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Compressed Air Treatment for Every Application

Components selected for compressed air treatment

Choose the required grade of treatment according to your eld of application:

Air treatment using a refrigeration dryer (+3C pressure dew point)
Application examples: Selection of treatment classes to ISO 8573-1 1)
KAESER

Solids Water

Oil

Bacteria

Pure air and cleanroom technology Dairies, Breweries Food and semi-luxury food production Very clean conveying air, chemical plants Pure air and cleanroom technology Pharmaceutical industry Weaving machines, photo labs Paint spraying, powder coating Packaging, control and instrument air General works air, high-grade sand blasting Shot blasting Low-grade shot blasting Conveying air for waste water systems No quality requirements

Upon request

KAESER

1 1 2
Upon request

4 4 4 4 4 4 4 4 4 7 7 9 9

1 1 1 1 1 1 1 2 3 3 4

Filters
KAESER

*
FF
KAESER

Air receiver

RD

ZK

AMCS FE AMCS
KAESER

KAESER

KAESER

FD

ACT

Upon request
KAESER

*
KAESER

KAESER

FST

FFG

1 1 1 2 2 3 3 8

KAESER

AMCS AMCS

* *
FE
KAESER

RD

ED

Compressor

KAESER

FF

AMCS

AMCS
KAESER

KAESER

FC FB

Aquamat

For KAESER rotary screw compressors

KAESER

4
Other machines

*FE micro-filters can

be optionally installed in TG to TI series refrigeration dryers.

KAESER

FST

KAESER

KAESER

KAESER

Upon request

Installation for heavily fluctuating air demand

THNF

Explanation: THNF = Bag filter Cleans dusty and heavily contaminated intake air ZK = Centrifugal separator Separates accumulating condensate ED = ECO DRAIN Electronic level-controlled condensate drain FB = Pre-filter FC = Pre-filter FD = Particulate filter (attrition) FE = Micro-filter Separates aerosol oil andsolid particles FF = Micro-filter Separates aerosol oil and solid particles FG = Activated carbon filter For adsorption of oil vapours FFG = Activated carbon and micro-filter combination RD = Refrigeration dryer For drying compressed air, pressure dew point to +3 C DD = Desiccant dryer For drying compressed air, pressure dew point to -70 C ACT = Activated carbon adsorber For adsorption of oil vapours FST = Sterile filter For sterile compressed air Aquamat = Condensate treatment system AMCS = Air-main charging system

Contaminants:

For air mains subject to sub-zero temperatures: treatment systems with desiccant dryers (pressure dew point to -70 C) Pure air and cleanroom technology Pharmaceutical industry, dairies, breweries Microchip production, optics, food and semi-luxury food production
A
KAESER

+ + + +
Degree of filtration:
Class ISO 8573-1 Solid particles1)

Solids Water/condensate Oil Bacteria

Humidity2) Total oil content2)

Solids Water

Oil

Bacteria

Upon request

Upon request
KAESER

1-3 1 1-3 1 1-3 1 1-3 1 1-3 1 1-3 1 1-3 1 1-3 2

Installation for heavily fluctuating air demand

KAESER

FST

KAESER

KAESER

KAESER

1 1 2
Upon request

AMCS

FD

KAESER

FE

KAESER

ACT

Filter Air receiver

DD

FE ZK

Max. particle Max. particle Pressure dew concentra- point (x= liquid size tion water ing/m) mg/m3 m

KAESER

mg/m

D E F
G

KAESER

Process air, pharmaceuticals Photo labs Especially dry conveying air, paint spraying, fine pressure controllers

FST

1 1 2

KAESER

DD FE
KAESER

ED

Compressor

KAESER

KAESER

Pure air and cleanroom technology

KAESER

H I J

Oil vapour content 0.003 mg/m, particle retention > 0.01 m, sterile, odourless and taste-free Oil vapour content 0.003 mg/m, particle retention > 0.01 m Oil vapour content 0.003 mg/m, particle retention > 1 m Aerosol oil 0.001 mg/m, particle retention > 0.01 m Aerosol oil 0.01 mg/m, particle retention > 0.01 m Aerosol oil 0.01 mg/m, particle retention > 1 m Aerosol oil 1 mg/m, particle retention > 1 m Aerosol oil 5 mg/m, particle retention > 3 m Aerosol oil 5 mg/m, particle retention > 1 m Untreated

Paint spraying

0
KAESER

AMCS Upon request

e.g. Consult Kaeser regarding pure air and cleanroom technology 0.1 1 5 15 40 0.1 1 5 8 10 70 40 20 +3 +7 + 10 x 0.5 0.5 < x 5 5 < x 10 0.01 0.1 1 5

THNF

AMCS

FG

FD

AMCS

Aquamat

1 2 3 4 5 6 7 8 9

KAESER

1 ) As per ISO 8573-1:1991 (The specification for particle content is not measured as per ISO 8573-1:1991, as the limits defined therein for Class 1 are to be applied to Clean Rooms) 2 ) As per ISO 8573-1:2001

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Comprehensive design know-how

Compressed air supply systems are often highly complex and can only be efciently operated in the long term if careful planning is implemented during each stage of design, system expansion and modernisation. KESS (KAESERs Energy Saving Service) to meet all of your compressed air requirements. The service combines proven compressed air components, user advice & services with cutting edge technology to ensure maximum efciency KAESER air systems typically operate at 95 percent load reliable, quality compressed air at the lowest possible cost. This standard is achieved with products of the highest quality and through decades of experience in design and construction of compressed air systems. Use this expertise to your advantage and let

provides comprehensive analysis of your compressed air usage, enabling KAESERs experts to plan and design a system that is specially tailored

capacity or more. Every KAESER compressed air system illustrates KAESERs continued commitment to producing application-specic,

KAESER design your compressed air system.

KAESER KOMPRESSOREN GmbH

P. O. Box 2143 96410 Coburg GERMANY Tel: +49 9561 640-0 Fax: +49 9561 640130 www.kaeser.com e-mail: productinfo@kaeser.com

P-772ED.4/08 Specications are subject to change without notice