5 S

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Improve productivity, quality, health and safety in your work place by implementing the principles of 5S: Sort, Set

in Order, Sweep, Standardize and Sustain. Lean manufacturing has become the standard in order to compete in our global economy. Start your improvements right by sorting; mark items with red tags or labels to identify what needs to be cleared away from the work area. This will help you create efciency and effectiveness by identifying and storing the items used, maintaining the area and items, and sustaining the new order. To keep your essential tools in order and easily-accessible try our custom shadow boards. All your tools will be organized and their storage place will be visually identied to help you sustain order. Use oor marking symbols, signs, tapes and stencils to dene work areas, storage, trafc, and work ow. Bulletin boards and magnetic dry erase boards will support the concept of visual management; you can easily post updates and work status to keep employees informed of work in the facility. Remind your employees to stay healthy and safe with Personal Protective Equipment signs and charts. Build a clear understanding among employees of how work should be done and instill ownership of the process in each employee with 5S signs, banners and posters to reinforce the 5S principles. Create a vision, get the tools you need, and get everyone involved in the continuous improvement process and make your company world class!

202 SIGNS & TAGS 203 BANNERS & POSTERS 204 PPE & STORAGE BOXES

201

205 DRY ERASE & BULLETIN BOARDS 206 WALK ON FLOOR SIGNS 207 STENCILS 208 FLOOR MARKINGS 209 DOCUMENT & LABEL HOLDERS 210 LETTERS & NUMBERS / CARTS

5S

202

5s4Signs and Tags


5S Red Tags Signs
Visual communication is a key element to any successful 5S program.
Designate your Red Tag Holding Area for tagged unnecessary, obsolete, or misplaced items
Made from .050 thick polystyrene material Signs supplied with radius corners and pre-drilled corner mounting holes

RED TAG AREA


LABEL ALL ITEMS
WHAT IS IT? WHO TAGGED IT? WHERE DID IT COME FROM?
THIS AREA IS DESIGNATED FOR PROPERLY TAGGED ITEMS ONLY.

RP

7 x 10 LN101R

RP 14 x 20 LN104RC

RP 10 x 14 LN103RB

RP 10 x 14 LN102RB

RP .050 Rigid Plastic Size 7 x 10 10 x 14 14 x 20 5S 1-5 $11.61 $17.25 $26.55 6+ $9.87 $14.66 $22.58

5S Red Tag Label

Identify unnecessary, obsolete, or misplaced items


Pressure sensitive vinyl Write on to provide additional information 3x 5 5/pk
General Information Date: Item Name: Location: Category
Equipment Tools & Jigs Finished Goods Instruments Consumable Materials Other:

5S Red Tags

Identify unnecessary, obsolete, or misplaced items


Made from unrippable vinyl 6 x 3 tag with matte surface Write on to provide additional information 25/ pack

Action to Take
Return to Discard Move to Red Tag Storage Area

Tagged By:

Machine Parts Raw Materials Work-in-Process Stationary, etc. Misc. Other

Move to Storage Site


Date:

General Information
Tagged By: Return to Discard Item Name: Location:

Action to Take

Other:

Move to Red Tag Storage Area

Category
Equipment Raw Materials Work-in-Process Stationary, etc. Misc. Other

Move to Storage Site Other:

Additional Comments

Tools & Jigs Finished Goods Instruments Consumable Materials Machine Parts Other:

Additional Comments

Reason for Red Tag Not Required Aged/Obsolete


Defect Other: Scrap Other

Reason for Red Tag Aged/Obsolete Not Required


Defect Scrap Other: Other

Log No.
Log No.

LN101AP

RPT177

Size 3 x 5

Qty 5/pk

1 - 24 $16.54

25+ $14.91

Size 6 x 3

Qty 25/pk

1 - 24 $33.56

25+ $28.51

5S Recognition

Identify your companys 5S champions with an


eye-catching hard hat emblem.
Made from pressure sensitive vinyl Weather proof 2 diameter
HH120

Size 2 Dia

Qty 25/pk

1 - 11 $35.04

12+ $31.52

Safety depends on you!

SIGNS and / OSHA Caution 5s4Banners Posters 203


5S Motivational Banners
Convey your companys commitment to enhancing the visual work
place with reminders of the 5S Building Blocks
Made from heavy duty 10 oz. polyethylene Grommets included Available in 3 x 5 and 3 x 10

Size

Price $126.80 $ 211.31

3 x 5 3 x 10

5S WORKPLACE
1 2 3 4 5
Sort Set In Order Shine Standardize

SUSTAIN

3 x 5 3 x 10

BT553 BT53

3 x 5 3 x 10

BT554 BT54

Provide your employees with daily reminders of the 5S Lean manufacturing


principles.
Laminated for durability and lasting appearance Easy to clean
Sort Set Shine Standardize Sustain Sort Set Shine Standardize Sustain Sort Set Shine Standardize Sustain n Sort Set Shine Standardize Sustain in in Sort Set Shine Standardize Sustain ain ai in Sort Set Shine Standardize Sustain sta s st ta ta ain ai in n Sort Set Shine Standardize Sustain ust us ust sta s ta t ain ai a in n Sort Set Shine Standardize Su Sustain S ust u sta st sta ain ai a in n Sort Set Shine Standardize Sustain ize ze eS Sus Su ust us sta st ta ai a in n Sort Set Shine Standardize Sustain ard rdi diz ize ize iz ze S Su ust us u sta st ta ai a in in Sort Set Shine Standardize Sustain and nda nd dar da ard rdi rdi rd diz diz ize i ze z eS Su ust us sta st ta ai a in i n Sort Set Shine Standardize Sustain e Sta Stan St S tan and nda nd dar dar da ard ard rd diz di ize ze eS Su us u st s ta t ain ai a in Sort Set Shine Standardize Sustain hine hin ine ne eS Stan Sta St tan and an nd nda nd da ardi ard a ar rdiz rdi rd r dize diz ize ze eS Su us u st s ta t a Sort Set Shine Standardize Sustain et tS Sh Shin Shi hine ine ne eS Sta St tan ta tan and and nd dard dar da ard rdi diz ize iz ze eS Su us u s Sort Se Standardize Sustain Set S et e Shine Sh Shin Shi S hin h hi hine ine in ine ne S St Sta tand tan nda nd da ard ar rd di d iz ze z eS Su u Sort Standardize Sustain ort or ort rt Set et e t Sh S Shin Shine hin hin hi ine ne S Sta St tan an nd da ar a rd di d iz ize i ze z eS u Shine Standardize Sustain Sort S So ort o t Set Set Se t Sh S hi h in ne e St S ta an nd n da ard a rd r di d i iz ze S Su u Set Shine Standardize Sustain Sort So S ort rt tS Se et e tS Sh hi in ne eS St ta an nd da d ar a rd r di d ize S iz Su us u Sort Set Shine Standardize Sustain Sor So S ort or rt S rt Se et S Sh hin ne S St an a nd da ar a rd r di d ize S Su us u st s Sort Set Shine Standardize Sustain So S or o rt S Se et S Sh hine S ta t an nd da d ardize S Su us u st s t ta Sort Set Shine Standardize Sustain So S ort S et S Sh hine S St ta an nd da ardize Su S us u st s ta ain ai a in Sort Set Shine Standardize Sustain S ort S et S hine S St tandardize S Su us u st s ta ai a in in Sort S or rt tS Set et S Shine h ne S Standardize tandardize S Sustain us u st ta ain

Benefits of 5s

Safety - Slips & Trips

Quality - Contamination

See our full selection of Posters on pages 168-169.


Size 18 x 24 36 x 24
24 x 18 36 x 24 PST116 PST119 24 x 18 36 x 24 PST117 PST120

Efficiency - Organization Morale - Employee Pride Customer - Impressions


24 x 18 36 x 24 PST115 PST118

Price $19.75 $22.80

5S Recognition Awards
with customized 5S awards.

Recognize your employees for their commitment


Surface Engraved Plaque Award Certicate on card stock or our poster material with lamination
Presented To Your Employee Presented By Your Company

Certificate Of Achievement
Presented to For dedication to the 5S Lean Workplace On the Day of In the year

CUSTOMIZE WITH YOUR LOGO !

Signed

On nationalmarker.com enter keywords: 5S

5S

5S Motivational Posters

204

5s4PPE and Storage Boards


Changeable Personal Protective Equipment Chart
Alert employees of the required
protective equipment for their area with changeable PPE symbols.
Made from .125 tick PVC material Changeable symbols made from cling material are easy to apply Signs are standard with radius corners and pre-drilled corner mounting holes
DOUBLE HEARING PROTECTION EYE & EAR PROTECTION DUST MASK RESPIRATOR

EAR PROTECTION

SAFETY GOGGLES

HARDHAT

GLOVES

EAR PLUGS

SAFETY GLASSES

APRON

PROTECTIVE SUIT

FACE SHIELD

HAIR NET

SAFETY SHOES

BOOTS

LN99AP

5/pk

Part No. LN105RC LN99AP

Size 20x14 5/pk

Price $43.09 $12.57

Custom Tool Storage Boards


5S

Keep your work tools at hand with customized tool storage boards. Outlines of each

tool keep your work place organized and signal when tools are missing. Work with our design team to create a layout for your organization needs.

We will help you choose the material appropriate for the size and weight of your storage needs. Tools are hung up with a variety of hooks, clips, and trays. Boards are printed with your tool outlines, and choice of color coding, messages and company logo. Call us to get started.

PLYERS

ADJUSTABLE WRENCH

7 1/4 PHILLIPS SCREW DRIVER

VICE GRIP

9 1/2 FLAT SCREW DRIVER

Safety depends on you!

/ OSHA Caution 5s4Dry EraseSIGNS and Bulletin Board 205


Dry Erase Board Cork Bulletin Board

Keep communication up to date with


magnetic dry erase boards.
Porcelain enamel magnetic writing surface Satin anodized aluminum frame Ribbed marker tray with radiused and polished corners L clip mounting hardware included

Post employee notices in a central location


1/4 cork face laminated to a 1/4 hardboard backer Satin anodized aluminum frame L clip mounting hardware included

Part No. LN106 LN107 LN108

Size 24.5x 36.5 36.5x 48.5 48.5x 60.5

Price $146.00 $207.71 $387.67

Part No. LN109 LN110 LN111

Size 24.5x 36.5 36.5x 48.5 48.5x 60.5

Price $64.10 $106.76 $196.31

Customized communication boards, have your

dry erase or bulletin boards printed with your company logo, a calendar grid, or templates for your work ow. Work with our design team to create the perfect communication boards for your company.

Dry Erase Markers

Part No. VP2

1 - 11 $4.27

12+ $4.22

VP2 Dry Erase

On nationalmarker.com enter keywords: 5S

5S

206

5s4Walk On Floor Signs


Walk On Floor Signs
Made from pressure sensitive vinyl laminated with anti-skid laminate Custom legends and graphics available Not suitable for heavy work vehicle areas 17 diameter
Size 17 Dia. 1 - 11 $21.79 12+ $18.51

RKLIFT FO

EXIT
WFS21 WFS25

AF

FIC AR
WFS20

EA

TR

WFS12

WFS38

PE R S

ESTRIA ED

ON

AL PROTE

LY

FFI

N C O

PM

ENT REQ
WFS29

WFS28

IR

ED

TIV

STOP
WFS30 WFS3 WFS39

EQ

TR

UI

5S

RNING WA

WARNING FORKLIFT TRAFFIC ADVERTENCIA MONTACARGAS TRANSITANDO


WFS34

FORKLIFT TRAFFIC
WFS37 WFS35

See our full selection of Walk On Floor Signs on page 153.

Anti-Slip Cleats

Warn employees of potential hazards.


Made from pressure sensitive vinyl laminated with anti-skid tread Permanent adhesive back with peel off liner Adheres to smooth, clean and dry surfaces Designed for heavy pedestrian traffic areas 6 x 24

Size 6 x 24

Price $16.45

WFS626

WFS629

Safety depends on you!

SIGNS5s / OSHA Caution 4Stencils 207


5s Plant Marking Stencils
over again on oors and walls.
Made from a durable .060 polyethylene plastic Designed to withstand repeated use Easy to clean; simply remove dried paint akes after use

Paint a message and symbol over and

PMS221

PMS229

PMS224

PMS235

PMS220

PMS212

PMS212B1

PMS239

PMS203

PMS230

PMS240

PMS238

See our full selection of Plant Stencils on page 94.

Size 24 x 24

Price $59.73

PMS231B1

On nationalmarker.com enter keywords: 5S

5S

208

5s4Floor Markings

Lean Manufacturing Floor Marking

V isual controls make work areas safer by identifying different


locations, providing safety warnings and precautions, and communicating proper work habits.
Heavy-duty vinyl with removable adhesive backing offers immediate quick stick application Ease of removal without leaving residue allows for reconfiguration of work flow patterns Exclusive three year limited warranty 25/pk

Part No. LN125 LN126 LN127 LN128 LN129 LN130 5S Part No. LN114 LN115 LN116 LN117 LN118

Color Red Yellow Blue Green BLK/White Stripe BLK/Yellow Stripe

Price $46.15 $46.15 $46.15 $46.15 $51.92 $51.92

Part No. LN119 LN120 LN121 LN122 LN123 LN124

Color Red Yellow Blue Green BLK/White Stripe BLK/Yellow Stripe

Price $46.15 $46.15 $46.15 $46.15 $51.92 $51.92

Color Red Yellow Blue Green White

Price $153.85 $153.85 $153.85 $153.85 $153.85

Part No. LN131 LN132 LN133 LN134 LN135

Color Red Yellow Blue Green White

Price $32.69 $32.69 $32.69 $32.69 $32.69

Need oor tape or a Floor Tape Applicator to complete your work area demarcation? See our full selection of Anti-Slip, Glow, Solid, Stripe, Checkerboard, and Reective Tapes. Go to pages 337-346.

Safety depends on you!

SIGNS / OSHA Caution 5s4Document and Label Holders 209


Job Ticket Holders
all important documents.

Premium quality job ticket holders protect and secure


Manufactured from a strong 8 mil, rigid clear vinyl for easy visibility from either side of holder. All holders have a center reinforced brass eyelet for hanging. 25/pk - 10/pk
Part No. LN136 LN137 LN138 Size 6 x 9 9 x 12 Qty 25/pk 25/pk Price $86.07 $102.14 $72.14

11 x 14 10/pk

Bin Label Holders

A universal label holder system for plastic bins and totes.


Newly engineered self-adhesive back will adhere to any space age plastic or metal container. Clear bar code compatible window protects the label from dirt and moisture and assures accurate scanning every time.

Magnetic Label Holders


Labeling has never been easier
100% magnetic material assures total adhesion in any application.
5S

using our Magnetic C Channel Card Holders.

Part No. LN139 LN140 LN141 LN142

Size 1 x 3 2 x 4 3 x 5 4 x 6

Qty 25/pk 25/pk 25/pk 25/pk

Price $21.43 $27.14 $25.36 $30.00

Part No. LN143 LN144 LN145 LN146 LN147

Size 1 x 3 1 x 6 2 x 3 2 x 6 3 x 6

Qty 25/pk 25/pk 25/pk 25/pk 25/pk

Price $17.86 $30.71 $24.29 $42.86 $60.36

Label Inserts for Bin Label Holders and Magnetic Label Holders
Inserts are on 8 x 11, pre-perforated laser stock with simple printing instructions for standard word processing programs.

Part No. LN148 LN149 LN150 LN151 LN152 LN153 LN154

Size 1x 3 2 x 4 3 x 5 4 x 6

Qty

Price

30/pk $17.68 30/pk $20.71 30/pk $24.29 30/pk $42.86

13/16 x 8 30/pk $60.36 1-5/8 x 8 30/pk $42.89 2 x 9 30/pk $24.29

On nationalmarker.com enter keywords: 5S

210

5s4Letters and Numbers / Carts


Self-Adhesive Letters and Numbers
I deal for identifying bins, equipment, doors, panels,
Bold black letters on yellow background Made from pressure sensitive (vinyl- impregnated) cloth Adheres to most clean indoor and outdoor surfaces

poles, shelves, etc.

Char. Height 5/8 1 2 3 4

Char. /strip 32 10 10 6 5

Letter Part # LPS3*

Number Part # NPS3* NPS4* NPS5* NPS6* NPS7*

Description Add desired character to end of p/n


2 x 2 AP character to end of 2 x 2 Add desired p/n 4 x 4 AP 4 x 4

1 - 49 $2.84
AP $2.84 AP

50+ $2.42 $2.42 $ 3.02 $ 5.07 $ 6.53

2 x 2 LPS4* AP 4 x 4 AP

LPS5* LPS6* LPS7*

Add desired character to end of p/n Add desired character to end of p/n Add desired character to end of p/n

$ 3.56 $ 5.93 $7.69

See our full selection of Self-Adhesive Letters and Numbers on page 125.

5S

Utility Carts

Make your 5S program mobile with sturdy utility carts. Transportation


LN112 is 24W x 18D x 36H L LN113 cart is 32W x 24D x 37 1/2H Tub Shelves are 2 Deep

is made possible with 4 casters, two with locking brakes. Utility Cart has top and bottom TUB shelves to keep items inside.

Part No. LN112 LN113

Price $177.10 $435.82

Safety depends on you!

You might also like