Martin Electrosurgery Units ME MB1 ME M1 Service Manual

Martin ME MB1 ME M1 Service Manual

Contents

1 PRODUCT LIABILITY A D !ARRA TY"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#

1.1 General Information...............................................................................................................................................3 1.2 Warranty..................................................................................................................................................................3 1.3 Hotline......................................................................................................................................................................3

$ TRA SPORTATIO

A D PAC%I &""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""'

2.1 Users Inspection.....................................................................................................................................................4 2.2 Returning the Goods...............................................................................................................................................4

# !AR I & A D SA(ETY ' TEC) ICAL DESCRIPTIO

OTES"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""' O( T)E ME M1 A D ME MB1"""""""""""""""""""""""""""""""""""""""""""*

4.1 General..................................................................................................................................................................... 4.2 !echnical "ata.........................................................................................................................................................# 4.3 $roperties and Handling.........................................................................................................................................% 4.4 &echanical "esign...................................................................................................................................................' 4.( "escription of )ircuit...........................................................................................................................................11

+ DISASSEMBLI & A D REASSEMBLI & O( COMPO E TS""""""""""""""""""""""""""""""""""""1,

(.1 *u+assem+lies and &echanical $arts &, &1 and &, &-1..........................................................................1' (.2 .pening and )losing of the )ase.........................................................................................................................22 (.3 ,/change of *etpoint $otentiometer...................................................................................................................22 (.4 ,/change of *oc0ets and 1ssem+led $arts 23233%4 at the 5ront $art.............................................................2 (.( "isassem+ling and Reassem+ling of H5 Generator $)- 2(14.........................................................................2% (. ,/change of &ains )ord *oc0et 2214..................................................................................................................2' (.# "isassem+ling and Reassem+ling of *ound !ransducer *u+assem+ly 2364....................................................2'

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Martin ME MB1 ME M1 Service Manual

*" SER-ICE ALI& ME TS A D C)EC%S"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""#.

.1 )hec0s.....................................................................................................................................................................36 .2 1lignment of H5 Generator -oard.....................................................................................................................32 .3 &ains 7oltage *etting at the &ains Input )ircuit............................................................................................3( .4 *oft8are Updating.................................................................................................................................................3( .( *afety )hec0s to +e Repeated $eriodically........................................................................................................3#

/" (AULT DIA& OSIS""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""'1 0" ALTERATIO S"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""'#

%.1 $rocedure...............................................................................................................................................................43 %.2 Hard8are *tate......................................................................................................................................................43 %.3 *oft8are *tate........................................................................................................................................................44 %.4 )onfigurations &, &1.........................................................................................................................................4( %.( )onfigurations &, &-1......................................................................................................................................4

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Martin ME MB1 ME M1 Service Manual

1 Pro1uct Lia2ility an1 !arranty

1"1 &eneral In3or4ation
We congratulate you on your decision to buy a MARTIN product. T is electrosurgical device carries t e !E "ar#$ % ic "eans t at it &ully co"plies %it pertinent re'uire"ents as set by t e E!(s Medical )evice )irective. T is product as been "anu&actured by* +ebrueder Martin +"b, - !o. .+ /ud%igstaler Stra0e 112 2 3ost&ac 45 )678951 Tuttlingen 2 +er"any Tele&on :5 7; 41< 75465 2 Tele= 742 4>4 ge"a d Tele&a= :5 7; 41< 75461>1 2 Telete= 7 ;4 1; 54

1"$ !arranty
T e period o& %arranty &or t is unit is 12 "ont s$ beginning on t e day o& delivery to t e end user. Wit in t is period o& %arranty %e %ill re"edy &ree o& cost 6eit er by our service representatives?aut ori@ed dealers or directly in t e &actory6 and de&ects t at ave been caused by a "anu&acturing de&ect or by use o& de&ective "aterials. I45ortant ote

Any repairs to be per&or"ed on t e unit "ay be carried out only by t e "anu&acturer(s o%n personnel or by a 'uali&ied person or &ir" t at as been e=pressly aut ori@ed by us to per&or" suc %or#. I& repair %or# as been carried out by an aut ori@ed person or co"pany$ t e service"an is re'uired to issue to t e user?o%ner a certi&icate detailing about t e nature and scope o& t e "aintenance or repair %or# done. Suc certi&icate "ust s o% t e date % en t e %or# as been carried out and "ust be signed$ giving &ull particulars as to t e person?co"pany per&or"ing t e %or#. I& repair %or# as been carried out by a party ot er t an t e "anu&acturer$ t e e'uip"ent or parts repaired "ust be labelled also %it t e repairer(s identi&ication "ar#.

1"# )otline
In case you need in&or"ation o& a tec nical nature$ please use t e &ollo%ing otline. Martin Me1i6in7Tec8ni9 )otline Tec8nical Service Tel" :. /' *1; /.*7#'# (a< :. /' *1; /.*71,. Aur tec nical service representatives are available Monday t roug Briday &ro" 8 a.". to 9 p.". In case you ave any 'uestions concerning "aintenance contracts or training courses$ please contact our Tec nical Service "anager :Tel. 5:C5;>< 7;41 7546112<.

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Martin ME MB1 ME M1 Service Manual

$ Trans5ortation an1 Pac9ing

$"1 User=s Ins5ection
Da4age Cause1 in Transit T e unit as %ell as its accessories "ust be c ec#ed &or potential de&ects and transport da"age?loss i""ediately upon receipt o& t e goods. Scope o& delivery* MARTIN ME M1 or ME MB1$ detac able "ains cord and operating instructions.

Co45ensation Clai4s In case any da"age or loss occurred$ t e user?buyer is re'uired to i""ediately noti&y eit er t e seller or t e carrier to t is e&&ectD ot er%ise t e buyer s all ave no rig t to clai" co"pensation. In said event$ a certi&icate o& loss "ust be establis ed i""ediately and "ust be sub"itted eit er to a MARTIN representative or to MARTIN directly so t at t e co"pensation clai"s involved can be duly &iled %it t e insurer.

$"$ Returning t8e &oo1s

I& t e device delivered needs to be returned eit er to MARTIN or a MARTIN service representative :aut ori@ed dealer<$ al%ays use t e original s ipping carton i& possible. Moreover$ include acco"panying docu"ents containing t e &ollo%ing in&or"ation* buyer(s na"e and address type and serial nu"ber o& unit description o& de&ect:s<

# !arning an1 Sa3ety otes

T ere are parts inside t e unit % ic are in direct contact to t e po%er supply "ains. !ertain service operations at t e units ME M1 and ME MB1 re'uire t e unit to be operated %it opened case to per&or" "easure"ents as %ell as align"ents. T en t e co""on sa&ety rules are to be noted to avoid electric s oc#. T e part o& t e ,B generator 3!B % ic is in contact to "ains voltage is located at t e rear le&t side o& t e board and is separated &ro" t e residual circuits by a "ar#. T e insulation o& t e eatsin# at t e le&t side &ro" "ains voltage is not a sa&ety insulation as described in t e IE! 451 standardE T ere are capacitors in t e input circuit o& t e SM3S % ic #eep a voltage up to 25 Seconds a&ter disconnection &ro" "ains$ t e level o& % ic "ay cause electric s oc# on body contact. In t e secondary circuit and at t e ,B generator$ voltages are generated during operation %it )! level up to 119 Folts and pea# levels up to 855 Folts. Especially t e big eatsin# at t e rig t Rev 1.1 ;

Martin ME MB1 ME M1 Service Manual side o& t e board "ay ave touc able ig levels versus electronic ground level % ic "ay cause electric s oc#.

Rev 1.1

Martin ME MB1 ME M1 Service Manual It is t e nature o& an electrosurgery unit to generate ig voltages o& ig &re'uency &or dissection and coagulation o& corporal tissue. T oug body contact to suc voltages does not result in electric s oc#$ it "ay result in severe burns in a point even in case o& unipolar contact because o& ,B lea#age currents. )irect bipolar body contact o& t e ,B current "ay result in severe inGuries.

' Tec8nical Descri5tion o3 t8e ME M1 an1 ME MB1

'"1 &eneral
T e ,B electrosurgical units MARTIN ME M1 and ME MB1 are designed &or universal purpose in clinical use. T ey s o% properties as &ollo%s*

Ma=i"u" ;55 Watts o& ,B output po%er in t e cutting "ode$ "a=i"u" 295 Watts in t e

contact coagulation "ode and 125 Watts in t e spray coagulation "ode$ additional "a=i"u" 155 Watts in t e bipolar coagulation "ode %it t e ME MB1. coagulation %it t e ME MB1.

Separate settings o& ,B output po%er &or cutting and coagulation$ additional &or bipolar
Sel&6e=plaining design and easy andling. Microcontroller operated. Adaptive neutral electrode "onitoring$ alternatively use o& non6sectored as %ell as sectored neutral electrodes. Anly one &oots%itc &or "onopolar and bipolar operation %it t e ME MB1$ selectable at t e &ront panel. All6around closed case prevents t e ingress o& dust or li'uids. !an be &i=ed on a console %it "eans o& clic#6on bolts li#e t e ot er units o& t e ME series. Settable to t e global "ost co""on "ains voltages.

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Martin ME MB1 ME M1 Service Manual

'"$ Tec8nical Data

Mains voltage* 3o%er consu"ption* Autput po%er* 1556127F ? 22562;5F 95645,@ settable %it bridging plugs inside t e unit appro=. 14FA in standby "ode appro=. 855FA at "a=i"u" output po%er !utting 1* !utting 2* !ontact coagulation* Spray coagulation* Bipolar coagulation :ME MB1 only< !rest &actors* !utting 1* !utting 2* !ontact coagulation* Spray coagulation* Bipolar coagulation* :ME MB1 only< "a=. ;55W at 155 A "s "a=. 155W at 155 A "s "a=. 295W at 255 A "s "a=. 125W at 155 A "s "a=. 155W at 155 A "s 1.4 %it ;55W at 155 A "s 1.> %it 155W at 155 A "s 1.; %it 295W at 255 A "s 9.4 %it 125W at 155 A "s 2.1 %it 155W at 155 A "s

Autput voltages*

!utting 1* !utting 2* !ontact coagulation* Spray coagulation* Bipolar coagulation* :ME MB1 only<

"a=. 2155Fpp open circuit "a=. 2955Fpp open circuit "a=. 1255Fpp open circuit "a=. 4555Fpp open circuit "a=. 455Fpp open circuit

3rotection class* )egree o& ingress prot.* Type o& circuit* Mode o& operation* )i"ensions* Weig t*

I I3 H1 !B de&ibrillation proo& Inter"itting operation INT 15s?15s ;59"" H 119"" H 185"" :B=,=)< 8.1 #g
con&or" %it >1 ? ;2 ? EE!

Rev 1.1

Martin ME MB1 ME M1 Service Manual

'"# Pro5erties an1 )an1ling

T e &ront panels o& t e ME M1 and ME MB1 are designed in a "anner t at #eeps visible t e relations ip to t e ot er MARTIN units %it t eir clearly and sel&6e=plaining arrange"ent. T e ME M1 as t%o "onopolar operation "odes$ t e ME MB1 a t ird bipolar "ode additionally. 3o%er setting is per&or"ed by "eans o& rotary #nobs$ % ere t e set po%er increases appro=i"ately linear %it t e angle o& turn. Eac operation "ode as its o%n po%er setting. T e selection o& a current "ode %it in one operation "ode is per&or"ed by lig ted #eys %it "utual release o& latc . Selection o& a current "ode is ac#no%ledged by lig ting o& t e operated #ey. T e ME M1 as t%o "onopolar cutting currents and t%o "onopolar coagulation currents$ additionally$ t e ME MB1 as one bipolar coagulation current. T e &irst "onopolar cutting current "ode IMonopolar !utting 1J is intended &or s"oot as least as possible esc ar &or"ing cutting and %ill be selected by t e &irst #ey. T e second current "ode KMonopolar !utting 2I &or esc ar &or"ing cutting %it si"ultaneous e"ostasis %ill be selected by t e second #ey. bot #eys are "ar#ed %it t e standard logos &or s"oot and esc ar &or"ing cutting. Bot cutting current "odes are suited &or all surgical procedures inclusive urology. K!ontact !oagulationI %ill be selected by operation o& t e le&t #ey in t e section o& t e operation "ode o& "onopolar coagulation. KSpray !oagulationI %ill be selected by operation o& t e rig t #ey %it t e standard logo &or t is #ind o& current. T e ,B output voltage in t is current "ode is e=ceptional ig % ic results in a coagulation "ore con&ined to t e tissue sur&ace and is "ar#edly di&&erent &ro" t e contact coagulation % ic acts rat er into t e dept . Spray coagulation can also be used in urologic procedures to stop bleedings %it t e resection loop o& t e resectoscope. Additionally$ t e ME MB1 as t e current "ode KBipolar !oagulationI. T is "ode %ill be activated by t e blue &oots%itc pedal &or coagulation. Bor t is purpose$ t e control pat o& t e &oots%itc at t e &ront panel "ust be set to bipolar operation "ode %it t e &oots%itc #ey in t e section o& bipolar operation "ode. I& t e &oots%itc s all activate "onopolar coagulation again$ t e &oots%itc #ey in t e "onopolar coagulation section as to be operated be&ore. Activation o& an operation "ode %ill be indicated by a lig t in t e section o& t e &ront panel corresponding to t is "ode and by an acoustic signal. T e loudness o& t is signal %ill increase a&ter 19 Seconds o& uninterrupted activation o& one current "ode. Because t e uninterrupted activation to"e o& a current is s orter in general$ t is s all give a %arning to t e user about a probably unintended activation by inadvertently stepping at t e &oots%itc or any &ault %it t e unit or its accessory. T e "onopolar soc#ets &or andpiece and neutral electrode connectors are recessed into t e sur&ace &or touc proo&.

Rev 1.1

Martin ME MB1 ME M1 Service Manual T e units ME M1 and ME MB1 ave a "onitoring syste" &or t e neutral electrode % ic "onitors unsectioned neutral electrodes &or correct connection or cable &aults as %ell as t%o6sectored neutral electrodes additional &or correct application. Monitoring o& correct application %ill be per&or"ed adaptive$ i. e. t e unit "atc es auto"atically to individual peculiarities o& electrodes &ro" di&&erent "anu&acturers as %ell as t ose o& di&&erent patients. T e p eno"enon t at alar" %ill not disappear or disappear a&ter long ti"e in one case and does not reappear t oug t e electrode is peeled o&& o& t e s#in &or "ore t an t e al& area in anot er case does not occur. T e unit %ill recogni@e a single use electrode % ic is &olded %it t e sections to eac ot er or attac ed to a "etal sur&ace as &aulty :i"pedance alar"<. In case o& alar" o& not connected or insu&&icient applied neutral electrode t e red lig t above t e neutral electrode soc#et %ill blin#. An atte"pt o& activation o& a "onopolar operation "ode an inter"itting acoustic alar" signal %ill be audible. In case o& i"pedance alar"$ t e blin#ing &re'uency o& t e red lig t %ill be al&$ so t is #ind o& alar" can be distinguis ed &ro" t e ot er one % ic %ill be i"portant &or correct trouble s ooting. In t e alar" state$ t e activation o& "onopolar ,B activation is disabled$ o%ever$ bipolar activation is not a&&ected by t is. T e units ME M1 and ME MB1 ave a "onopolar active electrode andle soc#et to % ic optional a andle %it MARTIN coa= connector or %it a t ree6pin connector as is co""on in t e LS "ar#et "ay be plugged. Activation o& ,B current "ay be per&or"ed by t e andle or by &oot6 s%itc . T ere is a "utual latc ing o& activation signals in a "anner t at in case o& si"ultaneous operation o& bot &inger s%itc es or bot &oots%itc pedals or o& one &inger s%itc toget er %it one &oots%itc pedal none o& bot &unctions %ill be valid. Additional$ t e ME MB1 as a coa= soc#et &or connection o& a MARTIN cable &or instru"ents &or bipolar coagulation. T e "ains soc#et &or detac able "ains cord toget er %it t e "ains &uses is at t e rear o& t e unit. T e lig ted "ains s%itc is at t e &ront. Setting o& t e unit to t e "ains voltage is per&or"ed at t e "anu&acturer(s site$ t e setting is "ar#ed at t e rear side. A later c ange to an ot er voltage can be done by use o& anot er bridging plug inside t e unit and e=c ange o& t e "ains &uses. Additionally$ at t e rear side$ t ere are an e'uipotential connector and an outlet &or t e acoustic signal as %ell as an align"ent ori&ice &or t e basic loudness. T e case is "ade &ro" s eet steel and as no venting slots. It is located on &our stands. Bor &i=ing t e unit at a console$ t ere are receptacles in t e botto" % ic enable t e clic#6on at ballpin bolts.

'"' Mec8anical Design +uideline &or t e design o& t e units ME M1 and ME MB1 ave been an al"ost si"ple and clearly visible asse"bly to "a#e service as easy as possible. T e botto" part o& t e case serves as a rac# % ic pic#s up t e ,B generator 3!B$ t e "ains inlet$ t e e'uipotential connector t e sound transducer and t e &ront part %it andling ele"ents and soc#ets. Rev 1.1 >

Martin ME MB1 ME M1 Service Manual T e &ront part is placed in guiding grooves belo% and &i=ed in its position %it t%o t readed bolts at t e upper side. At t is &ront part$ t e connection soc#ets are &i=ed %it scre%s eit er direct or %it "eans o& &langes$ t e &ront 3!B is &i=ed scre%less by snap6in bet%een elastic snap &i=tures. At t e &ront side$ t e top o& t e case is &i=ed in a groove in t e &ront part$ at t e rear side it is &i=ed by &our scre%s at its ri". T e unit consists o& t e &ollo%ing co"ponents in % ic it can be dis"antled easily %it out e=pense &or service or de"onstration purposes* !ase botto" %it t readed bolts &or 3!B "ount$ stands and type label !ase top Mains soc#et %it "ains &uses E'uipotential connector Sound transducer and loudness control subasse"bly !able set &or protective eart and e'uipotential conductors !onnection cable &or &ront 3!B ,B generator 3!B &ront part$ consisting o& subasse"blies as &ollo%s* 3lastic "ould %it receptacles and t%o6parted &ront layout Bront 3!B %it #eys and la"ps T%o or t ree setpoint potentio"eters %it rotary #nobs Mains s%itc %it connection cable

Neutral electrode soc#et %it insulation cup Monopolar co"bi6soc#et Boots%itc soc#et %it &lange Bipolar soc#et %it spacer and &lange :ME MB1 only<

Rev 1.1

15

Martin ME MB1 ME M1 Service Manual

'"+ Descri5tion o3 Circuit

T e basic operation and t e %iring o& t e ME M1 and ME MB1 is visible &ro" t e bloc# diagra" and t e %iring diagra" at t e &ollo%ing pages. T e units contain t%o 3!Bs. At t e &ront 3!B$ t ere are t e #eys &or selection o& an operation "ode and t e indication la"ps. T e "ain 3!B incorporates t e po%er supplies$ t e ,B generator$ control and t e patient circuits %it t eir inter&ace circuits. Po>er Su55ly

:not connected<

ET?TEE"DS'

Circuit connecte1 to 4ains :live 5art;

Inter4e1iate circuit :Secon1ary si1e o3 5o>er su55ly;

Rev 1.1

11

Martin ME MB1 ME M1 Service Manual T e po%er supply consists o& an au=iliary supply and t e "ain supply &or ,B generator operation. T e au=iliary supply voltage is generated by a "ains trans&or"er % ic is placed at t e "ain 3!B %it consecuting SM3S &or 19 Folts. Bro" t is 19 Folts supply$ a 9F voltage controller is &ed % ic serves as supply &or t e "icrocontroller and its perip erals. T e "ains trans&or"er is protected by an integrated t er"os%itc and additionally by a &use B1 :119"A "ediu" blo%< at t e pri"ary side and by a &use B2 :1.4A "ediu" blo%<. An c ange to anot er "ains voltage by e=c ange o& t e plug H4$ t e pri"ary o& t is trans&or"er %ill also be c anged. T e variable po%er supply voltage &ro" 5F up to 119F to &eed t e ,B generator %ill be generated by a pri"ary6side s%itc "ode po%er supply unit %it al& bridge topology. T e output po%er o& t e ,B generator %ill be controlled by t e level o& t is )! voltage. T e pri"ary side protection o& t is SM3S is per&or"ed outside t e "ain board %it t%o slo% blo% &uses in t e "ains cord soc#et % ic &or" t e protective &uses o& t e unit. T e value o& t ese &uses is ;A &or t e "ains voltage range 225F 6 2;5F and 8A &or t e range 155F 6 127F. At t e rear side o& t e unit is a "ar# % ic indicates t e value o& t e applied &use and to % ic "ains voltage t e unit is set. T e c ange to anot er value o& "ains voltage %ill be per&or"ed by e=c ange o& t e plug H4. !arning@ I3 t8e unit >ill 2e connecte1 to $#.- i3 it is set to 1..- 7 1$/-A t8is 4ay cause 1a4age to t8e SMPS@ !ontrol o& t e SM3S is per&or"ed by a SM3S controller at t e secondary side % ic drives t e transistors at t e pri"ary via pulse trans&or"ers. T e operation &re'uency is about 155#,@. T e po%er supply circuit contains a current li"iter circuit % ic prevents da"age caused by a s orted circuit in a &ault condition. 3lease note t at a part o& t e po%er board is connected to "ains voltage directly. T is area is placed at t e rear"ost le&t side o& t e board and is separated by a "ar# in t e print. )esign precautions provide t at body contact to live parts is i"peded$ but generally it is possible. A&ter s%itc 6o&& o& "ains voltage$ t e capacitors at t e recti&ier lose t eir electric c arge rat er slo%ly$ so t ey #eep a@ardous voltage a&ter separation &ro" "ains &or a longer period o& ti"e. )( &enerator T e ,B generator is a s%itc "ode a"pli&ier % ic operates at &i=ed &re'uencies. It consists o& a po%er stage % ic %ill be driven by a pulse pattern generator. )epending on t e selected current "ode$ t is pulse pattern generator generates t e di&&erent signals &or t is current "ode. Bet%een t e po%er stage and t e output trans&or"er$ t ere is a "atc ing circuit$ t e branc es o& % ic %ill be selected by relays corresponding to t e selected current "ode. Wit t e ME MB1$ t e output signal o& t e po%er stage %ill be s%itc ed to a separate bipolar output trans&or"er on activation o& t e current "ode Jbipolar coagulationJ.

Rev 1.1

12

Rev 1.1
19F 9F T; Au=. po%er supply
T7 T9

H4

Mains po%er input Bi5olar 5atient circuit :ME MB1 only; 19F6155F )! C125 T8 C126 T10 C121 C122 X13

Mains

H1

SM3S pri"ary side

T4

SM3S secondary side

Martin ME MB1 ME M1 Service Manual

Bipolar

Mains connecte1 circuit :live 5art;

2F 6 12F )!

T9

!ut

H2

2F 6 12F )!

Averdose &ault "onitor

/ea#age current li"iter

Setpoint generator Relay driver K1 /1 K4 K3 K2 T1 Active electrode ,andpiece control secondary side L1A L1B ,andpiece control pri"ary side X10

!oag

H1

Bipolar Matc circuit

H;

C42 Neutral electrode "onitor 3ulse pattern generator T3

B/A!.E.)S;

C43

Neutral electrode Mono5olar 5atient circuit ,B 3o%er stage X12

Microcontroller X8

X7

Sound generator

Bloc# diagra"
X14

11

Boots%itc

Bront 3!B

Martin ME MB1 ME M1 Service Manual

E'uipotential connector Mains cord soc#et Sound transducer unit %it loudness presetting

!ase %all
155F6127F H1 H9

H4

B*

B1

225F62;5F

($

B1'
H1;

(1

H19

NE

H8

H14

B0
!LT !AA+

H12 NE

B1.

H11 AE2 H15 AE1

B1$

B/
H11 BI3 H7 BLSS

B$

B#

BI6 !AA+

B'
S3RAM
WIRIN+E.)S;

H2 !LT H1 !AA+ H; BI6!AA+

B1#
blac# % ite?blac# % ite?bro%n bro%n

Bipolar connector :ME MB1 only<

#

Mains s%itc Neutral ele#trode soc#et !utting

A#tive ele#trode soc#et Boots%itc soc#et

1 to 1* !utting ..... to 1* !oagulation

Bront 3!B !oagulation Bipolar !oagulation :ME MB1 only<

Wiring diagra"

Rev 1.1

1;

Martin ME MB1 ME M1 Service Manual Set5oint &enerator an1 Over1ose (ault Monitor T e re'uired ,B output po%er %ill be set by rotary potentio"eters. !orresponding to t e selected operation and current "ode$ t e signal o& one o& t ese potentio"eters %ill be selected$ "atc ed to t e current "ode and &ed to t e SM3S as its setpoint value. T is analogous signal pat control appens in t e setpoint generator. To prevent t at a &ault in t e setpoint generator %ill result in an overrated output po%er$ all setpoint values in t e units ME M1 and ME MB1 %ill be generated t%ice. W ile one o& bot values is &ed to t e SM3S as its setpoint value$ t e ot er value is &ed to a "onitoring circuit % ic co"pares it to t e output value o& t e SM3S. I& t is circuit recogni@es t at bot values di&&er too "uc $ t en it interrupts t e energy &lo% pat by cutting o&& t e au=iliary energy % ic is used to drive t e relays in t e output circuit o& t e ,B po%er stage % ic results in an interruption o& t e lin# bet%een po%er stage and ,B output trans&or"ers. )an15iece control circuit Activation o& ,B po%er "ay be per&or"ed optionally and in t e sa"e "anner by &oots%itc or by an electrode andle %it &inger s%itc es. Activation o& ,B po%er by "eans o& &inger s%itc es at t e electrode andle is enabled by an inter&ace circuit % ic trans&ers t e control signals by "eans o& special optocouplers over t e re'uired insulation barrier according to t e IE! 451 standard. Bor t e trans&er o& t%o signals over a t%in %ire line$ an encoding o& current direction is per&or"ed in t e andle % ic as to be decoded in t e inter&ace circuit by t%o signal pat s %it counter%ise current direction per"ittivity. To #eep co"patibility to t e t ree6pin connectors as #no%n &ro" t e LS "ar#et$ t e encoding &or t is connectors as to be per&or"ed subse'uent in t e unit. T e po%er supply o& t is circuit is per&or"ed by a s"all converter$ t e output voltage o& % ic %ill be trans&erred over t e insulation barrier by "eans o& a trans&or"er.

eutral Electro1e Monitoring T e units ME M1 and ME MB1 are able to "onitor a neutral electrode &or correct connection. Bor t is purpose$ t e neutral electrode %ill be connected to t e unit %it a cord %it t%o %ires to % ic t e current returning to t e unit %ill be divided. T ese t%o %ires "ay be lin#ed eit er toget er to a single6plated electrode or to bot o& t e sections o& a split6plated neutral electrode. Monitoring o& t e neutral electrode is per&or"ed by "onitoring t e i"pedance bet%een bot o& t ese %ires. Wit single6plated electrodes$ a "onitoring o& connection o& t e electrode and o& non6interruption o& t e cord is possible$ %it spliced electrodes an additionally "onitoring o& correct application at t e patient % ic is part o& t e "onitoring circuit in t is case is possible. T e units need not to be set to t e electrode type being used.

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19

Martin ME MB1 ME M1 Service Manual Controller T e ME M1 as a ,B generator &or "onopolar operation "ode % ic is controlled central by a "icrocontroller syste". Wit t e ME MB1$ t e generator "ay be s%itc ed to bipolar operation "ode. T e controller per&or"s t e &unctions as &ollo%s* Sel& test o& t e progra" "e"ory and t e perip erals Input o& &ront #ey operation 3er"anent "e"ory o& &ront #ey settings Manage"ent o& &inger and &oots%itc signals !o6ordination o& control signals Activation o& ,B generator !ontrol o& pulse pattern generation Selection o& operation "ode o& ,B generator Activation o& t e relays &or current "ode selection !ontrol o& indication la"ps &or activation and NE alar" Adaptive neutral electrode "onitoring Activation o& acoustic alar" signal Besides t e "icrocontroller$ t e activation o& ,B current as to be per"itted by a parallel installed circuit % ic is independent &ro" t e "icrocontroller syste".

Sa3ety (unctions Because a ,B electrosurgery unit i"poses input o& energy to a patient treated %it it$ t ere is generally a a@ard &or t e patient$ i& t is input o& energy occurs %it out control. So t ere is a re'uire"ent &or "ini"i@ing t is a@ard to an acceptable lo% level by "eans o& appropriate design precautions as &ar as t is is "anageable &ro" t e unitNs side.

Rev 1.1

14

Martin ME MB1 ME M1 Service Manual Bro" t e unitNs side$ t e &ault conditions as &ollo%s s all be recocni@ed and "anaged* Lnintended activation o& ,B po%er output Autput po%er at a ig er dose t an set %it t e ME M1 and ME MB1$ t ere are a nu"ber o& design precautions "ade to "eet bot o& t is aspects. An unintended activation "ay occur in t ree %ays*

Lnintended operation o& a &inger or &oots%itc $ t is also "eans JGa""ingJ a&ter intended
operation as a conse'uence o& a &ault o& an activation ele"ent. Lnintended activation as a conse'uence o& a &ault in t e control signal pat o& t e e=ternal accessory. Lnintended activation as a conse'uence o& a &ault in t e inner signal pat o& t e unit. T e &irst ite" cannot be recogni@ed reliably by devices incorporated into t e unit. A tec nical unit is not able to "a#e a decision % et er an operation o& a s%itc by an e=ternal &orce %as intended by t e user or not. Also$ a tec nical unit does not di&&er bet%een an intended operation o& a s%itc and a s ort o& t e cable or a rupture o& a reset spring in t e s%itc . So$ %it t is sa&ety aspect t e user as to be involved in t e decision % et er t is is a case o& &ault or not. !o""only ,B electrosurgery units ave an acoustic activation indicator % ic enables t e user to recogni@e also an unintended activation o& po%er. So t e sa&ety proble" is &ocused to t e reliability o& t is acoustic indicator. At t e ME M1 and ME MB1$ t e acoustic signal is generated by a progra""able sound generator. Activation o& t is sound generator can be per&or"ed eit er by t e control or by a direct signal o& t e ,B po%er stage. In case o& unusual long activation ti"e :"ore t an 19 Seconds< t e loudness o& t e activation signal rises because t is "ay be a &ault condition. A c ec# o& t e &unction o& t e activation signal is to be per&or"ed by t e user be&ore eac use o& t e unit. In case t at an activation #ey is operated be&ore t e unit is s%itc ed on$ ,& output po%er is disabled because t is condition "ay occur i& &aulty accessory is connected to t e unit.

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17

Martin ME MB1 ME M1 Service Manual T e occurrence o& overrated output po%er "ay be caused by &aults as &ollo%s* Bault at one o& t e setpoint potentio"eters or its connection cables Bault in t e analogous signal pat &or SM3S output control Bault in t e regulator circuit o& t e SM3S

T e occurrence o& one o& t is t ree &aults %ould result in an output po%er % ic is not in accordance %it t e setting o& t e rotary #nob. T ere is an overdose protection circuit incorporated into t e ME M1 and ME MB1 to prevent t is. By use o& double potentio"eters$ t e setpoint value o& eac operation "ode is present t%ice. T e signal pat s o& bot setpoint values are separated &ro" eac ot er. Ane out o& bot :identical< setpoint values %ill be &ed to t e SM3S as control voltage. T e output voltage o& t e SM3S %ill be co"pared %it t e second setpoint value. Beyond a certain di&&erence$ t e output po%er %ill be disabled. T e co"pare circuit is designed in a "anner t at its &ailure %ill result in a disabling o& output po%er. T is protection circuit acts bot at t e controller syste" and directly at t e current "ode relays .1 to .;. T e controller syste" per&or"s a sel& c ec# on po%er6on o& t e unit. A &ault in t e ,B po%er stage and its ,B output circuit cannot result in an increased po%er output because t ere is no additional &eed o& energy to t is parts o& t e circuitry.

Rev 1.1

18

Martin ME MB1 ME M1 Service Manual

+ Disasse42ling an1 Reasse42ling o3 Co45onents

+"1 Su2asse42lies an1 Mec8anical Parts ME M1 an1 ME MB1
3os. 1 2 1 ; 9 25 21 22 21 15 11 12 11 1; 19 14 17 18 ;5 ;1 ;2 ;1 ;; 95 91 )esignation !ase Top !ase Botto" Bront 3art .eypad Me"brane ME M1 .eypad "e"brane ME MB1 Rotary .nob 15"" )ia. E'uipotential !onnector Mains !ord Soc#et )ra%er &or Mains Buses Mains S%itc Sound Transducer Subasse"bly Setpoint 3otentio"eter Neutral Electrode Soc#et %it Isolation !up Monopolar Electrode Soc#et Boots%itc Soc#et Blange &or Boots%itc Soc#et Bipolar Electrode Soc#et Blange &or Bipolar Electrode Soc#et 3lastic Spacer &or Bipolar Electrode Soc#et !able Tree &or Mains S%itc Set o& !able &or 3E and E'uipotential !onnection Blat !able !onnector 14 /ines Bridging 3lug &or Mains Foltage Setting 225F to 2;5F Bridging 3lug &or Mains Foltage Setting 155F to 127F Bront 3!B ME M1 Bront 3!B ME MB1 ,B +enerator 3!B ME M1 ,B +enerator 3!B ME MB1 Ardering !ode 586512655629 586512655612 586515655629 586515655618 586515655617 586554655651 586527655611 58652;655657 58651;655651 5865;2655652 586525655619 58651;655652 58652;655612 586551655617 586515655627 586551655614 586551655651 586551655618 58655165561> 586518655611 586;8;65565; 586551655612 586559655651 586559655652 5865156556;5 58651565561> 58651;655624 58651;655629

Rev 1.1

1>

Martin ME MB1 ME M1 Service Manual

Set o& Asse"bling 3arts ME M1$ ME MB1$ !onsisting o&* 586518655615 45 41 42 41 4; 49 44 47 48 4> !ase Stand Spacer 4?1.9 H 15 T readed Bolt inside?outside M; H 19 ,e= Nut M1 )IN >1; ,e= Nut M; )IN >1; /oc# Was er S1 /oc# Was er S; Sel&6Tapping Scre% 2.> H 11 Sel&6Tapping Scre% 2.> H >.9 Spacer 8?;.9 H 25 Set o& Sel& Ad esive Sy"bols &or ME Lnits Incandescent Bulb &or Bront 3!B Buse Buse Buse Buse ;A Slo% Blo% :Mains Buse 225F62;5F< 8A Slo% Blo%:Mains Buse 155F6127F< 5.119A Mediu" Blo% :Buse B1< 1.4A Mediu" Blo% :Buse B2< 586518655652 586512655651 58651;655619 58651;65561; 58651;655619 58651;655 28 586558655621 586558655622

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Rev 1.1

25

Martin ME MB1 ME M1 Service Manual

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Rev 1.1 21

Martin ME MB1 ME M1 Service Manual

+"$ O5ening an1 Closing o3 t8e Case

1. )isconnect "ains cord 2. Re"ove t e &our scre%s :48< at t e ri" o& t e case top :1< at t e rearside o& t e unit. 1. 3ull case top :1< o&& o& t e groove in t e &ront part :1< and re"ove it to%ards t e rear side. ;. Bor reasse"bling$ pus case top :1< &ro" t e rearside at t e case botto" :2< . Note t at t e case top %ill &it correct into t e groove at t e &ront part :1< at all sides.

5. 3us case top co"pletely at t e rear %all o& t e case botto" :2< and &i= it %it scre%s :48<.
)onNt pull t e case top %it t e scre%s to%ards t e &ront else t e ri" "ay be de&or"ed. 3ut unit at an even underground and c ec# &or correct ground contact o& all o& t e &our stands else release "ec anical tension by loosening and retig tening o& t e scre%s.

+"# E<c8ange o3 Set5oint Potentio4eter

1. Apen unit according to ite" 9.2. 2. 3ull o&& rotary #nob :9< in direction o& rotary a=is :use pliers %it clot <. 1. )isconnect cable connector &ro" ,B generator 3!B :91<. ;. /oose nut %it soc#et %renc or grip and re"ove potentio"eter &ro" t e inside.

5. 3ace spare part &ro" t e inside %it t e cable tree directed to t e rig t. An tig tening t e nut$
#eep potentio"eter eld counter%ise by and else t e setting "ay get an o&&set in cloc#%ise direction. 4. Rearrange rotary #nob. I& t e #nob cannot be turned &reely$ t e potentio"eter is not centered correctly. !orrect centering by loosening and retig tening o& t e nut. 7. Reconnect cable connector to t e ,B generator 3!B :91< to t e corresponding connection H2$ H1 or :%it ME MB1 only< H;. 8. 3er&or" sa&ety c ec#s according to ite" 4.9. >. !lose case according to ite" 9.2.

Rev 1.1

22

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29

Martin ME MB1 ME M1 Service Manual

+"' E<c8ange o3 Soc9ets an1 Asse42le1 Parts :#$7#0; at t8e (ront Part
1. Apen unit according to ite" 9.2. 2. )isconnect connections H2 and H1$ at t e ME MB1 also H; o& setpoint potentio"eters :11< &ro" t e ,B generator 3!B :91<. 1. )isconnect t e &lat cable :;2< to t e &ront 3!B &ro" t e connector H8 at t e ,B generator 3!B :91<.

4. )isconnect connectors H12 o& t e neutral electrode soc#et :12< and H15 o& t e active
electrode soc#et :11<$ at t e ME MB1 also H11 o& t e bipolar soc#et :14< at t e &ront side o& t e ,B generator 3!B :91<. 9. )isconnect t e plugs o& t e "ains s%itc cable tree :;5< &ro" t e connection H1 at t e rear o& t e ,B generator 3!B :91< and &ro" t e "ains cord soc#et :21<. 4. Lnscre% t readed bolts :42< &ro" t e upper le&t and rig t &ront inside o& t e &ront part :1<. Ta#e a%ay &ront part &ro" t e &ront o& t e case botto". 7. Lnscre% and replace &aulty soc#et. Note &or correct "ounting position. An e=c ange o& bipolar soc#et :14< o& t e ME MB1$ re"ove cla"p ring &ro" t e old soc#et$ ta#e old soc#et out o& t e &lange :17< and replace by spare part. Note spacer :18< % en reasse"bling to t e &ront part.

8. Bor e=c ange o& t e "ains s%itc :21<$ disconnect t e plugs o& t e cable tree :;5<. 3ress do%n
plastic springs at t e upper and lo%er side o& t e body o& t e s%itc and press s%itc out%ards. 3ress in spare part &ro" t e &ront side$ note t at t e J5J at t e roc#er as to be upside. Reconnect cable tree as s o%n in t e %iring diagra". Ta#e care o& correct connection. Baulty connection o& t e %ires "ay result in da"age o& t e s%itc .

9. Bor re"oving t e &ront 3!B :95< &ro" t e &ront part :1<$ t e plastic spring olders at t e upper
edge o& t e board ave to be bent a%ay. T en tilt board a%ay &ro" t e &ront part until it can be ta#en out o& t e receptacles at t e lo%er edge o& t e board. T e spring olders are only to be bent bac#%ards % en t e &ront part is disasse"bled. I& t e &ront part is asse"bled to t e case botto"$ t e transversal bar at t e &ront o& t e case botto" in ibits t at. Bor reasse"bling$ place board into t e receptacles belo% t e #ey ori&ices in t e &ront part. Ta#e care o& rig t positioning o& t e #eys in t eir ori&ices. T en latc t e upper edge be ind t e spring olders % ile t e olders are to be bent slig tly a%ay by and.

Rev 1.1

24

Martin ME MB1 ME M1 Service Manual 15. Bor reasse"bling$ place &ront part :1< at t e &ront edge o& t e case botto" :2<. Rearrange t readed bolts :42< at t e le&t and rig t upper inside o& t e &ront and tig ten.

11.

3lace cable tree :;5< o& t e "ains s%itc into t e space beneat t e le&t side o& t e ,B generator 3!B :91<$ rearrange connection H1 at t e ,B generator 3!B and rearrange connection o& t e bro%n and t e bro%n and % ite cable to t e "ains cord soc#et :21<.

12. Rearrange connection o& t e neutral electrode soc#et :12< to t e connector H12 at t e le&t side o& t e &ront o& t e ,B generator 3!B. 11. Rearrange connection o& t e active electrode soc#et :11< to t e connector H15 at t e le&t side o& t e &ront o& t e ,B generator 3!B. 1;. Rearrange connection o& t e &oots%itc soc#et :1;< to t e connector H7 at t e &ront o& t e ,B generator 3!B. 19. Wit t e ME MB1$ rearrange connection o& t e bipolar electrode soc#et :14< to t e connector H11 at t e &ront o& t e ,B generator 3!B. 14. Rearrange connection o& &lat cable :;2< &ro" t e &ront 3!B to connector H8 at t e rig t side o& t e ,B generator 3!B.

17.

Rearrange connections o& t e setpoint potentio"eters :11< to t e connectors at t e &ront o& t e ,B generator 3!B$ t e le&t potentio"eter &or cutting to H2$ t e potentio"eter &or "onopolar coagulation to H1. Wit t e ME MB1$ additionally reconnect t e potentio"eter &or "onopolar coagulation to H;. 3er&or" sa&ety c ec#s according to ite" 4.9. !lose unit according to ite" 9.2.

18. 1>.

Rev 1.1

27

Martin ME MB1 ME M1 Service Manual

+"+ Disasse42ling an1 Reasse42ling o3 )( &enerator PCB :+1; 1. Apen unit according to ite" 9.2. An disasse"bling o& t e ,B generator board$ please #eep in
"ind t at t e capacitors in t e SM3S section #eep voltage &or about 25 Seconds a&ter s%itc ing o&& and disconnection &ro" "ains until t ey are disc arged. 2. )isconnect all connectors &ro" t e board. 1. /oosen t e seven e= nuts :4;< &ro" t e &i=ation bolts %it a 7"" soc#et %renc . Re"ove nuts and loc# %as ers :44<. ;. Re"ove board to t e upside. 9. An "ounting o& a ne% board$ c ange t e plug :;1< or :;;< respectively &ro" t e connector H4 o& t e old board to t e ne% board. Bot o& t e "icrocontrollers I! )15 and I! )1> ave also to be trans&erred to t e ne% ,B generator board :re&er to ite"s 4.1 and 4.;<.

6. An reasse"bling$ please note t at all o& t e seven plastic spacers :4>< are present at t e
&i=ation bolts. 3lace board &ro" t e upside at t e &i=ation bolts. 7. 3ut on loc# %as ers :44< and e= nuts :4;< and retig ten.

8. Reconnect all cable connections* connect cable :;5< &ro" t e "ains s%itc to H1 at t e le&t
rear edge$ cable &ro" NE soc#et :12< to H12 at t e le&t &ront edge$ t e connector o& t e active electrode soc#et :11< to H15 at t e le&t &ront edge$ t e connector o& t e &oots%itc soc#et :1;< to H7 in t e "iddle o& t e &ront edge$ %it t e ME MB1 t e connector o& t e bipolar soc#et :14< to H11 in t e "iddle o& t e &ront edge. Reconnect t e connectors o& t e setpoint potentio"eters to H2 and H1$ %it t e ME MB1 also to H; at t e &ront edge$ t e connector o& t e &lat cable :;2< to t e &ront board to H8 at t e rig t side and t e connector o& t e sound transducer asse"bly :15< to H1; at t e rig t rear edge according to t e %iring diagra". >. 3er&or" align"ents according to ite" 8.2. 15. 11. 3er&or" sa&ety c ec#s according to ite" 4.9. !lose case according to ite" 9.2.

Rev 1.1

28

Martin ME MB1 ME M1 Service Manual

+"* E<c8ange o3 Mains Cor1 Soc9et :$1;

1. Apen case according to ite" 9.2. 2. )isconnect connectors o& "ains s%itc cable tree :;5< and 3E line :;1<. 1. /oosen scre%s :41< %it soc#et %renc 9.9"" &ro" t e inside$ re"ove loc# %as ers :49< and ta#e a%ay t e soc#et &ro" t e inner side. ;. An asse"bling o& a spare part$ re"ove &use older :22< %it &uses &ro" t e old part and place it into t e ne% part. 9. An reasse"bling$ place "ains cord soc#et &ro" t e inner side at t e t readed bolts at t e rear case %all$ put on loc# %as ers :49< %it nuts :41< and tig ten. 4. 3er&or" sa&ety c ec#s according to ite" 4.9. 7. !lose case according to ite" 9.2.

+"/ Disasse42ling an1 Reasse42ling o3 Soun1 Trans1ucer Su2asse42ly :#.;

1. Apen case according to ite" 9.2. 2. )isconnect connection H1; &ro" t e ,B generator board :91<. 1. /oosen t e t ree e= nuts :41<$re"ove loc# %as ers and re"ove subasse"bly. ;. Bor reasse"bling$ place transducer subasse"bly :15< at t e t readed bolts at t e rear case %all. 3lease note t at t e plastic spacers :41< are present. Retig ten %it loc# %as ers :49< and nuts :41<. 9. Rearrange cable connection H1; at t e rig t rear edge o& t e ,B generator board. 4. 3er&or" sa&ety c ec#s according to ite" 4.9. 7. !lose case according to ite" 9.2.

Rev 1.1

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Martin ME MB1 ME M1 Service Manual

*" Service Align4ents an1 C8ec9s

*"1 C8ec9s
*"1"1 Test 4eans use1 Sa&ety test* Bunctional c ec#s$ align"ent and "easure"ent* Bender sa&ety tester O3451 or co"parable unit

,B po%er and current "eter type MARTIN E3M 2 or BM 25>7 or co"parable unit Folt"eter

Au=. test "eans*

1?;NN coa= plug %it resistor 275 A "s 1?;NN coa= plug s orted Monopolar MARTIN andpiece or Monopolar andpiece %it LS t ree pin connector Set o& "onopolar "easure cords Sy""etrical bipolar "easure cord Scre% driver &or align"ent

*"1"$ La2ellingC /abel JE'uipotentialJ under t e e'uipotential ter"inal at t e outside o& t e rear case %all. /abel J3rotection Eart J beneat t e 3E ter"inal at t e inner side o& t e rear case %all. Serial nu"ber at t e type label and at t e inner side o& t e rear case %all. !E label at t e rear case %all.

Ty5e la2elC
&e2r" Martin Lu1>igstaler StraDe 1#$ D /0+#$ Tuttlingen

Medi@in6Tec ni#

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ME M1

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)(7C8irurgie

100-127/230-240V 50/60 Hz 800VA Type CF Class I -------------------------------------Monop : 400W/300 !" 450 #Hz $n% 10s/30s -------------------------------------&e'$al (o): M*M1 0000+8,,,,

Ma1e in &er4any

Rev 1.1

15

Martin ME MB1 ME M1 Service Manual

Medi@in6Tec ni#

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ME MB1

333333333333333333333333333333333333333333333333333333333333333

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100-127/230-240V 50/60 Hz 800VA Type CF Class I -------------------------------------Monop : 400W/300 !" 450 #Hz -$p : 100W/100 !" $n% 10s/30s -------------------------------------&e'$al (o): M*M-1 0000+8,,,,

Ma1e in &er4any

Designation o3 3usesC

100-127V T8A 220-240V T4A

PO!ER
*"1"# (unctional c8ec9s

1. !onnect &oots%itc to unit. !onnect active electrode soc#et and neutral electrode soc#et o& t e
unit %it "onopolar "easure cords to t e po%er "eter. Set po%er "eter to 155 A "s and operate "ains s%itc o& t e unit. ! ec# "ains s%itc &or proper operation.

2. W en t e po%er6on sel&test is over$ c ec# all #eys &or proper operation. Aperate % ic belong
to t e sa"e &unctional bloc# alternating. I& t e #eys operate properly$ s%itc over occurs on "oderate operating &orce % ic %ill be ac#no%ledged by lig ting o& t e operated #ey and si"ultaneous beco"ing dar# o& t e neig bour #ey.

3. Aperating o& setpoint potentio"eters$ c ec# &or Ga" o& "ove"ent or ot er "ec anical &aults.
;. )isconnect "easure cord &ro" neutral electrode soc#et. T e red alar" la"p over t e soc#et as to start blin#ing. Aperate one o& t e &inger s%itc es at t e electrode andle. An inter"itting acoustic %arning signal "ust be audible. Reconnect "easure cord. T e alar" la"p "ust stop blin#ing.

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Martin ME MB1 ME M1 Service Manual

5. Aperation o& JcuttingJ &unction %it t e yello% &oots%itc pedal and t e yello% #ey at t e
electrode andle successively. T en an acoustic activation signal "ust be audible and t e yello% indication la"p J!LTJ as to lig t. ! ec# &or continuous alteration o& output po%er by turning t e rotary #nob &or cutting po%er setting and observing t e display o& t e po%er "eter. 4. Aperation o& JcoagulationJ &unction %it t e blue &oots%itc pedal blue #ey at t e electrode andle successively. Wit t e ME MB1$ t e signal pat o& t e &oots%itc signal "ust be set to t e "onopolar coagulation c annel by operation o& t e corresponding selection #ey. T e acoustic activation signal "ust be audible and t e blue indication la"p J!AA+J as to lig t. ! ec# &or continuous alteration o& output po%er by turning t e rotary #nob &or coagulation po%er setting and observing t e display o& t e po%er "eter.

7. Wit t e ME MB1$ connect t e bipolar output %it t e bipolar "easure cord to t e po%er
"eter$ set #ey &or &oots%itc signal pat selection to bipolar coagulation. Activate bipolar coagulation %it t e blue &oots%itc pedal. ! ec# &or continuous alteration o& output po%er by turning t e rotary #nob &or bipolar po%er setting and observing t e display o& t e po%er "eter.

*"$ Align4ent o3 )( &enerator Boar1

Spare parts o& t e ,B generator board are pre6adGusted by MARTIN. In case t e align"ent "ust be per&or"ed ane%$ proceed as &ollo%s*

1. Align"ent o& neutral electrode "onitor. !onnect volt"eter to t e test points H18 :ground< and
H22 :plus<. 3lug 1?;NN coa= plug %it incorporated 275 resistor into NE soc#et. Set tri""er JNEJ to a display o& 2.1F.

2. Align"ent o& cutting po%er* !onnect active electrode soc#et and neutral electrode soc#et %it

"easure cords to ,B po%er "eter % ic is set to 155 . Set rotary #nob &or JcutJ po%er setting to "a=i"u" :position 15<. 3us t e le&t selection #ey &or cut 1 selection. Activate cutting "ode. Set tri""er J!LTJ to a display o& ;55 W. T en select #ey &or cut 2$ activate cutting "ode and c ec# displayed value o& ,B po%er. T e value as to be in t e range o& 155 W 45 W.

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Martin ME MB1 ME M1 Service Manual

H1 H9

H4

($ (1
H1;

H19

NE H22 H18
H17

H8

H14

!LT

!AA+

BI6 !AA+

H12 NE

H11 AE2 H15 AE1

H11 BI3

H7 BLSS

H2 !LT H1 !AA+ H; BI6!AA+

AB+/).)S;

S3RAM

Setting o3 o5eration 5oint o3 E 4onitorC Bet>een B10 an1 B$$ $"#- >it8 resistor $/. at E soc9et

Out5ut 5o>er Out5ut 5o>er Cut 1C Conta9t CoagulationC '.. !atts at #.. $+. !atts at $..

Out5ut 5o>er Out5ut 5o>er Bi5olar CoagulationC S5ray CoagulationC 1.. !atts at 1.. 1$. !atts at #.. :ME MB1 only;

'

3osition o& align"ent points

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Martin ME MB1 ME M1 Service Manual

3. Align"ent o& contact coagulation ,B po%er* Set ,B po%er "eter to 255 . Turn rotary #nob &or

JcoagulationJ po%er setting to "a=i"u" :position 15<. 3us t e le&t selection #ey &or contact coagulation. Activate t e "onopolar coagulation "ode. Set tri""er J!AA+J to display o& 295 W at t e ,B po%er "eter. T8is setting also in3luences t8e out5ut 5o>er align4ent 3or s5ray coagulation" SoA on altering t8is settingA t8e align4ent 3or s5ray coagulation is also to 2e 1one ane>@ JcoagulationJ po%er setting to "a=i"u" :position 15<. 3us t e rig t selection #ey &or spray coagulation. Activate t e "onopolar coagulation "ode. Set tri""er JS3RAMJ to display o& 125 W at t e ,B po%er "eter. T8is setting reEuires t8e 5rece1ing align4ent o3 contact coagulation@

4. Align"ent o& spray coagulation ,B po%er* Set ,B po%er "eter to 155 . Turn rotary #nob &or

5. Wit t e ME MB1$ align"ent o& bipolar coagulation ,B po%er* !onnect bipolar output soc#et

%it bipolar "easure cord to ,B po%er "eter % ic is set to 155 . Turn rotary #nob &or Jbipolar coagulationJ to "a=i"u" :position 15<. 3us t e selection #ey &or &oots%itc signal pat selection in t e bipolar section o& t e &ront panel. Activate t e bipolar coagulation "ode. Set tri""er KBI6!AA+I to display o& 155 W o& t e ,B po%er "eter.

Measuring t8e )( lea9age currents

Measure"ent according to IE! 4516262 ite" 1>.152* Setting t e ,B po%er "eter to "easure"ent o& ,B lea#age currents* Set po%er "eter to 255 and connect one o& t e ter"inals to ground potential$ e. g. to t e e'uipotential connector at t e rear side o& t e unit. T e relevant value is t e current. !onnect t e ot er ter"inal to t e neutral electrode soc#et by "eans o& t e "easure cord % ile t e active electrode soc#et is le&t open %it out any cable connected to it. Activate t e unit by &oots%itc at all "onopolar current "odes %it "a=i"u" po%er setting. An upper li"it o& 155"A "ust not be e=ceeded. !onnect t e not grounded ter"inal o& t e ,B po%er "eter to t e active electrode soc#et :center conductor o& coa= soc#et<$ plug s orted 1?;NN coa= plug into neutral electrode soc#et to disable NE "onitoring alar". Activate t e unit at all "onopolar current "odes %it "a=i"u" po%er setting. An upper li"it o& 155"A "ust not be e=ceeded. Note t at t e "easure cord le&t in t e NE soc#et instead o& t e s orted plug %ill increase t e "easured lea#age current due to t e additional ground capacitance o& t is cable. Wit t e ME MB1* !onnect t e bipolar "easure cord to t e bipolar output soc#et and connect one o& t e banana plugs to t e not grounded ter"inal o& t e ,B po%er "eter. Activate bipolar coagulation %it "a=i"u" po%er setting by "eans o& t e &oots%itc . An upper li"it o& 75"A "ust not be e=ceeded. T en repeat "easure %it t e ot er banana plug instead o& t e &irst o& t e "easure cord connected to t e ,B po%er "eter.

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Martin ME MB1 ME M1 Service Manual

*"# Mains -oltage Setting at t8e Mains In5ut Circuit

T e units ME M1 and ME MB1 can be c anged bet%een t e voltage ranges 155F to 127F and 225F to 2;5F. T e c ange is to be per&or"ed by e=c anging o& a plug at t e ,B generator board and by e=c ange o& t e "ains &uses in t e "ains cord soc#et. Lsually$ t e unit is set to t e "ains voltage o& t e destination "ar#et at t e "anu&acturerNs site$ t e setting is "ar#ed at t e unitNs rear side. I& t ere is t e re'uire"ent o& c anging t e "ains voltage setting$ t en proceed as &ollo%s* )isconnect "ains cord. Apen unit according to ite" 9.2. Setting to range $$.- to $'.-C 1. E=c ange o& t e bridging plug :;;< o& t e connection H4 at t e le&t o& t e rear edge o& t e ,B generator board %it bridging plug :;1<. 2. Mains &uses* 2 pieces o& ;A slo% blo% 1. Altering o& t e label at t e rear side o& t e unit. Setting to range 1..- to 1$/-C 1. E=c ange o& t e bridging plug :;1 o& t e connection H4 at t e le&t o& t e rear edge o& t e ,B generator board %it bridging plug :;;<. 2. Mains &uses* 2 pieces o& 8A slo% blo% 1. Altering o& t e label at t e rear side o& t e unit. A&ter c ange o& setting$ per&or" sa&ety c ec# according to ite" 4.9 and note t e alteration in t e unitNs acco"panying docu"ents.

*"' So3t>are U51ating The units ME M1 and ME MB1 are equipped ith t ! "i#r!#!ntr!$$ers hi#h #!ntain the pr!%ra" "e"!ries &e"'edded #!ntr!$$er(. )n #ase !* a s!*t are updatin%+ !ne !* the #!ntr!$$er itse$* !r '!th !* the" are t! 'e e,#han%ed. This is t! 'e per*!r"ed as *!$$! s1. .pen the #ase a##!rdin% t! ite" 5.2. /e$ease the "i#r!#!ntr!$$er #hip *r!" its s!#0et '1 $i*tin% it !** !* the s!#0et '1 use !* a suited t!!$ &s#re dri2er !r si"i$ar( thr!u%h the !ri*i#e at the side a$$ and ta0e it a a1 up ards. 2. 3$a#e the ne #!"p!nent+ n!te that the 4pin 14 "ar0 is dire#ted t! ards the 'i% heatsin0.

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Martin ME MB1 ME M1 Service Manual

$$.- to $'.- 1..- to 1$/T'A T0A :slo> 2lo>; :slo> 2lo>;

E<c8ange on c8ange to ot8er 4ains voltage

:;1< :;;<

IC D1, 4icrocontroller

225F62;5F

155F6127F

H1 H9

H4

($ (1
H1;

H19

B"BB MB1 D1,

NE

H8

H14

B"BB MB1 D1.

!LT

!AA+

BI6 !AA+

H12 NE

H11 AE2 H15 AE1

H11 BI3

H7 BLSS

H2 !LT H1 !AA+ H; BI6!AA+

S3RAM
LMSTE//E.)S;

! ange o& settings

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Martin ME MB1 ME M1 Service Manual

*"+ Sa3ety C8ec9s to 2e Re5eate1 Perio1ically

T e "anu&acturer suggests to per&or" c ec#s %it t is unit all 2; "ont s by persons % o are in t e position to per&or" suc sa&ety c ec#s in an ordinary "anner because o& t eir training$ t eir #no%ledge and t eir e=perience gained by practice and % o are not subGect to orders concerning t is c ec#ing activities. ! ec# visual unit and accessories &or &unction i"pairing "ec anical da"ages. ! ec# sa&ety relevant labels &or readability. ! ec# &use cartridges &or no"inal current value and blo% c aracteristic. 3er&or" &unctional c ec# according to t e userNs instruction "anual. ! ec# &or continuous c ange o& output po%er corresponding to t e sense o& turn o& t e po%er setting potentio"eters. !o"pare setpoint and actual values o& "a=i"u" output po%er &ed to t e no"inal resistors according to ite" ;.2 at all outputs in t e available operation "odes. ! ec# acoustic and optical signals at po%er activation. ! ec# &or electrical para"eters according to t e test report &or periodic sa&ety c ec#s. T e lea#age currents "ay override t e &irst "easured values &or 95 3ercent and additionally s all not override t e "a=i"u" values "entioned above. T e &irst "easured values can be seen &ro" t e acco"panying test reports at t e &irst setup o& t e unit. T e sa&ety c ec# is to enter in t e unitNs boo#let. I& t e unit is out o& &unction and?or unsa&e$ it is to be repaired or t e user "ust be in&or"ed about t e a@ard associated %it it.

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Martin ME MB1 ME M1 Service Manual

Me1i6in7Tec8ni9
Test Re5ort

I) No.* .................................................... Serial No.* ME M1..................................... ME MB1................................... Manu&acturer* Martin Me1i6in7Tec8ni9

Tester* ........................................................

A%ner* ........................................................ .................................................................... ....................................................................

.ind o& Lnit* Electrosurgery unit Type* ME M1 ME MB1

Mear o& 3roduction* ..................

Test Stan1ar1C Test ResultC

*.*.1

FFFFFFFFFFFFF

1. Measure"ents re&er to reverse o& t is test report 2. 3oints o& non6co"pliance* .................................................................................................. ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................ 1. No &aults o& &aults % ic do not concern sa&ety. T e unit "ay be operated &or &urt er use. ;. T e unit "ay be operated &or &urt er use i& t e &aults "entioned above are re"oved. 9. Errors % ic re'uire "aintenance or repair o& t e unit be&ore ne=t operation else patients$ users or t ird persons "ay be obGect o& a@ard. )ate* Signature* Ne=t date o& c ec# *

Test report s eet &or periodically sa&ety c ec#s$ &ront &ace

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Martin ME MB1 ME M1 Service Manual

&edi9in3!echni0 Test Re5ortC Ty5eC ME M1 ME MB1

Tester*

!urrent No.*

Serial

o"C """""""""""""""""""""""""""""""
GA Co44"

Correc Uncorr t " 1. Type label 2. LserNs instruction "anual 1. /abelling ;. Aperation ele"ents 9. E'uipotential connector 4. +enuine accessoriesP :Else designation o& "anu&acturer< 7. Fisual c ec# o& ,B connection cords 8. Boots%itc at A3 site %aterproo& and A3 proo& >. Aperation "ode o& neutral electrode "ar#ed 15. No output po%er % en neutral electrode "issing 11. Monitoring circuit o& t e neutral electrode 12 ! ec# &or operation o& ands%itc and &oots%itc control 11 ! ec# &or optical and acoustic signal on ,B activation 1; ,B po%er "easure"ent :"a=i"u" at no"inal resistance< !utting 1 at 155 A "s :;55W C 5 W ? Q 85W<* !utting 2 at 155 A "s :155W 45W<* !ontact coagulation at 255 A "s :295W 95W<* Spray coagulation at 155 A "s :125W 2;W<* Bipolar coagulation at 155 A "s :155W 25W<*

.............. Watts .............. Watts .............. Watts .............. Watts .............. Watts

!o""ents* .................................................................................................................................... .... ...................................................................................................................................................... ..... ...................................................................................................................................................... ..... Electrical 4easure4ents accor1ing to IEC *.1C 19. Isolation resistance "ains versus case* ............... M 14. Isolation resistance applied part* ............... M 17. Measure"ent o& protective eart conductor resistance* ............... 18. /o% &re'uency lea#age current$ nor"al condition* ............... A 1>. /o% &re'uency lea#age current$ single &ault condition* ............... A 25. Enclosure lea#age current$ nor"al condition* ............... A 21. Enclosure lea#age current$ single &ault condition 3E conductor* ............... A 22. Enclosure lea#age current$ single &ault condition "ains* ............... A 21. 3atient lea#age current$ nor"al condition* ............... A 2;. 3atient lea#age current$ single &ault condition 3E conductor* ................ A 29. 3atient lea#age current$ single &ault condition "ains* ............... A 24. 3atient au=iliary current$ nor"al condition* ................ A 27. 3atient au=iliary current$ single &ault condition 3E conductor* ................ A 28. 3atient au=iliary current$ single &ault condition "ains* ............... A 2>. 3atient lea#age current %it voltage in parallel to applied part* ................ A 15. dto.$ interc anged p ases* ................ A Unit c8ec9e1 at ............................. (ro4C ....................................................................................

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Martin ME MB1 ME M1 Service Manual

Test report s eet &or periodically sa&ety c ec#s$ reverse

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Martin ME MB1 ME M1 Service Manual

/" (ault Diagnosis

5ault $ro+a+le )ause Main s it#h i$$u"inati!n 5! "ains 2!$ta%e re"ains dar0+ e$e"ents at the *r!nt re"ain dar0+ n! !perati!n !* the unit Mains #!rd n!t !r n!t pr!per #!nne#ted at the p$u% side !r at the unit6s side Mains p! er is n!t s it#hed !n Mains *use '$! n !rou+leshooting Che#0 "ains p! er supp$1

Che#0 #!nne#ti!n !* "ains #!rd

Mains s it#h i$$u"inati!n $i%hts+ the e$e"ents at the *r!nt re"ain dar0+ n! !perati!n !* unit.

Mains s it#h i$$u"inati!n $i%hts+ e$e"ents at the *r!nt !perate n!r"a$$1+ n! 89 !utput p! er and n! a#!usti# a#ti2ati!n si%na$ 5! !utput p! er ith !n$1 !ne 9au$t !* the setp!int E,#han%e setp!int #urrent "!de p!tenti!"eter !* this #urrent p!tenti!"eter "!de !r its #a'$e #!nne#ti!n 9au$t !* the setp!int si%na$ path E,#han%e 89 %enerat!r '!ard

7 it#h !n unit Che#0 *uses in the unit6s "ains s!#0et and rep$a#e hen needed. )* the *use '$! s a%ain i""ediate$1+ there is a *au$t ith the 7M37. /ep$a#e 89 %enerat!r '!ard. 3ri"ar1 *use 91 !* the au,i$iar1 Che#0 *!r pr!per "ar0in% !* "ains trans*!r"er is '$! n "ains 2!$ta%e at the unit6s rear side. Che#0 *use 91 inside the unit and rep$a#e i* needed. )* *use 91 !r 92 '$! s a%ain i""ediate$1 a*ter e,#han%e+ then e,#han%e 89 %enerat!r '!ard. 7e#!ndar1 *use 92 !* the Che#0 *!r pr!per "ar0in% !* au,i$iar1 "ains trans*!r"er is "ains 2!$ta%e at the unit6s rear '$! n side. Che#0 *use 92 inside the unit and rep$a#e i* needed. )* *use 92 !r 91 '$! s a%ain i""ediate$1 a*ter e,#han%e+ then e,#han%e 89 %enerat!r '!ard. 9au$t !* the 89 %enerat!r E,#han%e 89 %enerat!r '!ard

Rev 1.1

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Martin ME MB1 ME M1 Service Manual

I! )19$ pin 1 Autput voltage signal o& SM3S 5.9F to 9F

I! )19$ pin 2 I! )19$ pins 11 and 1; I! N1$ pin 1 Setpoint voltage Autput signals o& t e !urrent li"iter signal signal o&SM3S 3WM controller appro=. ;F* Not active 5.9F to 9F appro=. 2F* Active

I! )17$ pin 19 Autput signal o& pulse pattern generator

H1 H9

H4

($ (1
H1;

H19

NE H22 H18
H17

R147
H8

H14

!LT

!AA+

BI6 !AA+

H12 NE

H11 AE2 H15 AE1

H11 BI3

H7 BLSS

H2 !LT H1 !AA+ H; BI6!AA+

S3RAM
MESS3E.)S;

R147 Autput voltage o& SM3S 19F to 155F )!

I! )2$ pin 2 Autput signal o& setpoint generator 2F to 12F

3osition o& Test 3oints

Rev 1.1

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Martin ME MB1 ME M1 Service Manual

0" Alterations
0"1 Proce1ure
As e=perience s o%s$ during t eir sales li&eti"e tec nical products undergo repeated tec nical alterations due to steady product i"prove"ents. To t e service t is i"poses t e proble" o& aving several versions o& t e sa"e type o& unit and prior to eac repair it "ust be clari&ied % ic version is present. Prior to any 4ani5ulation o3 t8e unit it is necessary to 9no> t8e state o3 t8e version@ Wit t e units ME M1 and ME MB1$ t is is indicated in t e serial nu"ber* ME MB1 BB BB BB BBBB Type o& unit ,ard%are state So&t%are state Mear o& production !onsecutive nu"bering

0"$ )ar1>are State

T e ard%are state is de&ined by* Revision state o& boards Revision state o& "ec anical construction Revision state o& align"ents T e boards are e'uipped %it t%o labels. Ane o& t e labels contains t e "anu&acturerNs identity nu"ber !;56HHHH and a consecutive test nu"ber %it signature or identity nu"ber o& t e tester. T e second label indicates t e state o& revision. I& suc a revision is present in t e "ar#et$ it %ill be concern o& t e &ollo%ing ite"s. I& suc a board %ill be repaired at t e "anu&acturerNs site$ it %ill get a t ird JrepairJ label. I& possible$ suc boards %ill be updated to t e actual state o& revision and$ a&ter co"plete test procedure$ %ill be used &or repairs as e=c ange boards. I& it as t e sa"e MARTIN ordering code as t e old part according to ite" 9.1$ a board %it a ig er state o& revision "ay replace a board o& lo%er state o& revision :stepdo%n co"patibility<. -ice versaA t8is is generally not vali1@ Rev 1.1 ;1

Martin ME MB1 ME M1 Service Manual W at "a#es t e di&&erence bet%een ne% revisions and t eir predecessors and % ic co"patibilities are valid %ill be e=plained in t e ite"s corresponding to t e di&&erent con&igurations. An release o& a ne% revision$ a description o& t e ne% con&iguration %ill be created and distributed by t e MARTIN Service !enter by t e sa"e %ay li#e t is service docu"entation.

0"# So3t>are State

T e operation codes and t e tables &or bot o& t is "icrocontrollers are stored in t e E3RAMs % ic are incorporated in t ese controllers. T ey are labelled as &ollo%s* B"BB MB1 DBB State o& progra" Me"bers ip o& ME units )istinction )15$ )1> T e progra" state designates t e version o& t e operation code. T e last t%o o& t ree digits &or" a continuing nu"ber % ic designates a stepdo%n6co"patible revision % ile t e &irst digit is associated to t e ard%are con&iguration. An an so&t%are e=c ange$ absolute care "ust be ta#en t at t is &irst digit is identical to t at o& t e replaced one. I& t is digit %ould be incre"ented$ t en bot o& t e &ollo%ing ones %ill be reset to @ero. T ere are no di&&erent progra" versions &or ME M1 and ME MB1$ t e ME M1 %ill be e'uipped %it t e sa"e controllers as t e ME MB1. T e units ME M1 and ME MB1 ave t%o independent carriers o& so&t%are )15 and )1>. W ile )15 per&or"s t e control &unctions$ )1> generates t e optical and acoustic activation and alar" signals and supports sa&ety "onitoring &unctions o& t e unit. In contrast to ot er ME units$ t e progra" versions o& bot so&t%are carriers "ay be di&&erent. T e so&t%are version "ar#ed in t e serial nu"ber deter"ines a co"bination o& bot so&t%are carrier versions. An e=c ange o& a so&t%are carrier &or so&t%are updating$ please note t at t e &irst digit o& t e so&t%are version %ill be #ept t e sa"e and t at bot o& t e &urt er digits &or" a nu"ber % ic s all not be less t an t at o& t e &or"er so&t%are carrier.

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Martin ME MB1 ME M1 Service Manual

0"' Con3igurations ME M1

0"'"1 Con3iguration .... Serial nu"bers* So&t%are* Bront 3!B* ,B generator 3!B* Bro" ME M1 5555 >8 5155 to ME M1 5555 >8 511> 1.52 MB1 )15 :Ardering code 586558655621<. 1.59 MB1 )1> :Ardering code 586558655622<. !;561971 version 55. As a spare part$ also version 51 "ay be used :ordering code 5865156556;5<. !;561972 version 55. As a spare part$ also version 51 "ay be used :ordering code 58651;655624<.

0"'"$ Con3iguration .1.. Serial nu"bers* So&t%are* Bront 3!B* Bro" ME M1 5155 >8 5125 1.52 MB1 )15 :Ardering code 586558655621<. 1.59 MB1 )1> :Ardering code 586558655622<. !;561971 version 51 :ordering code 5865156556;5<.

,B generator 3!B** !;561972 version 51 :ordering code 58651;655624<.

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Martin ME MB1 ME M1 Service Manual

0"+ Con3igurations ME MB1

0"+"1 Con3iguration .... Serial nu"bers* So&t%are* Bro" ME MB1 5555 >8 5155 to ME MB1 5555 >8 51;> 1.51 MB1 )15. As a spare part$ use 1.52 MB1 )15 :Ardering code 586558655621<. 1.52 MB1 )1>. As a spare part$ use 1.59 MB1 )1> :Ardering code 586558655622<. !;5619;1 version 55. As a spare part$ also version 51 "ay be used :ordering code 58651565561><. !;561911 version 51 or 52. As a spare part$ also version 51 "ay be used :ordering code 58651;655629<.

Bront 3!B* ,B generator 3!B*

0"+"$ Con3iguration ...1 Serial nu"bers* So&t%are* Bront 3!B* ,B generator 3!B* Bro" ME MB1 5551 >8 5195 to ME MB1 5551 >8 51>> 1.52 MB1 )15 :Ardering code 586558655621<. 1.59 MB1 )1> :Ardering code 586558655622<. !;5619;1 version 55$ Fersion 51 :ordering code 58651565561><. !;561911 version 52. As a spare part$ also version 51 "ay be used :ordering code 58651;655629<.

0"+"# Con3iguration .1.1 Serial nu"bers* So&t%are* Bront 3!B* ,B generator 3!B* Bro" ME MB1 5151 >8 5255 1.52 MB1 )15 :Ardering code 586558655621<. 1.59 MB1 )1> :Ardering code 586558655622<. !;5619;1 version 51 :ordering code 58651565561><. !;561911 version 51 :ordering code 58651;655629<.

Rev 1.1

;4