Table 1 Testing of the running track

Object of measurement
Straightness of guide rail

No.

figure

measuring instrument
Steel wire max. 0.5 mm and gauges (set pins). Feeler gauge leveling telescopic

measuring instructions
Move cross carriage to rear end of running trac!. "arr# the steel wire along the free part of the guide rail over the set pins and tension. Measure with set pins and feeler gauge at intervals of 1m. $hen move cross carriage to the front end of running trac!. %epeat measurement as &efore. 'auge length is at least twice the dead length of the machine .ppl# sprit level at intervals of 1 m along and across the rail surfaces. .ttach prism &loc! if necessar# for prismatic rails

permissibl e variation

measured variation

Remarks

1.1

( 0.) mm to 10 m length

1.)

*ori+ontal position of guide rail longitudinall# and transversel#

Spirit level with 0.1 mm,m scale intervalleveling instrument with coincidence &u&&le

( 0.) mm,m longitudinall# &ut not more than ( ) mm on running trac! lengths upto 50 m. ( 0.1 mm,m transversel#

1./

Straightness of running rail

Steel wire max. 0.5 mm end gauges (set pins). Feeler gauge leveling telescopic

Move cross carriage to rear end of running trac!. "arr# the steel wire along the free part of the running rail over the set pins and tension. Measure with set pins and feeler gauge at intervals of 1m. $hen move cross carriage to the front end of running trac!. %epeat measurement as &efore. 'auge length is at least twice the dead length of the machine.

For rails machined laterall# (0.5 mm up to a length of )0 m. for rails not machined laterall# (/mm up to a length of )0 m.

1.0

*ori+ontal position of running rail longitudinall# and transversel#

Spirit level with 0.1 mm,m scale intervalleveling instrument with coincidence &u&&le

.ppl# sprit level at intervals of 1 m along and across the rail surfaces. .ttach prism &loc! if necessar# for prismatic rails

(0.) mm,m longitudinall# and transversel# &ut not more than ( ) mm over total length of running trac!.

1.5

*ori+ontal position of guide rail and running rail in rotation to each other

hose level with 0.1 mm,m scale intervalleveling 1nstrument leveling telescope

Measure at the start middle and end of the running trac!

( 0.5 mm to
10m trac! width- (1 mm for trac! widths 210m

1.3

4arallelism of guide rail and running rail in relation to each other

Steel measuring tape

Measure at the start middle and 6o limitationend of the running trac!. $he &ut distance &etween the guide rail running wheel shall and running rail the trac! gauge &e full# shall &e maintained according to supported the manufacturer5s assem&l# plan. over the total length.

Table-2 - Testing for the manufacturing accuracy of the oxygen cutting machine.
No .
).1

Object of measurement
Stro!e of torch height ad7ustment

Figure

Measuring instrument
Steel measuring tape

Measuring instructions

Permissible variation
.t least / mm higher and lower than nominal dimension .t least 10 mm wider than nominal dimension

measured variation

Remarks

$ravel torch height slides to highest and lowest position. "ompare with dimensions on manufacturer5s assem&l# plan. Move control device or cutting torch to 1nner and outer position. Measure distance of travel and compare with manufacturer5s machine assem&l# plan

).)

8or!ing width in the range of control device and cutting torch.

Steel measuring tape

)./

8or!ing length

Steel measuring tape

Move cross carriage to forward and rear position. Measure distance of travel and compare with the manufacturer5s machine assem&l# plan

.t least )0 mm longer than nominal dimension

1)

$he minimum variations are re9uired in order to &e a&le to align the largest wor!pieces provided to the machine.

Table 3- Testing for working accuracy of automatically controlled oxygen cutting machine.
No. Object of measurement
%ight angle &etween lo :ongitudinal and transverse movement.

figure

Measuring instrument
Steel measuring tape

Measuring instructions

Permissible variation
0.5 mm &etween diagonals

measured variation

Remarks

/.1

1nsert a scri&er or a suita&le recording instrument instead of a torch. $ravel machine along the coordinates and trace a rectangle. :ength of transverse side approximatel# e9ual to the wor!ing width- length of longitudinal side at least e9ual to the wor!ing width and with large machines side length not more than /m. Measure length of diagonals a1 and a) Measure the speed over ;5< of the possi&le distance of travel in the traverse and longitudinal direction. .fter a fl#ing start. For distance of travel up to 5 mmeasure at intervals of 1 m at /00 mm,min- and 1,/- = and ),/ of the maximum cutting speed in each case. 1nsert a scri&er or suita&le recording instrument instead of a torch. "ircumscri&er a drawing of a s9uare of )50 mm or 500 mm or 1000 mm side length with the automatic control in &oth directions and trace with the scri&er. @etermine the variations compared with the dimensions of the information medium- which should &e regarded as +ero dimensions. $he tests are to &e carried out at /00 mm,min and = and 1,1 of the maximum cutting speed. @uring this- contour radil at the corners shall &e made in accordance with the operating instructions. %otate s9uare through approximatel# /0A and carr# out tests in the same wa#. "arr# out all tests on two diagonall# opposed points of the wor!ing range.

/.)

"utting speed

Steel measuring tape stop watch

( 5< of the
set speed with main voltage fluctuations of not more than ( 5<

/./

%eproduci&le accurac# with automatic control on a scale of 1>1 with !erf compensation ? 0 with out numerical control.

Steel measuring tape

( 0.0

mmBut ( 0.C mm at corners

No.
/.5

Object of measurement
%eproduci&le accurac# with numerical control with Derf compensation ?0

Figure

Measuring instrument
Steel measuring tape and measuring magnifier.

Measuring instructions
1nsert a scri&er or suita&le recording 1nstrument instead of a torch. "ircumscri&er a s9uare of )50 mm or 500 mm or 1000 mm side length in &oth directions and trace with the scri&er. @etermine the variations compared with the dimensions f the information medium- which shall &e regards as +ero dimensions. For large machines use a rectangle measuring /000 mm x 10-000 mm. the tests are to &e carried out at /00 mm,min and = and 1,1 of the maximum cutting speed. @uring thiscontour radii at the corners shall &e made in accordance with the operating instructions. %otate s9uare through approximatel# /0A and carr# of tests in the same wa#. "arr# out all tests on two diagonall# opposed points of the wor!ing range. (for the figure for measuring procedure.

Permissible variation

measured variation

Remarks

/.3

Effects of vi&ration &ehaviour on the name cut with /0A to longitudinal axis

@imensions in millimeter

"ut surface 9ualit# sample for a plate thic!ness of 15 mm.

Fi&ration &ehavior is tested &# its effects on the flame cut. "utting torches and tips supplied &# the manufacturer are to &e used for this and the ad7ustment values adhered to. $he test is carried out on a wor! piece prefera&l# 15 mm thic!- of material Fe/30 with a &right metallic surface- and with realignments of /0A. 1t shall &e carried out at two diagonall# opposed points of the wor!ing range. $he flame cuts are compared.

Table 4- Testing for working accuracy of planning machines.

No. Object of measurement
"ontrol accurac# of the machine

Figure

Measuring instrument
Steel measuring tape

Measuring instructions

Permissible variation

measured variation

Remarks

0.1

8ith two torch mountings- insert a scri&er or recording instrument in each instead of the torch. $ravel longitudinal carriages in turn over total distance of travel at 1,/-),/ and /,/ of maximum cutting speed and trace the distance of travel. Measure linearit# and parallelism of the traces 4roduce a right angle with the pair of compasses. %eplace the torch with a scri&er or recording instrument- travel the machine transversel#- trace the distance of travel and measure the right angle.

( 0.)

mm for a 10 m length of measurement

0.)

%ectangularit# &etween longitudinal and transverse directions

4air of compasses of atleast / m radius

( 1 mm over
the wor!ing width up to 0 m.