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Pigment Dyeing - Exhausion
Pigment Dyeing - Exhausion
Pigment Dyeing - Exhausion
PIGMENT DYEING
TECHNICAL DEPARTMENT
Exhaustion
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
BACKGROUND
PURPOSES
TECHNICAL DEPARTMENT
V Pigments are generally used for light
to medium dyeing for fully fashioned
garments and for indoor cloth such as
wall covering, furniture, table cloth
and bed sheets…
MARKET DEMAND
TECHNICAL DEPARTMENT
V HIGH QUALITY FASTNESS
REQUIREMENTS
FASHIONABLE GARMENT
V ENVIRONMENTAL RESTRICTION
ESPACIALLY IN EU, US
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
PIGMENT DYEING
BY EXHAUSTION
V Machinery: Rottery Washing Machine/
Winches/Jet
TECHNICAL DEPARTMENT
1. Cationisation &
2. AVCOLOR/DYEFIX Dyeing
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
PIGMENT DYEING
BY EXHAUSTION
V HALF-BLEACH
TECHNICAL DEPARTMENT
80°
C
NaOH H2O2
• Add chemicals.
• Heat to 98°C and treat at 98°C for 30
min.
• Cool to 80°C,
TECHNICAL DEPARTMENT
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
PIGMENT DYEING
BY EXHAUSTION
1. Cationisation
20’
60°C
AVCO-SLIP RF
1°C/min
AVCO-ANTIFOAM 100
TECHNICAL DEPARTMENT
Adjust pH 4.5 – 5.5
with AVCOCID PHS
AVCOFIX EP-25
dosing
• Heat to 60°
60°C – 1°C/min.
• Treat at 60°
60°C for 20min – drop.
• Rinse cold 5 min. 2 times
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
PIGMENT DYEING
BY EXHAUSTION
TECHNICAL DEPARTMENT
exhaustion
with AVCOCID PHS n
Add 5g/l
Na2SO4
X % DYEFIX
PIGMENTS
dosing 10’
• Add: AVCOSLIP RF, ANTIFOAM 100, LEVELER NI &
BIOLUZE DCB
• Adjust pH 4.5 -5.5 with AVCOCID PHS
• Add slowly AVCOLOR/ DYEFIX
TECHNICAL DEPARTMENT
• Heat to 70°
70°C – 1°C/min.
• Run at 70°
70°C for 20min – Check for full exhaustion.
• Add Na2SO4 if needed – run 10min.
• Add AVCO BINDER D – run 5min – Drop.
• Rinse cold 5min.
Note: pigments must be stirred well before use
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
PIGMENT DYEING
BY EXHAUSTION
V Bio-polishing
10’
80
AVCOSON BPE °C
30’ –
55°C
Adjust pH 4.5- 60’
TECHNICAL DEPARTMENT
5.5
with AVCOCID
PHS
• Drop
• Rinse cold 5min.
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
PIGMENT DYEING
BY EXHAUSTION
V Softening
1 – 2% AVCO-ELASTOSIL WNE
1 - 2 % AVCOSOFT 2005
20’ –
40°C
Adjust pH 4.5-5.5 30’
with AVCOCID
TECHNICAL DEPARTMENT
PHS
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
HIGHLIGHTS & TIPS
V Drying at maximum
TECHNICAL DEPARTMENT
temperatures 100°C to 150°C is
VITAL to achieve curing and good
rub fastness. NO moisture should
be left in the fabric. This is called
“BONE DRY”.
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
STRENGTHS
TECHNICAL DEPARTMENT
V MORE ECOLOGICAL: ALMOST TOTALY
EXHAUSTED BATH
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview
CONTACT
TECHNICAL DEPARTMENT
Tel: (848) 8208 940 – 41 -42
Fax: (848) 8208 943
E-mail: sales@avcovietnam.com.vn
TECHNICAL DEPARTMENT
AVCO VIETNAM
May 2006 YOUR PARTNER IN TEXTILE CHEMISTRY…
Pigment Dyeing Overview