Railway Electrification and Double-Double Tracking of Java Main Line Project

Package B1 : Railway Facility Construction for BEKASI to CIKARANG

METHOD STATEMENT
Grounding Earth Installation
For Signalling System Works

PROJECT

Checked by

Checked by

Approved by

Title

Interface and Engineer

Deputy General

General

Manager

Superintendent

Superintendent

H. Houan / Y.Nonaka

A.H. Desfiansyah

Y. Kameda

SECTION

Written by

Checked by

Name

Nurhalim

T.Ikenaga

Name
Signature
Date

Signature
Date
Contractor

Mitsubishi-Sumitomo Joint Operation

Originator

Mitsubishi Heavy Industries, Ltd.

Document No.

B1/ITC/SIG/0002

Revision:

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Internal Ref. No.

(Form B1IN/GEN/PLN/0004 Rev.1)

Page 2 of 21
MITSUBISHI-SUMITOMO JOINT OPERATION
XXXX-XXXXX-XXXXX Rev.0

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Revision History
Re
v.

Section
Date

Dec 20th,
2013

Written by

Checked by

Project
Approved
by

Written by

Signed on Cover Page

Description:
First Issue

Description:

Description:

Description:

Description:

Description:

Page i
B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

Checked by

Approved
by

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Table of Contents
Table of Contents..................................................................................................................... i
1Purpose................................................................................................................................. 1
2Coverage.............................................................................................................................. 1
3Document Reference............................................................................................................ 1
4Cable Specification............................................................................................................... 1
4.1.Multiple-Core Cable........................................................................................................... 2
4.2.Tail Cable ......................................................................................................................... 2
4.3.Power Cable...................................................................................................................... 2
5Inspection and Test Procedure (see Flow Chart on Figure 1)...............................................2
List of Figure
Figure 1. Flow Chart of Inspection and Test Procedure.......................................................... 3
List of Attachment
Figure 1. Flow Chart of Inspection and Test Procedure .........................................................4
Figure 1. Flow Chart of Inspection and Test Procedure .........................................................4
Figure 1. Flow Chart of Inspection and Test Procedure .........................................................4
Figure 1. Flow Chart of Inspection and Test Procedure .........................................................4
Figure 1. Flow Chart of Inspection and Test Procedure .........................................................4

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B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

1 Purpose
This document is intended to step by step inspection required for the cable specification
of the Multiple-Core Cable, Tail Cable and Power Cable for the Signalling system of the
Railway Electrification and Double-Double Tracking of Java Main Line Project, Package
B1.

2 Coverage
This procedure covers for Factory testing for Multiple-Core Cable, Tail Cable and Low
Voltage Power Cable. The kind of each cable is as bellow.
A. Low Voltage, XLPE-Insulated Signal (Multiple Core) Cable type will be tested:
- Multiple Core cable 1.5mm x 40 core
- Multiple Core cable 1.5mm x 30 core
- Multiple Core cable 1.5mm x 20 core
B. Low Voltage, XLPE-Insulated Signal (Tail) Cable type will be tested:
- Tail cable 1.5mm x 2 core
- Tail cable 1.5mm x 6 core
- Tail cable 1.5mm x 12 core
C. Low Voltage, XLPE-Insulated Signal (Power) Cable type will be tested:
- Power cable 6mm x 4 core
- Power cable 10mm x 2 core

3 Document Reference
Railway Electrification and Double Double Tracking of Java Main Line Project (1)
Volume 3 Technical Specifications, Section 8 Signalling system Work (Contract No:
0971/DDT/SPP/X/2012, Dated: 10 October 2012
Railway Electrification and Double-Double Tracking of Java Main Line Project (1),
Volume 4 Bill of Quantities (Contract No: 0971/DDT?SPP/X/2012, Dated : 10 October
2012)
Railway Electrification and Double-Double Tracking of Java Main Line Project (1),
Volume 5 Drawings, Section 8 Signalling system Works (Contract No:
0971/DDT/SPP/X/2012, Dated : 10 October 2012)
Material Sample Sheet for Signalling Multiple-Core Cable
Material Sample Sheet for Signalling Tail Cable
Material Sample Sheet for Signalling Power Cable

4 Cable Specification
The cable specification approved by Engineer are as below :
Page 1 of 3
B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

4.1. Multiple-Core Cable

Refer the Material Sample Sheet B1/MSS/SIG/0005.

4.2. Tail Cable

Refer the Material Sample Sheet B1/MSS/SIG/0005.

4.3. Power Cable

Refer the Material Sample Sheet B1/MSS/SIG/0005.

5 Inspection and Test Procedure (see Flow Chart on Figure 1)

Inspection and Test work perform to ensure the specifications and quality Multiple-Core
Cable, Tail Cable and Power Cable in accordance with the Cable Specification.
The Inspection and Testing work will be executed in accordance with procedure in the
following the table :

Pay
Ite
m&
Cod
e
808
(9),
808
(10)
,
808
(11)
,
808
(12)
,
808
(13)
,
808
(14)
,
808
(15)
,
808
(16)
.
808
(17)
,

Cable
Type

A. Multiple-Core Cable

B. Tail Cable

Proce
dure
and
Test

Rep
ort
For
m

Attach
ment 1

Atta
chm
ent 2

Attach
ment 3

Atta
chm
ent -

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B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

808
(18)
,
808
(19)
,
808
(20)
,
808
(21)
,
808
(22)
,
808
(23)
,
808
(24)
.
808
(1),
808
(2),
808
(3),
808
(4),
808
(5),
808
(6),
808
(7),
808
(8).

Attach
ment 5

C. Power Cable

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MITSUBISHI-SUMITOMO JOINT OPERATION

Atta
chm
ent 6

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Figure 1. Flow Chart of Inspection and Test Procedure

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B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Attachment 1 :
Procedure Factory Accepteance Test for Multiple-Core Cable

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MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Attachment 2:
Report Form of Factory Accepteance Test for
Multiple-Core Cable

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B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Attachment 3:
Procedure of Factory Accepteance Test for Tail
Cable

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B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Attachment 4:
Report Form of Factory Accepteance Test for Tail
Cable

A 6 -Page 1 of 1
B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Attachment 5 :
Procedure of Factory Accepteance Test for Power
Cable

A 6 -Page 1 of 1
B1/ITC/SIG/0004 Rev.0

MITSUBISHI-SUMITOMO JOINT OPERATION

RAILWAY ELECTRIFICATION AND DOUBLE-DOUBLE TRACKING OF JAVA MAIN LINE PROJECT

PACKAGE B1: RAILWAY FACILITY CONSTRUCTION FOR BEKASI TO CIKARANG

Attachment 6:
Report Form of Factory Accepteance Test for Power Cable

A 6 -Page 1 of 1
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MITSUBISHI-SUMITOMO JOINT OPERATION