ELMA100H Specifications

Document Machine Manufacture

System Specifications Tablet & Capsule Auto Inspection Machine ENCLONY Co., Ltd.

ENCLONY

[ELMA100H Specifications]

EN-MS-131216

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1.

Machine Overview

Item Manufacture (Head office) Address

Contents ENCLONY Co., Ltd.

910, ACE Twin Tower 1-cha, Guro-3 dong, Guro-gu, Seoul, Korea (Factory) 401, ACE Techno Tower 5-cha, Guro-3 dong, Guro-gu, Seoul, Korea

Model Size ELEC Compressed air Weight Power consumption Duct wind speed

ELMA100H 1220(W)"1450(D)"1750(H) 220V / 380V, 50 Hz/60Hz, 3phase 5kg/cm

2

1100kg 6.1kw 783cm /h

3

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ENCLONY

[ELMA100H Specifications]

EN-MS-131216

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2. 2.1. 2.2. 2.3. 2.4.

Specifications
Production name: Tablet & Capsule Auto Inspection Machine Model name: Manufacture: ELMA100H ENCLONY (KOREA)

Design & Layout

[front]

[inside]

[side]

[rear]

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ENCLONY

[ELMA100H Specifications]

EN-MS-131216

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2.5. 2.6.1. System Architecture Inspection Part Architecture

No.
Hopper

Item
!

Contents
supplying tablets/capsules into inspection machine Vibrated zigzag tube path controls tablet/capsule flow press ! ! Transfer tablets/capsules to the bowl feeder Control supply quantity of tablet/capsule by vibration

Zigzag tube path Horizontal vibration feeder

Tablet/Capsule Sorting

! ! !

Sorting tablets/capsules by using the centrifugal force generated by the rotation movement Air knife installed to prevent sorting Control quantity level of tablet/capsule in bowl by sensors 2 sets of switched suction round disks picks tablet/capsule to travel every inspection positions, and in the end, reject defact s and discharge good products. Inspection on the first suction disk performs by : [for Tablet] front camera 2 set, side camera 3 set and its required lightings [for Capsule] Cap & Body camera 3 set, side camera 2 set and its required lightings Inspection on the second disk performed by : [ for Tablet] front camera 2 set, side camera 3 set and its required lightings [for Capsule] Cap&Body camera 3 set, side camera 2 set and its required lightings

Suction Disks ! !

Camera Module 1 !

! !

Camera Module 2

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[ELMA100H Specifications]

EN-MS-131216

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Camera Module 3 ! [for Capsule] Empty capsule inspection by Empty check camera 1set and back lighting Classified inspection results : Good, good product collection box Bed, bed collection box Uninspected, uninspected collection box 21 inch, color touch monitor Control a variety functions via monitor

Ejection

Monitor

! !

2.6.

System Overview This machine is to inspect defect of tablets and capsules. It can detect foreign matter, dirty, torn, engraving failure, print failure, size failure and other defects of the appearance of tablets/capsules. It also can inspect many shape of tablet (round, oblong, oval, heart, quadrangle, pentagon, hexagon, water drop shape and etc).

2.6.1.

Tablet inspection flow Tablets are fed to bowl feeder through hopper, vertical zigzag vibration and horizontal vibration feeder. Sort tablet/capsules in a single row by centrifugal force of bowl feeder. 1 suction disk picks tablet capsules which sorted single row and controlled by guides already, and rotates to pass them inspection section to inspect top view and side vies of top part by 5 cameras (2 cameras for tops of tablet, 3 cameras for 3 sides of object). Tablets are transferred to 2
nd st

suction disk which naturally makes objects upside down (disk hold top side of

object) to inspect the other side of object (bottom of tablet). Inspection is performed by 5 cameras again ( 2 cameras for bottom view of tablet, 3 cameras for 3 side views of tablet). Inspection finished and classified tablet to each different boxes (good, bed, uninspected)

2.6.2.

Capsule inspection flow Capsules are managed in same way with above tablet handling method for : feeding, sorting, picking by suction disks to start inspection performance. 1 suction disk inspection section inspects cap and body of capsule from each corners by 5 cameras. 2
nd st

suction disk inspection section inspects the other side of capsule by 5 camera again. The view areas of

inspections are overwrapped to be complete vision inspection without missing area. In the end, one camera with back lighting inspects empty capsules. Inspection finished and classified capsules to each different boxes (good, bed, uninspected)

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[ELMA100H Specifications]

EN-MS-131216

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2.7. 2.7.1. Performance and features Operation Program Process

New product
Input new information !

Stored product

Machine setting Recalling stored information

Image capture

Feature extraction !

Auto ! study

Machine ! setting

Inspection

Inspection !

Report

Input product information Machine setting Image capture Feature extraction Auto study Inspection Report

"

Enter the information of tablet/capsule or recall the information that entered before. Equip the change parts. Capture the representative image of tablets/capsules Extract the printing and engraving. Study the size, color, engraving and printing of tablets/capsules. Inspect appearance of tablets/capsules. Check and print the inspection report.

" " " "

" "

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[ELMA100H Specifications]

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2.7.2. Detection appearance surface sugar-coated tablet engraving, printing 2D camera resolution 3D camera resolution remarks surface appearance Capsule color printing filling ! 2.7.3. Size diameter Tablet length thickness capsule # 0~4 from 5 to 12 mm from 8 to 22mm from 2 to 9mm fracture, chip, floated coating, etc. foreign substance, stain, scratch, discoloration, etc. uneven surface, crack, stain, spot, etc. broken printing/engraving, non-printing/engraving, different printing/engraving, etc. 30 # (area) 40 # (depth) 30 # Its difficult to inspect if height difference between width and thickness of the product is less than 0.7mm. stain, color defect, discoloration, foreign substance, printing error, dirt and foreign substance of 30 # or more dot, stain, tear, crack, overlap, furrow, hole, crumple, etc. different color Print broken, printed on the reverse, printing omission, etc. Empty capsule check

Tablet

2.7.4.

Output 6mm round 8mm round 9mm round 10mm round tablet 13mm oval, oblong 15mm oval, oblong 17mm oval, oblong 19mm oval, oblong capsule #0 Max 140,000 tablet/hr Max 120,000 tablet/hr Max 100,000 tablet/hr Max 90,000 tablet/hr Max 95,000 capsule/hr Max 280,000 tablet/hr Max 220,000 tablet/hr Max 200,000 tablet/hr Max 180,000 tablet/hr

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[ELMA100H Specifications]

EN-MS-131216

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#1 #2 #3 #4 ! ! 2.7.5. Setting of inspection sensitivity Sensitivity setting is subdivided, but the method and interface is very simple and easy. Max 120,000 capsule/hr Max 130,000 capsule/hr Max 140,000 capsule/hr Max 150,000 capsule/hr

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[ELMA100H Specifications]

EN-MS-131216

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3.

Benefit of Elma series

1) Auto setting of tablet path - Automatic spaces setting of tablet path For new inspection object (tablet/capsule), operator is required to input the dimension of object only to be st st nd automatically set height in between bowl feeder and 1 suction disk, space in between 1 and 2 suction disks, etc. - Simple and clean design Automatic setting allows even no dial gauge for setting of distances of tablet path. It contributes simple and clean design so that the construction allows to be minimize the corners to be hired by dust or foreign things. It is best condition for easy cleaning to fit cGMP directs. - Setting without door open Thank of automatic setting, fine tune can be done without door open. - Automatic pre-study of inspection Pre-study by capturing of images (color, print, engraving and size) automatically to make software set in the states of optimal condition of objects. [auto setting parts]

2)

Trouble-free structure

Opened path of tablets/capsules allows trouble free sorting and flowing.

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3) Change over Only three(3) pieces of size parts 6 sets of size parts can cover most of pharmaceutical tablet/capsules No. 1 2 3 4 5 6 Change Part 1-6, 2-6 1-7, 2-7 1-8, 2-8 1-9, 2-9 1-10, 2-10 1-11, 2-11 Tablet (width/diameter) 5~6mm 6~7mm 7~8mm 8~9mm 9~10mm 10~11mm Capsule #3, #4 #1, #2 #0

One time parameter set of tablets/capsule, the date activate is used any repeat operation. Recoded tablet/capsules can be started new inspection within 10 minutes by recall stored information.

4)

Cleaning Tool-less one touch detachable design for all cleaning parts which makes capable disassembling within 5 minutes. No hidden corners to be hide dust or particle of product Self dust cleaning devise installed on each inspection section allows long time operation without cleaning, even non-coated tablets without trouble. Enclosed design structure of sensors and cameras to be protected from dust. On operation, air blows on every sensors and cameras to prevent accumulates dust on the glass windows.

5)

Powerful vision system

Total 15 cameras are equipped.

Common use camera 6 set Exclusive camera for tablet 4 set Exclusive camera for capsule 5 set Cameras be used for tablet inspection Cameras be used for capsule inspection Common 6 set + tablet 4 set = 10 cameras Common 6 set + capsule 5 set = 11 cameras

6)

User-friendly interface Easy control system to be managed high school operators Detail guideline makes easy for beginners to be used, usually within 1 week.

7)

Unmanned operation

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[ELMA100H Specifications]

EN-MS-131216

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installed so operator can set the time and condition of auto-stop or auto machine off. The function of auto stop inspection as per the set targeted quantity 8) Remote control From office, machine status can be checked Machine controllable from office (start, stop, adjustment of inspection level, speed, etc.) Enclony can provides service in real-time using a remote control function through internet. 9) Power failure UPS is equipped for power shut down safely Power recovery, no machine start without operators starting operation 4. Regulations CE certified GMP compliance CSV compliance (21 CFR Part 11)

5.

Main components hopper Tablets/ Capsules supply vibration feeder bowl feeder suction disk Inspection Path camera total 15 cameras " " lighting optics " PC " " " " " " computer board " " " " operation program LED lighting (semi-permanent) INTEL CORE$ i3-540 Hard disk drive : 1TB 16:9, 21inch color touch monitor System Mother Board Server Processing Board Client Processing Board Hardware Control Board Input Output Board Camera Link Board 2D camera 13 set 3D camera 2 set 30 liters control the supply quantity sort by centrifugal force array and transport by suction

monitor

Window7

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[ELMA100H Specifications]

EN-MS-131216

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application program S/W main components ELMA100H.exe (include backup & recovery system and audit trail) " " " " " PIO Board Motor Driver Inverter Noise filter Transformer etc

electronics

main components

" "

2 set for suction disk 1 set for dust removal

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