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Elc Catalog Elc Pme
Elc Catalog Elc Pme
CATALOG OF
ELECTRONIC LOAD
CONTROLLER (ELC)
For micro hydro power plant
Generator
Consumer
ELC
Ballast Load
Power turbin
= Pconsumer + Pballast
20.000 watt
Protel Multi Energys Electronic load controller (ELC-PME) is designed to suit with different type of
generators and various application of micro hydro, such as:
Grid interconnection
Suitable with most of turbine type (Cross low, Kaplan, Propeller, Pelton, Francis, etc)
Jl. Pesantren No.92 (Global) Cibabat
Cimahi 40513 Jawa Barat, Indonesia.
Telp/fax :+62 22 6631608.
www.pme-bandung.com
Fast recovery time, capable in handling sudden large load change in very quick time 10 ms.
ELC is much cheaper comparing to other type of controller, thus affordable for low budget
project and village electri ication scheme
3. DISADVANTAGE OF ELC
4. WORKING PRINCIPLES
Protel Multi Energys (ELC-PME) is developed based on microcontroller technology that make it simpler
and smaller electronic circuit comparing to analog system, the control characteristic is done with
programming software which allow the
continuously read the signal every half cycles (10 ms), ensuring the fast recovery and smooth
operation. Once ELC is installed, no need of parameters adjustment/setting during commissioning, all
parameter already con igured and tasted at factory before shipment according to customer
requirements or national standard.
Basic electrical protection such as short circuit and overload protection is included on the cubicle and
customized based on customer requirement. In addition, cubicle is provided with nine (9) analog panel
meter (customized) to monitor the operation of plant and data recording. No need of additional
electrical panel required with our ELCs.
The main board of ELC-PME is
made per phase, intended to make
it easier in replacement and
maintenance in case of failure,
meaning that if only one main
board damaged no need to replace
three of it, only replace the broken
one and avoid the disturbance of
one phase to the other.
One main board can be utilized up to four channel of Triac output or 2 channel of Thyristor module. The
control of power diversion to dummy/ballast load is done with phase angle regulation, it will adjust the
phase angle triggering based on the frequency error from the setting. This method allows the power
control from 0-100% with ine regulation up to 0.33 ms triggering angle possibility. The frequency
reading is done every half cycle of the signal or every 10 ms on positive and negative cycles. This means
that frequency error on positive cycle will immediately be compensated on the following negative cycle
and vice versa.
To minimize the harmonic (voltage/current distortion) of the signal output, the diversion of power is
made with two step system, this mean that only 50% of dummy load capacity is connected at the
beginning, and then the next 50% will only be used if the excess power exceeds the irst 50%.
This approach has resulting in signi icant reduce of total harmonic distortion of the electricity output.
Limited disturbance and radio interference to electronic device have been observed at certain phase
angle triggering due to the fast switching thyristor especially on the radius of 1 meter from the
equipment.
ELC-PME is provided with manual or
automatic mode switch/MCB.
switch/
In case of
damage on ELC main board or dummy
load, the system still can run without
control (manual) while the problem is
being repaired. Nevertheless that this is
not an ideal option,
option since running the
plant without control can be dangerous
to generator,, turbine, and electrical
appliances connected. This mode only
provided for an emergency case.
5. SPECIFICATIONS
GENERAL SPECIFICATION :
Rated voltage
: 220/380 V or 230/400V
Phase
: 1 or 3 phase
Rated frequency
: 50 / 60 Hz
Frequency range
: 50
50-54 Hz / 60-64 Hz
Power output
: 1
250 kW
Recovery time
: 10 millisecond
Basic protection
: short circuit an
and overload on consumer,, over frequency/voltage
Generator type
: Synchronous
ynchronous with or without AVR (brushes less and brushes)
Dummy/ballast load
: Tubula
ubular air heater industrial standard come with the frame and
Connection with the size of 130% of design power capacity
Type of supply
Guarantee period
DETAILED SPECIFICATIONS:
DESCRIPTIONS
SPECIFICATIONS
5-10
kW
10-20
kW
20-30
kW
30-40
kW
40-60
kW
60-80
kW
80-100
kW
Voltmeter generator-1P
Frequency meter
Hourmeter
Ampermeter consumer-3P
-1P
Pilot Lamps-3P
MCCB consumer
Contactor consumer
Over/undervoltage
Over/underfrequency
Cooling fan
4 mm
6 mm
10 mm
16 mm 25 mm
35 mm
50 mm
6 mm
10 mm
16 mm
25 mm
THYRISTOR - 6 pcs
TM55
TM90
METERING
PROTECTION
TG35
TG35
TM55
15 kg
20 kg
24 kg
31 kg
37 kg
SKKT162 SKKT162
60x80x25
80x100x30
48 kg
52 kg
NOTES
* (o) customized upon request only
* ballast cables are 2 pcs /phase
* Speci ications are subject to change if required with/without notice
1
11
2
12
10
14
13
6
8
15
18
16
19
17
20
21
1. PILOT LAMP
220 volt lamps, indicating the presence of electric power on each phase.
2. AMPERE METER BALLAST (A)
Showing the current lowing to the ballast load, on normal operation its suggested to maintain the
current on ballast at minimal value to prevent overheating and continuously overloading generator.
3. AMPERE METER CONSUMER (A)
Showing the current lowing to the consumer. Its suggested to maintain the equal current on each
phase (balanced load)
4. VOLTMETER (V)
Showing the voltage of generator.
5. HOURMETER (h)
Recording the operational hour of the plant. This is useful for maintenance schedule and monitor
the components lifetime.
6. FREQUENCY METER (Hz)
Showing the generated frequency of generator
7. PUSH BUTTON ON
Connecting the consumer load (main load), switch on the contactor
Jl. Pesantren No.92 (Global) Cibabat
Cimahi 40513 Jawa Barat, Indonesia.
Telp/fax :+62 22 6631608.
www.pme-bandung.com
7. DUMMY/BALLAST LOAD
Ballast or dummy load is a complement load to divert the excess power. It can be the water heater or air
heater type. Never use normal electrical appliances such as pump, lamps, fridge, fan, cooking machine
as a dummy load since the voltage/current applied to it is not sinusoidal signal but modi ied signal with
variable voltage, which might damaged the appliances.
For some reasons air heater is preferred, since it
required less maintenance, easier in installation
and last longer. Water heater need special tank
and required continuous low to prevent from
drying and overheating which might be neglected
in the remote area. The heater supplied from us, is
the tubular air heater type for industrial standard,
this type normally used as heating or drying
element on industrial process and proved for its
quality and lifetime. Air heater types do not need
forced air (fan/blower), appropriate room ventilation is suf icient.
The ballast load consisting of six heater (two step) which is R1,S1,T1 ( irst step) and R2,S2,T2 (second
step). The total power capacity should be at least 130% of design capacity of the plant since capacity of
the heater is less with lower voltage and for safety reason (overrated). The heater can be made up from
parallel of small heater to reach desired power capacity.
10
400
220
12
350
BALLAST
CONSUMER
AS
AS
G1 K1 G2 K2 G3 K3 G4 K4
G1 K1 G2 K2 G3 K3 G4 K4
G1 K1 G2 K2 G3 K3 G4 K4
ELC1P
ELC1P
ELC1P
h
12V 0V N
500
12V 0V N
K K1
12V 0V N
K K1
450
K K1
MCCB-1
hz
MCB ELC
F-1
F-2
OTOMATIS
MANUAL
GENERATOR
CONSUMER
R1 R2 S1 S2 T1 T2
BALLAST
Scale
Designed
02.11.2010
Komarudin
Not to scale
Checked
Format
Approved __________
__________
A4
Jl. Pesantren No.92 (Global)
Cibabat-Cimahi 40513,Jawa Barat
Telp/Fax : +62 22 6611753
www.pme-bandung.com
admin@pme-bandung.com
Version
Project :
24.01.2013
1.0
Sheet
5-10
1/6
500
220
12
450
BALLAST
G1 K1 G2 K2 G3 K3 G4 K4
AR
AS
AT
G1 K1 G2 K2 G3 K3 G4 K4
ELC1P
CONSUMER
AR
AS
12V 0V N
G1 K1 G2 K2 G3 K3 G4 K4
T
ELC1P
ELC1P
12V 0V N
K K1
12V 0V N
K K1
K K1
AT
650
700
Hz
MCCB-1
KONTAKTOR
MCB ELC
F-1
F-2
OTOMATIS
MANUAL
ON CONSUMER
OFF CONSUMER
GENERATOR
CONSUMER
N R1 R2 S1 S2 T1 T2
PH
BALLAST
Scale
Designed
02.11.2010
Komarudin
Not to scale
Checked
Format
Approved __________
__________
A4
Jl. Pesantren No.92 (Global)
Cibabat-Cimahi 40513,Jawa Barat
Telp/Fax : +62 22 6611753
www.pme-bandung.com
admin@pme-bandung.com
Version
Project :
24.01.2013
1.0
Sheet
10-20
2/6
500
450
220
12
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
K1
K2
K1
K2
K1
K2
K1
K2
K1
K2
K1
K2
G1
G2
G1
G2
G1
G2
G1
G2
G1
G2
G1
G2
BALLAST
G1 K1 G2 K2 G3 K3 G4 K4
AR
AS
AT
G1 K1 G2 K2 G3 K3 G4 K4
R
ELC1P
CONSUMER
AR
AS
12V 0V N
ELC1P
ELC1P
12V 0V N
K K1
G1 K1 G2 K2 G3 K3 G4 K4
12V 0V N
K K1
K K1
AT
650
700
MCCB-1
KONTAKTOR
Hz
MCB ELC
F-1
F-2
OTOMATIS
MANUAL
ON CONSUMER
OFF CONSUMER
GENERATOR
CONSUMER
N R1 R2 S1 S2 T1 T2
PH
BALLAST
Scale
Designed
02.11.2010
Komarudin
Not to scale
Checked
Format
Approved __________
__________
A4
Jl. Pesantren No.92 (Global)
Cibabat-Cimahi 40513,Jawa Barat
Telp/Fax : +62 22 6611753
www.pme-bandung.com
admin@pme-bandung.com
Version
Project :
24.01.2013
1.0
Sheet
20-40
3/6
600
550
220
12
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
K1
K2
K1
K2
K1
K2
K1
K2
K1
K2
K1
K2
G1
G2
G1
G2
G1
G2
G1
G2
G1
G2
G1
G2
BALLAST
G1 K1 G2 K2 G3 K3 G4 K4
AR
AS
AT
G1 K1 G2 K2 G3 K3 G4 K4
ELC1P
CONSUMER
AR
AS
12V 0V N
G1 K1 G2 K2 G3 K3 G4 K4
T
ELC1P
ELC1P
12V 0V N
K K1
12V 0V N
K K1
K K1
AT
750
800
MCCB-1
KONTAKTOR
Hz
MCB ELC
F-1
F-2
OTOMATIS
MANUAL
ON CONSUMER
OFF CONSUMER
GENERATOR
CONSUMER
N R1 R2 S1 S2 T1 T2
PH
BALLAST
Scale
Designed
02.11.2010
Komarudin
Not to scale
Checked
Format
Approved __________
__________
A4
Jl. Pesantren No.92 (Global)
Cibabat-Cimahi 40513,Jawa Barat
Telp/Fax : +62 22 6611753
www.pme-bandung.com
admin@pme-bandung.com
Version
Project :
24.01.2013
1.0
Sheet
40-60
4/6
600
1
2
3
1
2
3
12
AS
550
220
BALLAST
AR
AT
K1
K2
K1
K2
G1
G2
G1
G2
1
2
3
1
2
3
1
2
3
1
2
3
K1
K2
K1
K2
K1
K2
K1
K2
G1
G2
G1
G2
G1
G2
G1
G2
KONSUMEN
AR
AS
AT
G1 K1 G2 K2 G3 K3 G4 K4
G1 K1 G2 K2 G3 K3 G4 K4
G1 K1 G2 K2 G3 K3 G4 K4
ELC1P
T
ELC1P
ELC1P
800
V
ON KONSUMEN
750
12V 0V N
Hz
12V 0V N
K K1
12V 0V N
K K1
K K1
OFF KONSUMEN
KONTAKTOR
MCCB-1
MCB ELC
F-1
F-2
OTOMATIS
MANUAL
GENERATOR
CONSUMER
PH
BALLAST
Scale
Designed
02.11.2010
Komarudin
Not to scale
Checked
Format
Approved __________
__________
A4
Jl. Pesantren No.92 (Global)
Cibabat-Cimahi 40513,Jawa Barat
Telp/Fax : +62 22 6611753
www.pme-bandung.com
admin@pme-bandung.com
Version
Project :
24.01.2013
1.0
Sheet
60-80
5/6
800
750
220
12
1
2
3
BALLAST
AR
AS
1
2
3
K1
K2
K1
K2
G1
G2
G1
G2
1
2
3
1
2
3
1
2
3
1
2
3
K1
K2
K1
K2
K1
K2
K1
K2
G1
G2
G1
G2
G1
G2
G1
G2
AT
G1 K1 G2 K2 G3 K3 G4 K4
G1 K1 G2 K2 G3 K3 G4 K4
G1 K1 G2 K2 G3 K3 G4 K4
CVM
R
ELC1P
ON KONSUMEN
OFF KONSUMEN
12V 0V N L
1000
T
ELC1P
ELC1P
12V 0V N L
K K1
12V 0V N L K K1
K K1
950
MCCB-1
KONTAKTOR
MCB ELC
F-1
F-2
OTOMATIS
MANUAL
GENERATOR
CONSUMER
PH
S
N
BALLAST
S
N
Scale
Designed
02.11.2010
Komarudin
Not to scale
Checked
Format
Approved __________
__________
A4
Jl. Pesantren No.92 (Global)
Cibabat-Cimahi 40513,Jawa Barat
Telp/Fax : +62 22 6611753
www.pme-bandung.com
admin@pme-bandung.com
Version
Project :
24.01.2013
1.0
Sheet
80-100
6/6