St.

PETERS COLLEGE OF ENGINEERING AND TECHNOLOGY

COLLEGE ROAD, AVADI, CHENNAI 600 054 DEPARTMENT OF MECHANICAL ENGINEERING LESSON PLAN 2013 2014

Subject Code: ME2036 Subject: Production Planning and Control

Unit S.NO. Description

Degree / Branch: B.E / Mechanical Year / Semester: IV / VIII

Required Hours Text book/ other Ref. book Page No.

INTRODUCTION 1. 2. 3. 4. 1. 5. 6. 7. 8. 9. 1. 2. 3. 4. 5. 6. 7. 8. 9.
Objectives and benefits of planning and control Functions of production control Types of production, job- batch and continuous Product development and design Marketing aspect, Functional aspects, Operational aspect Durability and dependability aspect-aesthetic aspect Profit consideration Standardization, Simplification & specialization Break even analysis-Economics of a new design. WORK STUDY Introduction, Method study Basic procedure, Selection of Process Recording of process, Critical analysis Development - Implementation Micro motion and memo motion study Work measurement - Techniques of work measurement Time study - Production study Work sampling Synthesis from standard data Predetermined motion time standards. PRODUCT PLANNING AND PROCESS PLANNING Product planning Extending the original product information Value analysis-Problems in lack of product planning Process planning and routing Pre requisite information needed for process planning Steps in process planning

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1 T1

1.1-1.2 1.2-1.6 1.7-1.10 1.11-1.17 1.17-1.18 1.19-1.20 1.21 1.22-1.25 1.26-1.44 2.1 2.2-2.7 2.8-2.21 2.22-2.23 2.24-2.28 2.29 2.30-2.31 2.32-2.36

2.

1. 2. 3. 3. 4. 5. 6.

1 1 1 1 1 1

T1 T1 T1 T1 T1 T1

3.1-3.2 3.12 3.12-3.22 3.23-3.24 3.25-3.26 3.27-3.29

7. 8. 9.

Quantity determination in batch production Machine capacity, balancing Analysis of process capabilities in a multiproduct system PRODUCTION SCHEDULING Production Control Systems-Loading and scheduling Master Scheduling-Scheduling rules Gantt charts-Perpetual loading, Basic scheduling problems Line of balance, Flow production scheduling Batch production scheduling-Product sequencing Production Control systems, Periodic batch control Material requirement planning, Kanban Dispatching-Progress reporting and expeditingManufacturing lead time Techniques for aligning completion times and due dates. INVENTORY CONTROL AND RECENT TRENDS IN PPC Inventory control-Purpose of holding stockEffect of demand on inventories Ordering procedures Two bin system, Ordering cycle system Determination of Economic order quantity and economic lot size ABC analysis-Recorder procedure Introduction to computer integrated production planning systems Elements of JUST IN TIME SYSTEMS Fundamentals of MRP II and ERP.

1 1 1

T1 T1 T1

3.44-3.45 3.45-3.66 3.66-3.72

1. 2. 3. 4. 4. 5. 6. 7. 8. 9.

1 1 1 1 1 1 1 1 1

T1 T1 T1 T1 T1 T1 T1 T1 T1

4.1-4.14 4.14-4.17, 4.21-4.34 4.17-4.21 4.38-4.46 4.46-4.60 4.7-4.10 5.36-5.39, 4.61-4.69 4.69-4.87 4.87-4.89

1. 2. 3. 5. 4. 5. 6. 7. 8.

1 1 1 2 1 1 1 1

T1 T1 T1 T1 T1 T1 T1 T1

5.1-5.4 5.22-5.24 5.4-5.6 5.6-5.22 5.24-5.27 5.27-5.31 5.31-5.35 5.35-5.46

TOTAL: 45 PERIODS TEXT BOOK: 1. Dr.R.Kesavan, Production Planning and Control, Anuradha Publications. Prepared by Approved by

D.Sathiyamoorthy ( LECT. / Mechanical )

Dr.K.Purushothaman ( HOD - Mechanical )