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Water Cooled Air Cooled Comparison
Water Cooled Air Cooled Comparison
WaterCooledChillersOperatingCosts
Conventionalthinkinghasbeenthatwatercooledchillersaremoreefficientthanaircooledchillers. Ifweonlylookatcompressor costs,thismaybetrue. However,usingstateofthearttechnologywithcentrifugalcompressorsandvariablespeedcontrol,air cooledchillersareoftenthebetterchoice
7
Tower
WaterCooledvs AirCooledChiller 2
1.Compressorenergycost 2.Makeupwatercosts 3.Sewercharges 4.Chemicalcosts 5.Towerprocesspump 6.Towerpump 7.Towerfan 8.Aircooledcondenserfans
8 3 4 5 6
Condenser
Compressors RefrigerantPiping Pump/Tank
ACCondenser
1
Evaporator
1
Evaporator
1.Compressor 5./6.TowerPumps
8.CondenserFans
3.SewerCharges
Total OperatingCosts
7.TowerFan 2.MakeUpWater 4.Chemicals
Itisimportanttolookatthetotaloperatingcostsinvolved withthechillers,notjustthecompressorcosts. Asthe graphicindicates,coolingtoweroperatingcostsshouldbe addedtotheoperatingcostsofawatercooledchiller. A coolingtowersystem'scostsincludethetowerfan,water andsewercosts,chemicalcostsandpumpingcosts. In processapplications,towersystemsgenerallyhaveprocess pumpsandrecirculationpumpswhichcanaddasignificant cost. Theillustrationbelowcomparestheoperatingcostof anaircooledvariablespeedcentrifugalchillerversusa watercooledscrewchiller. Thiscomparisonisbasedupon a140tonload,Chicagoweatherdata,$.07/kwh electrical costs,$5.00/1000gallonwaterandsewercostsand6,000 hrs/yearoperation. Becausetheaircooledchillerusesfloatingheadpressure control,thecompressorenergycostsareactuallylessthan thewatercooledchiller'scompressorcostsa$4,757 difference($20,585$15,585). Addingthetowersystem's operatingcostof$17,429resultsina$22,186/year operatingcostsavings. Amoreefficientvariablespeed watercooledcentrifugalchillerreducesthecostdifference to$16,725stillasignificantannualcostpenalty.
System System Operating Operating Loading Cooling (%) 100% 75% 50% 25% Load (Tons) 140 105 70 35 Profile (%) 1% 42% 45% 12% 100% Time
TotalUnit Energy
TotalChiller EnergyCost ($/Yr) $361 $10,940 $8,192 $1,092 $20,585 $4,699 $940 $2,268 $8,428 $1,094 $17,429 $17,429 $20,585 $38,014
(Hrs/Yr) Consumption (kW/Ton) 60 0.614 2,520 0.591 2,700 0.619 720 0.619
Coolingtowersystemwatercost(evaporation) Coolingtowersystemwatercost(bleedoff) Coolingtowersystemchemcialtreatmentcost Coolingtowersystempumpenergy(process& recirculationpumps) Coolingtowersystemcoolingtowerfanenergycost Coolingtoweroperatingcosttotal Typicalcoolingtowerannualoperatingcost TypicalR134Awatercooledrotaryscrewchillerannual energycost TotalforTypicalR134Awatercooledrotaryscrew compressor TypicalR134Awatercooledrotaryscrewchillerannual operatingcost ThermalCareR134Aaircooledcentrifugalchiller annualoperatingcost 58%total annual savings
$38,014 ($15,828)
$22,186