S/M No.

: W F200AS001

Service Manual
Auto Washer
Model: DWF-200AS

Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CORP. http : //svc.dwe.co.kr Oct. 2003

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AUTO WASHER WASHER AUTO AUTO WASHER WASHER AUTO AUTO WASHER WASHER AUTO AUTO WASHER WASHER AUTO AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO AUTO WASHER WASHER AUTO AUTO WASHER WASHER AUTO AUTO WASHER WASHER AUTO AUTO WASHER WASHER AUTO

Contents

WASHING MACHINE

1. SPECIFICATIONS 2. STRUCTURE OF THE WASHING MACHINE 3. DIRECTIONS FOR INSTALLATION AND USE
INSTALLATION OF THE UNDER BASE COVER HOW TO INSTALL ON AN INCLINED PLACE HOW TO CONNECT THE INLET HOSE HOW TO CLEAN THE FILTER

2 3 4
4 4 5 6

4. FEATURE AND TECHNICAL EXPLANATION

FEATURE OF THE WASHING MACHINE AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE AUTOMATIC DRAINING TIME ADJUSTMENT AUTOMATIC UNBALANCE ADJUSTMENT CIRCULATING-WATER COURSE AND LINT FILTER LINT FILTER RESIDUAL TIME DISPLAY DRAIN MOTOR GEAR MECHANISM ASSY

7
7 7 8 8 9 9 10 10 10 11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

GEAR MECHANISM ASSY REPLACEMENT MOTOR SYNCRONOUS AND VALVE REPLACEMENT

12
12 14

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

THE STRUCTURE OF GEAR MECHANISM HOW TO CHECK THE CLUTCH SPRING PROBLEM THE PROCESS OF DISASSEMBLE THE PROCESS OF ASSEMBLE REPLACE THE CASE FILTER ASSY

15
15 16 17 19 21

7. TROUBLE SHOOTING GUIDE

CONCERNING WATER SUPPLY CONCERNING WASHING CONCERNING DRAINING CONCERNING SPINING CONCERNING OPERATING

22
22 23 24 25 26

8. PRESENTATION OF THE P.C.B ASSY

CONCERNING ERROR MESSAGE

27
27

APPENDIX
WIRING DIAGRAM PARTS DIAGRAM PARTS LIST CIRCUIT DIAGRAM 28 32 36 39

1. SPECIFICATIONS
NO. 1 2 ITEM POWER SOURCE 110/60 POWER CONSUMPTION 750W 3 4 5 6 MACHINE WEIGHT 48Kg DIMENSION (WXHXD) WASHING COURSE (FUZZY, HEAVY, BLANKET, LIGHT, ECONOMIC, DELICATE) WATER CONSUMPTION HIGH MEDIUM 7 WATER LEVEL SELECTOR LOW E.LOW 8 9 10 11 12 13 14 15 16 17 18 19 20 21 OPERATING WATER PRESSURE REVOLUTION PER MINUTE PULSATOR AGITATOR WATER LEVEL CONTROL GEAR MECHANISM ASSY LINT FILTER SOFTENER INLET FUNCTION FOR SOAK WASH ALARM SIGNAL RESIDUAL TIME DISPLAY AUTO. WATER SUPPLY FUNCTION FOR BUBBLE AND RADICAL AUTO RE-FEED WATER AUTO POWER OFF 50Hz 60Hz 250 L 97 L 77 L 62 L 56 L 630 X 1070 X 670 FULL AUTOMATIC 6 COURSE 49Kg 600W NON-PUMP 600W 630W PUMP 720W DWF-200AS AVAILABLE IN ALL LOCAL AC VOLTAGE AND CYCLE 127/60 220/50 220/60 240/50

0.3kgf/cm2~8kgf/cm2 (2.94 N/cm2~78.4N/cm2) WASH : 135 - 145 rpm, SPIN : 685 - 710 rpm WASH : 135 - 150 rpm, SPIN : 695 -745 rpm 4 WINGS + 4 BEADS (406mm) ELECTRONICAL SENSOR HELICAL GEAR O O O O O O O O O

* : POUR DIRECTLY INTO TUB AFTER FINAL RINSE.

NOTES In case of moving Washing Machine, please follow the following picture.

SPECIFICATIONS

2. STRUCTURE OF THE WASHING MACHINE

The parts and features of your washer are illustrated on this page. Become familiar with all parts and features before using your washer.

NOTE The drawings in this book may vary from your washer model. They are designed to show the different features of all models covered by this book, Your model may not include all features.

COLD WATER TAP

After using the washer, close the water tap

HOT WATER TAP

After using the washer, close the water tap, In case of the single valve model, there is no hot water valve.

DOOR

CONTROL PANEL CASE DETERGENT

AND SOFTENER

FRAME FALL(3EA) BLEACH INLET

In case of 3-wire power cord ground wire will not be provided POWER CORD

GROUND WIRE(OPTION)

HOSE DRAIN

ADJUSTABLE LEG

A ccessories (Full Option)

DRYTEN [OPTION] COVER UNDER (OPTION) WATER TAP ADAPTER INLET HOSE

DRYTEN
U P

HOSE DRAIN [FOR PUMP]

HOSE DRAIN CLAMP

HOSE DRAIN[FOR NONPUMP] CONNECTOR INLET [OPTION]

STRUCTURE

3. DIRECTIONS FOR INSTALLATION AND USE

Installing Place
Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration.

Never install in these places

The place where it would be exposed to direct sunlight. The place nearby a heater or heat appliance. The place where it would be supposed to be frozen in winter. The kitchen with coal gas and a damp place like a bathroom.

10Cm

Keep the machine body more than 25cm apart from the wall surface. It will make easy cleaning the drain filter which is equipped at the back side of it. And if it comes into contract vibration may occur.

Installation Of The Noise Insulation Plate

The packing box opened, there is a noise insulation plate at the bottom of the back

Push the noise insulation plate into the end, which decrease the noise made by this washer.

How To Install On An Inclined Place

Horizon Setting

Check the Horizon Status

After controlling the height by turning the adjustable leg, let the washer put down to the ground.

Check the position of tub above the center of the washer.

NOTES The openings must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.
4

DIRECTIONS

How to Connect the Inlet Hose

Be careful not to mistake in supplying between the hot(maximum : 50C) and cold water. In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve. Do not over tighten : this could cause damage to couplings.

FOR ORDINARY TAP

Pull down the collar of the inlet hose to separate it from the water tap adapter.

Loosen the four screws at the water tap adapter, but dont loosen the screws until they are separated from the water tap adapter.

Connect the water tap adapter to the water tap tighten the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly.

TAPE

Remove the tape, and screw connector B into connect A tightly.

Connect the inlet hose to the water tap adapter by puling down the collar of the hose end.

Connect the inlet hose adapter of the hose to the water inlet of the washer by turning it clockwise to be fixed tightly.

Connector A Connector B

Please check the rubber packing inside the inlet hose adapter of the hose.

FOR SCREW-SHAPED TAP

Connect the inlet hose to the water tap by screwing the connector D tightly.

Connect the connector-inlet supplied if necessary.

Insert the inlet hose adapter into the water inlet of a washer and turn it to be fixed.

Connector Inlet
Connector D
Rubber Packing

Connector D

Rubber Packing

Inlet Hose

Connector C

Hose

Connector C

Check the packing in the inlet

CONNECTION

How To Clean The Filter

CLEANING THE LINT FILTER

Pull the cap agitator upward.

Pull the filter lint upward.

Turn the filter lint upside down, wash to the lint off with water.

Return the filter assy as it was, and insert it into the pulsator agitator.

CLEANING THE WATER INLET FILTER Clean the filter when water leaks from, the water inlet.

Pull the power plug out before cleaning it.

Turn off the water supply to the washer and sperate the inlet hose.

Pull the inlet filter out.

Remove the dirt from the inlet filter with a brush.

CLEANING THE DRAIN FILTER In case U shape drain hose, this filter s equipped at the back side of washer. This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ... If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.

Put down the remained water in the hose. And put a container under the filter to collect water.

Turn the cap counter clockwise.

Pull out the filter assembly off the case of the main body.
FILTER SLIT CASE

CAP
CAP

FILTER

CONTAINER

Clean the drain filter removing the foreign stuffs.

FILTER

Put in the filter along the guiding prominence of the case. Please note the left position of the filter adjusting the groove to the guide rib.
CASE FILTER GUIDE RIB CAP SLIT

Turn the cap clockwise tightly.

CAP

CAP

CONVENIENCE

4. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine
1 First applying the Radical Technology in the world ... go beyond washing, sterilize your colthes and deodorize a bad smell. 2 The first air bubble washing system in the world. 3 Quiet washing through the innovational low-noise design. 4 Improving washing performance by more than 35%, while reducing power consumption by 40%. 5 The laundry detergent dissolves well in water because of the air bubble washing system. 6 The adoption of the water currents to adjust the unbalanced load. 7 One-touch operation system.

Automatic Water Supply System For Blanket Wash

The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after 2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.

FEATURE

Functional Principle of Bubble Washing Machine

ACROSS SECTION

Air bubble Tub Outer tub

Pulsator Agitator

FUNCTIONAL PRINCIPLE Bubble Motor supplies the air from the bottom of outer tub to the inner space of Pulsator Agitator, the air is dispersed by the rotation of Pulsator Agitator. Air-bubble is created by the centrifugal force, and rises up.

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition. Good draining Draining Bad draining condition No draining Program is stopped and gives the alarm. Draininig time is prolonged. The washer begins spin process after drainage.

FUNCTIONAL PRINCIPLE 1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to OFF point Drain Time Less than Continue draining 15 minutes More than Program stops and gives the alarm with 15 minutes blinked on display lamp. Movement of the Program

2 In case of continuous draining, residual drain time is determined by micom. Draining time as a whole = D + 90 Residual drain time. The time remembered by micom.

FEATURE

Automatic Unbalance Adjustment

This system is to prevent abnormal vibration during intermittent spin and spin process. FUNCTIONAL PRINCIPLE 1 When the lid is closed, the safety switch contact is ON position. 2 In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted. 3 In case that P.C.B. ASSY gets OFF signal from the safety switch, spin process are stopped and rinse process is started automatically by P.C.B. ASSY. 4 If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.
Contact of safety switch Lid closing

Lid opening

Contact lever A Position of unbalanced load (OFF)

Normal (ON)

NOTES The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the installation condition.

Circulating-Water Course and Lint Filter

CIRCULATING-WATER The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern. When the Pulsator Agitator rotates during the washing or rinsing process, the water below the Pulsator Agitator fans creates a water currents as shown in figure. The water is then discharged from the upper part of the tub through the water channel. About 40 L/min. water is circulated at the high water level, standard wash load and standard water currents.
Tub Water channel Pulsator Agitator

Outer tub

FEATURE

Lint Filter
Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also sticks to the clothes. To minimize this possibility a lint filter is provided in the center of pulsator agitator to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.

Bleach Bleach Inlet Inlet

Pulsator Pulsator Agitator Agitator

HOW TO REPLACE LINT FILTER 1 Pull the cap agitator upward. 2 Turn the lint filter inside out, and wash the lint off with water. 3 Return the filter as it was, and fix the filter lint into the pulsator agitator.

Residual Time Display

When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process. When operation is finished, the TIME INDICATOR will light up .

Drain Motor
STRUCTURE

Pull Loosen Pulley Lever Inductive ring Magnet

Coil of motor Magnet of motor

FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves the pulley by gear assembly for reducing. 2 When the pulley is rotated, the pulley winds the wire to open the drain valve. 3 Therefore, rotation of pulley changed to the linear moving of wire. 4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds. 5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the lever. 6 When the power is turned off, the drain valve is closed because the wire returns to original position.

10

FEATURE

Gear Mechanism Ass y

The proper water currents is made by the rotation of pulsator agitator at a low speed to prevent the damage to the small sized clothes.

Planetary gear

Sun gear Internal gear

Pulsator Agitator

Motor 1800 (60Hz) 1500 (50Hz)

V.BELT

Gear unit as Motor 1 revolution

Gear Unit as Spinner Pulley 695-745r.p.m(60Hz) 685-710r.p.m(50Hz)

Pulsator Agitator 135-150r.p.m(60Hz) 135-145r.p.m(50Hz) Tub

5 revolutions Gear pulley

Directly V-belt

695-745r.p.m(60Hz) 685-710r.p.m(50Hz)

FEATURE

11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Ass y Replacement

1 Raise the top plate on the outer cabinet. 2 Loosen four screws mounting outer tub cover and 3 Remove the cap agitator and filter lint from the pulsator

agitator assy by using screw driver

remove outer tub cover from the tub assy.

4 Loosen the pulsator agitator mounting screw and

remove the pulsator agitator.

5 Remove the special nut by using T type box wrentch. 6 Remove the special washer.

12

DIRECTIONS

7 Remove the tub i assy.

8 Lay the front of the washer on the floor. 9 Remove four special bolts of gear protect by using a box

wrentch and remove gear protect.

0 Remove the V-belt.

q Remove four special bolt of gear mechanism assy by

using a box wrentch.

NOTES To assemble the gear mechanism assy, reverse the disassembly procedure.

DIRECTIONS

13

MOTOR SYNCHRONOUS AND VALVE REPLACEMENT (NON PUMP MODEL)

Motor Synchronous And Valve Replacement(Non

1 Lay the front of the washer on the floor. 2 Loosen two special screw of motor synchronous.

Pump Model)

3 Take out the wire of motor synchronous from the braket. 4 Separate the motor synchronous from the base.

5 Turn the valve by using screw driver as shown in picture. 6 Remove the valve lid from the valve drain assy.

14

DIRECTIONS

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

T h e S tructure O f G e a r M echanism

TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE

Tool name Specification Qty

Fixing jig

Ratchet handle Socket and extension bar Some cotton yarn socket : 10mm, 17mm

1 per each some

THE REPAIR
15

H o w T o C h e c k T h e C l u t c h S pring Problem
PROBLEM 1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS. 2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS AND CAUSE SHORT OF SPIN PERFORMANCE.

CHECKING METHOD IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST. 1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT. 2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR. IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO CLUTCH SPRING DEFECT. IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO. 1 2 3

PARTS NAME CLUTCH SPRING CLUTCH BOSS GREASE

SPECIFICATION 1.5*1.5 PP beacon#325 3g

CODE 3615110000 3619301300

QTY 1 1

PACKING PACKING THE CLUTCH BOSS ASSY METHOD BY USING VINYL PACK CLUTCH BOSS ASSY PART CORD : 3619301400

16

THE REPAIR

The Process Of Disassemble

Disassemble 1

No.

Process

Notice
Use wrench or driver - ratchet handle - extension bar - socket : 10mm

Remove the protector

Release screws marked 4-point

Remove the v-belt

Use fixing jig for pulley as to see fig 1. and 17mm-socket for nut

Loosen the fastening nut

Take out plain washer if it has

Disassemble the spring washer

THE REPAIR

17

Disassemble 2

No.

Process

Notice

Disassemble the pulley

Catch the boss and pull upward with spiral rotate in the clockwise direction Disassemble the clutch boss assembly

Separate coupling from clutch boss assy

Clean the drum plate, coupling surface and contact face between drum plate and coupling It is necessary to keep cotton piece goods being dry and clean

Cleaning

18

THE REPAIR

The Process Of Assemble

Assemble 1

No.

Process

Notice
Check the uneven face of coupling is assembled upward

Assemble the coupling

Assemble the new clutch boss assy

- Push in the clutch boss assy with rotating on the clockwise direction. - After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward

Assemble the pulley

If there was plain washer, you have to assemble plain washer the first and then assemble spring washer

Assemble the spring washer

THE REPAIR

19

Assemble 2

No.

Process

Notice
- Use fixing jig and 17mm socket wrench as if disassembling, as fastening torque about 100~200kgf-cm. - Check the end-play, up and downward and check the binding force, too much or not on bi-direct of rotation.

Assemble the fastening nut

Assemble the Belt

7
Assemble the protector

keep distance 2~3mm

Synchronous Motor

Drain Valve

8
Clutch Tip

Finally, check the distance between brake lever and control bolt. (2~3mm) Also, check the interferance depth both clutch tip and clutch boss(3.5~4.5mm)

Final checking 3.5~4.5

20

THE REPAIR

Replace The Case Filter Ass y

1 separate the back cover from washing machine 2 remove two screws 3 remove three screws

4 turn the case filter assy and sepa- 5 separate the drain hose i from the 6 separate the cavitation hose from rate it from the drain motor case filter assy the case filter assy

7 assemble the case filter assy that 8 tie up three screws purchased

9 tie up two screws

0 assemble the hose drain I to the case filter with bond & clamp

q assemble the cavitation hose to the case filter with bond & clamp

w assemble the back cover to the washing machine

THE REPAIR

21

7. TROUBLE SHOOTING GUIDE

NOTES 1. When replace the P.C.B. ASSY do not scratch the surface of the P.C.B. ASSY. 2. Disconnect the power cord from the electric outlet.

Concerning Water Supply

PROBLEM CHECK POINT CAUSE SOLUTION

Do you open the water tap? YES Is the filter of the water inlet valve clogged with dirt? NO Is the water pressure sufficient? (0.3~8 kgf/cm2)

NO

Open the water tap.

YES Clean the filter.

NO

Increase the water pressure.

NOTE : Open the water tap fully and measure the flow rate. Flow rate(l/min.) Water pressure (Kgf/cm2) 11.5 0.3 15.0 0.4 18.0 0.5 20.3 0.6 24.1 0.8 27.4 1.0

WATER IS NOT SUPPLIED.

YES

From the upper results, you know that the flow rate more than 11.5l/min. is essential for water supply. NO

Does the water inlet valve make operating sound? YES Is the connector or the terminal connected properly? YES Is the output voltage of the P.C.B normal?

Water inlet valve is defective.

Change water inlet valve.

NO

Improper connection of the connector or the terminal.

Connect the connector or the terminal properly.

NO

P.C.B AS is defective.

Change the P.C.B AS.

YES Lead wire is defective. Change the lead wires.

22

TROUBLE SHOOTING

PROBLEM

CHECK POINT Does the water supply continue while the power is turned off? NO Does the water supply start as soon as you press the power switch? NO YES YES

CAUSE The water inlet valve is defective.

SOLUTION Change the water inlet valve.

The triac of P.C.B is defective.

Change the P.C.B ASSY.

WATER SUPPLY IS NOT STOPPED.

Operate the washer after setting the water level to HIGH NO Does the water supply continue after the water reaches to the HIGH level? YES Is the air tube of water level switch kinked or deformed? YES Normal operation.

Air tube is defective. Pressure switch is defective.

Change the air tube. Change the pressure switch.

NO

Concerning Washing
PROBLEM CHECK POINT Does the motor operate after finishing water supply? NO YES YES The triac of P.C.B is defective. NO THE PULSATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED. Does the motor make operating sound? YES NO YES Motor is defective. Change the motor. Change the P.C.B ASSY. Normal CAUSE SOLUTION

Does pulsator rotate in only one direction?

Is the motor coil disconnected?

Is the connection condition of capacitor terminal good? YES Is the V-belt worn out? NO

NO

Improper connection

Connect the terminal properly.

NO V-belt is defective.

Change the V-belt. Change the motor.

TROUBLE SHOOTING
23

Concerning Draining
PROBLEM CHECK POINT CAUSE SOLUTION

Do you install the drain hose properly? YES Is the foreign matter accumulated inside the pump housing? NO Is the output voltage of the drain pump normal? NO

NO Improper installation

Install the drain hose properly.

YES Malfunction of drainage by the foreign matter

THE WASHER DOES NOT DRAIN.

Remove the foreign matter from the pump housing

YES

Drain pump is defective

Change the Drain pump

P.C.B ASSY is defective.

Change the P.C.B ASSY.

24

TROUBLE SHOOTING

Concerning Spinning
PROBLEM CHECK POINT CAUSE YES Is the lid open? NO Does the door switch operate normally? Close the lid. SOLUTION

Door switch is defective.

Change the door switch.

Does the safety switch operate normally? YES Is the connector of P.C.B ASSY connected properly? YES

NO

Safety switch is defective.

Change the safety switch.

NO

Improper connection of the connector.

Connect the connector properly.

P.C.B. ASSY is defective.

Change P.C.B ASSY.

THE WASHER DOES NOT SPIN.

Does the pulsator rotate while the tub does not rotate? NO YES YES Drain motor is defective. Change the drain motor.

Is the input voltage of the drain motor normal?

NO
P.C.B ASSY is defective.

Change the P.C.B ASSY.

YES Is the V-belt worn out? V-belt is defective. Change the V-belt.

NO
Is the input voltage of motor normal? YES Motor is defective. Change the motor.

NO
Is the connection condition of capacitor terminal good? NO Improper connection. Connect the terminal correctly.

YES
P.C.B ASSY is defective.

Change the P.C.B ASSY.

TROUBLE SHOOTING
25

Concerning Operating
PROBLEM CHECK POINT CAUSE SOLUTION

Is the plug connect-ed to electric outlet? YES

NO Connect the plug.

YES Is Fuse opended? NO THE INDICATOR LAMPS(L.E.D) DO NOT LIGHT UP WHEN THE POWER BUTTON IS PRESSED. Is the condition of power button good? YES Is the connector of the P.C.B. ASSY connected properly? YES Is input voltage of the transformer normal? NO Transformer is defective Change P.C.B Assy NO Improper connection of the connector. Connect the connector properly. NO Power button is defective Change P.C.B ASSY. Change Fuse

P.C.B. ASSY is defective.

Change P.C.B ASSY.

PROGRESS LAMPS(LED) DO NOT LIGHT UP.

Do you press START/HOLD button?

NO

Press START/HOLD button.

YES
P.C.B ASSY is defective.

Replace P.C.B ASSY.

MOTOR ROTATES WHEN START/HOLD BUTTON IS NOT PRESSED.

Does the pressure switch operate normally?

NO

Pressure switch is defective. Abnormal P.C.B ASSY is defective

Change the pressure switch.

YES
Check the output voltage of P.C.B ASSY

Change P.C.B ASSY.

ABNORMAL NOISE DURING WASH PROCESS.

Is the strange noise generated when the pulsator rotates in TEST MODE of P.C.B ASSY?

YES

There is foreign matter between pulsator and tub.

Remove the foreign matter.

NO
YES Is the V-belt worn out? V-belt is defective. Change the V-belt.

26

TROUBLE SHOOTING

8. PRESENTATION OF THE P.C.B ASSY

Concerning Error Message
MESSAGE CAUSE Improper installation of drain hose. The drain hose is blocked up by foreign matter. Drain motor is inferior. The water tap is closed. The water inlet filter clogged. It passes over the 60 minutes, yet it doesnt come to assigned water level. Wash loads get uneven during spin. Poor installation of the unit. The lid is opened. The safety switch is inferior. The load sensing is inferior. After the load sensing operates about 7 seconds, the message is displayed during 0.5 second and water level is always fixed high. SOLUTION Install drain hose properly. Remove foreign matter from drain hose.

Change drain motor. Open the water tap. Clean the water inlet filter. Check whether or not is comes to the assigned water level. Re-set wash loads evenly. Proper installation. Close the lid. Change the safety switch.

Change the P.C.B. ASSY.

The water level sensing is inferior.

Check the water level sensor and the contact part of the connector.

PCB ASSY

27

APPENDIX
Wiring Diagram [Pump, Non-Bubble, Multi Valve, 110~127]

28

WIRING DIAGRAM

Wiring Diagram [Pump, Non-Bubble, Multi Valve, 110~127]

WIRING DIAGRAM

29

Wiring Diagram [Non-Pump, Non-Bubble, 220~240]

30

WIRING DIAGRAM

Wiring Diagram [Pump, Bubble, Multi Valve, 220~240]

WIRING DIAGRAM

31

PARTS DIAGRAM

32

PARTS DIAGRAM

PARTS DIAGRAM

33

34

PARTS DIAGRAM

PARTS DIAGRAM

35

Parts List
Caution : In this Service Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr). NO. A01 A02 A03 A04 A05 A06 A07 A08 PARTS CODE 3614802301 3619044180 3619044220 3610907800 3611138100 3615407930 3615407171 3615407920 3610430100 3618102900 3618918940 3618970400 3618965010 A09 3618971800 3618955300 3618971900 A10 A11 A12 A13 A14 A15 A16 A17 3610702200 361A101800 361A101900 3614529800 7112503011 3611561400 3613702600 361A101700 3611424100 PRPSSW3N07 PRPSSW3N04 A18 PRPSSW3N06 PRPSSW3N05 PRPSSW3N03 A19 A20 3614280510 3611629400 3611338300 3611305510 A21 3611337400 3611337600 3611337210 3612792770 A22 3612792760 3612792720 HARNESS AS CORD POWER AS PANEL B DECORATOR FILM PCB AS BUSHING HINGE DOOR HINGE R DOOR HINGE L PLATE T SCREW TAPPING CUSHION DOOR LEVER SAFETY S/W DOOR COVER PANEL B UNIT CAPACITOR AS BODY DETERGENT NOZZLE DETERGENT UNIT BUBBLE AS VALVE INLET AS PARTS NAME SENSOR PRESSURE AS SWITCH SAFETY AS CAP SOFTNER CASE DETERGENT DESCRIPTION 15,2-PIN,CDN2-D01N,CDL-DC SF-030A13,#187,CU/T=9,CU/L=110,L=174 SF-030A15,#187,CU/T9,CU/L110,L174,MOLEX PP ABS, DWF-200A 110-130V 50/60HZ DR-98M-2 AC220-240V/50,60HZ,ANG-180 240/50,FLOW-CONTROL,DR-98M-1 ABS, DWF-200A PP, DWF-200A
CDK-230Q,L=80BLUE,PJ,PAD IN,CUSH3,MOLEX,TPA(RED)

Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REMARK FLAMABLE NON-FLAMABLE

NON-FLAMABLE

240V/50HZ 110V/60HZ 127V/60HZ 220V/50HZ 220V/60HZ 240V/50HZ

65,200VAC,60UH,CAN 58UF 230VAC 60UH CAN 17.5UF 450VAC 60UH CAN 16.5-400-40X85-187TER 18UF 450VAC 60UH CAN POM, DWF-200A SUS, D=6, DWF-200A SUS, D=6, DWF-200A ABS, DWF-200A T1S,TRS,5*30 MFZN NBR, DWF-200A ABS, DWF-200A SECC 1.0T, DWF-200A ABS, DWF-200A DWF-200ASTP DWF-200ASSP DWF-200ASNC DWF-200ASLC DWF-200ASMP ABS, DWF-200A PC FILM 0.188T,DWF-200A C SJT 3X18AWG 1.9M GY A VCTFK 2X1.25 1.9M GY RW-300/500 3X0.75 1.9M U VCTF 3X0.75 1.9M GY N LFC-3R 3X0.75 1.9M GY 110V(FUSE:12A),H&C&R,N-BUBBLE,PUMP
220V,N/PUMP,C&R,N/BUBBLE,DWF-200ASLC/ASNC

110V/60HZ 127V/60HZ 220V/50HZ 220V/60HZ 240V/50HZ

110V/60HZ 127V/60HZ 220V/50HZ 220V/60HZ 240V/50HZ 110~127V 220~240V NON-FLAMMABLE

200AS, BUBBLE, 220~240

36

PARTS DIAGRAM

Parts List
Caution : In this Service Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr). NO. B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 B16 B17 C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 D01 D02 D03 D04 D05 PARTS CODE 3613213560 3613218800 3614514600 7112501411 3615302210 3615302310 3615302410 3615302510 3611413600 3610808011 3617702300 3610310200 3617702010 3611402711 3611405320 3611405301 7112501611 3618957200 3618957230 3618957260 3618957300 3616105400 3612202900 3610915500 3618815300 3612507210 3616008600 3616003700 3616008700 3616003700 3618815201 4507D83080 3617201200 3616007000 3611906200 3616003720 3619707900 3611417700 3618807100 3613200781 3619805400 3619805500 BALANCER AS FRAME FALL CAP AGITATOR TUB GUIDE FILTER AS SPECIAL BOLT SPECIAL SCREW SPECIAL NUT SPECIAL SCREW TUB U SPECIAL NUT FLANGE TUB SPECIAL SCREW FILTER LINT SPECIAL SCREW PULSATOR AS COVER TUB O TUB O HOSE AS SUSPENSION AS(A) SUSPENSION AS UNIT DRAIN PUMP PARTS NAME HOSE DRAIN O HOSE DRAIN O AS PLATE UPPER SCREW TAPPING SUPPORTER TUB BL SUPPORTER TUB BR SUPPORTER TUB FL SUPPORTER TUB FR COVER BACK CABINET LEG FIX BASE U LEG ADJUST COVER UNDER COVER PUMP SCREW TAPPING MOTOR SHADED POLE DESCRIPTION 1089 CTE 950MM LD-PE/EVA L=1600 PUMP PP T1 TRS 5*14 MFZN SPG 1.4T SPG 1.4T SPG 1.4T SPG 1.4T SPG 0.4T PAINTING(0.6) THERMAL PLASTIC ELASTOMER PP PP PP PP(B360F) UL/CSZ(466FWU, HFH-400) T1 TRS 5*16 MFZN 230-240V/50HZ L=1350 VSF 220V/50HZ L=1350 VSF 220V/60HZ L=1350 VSF 110-127V/60HZ L=1350 VSF 100'S, HIDDEN PP PP SUS HIDDEN FILTER(SUS 0.6T) SUS SUS 5.5*16 SUS SUS 5.5*16 FRPP-M/B SUS 304 10KG 3-FOOT SCM 24H, 6.5*24 PP, AGITATOR SUS 6*26.5 DWF-200AS, AGITATOR PP, 100M 1098 L=1350MM 100C'S ROD=592 SPR=102 100C'S ROD=592 SPR=112 1 3 1 1 3 6 12 6 12 1 1 1 3 1 1 1 1 1 1 2 2
PARTS DIAGRAM
37

Q'TY 1 1 8 1 1 1 1 1 1 2 1 2 1 1 2 1 PUMP

REMARK NON PUMP

FOR GUIDE FILTER FOR BALANCER AS FOR GUIDE FILTER FOR TUB U

NON PUMP OPTION

NO. D06 D07 D08 D09 D10 D11 D12

PARTS CODE 3613208901 3615408400 3613218500 3613217700 3610387400 3616006900 3616007000 3612712200 3612713150 3618957610 3618957680 3618957690 3617307610 3617308310 7341801511 3618301300 3616590220 3616590230 3614800710 3611502700 3618973200 3618971600 3618971510 3618971500 7650802528 3618403510 3618431300

PARTS NAME HOSE OVERFLOW VALVE DRAIN AS HOSE DRAIN I AS HOSE DRAIN I BASE SPECIAL SCREW SPECIAL SCREW INNER EARTH WIRE HARNESS EARTH WIRE

DESCRIPTION PELD, L=280MM 1098'S, VE TYPE LDPE+EVA, L=219.5 PELD, L=219.5 SECEN 2.0T SCM 24H, 6.5*18 SCM 24H, 6.5*24 GN VSF(30/0.18) VSF YW/GN L1=620 L2=200 100~130V KD-DW11LD L=1150

Q'TY 1 1 1 1 4 12 1

REMARK NON PUMP NON PUMP NON PUMP PUMP

D13

MOTOR SYNCHRONOUS 220~240V KD-DW22LK #1806 L=1150 BLUE

220~240V KD-DW22LM MOLEX 35150 L=1150 BLUE

1 NON-FLAMMABLE 1 4 1 1 1 2 60HZ 50HZ INVERTER 240MTC

D14 D15 D16 D17 D18 D19

GEAR MECHANISM BOLT HEX PROTECTOR GEAR BELT V SENSOR HALL AS CUSHION DOWN

GM-1300-KS6P0 GM-2000-KS6P2 6B-1 8*15 MFZN SBHG 1.6T M20.5, AGING M21, AGING DWF-100MV, 5.4 POM(8MM) W1N50EA001,110/60,#1806,L1450 W1N50NA001,127V60HZ W1N50VA010,220-240V,50HZ,#1806 W1N50VA001,220-240V/50HZ 6B-1 8*25 PW(3*28) MFZN M-TYPE DS=12 DP=52.5 60HZ M-TYPE DS=12 DP=60.5 50HZ

D20

UNIT MOTOR AS

D21 D22

BOLT HEX PULLEY MOTOR AS

2 1 60HZ 50HZ

38

PARTS DIAGRAM

Circuit Diagram [DWF-200AS]

PARTS DIAGRAM

39

DAEWOO ELECTRONICS CORP.

686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: DAEWOOELEC

S/M No. : WF200AS001

PRINTED DATE: Oct. 2003