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Control Valve IPF Function Test1
Control Valve IPF Function Test1
Control Valve IPF Function Test1
Sakhalin II Assets
Asset Origin Module Discipline Doc Type Doc No. Sheet No. Rev No.
7000
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PRIGORODNOYE ASSET
WORK INSTRUCTION - CONTROL VALVE IPF FUNCTION TEST
Custodian:
Issue (urpose
Classi&ication: 'estricted
+pproved *or ,se Superseded " Cancelled +s.#uilt
Description
Originator: Franklin Ucar (SEIC) 01 +*, +pproved &or ,se Checked By: Graeme Bottoms (SEIC) Appro ed By: !aridas Bhaskaran (SEIC)
This document contains proprietary in&ormation and is intended &or use by Sakhalin Energy Investment Company, Ltd2 $SEIC% authorised personnel or companies only2 The copyright o& this document is vested in SEIC2 +ll rights reserved2 The contents o& this controlled document shall not be altered 3ithout &ormal approval o& the document Custodian2 It is the responsibility o& each user o& this document to veri&y the current revision prior to use2 The SEIC Electronic Document 4anagement System is the only SEIC approved source &or veri&ying current revisions2 +ll revision controls and note on updates are maintained electronically through LiveLink2 This is governed through the &ollo3ing SEIC document control procedures: $ Docu%ent &ontrol "rocedure !000$S$ 0$0!$"$000#$00
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TA'() O* &ONT)NTS
1 PURPOSE.........................................................................................................................................................................3 2 SCOPE 3 3 RESPONSIBILITY AND AUTHORITY......................................................................................................................3 4 DEFINITIONS AND ABBREVIATIONS.....................................................................................................................3 5 REFERENCES................................................................................................................................................................3 6 CONTROL VALVE IPF FUNCTION TEST...............................................................................................................4 526 ('E(+'+TI/N */' +LL 7/#S2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 521 *IELD ('//* TEST2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 529 CE'TI*IC+TI/N2222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 528 CL/SIN T!E 7/#222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222222 8 APPENDIX A - HISTORICAL REVISION CHANGE LIST.......................................................................................5
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"+R"OS) The purpose o& this 3ork instruction is to describe the action to per&orm and the precaution to be taken in carrying out I(* proo& test on control valves 3hich &orm part o& an I(* loop at SEIC (rigorodnoye +sset2
S&O") This 3ork instruction describes the procedure and the necessary actions to &ollo3 by the instrument and contractor personnel in testing the control valve 3hich is used as part o& an I(* loop installed 3ithin SEIC (rigorodnoye +sset2
R)S"ONSI'I(IT, AND A+T-ORIT, +ll Instrument personnel and Contractor should &ollo3 this 3ork instruction 3hen 3orking on any o& the control -alves in the SEIC (rigorodnoye +sset2 SEIC Supervisor or Senior technician must have prior kno3ledge o& the test and shall 3itness the test as re=uired2 The Contractor shall noti&y SEIC Supervisor or Senior technician 18 hours in advance &or any test to be carried out on the system2
D)*INITIONS AND A''R).IATIONS * S *ire > as System by ?okoga3a (ro.Sa&e I(S Instrumented (rotective System $I(S% by ?okoga3a (rosa&e S+(.(4 Electronic maintenance management system DCS Distributed Control System by ?okoga3a Centum CS9000
R)*)R)N&)S N"+
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6 526
&ONTRO( .A(.) I"* *+N&TION T)ST ('E(+'+TI/N */' +LL 7/#S /nce the S+(.(4 3ork order is obtained, ensure that the loop diagram and (E*S are together 3ith the (T@ be&ore starting the 3ork2 The stroke time o& the Control -alve is not critical as it depends on the position o& the Control -alve prior to activation2 !ence the purpose here is to ensure that the solenoid is triggered and the Control -alve closes 3hen triggered by the I(* loop2 Locate the Control -alve in the &ield, check the tag number against the tag number on the permit2 +s per S+( order i& the Control -alve that has to be tested has operator task to be &ollo3ed, ensure that the panel operator has identi&ied and taken the necessary precaution be&ore proceeding2 *orce shall be part o& this 3orking instruction2
521
*IELD ('//* TEST Check all associated components such as solenoid valves, proAimity sensor"s3itch, air regulator are in good 3orking condition2 Ensure all re=uired insulation i& available is in good condition2 *orce the S/- output signal &rom I(S2 I& there are issues 3ith the components, ensure that the problems are resolved be&ore pursuing 3ith the test2 In&orm the relevant panel operator in the 4C' o& intent to commence test2 'e=uest panel operator 4C' to in&orm valve status and con&irm consistency 3ith &ield2 'e=uest technician at I(S panel to initiate trip command &or the valve2 @atch the valve and as soon as it comes to the &ail.sa&e closed position, re=uest status indication &rom 4C' and I(S panel to con&irm consistency 3ith &ield2 To open the valve automatically re=uest 4C' to 'ESET trip2 @atch the valve as it opens and re=uest status indication &rom 4C' and I(S panel to con&irm consistency 3ith &ield2 'e.con&irm the correct valve position 3ith 4C' panelman be&ore removing the &orce2 'emove the &orce &rom I(S2 In&orm both 4C' and I(S panel o& completion o& tests2
529
CE'TI*IC+TI/N + label indicating the date o& service &or I(* proo& test and the name o& contractor" technician, should be a&&iAed on the on the actuator o& the Control valve2
528
CL/SIN
T!E 7/#
I& re=uired reset the open loop signal status in the I(S"* S system2 In&orm the panel operator that the Bob is completed2 et the panel operator to normalise as re=uired in the operator task2 Log in 3ork permit as re=uired by the procedure2 o into S+( to record history against the &unctional location 3ith the test data2 Close the 3ork re=uest in S+(2
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