BRAIIMAPUTRACM@

INDIA LIMITED. ENGINEERS

Category

SPECIFI!4Tl9x-(wrl WEiDING PR0CEDURE

BRAHAMAPUTRA PETROCTIEMICAL COMPLEX PROJECTS
No I 6-82-1100Rev.1 Standardspec E/LFormalNo r MsREVI Rl:V. No : 00

MECHANICAL WORKS GSU & C2+ RECOVERY UNIT

PLge : 0l ol 02

{section Ix, ASME Boiler and PressureVessel Code) Date: 25l13l20fl

r, ofwork:

limited and polvmer cracker Brahamaputra MECHANICALWORKS.

01} {REV JPL/EIVBCPL/PPIGSuAVPS-01 Date : 25-03-2011

UNIT C2+RECOVERY GSU LIMITED' PROJECTS JAIHIND contractor: unit:

: MANUAL
Manual,Machineor Semi- Auto ) { Automatic,

A : A3A.A33A,A9| A,A92A, A97 Classes ,orNTs( QW- 402I

JointDesign ( Yes): Details: 37'ADegx 2t/zDeg

--"*-**" nl

'.\
l

V BUTTWELD SINGLE (N o ) : NO
N/A Dia : 20" (inch)

i i

l +
a ,.r.*
t
, l I

r 1 0m m

t,. to3mm d5mm

*BASEMETALS ( QW - 403 )

3589GR330(GALV) 1239(GALV),lS 3589GR'41O,lS 3s89GR.330,lS : lS1239(BLACK),lS 3s89GR330(GALV) 1239(GALV),lS 3s89GR.410,lS 3s89GR.330,lS : lS 1239(BLACK),lS

and Mech.ProP Analysis

: N/A

PipeDia.Range: Othcr

Groove

ALI

g 13MM : YES THICKNESS : MAXIMUMPASS

-\LER

METATS

3 1
No. (SFA) . W . SN . o (Class ) of filler metals : :
( 1

4 1 .
q 1

Other Other

E6010 2.5mm
upto 20mm

E7018 2.513.L5/a.0fiml

Weld Metal :

Flux( Class ) trade name insert

N/A N/A N/A

shouldbe recorded Eachbasemetal - filler metalcombinaion

irnao|PKUItfDu
BCPL Proiects. Lcpetkat.

.,0. .r "ir.iFiup$l83i"

BRAHMAPUTRA CRACKER AND POLYMER LIMITED ENGINEERS INDIA LIMITED.

Category

(WPS) SPECIFICATION WELDING PROCEDURE BRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTS

Standard s@c No i 6-t2-1100 Rev.l

UNIT MECHANICALWORKSGSU& C2+RECOVERY

E l L F o m a t N o ;M 5 R E V . ' I

( QW- 40sI POStflONS

ion (s)of croove: Progression: (s)of Fillet : ALL (6G) Up ALL UPHILL Down

( QW - 407I POSTWETD HEAT TREATMENT

:HEAT( QW - 406 I Heattemp Min. : rpassTemp Max : : heat maintenance 10'C 250"C MAX N/A

or specialheatlnSwhe.e applicableshould be recorded)

( qW 409] [ECfRlCAr CHARACTERTSTTCS

Polarity ( range )

69-L23

Voltage ( Range )

aps and Volts range should be recorded for each electrode sssize,position, and thickness,et( Thisinformationmav be listedin a tabularform similarto that shown below ) I ungsten Electrode Size and TYPe

of Metal Transfer for GMAW

N/A N/A

wire feed speed range

(Qw-4101
or weave Bead or Gas Cup Size

WEAVE BEAD ROOT STRING AND OTHER N/A B R U S H I N& GGRINDING N/A CE ORE DIA 2 . 5T I M E S O FE L E C T R O D N/A MULTIPLE PASS SINGLE SEE TABLE NONE

( BrushinS, Grinding etc.) : Cleaning andInterpass

: Gouging of Back

: Tubeto Work Distance (perside) or Single Pass

or single electtodes Iravel Speed ( Range ) :

(S} WELDLAYER

, DESfGNATfON

V,D

fi**i
OA/OC En

(tns@im) rt*rc )/s,lanager

TUNDU PRADIP
:

Proiects Ltd. .taitrinO LePetkata BCPLProiects,

I l R A l l l \ t A P t r l ' R A( ' R A ( ' K l i l r A N I ) I ' , O l ' \ l \ l E R l ' I ' l ) ' ()A:1 R.4(ll)lt F]NGINI'I'RS I NDIA I,I ]\TITT]'D'
iDqueflrCatqqY

.tAl IIIND PRO.Ilt(ll's l,l1\{1]'EI)\.Jt/; (/l ill)R,(.s

I\IECHANICAI, \\ ORKS I-LDPE4IDPT T \IT

j RE QtrA t-l FI(.,4I'to\ Rr-(-oRD (PQR) p ROC-t-Dt

IC{L CO\I PLI-I PROJh'('l'S T-TI BTT\H {\I A Pt TR{ PETROCIT

EtL sddatd sqe No il?-1loo Rd'l Fqfttat'lo I 6 REV-I

J PI./LLDPE.I I D P E/lI EC/P P/F{6

Pet.: Ol c{Oz

PROCEDURE QUALIFICATOfi RECORD (PAR) ( Section tX, ASME Boiler and Pressure Vessl Code)
Oate

2uO3/2Or1
LLDPE/HDPE

BCPL WORKS, MECHANICAL me of worl 6907 LIMITED. PROJECTS JAIHIND (REV.00) : JPVETUBCPUPPILLDPE/PQR-o1 Raord Noedure Q$lifsb@ (REv.ol) : JPLIETUBCPLJPPIIIDPE/WPS{1 No: SMAW PrG6s(6) : MANUAL (Manual, Autorutrc' 5mi - Auto)
(Qw - 4021

: : : :

Unrt

'2-9ffi

to }nm

singb V &rtt weld

HIAT rRfATErr (qfl - tl07l

ratsea qtuc
.No.: 1

:6 3589 R33O
toPtto-:-1-

of G.s6Gs

: fi/A

R METATStQw -4o4) - -- '4etal A No Analysis w,

pe u, electrode Metal F No

3.15

e Specification
Classification

3 5.1 E6010

: D C : DCEP : 59-!23

volts

2!-34

5.1 E7018

IQUE (QW - 410)

6G
: UPHILL

soeed
orweaveBead

: 56'8G140.51mm/min
; STRINGFOR ROOT & WEAVE BEAD FOR FrLLUp.HorPAssAND FINAL

(uphiil, Downhirt)

DIA CORE OFELECTRODE 2.5TIMES

orsinglePass(Perside) or Multiole Electrodes : MULTIPASS : SINGLE

r (Qw - 406) Temp. : AMBIENT

Cfiont : BRAIIIIIAPI IRA ('RACKT:R ANI) P0I,YI\II]R I'I D

"Ei*,.it"5
I)n:lllA(1/)11 T.I\'I ITT,D. JATII I\D PROJT,CTS
'.1\ll. Ol ll'()RKS rrtcHA\t( JPL FORMAT T,IO 4L qoRxs LLDPFfIIDPf t \lT

EPMC

E\(; II EERS II\DIA I-I \I II'I]D.

tuffiC.EgdY PROCEDTIRf QT'ALIFI('ATIOT RE('ORD (PQR}

BRAHA \IAPI'TRT Pf TNOCHE}t I('-{L COtI PLE\ PROJECTS

EtL Slandad s. tr -!2-ltOO RH 1

JPT./LLDff .I{DPT,n I EC/PPIF{6

FEv: olCc:

:rt Forzdwo

tl 6 Rfv I

Ur,l AZ -' @

Speclmen Xo-

Wkf$'

Tr|k116

Aca

uttidd.

Tcirt Load lb

chadcr

of friluc

& loc{i6

obrctrrtid

T1

19.10mm 18.70mm

9,4Onn

179-54 mm'

531Mpa 5 3 3M p a

Bokenfom outside the rteld joint t h e w e l di o i n t fom outside Boken

Acc Acc

T2

9.5mm

777.65mm2

Guid

Bnd Terts (qw - 15ol

R6rlE

SpciGn

FB-1 FB-2
Kb-l

9 . 8 0m m 980mm 9.80mm 980mm

No ooen Y/eld discontinutles

Acc Acc Acc Acc

No ooen weld discontinuties No oon weld discontinuties No ooen weld discontinuties

ASME-Sc.lvz)10,qw-451.1) Toutfim Test (qw - 1701
L.td tSls ErP.

RB-2

tao

Xdch

L.dt

l rdrv?.irdra+

l ** i

D{op wddtt

r|'ls

a.r*

bLEt

Fkwc|dT.dKlW-lEol

R6utC -s.ti'Cdofy:

Y6-io

Pffib'

i6 h|s

Peftl'lai:Y6--k

Typ..ndclEr&terofFk:M@

OTHER IAMfrATX'fl 1) MAGO 2I \flqERS (r 10 4fl!.d) 6 wcfd top rD bdb.rr {LH te R-? , 216110210 207,207 193 Hv Value on HAZ top & bottom (L H) / Value on HAZtop & bottom(R H) HV value on P/Metal top and boftom (LH) Hv Value on P/Metal top and bottom (R.H) 78'l6a'777 181'169'181 759'767'753 157 '751 '757 EXAMINATTG{:ttroctdrirg6ftGsffi HARDHSS SJRVY : cf riE B{raY,ltditfrGl RpctstspcdGn tft& rcflira@cilcradq'tekof f.s &ot}Ersinifi@dFlddcf6l odE

HY rlr&F

**::ll" l":' ::'"::Y::: :':::' 1l*::"*:* "*llill'll1l

welde/s Name_: Te* @ducted by: Mr. Manilal Shah lD & RL Private LtdockNo--semp No taboratory Test No-

EIL 825 M/4417O17

code' u ofthe ASME of Section with the Equirements andtestedin accordance in this rtrord arecofiectandthat the testrelds wer prpared, welded We certifvthat the statements

6PT
oarfun\\roent
tLNAME:

Manuhdurer

\'-I^otP
tditlo.;

" ry+ry^ I[iJ l-4DArE: g+{-8ry4suj6

gtitl-{ (ffi9}tt"t"n?ger
qr.w"li.si.. fe*#.+i ;qrrr.q-

DArE:

9t / 03 / I

u!'e:o**
(lnspedion)
i Pr-c-L-

' DEslGNArloN

,Oh'/rl e

t7/ 6

"r**r,o*

tl

a-

i l.l${ tl!1r
24{r.l-0731 2&l-4..27 1463-1950 FcxNo. 9L ffi3 z464_48Lz Telephcrre:

MuktrerjeeRoad,Kolkata -700426 33/2A.Satish ( GO\IERNII,IBNT RXGI$TBRD )

Test Cstiltcate
T.C.No. M/44/z0ll

0 1 .0 3 . 2 0 f 1 . Dad,e:

?0n. Date;15.02. 392. & 63/5-4 No. EIS/6907/L--62 Ref.iOrcler ttac.ker& Po er Project, Brahmaputra ineernIndia Lim Acl&ens Name g. *Sender's (Asearn). Fh-786 ffice ; Lepetkda mm longgasoutpiecebutt ztf-NBx lDmmthickx of5raple De,rcriprion marReoss Eelol' t Coupon & st*rrp*d thus IGntific,nrionh{sk cord) edr rc Ql aliti cd ion Re cI)l (Wetding Proc ,tu5M8Se Cr.330. atl : IS-3589, Specificdion Senda''s
receivedon : 21. 02.2011. Sample Welder'sName-Mr. M anil al Sah.

: Section Ti-anwerse
Tersile Ted:

ilPs/0l. W P.SNo. : JPL/EIL/BCPL/PP

: Specimen-T:-1 19.l0mm

Cnugewid0r Gauge(mr.g.)thickness 9.40mm UttimAeTixrsiteStrength 531MPa outsi& Erokeofrom Cbseruauor 6ewe.ldjoirrl fterveldjoint 330(Prye). Steel Crrade-Fe : 330MPa min.asperIS-3589/2NL, Specified U.T.S. I80"FrceBmdTe$: Smcimen -FB-2 : Specimeo-FB-t: Gnllerdia- xT.)
Specimen(arg;)thickness Observation Remwks : 180G RootBendTest (Rolterdia-a xTi (alg-)thickness Speciman Observation Remrks

' 9.80mm 9-80mm it ies- No openr'rcld disccrtiru it iesNo opeave ld discontiru-r Accept$le. Accept$le.

.t

Specimen-RB-Z: Specimeu-RB-l : 9.80mm 9-80mrn [d discontinuit ies. No openr,reld distoritinu ities. No opn r,re

Acce.g*le. Accqgable. carried out anperA,SME-Sec.I}#2010, QW451.1) { Test I\'{sdrs-Ergnindion: Pipe JointSteel of tJre buttWetd Mmro-etching onthecroas-emtion Observaticr Isckof nrof ft ei{xt. f n*i q:* cfu n*n t'e*,e..rlg tio r-ririttrsr of ff adc, qeld &fect. Contd...Page-2 & othersignificmt
hsein havebesr carriedcut in acccrdance with STANDARD Le.$ing Certified that the te$s enun:erated
SPECIFiC}flON. ( Si N(rT DF:cW]i 5 Y rJs. S.A-IVPLE

(L // C 4)1 3A 9L 9| 7 2 d L t8.9.72. . - , & C , i M I H ix / l d e 1 7 / 1 8 . 3 . 7 { i . S , S , l , - S . S , l , / 8 3 6 i 2 9 R e * d . ;R , D ,e S , r - r M F T J . I , LN . P C , I , L B , H , E L I . R , , it.J . N , VE , H , F VE I . L P , , q I , g ,

'l'cloplrrutu : '14d4 0tt[

Prlvate Llmltd

2{(f'tl-0?9?

2&L4527 2{dt-r95{) FcxNa 91 0312.16it_4812

33/2A,Satish MukherjeeRoad,Kolkata -70A 026 ( GOVERNMEI.IT REGTST=BRD ) D s l e: 0 1 .0 3 . 2 0 I I . Pase- 2. T.C.No. Mi44i?L\ll. D a t e ; 1 5 .0 2 .2 0 1 1 . 62 & 6i/S-4 i 92. Ref /Crdel No. EIS/69071L--EngineersIndia Limited, Brahmaputra Cracker & Polymer Project, Sender'sName5:Address 006. Pin-786 SiteOt}jce: LeoetkataDibrucrh (Assarn), aa ple ionctf.5 D+rerrpt
*

Teflt Cmtl.tlcate

Madft Iderrfilicatiotr iti saiionif an ,-; es-'s $Fe..s end

Snrvey : Vic.kere Fl.a-dneec l0Kgf.Load) {d FIV Velue on Weld tcp to t'ottcm (L.[L to R-[L] Welder'sNun e-Mr. Manilal Sah. lV F SNo. :JELlflLfBffLffPrWPS/0I. 2 1 6 ,2 1 0 ,2 l o

207,201 193.
I{AZ tcp &bottour(LJt) EWValuec'n tIAZtop &bottocr (R-I{. FIV Velueon ) &bottom(L.H] fIV Vfieon P/i\ifetaltop P/Itddaltop&botton (RI{) FfV Valueon
(.-op!'to . ,r/

168.168,t?7. 191" 169,181. 159,161,153. 151,157,157.

limite4 MeJaihiud Projec.ts B. C. P.L. Project, Lepe.tkda"P.0. : Dibnrgarh,Ansan, Pin-786ffi?.

Certified that the tcsts cnumcraled hcrein havc becn carried cut. in ac,;qdancc with STANDARD testing EiIE(lnrI(IATJLlN. 3AMFLE (S) NDT DRAWN 6 v T-rS,

?2dr i'8,9,7}. slso U.T, 129411399 i x/rdr l7lt 8,3.76.S.S,1.-$,S,1./836 M,&C,/MIN {L)/L-ALi Resd,;R,D.e S,O,B.H.EL. E.].L,B.V.I.S. PD.I.L. N.PC.I.L. E.H.PV. D.N.V. I.R.S.

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ASSAMTESTHOUSE

& CONSULTANTS) (NDTENGINEERS Dist.Tinsukia DlGBOl, 1,P.O. GOLAINO. 2650351266984 Ph. Pin-786171 ,Assam,

Film TotalNo.Jts/ExPo/Total

\MTT'*r
Authority Inspection HOUSE TEST ASSAM In-charge) (Radiography