Waste Heat Recovery

KeyTo Higher Energy Efciency

Optimization of technical and efciency parameters for waste heat recovery system
15th/16th November 2013 Mumbai 18th/19th November 2013 Delhi 20th/21st November 2013 Kolkata 22nd/23rd November 2013 Chennai

Objective : Main objective of this two day training program on Waste Heat Recovery = Key to Higher Energy Efciency is to appraise the participants on Identication of the existing energy system Break-up of the energy resources being used Heat-Power cycle ratio of the system Identify sources of waste heat / power available Potential to recover the waste heat. Identifying WHR options and evaluating cost-benet analysis of the options Selecting the best technology and Quantication of the option in terms of energy savings and protability This program is based on the industrial experience and expertise of the faculty in Petroleum Rening, Petrochemical , Fertilizer and Power Generation Industries. Benets of attending this program. Tangible benets of attending this program are Participants shall be able to identify energy conservation areas quantitatively and implement waste energy recovery projects . Identify the behavior of energy intensive equipments even when a number of process variables exert their inuence on the equipment's performance and efciency. Shall be able to sustain unit throughput quantity and quality at minimum cost of production Meet all the production / generation targets at minimum cost of energy and maximize prot margin. This program helps the participants in understanding the total system clearly and helps to determine the energy links by a number of practical examples and case studies ,which may be very useful for the participants to apply similar methodology for their system with certain modications. The compact disk provided with the manual covers WHR concepts in PDF format with hyper linked templates to carry out some elementary calculations. With the knowledge gained from this program, it is believed that the participants will be greatly beneted in optimizing heat-power cycle ratio to achieve maximum energy efciency. The overall purpose of this program is to appraise the participants on the role of Waste Heat Recovery on Energy efciency of the total system, subsystem and equipment for taking corrective actions at the right time and right cost. This is based on the concept, 'One ounce of prevention is better than hundred pounds of cure.' www.marcepinc.com

Waste Heat Recovery

KeyTo Higher Energy Efciency
Optimization of technical and efciency parameters for waste heat recovery system
15th/16th November 2013 Mumbai 18th/19th November 2013 Delhi 20th/21st November 2013 Kolkata 22nd/23rd November 2013 Chennai

Course Facilitator:

Dr. G. G. Rajan

Dr. Rajan has a 31 years of extensive experience and experties in Refining, Petrochemical & Fertilizer industries. A Chemical Engineer by profession with qualifications in Mathematics, Statistics, Management, Operations Research and Computer Applications. He has developed a number of process models and has published and presented about 150 papers in national and Inter National Seminars related to energy, environment, utility management, process decisioneering etc. He has written a book titled Optimizing Energy Efficiencies in the Industry, Published by Tata McGraw Hill and McGraw Hill USA. He has also written a book titled Practical Energy Efficiency optimization published by PennWell,US in 2006. Prior to this, he was the Chief Manager in the dept. of Energy of KRL. He was deputed to Centre for High Technology, by the Ministry of Petroleum in India as an Additional Director in 1988, for a span of six years to accomplish special assignments. He has won a number of awards for his concepts on Productivity Management. He also has been the Chairman of an Energy Audit Team in 1990s, set up by the Ministry of Petroleum and Natural Gas for energy auditing of three major refineries (CPCL, Kochi Refineries Ltd, HPCL Vizag Refinery). Besides this he had conducted energy auditing of petrochemical plants like Asian Peroxide Ltd, HOCL, KRL-Aromatics Plant, BPC Aromatics Plant, Fine papers Dubai etc. By virtue of his contribution to Technology, he has been selected as a member of International Who is Who Society, in Gibralter. His area of specialization is Energy and Environment Auditing, Performance Evaluation, Bench Marking, Productivity Analysis and Profit Maximization, Operation, Maintenance and Troubleshooting of equipments including failure analysis and prediction.

www.marcepinc.com

Waste Heat Recovery

KeyTo Higher Energy Efciency
Optimization of technical and efciency parameters for waste heat recovery system
15th/16th November 2013 Mumbai 18th/19th November 2013 Delhi 20th/21st November 2013 Kolkata 22nd/23rd November 2013 Chennai

Two days training agenda:

Day-One
INDUSTRIAL ENERGY STSTEM Energy consumption pattern of major processes Energy wise break up of Total Energy Input Energy mix impact productivity / protability of energy intensive industries Energy cost elements Energy cost reduction by Efciency improvement (Technology / energy efcient process / equipment, improvised techniques) Energy recycling (waste heat) Energy recovery (waste heat) INTRODUCTION TO WASTE HEAT RECOVERY About waste heat Energy input / output analysis Total system audit to identify waste heat areas and prioritization. Quantifying waste heat for Energy efciency improvement schemes Setting waste heat / energy recovery priority Pareto's model Waste heat recovery impact on production cost, protability, environment and safety. Constraints in waste energy recovery DEVELOPING WASTE HEAT RECOVERY SCHEMES. WHR classication - temperature-wise High temperature range where heat is available at a temperature above 650 oC.( e.g. blast furnace / incinerator waste gas ) Medium temperature range is between 250 to 650 oC Low temperature range i.e. below 250 oC. WHR examples related to Rening Petrochemical Fertilizer and Power Generation Industries. GENERAL WASTE HEAT RECOVERY METHODS Pre heating combustion air Boilers Furnaces using recuperation Ovens Gas turbines using regenerators etc Parameters to be considered for waste heat recovery Economics of waste heat recovery Case studies Micro level Macro level

Day-Two
ENERGY MIX / PROCESS MIX OPTIONS / IMPACT Cost- benet analysis of WHR schemes Overcoming operational constraints Retrots for WHR Waste heat recovery methods (case studies) heaters ( Air pre heaters ) boilers ( Economizer / Air pre heater ) turbine exhausts compressors DG exhaust gas Regenerator off gas CASE STUDIES / EXERCISE ON EACH CHAPTER. COMBINED HEAT-POWER CYCLE OPTIMIZATION MODERN HEAT RECOVERY METHODS MINI PROGRAM CD Demo. WORKED OUT EXAMPLES Discussion and summing up

Note : In this program, participants are encouraged to bring their own problems for discussion and analysis.

www.marcepinc.com

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Waste Heat Recovery

KeyTo Higher Energy Efciency
Optimization of technical and efciency parameters for waste heat recovery system
15th/16th November 2013 Mumbai 18th/19th November 2013 Delhi 20th/21st November 2013 Kolkata 22nd/23rd November 2013 Chennai

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Service Tax @ 12.36% Program coordinator: Mr. Raj Khanna on: Cell: or email: 09167469140 rajkhanna@marcepinc.com

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For Registration: Tel - 022-40510100 Fax - 022-40510102 info@marcepinc.com

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