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TR 05 04E 120402 English PDF
TR 05 04E 120402 English PDF
TR 05 04E 120402 English PDF
Notes
Change notes
Date
1 (A)
New template
09 / 07 / 2008
02 / 04 / 2012
TEKNISK RIKTLINJE
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Contents
4.1
References .................................................................................................................6
4.2
Scope .......................................................................................................................... 7
4.3
Definitions ................................................................................................................. 7
4.4
Description ................................................................................................................ 7
4.4.1
4.4.2
4.4.3
4.4.4
4.5
Requirements ........................................................................................................... 8
4.5.1
Greasing of conductors............................................................................... 8
4.5.2
Strand ........................................................................................... 8
Strand ........................................................................................... 8
Strand ........................................................................................... 8
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Strand ............................................................................................9
Strand ............................................................................................9
4.6
4.7
General ....................................................................................................... 10
4.6.2
4.6.3
4.6.4
4.6.5
Creep ........................................................................................................... 10
General ....................................................................................................... 11
4.7.1.1
4.8
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
4.7.7
4.7.8
4.7.9
Grease content............................................................................................ 11
Delivery .................................................................................................................... 12
4.8.1
General ....................................................................................................... 12
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4.8.2
Documentation ........................................................................................... 12
4.8.2.1 Assembly drawing ...................................................................... 12
4.8.2.2 List of material ............................................................................ 12
4.8.2.3 Manufacturing process ............................................................... 12
4.8.2.4 Quality system ............................................................................. 12
4.8.2.5 Reports ......................................................................................... 12
4.8.3
4.9
4.10 Installation............................................................................................................... 13
Table 4b
Steel conductors........................................................................... 21
Figure 2
conductors .................................................................................................. 21
Figure 3
Figure 3a
Figure 3b
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4.1
References
Note that standards, regulations etc. which are referred to in these guidelines are
subject to continuous change and can be withdrawn, revised or replaced. It is the
obligation that the contractor immediately will inform the client of such changes.
SS-EN 50182
SS-EN 50183
SS-EN 50189
SS-EN 50326
SS-EN 60889
SS-EN 61395
SS-EN 60865-1
IEC/TR 60865-2
SS ISO 5455
SS 424 08 05
SS 424 08 06
SS 424 08 11
SS 424 08 12
SS 424 08 13
SS 424 08 14
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SvK TR 05-07E
SvK TR 05-09E
Technical guidelinesVibration
dampers
SvK TR 05-13E
SvK TR 08E
Technical guidelinesDocumentation
4.2
Scope
These guidelines are applicable to steel, aluminium, steel reinforced aluminium and
aluminium alloy conductors for overhead lines and comprise design and testing.
The intention of the specification is to guarantee satisfactory performance of the
conductors during the lifetime of the overhead line.
4.3
Definitions
4.4
Description
4.4.1
Steel conductors
Conductors consisting of several layers of strands made from hot-dip galvanised steel.
See Figures 1a and 1b.
4.4.2
Conductors consisting of several layers of strands made from aluminium. See Figure
2.
4.4.3
4.4.4
4.4.4.1
AlMgSi conductors
4.4.4.2
Al 59 conductors
Conductors consisting of several layers of strands made from AlMgSi. See Figure 2.
Conductors consisting of several layers of strands made from Al 59. See Figure 2.
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4.5
Requirements
4.5.1
Greasing of conductors
4.5.2
Steel conductors
4.5.2.1
Strand
4.5.2.2
Dimensions
4.5.2.3
Design
4.5.2.4
Breaking load
4.5.2.5
Resistance
4.5.3
4.5.3.1
Strand
4.5.3.2
Dimensions
4.5.3.3
Design
4.5.3.4
Breaking load
4.5.3.5
Resistance
4.5.3.6
Greasing
4.5.4
4.5.4.1
Strand
4.5.4.2
Dimensions
Strands shall be manufactured from high strength steel in accordance with SS 424 08
05.
Conductors shall have dimensions in accordance with SS 424 08 06, See Table 1.
Conductors shall comply with the requirements in accordance with SS 424 08 06.
Conductors shall comply with the breaking load requirements in accordance with SS
424 08 06, See Table 1.
Conductors shall comply with the resistance requirements in accordance with Table 1.
Steel strands shall be manufactured in accordance with SS-EN 50189 Class ST1A.
Aluminium strands shall be manufactured in accordance with SS-EN 60889.
Conductors shall have dimensions in accordance with SS-EN 50182, See Table 3.
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4.5.4.3
Design
4.5.4.4
Breaking load
4.5.4.5
Resistance
4.5.4.6
Greasing
4.5.5
4.5.5.1
Strand
4.5.5.2
Dimensions
4.5.5.3
Design
4.5.5.4
Breaking load
4.5.5.5
Resistance
4.5.5.6
Greasing
4.5.6
4.5.6.1
Strand
4.5.6.2
Dimensions
4.5.6.3
Design
4.5.6.4
Breaking load
Conductors shall meet the requirements in accordance with SS-EN 50182 AL1/ST1A.
A core consisting of only one steel strand shall have no joints.
Conductors shall meet the requirements of strength in accordance with SS-EN 50182,
See Table 3.
Conductors shall comply with the resistance requirements of Table 3.
When greasing of the steel core of conductors is requested it shall be greased in
accordance with SS-EN 50182 Annex B, Case 1, See Figure 4.
Grease shall meet the requirements in accordance with SS-EN 50326.
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4.5.6.5
Resistance
4.5.6.6
Greasing
4.6
Type test
4.6.1
General
Conductors shall meet the requirements of resistance in accordance with SS 424 08 14,
See Table 5.
When greasing of conductors is requested they shall be greased in accordance with SSEN 50182 Annex B, Case 4, See Figure 4.
Grease shall meet the requirements in accordance with SS-EN 50326.
Type tests are to be performed in accordance with SS-EN 50182 as stated in clauses
4.6.2 4.6.4 below. In addition for conductors made from Al 59 tests in accordance
with clause 4.6.5 shall be performed.
4.6.2
4.6.3
This test shall be performed in accordance with SS-EN 50182. All measurements
taken shall be recorded and submitted to the client. Calculated curve of the third
degree for the stress respectively strain, connecting the recorded values of stress
strain, including the formulas shall be included.
4.6.4
Breaking load
4.6.5
Creep
This test shall be performed in accordance with SS-EN 61395 and the parameters shall
be in accordance with SS 424 08 14. The creep shall be measured at intervals of time
evenly logarithmically distributed over the entire testing time. All readings of
temperature, strain and time shall be shown in tabular form. The linear regression
shall be calculated for all the measured strain readings. It shall also be calculated for
the measured strain readings from 50 hours after start to the end of the test.
When calculating the linear regression, the value z shall be added to every reading such
that, at the time t=87600 hours (10 years), the creep will be equal for the two
regression curves. Calculated values for k and b, in addition to the calculated creep
from fifty hour to ten years, are to be presented to the client.
The creep shall be calculated according to the formula:
k *tb
where
line slope
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4.7
Sample test
4.7.1
General
4.7.1.1
With reference to SS-EN 50182, clause 6.5 Properties of wires after stranding Table
6. Requirements for measurement of stress at 1% extension after stranding of zinc
coated steel (ST1A to ST6C).
4.7.2
The tests shall show that strands comply with the requirements of clauses 4.5.2.1,
4.5.3.1, 4.5.4.1, 4.5.5.1 and 4.5.6.1.
4.7.3
Cross-sectional area
4.7.4
Conductor diameter
4.7.5
4.7.6
4.7.7
Surface condition
4.7.8
4.7.9
Grease content
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4.8
Delivery
4.8.1
General
The client shall, according to these guidelines, approve the conductor before delivery.
For approval the manufacturer shall show that the conductor conform to the
guidelines.
The manufacturer shall provide documentation in accordance with clauses 4.8.2.14.8.2.5 for approval.
The approval of drawings by the client does not release the manufacturer from his
obligation regarding the conductor complying with the guidelines.
All documentation shall be written in Swedish or English.
4.8.2
Documentation
4.8.2.1
Assembly drawing
The assembly drawing shall have an appropriate scale in accordance with SS ISO 5455.
On the drawing shall be given:
4.8.2.2
Type
Mass per km
Resistance
List of material
4.8.2.3
Manufacturing process
4.8.2.4
Quality system
4.8.2.5
Reports
4.8.3
The conductors shall be packed up in that way that they will not be damaged or fouled
at transport, construction and storing.
4.9
Conductor joints
Detonation joints shall be used for installation of conductors. See also TR 05-07E for
technical specification.
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4.10
Installation
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4.11
Tables
Table 1
Designation
area
Nos
of
strands
Diameter
Strand
Cond.
Mass
mm
mm
kg/km
Rated
strength
kN
52
68
7
7
3,08
3,52
9,24
10,6
412
538
89
105
7
7
4,02
4,36
12,1
13,1
142
185
19
19
3,08
3,52
241
284
19
19
4,02
4,36
/km
Short
circuit
2)
current
kA
71,4
93,1
3,705
2,837
3,0
3,9
702
826
122
143
2,175
1,849
5,1
6,0
15,4
17,6
1127
1472
194
253
1,375
1,053
8,2
10,7
20,1
21,8
1920
2258
331
390
0,8074
0,6864
13,9
16,4
Calculated
1)
resistance
1) The DC resistance is calculated from the mean value of 192,0 nm (9,0 % IACS) for
the individual strand.
2) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +30 C and a final temperature
of +300 C.
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Table 2
/km
Short
circuit
3)
current
kA
74,99
97,95
0,06366
0,04874
43,5
56,9
123,9
145,7
0,03737
0,03177
74,2
87,3
Designation
accord.
EN
Designation
area
Nos
of
strands
Strand
Cond.
Mass
mm
mm
kg/km
Rated
strength
kN
454-AL1
594-AL1
454
593
61
61
3,08
3,52
27,7
31,7
1256
1641
774-AL1
911-AL1
774
910
61
61
4,02
4,36
36,2
39,2
2140
2517
Diameter
Calculated DC
1)
resistance
1) The DC resistance is calculated from the mean value 28.035 nm (61.5 % IACS) of
the individual strand.
2) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +50 C and a final temperature
of +200 C.
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TEKNISK RIKTLINJE
593
774
910
525-AL1/68-ST1A
685-AL1/89-ST1A
806-AL1/102-ST1A
2012-04-02
319
241
152-AL1/89-ST1A
32
12
12
19
Fe
3,16
4,02
3,08
4,36
4,02
3,52
3,08
mm
Al
3,52
4,02
3,08
2,62
4,02
3,52
3,08
mm
Fe
Strand
10,6
12,1
9,24
13,1
12,1
10,6
9,24
mm
Core
23,2
20,1
15,4
39,3
36,2
31,7
27,7
mm
Cond.
1231
1121
658
3036
2594
1989
1523
kg/km
Mass
116,3
122,1
72,12
245,8
207,4
161,6
123,8
kN
0,11522
0,18960
0,3230
0,03585
0,04219
0,05503
0,07187
/km
Calculated
DC
Rated resistance
1)
strength
A
2)
3)
31,0
21,8
3)
3)
12,8
84,5
2)
71,9
2)
55,2
2)
42,2
kA
Short
circuit
current
Conductor
251-AL1/68-ST1A
142
89-AL1/52-ST1A
54
54
54
54
Al
Nos
of
strands
Aluminium
(AL1/ST1A)
Shield conductor
454
area
402-AL1/52-ST1A
Phase conductor
Designation
according to
EN
Designation
Diameter
Table 3
Steel
Reinforced
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1) The DC resistance is calculated from the mean value 28,264 nm (61 % IACS) of the
individual strand.
2) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +50 C and a final temperature
of +200 C.
3) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +30 C and a final temperature
of +200 C.
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Table 4A
Designation
area
Nos
of
strands
454
AlMgSi - Conductor
Diameter
Strand Cond.
/km
Shortcircuit
current2)
kA
125,0
0,06755
43,2
1640
157,3
0,05172
56,4
36,2
2139
197,4
0,03965
73,6
39,2
2516
232,2
0,03371
86,6
Mass
mm
mm
kg/km
Ratedstrength
kN
61
3,08
27,7
1256
593
61
3,52
31,7
774
61
4,02
910
61
4,36
Calculated DC
resistance1)
1) The DC resistance is calculated from the mean value 30,000 nm (57,5 % IACS) of
the individual strand.
2) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +50 C and a final temperature
of +200 C.
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Diameter
Stran
Cond.
d
mm
mm
kg/km
Rated
strength
kN
Calculated
DC
resistance1)
Shortcircuitcurrent2)
/km
kA
Designation
accord.
EN
Designation
454-AL7
454
61
3,08
27,7
1256
125,0
0,06755
43,2
594-AL7
593
61
3,52
31,7
1641
157,3
0,05172
56,4
774-AL7
774
61
4,02
36,2
2140
197,4
0,03965
73,6
911-AL7
910
61
4,36
39,2
2517
232,2
0,03371
86,6
Mass
area
1) The DC resistance is calculated from the mean value 30,000 nm (57,5 % IACS) of
the individual strand.
2) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +50 C and a final temperature
of +200 C.
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Table 5
Designation
area
Nos
of
strands
454
Al-59 Conductors
Diameter
Strand
Cond.
Mass
Calculated DC
resistance1)
Shortcircuit
current2)
kA
mm
mm
kg/km
Ratedstrength
kN
61
3,08
27,7
1250
113,6
0,06532
399
44,1
593
61
3,52
31,7
1640
142,5
0,05001
426
57,6
774
61
4,02
36,2
2140
178,1
0,03834
478
75,1
910
61
4,36
39,2
2510
209,5
0,03260
511
88,3
/km
1) The DC resistance is calculated from the mean value 29,050 nm (59,4 % IACS) of
the individual strand.
2) The short circuit current is the calculated effective value with duration of one
second at an initial conductor temperature of +50 C and a final temperature
of +200 C.
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4.12
Figures
Figure 1
Steel conductors
7 strands
19 strands
61 strands
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Figure 3 Aluminium
(ACSR)
Figure 3a
Conductors
54/19 strands
Shield conductors
12/7 strands
Figure 4
Reinforced
Phase conductors
54/7 strands
Figure 3b
Steel
32/7 strands
Conductors, greasing
Case 1
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