewing apparel production center, revealed that man-
jeans in the factory for just U.S.$ per week. agers are losing more and more workers to
Seeing no better future for himself in the attempted border crossings, although many are
maquiladoras, he crossed the border illegally in back at their old jobs in a matter of weeks (see
 with the help of an uncle who was a con- Bair ). In fact, a causal relationship may
struction foreman for a large commercial exist between maquiladora employment and
developer based in Dallas. Later he settled in increased emigration flows, since an increasing
San Antonio, where he has worked in a vari- percentage of maquiladora workers (even in the
ety of construction-related jobs. When con- sewing factories) are young men who are em-
struction work is slack he helps another uncle ployed for relatively brief periods and who may
living on the border with his business of sneak- use the modest wages such factory work pays to
ing fellow undocumented Mexicans across the finance their migration attempts.
border to find better-paying jobs in the United
States. Regardless of whether new amnesty
or guest-worker programs are implemented, NAFTA’s Mixed Legacy:
many thousands of Mexicans are likely to fol- Globalization, Regionalism, and
low Mr. Gutiérrez in using their own network- Transnational Social Movements
based migratory labor strategies to cope with
the long-term macrostructural inequalities be- In the final section of this chapter, we discuss
tween their country and the United States. One the recent transnational social activism that has
of the questions to be addressed by future re- developed as an anti-globalization movement.
search is whether the U.S. apparel industry Since the  “Battle in Seattle,” trans-
will continue to offer Mexican migrants mean- national and cross-border movements have
ingful first-job opportunities once they have emerged around a variety of issues, including
entered the United States. Another is whether the environment and labor rights. This book
rapid apparel industry expansion into migrant- documents the positive and negative impli-
sending areas such as Puebla will offer Mexi- cations of NAFTA on the North American
can workers an attractive alternative to em- apparel industry in general, as well as the spe-
ployment north of the border. cific effects of the post-NAFTA export boom
          

for development outcomes in Mexico. NGOs, been monitored closely by foreign NGOs after
labor unions, and student organizations in the company dismissed workers who com-
recent years have argued that the version of plained about rancid food and low wages in
globalization promoted by international finan- January . Workers wanted to hold elec-
cial institutions and the World Trade Organi- tions to vote on the possibility of establishing
zation is an undemocratic one that must be a new union, claiming that the existing union
replaced by a more transparent and inclusive at the plant failed to represent their interests.
approach to issues of global governance. Acti- The existing union was affiliated with the
vists involved in these transnational social CROC, a corporatist union with long-standing
movements suggest that free-trade agreements ties to the PRI (which still controls the gov-
should include clauses guaranteeing minimal ernment of the Mexican state of Puebla, where
labor standards for all workers and that cor- the Kukdong factory is located).
porations should be held more accountable to One may have expected the power of the
consumers in terms of revealing information old-style corporatist unions to be weakened by
about their international operations. the defeat of the PRI’s presidential candidate
It is particularly relevant to note the emer- and the victory of Vicente Fox, who ran on the
gence of transnational activism here, because platform of cleaning up Mexico’s corrupt po-
much of it has focused on the apparel indus- litical system. However, Fox’s administration
try. The anti-sweatshop campaign has been has been notably silent about violations of
among the most visible and successful of the Mexican labor law such as those that appear to
efforts to forge a cross-border movement based have occurred at Kukdong, where workers
on solidarity between First World consumers were denied the right to exercise freedom of
and workers in developing countries. Chapters association. In marked contrast to the tepid
of the student organization United Students response of the Mexican government, NGOs,
Against Sweatshops (USAS) exist at more in collaboration with organized labor in the
than two hundred universities in Canada and United States, have campaigned vigorously on
the United States, with members pushing to behalf of the Kukdong workers. However, the
ensure that the T-shirts, sweatshirts, and base- main target of their protests is not Mexican
ball caps that bear their school’s logo are pro- president Vicente Fox, nor the Korean owners
duced by workers in a sweat-free environment. of the plant, but rather Nike—the global re-
In conjunction with other NGOs, such as tailer of athletic footwear and apparel that is
the Canadian-based Maquila Solidarity Net- one of the company’s clients.
work and the U.S.-based Coalition for Justice Workers’ rights activists believe that the real
in the Maquiladoras, the USAS has been pub- potential for change lies with the most visible
licizing violations of Mexican labor law in fac- and powerful corporations doing business in
tories that produce for major U.S. brands. Their Mexico. Companies such as Nike or the Gap
efforts have been instrumental in attracting are sensitive to the negative publicity created
media attention to the plight of Mexican work- by reports of abuses or labor-law violations in
ers in a Korean-owned factory, Kukdong, plants that produce their products (Gereffi,
which produces Nike apparel (see Gereffi, Garcia-Johnson, and Sasser ). This strat-
Garcia-Johnson, and Sasser , ‒). egy of identifying and targeting the high-
The situation at the plant, which is also men- visibility brand-name companies, which is at
tioned in Chapter  by Edna Bonacich, has the heart of the anti-sweatshop movement,
  ,  ,   

is based on a network methodology: Although help illuminate the complex connections be-
the Kukdong plant is not owned by Nike, it is tween North America’s firms, workers, and
identified as a link in Nike’s production chain consumers.
for which, activists maintain, the corporation
is ultimately responsible. So far the network
Note
strategy seems to be effective in creating ac-
countability in the North American apparel . The Bracero program was a U.S. policy that
industry. Under pressure from NGOs, and allowed Mexicans to live and work in the United
particularly the demands of students active in States as agricultural laborers on a seasonal basis. Its
USAS, Nike urged management at Kukdong abrupt cancellation in  created severe unem-
to take back workers who were fired after they ployment on the Mexican side of the U.S.-Mexico
went on strike. The months-long struggle at border, and it was ostensibly to address this prob-
Kukdong (which was renamed Mex Mode) lem that the maquiladoras were established.
ended in September  when the company’s
management agreed to recognize an indepen- References
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About the Contributors

  is a research associate at El Colegio de la Frontera Norte in Tijuana,


Mexico. She has worked extensively on social and economic conditions in Mexico’s maquila-
dora industry.
  is assistant professor of sociology at Yale University, where she also teaches in
the women’s and gender studies program. Her current research focuses on the developmental
implications of the North American Free Trade Agreement for Mexico and on the political econ-
omy of neoliberal reform in Latin America.
  is a professor of sociology and ethnic studies at the University of California,
Riverside, where she has taught since . Her publications include a coedited book, Global
Production: The Apparel Industry in the Pacific Rim (Temple University Press, ) and a co-
authored volume, Behind the Label: Inequality in the Los Angeles Apparel Industry.
  is director of the Social Studies Department at El Colegio de la Frontera Norte
in Tijuana, Mexico. He has a Ph.D. in sociology from El Colegio de México and is a special-
ist in the sociology of work. Dr. Carrillo is the author of several books and more than sixty arti-
cles in national and international scientific journals.
   is professor at the Graduate School of Economics, Universidad Nacio-
nal Autónoma de México (UNAM), in Mexico City. He earned his Ph.D. at the University of Notre
Dame. His publications include Polarizing Mexico: The Impact of Liberalization Strategy and an
edited volume, Claroscuros: Integración exitosa de las pequeñas y medianas empresas en México.
  is professor of sociology at Duke University. He received his Ph.D. degree from
Yale University and he has published extensively on development strategies and industrial up-
grading in diverse regions of the world. His books include Manufacturing Miracles: Paths of
Industrialization in Latin America and East Asia, coedited with Donald L. Wyman, and Com-
modity Chains and Global Capitalism, coedited with Miguel Korzeniewicz.
  is a researcher and professor in the Social Studies Department at El Colegio
de la Frontera Norte in Tijuana, Mexico. His work “Aprendizaje industrial en la frontera norte
de Mexico: La articulación entre el sistema educativo y el sistema productivo maquiladora”
received the National Award of Mexico’s Ministry of Labor and Social Security in  for
research on labor issues.
   

  is an assistant professor of sociology at Monmouth College. She has published
several articles on the apparel industry and did her doctoral dissertation on the apparel indus-
try in Southern California and Mexico.
   is a graduate student in the Sociology Department at Duke Uni-
versity. She is currently research coordinator for the Community Learning Center Project at
Monterrey Institute of Technology, Mexico.
  obtained his Ph.D. in  from the Institute of Development Studies at the
University of Sussex in England. He has taught at several universities in the Caribbean region
and works as a researcher at the Institute of Caribbean Studies in Puerto Rico.
  is an economist with a Ph.D. in business administration from Monterrey Insti-
tute of Technology (Mexico) and the University of Texas at Austin. He is currently working
on a research project on industrial policy in Ireland.
  is chief of the development issues section of the Division on Investment,
Technology and Enterprise Development of the UN Conference on Trade and Development
(UNCTAD) in Geneva, Switzerland. He received his Ph.D. in Political Economy from the
University of Toronto (Canada), and he has written extensively on international trade and
investment issues.
  is professor of business management at the University of Bretagne-Sud,
France. She is conducting research on firms’ competitive and organizational strategies in global
industries, focusing on apparel and food processing.
  is David W. Skinner Professor of Political Economy at Massachusetts Institute
of Technology. His books include Beyond Individualism and The Second Industrial Divide (with
Charles Sabel).
  is professor of sociourban studies at the University of Guadalajara. Currently
he is conducting research on the impact that various types of employment arrangements have
on workers’ quality of life.
 . .  is professor of sociology and director of the international studies stream at
Clark University. He is the coauthor (with Kent C. Trachte) of Global Capitalism: The New
Leviathan.
   is professor of economics at the Universidad Nacional Autónoma de
México (UNAM) in Mexico City.
  teaches sociology and anthropology at Trinity University in San Antonio, Texas.
In addition to writing on development issues, Spener has published a number of works on U.S.-
Mexico border relations and Mexican migration to the United States.
   is a Ph.D. candidate at the Institute of Development Studies at Utrecht
University. She is currently writing her dissertation on the local impact of globalization in the
garment industry.
  received his Ph.D. in  in international development studies from
Roskilde University, Denmark. Currently he is coordinator of a small-business support program
of the Instituto Tecnológico Superior del Sur de Guanajuato in Guanajuato, Mexico, and board
member of the Guanajuato Regional Development Council.
Index

Page numbers followed by letters f, n, and t indicate figures, notes, and tables, respectively.

Aalfs, ; joint venture with Martín family, ; time, ; components of, ; lead firms in, –;
Torreón operations of, t lengthening of, in Mexico, –, f; Los Angeles
AAMA. See American Apparel Manufacturers’ Asso- in, , 
ciation apparel industry: actors influencing, –; and economic
AB  (California), n  growth, , –; elements of, ; globalization of,
aboneros (door-to-door sellers), –, t, , ; –; post-NAFTA, –; regionalization in, –,
class status of customers of, t; percent share of –, t–t; use of term, n . See also under
Mexican retail clothing sales, t; profits of,  specific countries and regions
Acer Computers,  Appelbaum, Richard, , , , , 
Action West, operations in Mexico, , t,  Arias, Patricia, n 
ACTWU. See Amalgamated Clothing and Textile Arizona jeans wear, , 
Workers Union Asia: apparel as engine of growth in, ; apparel
ADOZONA. See Asociación Dominicana de Zonas exports of, , t; apparel exports to Mexico, ,
Francas ; apparel exports to North America, , t,
AFL-CIO, Solidarity Center of,  , f; as Caribbean basin competitor, ; trian-
Africa: apparel exports of, t. See also specific countries gle manufacturing in, . See also East Asia; South
Agreement on Textiles and Clothing (ATC), n , , Asia; Southeast Asia; specific countries
–; beneficiaries of,  Asian immigrants, in New York City apparel industry,
Aguascalientes (Mexico): Burlington manufacturing , t, t
plant in, ; knitwear production in, ; linkages Asian Immigrant Women’s Advocates (AIWA), 
with U.S. firms, ; worker migration from,  Asian Pacific American Legal Center, 
AIWA. See Asian Immigrant Women’s Advocates Asociación Dominicana de Zonas Francas (ADOZONA),
Alabama (U.S.), textile employment in,  
Alba Vega, Carlos, n  Asociación Nacional de Tiendas de Autoservicio y
ALFA, , n  Departamentales (ANTAD), n 
Almacenes Coppel, n  assembly, ; in Caribbean basin, –, ; Item
Alpek,   and, ; in maquiladora industry, –; transi-
Altamira complex (Mexico),  tion to full-package manufacturing from, , , ;
Amalgamated Clothing and Textile Workers Union vs. full-package manufacturing, –, n 
(ACTWU): losses in membership, ; merger with Assembly Bill (AB)  (California), n 
ILGWU, – association arrangements, –, –
American Apparel Manufacturers’ Association ATC. See Agreement on Textiles and Clothing
(AAMA),  ATMI. See American Textile Manufacturers’ Institute
American Textile Manufacturers’ Institute (ATMI), Avante Textil, 
 Aztex Trading Company, –
Anne Klein: and Chinatown contractors, ; global
production network of, ; growth strategy of,  backward linkages, n ; A and prevention of, ;
Ann Taylor,  full-package manufacturing in Mexico and, ;
anti-globalization movement, –, ,  NAFTA and facilitation of, ; obstacles to develop-
anti-sweatshop movement, , , –. See also ment of, 
“No Sweat Initiative” Bair, Jennifer, 
apparel commodity chain: actors in, ; changes over Bali, 
 

Banco Nacional de Comercio Exterior (Bancomext): fair capitalism. See global capitalism
organized by, ; knitwear producers and, ; Capps, Randy, ; apparel exports to North America,
“matchmaking” role of, , , – , t, f, ; apparel exports to U.S., , ,
Bangladesh: apparel exports of, t, ; apparel exports t, ; apparel production in, –, t, ;
to North America, t, f, ; apparel exports to Asian competitors of, ; assembly model in,
U.S., t; labor costs in, t; subcontracting net- –, ; export-processing zones in, –;
work in,  future of apparel industry in, ; “incentive wars”
Banks: in Mexico vs. Hong Kong, . See also Banco in, ; international competitiveness of, , ;
Nacional de Comercio Exterior (Bancomext) labor costs in, , f, –, t; Mexico’s
Barba de Loza, Jaime,  advantage compared to, , , , ; NAFTA
basic apparel, Mexican production of, ,  and, ; production-sharing program in, , –;
bazares (bazaars), t, ; class status of customers of, small countries of, –; special access program in,
, t, –; percent share of Mexican retail –, –, –; subcontracting networks
clothing sales, t in, , ; U.S. government policies and, , , n .
Bernard Chauss,  See also specific countries
Berton, Bruce, , n  Caribbean Basin Economic Recovery Act (CBERA),
Blue Bell Corporation, n  ; compared with CBTPA, 
blue jeans industry: in El Paso, Texas, , , , Caribbean Basin Initiative (CBI), , ; and global/
; in Torreón, Mexico, –, . See also denim flexible production, ; and Los Angeles manufac-
Bonacich, Edna, , , ; on relocation of produc- turers, n 
tion to Mexico, ,  Caribbean Basin Trade Partnership Act (), ,
Border Industrialization Program (U.S.-Mexico), , , –; benefits to Caribbean countries, ;
, . See also maquiladoras compared with CBERA, ; and Dominican Repub-
Boss,  lic, ; quotas for fabric, t; quotas for T-shirts,
Boudreaux, Mike,  t; rules of origin in, . See also Trade and
Bracero program, n  Development Act of  (U.S.)
branded apparel manufacturers, , ; strategies in Casab, Ramzy, 
response to globalization, –; strategies in Casa Ley, 
response to NAFTA, , –; upgrading of sup- Castells, Manuel, 
plier networks in Mexico, –. See also specific Cawthorne, Pamela, 
companies CBERA. See Caribbean Basin Economic Recovery Act
Brazil, Sinos Valley in,  CBI. See Caribbean Basin Initiative
Bremmer, Charles,  CBTPA. See Caribbean Basin Trade Partnership Act
bridge lines: foreign sourcing for, ; in lead firms’ ()
growth strategies,  Celaya company, , –
Bryan, John H.,  CEMEX, 
Burlington Industries, –; Casual Wear division of, Central America: apparel exports to U.S., , , t;
; in Mexico, , , ; and NuStart (Ciudad de la export-processing zones in, ; subcontracting net-
Confección), ; Performance Wear division of, works in, , ; U.S. government policies and, .
,  See also Latin America; specific countries
“Buy American” campaign,  Central Europe: apparel exports of, t; outward
process trade (OPT) and, . See also specific
California: apparel employment in, ; garment indus- countries
try in, evolution of, –; job gains in, ; women’s certifications, , n 
wear industry in, . See also Los Angeles apparel Chaps, operations in Mexico, t
industry; San Francisco; Southern California Chedraui, n 
California Division of Labor Standards Enforcement Chic, 
(DLSE), ; and Targeted Industries Partnership Chiconcuac (Mexico): informal markets in, ;
Program (TIPP),  knitwear producers in, t
California Division of Occupational Safety and Health Chihuahua (Mexico): Burlington laundry plant in, ;
Administration (Cal OSHA),  opportunities in, –; Wrangler in, . See also
“California look,”  Ciudad Juárez
California Works Foundation,  Chihuahua Siglo XXI, n 
“calls,” in U.S. legislation, ,  child labor, 
Cal OSHA. See California Division of Occupational children’s clothing, in Mexico, 
Safety and Health Administration China: admission into WTO, controversy about, ;
Calvin Klein: growth strategy of, ; in Monterrey, Agreement on Textiles and Clothing and, ;
Mexico, ; in Torreón, Mexico, t apparel exports of, , t, , ; apparel exports
Cambodia, apparel exports to North America, t to Mexico, t; apparel exports to North America,
CAN. See Competitive Analysis of Nations , t, , f; apparel exports to U.S., , ,
Canada: age structure of population of, ; apparel t; economic growth of, , f; labor costs in,
employment in, shifts in, , t; niche in apparel t; Levi Strauss and Company in, , n ;
industry, – subcontracting network in, ; and triangle manu-
capacity contracting,  facturing, 
 

Chinatown (New York City), –; ILGWU in, ; compliance monitoring: in Los Angeles apparel indus-
labor-law violations in, ,  try, –; new global industry of, –; and relo-
Chinese immigrants: in New York City apparel industry, cation decisions, ; voluntary, , n 
, –; in restaurant industry, n  Cone Mills Corporation, ; operations in Mexico, ,
CHIRLA. See Coalition for Humane Immigrant Rights , 
in Los Angeles Confecciones Burlmex, 
CIEMEX-WEFA,  Confederación de Trabajadores Mexicanos (CTM), 
Cifra group, n ; joint venture with Wal-Mart, Confederación Revolucionario de Obreros y Campesinos
n  (CROC), , 
Ciudad de la Confección. See NuStart consultants, and upgrading process, –
Ciudad Hidalgo (Mexico), furniture industry in,  consumption, apparel, in Mexico, –, t;
Ciudad Juárez (Mexico), ; business climate in, ; NAFTA and, 
compared with other apparel centers, , t; com- Contract Apparel, 
petitive advantages of, ; economic history of, ; contracting, in apparel industry: capacity, ; justifi-
and El Paso, linkages between garment industries cations for, ; specification, ; and sweatshop
of, – (see also El Paso–Ciudad Juárez region); conditions, . See also contractors; subcontracting
employment in, n ; future of, , ; garment system
industry in, n , –, , , ; global contractors, in apparel industry, ; core, –, ;
competitiveness index for, ; labor market in, ; peripheral, , , , ; vs. subcontractors, n 
linkages of companies in, –, ; modernization Converters, 
index for, ; problems facing, , ; profile of Coordinadora de Fomento al Comercio Exterior
apparel firms in, –, t, –; regional cus- (COFOCE), n 
tomers in, –; socioeconomic indicators for, t; coordination, and full-package manufacturing, 
subcontractors in, ; suppliers in, ; traditional Coppel, 
maquiladora networks in, , f; vertical (dis)inte- core contractors, –; in New York City apparel
gration in, –, f industry, 
Clay, William,  La Corporación Industrial de Tejido de Punto
Clean Clothes Campaign(s) (Western Europe),  (COITEP), –
clothing stores. See tiendas de ropa Coscomate (Mexico), knitwear producers in, t
Cluett Peabody, Costa Rican subsidiaries of,  Costa Rica: apparel exports of, t; apparel exports to
CMT (“cut, make, and trim”),  North America, , , t, f, ; apparel
CMT Industries, post-NAFTA layoffs by,  exports to U.S., t, , –; competitiveness
Coahuila (Mexico). See Torreón of apparel industry of, –, t, ; export-
Coalition for Humane Immigrant Rights in Los Angeles processing zone operations in, ; labor costs in,
(CHIRLA),  , t; quotas under CBTPA, t, t;
Coalition for Justice in the Maquiladoras,  WTO dispute with U.S., , 
codes of conduct, apparel companies and, ,  Crawford, Harry, 
COFOCE. See Coordinadora de Fomento al Comercio credit: difficulties of securing, as barrier to upgrading,
Exterior –; empresa integradoras and problems with, ;
COITEP. See La Corporación Industrial de Tejido de importance of, ; U.S., Mexican partners and
Punto access to, 
Coleman, James,  credit unions, in Mexico, –; knitwear producers
collective efficiency, concept of, ,  and, , –, 
Colombia: apparel exports to Mexico, t; apparel Crewe, Louise, 
exports to North America, t CROC. See Confederación Revolucionario de Obreros
Comercial Mexicana, n  y Campesinos
commercial subcontracting networks,  CTM. See Confederación de Trabajadores Mexicanos
commodity chain, –; for Mexican knitwear sector, Cuautepéc (Mexico): knitwear producers in, t,
. See also apparel commodity chain; global com- n ; producer consortium and credit union of,
modity chain –, 
Compañia Industrial de Parras, S.A. de C.V., ,  currency fluctuations: Caribbean apparel industry and,
Compañia Textil Centroamericana,  . See also peso devaluation
competition: Asian, Caribbean basin and, ; in Cygne Designs, and private-label products, 
El Paso–Ciudad Juárez region, ; low-wage, Czech Republic: apparel exports of, t; labor costs in,
–; of Monterrey/Ciudad Juárez, ; from t
street vendors, n 
competitive advantages: of Ciudad Juárez, Mexico, ; daycron staple fibers, DuPont and, 
of El Paso, Texas, ; of industrial districts, ; of DCL. See Designated Consultation Level
Los Angeles apparel industry, , ; of Mexico, , democratization, NAFTA and, 
; of Monterrey, Mexico, ; of New York City denim: maquiladora production of, ; production in
apparel industry, –, , ,  Mexico, , , , ; production in U.S., ,
Competitive Analysis of Nations (CAN),  , , ; softening of market for, –.
complementary production, n . See also production See also blue jeans industry
sharing Denimex, 
 

Department of Labor. See U.S. Department of Labor Egypt: apparel exports to North America, t; labor
department stores. See tiendas departamentales costs in, t
deregulation, de facto, and sweatshops in U.S., –, / production, , , , , n ; and
f limits on maquiladoras, –; and offshore garment
Designated Consultation Level (DCL), ,  production, . See also production sharing
developing countries: apparel exports by, ; Uruguay ejidos (cooperatives), 
round of GATT and, . See also specific countries El Acorozado, 
Dillards, in Mexico,  El Paso, Texas, –; apparel industry in, –,
discount retail chains, in Mexico, , ,  –, ; and Ciudad Juárez (see El Paso–Ciudad
Disney, Avante Textil and,  Juárez region); compared with leading apparel cities
displaced garment workers, ,  in U.S., t; competitive advantage of, ; employ-
distribution channel(s), n ; informal, in Mexico, ment in, , f, t, , t; ethnicity of work-
–, – ers in, t, –, t; future of, –, ;
division of labor: cross-border, –, ; gender, in history of apparel industry in, –; job gains in,
Los Angeles apparel industry, ; international, , , f, ; job losses in, , –, –,
, –, ; NAFTA and, , ; regional, ; maquiladora apparel production in Mexico and,
– , , , ; under Multifiber Agreement and
DKNY: and Aztex Trading Company, ; in Mexico,  Item , –; peso devaluation and impact on,
DLSE. See California Division of Labor Standards ; population of, , t; post-NAFTA, –;
Enforcement regional customers in, –; relocation of indus-
Dockers,  tries to Mexico, –; subcontractors in, ; sub-
DOL. See U.S. Department of Labor sidiaries and contractors in Mexico’s interior, –;
Dominican immigrants, in New York City apparel suppliers in, ; Torreón compared with, ; typol-
industry, – ogy of companies in, –, t; unique position
Dominican Republic, –; apparel exports of, t, in U.S. garment industry, ; wages in, , t
; apparel exports to North America, , , El Paso Apparel Group, post-NAFTA layoffs by, 
t, , f; apparel exports to U.S., t, , ; El Paso–Ciudad Juárez region, –; absence of
apparel industry of, , t; CBTPA and benefits to, cross-border linkages in, –, –; competition
; competitiveness in North American market, , in, ; obstacles to development of interfirm link-
t; export-processing zones of, f, –, ages in, –; subsidiaries and contractors in
–, t, t; labor costs in, , t; NAFTA Mexico’s interior, –
and, , ; peso devaluation and, ; quotas El Paso Fashion Development Center, 
under CBTPA, , t, t; range of products of, El Salvador: apparel exports to North America, ,
, t; unionism in,  , t, f, ; apparel exports to U.S., t,
Donna Karan: global subcontracting network of, ; ; apparel industry of, , t; labor costs in, ,
growth strategy of, ; operations in Mexico, , t; t; quotas under CBTPA, , t, t
strategies in response to globalization,  embedded firm, 
door-to-door sellers. See aboneros embeddedness, local, ; industrial linkages and, 
Dresser, Denise,  embroidery machines, in Mexico, 
dresses, retail in Mexico, t,  Emilia-Romagna region (Italy), , n , –
Dubinsky, David, – employee turnover rates: in Monterrey/Ciudad Juárez,
DuPont: in Mexico, ; and NuStart (Ciudad de la Con- ; in Torreón, Mexico, 
fección),  employment: in Ciudad Juárez, Mexico, n ; in
Durango (Mexico), . See also Torreón Dominican Republic EPZs, , ; in El Paso
Dutch Clean Clothes Campaign,  apparel industry, , f, t, , t; in La
Laguna region, Mexico, –; in Los Angeles
Eagles,  apparel industry, –, , –, f, t, t, ,
East Asia: and Caribbean EPZs, –; full-package –, t, t; in maquiladoras, , f, , ; in
production in, –; Mexico compared to, , . Mexico’s apparel industry, , t, f, ; NAFTA
See also East Asian newly industrialized economies; and, –; in New York City apparel industry, –,
specific countries , ; in North American apparel industry, shifts
East Asian newly industrialized economies: apparel in, , t; in retail, in Mexico, ; in Southern Cali-
exports to U.S., , t; apparel industry as engine fornia apparel industry, ; in Torreón, Mexico, ;
of growth for, ; economic growth of, , f; in U.S., impact of NAFTA on, –. See also job
export-oriented production in, ; and triangle gains; job losses
manufacturing,  Employment Development Department (EDD), Cali-
Eastern Europe: apparel exports of, t; outward fornia, Tax Branch of, n 
process trade (OPT) and, . See also specific countries employment index, n 
economic growth: apparel industry as engine of, , empresa integradora (integrated enterprises), –,
–; lead firms’ strategies for, –; of small , 
countries, challenges to, –; winners’ circle in, enterprise zones, 
–, f EPZs. See export-processing zones
EDD. See Employment Development Department Ermatinger, John, 
efficiency, collective, ,  Estado de Mexico, knitwear producers in, t
 

ethnicity: of El Paso apparel workers, t, –, France: apparel exports of, ; apparel imports and, ;
t; of Los Angeles apparel workers, , , n , economic growth of, , f
, ; of Los Angeles business owners, n ; of Frederick de México, 
New York City apparel workers, , –, t, t; Free Trade Agreement of the Americas, and
of New York City business owners, , . See also global/flexible production, 
specific ethnic groups free-trade zones, 
Europe: outward process trade (OPT) in, . See also Fruit of the Loom, , n ; and assembly orders, 
Eastern Europe; Western Europe; specific countries Fuerza Unida, n 
European Economic Community, ISO standards of, full-package manufacturing: advantages of, , ; in
,  East Asia, –; labor-related benefits of, –;
export-oriented industrialization, multiple models of, in Mexico, , , , n , –, n , ;
 post-NAFTA, , , ; textile firms and, ; in
export-processing zones (EPZs), ; in Caribbean Torreón, Mexico, , f, –; transition from
basin, –; in Dominican Republic, f, –, assembly to, , , , –; vs. assembly, –,
–, t, t; limitations of, ,  n . See also original equipment manufacture
exports, apparel: credit unions and, ; growth in, ; Fundidora Monterrey, closure of, 
Harmonized Tariff Schedule (HTS) and, –; furniture industry, in Ciudad Hidalgo (Mexico), 
incentives for, ; leaders in, , t–t; by maqui-
ladoras, t; NAFTA and, ; to North America, GALs. See Guaranteed Access Levels
–, t, f; OECD countries and, . GAO. See General Accounting Office
See also imports, apparel; specific countries the Gap: codes of conduct of, ; and full-package
production, ; in middle-to-upper price segments,
Fábricas de Ropa Manjai, ,  ; operations in Mexico, t
Fábricas El Venado,  Garment Enforcement Report, 
Fair Labor Association (FLA), ; Workers Rights garment industry. See apparel industry
Consortium (WRC) compared with,  Garment Industry Development Corporation, 
Fair Labor Standards Act (): and definition of Garment Industry Proviso (U.S.), 
sweatshop, ; enforcement of, –; “hot goods” Garment Services International (GSI), sourcing pat-
provisions of, n , ; post–World War II condi- terns of, 
tions and, ; regulation of homework by,  Garment Workers’ Center (GWC), 
Farah, Mansour and Hannah,  Garment Workers Justice Centers, –
Farah Company, ; layoffs by, post-NAFTA, ; Garment Workers Protection Act (AB , California),
operations in Mexico, , t; overseas production n 
of, n ; relocation of, ; strike against,  GATT. See General Agreement on Tariffs and Trade
Far East: subcontracting networks in, . See also gender: of apparel industry workers, , ; distribu-
specific countries tion of clothing purchases by, in Mexico, ; in off-
fashion: and El Paso’s apparel industry, ; and shore production, . See also men; women
Mexico’s apparel industry, , ; and women’s General Accounting Office (GAO): definition of sweat-
wear industry,  shops, ; study of tax compliance of sweatshops,
Fashion Institute of Technology, lead firms and,  
Federated Department Stores,  General Agreement on Tariffs and Trade (GATT):
Federated Product Development,  implications for textile and garment trade, –;
Fenton, Kelly,  Mexico’s accession to, ; Multifiber Arrangement of
fiber-forward rule, n  (see Multifiber Arrangement [MFA]); Textile and
fiber industry: NAFTA and corporate strategies of, Clothing Agreement of, , ; Uruguay round of,
, ; research and development in,  , , n 
Fideicomiso para la Cobertura de Riesgo Cambiario Georgia (U.S.), textile employment in, 
(FICORCA), n  Gereffi, Gary, , , , , , , 
Final Finish, post-NAFTA layoffs by,  Germany: apparel exports of, ; apparel imports and,
financial services zones,  ; economic growth of, , f; labor costs in,
financing: in Mexico vs. Hong Kong, . See also t
credit Gigante, n 
finishers, . See also laundering operations Gilmour Trading, Costa Rican subsidiaries of, 
firm(s): embedded, ; large, NAFTA and, ; lead Gitano Group, ; weakened position of, 
(see lead firms); niche, , ; small (see small firms) global capitalism, ; cross-border organizing in
firm-centered approach, ,  response to, –; restructuring of, as labor unions’
FLA. See Fair Labor Association goal, –
flexible production, ; impact on labor unions, , global commodity chain: and industrial districts, ;
; impact on U.S. garment workers, ; labor use of term, . See also apparel commodity chain
unions’ response to, –; U.S. government policies global commodity chain perspective, –; on export-
and, –. See also subcontracting system oriented industrialization, ; on obstacles to inter-
forward linkages, obstacles to development of,  firm linkages, ; on Torreón region, 
Fox, Vicente, ; election of, ; silence about labor- global competitiveness index, n 
law violations,  global economy, and inequality, 
 

globalization: of apparel industry, –; bases for com- Hayes, Chuck, –
petitive advantage in, ; contradictions of, , ; Healthtex, 
firms’ strategies in response to, –; and Los Ange- Helfgott, Roy, 
les apparel industry, ; movement against, –, Hermanson, Jeff, , , 
, ; and New York City garment industry, , Hermes, n 
; vs. regional agreements, ,  Hidalgo (Mexico): knitwear producers in, t; manu-
global production, –; impact on labor unions, , facturing operations in, 
; impact on U.S. garment workers, ; labor hijackings, in Mexico, , n 
unions’ response to, –; U.S. government policies Hill, Herbert, , –
and, – Hinojosa Ojeda, Raúl, , n 
global working-class movement, development of,  Hispanic immigrants: in Los Angeles apparel industry,
Gómez Palacio (Mexico), ; linkages with U.S. firms, ; in New York City apparel industry, , t,
. See also Torreón t, 
government development program, in Mexico, proposal Hollander, strike against, 
for,  Hollywood-style lines of clothing, 
government policies: Mexican, limits of, –; Mexi- homework, decline of, 
can, recommendations for, –; U.S., and apparel Honduras: apparel exports of, ; apparel exports to
industry shifts, , – North America, , , t, ; apparel exports
Grandmaison, Lisa,  to U.S., t, ; apparel industry of, , t; labor
Greater Texas Finishing plant, post-NAFTA layoffs by, costs in, t; quotas under CBTPA, , t, t
 Hong Kong: apparel exports of, , t, ; apparel
Greece, labor costs in, t exports to Mexico, , t; apparel exports to
Green, Nancy, ,  North America, t, , f; apparel exports to
Greenhouse, Steven,  U.S., , , t; economic growth of, , f;
growth. See economic growth financing in, ; full-package production in, –;
grupo, , n  joint venture in Dominican Republic, ; labor
Grupo Alfa: and DuPont, ; and NuStart (Ciudad de costs in, t; subcontracting network in, ;
la Confección), ; petrochemical division of,  textile employment in, n ; and triangle manu-
Grupo Confia,  facturing, 
Grupo Guanajuato Textil, n  Hopkins, Terence K., n 
Grupo Kaltex,  “hot goods”: Fair Labor Standards Act provisions for,
Grupo Lajat,  n , ; monitoring for, 
Grupo Libra, –; sales offices in U.S., ; in Howard, Alan, 
Torreón, Mexico, t HTS. See Harmonized Tariff Schedule
Gryphon Development,  Huberman, A. Michael, 
GSI. See Garment Services International Hufbauer, Gary, 
Guadalajara (Mexico): informal distribution channels Hungary: apparel exports of, t; labor costs in, t
for clothing in, –; knitwear production in,  hypermarket, n 
Guadiana, 
Guanajuato (Mexico): knitwear producers in, t; ILGWU. See International Ladies’ Garment Workers’
manufacturing operations in, ; Southern Cali- Union
fornia sourcing in,  immigrant workers: in El Paso apparel industry, t,
Guanajuato ,  –, t; job prospects of, determinants of,
Guaranteed Access Levels (GALs),  n ; labor unions and, , ; in Los Angeles
Guatemala: apparel exports to North America, , , apparel industry, , , n , , ; NAFTA-related
t, f, ; apparel exports to U.S., t, ; industry transformations and, , ; in New York
apparel industry of, , t; labor costs in, , t; City apparel industry, , –, t, t; racism
quotas under CBTPA, , t, t against, –; in U.S. apparel industry, ; vulnera-
Guess? Jeans: ILGWU organizing drive against, bility to sweatshop conditions, . See also specific
–; operations in Mexico, t; violators in immigrant groups
contractor chain of, n  immigration, and new sweatshops, –
Guilford Mills, –; and NuStart (Ciudad de la Immigration Act of  (U.S.), 
Confección),  Immigration and Naturalization Service (INS), as union
GWC. See Garment Workers’ Center buster, 
immigration policy: role in weakening labor’s position,
Haas, Robert, n , , – , –; U.S.-Mexican relations with regard to,
Haiti, quotas under CBTPA, t, t –
half-package production,  Immigration Reform and Control Act (), 
Hanes, ; Costa Rican subsidiaries of,  imports, apparel: in Europe, ; growth in, ; in
Hanes Her Way,  Mexico, –, t, , –, t; NAFTA
Harmonized Tariff Schedule (HTS), , –; and, ; in North America, shifts in regional struc-
beneficiaries of, , t; negative impact on indus- ture of, f; in OECD countries, ; retailers and,
trialization, , ; section  of (see production ; and sweatshop exploitation, –; in U.S., ,
sharing); vs. SITC, n  , t–t, , t. See also exports, apparel
 

import-substitution industrialization model, n ; Italian contractors, in New York City apparel indus-
Mexico and, ,  try, 
in-bond factories. See maquiladoras Italy: apparel exports of, ; apparel exports to Mexico,
India: apparel exports of, t, ; apparel exports to t; apparel exports to North America, , t;
North America, t, , f; apparel exports to apparel imports and, ; economic growth of, ,
U.S., t; labor costs in, t f; Emilia-Romagna region in, , n , –;
Indonesia: apparel exports of, t, ; apparel exports labor costs in, t; Mexican knitwear producers’
to North America, t; apparel exports to U.S., t; trip to, 
labor costs in, t; and triangle manufacturing, 
industrial clusters/districts: barriers to development of, Jalisco (Mexico): knitwear producers in, t; manufac-
; competitive advantages of, ; export-process- turing operations in, ; Southern California sourc-
ing zones and, ; external dis-economies in, ; ing in, 
Mexican knitwear sector and, –; original model Jamaica, apparel exports to U.S., t, 
of, –; Torreón region and,  JAM Enterprises, post-NAFTA layoffs by, 
industrialization: apparel and, –; in Caribbean Jansport, 
basin, –; export-oriented, ; import-substi- Jantzen, 
tution, , n , ; special access as challenge Japan: apparel exports of, ; apparel exports to Mexico,
to,  t; apparel imports of, ; economic growth of,
industrialized nations: apparel industry in development , f; labor costs in, t; sourcing in Mexico,
of, , –. See also specific countries ; upgrading in, 
industrial policy: new philosophy of, –; recom- JCPenney: Arizona brand of, , ; Avante Textil and,
mendations for, – ; codes of conduct of, ; Mexican knitwear pro-
industrial subcontracting networks,  ducers and, ; in Mexico, , t, ; quality
industrial transformation, process of,  standards of, 
informal distribution channels, in Mexico, –; and Jesus (brand), 
class status of customers, – Jewish contractors, in New York City apparel indus-
informal economy: ambiguity of idea of, –. See also try, 
sweatshop(s) Jilotepec (Mexico), knitwear producers in, t
informal markets. See tianguis “jobbers’ agreements,” 
INS. See Immigration and Naturalization Service job gains: in El Paso, , f, ; in Mexico, ;
Instituto Tecnológico y de Estudios Superiores de NAFTA-induced, in Los Angeles apparel industry,
Monterrey,  , t; in Southern California, , 
integrated enterprises. See empresa integradora job losses: in El Paso garment industry, , –,
interest rates, in Mexico,  –, ; in Los Angeles apparel industry, ,
interfirm networks, ; in Ciudad Juárez, Mexico, –, t; in Mexico’s apparel industry, ; in U.S.,
–; limits of, –; Mexican knitwear produc- , –, n , 
ers and, ; obstacles to, ; outward process trade joint ventures: Hong Kong–Dominican Republic, ;
(OPT) and, ; post-NAFTA, ; production sharing U.S.-Mexico, , n 
( production) and, ; in restructuring of North Jones, Jackie, 
American apparel industry, ; in Torreón, Mexico, Jones Apparel Group, n 
, ; triangle manufacturing and, 
international division of labor, , , ; challenges Kaltex, 
to theory of, – kanban system, , n 
international financial institutions, criticism of, –, Kennedy, Edward, 
 Kentucky Apparel: in El Paso, Texas, n ; joint
International Garment Processors,  venture with Grupo Lajat, ; in Torreón, Mexico,
International Ladies’ Garment Workers’ Union t
(ILGWU), , –; “Buy American” campaign Kentucky-Lajat, 
of, ; criticism of, –; and Guess? campaign, Kenya, labor costs in, t
–; losses in membership, ; merger with Kessler, Judi, , n 
ACTWU, –; response to labor crisis of s, KIWA. See Korean Immigrant Workers Advocates
– K-Mart, operations in Mexico, t
International Monetary Fund (IMF), movement target- knitwear manufacturers, Mexican, –; business
ing, – associations of, –; economic performance of,
International Organization for Standardization (ISO) –; export experience of, –; location of,
, , n ; Mexico and,  –, t; marketing strategies of, –; num-
international trade agreements: concerns regarding, . ber of, ; organization into industrial clusters,
See also specific agreements –; peso devaluation and, ; technology
interviews, strategic, – acquired by, –
investment subsidy, in Mexico, proposal for,  Korean Apparel Contractors Association of Greater
Iranian immigrants, in Los Angeles apparel industry, New York, 
 Korean immigrants: in Los Angeles apparel industry,
ISO. See International Organization for Standardization , n ; in New York City apparel industry,
Israel, apparel exports to North America, t , 
 

Korean Immigrant Workers Advocates (KIWA),  The Limited: operations in Mexico, , t; and pri-
Kukdong, ,  vate-label products, 
Kurt Salmon Associates, , ,  linkages: among Ciudad Juárez companies, –;
among maquiladoras, –, f; in El Paso–
labor: child, ; division of (see division of labor) Ciudad Juárez region, –; full-package produc-
labor costs: apparel industry, international comparisons tion and, ; in Monterrey, Mexico, –; obsta-
of, , t; in Caribbean basin, , f, –, cles to development of, ; U.S.-Mexico, learning
t; contracting and decrease in, ; and interna- process in, –. See also backward linkages; inter-
tional trade shifts, ; and relocation of production, firm networks
. See also wage(s) Liverpool, n 
labor law: erosion of, . See also specific laws living wage, concept of, 
labor-law violations: manufacturers’ liability for, –, Liz Claiborne: and Aztex Trading Company, ; and
; monitoring for (see compliance monitoring); in Chinatown contractors, ; and full-package produc-
New York City, –; in restaurant industry, n ; tion, ; global subcontracting network of, , ;
retailers’ responsibility for, ; in San Francisco, growth strategy of, ; operations in Mexico, t;
; in Southern California, –; Vicente Fox’s strategies in response to globalization, 
silence about, . See also sweatshop(s) location: of Mexican apparel producers, –, –;
labor-standards erosion, concentrated market power of Mexican knitwear manufacturers, –, t; of
and, – sourcing networks, factors in choice of, –, ; of
labor unions, –; contracting out as inhibitor to, subcontracting networks, . See also relocation of
; cross-border organizing by, –, , ; in production
Dominican Republic, ; future of, ; immigrant Los Angeles apparel industry, –, t; in apparel
workers and, , ; immigration policy and weak- commodity chain, , ; competitive advantages of,
ening of, , –; institutional restructuring , ; compliance monitoring in, –; employment
sought by, –; in Los Angeles, , ; losses in in, –, , –, f, t, t, , –, t, t;
membership, ; in Mexico, , , ; NAFTA ethnicity of business owners in, n ; evolution
and, –; response to global/flexible production, of, –; exports to Mexico, –, , n ;
–; Southern regimes and repression of, ; future of, –; Garment Workers’ Center (GWC)
on sweatshop decline, –; in U.S., . See also in, ; gender division of labor in, ; globalization
specific unions and, ; growth of, ; immigrant workers in, , ,
La Laguna region (Mexico), ; apparel employment n , , ; job creation in, post-NAFTA, , t;
in, –; apparel industry indicators for, t. job loss in, post-NAFTA, , –, t; methodol-
See also Torreón (Mexico) ogy for collecting and analyzing data from, –;
Lamosa,  Mexican-born workers in, , n ; NAFTA and,
Lapp, Michael, , , ,  –, , , –; as New York’s competitor, ;
large firms: NAFTA and, . See also lead firms problems of, –; relocation of production to Mex-
Latin America: apparel exports to North America, , ico, , –, ; sourcing patterns in, –, f;
; export-oriented production in, ; “lost decade” sourcing strategies of, –; sweatshops in, , ,
of, ; new economic model of, . See also Central , –, ; women’s wear in, , 
America; specific countries Los Angeles Jewish Commission on Sweatshops, ,
laundering operations, in El Paso,  , n 
lead firms, –; focus on, ; growth strategies of, Lovable, Costa Rican subsidiaries of, 
–; in New York City garment district, –; and Lycra, DuPont and, 
opportunities for Mexican suppliers, ; sourcing
strategies of, ; strategies in response to globaliza- Macao: apparel exports to North America, t; apparel
tion, – exports to U.S., , , t
learning process: business association and, –, ; Madrid, Miguel de la, , 
consultants and, –; Mexican knitwear producers MAGIC. See Module to Analyze the Growth of Inter-
and, ; U.S.-Mexico linkages and, – national Commerce
Lee, Kimi,  Malaysia: apparel exports of, t; apparel exports to
Lee and Company, ; El Paso operations of, , , North America, t; apparel exports to U.S., t;
, ; Torreón operations of, ; working condi- labor costs in, t; subcontracting network in, 
tions in,  Mallorca S.A. de C.V., 
L’eggs,  manufacturer(s): contracting by, –; definition of,
Lerdo (Mexico), . See also Torreón n ; liability for labor-law violations, –, ;
Leslie Fay: strike against, ; weakened position of,  mobility of, , ; and retailers, blurring of dis-
Levi Strauss and Company, , –; and assembly tinction between, ; retailers’ pressure on, ;
orders, ; contractors in Latin America, ; El Paso secrecy of, ; sourcing patterns of, –. See also
operations of, , , , , –, ; layoffs specific manufacturers
in U.S., , , –, n ; operations in maquiladoras, –, ; assembly in, –; Border
China, , n ; operations in Mexico, , Industrialization Program and, ; in Ciudad Juárez,
n ; strategic plan of, –; Torreón operations ; creation of, ; debate about, –; definition
of, t, ; working conditions under, ,  of, , ;  regime and limits on, –; and
liberalization, reciprocal,  El Paso apparel industry, , , , ; and emi-
 

gration flows, ; employment in, , f, , ; evo- opmental trajectory of, debate about, –; eco-
lution of, ; expansion of, , ; exports of, t; nomic transformations in, , ; export-processing
geographical distribution in Mexico, –; impact on plants in (see maquiladoras); exports, imports, and
the rest of Mexico, –; Item  and, ; link- trade balance of, t; exports to U.S., , ;
age patterns of, –, f; Multifiber Agreement export structure of, t; financing in, ; full-
and, –; NAFTA and, , n , –, , package manufacturing in, , , , n , –,
; OBM conversion into, ; second generation of, n , ; geography of apparel production in,
; subsidiaries of, ; and Torreón apparel industry, –, –; government policy in, limits of, –;
–, f; traditional model of, , f; U.S. gov- import-substitution industrialization model in, ,
ernment policies and, ; vs. vertical integration,  ; informal distribution channels in, –; inter-
Maquiladoras PAMI,  est rates in, ; job creation in, ; knitwear sector
Maquila Solidarity Network,  in, –; labor costs in, t; labor unions in, ,
Marcos, Subcomandante,  , ; location of production centers in, –;
market channel, n  maquiladora exports of garments in, t; NAFTA
market economy, effective, elements of, – and, , , –, , , , , , –,
marketers, , ; strategies in response to globaliza- , –, ; neoliberal economic policies in,
tion, , ; and Torreón’s production patterns, . ; obstacles to production in, , , ; policy
See also specific companies recommendations for, –; postrevolutionary
markets on wheels. See tianguis authoritarian corporatism in, ; production-sharing
market stalls. See mercados program in, ; reliance on U.S. export market, ,
market typologies, development of, – n ; relocation of El Paso production to, –;
Maroly, ,  relocation of Los Angeles production to, –, ;
Martín, Gerardo,  as sourcing site for Los Angeles, , –; textile
Martín family,  industry in, foreign-trade statistics for, –, t;
Marx, Karl,  unilateral trade opening of, –; and United
Mast Industries,  States (see U.S.-Mexico relations); wages in, –,
Mata, Petra, n  , , n , ; Zapatista uprising in, .
Mauritius: apparel exports of, t; labor costs in, t See also specific cities and regions
Mazur, Jay,  Mexico City: knitwear production in, ; Southern
McAllen (U.S.), apparel industry in, , t, – California sourcing in, ; Tepito market in, 
MCI,  Miami (U.S.), apparel industry in, t
Medalla Gacela (brand),  Michoacán (Mexico): knitwear producers in, t;
megamarket, n  manufacturing operations in, 
membership clubs, in Mexico, n  microenterprises: definition of, n ; in Mexico, .
men, apparel industry workers, ,  See also small firms
Mendoza, Jorge, n  Miles, Matthew, 
mercados (market stalls), t, ; class status of cus- minimum order size, problem of, –
tomers, t; percent share of Mexican retail clothing mobility: apparel manufacturers and, , ; assembly
sales, t production and, ; in global production, ;
Mérida (Yucatán peninsula),  worker, . See also social mobility
Metro,  modernization index, n 
Mexicali (Mexico), wages of garment workers in,  modular production, –
Mexican immigrants, , –; in El Paso, , , Module to Analyze the Growth of International Com-
–, ; garment workers in U.S., , ; labor merce (MAGIC), n 
unions and, ; in Los Angeles, , n , ; own- Monterrey (Mexico), ; competitive advantages of,
ers of garment shops, NAFTA and, –; post- ; garment industry in, , ; global competi-
NAFTA,  tiveness index for, ; linkages in, –, ; mod-
Mexican integrated apparel manufacturers, strategies in ernization index for, ; original brand manufacture
response to NAFTA, ,  networks in, f, –; original equipment manu-
Mexican sourcing agents, strategies in response to facture networks in, f, –; problems facing,
NAFTA, , – ; profile of apparel firms in, –; traditional
Mexico: advantages compared to Caribbean basin, , networks in, f, –
, , ; age structure of population of, ; Morelos (Mexico), NuStart (Ciudad de la Confección)
apparel employment in, , t, f, ; apparel exports in, 
of, t, , t, t, ; apparel exports to North Morocco: apparel exports of, t, ; labor costs in,
America, , t, , f; apparel exports to t
U.S., , , t, , , , ; apparel imports in, Moroleón (Mexico): credit union of, , ; embroi-
–, t, , –, t; apparel industry in, dery machines in, ; informal markets in, ;
–, –, t, t, , ; border vs. interior knitwear producers in, , t, ; labor shortages
sourcing in, , ; capital- and skill-intensive indus- in, 
tries in, NAFTA and advantages for, –; com- La Mujer Obrera (The Woman Worker), n 
petitive advantages of, , ; consumer market for Multifiber Arrangement (MFA), n , , , ;
clothing in, –, t; currency devaluation in and in-bond assembly program, –; phasing out
(see peso devaluation); democratization of, ; devel- of, , 
 

NAALC. See North American Agreement on Labor , –, ; and Mexican consumer apparel
Cooperation market, ; and Mexican labor movement, ;
Nacional Financiera (NAFIN): credit unions as inter- mixed legacy of, , –; and relocation of pro-
mediaries of, –; knitwear producers and,  duction to Mexico, ; rules of origin under, ;
Nadvi, Khalid,  and small firms, , , , , –; and Torreón
NAFIN. See Nacional Financiera apparel industry, –, f; Trade Adjustment
NAFTA. See North American Free Trade Agreement Assistance (TAA) under, , n , n ;
NAID. See North American Integration and Develop- vs. WTO-ATC, 
ment North American Integration and Development (NAID)
National Industrial Recovery Act (NRA), ; homework Center, 
prohibited by,  North Carolina (U.S.): apparel employment in, ;
National Labor Committee (NLC), , – textile employment in, 
National Labor Relations Act (NLRA),  North Face, 
National Textile,  North Korea, apparel exports to Mexico, t
nation-states, and apparel industry development,  Northeast Asia: apparel exports to U.S., , t. See also
Nautica, strategies in response to globalization,  specific countries
Nazas, n  “No Sweat Initiative,” ; failure of, ; quarterly
neoliberal economic theory, –; Mexico and,  enforcement reports in, 
Netherlands, investments in Dominican EPZs, , t NRA. See National Industrial Recovery Act
network(s): interfirm (see interfirm networks); trans- NuStart (Ciudad de la Confección), 
national migrant, –. See also linkages
network clusters, Los Angeles–Mexico,  OBM. See original brand manufacture
New York (U.S.), apparel employment in, ,  Occupational Safety and Health Administration
New York City apparel industry, –, t; China- (OSHA): California Division of, ; violations of
town in, –, , , ; competitive advantages standards of, 
of, –, , , ; competitive pressures in, ; OECD. See Organization of Economic Cooperation
employment in, –, , ; future of, –; global- and Development
ization and, , ; and global production networks, OEM. See original equipment manufacture
–; historical perspective on, –; immigrant Old Navy, operations in Mexico, t
workers in, , –, t, t; Korean-owned con- OMJC. See Original Mexican Jeans Company
tracting shops and, , ; labor-law violations in, OPT. See outward process trade
, –; large manufacturers in, rise of, –; Optima Cotton Wear, 
local sourcing in, , ; methodology for collecting Organization of Economic Cooperation and Develop-
and analyzing data from, –; social cohesion in, ment (OECD), ; apparel imports of, , ;
limits on, –; subcontracting system in, , –; apparel in economies of, , 
sweatshops in, , , –; women’s wear in,  original brand manufacture (OBM) networks: conver-
Nicaragua, quotas under CBTPA, t, t sion into maquiladoras, ; in Monterrey, Mexico,
niche firms: in fashion-oriented women’s wear sector, f, –
; sourcing strategies of,  original equipment manufacture (OEM), ; networks
Nicole Miller, growth strategy of,  in Monterrey, f, –; shift from assembly to,
Nigeria, labor costs in, t , ; vs. assembly, –. See also full-package
Nike: anti-sweatshop campaign against, , ; strate- manufacturing
gies in response to globalization, ; VF Corporation Originales Futura, , 
and,  Original Mexican Jean Company (OMJC), , , ,
 production. See production sharing (/ n ; and post-NAFTA full-package networks, f
production) Ortiz, Altagracia, 
NLC. See National Labor Committee OSHA. See Occupational Safety and Health Adminis-
NLRA. See National Labor Relations Act tration
North American Agreement on Labor Cooperation outward process trade (OPT): in European clothing
(NAALC),  sector, ; U.S. analogue to, 
North American Free Trade Agreement (NAFTA):
apparel industry after, –; and backward linkages, Pakistan: apparel exports of, t; apparel exports to
facilitation of, ; corporate strategies in response to North America, t; apparel exports to U.S., t;
(New York City), –; debate about, , –, , labor costs in, t
; and democratization, ; and division of labor, El Palacio de Hierro, n 
, ; and Dominican Republic, , ; and Palpacuer, Florence, , n 
El Paso apparel industry, –; and employment Panama: apparel exports to Mexico, t; investments in
and wages in U.S., –, –; and full-package man- Dominican EPZs, , t; quotas under CBTPA,
ufacturing, , , ; and global/flexible produc- t, t
tion, ; and job losses, , –, n , ; and Parras (company), , 
labor unions, –; and Los Angeles apparel indus- Parras (town), 
try, –, , , –; and maquiladoras, , Parras-Cone de México, , 
n , –, , ; and Mexican apparel indus- Parsons School of Design, lead firms and, 
try, , , –, , , , , , –, Partido de Acción Nacional (Mexico), 
 

Partido de la Revolución Democrática (Mexico),  labor costs and, ; to rural communities, ,
Partido Revolucionario Institucional (PRI, Mexico), , n 
,  restaurant industry, labor-law violations in, n 
Peck, Jamie,  retail: capital intensity in, ; concentration in, –,
peripheral contractors, , ; in New York City apparel t; in Mexico, –, t, t, t; in Mexico,
industry, ,  distribution of value added, t, –; in Mexico,
peso devaluation, ; and Dominican Republic, ; employment in, 
and El Paso garment industry, –; and imports to retailers, ; dominant role of, ; as importers, ;
Mexico, ; and knitwear manufacturers, ; and and manufacturers, blurring of distinction between,
Mexico’s garment production, ; and Mexico’s gar- ; pressure on manufacturers, ; and private-label
ment retail, –; and relocation of production to products, , ; responsibility for labor-law viola-
Mexico, , ; and sale of domestically produced tions, ; share of profits, ; strategies in response
clothing, –; and Torreón garment industry, to globalization, , ; strategies in response to
– NAFTA, , ; and Torreón’s production patterns,
Philippines: apparel exports of, t, ; apparel exports ; U.S. chains, expansion into Mexican cities, .
to North America, t, f, ; apparel exports to See also specific companies
U.S., t; labor costs in, t Rinbros company, , n ; and Monterrey, Mexico,
Phillips–Van Heusen,  
piece rate,  Rocky Mountain company, n 
Piore, Michael, ,  Romania, apparel exports of, t, 
Playtex,  Romero, Jesse, –
Poland: apparel exports of, t, ; labor costs in, t Ross, Robert, 
Polo, operations in Mexico, t rules of origin: Caribbean Basin Trade Partnership Act
Population Research Center (PRC), University of Texas and, ; North American Free Trade Agreement
at Austin,  and, 
Portes, Alejandro,  rural communities, relocation of apparel production to,
Portugal: apparel exports of, ; labor costs in, t , n 
poverty, in Mexico, 
PRC. See Population Research Center Sabel, Charles, , 
Prestige,  sales offices, of suppliers, n 
PRI. See Partido Revolucionario Institucional Salinas de Gortari, Carlos, ; and credit unions/
Price Club, in Mexico,  producer consortia, , ; economic policy under,
price point: production in Mexico and, ; and reloca- ; and NAFTA, ; privatization of cooperatives
tion decisions,  under, 
private-label apparel, n ; New York’s, future of, ; Salinas y Rocha, n 
in retailers’ post-NAFTA strategies, ,  Salvatierra company, –
producer consortia, in Mexico, –; knitwear pro- Sam’s Club, in Mexico, 
ducers and, –; as organizing agents,  San Diego (U.S.), apparel industry in, , t
production sharing (/ production), , , San Francisco (U.S.): garment production in, –;
n ; in Caribbean basin EPZs, –; criticism labor-law violations in, 
of, ; in Dominican Republic,  San José Iturbide (Mexico), knitwear producers in, t
productivity, of U.S. apparel workers,  San Miguel el Alto (Mexico), knitwear producers in,
protectionism, U.S., , ,  t
Puebla (Mexico): knitwear production in, ; Southern San Miguel el Alto company, –
California sourcing in,  Santiago Tangamandapio (Mexico), knitwear producers
Puerto Rican sewing operators, in New York City, in, t, n 
–; wages of, – Santiago Tulantepec (Mexico), knitwear producers in,
Puerto Rico, Sara Lee plants in,  t
Santoyo, Blanca, 
quality, in border vs. interior regions of Mexico, ,  Sara Lee Corporation, –; Costa Rican subsidiaries
quotas, U.S., ; Caribbean Basin Trade Partnership of, 
Act and, , t, t; progressive lifting of,  Sassen, Saskia, , 
Schlesinger, Emil, , n 
racism, against immigrant workers, – Schmitz, Hubert, –
Ralph Lauren: and Chinatown contractors, ; global Schott, Jeffrey, 
production network of, ; growth strategy of, ; Sears: Mexican knitwear producers and, ; in Mexico,
strategies in response to globalization,  t, n 
Reach, Jim,  SECOFI. See Secretaría de Comercio y Fomento
reciprocal liberalization,  Industria
Red Kap, Torreón operations of, t secrecy: apparel manufacturers and, ; in global
regionalization: in apparel industry, –, –, t–t; production, 
vs. globalization, , . See also specific regions Secretaría de Comercio y Fomento Industria (SECOFI),
relocation of production: compliance monitoring and, –
; factors in, –; impact of NAFTA on, –; self-service outlets. See tiendas de autoservicio
 

seminars, proposal for, – Sri Lanka: apparel exports of, t, ; apparel exports
sewing operators: characteristics of, ; job loss among, to North America, t; apparel exports to U.S., t;
; number in U.S., ; Puerto Rican, in New York labor costs in, t
City, – standards: government policies to encourage, ;
Siete Leguas, –; and post-NAFTA full-package hierarchy of, ; ISO, , , n ; as moving
networks, f target, 
Singapore, apparel exports to U.S., t statistical process control (SPC), n 
Sinos Valley (Brazil),  Stonefield Josephson (accounting firm), , n 
SITEMEX,  “Stop Sweatshops Act,” 
Skiny, Avante Textil and,  strategic interviews, –
SL. See Specific Limit street vendors, in Mexico, ; unfair competition from,
Slates,  n 
small countries, challenges to economic growth of, student organizations, and anti-sweatshop movement,
– , 
small firms: difficulties confronting, ; in El Paso, subcontracting system, –; core contractors in,
Texas, n , ; in fashion-oriented women’s wear –; in El Paso apparel industry, ; in El Paso–
sector, ; in Mexican knitwear sector, ; NAFTA Ciudad Juárez region, ; formal and informal ar-
and, , , , , –; in New York’s China- rangements in, ; history of, ; location choice
town, ; potential for collective efficiency in, ; in, –; in Los Angeles garment industry, –,
social capital of,  f; in Mexico, foreign buyers and, ; in New York
Smith, Carol,  City garment industry, , –; offshore, –;
social capital, in small-scale enterprise,  peripheral contractors in, ; regional, advantages of,
social cohesion: impact of economic restructuring on, n ; relationships in, –; in Torreón apparel
; in New York City apparel industry, – industry, pre-NAFTA, , f
social mobility: in Mexican apparel industry, ; subcontractors, in apparel industry, ; vs. contractors,
in New York City apparel industry,  n 
Soriana, , n  subsidiaries: in Costa Rica, , ; in El Paso–Ciudad
Sorimex, n  Juárez region, , –; of maquiladoras, 
Soto family,  Sun Apparel: El Paso operations of, , , ,
sourcing. See subcontracting system n , n ; layoffs by, post-NAFTA, ; oper-
South, global, garment factories in,  ations in Mexico, ; and Siete Leguas, ; Torreón
South Africa, labor costs in, t operations of, , t, –, 
South Asia: apparel as engine of growth in, ; apparel suppliers, in apparel industry, ; indirect, –; and
exports of, , t; apparel exports to U.S., t. producers, regional relationships between, 
See also Southeast Asia; specific countries sweater manufacturers, Mexican: location of, –,
South Carolina (U.S.): apparel employment in, ; textile t; management practices of, ; number of, ;
employment in,  organization into industrial clusters, –. See also
Southeast Asia: apparel as engine of growth in, ; knitwear manufacturers
apparel exports of, , t; apparel exports to U.S., sweatshop(s): in global South, ; movement against,
t. See also specific countries , , –
Southern California (U.S.): garment industry in, evolu- sweatshop(s), U.S., –; concentrated market power
tion of, –, ; job gains in, , ; sweatshops and, –; contracting out and, ; decline of,
in, –. See also Los Angeles apparel industry  to s, –; definition of, ; deregula-
South Korea: apparel exports of, , t, , ; tion and, –; differing perspectives on, ; in
apparel exports to Mexico, t; apparel exports to El Paso, Texas, ; immigration and, –;
North America, t, , f; apparel exports to imports and, –; in Los Angeles, , , ,
U.S., , , t; economic growth of, , f; full- –, ; as metaphor, –; new, causal factors
package production in, –; investments in for, –, ; in New York City, , , –;
Dominican EPZs, , t; labor costs in, t; past, ; prevalence of, –; return of, ; skepti-
subcontracting network in, ; and triangle manu- cism about existence/number of, ; typology of
facturing,  old and new, , t
Spain: apparel exports to Mexico, t; economic Sweatshop Watch, 
growth of, , f; labor costs in, t Switzerland, labor costs in, t
SPC. See statistical process control synthetic fiber companies, NAFTA and corporate
special access: in Caribbean basin model, –, , strategies of, , 
–; problems associated with, –
specialization, in fashion-oriented women’s wear TAA. See Trade Adjustment Assistance
sector,  tacit knowledge, –; techniques for management of,
specialized loan program, in Mexico, proposal for,  , –
specification contracting,  Taft-Hartley Act (U.S.), 
Specific Limit (SL), ,  Taiwan: apparel exports of, , t, ; apparel exports
Spener, David, ,  to Mexico, t; apparel exports to North America,
sportswear industry: in California, ; growth strategies t, , f; apparel exports to U.S., , , t;
of, , – economic growth of, , f; full-package produc-
 

tion in, –; investments in Dominican EPZs, t; package production, –; wages in, ; worker
labor costs in, t; and triangle manufacturing,  migration from, ; Wrangler in, 
Target, in Mexico, t Torreón/Gómez Palacio region (Mexico): attractiveness
Targeted Industries Partnership Program (TIPP), of, ; linkages with El Paso–Ciudad Juárez region,
–, ; failure of,  ; rural communities in, relocation of production
tariffs: EU, ; U.S., ,  to, , n ; and U.S. market, 
Tarrant Apparel Group: full-package services in Mex- Torres, José Manuel, 
ico, ; Torreón operations of, t total quality management, n , 
technology, knitting, – Trachte, Kent, 
Tejidos El Aguila,  Trade Adjustment Assistance (TAA), , n ,
Tennessee (U.S.), apparel employment in,  n 
Texas (U.S.): apparel employment in, ; Levi Strauss Trade and Development Act of  (U.S.), , ,
layoffs in, . See also El Paso n , –. See also Caribbean Basin Trade Part-
Textile and Clothing Agreement (GATT), ,  nership Act ()
textile industry: capital intensity in, ; in Los Angeles, training: Chinatown contractors and, ; of core con-
; in Mexico, foreign-trade statistics for, –, tractors, ; lead firms and, ; post-NAFTA pro-
t; strategies in response to globalization, , ; grams, 
strategies in response to NAFTA, , –; in transnational migrant networks, –
Torreón, Mexico, , ; in U.S., , ; use of transportation, cost of doing business in Mexico, ,
term, n  n 
Textiles Lajat, , n  triangle manufacturing, in Asia, 
Textiles Morelos,  Triangle Shirtwaist Factory fire (), , 
Thailand: apparel exports of, t, ; apparel exports Tropical Sportswear: Costa Rican subsidiaries of, ;
to Mexico, t; apparel exports to North America, Torreón operations of, t
t, f, ; apparel exports to U.S., t; labor truck robberies, in Mexico, n 
costs in, t tsekouzisma, 
tianguis (informal markets), , t, , ; class T-shirts, printed, Mexican market for, t, 
status of customers of, , t, ; Mexican Tulancingo (Mexico), knitwear production in, 
knitwear producers and, , , ; percent share Tunisia, apparel exports of, t, 
of Mexican retail clothing sales, t; profits of,  Turkey: apparel exports of, , t, ; apparel exports
tiendas de autoservicio (self-service outlets), , t; to North America, t; labor costs in, t
class status of customers of, , t; development turn time, n ; and sourcing locations, choice of, 
of, ; expansion of, , , n ; higher prices
charged by, n ; percent share of Mexican cloth- UN-ECLAC. See United Nations Economic Commis-
ing sales, t sion for Latin America and the Caribbean
Tiendas del Sol Unimax,  unemployment: in El Paso, Texas, ; in Mexico,
tiendas departamentales (department stores), , , mid-s, 
t; class status of customers of, , t, ; Union of Needletraders, Industrial, and Textile
expansion of, , , n ; percent share of Employees (UNITE), ; campaigns for legal and
Mexican retail clothing sales, t ethical change, ; creation of, , –; on defi-
tiendas de ropa (clothing stores), , t; class status nition of sweatshops, ; Fair Labor Association
of customers of, , t; percent share of Mexican and, ; Guess? campaign and, ; and Levi
retail clothing sales, t; profits of,  Strauss, ; members in Southern California, ;
Tijuana (Mexico), wage of garment workers in,  strategies in response to global/flexible production,
TIPP. See Targeted Industries Partnership Program –
Tlaxcala (Mexico), Southern California sourcing in,  unions. See labor unions
Todd Uniform, Costa Rican subsidiaries of,  UNITE. See Union of Needletraders, Industrial, and
Tommy Hilfiger: operations in Mexico, t; VF Cor- Textile Employees
poration and,  United Kingdom: apparel imports and, ; economic
Tops and Bottoms,  growth of, , f
Torreón (Mexico), –; clients for, , t; denim United Nations Economic Commission for Latin Amer-
production in, ; dependence on U.S. market, ; ica and the Caribbean (UN-ECLAC), ; Trade-
employment in, ; full-package production in, , CAN computer program of, n 
f, –; future of, , ; growth of apparel United Parcel Service (UPS) strike, 
industry in, –; implications for the rest of Mex- United States: age structure of population of, ;
ico, –; improved working conditions in, –; apparel employment in, shifts in, , t, –; apparel
interfirm networks in, , ; linkages with U.S. exports of, t, ; apparel exports to Mexico, ,
firms, ; local capital and knowledge in develop- , t; apparel imports in, , , t–t, ,
ment of, –; low educational requirements in, t; corporate strategies in, post-NAFTA, –;
; methodology of research on, –; NAFTA Costa Rican dispute with, , ; economic growth
and, –, f, –; peso devaluation and, of, , f; government policies, and apparel indus-
–; pre-NAFTA maquiladora production net- try shifts, , –; investments in Dominican EPZs,
works in, –, f; success of, reasons for, ; , t; job losses in, , –, n , ; labor
textile manufacturers in, , ; transition to full- costs in, t; major cities with apparel production
 

in, t; Mexican apparel exports to, , , t, , in Mexico, –, , , n , ; of Puerto
, , ; and Mexico (see U.S.-Mexico relations); Rican sewing operators, –; in Torreón (Mexico),
production sharing in, , ; protectionism of, , ; in U.S., impact of NAFTA on, ; of U.S. apparel
, ; quotas in, , ; textile industry in, , ; workers, 
trade policy of, ; upgrading in, –. See also Wage and Hours Division (U.S. Department of Labor),
specific cities and states , , ; declining capacity of, , f
United States Against Sweatshops,  Wakefield, Dan, , 
United States International Trade Commission, , Waldinger, Roger, , , , , 
 Wallerstein, Immanuel, n 
University Students Against Sweatshops (USAS), , Wal-Mart, , n ; joint venture with Cifra group,
; oversight institution created by,  n ; stores in Mexico, , t, 
upgrading, industrial: bootstrapping strategy for, Warnaco, Costa Rican subsidiaries of, 
–, –; through consultants, –, ; Warner Brothers, Avante Textil and, 
credit problems as barrier to, –; government welfare state, attack on, 
programs and, –; learning process in, –; Western Europe: apparel exports to, f, ; upgrad-
public awareness of need for,  ing in, –. See also specific countries
UPS strike,  Wilson, Fiona, n 
Uriangato (Mexico): embroidery machines in, ; in- Wilson (brand), 
formal markets in, ; knitwear producers in, t The Woman Worker (La Mujer Obrera), n 
Uruguay, apparel exports to Mexico, t women: in offshore production, ; vulnerability to
Uruguay round of GATT, , n ; achievements sweatshop conditions, 
for developing countries,  women’s wear industry: in California, ; contracting
USAS. See University Students Against Sweatshops out in, ; in El Paso, ; large manufacturers in,
U.S. Department of Labor (DOL): California garment- emergence of, ; in Los Angeles, , ; in New
industry survey, ; compliance monitoring by, ; York City, ; specialization in, 
Wage and Hours Division, , , , , f Wong, Linda, , , 
U.S. legislation, “calls” in, ,  Workers Rights Consortium (WRC), , , 
U.S.-Mexico relations: immigration policy and, –; working-class movement, global, 
learning process in linkages between, –; produc- World Bank: on Dominican Republic, ; movement
tion networks between, ; transborder linkages in, targeting, –
, ; transnational migrant networks between, World Trade Organization (WTO): Agreement on
– Textiles and Clothing (ATC), n , , –;
China’s admission into, controversy about, ; Costa
Vanity Fair,  Rican dispute with U.S., , ; criticism of,
Vassarette,  –, ; and global/flexible production, ;
Vazquez, Cristina,  Seattle meeting of (), protests surrounding, 
VF Corporation, –, n ; El Paso operations of, Wrangler, , , n ; El Paso operations of, ,
, ; Kaltex and, ; offshore production of,  , , , n ; operations in Mexico, ;
Vietnam: apparel exports of, t; labor costs in, t; Torreón operations of, t, , ; working con-
and triangle manufacturing,  ditions in, 
Villa Hidalgo (Mexico): informal markets in, ; knit- WRC. See Workers Rights Consortium
wear producers in, t; producer consortium of, WTO. See World Trade Organization
–, 
Villaraigosa, Antonio,  yarn-forward rule, NAFTA, ; exceptions to, n 
Virginia (U.S.), textile employment in,  Young, David, , 
Visser, Evert-Jan,  Yucatán (Mexico), sourcing in, , –
VITRO, , n 
voluntary compliance monitoring, , n  Zapata, Emiliano, 
Zapatista uprising (Mexico), 
wage(s): in border vs. interior regions of Mexico, ; in Zedillo, Ernesto, ; Guilford Mills and, 
El Paso, ; and international trade shifts, ; living, Zhou, Min, 
concept of, ; of Mexican immigrants in U.S., ; Zwezerijnen, Cor, , 

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