VLF AC Hipot Testers

VLF AC Hipot Testers
GDVLF SERIES
www.HVhipot.com Tel: +86-27-83564306 MSN: hvhipot@hotmail.com Mail: HVHipot@hotmail.com
www.HVhipot.com
Tel: +86-27-83564306
Mail: HVHipot@hotmail.com MSN: hvhipot@hotmail.com JangXin Road 17, Economic Development Zone, Jianghan District ,WuHan
WARNING
The following instructions are used by qualified person only to avoid electrical shock, do not perform any service other than contained in the operation instructions unless you are qualified to do so.
Hvhipot Corporation assume no liability for the opration of this instrument in an unsafe manner. This instrument generates and delivers high voltage.Always be extremely careful when using this instrument or any high voltage device.Read this manual completely and observe oprating precautions before operating the instrument.
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Limited Warranty
The warranty period for this series is one year from the date of shipment ,please refer to your invoice or shipping documents to determine appropriate warranty dates. Hvhipot corporation warrants to the original purchaser that this product will be free from defects in material and workmanship under normal use.Thoughout the warranty period, provide that such defects ars not determined by Hvhipot to have been caused by abuse, misuse, alteration,improper installation ,neglect or adverse environmental condition.Hvhipot is limited solely to repair or replacement of this instrument during the warranty period.
Maintenance
To keep the instrument clean, wipe the case with a damp cloth and detergent. Do not use abrasives or solvents.
Applications
One Discharge rod One high voltage wire Packing One Low voltage wire One Ground Cable One Interconnect Cable Capacitor (depend on request) Note: It is essential that should not exceed the rated capacity . When Capacitance of tested object less Optional Applications than 0.05 uF, will affect waveform outputtherefore, can opt for one or two 0.1 uF capacitor provided by thecompany to added capacitor.
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TABLE OF CONTENTS
General Information -------------------------------------- 1 Features --------------------------------------------------- 2 Panel Introduction ---------------------------------------- 3 Technical Specifications --------------------------------- 5 GDVLF Models ------------------------------------------- 6 Wiring Methods ------------------------------------------ 8 Operation Procedure ------------------------------------ 10
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General Information
A very low frequence hipot is just an AC output tester but with an output frequency of 0.1 Hz or lower rather than 50/60Hz. Although the frequency is very low, it is still an alternating current with polarity reversals every half cycle. At 0.1 Hz output, rather than 60Hz, it takes 600 times less current and power to apply an AC voltage to a capacitive load, like a long cable. The GDVLF Series of VLF-AC hipots apply the device with a microprocessor controlled, which will control voltage automatic,and can also be adjusted for manual when in the process of automatic voltage boost .Our advanced electronic design provides you with the most portable, to use VLF hipots available. An big LCD screen and onscreen instruction system can display output Sinusoidal , and the in-built thermal printer willprint the test report, make the test process is easy to operate.
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Features
Measurement accurate; Overvoltage protection: If the output voltage exceeds the limit users set , the instrument is supposed to shut-down itself, react within 20ms; Overcurrent protection: it is high-low voltage dual protection in the design, theaccurate shut-down protection can be made according to the set value at high voltage side; If the current on low voltage side exceeds the rated current, the instrument will take shut-down protection, the actuation time are both less than 20ms. A high voltage output protective resistor is provided in the voltage boost body in the design and this eliminates the need of additional protective resistor connected outside. AC testing does not degrade good cable insulation. No traveling waves are generated during testing. Harmful space charges are not injected into the cable insulation.
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Panel Introduction
. Controller Panel
Numbers 1
Panelkeys Function key
Function The function is prompted at corresponding location at prompt column on the display. power switch with inbuilt indicator light, which illuminates upon open and extinguishes upon close. It displays test data and output wave form. The power input socket with inbuilt fuse tube. print the test report The output multi-core socket, which is connected with the input multi-core socket when being used. A optional socket for the testing, of which the rated Voltage exceeds 50kV. The contrast adjusting knob, which is used for the adjustment of contrast of the LCD. Grounding terminal, which is connected with ground when being used.
2 3 4 5 6
Switch LCD AC 220V Printer Output-
7 8 9
Output- Contrast Ground
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. Booster Structure
Description Of Screen Display
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Technical Specifications
Maximum Output Voltage
30/40/50/60/80kV Peak (available upon request) AC Hipot (VLF) Sinusoidal and load independent.
Output Modes
Burn, Cable Fault Conditioning Mode Selectable 0.1 Hz, 0.05Hz,0.02 Hz, (Additional Frequencies available upon request) 220V50Hz AC+/-5% 3 5 3 Continous Voltage - True RMS and/or Peak, 0.1kV 1%
VLF Test Frequencies
Main Supply Measurement Accuracy Voltage Waveform Distortion Positive And Negative Voltage Peak Errors Duty Cycle
Metering Current 0.1mA 1% Environmental -10 C to 40 C
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GDVLF Models
Control Unit Load Capacity Dim. (cm) 362521 Wt (kg) 6 Booster Dim. (cm) 331839 Wt (kg) 25
Type
Output Voltage Peak
GDVLF-30/1.1
30kV
1mF @ Up to 5.5uF at reduced frequency 1mF @ Up to 5.5uF at reduced frequency 1mF @ Up to 5uF at reduced frequency 1mF @ Up to 5uF at reduced frequency 1mF @ Up to 2.5uF at reduced frequency
GDVLF-40/1.1
40kV
362521
331839
28
GDVLF-50/1.1
50kV
362521
372439 331839 331839 331839 372439
45
GDVLF-60/1.1
60kV
362521
25+25
GDVLF-80/0.5
80kV
362521
25+45
>> Operating Ti ps
1. Power supply requirement: AC50Hz, 220V, stability of frequency: fluctuation less than 0.5%. 2. When using it, the capacitance of the sample should not exceed the rated capacity of the instrument. The overlow capacitance of the sample will affect the output wave form. If the capacitance is less than 0.05F, the instrument cannot output normally. 3. When using it, it is prohibited to boost voltage without load, or to connect with resistive load.
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Wiring Methods
Single Booster Connection
The mothod of wiring shall be according to the following picture, if the rated voltage is less than or equal to Very low frequency of 50kV or when the booster grade 1 is separately used in the method of connection in series .click Single Connection at Column of Parameter Setting after the power of equipment is put on.
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Connection In Series
The user should adopt method of connection in series when the rated Voltage exceeds 50kV (Click Connection In Series at Prompt Column of Parameter Setting after the power of equipment is put on). The mothod of wiring shall be according to the following picture.
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Operation Schematic
Cable Wiring Method
Generator Connection Method
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Operation Procedure
1.Open, close and reset
After conneting the wiring of all the circuits, the power switch can be put on. The instrument will automatically enter into the limit setting interface as shown in figure 1,with the microcomputer is electrified and reset. Caution: The power should be shut-down when on wiring, removal of lines or temporary non-use of the instrument. If there is no display on the screen, the first check should be made on the fuse tube ,because the power socket is provided with fuse tube.
Figure 1
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2. Limit parameter setting

On limit setting interface as shown in figure 1, the user can set frequency, test time and voltage, overcurrent protection on high-voltage side and overvoltage protection value according to test requirement. The methods are as follows: a. Click Selection key, and the special selective box can be shifted among the parameters in cycle. The selected parameters can be modified through data modification(change) key. b. Click Change key and the parameter selected by the special box can be modified in cycle. c. Click Return key, the instrument will enter into voltage boost standby interface as shown in figure 2 .
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There are three options for the frequency: 0.1 Hz, 0.05 Hz and 0.02 Hz. Timing modification scope: 0-99 mins. It specified the time of test. Range of test voltage is from 0 kV to rate voltage. When the voltage of the instrument reaches to this set value, it will stop boosting, maintain at this peak value and output uniform amplitude sine wave. The setting scope of current protection is from 0 mA to the rating. It specified the upper limit of the current of the sample. If the current exceeds this set value, the instrument will automatically cut off the output and shut down. The voltage protection is from 0 kV to the rating. It specified the upper limit of the voltage. In case the voltage exceeds the set one, the instrument will automatically cut off the output and shut down. "Single" and "Series" connection. Selecting "Single" means that one of both boosters will be respectively used; Selecting "Series" means that both boosters will be jointly used according to requirements.
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3. Standby Interface
a. Click Boost key, the instrument will enter into automatic boost procedure. b. Click Setting key, the instrument will return to set limit sub-interface as shown in figure 2 to re-modify parameter. c. Click Check key to check the test data in the last nine times.
Figure 2
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4. Automatic boost
Click Boost key as shown in Figure 2, the instrument will enter into boost test under microcomputer control according to the procedures as follows:Self > Check > Boost > Uniform > Amplitude Output > Shutdown The instrument outputs a detecting voltage to check the system. the instrument will boost or shut-down depend on the condition is normal or abnormal. The screen will display load unconnected, when the booster or the capacitor sample (DUT) is not connected or there is a failure with the instrument. During boost process, click Pause key as shown in Figure 4 , can pause the boost process, and the instrument will have uniform amplitude output. At the same time, the key will be automatically turned into boost key, which can be re-clicked to continue the boost process until the set voltage of the instrument is reached. Click Timing key in boost process, the instrument will begin timing process, or you can wait until the voltage is increased to the set one, then the instrument will count time automaticly. Then the Timing key will be turned into Stop key as shown in Figure 4.
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Figure 3
Figure 4
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5. Voltage Adjustment
In case the output voltage cannot meet the requirement, click Up(slight increase) or Down (slight decrease) keys to adjust the voltage.
Figure 5
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6. Shut-down
Two methods of shut-down: a. Timing shut-down: The instrument will shut down at specified set time. b. Manual shut-down: Click Stop key can stop the instrument. After shut-down, the prompt interface Test Passed will appear as shown in Figure 6 , represent of passing the test , if not, because of exist no electrical dischargeovervoltage or overcurrent protection on the DUT (sample). Caution: Additionally there are two abnormal shut-down: overvoltage and overcurrent protective shut-down . the instrument will automatically cut off the output, then execute the historical data storage. In case of shutdown, the prompt interface will appear as shown in Figure 7.
7. Print
Click Print key as shown in Figure 6, the user can print the data as test report. On historical data checking status, click Print key, the user can print the historical data.
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Figure 6
Figure 7
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8. Historical Data Check

Data on condition of timing shut-down, click key Stop shut-down, overvoltage and overcurrent protective shut-down , will be stored as historical data. Data of last nine times will be stored. Click the Check key as shown in Figure 1, the user can check the historical data of tests in the last nine times.
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VLF AC Hipot Testers

www.HVhipot.com Tel: +86-27-83564306 MSN: hvhipot@hotmail.com Mail: HVHipot@hotmail.com

Panelkeys Function key

Switch LCD AC 220V Printer Output-

Output- Contrast Ground

Description Of Screen Display

Maximum Output Voltage

VLF Test Frequencies

Metering Current 0.1mA 1% Environmental -10 C to 40 C

Output Voltage Peak

372439 331839 331839 331839 372439

Generator Connection Method

2. Limit parameter setting

8. Historical Data Check

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