Professional Documents
Culture Documents
SAP Supplier Network Planning (SNP) 26125069
SAP Supplier Network Planning (SNP) 26125069
SAP Supplier Network Planning (SNP) 26125069
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SAP 2007-2008 / 0
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Claudio Gonzalez
SAP America
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SAP 2007-2008 / 2
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What We'll
Well Cover ...
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Deployment (SNP)
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SNP: 3 months to 18
months
Deployment: 10 days to
30 days
TLB: 5 days to 15 days
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SNP Heuristic
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Capable-to-Match (CTM)
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SNP Optimizer
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Deployment Heuristic
Deployment Optimizer
Deployment Prioritization
SAP 2007-2008 / 5
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System date
Planning start date of the Planning Book
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Planned by SNP
Planning horizon
25 Calendar
SAP 2007-2008
/ 6 days
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SNP Horizons
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SAP 2007-2008 / 7
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Release demand
plan
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TLB run
Deployment
run
Check plan/
solve problems
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Time
Buckets
SNP Planning
Book Screen
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Key figures
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Week 1 to 4 daily
Week 5 to 30 weekly
Rest monthly
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Data
section
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SAP 2007-2008 / 10
SAP 2007-2008 / 11
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Source
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Forecast
Sales Order
This will come from SAP ERP into SAP APO via CIF. Sales orders will
consume the forecast.
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Distribution Demand
(Planned)
Stock transfers that are generated during the SNP planning process and
updated in every planning phase. The distribution demand shows the
supplying locations view of these stock transfers (the view from the receiving
location is provided by the distribution receipts). This will be populated after
Distributed Resource Planning (DRP) run for non-subcontracting materials.
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Distribution Demand
(Subcontracting)
Distribution Demand
(Confirmed)
Stock Transport Order (created during TLB run). Distribution Demand TLB
will consume Distribution Demand Confirmed.
Distribution Receipt
(Planned)
Stock transfers that are generated during the SNP planning process, and
updated in every planning phase. The distribution receipt shows the receiving
locations view of these stock transfers (the view from the supplying location
is provided by the distribution demand). This will be created as above, but on
receipts side.
Distribution Receipt
(Subcontracting)
Distribution Receipt
(Confirmed)
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SAP 2007-2008 / 12
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Source
In Transit
Production (Planned)
Production
(Subcontracting)
Production
(Confirmed)
Stock On-Hand
Supply Shortage
Reorder Point
Days Supply
ATD Receipts
ATD Issues
Macros in SNP
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Can trigger alerts in the Alert Monitor or Data View to inform the
planner of specific business situations
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SAP 2007-2008 / 13
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Different
elements
available
for
building
macros
Assignments
that
determine
how and
when the
macros are
executed
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Default macros
are executed
automatically
whenever data is
entered in the
Planning Book
Start macros
are executed
automatically
when the data is
loaded into the
Planning
Book / 15
SAP
2007-2008
What We'll
Well Cover ...
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Transportation lanes
Products
Resources
SAP 2007-2008 / 17
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Initial Data
Transfer
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SAP APO
SAP APO Master
Data
Plant
Location
Customer
Product
Resource
Work Center
Production
Process Model
or
Production
Data Structure
Routing/Recipe
Bill of Material/Prod Version
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Incremental
Data Transfer
SAP 2007-2008 / 18
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Material Master
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Vendor
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Customer
1010
Customer
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Vendor
1011
Vendor
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1007
MRP Area
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CIF
MRP Area
Plant
1001
Production Plant
1002
Distribution Center
SAP 2007-2008 / 20
Node Type
5000
PL
6000
DC
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Data in Locations
Locations contain
data that is:
Time zone
Address
Production
Warehouse
Shipping
Receiving
Resources
General data:
Maintained directly in
SAP APO
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Handling
Storage
Stock
Available-to-Deploy receipts
Available-to-Deploy issues
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SAP 2007-2008 / 21
Time zone
Factory calendar
Time horizon
Calendar type
Period type
Weekly
Monthly
Time Stream ID
General data
Horizon
Time zone
Calendar type
Factory Calendar
(with Gaps)
Period Calendar
(Without Gaps)
Period type
Weekly
Monthly
Period definition
SAP 2007-2008 / 23
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Units of currency
Units of measure
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Update tables
Rebuild tables
Tcode: RSA1
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SAP 2007-2008 / 24
Time Zones
Set of rules that defines the offset of the users local time from
Coordinated Universal Time (UTC)
Political factors (time zones are assigned for a country, region, or even a
postal code)
Daylight Saving Time (DST), if applicable
Time zones are important master data that help derive realistic
lead times for procurement proposals during planning runs
Can be set by the user in his or her user profile settings
SU3) / 25
(txn.
SAP 2007-2008
Transportation Lanes
The Transportation Lane defines:
Volume
Weight
Number of pallets
SAP 2007-2008 / 26
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Prioritization Factor
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SAP 2007-2008 / 27
Product/Material Master
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Transferring Material Master from SAP ERP to SAP APO via the CIF
Creating directly in SAP APO
Importing from a non-SAP system
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Basic data
Units of measure
MRP data
Classification data
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Special settings that dont exist in SAP ERP for: (unless new fields are
created)
CTM
Optimizer
Deployment
SAP 2007-2008 / 28
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SAP ERP
SAP 2007-2008 / 29
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SAP ERP
SAP APO
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SAP 2007-2008 / 30
Resources
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SAP APO
Plant
1000
Work Center
F1Y1
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Resource
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Two Multi Mixed
Capacities
Location
Resource Name
Cat
P
1000
1000
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Cap Category
001
Machine
WF1Y1_1000_001
Cap Category
002
Labor
WF1Y1_1000_002
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SAP 2007-2008 / 31
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Available Capacity/Activity
Time Continuous
Single
Single Activity
Resource
Time Continuous
and Time Intervals
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Time Intervals
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Single Mixed
Resource
Bucket Resource
Multi
Multi Activity
Resource
Multi Mixed
Resource
PP/DS
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SNP
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SAP 2007-2008 / 32
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Needed in SAP ERP and SAP APO for link between routing/recipe
in SAP ERP and PPM/PDS in SAP APO
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SAP 2007-2008 / 33
SNP PPMs
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Resources
Components
Plan and PPM
Time
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Costs
Routing
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Co-products
Operations
Activities
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SAP 2007-2008 / 35
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SAP 2007-2008 / 36
Engineering Change
Management (ECM) for PP/DS
Functionalities supported by
PPM, but not by PDS:
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SAP 2007-2008 / 37
What We'll
Well Cover ...
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SNP Optimizer
Cost/penalty-driven
Finite capacity planning possible
Full constraint-based planning possible
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SAP 2007-2008 / 39
Heuristics Definition
What does the word Heuristic mean?
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In other words
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Heuristics
Capacity leveling
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Location by location
Product by product
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Heuristic Options
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SAP 2007-2008 / 43
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Capacity
140
120
SNP
Unit
03/0
5/07
03/1
2/07
03/1
9/07
Available
Capacity
Hrs.
120
120
120
Overloading
Alerts
117
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100
80
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60
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40
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20
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83
Capacity
Consump
tion
Capacity
Level
Hrs.
100
83
140
117
100
83
83
0
3/5/2007
SAP 2007-2008 / 44
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3/12/2007
3/19/2007
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Capacity Leveling
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140
Overloading
Alerts
100
Backward
Forward
83
83
80
0
3/5/2007
3/12/2007
3/19/2007
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20
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40
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60
SAP 2007-2008 / 45
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117
120
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Source: SAP
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Source: SAP
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Source: SAP
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SAP 2007-2008 / 50
Source: SAP
Demand Prioritization
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Source: SAP
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SNP Optimizer
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Likely
SAP 2007-2008 / 54
Demand at a location
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Dependent demand at a
location
Processing flow
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SAP 2007-2008 / 55
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SAP 2007-2008 / 56
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Activates the
constraints during
optimization
Activates maximum
lot size
Activates safety stock
constraint, absolute vs.
relative option
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Activates shelf-life
constraint
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SAP 2007-2008 / 57
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Activates
parameters
Determines
transactional
priority
Activates
product
priority
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SAP 2007-2008 / 59
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Product Group
Time-dependency
Optimizer Profile
General Constraints Tab:
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SAP 2007-2008 / 60
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SAP 2007-2008 / 61
SNP
Heuristic
Yes
Yes
Yes
Yes
Yes
CTM
Yes
Yes
Yes
Yes
Yes
SNP
Optimizer
Yes
Yes1
Yes1, 7
Yes
Yes
Yes
Yes
No4
No5
No5
No5
Yes
Yes
Yes3
Yes
Yes
No5
No5
No5
Yes
Yes
Yes2
Yes
Yes
Yes
Yes
Yes
No6
No8
SAP 2007-2008 / 62
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HEURISTICS
CTM
OPTIMIZER
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FUNCTIONAL COVERAGE
QUALITY OF PLAN OBTAINED
DIFFICULTY OF PARAMETERIZATION/CONFIGURATION
MAINTENANCE
INTERACTION ON PART OF USER
INTERPRETATION OF RESULTS
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PERFORMANCE
VIABILITY OF PARAMETER DEFINITION
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SAP 2007-2008 / 63
What We'll
Well Cover ...
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SAP 2007-2008 / 65
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Available-to-Deploy Calculation
1000
900
400
05.01.2007
06.01.2007
07.01.2007
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Requirements:
100 (DC1)
500 (DC2)
800 (DC1+2)
Demand
Today
ATD Quantity:
Supply
Date:
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200
600
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Deployment Results
05.01.2007
06.01.2007
07.01.2007
07.01.2007
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Plant to DC1
Plant to DC2
Plant to DC1
Plant to DC2
100
500
100
300
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SAP 2007-2008 / 66
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Deployment Heuristic
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Deployment Optimizer
Cost-based
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Deployment Prioritization
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SAP 2007-2008 / 67
Deployment Heuristic
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DC1
SAP 2007-2008 / 68
DC2
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Heuristic
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Optimizer
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Optimizer
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SAP 2007-2008 / 69
Deployment Heuristic
Optimizer
Deployment Optimizer
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SAP 2007-2008 / 70
Deployment Prioritization
Prioritization of deployment stock transfers: Introduction
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Priority Range
Priority Description
SAP 2007-2008 / 72
What We'll
Well Cover ...
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Volume
Weight
Number of pallets
SAP 2007-2008 / 74
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TLB Profile
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SAP 2007-2008 / 76
Source: SAP
Load Building
If minimum capacity was not met within the pull-in horizon, TLB stock
transfers for later deliveries can be moved manually
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SAP 2007-2008 / 77
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TLB Planning
Screen
Order
Numbers
Deployment
requirements to
be loaded are
displayed here
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Truck load details (for order
selected above)
SAP 2007-2008 / 78
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Deployment run
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TLB Order
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TLB run
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Stock Transfer Order
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SAP 2007-2008 / 79
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When a Stock Transfer Requisition is created at the receiving location, it creates a distribution
demand at the sending location
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Distribution Demand
(Planned) after SNP
Heuristic, CTM, or
SNP Optimizer run
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SAP 2007-2008 / 80
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SAP 2007-2008 / 82
What We'll
Well Cover ...
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Which type of alerts to show and their thresholds using Overall Profiles
What data is displayed in Alert Monitor using Display Hierarchies
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SAP 2007-2008 / 84
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Issue
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SAP 2007-2008 / 85
Alert Monitor
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SAP 2007-2008 / 88
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Planning
Planning
Realization
Realization
Build up/ 89
safety stock
SAP 2007-2008
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Business goal:
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Uncertainty of supply
Uncertainty of demand
Problem:
At which locations within the supply chain do you want to have safety
stock?
How much safety stock do you want to hold at a particular location?
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SAP 2007-2008 / 90
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SAP 2007-2008 / 91
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SB Requires fixed safety stock quantity
SZ Requires safety stock days
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Safety Days Supply (CIFd from SAP ERP Safety Days) for basic methods
SAP 2007-2008 / 93
Prerequisites
Considerations
Safety horizon
Target stock level
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SAP 2007-2008 / 94
Customer satisfaction
SAP 2007-2008 / 95
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SAP 2007-2008 / 96
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Safety stock
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SAP 2007-2008 / 97
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SAP 2007-2008 / 98
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Business goal:
Benefits overview:
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SAP 2007-2008 / 99
My Company
SAP APO
SAP ERP
ERP
Generate
Demand
Forecast
Transfer of
Consumption and
Inventory Data
2.
3.
4.
Supply and
Distribution
Planning
Build Efficient
Truck Loads
1.
Transfer of
Customer Forecast
Automated Sales
Order Creation
Automated
P.O. Creation
Advanced Shipping
Notification
Invoice
Post
Goods Receipt
Post
Invoice Receipt
5.
6.
7.
8.
9.
10.
Forecast-based replenishment
The inventory is calculated to maintain forecast coverage for
the specified number of days
Sales order is generated as soon as the inventory drops
below the calculated amount
Sales order quantity will replenish inventory back to the
amount that covers forecasts for a specified number of days
The strategy has the benefit of being able to account for
seasonal spikes in the demand
SAP 2007-2008 / 101
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Plans/Orders
Inventory
Alerts
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Customer
My Company
Inventory
Demand
Release Update
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Customer
Collaboration
Supplier
Collaboration
Supplier
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SAP Supply
Network
Collaboration
(SNC) formerly ICH
POs
Change POs
Confirmations
In-Transits
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PO Number
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Sales
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Forecasts
Forecast Revision
Promotions
ASNs
GR Update
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PO Ackn.
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Business scenario
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Key considerations:
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Purchase
requisition (subcontracting order) in SAP ERP
SAP 2007-2008
/ 106
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Components
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Finished Good
Plant
Subcontractor
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SAP
ERP
SNP-Run
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Demand
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SNP Purchase
Requisition 1
Purchase
Requisition 1
SNP Purchase
Requisition 2
Purchase
Requisition 2
SNP-Planned
Order (PPM_1)
SNP-Planned
Order (PPM_2)
Plant
Subcontractor
PPM_1
PPM_2
PPM_3
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2.
3.
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Product Interchangeability
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Business scenario
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Benefits:
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Supersession
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Discontinuation
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Related to
SAP 2007-2008 / 112
Supersession/Discontinuation
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Discontinuation
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Supersession
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Forward interchangeability
Full/backward interchangeability
SAP 2007-2008 / 113
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Supersession/Discontinuation Inputs
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Scope of supersession
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Location(s)
Products
Successor product
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Direction of interchangeability
A
Forward, or
Fully interchangeable
A
Substitution valid from
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B
B
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<date>
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Use up of stock
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No
Yes
Restricted until <date>
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Use up date date until the currently valid product can be used
Maintaining Interchangeability
Group
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Location(s)
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Product to be
substituted
Successor
Product
Direct of Interchangeability
- Forward
- Full
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Performance improvements
Simplified planning process by making planning decisions at an aggregated
level
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2.
3.
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5.
Detail view of the aggregated key figures you display lists orders that
the system created for the sub products
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Planning
Book
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What We'll
Well Cover ...
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Supply Network Planning
Release
Forecasts
to SNP
Planned
Independent
Requirements
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SNP Planning
Run
Macros/Alerts
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Release
Feasible Sales Qty
Production Plan
to DP
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From/ 125
SNP to DP
SAP 2007-2008
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Order category FA or FC
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Location splits
Product splits
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Ensure product location master data exits in SNP for all Characteristics
Value Combinations (CVCs) in DP
Don't
Forget
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DP
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Release Forecast
to SNP
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Distribution
Centers
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SNP
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Manufacturing
Plants
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Suppliers
Purchase Order
SAP 2007-2008
/ 128
STO
Planned Order
DC
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Provides the
source of forecast
data in Demand
Planning
Offers ability to
transfer forecast
data to any planning
version in SNP
Specifies mapping
of forecasts to
order category
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Selection of
products and
locations for which
forecast will be
transferred to SNP
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PP/DS Horizon
equals
SNP Production Horizon
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Conversion
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Time
Today
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SNP and PP/DS planning areas are unique, SNP orders for
all products can be converted to PP/DS orders
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PP/DS Horizon
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Conversion
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Time
Today
SNP creates orders
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Initial Data
Transfer
SAP APO
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Purchase Orders
Purchase Requisitions
Sales Orders
Planned Orders
Forecast (FA)
Reservations
Stocks
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Stocks (CC)
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SAP 2007-2008 / 136
Real-Time
Incremental
Data Transfer
Options for
transferring orders
generated from the
TLB run
before
SAP 2007-2008
/ 137sending
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Application Log
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SAP-provided transaction to
compare and reconcile
transaction data between
SAP APO and SAP ERP
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Examples:
CIFMAT01
CIFLOC01
CIFCID3
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Examples:
SAP APOCF008
SAP APOCF010
SAP APOCF011
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What We'll
Well Cover ...
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Resources
Presentations
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SAP 2007-2008 / 144
Resources (cont.)
On your conference CD:
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Your Turn!
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