15 Criticare 506DN - Service Manual

Cat. No.
1557
Date 01/09
Part No. 39184B101
Revision 0
eQuality 506DN
Vital Signs Monitor
Service Manual
Page ii eQuality 506DN Service Manual Criticare Systems, Inc.
Copyri ght
COPYRIGHT CRITICARE SYSTEMS, INC., 2009
CRITICARE SYSTEMS, INC. (Criticare) owns all rights to this unpublished work
and intends to maintain this work as confidential. Criticare may also seek to
maintain this work as an unpublished copyright. This publication is to be used solely for
the purposes of reference, operation, maintenance, or repair of Criticare equipment.
No part of this publication may be reproduced in any manner or disseminated for
other purposes.
In the event of inadvertent or deliberate publication, Criticare intends to enforce its
rights to this work under copyright laws as a published work. Those having access
to this work may not copy, use, or disclose the information in this work unless
expressly authorized by Criticare to do so.
All product specifications, as well as information contained in this publication, are
subject to change without notice.
All information contained in this publication is believed to be correct. Criticare
Systems, Inc., shall not be liable for errors contained herein nor for incidental or
consequential damages in connection with the furnishing, performance, or use of
this material.
This publication may refer to information and products protected by copyrights
or patents and does not convey any license under the patent rights of Criticare
Systems, Inc., nor the rights of others. Criticare Systems, Inc., does not
assume any liability arising out of any infringements of patents or other rights
of third parties.
PROPERTY OF CRITICARE SYSTEMS, INC.
ALL RIGHTS RESERVED
eQuality Vital Signs Monitor, DOX Digital Oximetry, ComfortCuff NIBP and
Multi-Site SpO
2
Sensors are trademarks of Criticare Systems, Inc.
Criticare Systems, Inc. eQuality 506DN Service Manual Page iii
Contents
Copyright................................................................................................................ii
Contents................................................................................................................ iii
Warranty............................................................................................................... vii
Service Return Policy.......................................................................................... viii
EC Declaration of Conformity................................................................................ix
Section 1 Introduction
Description.................................................................................................................... 1-1
Intended Use................................................................................................................. 1-1
Non-Invasive Blood Pressure (NIBP)............................................................................ 1-2
ComfortCuff Technology ................................................................................. 1-2
Description of NIBP Measurement..................................................................... 1-2
NIBP Clinical Testing and Accuracy................................................................... 1-3
Cuff Inflation and Pressure Protection ............................................................... 1-3
Heart Rate..................................................................................................................... 1-4
DOX Pulse Oximetry Measurement (SpO
2
) .............................................................. 1-5
Definition ............................................................................................................ 1-5
DOX Digital Oximetry ..................................................................................... 1-5
Method ............................................................................................................... 1-5
SpO
2
Clinical Testing and Accuracy .................................................................. 1-6
Specifications................................................................................................................ 1-7
Symbols ...................................................................................................................... 1-10
Safety.......................................................................................................................... 1-12
Software Error Related Hazard Mediation ....................................................... 1-14
Potential Interference....................................................................................... 1-14
Leakage Current .............................................................................................. 1-14
Voltage Fluctuations......................................................................................... 1-15
Equipotential Ground ....................................................................................... 1-15
Defibrillation, HF, and Electronic Device Protection......................................... 1-15
Biocompatibility ................................................................................................ 1-15
Latex Content................................................................................................... 1-15
DEHP Content.................................................................................................. 1-15
Section 2 Service Menus
Introduction ................................................................................................................... 2-1
Service Mode................................................................................................................ 2-1
Service Mode Window ....................................................................................... 2-1
Service Menus .............................................................................................................. 2-2
Revisions Menu.................................................................................................. 2-2
Test Menu .......................................................................................................... 2-3
Default Setups.................................................................................................... 2-4
Board Setups ..................................................................................................... 2-5
NIBP Calibration Menu ................................................................................................. 2-6
Setting User Defaults.................................................................................................... 2-7
Setting User Defaults ......................................................................................... 2-7
Power Up in Service Mode................................................................................. 2-7
Page iv eQuality 506DN Service Manual Criticare Systems, Inc.
Contents
Factory Defaults ............................................................................................................ 2-9
Main Menu.......................................................................................................... 2-9
Alarm Menu ........................................................................................................ 2-9
Configuration Menu .......................................................................................... 2-10
Communication Menu....................................................................................... 2-10
Patient Data Menu............................................................................................ 2-11
NIBP Cycle Menu ............................................................................................. 2-11
Main Menu................................................................................................................... 2-12
Patient Size ...................................................................................................... 2-12
Alarm Volume................................................................................................... 2-12
Pulse Volume ................................................................................................... 2-12
Enable MAP...................................................................................................... 2-12
Alarm Menu................................................................................................................. 2-13
High Pulse ........................................................................................................ 2-13
Low Pulse......................................................................................................... 2-13
High SpO
2
........................................................................................................ 2-13
Low SpO
2
......................................................................................................... 2-13
High Systolic..................................................................................................... 2-14
Low Systolic...................................................................................................... 2-14
High Diastolic.................................................................................................... 2-14
Low Diastolic .................................................................................................... 2-14
High MAP ......................................................................................................... 2-14
Low MAP.......................................................................................................... 2-14
Configuration Menu..................................................................................................... 2-15
Time.................................................................................................................. 2-15
Hour.................................................................................................................. 2-15
Minute............................................................................................................... 2-15
Day ................................................................................................................... 2-15
Month................................................................................................................ 2-15
Year .................................................................................................................. 2-15
Contrast ............................................................................................................ 2-15
Brightness......................................................................................................... 2-15
Reverse Video.................................................................................................. 2-15
NIBP................................................................................................................. 2-15
SpO
2
................................................................................................................. 2-15
Units ................................................................................................................. 2-15
Language.......................................................................................................... 2-15
Communication Menu ................................................................................................. 2-16
On NIBP ........................................................................................................... 2-16
On Alarm .......................................................................................................... 2-16
Interval.............................................................................................................. 2-16
Patient Data...................................................................................................... 2-16
Print To............................................................................................................. 2-16
Serial ................................................................................................................ 2-16
Baud Rate......................................................................................................... 2-16
Patient Data................................................................................................................. 2-17
Weight .............................................................................................................. 2-17
Height ............................................................................................................... 2-17
Respiration ....................................................................................................... 2-17
Pain .................................................................................................................. 2-17
Section 3 Theory of Operation
System Architecture ...................................................................................................... 3-1
Module Architecture ...................................................................................................... 3-2
Main Board ......................................................................................................... 3-2
NIBP Module ...................................................................................................... 3-2
DOX SpO
2
Module ............................................................................................. 3-2
Block Diagram............................................................................................................... 3-3
Criticare Systems, Inc. eQuality 506DN Service Manual Page v
Contents
Section 4 Cleaning and Disinfecting
Cleaning and Disinfecting ............................................................................................. 4-1
Pulse Oximeter Sensors .................................................................................... 4-1
Blood Pressure Cuffs ......................................................................................... 4-2
Accidental Wetting ........................................................................................................ 4-3
Section 5 Preventative Maintenance
Incoming Inspection...................................................................................................... 5-1
Maintenance Schedule ................................................................................................. 5-1
Long-Term Storage....................................................................................................... 5-1
Disposal ........................................................................................................................ 5-1
Service Checks............................................................................................................. 5-2
Calibration..................................................................................................................... 5-2
Serviceable Components.............................................................................................. 5-3
Battery Removal/Replacement .......................................................................... 5-3
Fuse Removal/Replacement.............................................................................. 5-5
Annual Testing.............................................................................................................. 5-6
Accessory Testing.............................................................................................. 5-6
Functional and Safety Testing............................................................................ 5-6
Equipment and Tools ......................................................................................... 5-7
Test Fixtures ...................................................................................................... 5-8
Electrical Safety Tests ................................................................................................ 5-10
Withstanding Voltage Test (Hi-pot) .................................................................. 5-10
Equipment Needed .......................................................................................... 5-10
Setup Hi-pot Tester .......................................................................................... 5-10
Hi-pot Performance Test .................................................................................. 5-11
Leakage Testing............................................................................................... 5-11
Setup Procedure (Self-Test) ............................................................................ 5-11
Leakage Procedure.......................................................................................... 5-12
Functional Tests.......................................................................................................... 5-14
System Check.................................................................................................. 5-14
Speaker Performance, Alarms Verification ...................................................... 5-15
Power Supply Performance ............................................................................. 5-15
Monitoring Module Verification.................................................................................... 5-16
NIBP Verification.............................................................................................. 5-16
NIBP Seal Test................................................................................................. 5-17
SpO
2
Verfication .............................................................................................. 5-18
Functional and Safety Testing Checklist..................................................................... 5-19
Section 6 Service Testing & Calibration
Monitor Testing ............................................................................................................. 6-1
Service Checks .................................................................................................. 6-1
Field Service Testing .................................................................................................... 6-1
Equipment and Tools ......................................................................................... 6-2
Communication Testing ................................................................................................ 6-3
Equipment Required .......................................................................................... 6-3
Pinout Chart ....................................................................................................... 6-3
Procedure........................................................................................................... 6-3
Nurse Call .......................................................................................................... 6-4
DOX SpO
2
Performance Testing.................................................................................. 6-5
Programming the SmartSat Analyzer................................................................. 6-5
Test Procedure................................................................................................... 6-5
Page vi eQuality 506DN Service Manual Criticare Systems, Inc.
Contents
NIBP Calibration............................................................................................................ 6-6
Equipment Required........................................................................................... 6-6
Installing the PC Service Program...................................................................... 6-6
Configuring the Ports.......................................................................................... 6-6
Setup.................................................................................................................. 6-7
Calibrate ............................................................................................................. 6-9
Safety Test ....................................................................................................... 6-11
Speed Test ....................................................................................................... 6-14
Leak Test.......................................................................................................... 6-16
Accuracy Test................................................................................................... 6-20
Section 7 Disassembly
Before You Begin .......................................................................................................... 7-1
Service Safety .................................................................................................... 7-1
Electrostatic Discharge Protection...................................................................... 7-2
Tools Needed ..................................................................................................... 7-2
Disconnect and Remove Battery................................................................................... 7-3
Detach Bezel Assembly from Housing Assembly ......................................................... 7-3
Bezel Disassembly........................................................................................................ 7-4
Replace Speaker ................................................................................................ 7-4
Replace LCD Display ......................................................................................... 7-5
Replace Membrane ............................................................................................ 7-6
Replace Main Board........................................................................................... 7-7
Replace DOX SpO
2
Board ................................................................................. 7-9
Replace NIBP Module ...................................................................................... 7-10
Housing Disassembly.................................................................................................. 7-11
Replace Power Supply ..................................................................................... 7-11
Completion of Service ................................................................................................. 7-12
Section 8 Troubleshooting
Troubleshooting Guide.................................................................................................. 8-1
Section 9 Drawings and Schematics
List of Drawings............................................................................................................. 9-1
Assembly Parts Lists .......................................................................................... 9-1
PCB Drawings List.............................................................................................. 9-1
506DN Final Assembly.................................................................................................. 9-2
NIBP Module ................................................................................................................. 9-3
506DN Monitor .............................................................................................................. 9-3
Criticare Systems, Inc. eQuality 506DN Service Manual Page vii
Warranty
Workmanship &
Materials
Criticare Systems, Inc. (CSI) warranties new equipment to be
free from defects in workmanship and materials for a period of
two (2) years from date of shipment under normal use and service.
The 940 Series Multi-Site Sensor carries a six month warranty.
CSIs obligation under this warranty is limited to repairing or
replacing, at CSIs option, any part which upon CSIs examination
proves defective.
EXCEPT AS DESCRIBED IN THE PARAGRAPH ABOVE, CSI
MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
Exemptions CSIs obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or
consequential damages or delay resulting from the improper use or
application of the product or the substitution upon it of parts or
accessories not approved by CSI or repair by anyone other than a
CSI authorized representative.
This warranty shall not extend to any instrument which has been
subjected to misuse, negligence or accident; any instrument from
which CSIs original serial number tag or product identification
markings have been altered or removed; or any product of any
other manufacturer.
Safety, Reliability &
Performance
Criticare Systems, Inc. is not responsible for the effects on safety,
reliability and performance of the 506DN Patient Monitor if: assembly
operations, extensions, readjustments, modifications or repairs are
carried out by persons other than those authorized by Criticare
Systems, Inc., or
the 506DN Patient Monitor is not used in accordance with the
instructions for use, or
the electrical installation of the relevant room does not comply with
NFPA 70: National Electric Code or NFPA 99: Standard for Health
Care Facilities (Outside the United States, the relevant room must
comply with all electrical installation regulations mandated by the
local and regional bodies of government).
In Case of Emergency
Contact
CRITICARE SYSTEMS, INC. Telephone: (262) 798-8282
20925 Crossroads Circle Tech Support: (800) 458-2697
Suite 100 Orders: (800) 458-4615
Waukesha, WI 53186 Fax: (262) 798-8290
USA
Internet: www.csiusa.com
Page viii eQuality 506DN Service Manual Criticare Systems, Inc.
Service Return Policy
Return Procedure In the event that it becomes necessary to return a unit to Criticare
Systems, Inc., the following procedure should be followed:
Obtai n return authori zati on. Contact the CSI Service Department
at 800-458-2697 to obtain a Customer Service Authorization (CSA)
number. (Outside the US, call 001-262-798-8282.) The CSA number
must appear on the outside of the shipping container. Return
shipments will not be accepted if the CSA number is not clearly
visible. Please provide the model number, serial number, and a brief
description of the reason for return.
Frei ght pol i cy. The customer is responsible for freight charges
when equipment is shipped to CSI for service (this includes
customs charges).
Loaner servi ce. In the U.S. If it is necessary to provide a loaner
system, CSI will ship a loaner by overnight courier. The loaner system
must be returned to CSI at the customers expense within one week
after receipt of the repaired goods. If the unit is not returned to CSI
within that time, the customer will be invoiced for the full purchase
price of the equipment.
Outside the U.S. No loaners are available from CSI internationally.
Contact your local CSI representative.
Incoming Inspection The following incoming inspection is required whether it is a first time
arrival or a return from service. Prior to clinical use, the instrument
should be inspected for the following.
1. The quality inspection seal on the instrument should be
unbroken. This seal indicates that the instrument has been
tested according to manufacturers specifications.
2. No physical damage is observed.
3. The instrument's battery is to be charged by connecting the
instrument to a power outlet for a minimum of 6 hours prior to
clinical use.
4. When connecting the instrument to a power outlet and then
turning the instrument on, all displays appear to function
correctly and no system errors occur.
If a discrepancy to these inspection items is observed, do not use the
instrument and immediately report the discrepancy to the CSI
Service Department.
Criticare Systems, Inc. eQuality 506DN Service Manual Page ix
EC Declaration of Conformity
eQuality 506DN
Patient Monitor
To view the Declaration of Conformity, visit the Criticare website at
www.csiusa.com. A copy of the Declaration can also be faxed.
Contact Criticares customer service department at (262) 798-8282
to obtain a faxed copy of the Declaration.
Representative in the
European Union
Criticare Systems Limited
c/o Wright Hassall
9 Clarendon Place
Leamington Spa
Warwickshire
CV 32 5QP United Kingdom
T: 0044 (0) 1926 886688
F: 0044 (0) 1926 885588
For the Attention of: Ref. 45 (or) Mr. L. A. Heizler
Criticare Systems, Inc. eQuality 506DN Service Manual Page 1-1
Description The 506DN patient monitor is a compact vital signs monitor that
measures heart rate, blood oxygen saturation (SpO
2
) and non-
invasive blood pressure (NIBP). Heart rate is measured primarily by
the plethysmographic waveform but when the oximeter is not is use,
heart rate is determined from the blood pressure data using an
oscillometric method that measures during inflation.
Intended Use The 506DN monitor is intended to monitor physiological parameters
of patients within clinical care settings and can be used in transport. It
is intended that the user is a professional health care provider.
Physiological data, systems alarms, and patient data analysis are
available to the care provider from the monitor.
The user is responsible for the interpretation of the monitored data
that is made available. Physiological data should be reviewed by
qualified clinical personnel prior to any medical intervention.
The monitor is designed to be used with only one patient at a time.
The monitor (including accessories) is capable of monitoring a full
range of patients from neonate to adult.
Page 1-2 eQuality 506DN Service Manual Criticare Systems, Inc.
Non-Invasive Blood
Pressure (NIBP)
The 506DN monitor uses ComfortCuff
technology to determine
non-invasive blood pressure by means of oscillometry. The
oscillometric method detects volume displacements within the artery
and senses pressure variations within the blood pressure cuff during
inflation. The monitor uses cuffs ranging in size from neonate cuffs to
adult thigh cuffs.
ComfortCuff
Technology ComfortCuff technology measures NIBP while the cuff inflates.

Consequently, a measurement is obtained more quickly and with
less discomfort than with monitors, which measure NIBP during
cuff deflation.
Description of NIBP
Measurement
The NIBP cuff begins to inflate at the beginning of the NIBP
measurement cycle. As the cuff pressure approaches the diastolic
pressure of the patient, the cuff pressure waveform begins to indicate
the pulse waveform. The cuff pressure at this point is equal to the
patients diastolic pressure, which is stored by the monitor.
As cuff pressure continues to increase, the pulse waveform (as
measured from BP cuff pressure fluctuation) becomes stronger
reaching its maximum at the patients mean arterial pressure
(i.e., when cuff pressure = mean BP). The monitor stores this value
as mean pressure.
As cuff pressure increases further, it approaches the patients systolic
pressure, and the cuffs pulse waveform decreases in amplitude. The
cuff pulse waveform disappears at the point where cuff pressure is
equal to the patients systolic pressure.
When the monitor determines that the cuff waveform has decreased
to zero amplitude, it stores the cuff pressure value as the systolic
pressure, and releases the pressure from the cuff. This typically
occurs at about 10 mmHg over the patients systolic pressure. The
cuff then rapidly deflates.
Dynamic Measurement Ranges
Systolic (mmHg) Diastolic (mmHg) MAP (mmHg)
Adult 50-280 30-225 35-245
Pediatric 50-280 30-225 35-245
Neonate 50-135 20-100 30-120
NIBP Clinical Testing
and Accuracy
This device was clinically tested per the requirements of EN 1060
and AAMI SP-10. The NIBP module as installed in the 506DN patient
monitor has been tested to meet the performance specifications
listed in this manual.
Cuff Inflation and
Pressure Protection
The maximum cuff inflation rate is 15 mmHg/second. The software
limits inflation to 300 mmHg adult, 300 mmHg pediatric or 150 mmHg
neonate. A secondary circuit limits maximum possible cuff pressure
to 330 mmHg in adult/pediatric mode and 165 mmHg in neonatal
mode. Cuff pressure is allowed to remain above 300 mmHg for a
maximum of two minutes.
The monitor automatically deflates the cuff if the time limit is violated.
The monitor contains hardware protection for overpressure
conditions, pressure transducer failures, and microprocessor and
pump control circuit failures.
Figure 1-1: NIBP Cuff Pressure and Pulse Over Time
P
r
e
s
s
u
r
e

i
n

m
m
H
g
B.P. Cuff Inflation Pressure
(Shown during inflation)
Time
Pulse Waveform
(Measured from B.P. Cuff
Pressure Fluctuation)
Systolic Pressure
Diastolic Pressure
Actual Blood
Pressure Waveform
Cuff deflates rapidly
after monitor determines
systolic pressure
Di astol i c
Pressure
Mean
Pressure
Systol i c
Pressure
Heart Rate Heart rate measurement is determined primarily by the
plethysmographic (SpO
2
) waveform. When the oximeter is not in use,
heart rate is determined from the blood pressure data by using an
oscillometric method that measures during inflation. The unit of
measurement is beats per minute.
Under conditions where the plethysmographic based heart rate and
oscillometric heart rate are both beyond the detectable limits of the
monitor, no heart rate is reported. Also, no heart rate is reported
where the amplitude of the plethysmograhic waveform and
oscillometric waveform are beyond the detectable limits. The
monitor reports error messages if valid measurements cannot be
obtained. The monitor continues to look for valid SpO
2
based heart
rate measurements and attempts a second NIBP measurement if
the first attempt fails.
DOX Pulse Oximetry
Measurement (SpO
2
)
The 506DN patient monitor comes with Digital Oximetry (DOX)
technology to measure blood oxygen saturation (SpO
2
).
Definition Hemoglobin exists in the blood in several forms:
Oxygenated (Oxyhemoglobin)
Reduced (Deoxyhemoglobin)
Dsyhemoglobins (Carboxyhemoglobin and Methemoglobin)
In the monitor, SpO
2
(pulse arterial saturation) is the ratio of
oxygenated hemoglobin to the sum of oxygenated hemoglobin plus
hemoglobin which is available for binding to oxygen, as expressed in
the following formula:
Dyshemoglobins, such as carboxyhemoglobin and methemoglobin,
are not directly measured and therefore are not factored into
the measurement.
DOX Digital Oximetry The monitor does not use analog circuitry for signal processing.
Digital signal processing in the microprocessor results in lower
noise from circuitry components, resulting in a cleaner signal and
better performance under low perfusion conditions. There is also
improved rejection of noise from the patient and environment, due
to the availability of the true, unfiltered sensor signal for digital
signal processing.
Method The digital pulse oximeter measures oxygen saturation and pulse rate
using the principles of spectrophotometry and plethysmography. The
sensor is completely non-invasive, and there is no heat source that
could burn the patient.
The pulse oximeter sensor contains two types of LEDs. Each type
emits a specific wavelength of light. Since oxygenated hemoglobin
and deoxygenated hemoglobin absorb light selectively and
predictably, the amounts of these two compounds can be determined
by measuring the intensity of each wavelength that passes through
the measuring site.
percent oxygen saturation = x 100
oxyhemoglobin
oxyhemoglobin + deoxyhemoglobin
The light from the LEDs shines into a pulsating vascular bed. A
photodetector located opposite of alongside the LEDs measures the
intensity of each wavelength transmitted through the monitoring site.
The light intensity is converted to an electrical signal, which is input to
the monitor. The effects of skin pigmentation, venous blood, and
other tissue constituents are eliminated by separating out the average
pulsating absorption data.
SpO
2
is calculated with every pulse and averaged with the results
from previous pulses to arrive at the current numeric display value.
The display is updated at least once per second with the numeric
values that were calculated during the intervening period.
The plethysmographic pulse wave is not auto-gained. The
amplitude display of the plethysmographic pulse is proportional
to the pulse volume changes occurring in the tissue illuminated by
the SpO
2
sensor.
SpO
2
Clinical Testing
and Accuracy
All Criticare oximeters (DOX-compatible) have SpO
2
calibration
tables which were originally generated by monitoring desaturated
human patients or volunteers and matching their displayed SpO
2

value to the value determined by sampling arterial blood and
measuring functional SaO
2
with a clinical laboratory grade multi
wavelength optical oximeter (i.e., CO-oximeter). The final SpO
2

calibration curve was then generated based upon numerous patients
data over the range of 40 to 99% SaO
2
. All accepted data were taken
from patients with dyshemoglobin (i.e., carboxyhemoglobin or
methemoglobin) concentrations near zero.
This oximeter is a two-wavelength device, which is calibrated to
measure functional SpO
2
only when dyshemoglobin concentrations
are near zero. The accuracy specifications of this device will not be
met with high concentrations of dyshemoglobins. Significant
concentrations of carboxyhemoglobin results is a higher displayed
SpO
2
value than is actually present in the patient.
SpO
2
clinical accuracy validation to CO-oximeter SaO
2
readings was
performed for the sensors using a DOX-compatible monitor.
The personal demographics of the study participants for the SpO
2

clinical accuracy validation include a mix of adult males and
females from 18 to 45 years of age. All were healthy during the
course of the study. Physical characteristics and skin tone were by
chance with a mix from slight to stout and light to dark. Clinical
testing for neonatal participants was conducted per U.S. FDA
recommended clinical protocols.
Specifications DOX SpO
2

Range: 1-99%
Resolution: 1%
Accuracy: 70 to 99%: 2%
50 to 69%: 3%
<50%: Unspecified
Statistical, represents one st. dev. (~66%)
of clinical samples
Indications: Plethysmographic, Numerical, Audible
(pulse tone pitch varies with SpO
2
)
Method: Dual wavelength LED
Modes: Adult/Pediatric/Neonatal
Operation: Continuous Use
Sensor Wavelength: 660nm/905nm
Sensor Power: <80mW
ComfortCuff NIBP
Technique: Oscillometric measure upon inflation
Average Measurement Time: <30 seconds
Automatic Measurement Cycles: 1, 2, 3, 5, 10, 15, 30, 45, 60 min; 2, 4 hrs
Inflation Pressure Range: Adult: 30 to 300 mmHg
Pediatric: 30 to 300 mmHg
Neonate: 20 to 150 mmHg
Max Inflation: Adult: 300
Pediatric: 150
Neonate: 150
NIBP Pulse Rate Range: 30 to 240
Resolution: 1 mmHg
NIBP Pulse Rate Accuracy: 1 bpm or 1%
STAT Mode: 5 min. of consecutive readings
Clinical Accuracy: SP10:2002
Clinical Mean Error: Less than 5 mmHg
Clinical Standard Deviation: Less than 6.93 mmHg
Static Transducer Accuracy: 2 mmHg
Heart Rate
Source: Plethysmograph or
oscillometric NIBP data
Accuracy Range: 30 to 240 (for all parameters)
Accuracy: 1 bpm or 1% (for all parameters)
Alarms
Characteristics: EN 475, Adjustable
Indication: Audible; Visual
Minimum Duration of Alarm
Conditions for Indication: At least 1 second for Audible and
Visual alarms
Levels: High, Medium, Low, Informational
Alarm Modes: Adult, Pediatric, Neonate
Volume: User Adjustable
Silence: Yes; 2 minutes or permanent
Communi cati ons
Com Port: RS232 serial port
Nurse Call: Contact switch; audio jack 3.5 mm,
24V @ 100 ma maximum switching
Displays Controls
Display: LCD; 3.25 in (W) x 2.4 in (H)
Status Indicators: Alarm Silence, Battery Status, Sensor,
AC Power, Patient Size
Keys: 9, membrane activated
Languages: English, Spanish
Trend Reports & Memory
Types: Tabular Mini-Trend Report
Trend Report Length: 24 hours max; selectable intervals
Review Mode: On-panel review of trend reports
Interval (Review Mode): Every valid NIBP measurement
Data Types: NIBP (Systolic, Diastolic, Mean),
SpO
2
percent, Heart Rate
Mechanical/El ectri cal
Weight: 4.5 lbs
Size: 8 in. (H) x 5.5 in (W) x 5.75 in (D)
Battery: Rechargable; Sealed lead acid battery
Rating: 6V, 7.2 Amp Hours
Battery Life: 8 hours, with NIBP every 5 minutes
Recharge Time: 6 hours
Power Requirements: 100 - 240 VAC (10%), 50/60 Hz
Environmental
Operating Temperature: 0 to 40 C (32 to 104 F)
Storage Temperature: 20 to 65 C (4 to 149 F)
Operating and Storage Humidity: 5% to 95%, non-condensing
Medical Device: Class II Equipment
Electrical Protection: Class I Equipment
Degree of Protection: CF, Defibrillator-Proof
Protection against ingress: IPX1 rating, Drip-Proof Equipment
All specifications are subject to change without notice.
Symbols Symbol Defi nition
Refer to Operators Manual for Information
Shock Hazard
Equipotential Terminal
European Community Mark of Approval
Electrical Testing Laboratories (ETL) Mark
Identifies the degree of protection against fluid as
drip proof
Type CF Equipment, defib proof
Do not dispose of in municipal waste. Wheeled bin
symbol indicates separate collection for electrical
and electronic equipment
(WEEE Directive 2002/96/EEC)
Alternating Current (AC)
Fuse
Technical Support Phone Number
IPX1
Symbol Defi nition
Non-Invasive Blood Pressure, Connection
SpO
2
Sensor Mounting, Connection
Communication Transmit/Receive Port
Not a Sensor Connection
Alarm Port (Nurse Call)
Serial Number
Part Reference Number
Placement of cuff over the brachial artery.
(Blood Pressure Cuff)
Single use device only. Do not reuse.
Recycle cardboard/paper packaging.
SN
REF
2
Safety Definitions for Warning and Caution symbols:
Designates a possible dangerous situation.
Non-observance may lead to death or the most
severe injuries.
Designates a possible dangerous situation.
Non-observance may lead to minor injuries or
damage to the product.
NOTE: Indicates that important information follows, a tip that can
help you recover from an error, or point you to related details in
the manual.
Read this manual entirely before attempting clinical use of
the monitor.
A possible explosion hazard exists! Do not use this monitor in
the presence of flammable anesthetics.
Cables, cords, and leadwires may present a risk of
entanglement or strangulation! Verify safe and proper
positioning of these items after patient application.
Unapproved modifications to the monitor may cause unexpected
results and present a hazard to the patient.
Risk of electrical shock! Do not remove cover. Refer servicing to
qualified personnel.
U.S. Federal law restricts this device to sale by or on the order
of a physician.
WARNING ! !
CAUTION ! !
WARNING ! !
Use the monitor only with recommended accessories! Use of
unapproved accessories may cause inaccurate readings.
Equipment accuracy may be affected at extreme temperatures.
Do not store equipment at extreme temperature. Temperatures
exceeding specified storage temperatures could damage
the system.
Do not press on the keys with surgical instruments or other
tools. Sharp or hard objects could damage the keys. Use only
your fingertips to press on the keys.
Changes or modifications not expressly approved by Criticare
Systems, Inc., may void the users authority to operate the
equipment and may also void the warranty.
Setting alarm limits to extreme values may render the alarm
system useless.
A functional tester cannot be used ti assess the accuracy of a
pulse oximeter probe or pulse oximeter monitor. If there is
independent demonstration that a particular calibration curve is
accurate for the combination of a pulse oximeter monitor and a
pulse oximeter probe, then a functional tester can measure the
contribution of a monitor to the total error of a monitor/probe
system. The functional tester can then measure how accurately
a particular pulse oximeter monitor is reproducing that
calibration curve.
CAUTION ! !
Software Error Related
Hazard Mediation
Criticare Systems, Inc., has quality control practices and procedures
in place to review potential hazards as they relate to software.
The monitor is Year 2000 Compliant and utilizes a 4 digit year for all
date, time and leap year calculations.
Potential Interference This device has been successfully tested to IEC 601-1-2 specified
levels for emissions of and resistance to electromagnetic energy
fields. External disturbances which exceed these levels may cause
operational issues with this device. Other devices which are sensitive
to a lower level of emissions than those allowed by IEC 601-1-2 may
experience operational issues when used in proximity to this device.
MAGNETIC FIELDS
Use of the monitor in an MRI environment may interfere with MRI
image quality. Use of MRI may interfere with the monitor.
The 506DN patient monitor is not intended for use in
MRI environments.
RADIO FREQUENTLY INTERFERENCE
The monitor conforms with IEC 61000-4-3 for radio frequency
interference, and will operate with negligible effects.
CONDUCTED TRANSIENTS
The monitor conforms to IEC 61000-4-4, and IEC 61000-4-5 for
conducted transients, and will operate with negligible adverse effects.
X-RAY
The monitor will operate with negligible adverse effects in an X-ray
environment. However, the monitor should not be placed directly
in the x-ray beam, which could damage the internal electronics of
the monitor.
OTHER INTERFERENCE
There is a negligible adverse effect to the monitor from
electrocautery, electrosurgery, infrared energy, pacemakers,
or defibrillation.
Leakage Current The monitor complies with leakage current limits required by
medical safety standards for patient-connected devices.
Standards include the International Electrotechnical Commission
(IEC) 60601-1, 2nd edition, 1988 Part 1. A hazard caused by the
summation of leakage currents is possible, when several pieces of
equipment are interconnected.
Voltage Fluctuations The monitor is suitable for connection to AC (mains) voltage as
defined by EN 61000-3-3 and EN 61000-4-11. When operated in the
line voltage range specified in this manual any fluctuation will have a
negligible effect. Very low line voltage will cause the monitor to revert
to battery power. Very high line voltage will cause damage to the
charger circuits. The monitor is designed with circuitry that will turn
the unit off before spurious readings can be caused by a low
battery connection.
Equipotential Ground Health care providers and patients are subject to dangerous,
uncontrollable compensating currents for electrical equipment.
These currents are due to the potential differences between
connected equipment and touchable conducting parts found in
medical rooms..
Defibrillation, HF, and
Electronic Device
Protection
The monitor when used with its recommended accessories is
protected against the effects of the discharge of a defibrillator and the
use of HF electrosurgical equipment. The monitor presents no known
adverse effects to pacemakers or other medical safety equipment.
Biocompatibility All patient-contact or user-contact materials in this monitor and its
accessories have passed ISO 10993-5, -10 and -11 biocompatibility
tests of have been in use in clinical environments in large numbers
over an extended period of time predating these standards.
Latex Content All Criticare Systems, Inc., products, including patient monitors and
accessories, are free from latex in any location that may result in
patient contact.
DEHP Content All Criticare Systems, Inc., products currently shipping are free of
DBP and DEHP in any areas that would be intended for patient
contact with blood, mucous membranes, or continuous skin and/or
tissue contact.
Connection Lead
(Socket)
Equi potential
Connector
Equi potential
Termi nal
Main
Body
Earth Ground
Introduction There is one primary service boot that uses the DOWN arrow at
power up takes the monitor into Service Mode. A secondary service
boot uses the NIBP START/STAT/STOP key at power up and takes
the monitor into NIBP Calibration Mode. These service software tools
allow downloading of software upgrades for the 506DN operating
system and for calibration of the NIBP module in the field.
To exit the SERVICE MENU power cycle the monitor.
Service Mode
Service Mode Window
Figure 2-1: 506DN Service Mode Window
Never service a monitor while it is attached to a patient.
Never enter the service menu while monitoring a patient.
SERVICE DISPLAY
REVISIONS
TEST MENU
DEFAULT SETUPS
BOARD SETUPS
WARNING ! !
Service Menus The Service Menu is displayed when the DOWN ARROW is held
when during power up and no upgrade tool is attached the external
serial port.
The Service Menu contains four submenus:
Revisions
Test Menu
Default Setups
Board Setups
These submenus are accessed by using the arrow keys and then
pressing the MENU key when the desired menu is highlighted.
Revisions Menu The revisions menu contains the revisions of the software and
module components. Exit the REVISIONS menu by pressing
and holding the MENU key. The monitor will return to the main
service menu.
Figure 2-2: 506DN Revisions Menu
REVISIONS
506CN/506DN SERIES
REVISION 1.0H
APP. CS.: 31ED
AUG 21 2008
SN 999999999
SPO2 DOX 1.3A
HW REV. 00
Test Menu The TEST MENU contains the monitors NIBP Seal self test.
Figure 2-3: 506DN Test Menu
To perform the NIBP SEAL self test:
1. Press the MENU key to shift the cursor to OFF.
2. Press the either arrow key to change OFF to ON.
3. Press the MENU key to begin the test.
The following message will appear.
START TO SEAL
XXXX.X mmHg
The valves close so that the pneumatic circuit can be checked for
leaks. This provides a simple field test for verifying the safety and
static pressure accuracy of the NIBP transducer.
The current pressure is displayed on the second line of the message
displayed on the LCD screen. All pressures from 0 to 300 mmHg
have an accuracy of 2%. The message format allows for the display
of negative numbers to indicate negative zero offsets.
Press the MENU key a second time to terminate the test.
TEST MENU

NIBP SEAL OFF
Default Setups The DEFAULT SETUPS menu contains options for setting the default
values which will take effect when the monitor is turned on with the
MENU key pressed and held during power up.
Figure 2-4: 506DN Defaults Setup Menu
CONFIG USER
This selects the which type of configuration defaults are restored
following a MENU power up. Choices are USER, HOSP. (hospital),
and ALT C. (alternate care).
STORE USER
This allows the monitors current configuration settings to be stored
as the USER defaults. The options for this setting are Yes and No.
Pressing the MENU key with Yes selected causes the CONFIRM
setting to become available. Select Yes for CONFIRM to store the
current settings as the user defaults.
AUDIO OFF
This selects the nature of the Alarm Volume setting of OFF in the
ALARMS MENU. Choosing Yes indicates true silencing of the audio
alarm. Choosing No causes the audio not to annunciate alarms but
sounds a double beep every two minutes for verification that the
audio circuit still functions.
LINE FREQUENCY
The monitor has a 60 Hz setting for domestic U.S. use and a 50 Hz
setting for international use. The frequency must be set correctly to
the local AC (Mains) power frequency for the monitor to function
correctly. Contact the local CSI distributor for more information about
which setting to use.
DEFAULT SETUPS
CONFIG DEF USER
STORE USER NO
CONFIRM NO
AUDIO OFF YES
LINE FREQ 60
Board Setups The BOARD SETUPS menu provides settings for the monitoring
modules installed on the monitor.
Figure 2-5: 506DN Board Setups Menu
SPO2
Selects which type of SpO
2
module is installed in the monitor.
Choices are DOX and SEQL (SEQUEL).
NIBP
Selects which type of NIBP module is installed in the monitor.
Choices are 1020 (ComfortCuff) and None.
DOWNLOAD
Use this menu item to download software. Choices are None, DOX,
1020 (ComfortCuff), and Main. Selecting a processor will cause the
monitor to search for a software download tool.
Software downloads are sent to the monitor by opening the software
file on an external computer and sending the application to the
monitor via the COM1port.
BOARD SETUPS
SPO2 DOX
NIBP 1020
DOWNLOAD NONE
NIBP Calibration Mode To enter the NIBP Calibration mode:
1. Press the POWER key and the NIBP/START/STAT/STOP key at
the same time.
2. The 506DN monitor attempts to connect to extended NIBP
calibration tools through the external serial port, identifying itself
as a 506DN monitor.
3. The message CHECKING FOR NIBP TOOLS... should appear
in the LCD message bar.
A service calibration application, called NIBP SERVICE
(pn 97082A003), may be run on a connected PC. See NIBP
Calibration in Section 6 for testing details.
Setting User Defaults This is a default setting profile that can be set for a facilitys special
needs. The user defaults are initially set to the same settings as the
HOSP (hospital) defaults. User defaults setup should be performed
by qualified personnel.
Setting User Defaults A facility can save setting in USER default setting. Once the settings
are made, the settings can be saved under a USER setting profile on
the monitor.
To set user defaults:
1. Power up the monitor.
2. Press the MENU key to access the MAIN MENU.
3. Use the MENU and ARROW keys to access the different
submenus and adjust the settings for each patient size.
NOTE: It is not possible for to store USER defaults for LOW
SPO2 below 85%, NIBP ON/OFF, SPO2 ON/OFF, and
LANGUAGE. Each of the ignored user defaults is controlled
independently of the USER default settings. LOW SPO2 returns
to a default value of 85% if the current setting is below 85%.
4. Verify all settings are correct and power off the monitor.
Power Up in Service Mode The monitor needs to be powered up in the Service Mode to finish
setting the user defaults. To power up the monitor in Service Mode:
1. While holding the DOWN arrow key, press the ON/OFF
(power) key.
2. Continue holding the DOWN arrow key until SERVICE DISPLAY
menu appears on the LCD display.
3. Use the arrow keys to highlight DEFAULT SETUPS and press
the MENU key to enter the Default Setups Menu.
Figure 2-6: Select Default Setups
4. Use the arrow keys to highlight STORE USER and press the
MENU key to move the cursor to the Store User settings.
Figure 2-7: Select STORE USER
5. Select YES and press the MENU key.
The CONFIRM submenu item now becomes active. Use the
arrow keys to select YES and press the MENU key to confirm
the new User Default settings.
6. The new User Default settings are now saved on the monitor.
SERVICE DISPLAY
REVISIONS
TEST MENU
DEFAULT SETUPS
BOARD SETUPS
DEFAULT SETUPS
CONFIG DEF USER
STORE USER NO
CONFIRM NO
AUDIO OFF YES
LINE FREQ 60
Factory Defaults To recall factory defaults from memory, hold the MENU key while you
press the POWER key to turn on the monitor. Settings affect the
MAIN MENU, ALARM, CONFIGURATION, COMMUNICATION,
PATIENT DATA, and the NIBP CYCLE Menus.
NOTE: The Main Menu and Alarm, Configuration, Communication,
and Patient Data submenus are all accessed through the MENU key
on the front panel. The NIBP Cycle Menu is entered through the NIBP
CYCLE key on the front panel.
Main Menu
Alarm Menu
The monitor returns a minimum low value of 85 on power up.
* Mean values only appear if MAP is enabled in the main menu.
Setting Options Factory Default Values
Size Adult, Pediatric (Ped.),
Neonate (Neo.)
Adult
Alarm Volume 1 to 10, OFF 4
Pulse Volume 1 to 10, OFF OFF
Enable MAP ON, OFF ON
Alarm Type Range Hospital Alternate Care
Pulse Rate High 80 to 240, OFF 150 (Adult)
150 (Pediatric)
180 (Neonate)
150 (Adult)
150 (Pediatric)
180 (Neonate)
Pulse Rate Low 20 to 150, OFF 40 (Adult)
40 (Pediatric)
90 (Neonate)
40 (Adult)
40 (Pediatric)
90 (Neonate)
SpO
2
High 70 to 98, OFF OFF (Adult)
OFF (Pediatric)
OFF (Neonate)
OFF (Adult)
OFF (Pediatric)
OFF (Neonate)
SpO
2
Low 1 to 98, OFF 90 (Adult)
90 (Pediatric)
90 (Neonate)
90 (Adult)
90 (Pediatric)
90 (Neonate)
NIBP Systolic High 75 to 240, OFF 200 (Adult)
200 (Pediatric)
140 (Neonate)
200 (Adult)
200 (Pediatric)
140 (Neonate)
NIBP Systolic Low 50 to 150, OFF 50 (Adult)
50 (Pediatric)
50 (Neonate)
50 (Adult)
50 (Pediatric)
50 (Neonate)
NIBP Diastolic High 50 to 180, OFF 100 (Adult)
100 (Pediatric)
80 (Neonate)
100 (Adult)
100 (Pediatric)
80 (Neonate)
NIBP Diastolic Low 15 to 50, OFF 30 (Adult)
30 (Pediatric)
30 (Neonate)
40 (Adult)
40 (Pediatric)
30 (Neonate)
NIBP Mean High 70 to 200, OFF 150 (Adult)
150 (Pediatric)
100 (Neonate)
OFF * (Adult)
OFF * (Pediatric)
OFF * (Neonate)
NIBP Mean Low 25 to 125, OFF 50 (Adult)
50 (Pediatric)
40 (Neonate)
OFF * (Adult)
OFF * (Pediatric)
OFF * (Neonate)
Configuration Menu
The monitor returns to this setting on power up.
N/A This setting does not have a factory default value.
* This setting is only available after a MENU power up.
Communication Menu
Setting Options
Hospital Default
Value
Alternate Care
Default Value
Time 24-Hour, AM/PM 24-Hour AM/PM
Hour 0 - 23 N/A N/A
Minute 0 - 59 N/A N/A
Day 1 - 31 N/A N/A
Month J AN - DEC N/A N/A
Year 00 - 99 N/A N/A
Contrast 5 - 95 % 70 % 70 %
Brightness 5 - 95 % 50 % 50 %
NIBP Tone None, Begin, End, Both None None
Reverse Video ON, OFF OFF OFF
NIBP ON. OFF ON ON
SpO
2
ON, OFF ON ON
Units English, Metric English English
Language * English, Spanish N/A N/A
Setting Options Factory Default Value
Print on NIBP ON, OFF ON
Print on alarm ON, OFF OFF
Interval Spot; BPT;
1, 2, 5, 10, 15, 30, 60 minutes
2, 4, 8, 12, 24 hours; OFF
OFF
Patient Data ON, OFF OFF
Print To Serial, OFF Serial
Serial Text, CSV, CUSP, OFF Text
Baud Rate 2400, 4800, 9600, 19200, 38400 19200
Patient Data Menu
NIBP Cycle Menu
NOTE: The NIBP CYCLE menu is accessed using the NIBP CYCLE
key located on the front panel. All other default settings are accessed
using the MENU key with the UP/DOWN keys.
Weight 2 - 500 lbs 100 lbs
Height 5 - 100 in 60 in
Respiration 1 to 99 /min 20 /min
Pain 1 to 10 1
NIBP Cycle 1, 2, 3, 5 10, 15, 30, 45, 60 minutes;
2 or 4 hours; Off
Off
Main Menu Press the MENU key to enter the Main Menu. Use the arrow keys
to select the main settings and submenus and press the MENU key
to access them. Use the arrow and MENU keys to change settings
as desired.
Patient Size The patient size can be set to Adult, Pediatric (Ped.) and
Neonate (Neo.).
Alarm Volume The alarm volume can be set from 1 to 10 and off. If the volume is set
to off or 1 it returns to 2 if the monitor is power cycled. The factory
default is 4.
Pulse Volume The pulse volume can be set from 1 to 10 and off. The pulse volume
setting will remain if the monitor is power cycled.
Enable MAP The NIBP MAP display can be turned on and off in the main menu.
Alarm Menu Press the MENU key to enter the Main Menu. Use the arrow keys to
highlight ALARM MENU and press the MENU key to access it.
Use the arrow keys to move through the alarm submenu and highlight
the setting you desire to change. Press the MENU key to access the
settings for the desired item. When the setting is changed as desired,
press the MENU key to save the setting.
Alarm limits are set separately for adult, pediatric, and neonatal
modes and are saved independently.
To set adult alarm limits, enter the ALARM MENU while in adult
mode. Patient size mode is set in the Main Menu. Confirm that
ADULT appears in the bottom right corner of the display. Set all
desired alarm limits for adult monitoring conditions.
Change the patient size to pediatric and set all desired alarm limits
for pediatric monitoring conditions.
Change the patient size to neonate and set all desired alarm limits for
neonate monitoring conditions.
High Pulse Select the high alarm limit for pulse rate. Choices are 80 through
240 bpm and off. Resolution is 2 bpm. The factory default value is 40
for Adult and Pediatric modes and 180 for Neonate mode.
Low Pulse Select the low alarm limit for pulse rate.Choices are 20 through
150 bpm and off. Resolution is 2 bpm. The factory default value is 40
for Adult and Pediatric modes and 90 for Neonate mode.
High SpO
2
Select the high alarm limit for SpO
2
. Choices are 70 through 98% and
off. The resolution is 1% blood oxygen saturation. The factory default
is off for all patient size modes.
Low SpO
2
Select the low alarm limit for SpO
2
. Choices are 1 through 98% and
off. The factory default value is 90% for all patient size modes.
If Low SpO
2
is set to 98%, the High SpO
2
alarm may not be changed
from the off setting.
The Low SpO
2
setting returns to a minimum value of 85% after a
power cycle.
High Systolic Select the high alarm limit for systolic blood pressure. Choices are 75
through 240 mmHg and off. The factory default value is 200 for Adult
and Pediatric modes and 140 for Neonate mode.
Low Systolic Select the low alarm limit for systolic blood pressure. Choices are 50
through 150 mmHg and off. The factory default value is 50 for all
patient modes.
High Diastolic Select the high alarm limit for diastolic blood pressure. Choices are
50 through 180 mmHg and off. The factory default value is 100 for
Adult and Pediatric modes and 80 for Neonate mode.
Low Diastolic Select the low alarm limit for diastolic blood pressure. Choices are 15
through 50 mmHg an off. The factory hospital default is 30 for all
patient size modes. The factory alternate care default is 40 for Adult
and Pediatric modes and 30 for Neonate mode.
High MAP Select the high alarm limit for mean arterial blood pressure. Choices
are 70 through 200 mmHg and off. The factory hospital default value
is 150 for Adult and Pediatric modes and 100 for Neonate mode. The
factory alternate care default value is off for all patient size modes.
Low MAP Select the low alarm limit for mean arterial blood pressure. Choices
are 25 through125 mmHg and off. The factory hospital default value
is 50 for Adult and Pediatric modes and 40 for Neonate mode. The
factory alternate care default value is off for all patient size modes.
Configuration Menu Press the MENU key to enter the Main Menu. Use the arrow keys to
highlight CONFIGURATION and press the MENU key to access it.
Use the arrow keys to move through the configuration submenu and
highlight the setting you desire to change. Press the MENU key to
access the settings for the desired item. When the setting is changed
as desired, press the MENU key to save the setting.
Time Sets the monitor time to 24-Hour or AM/PM. The hospital default is
24-Hour. The alternate care default is AM/PM.
Hour Set the current hour. Hour is always set in 24-hour format to establish
the correct AM/PM time.
Minute Sets the current minute.
Day Sets the current day.
Month Sets the current month.
Year Sets the current year.
Contrast Adjusts the LCD display from 5% to 95% in 5% increments. The
contrast changes as the adjustment is made. The factory default
value is 70%.
Brightness Adjusts the LCD brightness from 5% to 95% in 5% increments. The
brightness changes as the adjustment is made. The factory default
value is 50%.
Reverse Video The LCD display can be set to reverse video. The factory default
value is Off.
NIBP Turns the NIBP function On or Off. This automatically resets to On
when restarting the monitor.
SpO
2
Turns the SpO
2
function On or Off. This automatically resets to On
when restarting the monitor.
Units The monitor can display units in English and Metric. The factory
default is English.
Language The monitor has language settings available in English and Spanish.
The monitor must be restarted before the language setting change
activates.
NOTE: This setting is only available after a MENU power up.
Communication Menu Press the MENU key to enter the Main Menu. Use the arrow keys to
highlight COMMUNICATION and press the MENU key to access it.
Use the arrow keys to move through the communication submenu
and highlight the setting you desire to change. Press the MENU key
to access the settings for the desired item. When the setting is
changed as desired, press the MENU key to save the setting.
On NIBP The monitor prints data when an NIBP reading is taken. Choices are
On or Off. The factory default setting is Off.
On Alarm The monitor prints data during a medium or high level alarm limit
violation. Choices are On or Off. The factory default value is Off.
Interval This sets the time interval for automatic interval printing of vital
signs data. Choices are 10, 20 or 30 seconds; 1, 2, 5, 10, 15, 30,
or 60 minutes; 2, 4, 8, 12, or 24 hours; and Off. The factory default
value is Off.
Patient Data Selecting On causes the patient data to print when a demand print
is requested.
Print To Sets the output device of the monitor. Choices are Serial and Off. The
factory default value is Serial.
Serial Sets the data format for the external serial port (for sending data to
an external device). The choices are Text, CSV, CUSP, and Off. The
factory default value is Text.
Baud Rate Sets the baud rate of the monitor. The choices are 2400, 4800, 9600,
19200, and 38400. The factory default value is 19200.
Patient Data Press the MENU key to enter the Main Menu. Use the arrow keys to
highlight PATIENT DATA and press the MENU key to access it.
Use the arrow keys to move through the patient data submenu and
highlight the setting you desire to change. Press the MENU key to
access the settings for the desired item. When the setting is changed
as desired, press the MENU key to save the setting.
Weight Sets the patients weight.
Height Sets the patients height.
Respiration Sets the patients respiration rate.
Pain Sets the patients pain level.
System Architecture The 506DN monitors circuitry consists of a Main Board, LCD Module,
SpO
2
Module, and NIBP Module.
The Main Board, SpO
2
Module and NIBP Module are considered the
Main Module. This module is located in the monitors font bezel. The
LCD display mounts to the main board, which in turn mounts to the
front bezel.
Affixed to the front bezel is the membrane switch and overlay that
connects directly to the main board.
The rear housing contains the 6-Volt lead acid battery and AC-to-DC
Power Supply.
The lead acid battery is contained in a compartment accessible with a
tool. The design of the compartment prevents the 506DN circuitry
from being exposed when the battery compartment is opened. Thus
the 506DN does not require recalibration or functional testing due to
a possible tampering of critical electronics.
External connectors consist of:
An RS-232 COM port
AC (Mains) Power
NIBP ComfortCuff (pneumatic)
SpO
2
Sensor
Electrical isolation of patient connections observes EN60601-1. On
this end, isolated DC power supplies are contained by the DOX SpO2
technology. Additional isolation is incorporated through a medical
grade AC-to-DC power supply conforming to 4000VAC isolation and
an isolated supply for the external COM function. This supply
conforms to 4000VAC isolation.
Module Architecture
Main Board
(pn 91410A001)
The hardware design of the 506DN monitor relies on multiple
serial communication channels wherein the Main Board functions
as the hub. Signal and display processing is off-loaded to the various
vital signs technology modules, the Display Board, and the LCD
Module. The Main Board collects the vital signs information, then
stores, formats, and outputs the data either electronically through
the external serial port or in hardcopy via the optional internal
printer module.
There is a power supply section of the Main Board wherein regulated
DC voltages are generated for various logic and analog functions as
well as the battery charging function.
NIBP Module
(pn 95597A005)
This module connects to the Main Board. The upgraded NIBP
algorithm firmware installed conforms to EN1060.
DOX SpO
2
Module
(pn 91391A002)
This module is the Criticare Digital Oximetry circuit. The DOX Module
provides electrical isolation of 1500VAC minimum through power and
serial interface connections. The DOX SpO
2
sensor connector is
mounted directly onto the Module.
Block Diagram The following block diagram is provided for the general understanding
of the 506DN monitoring system.
The diagram below shows the system module interconnections.
Figure 3-3: 506DN Board Interconnect Block Diagram
J1
J2
J3
J4
P1
J5
P3
P4 J6
Membrane
RS232
Communication
Speaker
MAIN
BOARD
J2
DOX SpO2
DISPLAY
BOARD
J1
SpO2
Sensor
NIBP Module
12V Input
Battery
Nurse Call
Cleaning and
Disinfecting
Shock Hazard! Turn the power off and disconnect the AC power
before cleaning the monitor and accessories.
Shock Hazard! Never immerse the monitor. The monitor has an
internal power source that is active when the unit is unplugged.
Do not use abrasive cleaners on the monitor or on any sensors or
probes. Abrasive cleaners can damage the monitor and accessories.
The exterior surface of the monitor, except for the display screen, you
may wipe clean with alcohol and dry with a soft, dry cloth. It is best to
use a cotton cloth to clean the monitor. Paper towels or tissues can
scratch the surface of the display.
Do not use full strength alcohol on the LCD display. Repeated use of
strong cleaners can damage the screen. Clean the display window by
wiping it with a clean, soft, lint-free cloth sprayed with common glass
cleaner. Do not spray glass cleaner directly on the display.
Pulse Oximeter Sensors
Do not immerse any Criticare pulse oximeter sensor connector
in any liquid. Doing so may damage the connector.
The SpO
2
sensor may be wiped clean with alcohol. The SpO
2

sensor may be disinfected by placing the paddles and cable in a
2% glutaraldehyde solution. Place only the sensor paddles and
cable in the solution.
WARNING ! !
CAUTION ! !
Blood Pressure Cuffs To clean the reusable blood pressure cuff wipe it with a damp cloth or
sponge. If necessary, disinfect the cuff with 70% alcohol, mild bleach
solution, or other disinfectant. Disposable blood pressure cuffs are for
single patient use and are not intended to be disinfected.
Sterilize the cloth cuff and neoprene bag with commercially available
disinfectants such as ethylene oxide (EtO). Rinse thoroughly to
remove any residual disinfectants. Do not allow liquids to enter the
neoprene bag. You may sterilize the cloth cuff in an autoclave.
If the cuffs become grossly soiled with blood or other body fluids, you
should launder the cloth cuffs by hand or machine. Remove the
neoprene inflation bag before you launder or sterilize the dacron cloth
cuff. Feed the inflation tube back through the hole and then pull out
the cloth flap.
Figure 4-1: Remove the Inflation Bag
Roll up the inflation bag and slide it out the open slot in the cloth cuff.
Be sure to observe the following laundering precautions (do NOT
launder disposable cuffs and neoprene inserts.):
Remove the inflatable bag from the cuff before you launder or
sterilize the cuff.
Strong bleach solutions will damage the cuff.
Temperatures over 275 F (135 C) will damage the cuff.
Close the Velcro
fastener before you launder the cuff.

Soaking the cuff in dark-colored solutions may stain or discolor
the cuff.
Hand laundering (as opposed to machine laundering) prolongs the
life of the cuff. Wash the cuff in warm, soapy water. Rinse the cuff
thoroughly. After cleaning the cuff, allow the cuff to air dry, then insert
the inflation bag in the cuff.
Flap
Accidental Wetting
Shock Hazard! The monitor is an AC powered device and an
immersed monitor presents a danger to anyone who handles
the device.
The action to be taken following accidental wetting of the equipment
is as follows:
1. Turn the power off! Disconnect the AC power from the monitor.
2. If monitoring a patient, transfer the patient to another monitor as
quickly as possible.
3. Use a clean, dry towel or cloth to remove the liquid from the
monitor housing.
4. A service technician should inspect the monitor as soon
as possible.
5. If the internal mechanism is saturated, allow the liquid to drain
out for 24 hours before shipping.
6. If liquid has entered the monitor, it needs to be dried and
cleaned internally. Full testing is required before the monitor
can be used. Contact the Criticare Service Department as
soon as possible.
Time is critical! The longer any liquid remains in the monitor, the more
damage it can do. It is important to service the monitor immediately
after any liquid is spilled into it.
WARNING ! !
Incoming Inspection All new monitors should be inspected upon arrival for shipping
damage before being placed into operation. The monitor should
be free from dents, cracks, or other physical damage. The quality
inspection seal of the monitor should be unbroken; this indicates
that the monitor has been tested according to the manufacturers
specifications.
If further incoming inspection or testing is desired, the manufacturer
recommends you use Speaker Performance, Alarms Verification in
this section as an incoming inspection test. You may perform
additional electrical safety testing with Electrical Safety Tests in this
section as part of an incoming inspection in accordance with the
policies of the health care provider.
Maintenance Schedule
Long-Term Storage No special preparation is necessary for long term storage of the
monitor. Although the battery does not have to be removed from the
monitor for long term storage, the battery does drain to an
unrecoverable state after 3 months without periodic charging.
Disposal At the end of its useful life, the monitor and its accessories may be
disposed of according to your institutions policies and procedures for
disposal of patient-contact medical waste.
Alternately, the monitor and its accessories may be returned to
Criticare Systems, Inc., for safe disposal. The shipping address is:
Criticare Systems, Inc.
20925 Crossroads Circle
Waukesha, WI 53186
Every Patient
Clean and disinfect the NIBP cuff and the SpO
2
cable
as needed.
Inspect the accessories and charger for damage.
Every Day
Charge the monitors battery as necessary.
Every 3 Months
Clean the exterior of the unit (or clean as needed).
Inspect the monitor and AC (mains) cord for damage.
Every Year
Perform the annual safety tests that are described in
this section.
Service Checks If the monitor shows any signs of physical damage, contact the
Criticare Service Department for repair.
Technical Service (US): (800) 458-2697
International Customer Service: (262) 798-8282
Calibration No periodic calibration of the monitor is necessary. It is
recommended to perform an NIBP calibration verification as
part of the annual safety testing.
Serviceable
Components
The only user-serviceable parts inside the monitor are the battery
and the fuses. Refer all other maintenance inside the monitor to a
qualified technician.
For more information about troubleshooting power problems, refer to
Troubleshooting in Section 8.
Battery Removal/
Replacement
BATTERY SAFETY
Although the battery requires no maintenance, you should allow the
battery to fully charge at least once every three months.
For optimal battery performance, the battery should never be left in a
drained state for any period longer than 24 hours.
Do not open the case. Sensitive electronic components may be
damaged by electrostatic discharge. Opening the case requires
an electrostatic discharge (ESD) protected work bench.
Shock hazard. The interior of the case contains exposed
circuitry.
Do not short circuit the battery terminals! The resulting high-
current discharge can cause burns.
Charge the battery completely after extended battery use to
ensure a fully-charged battery is available for the next use.
Explosion hazard! Keep lighted cigarettes, sparks, and flames
away from the battery.
The battery contains sulfuric acid electrolyte which can cause
severe burns and eye damage, as well as illness from sulfur
oxide fumes.
Do not crack, cut, burn, or dissolve (with solvents) the battery
case. Damaging the battery case can cause the release of
sulfuric acid. If sulfuric acid is released from the battery, wear
eye protection and rubber gloves to handle the battery, and use
a solution of baking soda in water to neutralize the sulfuric acid.
The used battery is a potential environmental hazard and must
be disposed of properly. Dispose the old battery in accordance
with local and federal laws. Do not incinerate.
CAUTION ! !
REMOVE THE BATTERY
1. Turn the monitor off and disconnect the monitor from the AC
(Mains) power source.
2. Remove the two (2) Phillips screws from the battery cover on
the back of the monitor. Remove the battery cover.
Figure 5-1: Remove Screws
3. Remove the battery (P/N MISC10004) from the monitor.
Figure 5-2: Remove Battery
4. Label and remove the cables connected to the battery.
NOTE: Printing faces inward.
Remove screws
Disconnect
Battery
REPLACE THE BATTERY
1. Attach the battery cables to the new battery (P/N MISC10004).
IMPORTANT: Connect the red battery cable to the positive
battery terminal and the black cable to the negative battery
terminal.
Figure 5-3: Connecting the Battery
2. Slide battery into the battery bay.
3. Reattach the battery cover with the two (2) screws
removed earlier. Torque to 5 in lbs.
Fuse Removal/
Replacement
There are two AC power fuses located at the rear of the monitor
directly below the AC power entry socket.
Use 250V time delay fuses (FUSE T TIME LAG .5mA L 250V
5X20; P/N 82013B002).
1. With a flat blade screwdriver, turn the fuse cover(s) out.
2. Gently pull the fuse cover(s) with fuse(s) out of the
fuse assembly.
3. Gently pull the fuse(s) out of the fuse cover(s).
4. Reassemble in reverse order.
RED BLK
Annual Testing You may perform the following tests as part of a periodic safety
check. The following safety tests are designed so that the monitors
quality/warranty seal does not need to be broken. If the monitor fails
any portion of these tests contact Criticare Support for additional
information.
Descriptions of service tests can be found in Service Testing &
Calibration in Section 6. Some tests may require specialized
equipment.
Accessory Testing Check the patient cables monthly for damage, loose wires/
connections, loose connectors, cracked housing, etc. Check the cuffs
for leakage as part of the NIBP verification.
Functional and
Safety Testing
Annual testing should include electrical safety testing, the
withstanding voltage, and electrical leakage tests. Additional
functional tests and verifications are provided that you may perform
as designated by hospital protocols or as necessary.
A complete list of functional and safety tests are included here.
1. Electrical Safety Tests
a. Withstanding Voltage (Hi-Pot)
b. Electrical Leakage
2. Functional Tests
a. System Check
b. Speaker Performance and Alarm Verification
c. Power Supply Performance
3. Vital Sign Modules Verifications
a. NIBP
b. Oximeter (SpO
2
)
Equipment and Tools The following procedures assume that the technician has an ESD
safe workbench available, a set of electronic hand tools, and a digital
multimeter with a 10 amp setting. You need a withstanding voltage
tester (Hi-Pot), an oscilloscope, and an electrical leakage tester for
safety testing. At the beginning of each test special equipment may
be listed. You may also need a variety of customized cables, clips,
and test fixtures to complete all the tests.
The following tools are needed for these procedures:
Set of hand tools
Digital multimeter (10A)
Oscilloscope
Power supply
Setra 350-1 (or equivalent) manometer with Tee
Dynatech 232D (or equivalent) leakage tester
Dynatech cufflink NIBP simulator with neonatal and adult cuffs
7512DT Associated Research withstanding voltage tester
(or equivalent)
Smart Sat SS-100A pulse oximetry analyzer (or equivalent)
Computer with CSI NIBP Service program (P/N 97082A003)
and WFSDLOAD program (P/N 97134A002)
SpO2 Hi-Pot Test Fixture (see Test Fixtures in this section)
SpO2 Leakage Test Fixture (see Test Fixtures in this section)
Nurse Call Box (see Test Fixtures in this section)
Screw in order to Hi-Pot to case
Serial cable with null modem (P/N 87016B002)
AC (Mains) Power cord
700 cc factory test block
Cat 511SD finger sensor (or equivalent) with optical load (foam
packing peanut)
Test Fixtures SPO2 HI-POT TEST FIXTURE
SPO2 LEAKAGE TEST FIXTURE
NURSE CALL BOX
Point A
No
Connect
l
2
3
4
5
6
7
8
9
Connect
Connect
Connect
Connect
Connect
Connect
Point 8
l
2
3
4
5
6
7
8
9
Connect
Point 8
Point A
D1 D2 D3 D4
LED LED LED LED
1
2
CON1
J1
1
2
CON2
J2
+12V Batt. Pos.
+12V Batt. Neg.
J11 pins 1 and 2
J11.4

Alligator clips to
connect to battery 3.5 mm stereo plug
HOT/NEUTRAL TO GROUND HI-POT FIXTURE
NURSE CALL HI-POT FIXTURE
Electrical Safety Tests Perform this test whenever the monitor housing is opened before
using the monitor on patients.
Withstanding Voltage
Test (Hi-Pot)
High Voltage! The following test procedure requires working
with exposed electrical circuits and should only be attempted
by experienced technicians.
Equipment Needed This test requires a Kikusui 7512DT Associated Research
(or equivalent) Hi-Pot tester. The tester should be rated for
4000 VAC maximum.
Setup Hi-Pot Tester Hi limit = 1mA
Lo Limit =0.0uA
Arc Fail = OFF
Arc Sense = 5
Ramp Hi = Off
Charge Lo = 0.0 uA
Ramp Time = 1 second
Dwell Time =1 second
AC/DC =DC
WARNING ! !
Hi-Pot Performance Test NOTE: Do not power up the 506DN monitor during the Hi-Pot steps.
1. Connect the 506DN monitor to the measurement receptacle of
the Hi-Pot tester. Test Hot/Neutral to Ground at 2500VDC.
2. Install a screw into the roll stand-mounting insert located on the
rear of the enclosure. Attach the ground test lead of the Hi-Pot
tester to the screw and the red test lead to Hot/Neutral. Test
at 2500VDC.
3. Connect the DOX SpO
2
Hi-Pot cable to the ground test lead
of the Hi-Pot tester and connect to the SpO
2
connector on
the monitor. Attach the red test lead to Hot/Neutral and test
at 4242VDC.
4. Connect the DOX SpO
2
Hi-Pot cable to the red lead of the
Hi-Pot tester and connect the ground test lead to the Hi-Pot
tester to the DB9 shell of the 506DN. Test at 2500VDC.
5. Connect red lead of the Hi-Pot tester to Hot/Neutral and the
black lead to the Nurse Call cable. Test at 2500VDC.
Leakage Testing This test requires a Dynatech 232D Safety Analyzer (or equivalent)
leakage testing device.
Setup Procedure
(Self-Test)
Perform a self test, if applicable, to ensure proper operation of the
leakage tester. If the self test fails, dont proceed with this test.
For Dynatech 232D only:
1. Perform a self test on the Dynatech 232D. Set the MODE switch
to SELF test. The display should read 1000 (20) and the
CURRENT SOURCE ACTIVE lamp should be on.
If these conditions are not met do not continue with the
leakage test.
2. Set the MODE switch on the Dynatech to L1-L2. The display
should read 220 to 240 VAC (or 110 to 130 VAC if supply
voltage is 120 VAC). Set the MODE switch to L1-GND. The
display should read no more than 5% of the previous line
voltage measurement. Set the MODE switch to L2-GND. This
reading should be the same as the first reading, 5 VAC.
CAUTION ! !
Leakage Procedure NOTE: The monitor must be on throughout the leakage test. This test
should be performed at a supply voltage of 230VAC. If supply voltage
is 120VAC, then acceptable leakage current limits are one-half the
value stipulated.
NOTE: If attaching acceptable leakage measurements to the check
sheet, check PASS on each step completed.
1. Connect the monitor to the measurement receptacle of the
leakage tester.
2. Configure the leakage tester to test internal case leakage
(Dynatech 232D: MODE = CASE LEAKAGE/GROUND
CONDUCTOR). Record measurements on the check sheet for
the following:
Normal Polarity (<50uA)(<100uA)
Reverse Polarity (<50uA)(<100uA)
Normal Polarity, Open Ground (<250uA)(<500uA)
Reverse Polarity, Open Ground (<250uA)(<500uA)
3. Configure the leakage tester to test external case leakage
(Dynatech 232D: MODE = CASE LEAKAGE/EXT. LEAD). Clip
the external leakage test lead to the DB9 shell of the monitor.
Record measurements on the check sheet for the following:
Reverse Polarity (<50uA)(<100uA)
Reverse Polarity, Open Ground (<250uA)(<500uA)
4. Connect the SpO
2
leakage cable to the LA terminal on
leakage tester.
Record the measurement on the check sheet or attach print out
of the acceptable test result to the check sheet and test.
Configure the leakage tester to measure the patient connection
to GND leakage. (Dynatech 232D: MODE = ECG, LEADS = ALL
TO GND).
5. Remove the SpO
2
cable
Hazardous voltage are present on the test leads. Do not touch
these leads or the monitor while performing this test.
6. Connect the SpO
2
leakage cable to the LA terminal on
leakage tester.
Record the measurement on the check sheet or attach print out
of the acceptable test result to the check sheet and test.
Configure the leakage tester to measure patient isolation.
(Dynatech 232D: MODE = ECG, LEADS =ISOLATION TEST)
Normal Polarity (<50uA) Press the isolation button.
WARNING ! !
Functional Tests
System Check Confirm the proper start up of the monitor. No cable should be
attached to the external serial port during this test.
1. Press the POWER key to start the monitor. The alarm icon
displays and the sensor is detected.
The monitor displays the following messages:
CRITICARE SYSTEMS INC.
506DN SERIES
REVISION x.x (C) 200X
2. Hold the MENU key while you restart the monitor. The reset to
defaults message appears. Depending on configuration of the
unit, this message may appear as USER DEFAULTS,
HOSPITAL DEFAULTS, or ALT. C. DEFAULTS.
3. Press the MENU key and press the UP/DOWN arrow keys to
scroll to the CONFIGURATION menu. Press the MENU key to
enter the CONFIGURATION menu.
4. Press the UP/DOWN arrow keys to scroll to CONTRAST. Check
the LCD CONTRAST setting. Adjust the contrast as necessary.
5. Continue in the CONFIGURATION menu. Ensure the time and
date are correct.
Speaker Performance,
Alarms Verification
To verify alarm circuitry:
1. Set the alarm volume to 10 in the ALARMS menu.
2. With no cuff attached press the NIBP START/STAT/STOP key.
The monitor attempts to inflate and responds with a message:
BP: CHECK CUFF.
3. Listen for the low level alarm tone. It is a burst of two pulses at
the same pitch. The bursts should repeat every 10 seconds.
4. Set the alarm level to 1 and cause another CHECK CUFF
alarm. The volume should be decreased but still audible.
5. Set the alarm volume to OFF and cause another CHECK CUFF
alarm. No alarm tone should be audible. Confirm that the alarm
bell indicator appears.
6. Return the alarm volume setting to 4.
7. In the CONFIGURATION menu, turn on the temperature module
and turn off the NIBP monitoring module. The NIBP numerics
should not display on the LCD main screen.
8. Restart the monitor to reset the NIBP module to ON.
Power Supply Performance 1. Verify the green AC LED lights up the AC power symbol on the
front membrane when the monitor is plugged into the AC inlet.
2. Verify the monitor powers up on AC only.
3. Verify the monitor powers up on DC only with a battery.
Monitoring Module
Verification
NIBP Verification The NIBP verification requires Dynatech Nevada NIBP Analyzer.
Connect the 506DN monitor to a Dynatech Nevada NIBP Analyzer
set for the following operation.
NIBP Analyzer Settings
Adult 120/80 (90); Heart Rate 120 bpm
Pressure Adjustments: Gain 100%; Shift 4
Use a tee connection with an adult dummy cuff. Connect to the 0-300
mmHg port of the NIBP analyzer. A neonatal dummy cuff is also
required for complete testing.
It is recommended that the actual cuffs (to be used with the monitor)
are setup as dummy cuffs for this verification. Wrap the cuff snug with
bubblewrap around a sturdy cylinder.
1. Connect the monitor to an AC power source and turn on the
monitor. Set the monitor to the ADULT Mode (Adult Patient).
2. Press the NIBP START/STAT/STOP key and allow the
monitor to take at least four (4) readings. The systolic,
diastolic and mean readings should not vary by more than
4% or 4mmHg (whichever is greater) from the calculated
average. Each reading shall not vary more than 8 mmHg
from the simulator setting.
Leave the monitor connected to the NIBP analyzer. Change the NIBP
analyzer setting to the neonate configuration with a simulator setting
of 80/50 (62) mmHg; Heart Rate 80 bpm. A neonatal dummy cuff
must be used during this test.
1. Set the monitor to NEONATE Mode in the Main Menu.
2. Press the NIBP START/STAT/STOP key and allow the
monitor to take at least four (4) readings. The systolic,
diastolic and mean readings should not vary by more than
4% or 4mmHg (whichever is greater) from the calculated
average. Each reading shall not vary more than 8 mmHg
from the simulator setting.
3. If the monitor continues to fail verification contact the Criticare
Technical Support Department.
NIBP Seal Test EQUIPMENT REQUIRED
Digital manometer, calibrated (accuracy of 0.05%)
Manual squeeze bulb with valve
Tee connector
SETUP
1. Connect the manual squeeze bulb to the tee connector.
2. Connect the digital manometer to the tee connector.
3. Connect the tee connector to the NIBP connector on
the monitor.
PROCEDURE
The 506DN monitor has a simple test mode for checking the seal and
pressure transducer. The instructions are as follows:
1. Press the POWER key while holding the DOWN arrow key.
2. The monitor begins its normal boot sequence but enters the
Service Mode instead. The LCD shows the message SERVICE
DISPLAY.
3. Press the DOWN arrow to scroll through the menu options to
TEST MENU.
4. Press the DOWN arrow to scroll through the test menu options
to NIBP SEAL <-- OFF.
5. Press the MENU key. The display should read
NIBP SEAL --> OFF.
6. Press the DOWN arrow once to turn the test to ON.
7. Press the MENU key to start the test.
The monitor will then function as a plain pressure meter allowing
the technician to manual test the pressure transducer with a
manometer.
Pump up the manual squeeze bulb. Verify that the manometer
readings agree with the monitor readings. The accuracy of the
pressure transducer for static pressure measurements should be
within 2 mmHg or 2% of reading, whichever is greater. The current
pressure will be displayed in the LCD window.
SpO
2
Verification 1. Using a SpO
2
finger sensor, verify heart rate and
plethysmograph operation displayed on the LEDs within 15
seconds. Verify no SpO
2
error messages appear (alarm
violations may occur depending on individual readings and
monitor set-up).
2. Remove your finger from the sensor and verify SPO2: SENSOR
message is displayed when the finger sensor is plugged in, but
with no finger inserted in the sensor.
3. Verify SPO2: HIGH AMBIENT message appears by introducing
a higher than normal amount of ambient light on the SpO
2

sensor detector.
4. Disconnect the DOX SpO
2
sensor from the unit after power up.
5. Verify a SPO2:NO SENSOR displays on the LCD.
Functional and Safety
Testing Checklist
Use the checklist on the following pages to record the successful
completion of the annual safety tests and verification.
Functional and Safety Testing Checklist (Page 1 of 2)
Copy this checklist as needed to record results.
Model __________________________________
Uni t serial number___________________________ Software Rev. ____________
Tested by __________________________________ Date _____________________
Electri cal Safety Tests
Hi-Pot Tests PASS FAIL
Hi-Pot Hot/Neutral to Ground @ 2500VDC _____ _____
Hi-Pot Hot/Neutral to Metal Case @ 2500VDC _____ _____
Hi-Pot Hot/Neutral to DOX SpO
2
Gnd @ 4242VDC _____ _____
Hi-Pot DOX SpO
2
to DB-9 shell @ 2500VDC _____ _____
Hi-Pot/Neutral to Nurse Call @ 2500VDC _____ _____
Leakage Tests PASS FAIL
Perform Self Test on Leakage Tester _____ _____
Leakage GND CONDUCTOR Normal Polarity (<50/<100uA) _____uA _____uA
Leakage GND CONDUCTOR Normal Reverse (<50/<100uA) _____uA _____uA
Leakage Open GND and Normal Polarity (<250/<500uA) _____uA _____uA
Leakage Open GND and Reverse Polarity (<250/<500uA) _____uA _____uA
Leakage Case Normal Polarity (<50/<100uA) _____uA _____uA
Leakage Case Reverse Polarity (<50/<100uA) _____uA _____uA
Leakage Case Normal Polarity Open Ground (<250/<500uA) _____uA _____uA
Leakage Case Reverse Polarity Open Ground (<250/<500uA) _____uA _____uA
DOX SpO
2
LEAKAGE Normal Polarity (<5/<10uA) _____uA _____uA
DOX SpO
2
LEAKAGE Normal Polarity Open GND (<25/<50uA) _____uA _____uA
Isolation test DOX SpO
2
(<25/<50uA) _____uA _____uA
Functional and Safety Testing Checklist (Page 2 of 2)
PASS FAIL
Functional Tests
Alarm Functions
Verify Pulse volume operation from 0 to 10 _____ _____
Verify Alarm volume operation from 0 to 10 _____ _____
Verify 2 minute Alarm Silence function _____ _____
Verify permanent Alarm Silence function _____ _____
Verify Nurse Call lights up when alarm is triggered _____ _____
Display Functions
Verify Green Charge LED w/AC power connected _____ _____
Powerup Function
Verify unit powers up with AC plug in _____ _____
Verify unit powers up on battery _____ _____
NIBP Function
Simulator set to Adult mode @120/80 1 min cycle
(Each reading does not vary by more than 4% or 4mmHg (whichever is greater) from the calculated
average.)
_____/____, _____/____, _____/____, _____/____
Average: _____/____ _____ _____
Simulator set to Neonate mode @80/50 Stat mode
(Each reading does not vary by more than 4% or 4mmHg (whichever is greater) from the calculated
average.)
_____/____, _____/____, _____/____, _____/____
Average: _____/____ _____ _____
Seal Test _____ _____
SpO
2
Functions
Verify SPO2: NO SENSOR condition _____ _____
Verify SPO2: SENSOR condition _____ _____
Verify SPO2: HIGH AMBIENT condition _____ _____
Take SPO2 & HR readings _____ _____
Verify LED Bargraph _____ _____
Sensor symbol operation _____ _____
Verify SPO2: LOST condition _____ _____
CERTIFICATION THAT THE UNIT IS CALIBRATED AND FUNCTIONING PROPERLY
NAME
COMMENTS
Monitor Testing If the monitor fails any portion of these tests contact the Criticare
Service Department for additional information. See Functional and
Safety Testing in Section 5 for functional and electrical safety tests.
Monitoring module verifications are also located in Service Checks
in Section 5.
Service Checks If the monitor shows any signs of physical damage return it to
Criticare for repair.
If the unit fails any tests, contact Criticare. Do not use the
monitor for patient monitoring until you fix the problem.
No user-serviceable parts exist inside the monitor. Do not
remove the cover. Refer all servicing to a qualified technician.
Field Service Testing
Service testing procedures require working with exposed
electrical circuits and only experienced electrical or biomedical
technicians should attempt these procedures.
Any time a monitor is altered through repair or hardware
adjustment, you should fully test it before use.
Always follow ESD precautions when you perform any of the
procedures discussed in this section.
The manufacturer recommends that a serviced monitor be
allowed to run for 24 hours before you place the monitor back
into operation.
Modules and PCBs that you have repaired may require more
extensive testing than what is described in this manual.
The following tests are designated for monitors that require service
repairs. Opening the monitor may void your warranty, so it is
important to contact Criticare customer service before you attempt
any repair.
The pre-assembly testing of printed circuit boards (PCBs) is not
covered in this manual. Disassembly of surface mounted components
on PCBs in not recommended. Tests provided here are only for the
identification of damaged or degraded PCBs.
WARNING ! !
WARNING ! !
CAUTION ! !
Any time you open a monitors case you should perform the electrical
safety tests before you return the monitor to operation. If you serviced
the monitor you should also perform the associated functional tests.
Additional tests that are specific to modules and assemblies you
should perform when you service, adjust, calibrate, or otherwise
disassemble any assemblies. See the following table.
Equipment and Tools The following procedures assume that the technician has available an
ESD safe workbench, a set of electronic hand tools, and a digital
multimeter with a 10-amp setting. Servicing of the NIBP module
requires a calibration work station. At the beginning of each test
special equipment may be listed. A variety of customized cables,
clips, and test fixtures may also be needed to complete all the tests.
Contact Criticare Service for additional information.
No Fault (case opened)
Battery
NIBP Module
DOX SpO2 Board
Main Board
LCD Display
Keypad
Front Enclosure Disassembled
Monitor Dropped
Software Download
Annual Safety Test
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Required Test
Recommended Test
Field Service Testing


Communication Testing
Equipment Required Windows-compatible computer with DB-9 serial port
NOTE: If your computer uses USB ports instead of a serial port
a USB/Serial converter with software is needed to complete this
procedure. Install the converter and software on the computer
as directed by the converter manufacturer. The following
adapters are recommended.
IOmega USB to Serial/PDA Converter Cable .....GUC232A
Keyspan USB Serial Adapter ............................USA-19HS
Serial download cable (pn 87016B002)
A common computer terminal program
Pinout Chart
Figure 6-1: Pinout Chart
Procedure 1. Set PRINT TO to SERIAL in the COMMUNICATION menu.
2. Set SERIAL to TEXT.
3. Connect the COM port to the serial port on the computer or the
USB port (with adapter) on the laptop.
4. Start Hyper Terminal from the Accessories|Communication
menu on the PC. Settings: 19200 bps, 8-N-1, or Auto Detect.
Figure 6-2: PC HyperTerminal
5. Press the SEND key on the monitor to initiate a print of data.
6. Ensure data prints to the computer.
5 4 3 2
9 8 7 6
1
Pinout Chart
PIN SIGNAL
1 CD (Carrier Detect)
2 RX
3 TX
4 DTR
5 Ground
6 DSR
7 RTS
8 CTS
9 RI (Not Used)
Nurse Call This test requires the use of a Nurse Call fixture. This fixture may be
created by using the schematic below:
1. Connect the Smart Sat and monitor all levels.
2. Connect the Nurse Call fixture into the side of the monitor while
the Smart Sat simulator runs.
3. Create an alarm state with the Smart Sat, and verify that the
lights on the Nurse Call fixture go on.
4. Press the Alarm Silence button, and verify that the two minute
alarm silence is indicated on the LCD display and that the lights
on the Nurse Call fixture go off and remain so for two minutes
while in the alarm state.
5. Press and hold the Alarm Silence button. The Nurse Call
fixture should go off and remain off regardless of changing
alarm states.
NOTE: Wile in the 2 minute Alarm Silence, if the alarm states
change, the Nurse Call fixture lights will come back on. While in
permanent alarm silence, the lights on the Nurse Call fixture
should remain off regardless of changing alarm states.
D1 D2 D3 D4
LED LED LED LED
1
2
CON1
J1
1
2
CON2
J2
+12V Batt. Pos.
+12V Batt. Neg.
J11 pins 1 and 2
J11.4

Alligator clips to
connect to battery 3.5 mm stereo plug
DOX SpO
2

Performance Testing
This test requires a SmartSat Pulse Oximetry Analyzer, Model
SS-100A. The SmartSat is a programmable simulator and probe
analyzer. The SmartSat is the recommended device for testing the
DOX SpO
2
module. The SmartSat, model SS-100A, is available from
Clinical Dynamics Corp. of Wallingford, CT.
The SmartSat comes standard with a Lemo style connection. The
Cat. No. 913A adapter that converts Lemo to DB-9 style SpO
2

connections is needed for the 506N3 Series monitor. The analyzer
also has a custom port designed for testing DOX SpO
2
sensors.
Programming the
SmartSat Analyzer
The SmartSat can be used for spot checking SpO
2
values using the
manual settings. The manufacturer recommends using a timed and
programmed sequence to ensure that there is optimal performance.
Auto Seq: Model 506DN Oximeter DOX
Level SPO2 Limits Heart rate Limits
Test Procedure 1. Verify the SpO
2
module as described in SpO
2
Verification in
Section 5.
2. Attach the monitor to the SmartSat.
3. Start the SmartSat programmed sequence: SmartSat Auto
Sequence. Verify that the monitors reported SpO
2
values are
within the limits specified.
Level Saturation Limits Heart Rate Limits
(%) (%) (bpm) (bpm)
1 98 97 - 99 40 39-41
2 96 94 98 60 59-61
3 90 88 92 80 79-81
4 78 76 80 100 99-101
5 61 58 64 120 119-121
6 52 49 55 180 179-181
7 40 37 43 300 297-303
4. Even if the monitor fails only one level, rerun the sequence after
30 seconds. Only if the monitor is successful the second time,
do you pass the monitor.
5. If the monitor fails again, contact the CSI Service Department.
NIBP Calibration The manufacturer recommends that NIBP calibration be performed
only at authorized service facilities. The NIBP calibration procedures
require specialized equipment (Cat. No. 454-G Calibration Kit)
necessary for proper calibration testing.
Equipment Required Windows-compatible computer with DB-9 serial port
USB ports: a USB/Serial converter with software is needed to
complete this procedure. Install the converter and software on
the computer as directed by the converter manufacturer.
Digital manometer, calibrated (accuracy of 0.05%)
ESD Protected Work Bench
Calibration Kit (Cat. No. 454-G), includes:
Serial null modem cable DB9F-DB9F 6-foot null modem
cable (pn 87016B002)
Calibration fixture with 700cc reservoir and tee connector
Service program software CD-ROM (pn 97082A003, revision
2 or higher)
Installing the PC
Service Program
The NIBP Service Program is provided on a self-installing CD-ROM
disk. If the CD-ROM does not run automatically you may need to click
on the CD-ROM drive icon.
Run the auto-installation disk. The program NIBPSvc.exe will be
loaded into the Program Files directory. The new folders CSI\Tools
will be created. A launch icon will also be placed on the desktop of
the computer.
Configuring the Ports The Service Program is designed to operate using a serial COM1,
COM3 or COM4 port. If your computer uses USB ports instead of a
serial port an adapter will be required. The following adapters are
recommended.
IOmega USB to Serial/PDA Converter Cable ......... GUC232A
Keyspan USB Serial Adapter.................................USA-19HS
If COM1, COM3 or COM4 is not available as a free port, the ports will
need to be reconfigured in the computers device manager. Go to
Control Panel\System\Hardware and select Device Manager. Select
Ports and reassign the alternate port or the USB to Serial Adapter to
COM1, COM3 or COM4. For laptops using a USB adapter, select
COM 4 or an alternate COM port as necessary.
Setup 1. Turn off the power and disconnect the AC (Mains) power.
2. Place the monitor on a ESD protected workbench. Observe all
ESD protection procedures as described in Electrostatic
Discharge Protection in Section 7.
3. Connect the download cable to the DB-9 serial connection of
the monitors front bezel. Connect the other end to the DB-9
serial port of the computer.
4. Open the service tool on the computer. Select Start > Programs
> CSI NIBP Service > NIBPSvc (or click on the shortcut on the
PC desktop). Close the disclaimer dialogue box.
5. Select COM1 for the port.
For laptops using a USB adapter, select COM 4 or an alternate
COM port as necessary.
6. Select 506CN in the drop-down menu box.
Figure 6-3: Select the COM Port and Model
7. Plug the monitor back to the AC (Mains) source.
8. Power up the unit while holding the NIBP START/STAT/
STOP key.
9. On the display of the unit, verify that the message CHECKING
FOR NIBP TOOLS. appears.
5 6
10.Select the Connection from the drop-down menu. Select Open
in Service Mode.
Figure 6-4: Select Open in Service Mode
11.If communication has been established, the following screen
should appear. When this message appears, communication
with the PC is established.
Figure 6-5: Communication Established
Calibrate 1. Select Calibrate from the service tool screen on the PC.
Figure 6-6: Select Calibrate
2. A box appears as shown. Verify that the pressure at the cuff is
0mmHg 2mmHg.
Figure 6-7: Verify Cuff Pressure
3. Click Next and verify that the pressure at the cuff is 0 mmHg
2 mmHg.
Figure 6-8: Verify Cuff Pressure
4. Connect a manometer to power. Connect the open tube to the
fitting on the back of the manometer. Connect a 700cc block into
on of the tubes.
Connect the fitting from the manometer onto the NIBP fitting
on the unit. Click Next again. The pump should inflate to
250 mmHg and then settle. Use the UP or DOWN buttons to
adjust the gain to match the manometer pressure with the
cuff pressure.
5. When Manometer and cuff match, select Finish.
Figure 6-9: Finish Calibration
6. The cal information will be downloaded into the E2 and
Calibration Complete should appear.
Safety Test 1. Using the mouse, click on the Safety test button.
Figure 6-10: Select Safety
2. A High Pressure Safety Test window opens. Click on Start.
Figure 6-11: High Pressure Safety Test window
3. The cuff pressure should increase until approximately 300-315
mmHg. Verify that the Pass box for Adult contains a checkmark.
Figure 6-12: Adult Test Pass
4. Click on the Test Infant Mode. A checkmark should appear in
the box before it. Click Start.
Figure 6-13: Test Infant Mode
5. Verify that the Pass box in the Infant field contains a checkmark.
Figure 6-14: Test Infant Mode Pass
6. Click Done if a checkmark appears in the Pass box. The
main screen displays checkmarks indicating a Pass of the
Safety tests.
Figure 6-15: Safety Test Pass
Speed Test 1. Click on Speed.
Figure 6-16: Select Speed
2. A Factory Speed Test window opens. Click on Start.
Figure 6-17: Factory Speed Test Window
3. Verify that the Inflation and Deflation indicates a Pass with
checkmarks in the boxes.
Figure 6-18: Factory Speed Test Pass
4. If each Pass box has a checkmark, click on the Done button.
5. The main screen displays checkmarks indicating a Pass of the
Speed tests.
Figure 6-19: Speed Test Pass
Leak Test 1. Click on the Leak test button.
Figure 6-20: Select Leak
2. A Leak and High Time Test window appears. Click Start.
Figure 6-21: Leak and High Time Test Window
3. Verify that the Pass criterion: indicates a Pass for the Leakage
Test by having a checkmark next to it in the box.
Figure 6-22: Leakage Test Pass
4. Verify that the High Time Test indicates a Pass for Adult with a
checkmark in the box.
Figure 6-23: High Time Test, Adult
5. Click on the Infant high time test only. A checkmark appears in
the box. Click Start.
Figure 6-24: Infant High Time Test Only
6. After approximately 60 seconds, the box next to Pass should
contain a checkmark in front of it.
Figure 6-25: Infant High Time Test Pass
7. If each Pass box has a checkmark, click on the Done button.
8. The main screen displays checkmarks indicating a Pass of the
Leak tests.
Figure 6-26: Leak Test Pass
Accuracy Test 1. Click on Accuracy.
Figure 6-27: Select Accuracy
2. A Pressure Accuracy Test window appears. Click Start.
Figure 6-28: Pressure Accuracy Test Window
3. Check the manometer and the cuff pressure. Pressure will
inflate to 70 mmHg. Verify that the pressure is within 2% or
3 mmHg. If OK click on the Pass box to place a checkmark
in the box. Click Next.
Figure 6-29: Pressure Accuracy Test, 70 mmHg
4. Repeat for 140 and 280 mmHG.
5. Click Done if the test passes after the 280 mmHg test.
6. Turn off power and remove serial cable and manometer fixture.
Before You Begin Opening a monitor and breaking the quality seal can void the
manufacturer warranty! Contact the Criticare Service Department
before breaking the seal on any monitor.
The following procedures are intended to be used by qualified
biomedical engineering or field service personnel for replacement of
PCB assemblies. These procedures are not intended to be used for
component-level troubleshooting and repair of the PCB assemblies.
The repair procedures for the 506DN monitor are included here
for the determination of damaged or unusable assemblies. The
manufacturer does not recommend attempting field repair of the
printed circuit boards.
See the 506DN Final Assembly drawing in Section 9.
Service Safety
The following procedures require working with exposed
electrical circuits. Repair should only be attempted by
experienced electronics technicians.
Do not short circuit the battery terminals! The resulting high
current discharge can cause burns.
Remove the battery before disassembly to avoid electrical shock.
Electronic components are selected for specific performance
characteristics. Use of substitute replacement parts y cause
inaccurate performance or damage the monitor. Order
replacement components by their catalog or part number from
an authorized dealer.
Any time an electrical circuit board is altered through repair or
adjustment, it must be fully tested before use.
Replacement of surface mount components is beyond the
scope of this manual. Attempting to remove surface mount
components with a soldering iron can result in the overheating
of the board and damage to tracings. Damaged laminated circuit
boards cannot be repaired and require replacement.
Any electronic repair should be done in compliance with ANSI/
IPC-A-610 manufacturing standards for medical equipment.
Failure to use standard ANSI/IPC assembly practices can result
in permanent damage to the monitor.
WARNING ! !
CAUTION ! !
Electrostatic Discharge
Protection
The procedures in this section require the handling of electrostatic
sensitive components. Microprocessors and other electronic
components can be permanently damaged by attempting repairs at
an unprotected workstation.
Use all electrostatic discharge (ESD) precautions as described below!
1. Perform the disassembly procedures on an antistatic mat that is
grounded. Check the ground cable to insure that it is connected
to a good earth ground.
2. Always use a grounded soldering iron.
3. Wear a wrist-grounding strap.
4. The wrist strap and mat should both be connected through a
resistor (1 mega-ohm typical) to the same ground source.
5. Wrist-ground straps should be tested on a daily basis.
6. Components should be temporarily stored in metal or antistatic
containers. Never store components in plastic dishes.
7. Circuit boards should be stored in sealed antistatic bags or
covered antistatic boxes. Never store electronic boards directly
in cardboard boxes.
Tools Needed The following is a list of tools needed for disassembly and reassembly
of the eQuality 506DN monitor.
Set of hand tools
Up to 7 in. torque screwdriver with accessories
#10 socket
5/16 in. nutdriver
1/4 in. nutdriver
Disconnect and
Remove Battery
The battery must be disconnected and removed from the monitor
before any further disassembly of the monitor may be performed.
1. Follow the caution for static-sensitive devices in Electrostatic
Discharge Protection on page 7-2.
2. Open the battery door by unscrewing the two (2) screws
(PHMS #4-40 X .25 GEM Gray; P/N 42745B001) securing
it to the back of the monitor.
3. Pull the battery (P/N MISC10004) from the door and disconnect
the battery cables from the terminals.
4. Reassemble in reverse order. Torque to 5 in lbs.
Detach Bezel Assembly
from Housing Assembly
To open the monitor for repairs, detach the bezel assembly from the
housing assembly.
1. Follow the caution for static-sensitive devices in Electrostatic
2. Detach the bezel assembly from the housing assembly, remove
the four (4) screws (PHMS #6-32 X .50 LG SS; P/N 42435B002)
securing them together.
3. Disconnect the battery cable from J6 the main board (on the
bezel assembly).
4. Disconnect the cable from J5 on the main board.
When reattaching the bezel and housing assemblies, make sure
the AC and battery cable wires do not get pinched between the
two assemblies. This will damage the wires.
Do not allow the battery cable ferrites to coil on the main board.
Reassemble the monitor and perform the Completion of Service
procedure at the end of this section.
CAUTION ! !
Bezel Disassembly
Replace Speaker 1. Follow the caution for static-sensitive devices in Electrostatic
2. Detach bezel assembly from housing assembly (See Detach
Bezel Assembly from Housing Assembly on page 7-3).
3. On the bezel assembly, disconnect the speaker cable J4 from
on the main board.
4. Remove the speaker from the rail on the bezel.
5. Slide the new speaker (P/N 90929A001) under the NIBP
assembly and into the rail of
the bezel.
Figure 7-1: Reinsert Speaker
6. Connect the speaker cable to the main board at J4.
Reassemble the monitor and perform the Completion of Service
procedure at the end of this section.
Rail
Replace LCD Display 1. Follow the caution for static-sensitive devices in Electrostatic
3. Detach the PCB/NIBP assembly from the bezel by removing
the two(2) screws (PHMS SEMS #4-40 X .25 LG;
P/N 40995B004).
4. Disconnect all of the tubing and remove the connector from P3.
5. On the bezel assembly, disconnect the speaker cable from J4
on the main board.
6. Remove speaker from the rail on the bezel.
7. Remove the two (2) screws (PHMS 4-40 X .312 SEMS;
P/N 40995B011) that secure the DOX SpO
2
board.
8. Remove the two (2) plastic screws that secure the DOX PCB.
9. Lift and remove the DOX board and insulator.
10.Remove the four (4) screws (PHMS 4-40 X .25 SEMS;
P/N 40995B005) that secure the main board.
11.Disconnect the LCD displays ribbon cable from J1 on the
main board.
12.Unlock the membrane tail from J2 on the main board.
13.Lift and remove the main board.
14.Detach LCD display and display shield from the bezel by
removing the four (4) screws (PHMS SEMS #4-40 X .25 LG;
P/N 40995B005).
15.Lift the display shield (P/N 83401B002) from the bezel.
16.Remove and replace the LCD display (81521B001).
17.Reassemble in reverse order. See assembly drawings for
torque instructions.
Perform the Completion of Service procedure at the end of
this section.
Replace Membrane 1. Follow the caution for static-sensitive devices in Electrostatic
3. Unlock the membrane tail from the connector at J2 on the
main board.
4. Remove the old membrane from the bezel.
5. Once removed, clean the bezel with alcohol to remove any
residue from the bezel surface.
6. Obtain a new membrane (P/N 45214B001).
7. Slide the membrane tail through the bezel and remove the
paper backing from the membrane.
8. Place the membrane flush with the bezel and press firmly
around the bezel to ensure that the membrane is flat and no air
bubbles are apparent.
this section.
Replace Main Board 1. Follow the caution for static-sensitive devices in Electrostatic
3. Detach the NIBP module from the main board by removing the
two (2) screws (PHMS SEMS #4-40 X .44 LG; P/N 40995B009)
located in the lower middle of the main board.
4. Disconnect the NIBP module from the NIBP fitting
(P/N 42014B001) on the side panel (P/N 45225B001).
5. Disconnect the NIBP modules ribbon cable from P3 on the
main board.
6. Disconnect the NIBP modules open tube from the SENS1
connector on the main board.
7. Remove SpO
2
board by removing the four (4) screws.
NOTE: Two different types of screws are used to attach
the SpO
2
board to the insulator board. The two (2) screws
(PHMS #4-40 X .25 LG, NYLON; P/N 42744B001) on the left
side of the board differ from the two (2) screws (PHMS SEMS
#4-40 X .44 LG; P/N 40995B011) on the right side of the board.
8. Detach the insulator board (P/N 42740B001) by breaking the
solder point between the insulator and main boards. (See
506DN assembly drawing in Section 9.)
9. Detach the PCB/NIBP assembly from the bezel by
removing the four (4) screws (PHMS SEMS #4-40 X .25 LG;
P/N 40995B005).
10.Unlock the membrane tail from the connector at J2 on the
main board.
11.Disconnect the LCD displays ribbon cable from J1 on the
main board.
12.Remove main board from bezel.
13.On the bezel assembly, disconnect the speaker cable from J4
on the main board.
14.Remove the speaker from the rail on the bezel.
15.Remove the two (2) standoffs (STANDOFF M/F #4-40 X .375
LG, NYLON; P/N 42742B001) and two (2) hex nuts (HEX NUT
#4-40, NYLON; P/N 42743B001) from the old main board.
16.Obtain a new main board (P/N 91410A001).
17.Reassemble in reverse order. Refer to 506DN assembly
drawing in Section 9 for solder point when connecting the main
and insulator boards.
NOTE: When reassembling, after the NIBP module and SpO
2
board
are mounted, route the NIBP tube as shown below. It must be around
the sensor and valves.
Figure 7-2: NIBP Tubing
this section.
Replace DOX SpO
2
Board 1. Follow the caution for static-sensitive devices in Electrostatic
2. Disconnect and remove the battery from the monitor (See
Disconnect and Remove Battery on page 7-3).
4. Remove old SpO
2
board by removing the four (4) screws
holding it to the insulator board.
NOTE: Two different types of screws are used to attach
the SpO
2
board to the insulator board. The two (2) screws
(PHMS #4-40 X .25 LG, NYLON; P/N 42744B001) on the left
side of the board differ from the two (2) screws (PHMS SEMS
#4-40 X .44 LG; P/N 40995B011) on the right side of the board.
5. Obtain a new SpO
2
board (P/N 91391A002).
2
board
this section.
Replace NIBP Module 1. Follow the caution for static-sensitive devices in Electrostatic
3. Detach the NIBP module from the main board by removing the
two (2) screws (PHMS SEMS #4-40 X .44 LG; P/N 40995B009)
located in the lower middle of the main board.
4. Disconnect the NIBP modules ribbon cable from P3 on the
main board.
5. Disconnect the NIBP modules open tube from the SENS1
connector on the main board.
6. Disconnect the NIBP module from the NIBP fitting
(P/N 42014B001) on the side panel (P/N 45225B001).
7. Obtain a new NIBP module (P/N 95597A005).
2
board
this section.
Housing Disassembly
Replace Power Supply 1. Follow the caution for static-sensitive devices in Electrostatic
3. Remove the three (3) screws (PMHS SEMS #4-40 X .25 LG;
P/N 40995B005) holding the insulator (P/N 42740B002) to
the power supply bracket and chassis.
4. Pull out the power supply and bracket and disconnect the power
supply cable (P/N 90927A003) from CON 2 on the power
supply.
5. Disconnect the AC power inlet cable from CON 1 on the
power supply.
6. Disconnect the ground wire from the AC inlet cable from
the power supply bracket by removing the keps nut
(P/N 40284B002).
7. Disconnect the power supply from the bracket (P/N 45213B001)
by removing the four (4) screws (PHMS 4-40 X .438 SEMS;
P/N 40995B011) holding them together.
8. Obtain a new power supply (P/N PWRS10000).
9. Reassemble in reverse order. See assembly drawings for
torque instructions.
this section.
Completion of Service 1. Verify all connections are secure.
2. Reconnect the battery (See Disconnect and Remove Battery
on page 7-3).
3. Perform the functional tests in Functional and Safety Testing
in Section 5.
4. Perform the electrical safety tests in Electrical Safety Tests
in Section 5.
Troubleshooting Guide
Symptom Problem Solution
Unit wont power up Battery is discharged
No AC power at outlet
Main power fuse is blown
Poor keypad cable connect
Bad keypad switch
Bad Main Board
Connect AC power cord
Use alternate outlet
Replace power fuse(s) by the AC input
Reposition ribbon cable into Main Board
Replace keypad membrane
Replace Main Board and software
Monitor shuts off Automatic shutoff after 30min.
Drained battery
Bad software
Bad Main Board
Press the ON/OFF key
Connect to AC power
Update software
Replace Main Board and reprogram
Functions not
available
Default settings wrong
Incorrect software
Degraded software
Return to factory default settings
Update software
Replace software
LCD display blank Contrast is misadjusted
Bad LCD Board connection
Bad LCD Board
Adjust CONTRAST in the
CONFIGURATION menu
Check pins and reconnect
Replace LCD Board
Leaks in NIBP system Defective cuff
Defective hose
Damaged/loose NIBP fitting
Stripped insulator
Leaky pneumatics & pump
Replace cuff
Replace hose
Replace/tighten Quick-Connect fitting
Replace nylon insulator and O-ring
Replace NIBP mechanical assembly
Fails performance test Leaks in NIBP system
Poor calibration
Defective pump or valves
Bad transducer
See above
Recalibrate NIBP
NIBP not functioning NIBP module turned off
Bad NIBP switch
Pump not running
Failed pump motor
Bad Main Board
Bad NIBP Board
Turn on NIBP in the CONFIGURATION
menu or
ensure 1020 is selected for the NIBP setting
in BOARD SETUPS in the service menu.
Check pump wires to NIBP Board
Check pins on NIBP Board & reconnect
Replace pump
Replace Main Board and software
Replace NIBP Board and software
SpO
2
not functioning. Using incorrect sensor.
SpO
2
module turned off
Bad sensor
SpO
2
board disconnected
Bad SpO
2
board
Bad Main Board/SpO
2
Cable
Verify the correct sensor is used for the
monitor
Turn on SpO
2
in the CONFIGURATION
menu or ensure the proper setting is
selected for the SPO2 setting in BOARD
SETUPS in the service menu.
Replace sensor.
Reconnect SpO
2
board
Replace SpO
2
board
Replace Main Board/SpO
2
Cable
Unit intermittently
missing blood
pressure
measurements
Cuff size changed
Wrong cuff size or poor/loose cuff
placement
Poor connection of NIBP module
Incorrect Patient Size selected
Unit adapts to cuff size on next attempt
Check cuff selection and placement
Check pins and clean connection of the
NIBP module to the Main Board or replace
module/board if necessary.
Change patient size
No sound from
speaker
Speaker wire disconnected
Speaker wire broken
Bad Main Board
Reconnect
Replace speaker
Replace Main Board
No communications Serial settings not correct
Bad serial cable (external)
Bad Main Board
Check MENU settings
Replace external serial cable
Replace Main Board
Symptom Problem Solution
List of Drawings
Assembly Parts Lists Ti tl e Drawi ng Number
FINAL AY 506DN DOX 93987A001
NIBP MODULE 6 PIN CONN 95597A005
506DN MONITOR CAT 506DN-X
PCB Drawing List PCB AY DIG SPO2 91391A002
PCB AY DIG SPO2 SCHEMATIC 91391S002
506CN MAIN BOARD 91410A001
506DN MAIN BOARD SCHEMATIC 91410S001
506DN Final Assembly 93987A001 FINAL AY 506DN DOX
Item # CSI Part # Descri pti on
01 91410A001 PCB AY, 506CN MAIN BOARD
02 42742B001 STANDOFF M/F #4-40 X .375 LG NYLON
03 42743B001 HEX NUT #4-40 NYLON
04 42744B001 P.H.M.S. #4-40 X .25 LG NYLON
06 42740B002 INSULATOR CHASSIS
07 42740B001 INSULATOR DOX MAIN BRD
08 91391A002 PCB AY, DIG SPO2, 506DN
09 95597A005 NIBP MODULE 6 PIN CONN
10 45225B001 SIDE PANEL
11 42014B001 FITING, QUICK CON. HH NIBP
12 40995B011 P.H.M.S. 4-40 X .438 SEMS
13 40284B005 NUT 10-32 KEPS PL
14 45211B001 BEZEL 506CN
15 45214B001 MEMBRANE 506CN
16 81521B001 DISP/LCD PNL GRAPHIC/320X240
17 42127B004 WINDOW FILTER 506CN
18 83401B002 EMI SHIELD
21 40995B005 P.H.M.S. 4-40 X .25 SEMS
22 95257A003 SPEAKER CABLE AY 1.5 DIA
23 90929A001 CABLE ASSY BATTERY TO MAIN BRD
24 45210B001 HOUSING 506CN
25 87277B001 FOOT .50 OD X .19 H
26 40284B001 NUT 4-40 KEPS PL
27 83476B001 AC POWER INLET
28 82013B001 FUSE TIME LG 500MA L 250V 5X20
29 42064B003 F.H.M.S. 4-40 X .312 PH PL
30 90968A005 CABLE AY AC INLET
31 41158B001 TERMINAL EQUIPOTENTIAL
32 41164B001 NUT M6 X 1.0 KEPS PL
33 90927A003 CABLE AY POWER SUPPLY TO MAIN BD
34 PWRS10000 PWRSUP 40W 9VDC 90-264VAC 47-63 HZ
35 45213B001 BRACKET POWER SUPPLY
36 83378B001 SHOCK PAD .75DIA X .188TH
38 42435B002 P.H.M.S. 6-32 X .375 316SS
39 MISC10004 BATT/LA 6V 4.5AH 70X48X110MM
40 45212B001 BATTERY DOOR 506CN
41 42745B001 F.H.M.S. #4-40 X .25 COATED GREY
43 40284B002 NUT 6-32 KEPS PL
44 40067B001 CABLE TIE 4.0
45 40294B001 HOLDER TIE WRAP ADH-BK SM
46 40132B001 TAPE MICROFOAM ADH-BACKED
47 41157B001 THRDLOCK ASSURE SURF CUR
48 41891B004 DUST COVER, CLEAR, DB9P
49 40995B009 P.H.M.S. 4-40 X .625 SEMS
NIBP Module 95597A005 NIBP MODULE 6 PIN CONN
01 40067B002 CABLE TIE 5.6
02 40296B002 TUBING SILC BLU .125 X .250
03 41700B001 TUBING POLYU .094ID X .187O
04 41579B003 CHECK VALVE
05 42069B001 TUBING 1/4 X 1/8 POLYU COIL
06 42081B002 ORIFACE RESTRICTOR .0125
07 42104B003 BRACKET
08 42111B001 SCREW M2-.4X3 PH BINDER
09 95576A007 ASSEMBLY PUMP WITH WIRES
10 95586A006 AY OKEN VALVE WITH CRIMPS
11 40132B001 TAPE MICROFOAM ADH-BACKED
12 41700B002 TUBE POLYU .125 X .250 85DU
13 40324B013 TEE CONNECTOR PLASTIC,
.125 X .125 X .125
14 42749B001 FITTING ELBOW 1/8 TO 3/32
15 40633B001 FILTER 130U RED NY ELEM
16 87283B003 CONN CBL HSNG JST PHR-6
6-POS 2MM
17 42750B001 FITTING ELBOW 3/32
18 42751B001 FITTING DBL ELBOW
19 40067B001 CABLE TIE 4.0
506DN Monitor 506DN-X MONITOR SPO2/NIBP (DOX)
01 93987A001 FINAL AY 506DN DOX
02 95795A001 LBL SET 506 DN/CN (ENGLISH)
95795A005 LBL SET 506 DN/CN (SPANISH)
03 46426B001 LBL MAIN PRODUCT REV 1
05 46158B002 LABEL QUAL SEAL OVAL WHT
1
8
10
49
12
11
13
(2-PL)
5 IN-LBS
(2-PL)
5 IN-LBS
5 IN-LBS
3
7
(2-PL)
2
(2-PL)
1 IN-LBS
4
NYLON
SCREW
(2-PL)
9
REV.
SHEET DIST:
PART NO.:
APPR.:
MFG.
APPR.:
Q.A.
APPR.:
ENG.
WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS, INC.
INFORMATION AND MAY NOT BE COPIED OR DIVULGED
CONFIDENTIAL: THIS DOCUMENT CONTAINS CONFIDENTIAL
DO NOT SCALE PRINT
REVISIONS
REV.
DRAWN
BY:
DATE:
SCALE:
TOLERANCE UNLESS
OTHERWISE SPECIFIED:
XX: +/- .020
XXX: +/- .005
ANGLES: +/- 1 DEGREE
CHECK
BY:
RELEASE
DATE:
DO NOT SCALE PRINT
TITLE:
2
1 4
SC
04-04-08
1:1
-
FINAL ASSEMBLY
506DN
93987A001
DATE DESCRIPTION BY
OF
SW
VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY
REQUIREMENTS: Q1, Q2, Q4, Q5, Q6, Q7,Q10, Q11 AND Q16.
IN ADDITION THE QUALITY REQUIREMENTS Q9, Q13 AND Q17 APPLY.
SEE CSI WEB SITE ( www.csiusa.com/pdf/QA_Requirements.pdf )
FOR THE DEFINITION OF THE QUALITY REQUIREMENTS.
CSI #0385 Rev. 0
1 DBL SEE ECN #10308 9/18/08
2 1/13/09 SEE ECN #10359 DBL

released Document
15
14
17
16
21
22
(4-PL)
5 IN-LBS
21
(4-PL)
2 IN-LBS
23
PCB / NIBP
ASSEMBLY
(SEE SHT. 1)
18
2
2
2
REV.
SHEET DIST:
PART NO.:
APPR.:
MFG.
APPR.:
Q.A.
APPR.:
ENG.
DO NOT SCALE PRINT
REVISIONS
REV.
DRAWN
BY:
DATE:
SCALE:
TOLERANCE UNLESS
XX: +/- .020
XXX: +/- .005
CHECK
BY:
RELEASE
DATE:
DO NOT SCALE PRINT
TITLE:
2
2 4
SC
04-04-08
1:1
-
FINAL ASSEMBLY
506DN
93987A001
DATE DESCRIPTION BY
OF
SW
CSI #0385 Rev. 0
24
25
(SEE NOTE 1)
(2-PL)
3 IN-LBS
12
(4-PL)
5 IN-LBS
26
21
(3-PL)
5 IN-LBS
27A
27B
28
FUSE
(2-PL)
29
(2-PL)
3 IN-LBS
31
32
33
34
35
36
SEE DETAIL -A-
FOR WIRING
BEND
TERMINALS
UP AS SHOWN
30
(2-PL)
3 IN-LBS
46
CUT 2" LONG
X .5" WIDE
6
7 IN-LBS
43
5 IN-LBS
44
45
12 47
NOTES:
1. APPLY LOCTITE (ITEM #47) TO FOOT MOUNTING
SCREWS (ITEM #12, 2-PL).
2. USE PROCEDURE 93987PXXX TO ASSEMBLE UNIT.
46
CUT 2" LONG
(2-PL)
GND
GRN/YEL
(ITEM 24, CABLE AY.)
BRN
(ITEM 24)
BLUE
(ITEM 24)
27
DETAIL -A-
(NTS)

WIRING OF AC INLET
REV.
SHEET DIST:
PART NO.:
APPR.:
MFG.
APPR.:
Q.A.
APPR.:
ENG.
DO NOT SCALE PRINT
REVISIONS
REV.
DRAWN
BY:
DATE:
SCALE:
TOLERANCE UNLESS
XX: +/- .020
XXX: +/- .005
CHECK
BY:
RELEASE
DATE:
DO NOT SCALE PRINT
TITLE:
2
3 4
SC
04-04-08
1:1
-
FINAL ASSEMBLY
596DN
93987A001
DATE DESCRIPTION BY
OF
SW
CSI #0385 Rev. 0
BEZEL ASSEMBLY
HOUSING ASSEMBLY
38
(4-PL)
5 IN-LBS
36
39
40
APPLY FOAM PAD
TO BATTERY DOOR
IN THIS APPROXIMATE
LOCATION 41
(2-PL)
5 IN-LBS
48
REV.
SHEET DIST:
PART NO.:
APPR.:
MFG.
APPR.:
Q.A.
APPR.:
ENG.
DO NOT SCALE PRINT
REVISIONS
REV.
DRAWN
BY:
DATE:
SCALE:
TOLERANCE UNLESS
XX: +/- .020
XXX: +/- .005
CHECK
BY:
RELEASE
DATE:
DO NOT SCALE PRINT
TITLE:
2
4 4
SC
04-04-08
1:1
-
FINAL ASSEMBLY
506DN
93987A001
DATE DESCRIPTION BY
OF
SW
CSI #0385 Rev. 0
FINISHED ASSEMBLY
(4-PL)
(TORQUE
TO 2 IN LBS)
TO V1
12
3
7
16
10
6.00"
LONG
.50"
LONG
.75"
LONG
.75"
LONG
6
11
5
2
4
1
1.00"
LONG
1.50"
LONG
.75"
LONG
(2-PL)
INSTALL WITH
ARROW POINTING
AWAY FROM
PUMP
13
V1
V2
TO V2
CONNECTOR
HOUSING
CONNECTOR
HOUSING
87283B003
(JST PHR-6)
PUMP AY
CONNECTOR WIRING DETAIL
NOTES:
1. REFER TO ASSEMBLY PROCEDURE FOR
95597P005 ASSEMBLY SEQUENCE AND
INSTRUCTIONS.
VALVE AY
(2-PL)
9
3
17
3 18 3
14
3
12
1.25" LONG
1.50" LONG
8
1.00"
LONG
5
.75"
LONG
15
19
BLK (2)
RED (1)
(3,4)
(5,6)
6
1
RED - PUMP +
BLK - PUMP -
16
WHT V2
WHT V1
REV.
SHEET DIST:
PART NO.:
APPR.:
MFG.
APPR.:
Q.A.
APPR.:
ENG.
DO NOT SCALE PRINT
REVISIONS
REV.
DRAWN
BY:
DATE:
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TOLERANCE UNLESS
XX: +/- .020
XXX: +/- .005
CHECK
BY:
RELEASE
DATE:
DO NOT SCALE PRINT
TITLE:
0
1 1
SC
04-04-08
1:1
-
NIBP MODULE
6 PIN CONN
95597A005
DATE DESCRIPTION BY
OF
SW
CSI #0385 Rev. 0

released Document
2D
2C
2E
2A
2J
2H
2B
2G
2K
2F
1
LABEL
SERIAL PORT
LABEL
NIBP/SPO2
LABEL
FRONT LOGO
LABEL
MODEL
LABEL
WARNINGS
LABEL
ELEC. RATING
LABEL
COUNTRY
OF ORIGIN
LABEL
REGULATORY
LABEL
BATTERY
INSTALL
LABEL
MODEL/SERIAL NO.
2L
LABEL
LANGUAGE MENU
(NOT USED ON
ENGLISH VERSION)
3
REVISION
LABEL
NOTES:
1. NOT SHOWN:
ITEM #4, SHIPPING ASSEMBLY (PACKAGING)
ITEM #5, 46036B101 CSI LOGO QUALITY SEAL LABEL
REV.
SHEET DIST:
PART NO.:
APPR.:
MFG.
APPR.:
Q.A.
APPR.:
ENG.
DO NOT SCALE PRINT
REVISIONS
REV.
DRAWN
BY:
DATE:
SCALE:
TOLERANCE UNLESS
XX: +/- .020
XXX: +/- .005
CHECK
BY:
RELEASE
DATE:
DO NOT SCALE PRINT
TITLE:
1
1 1
SC
04-10-08
NTS
-
MONITOR
NIBP, WITH DOX/SQL SPO2
CAT 506XN-X
DATE DESCRIPTION BY
OF
SW
CSI #0385 Rev. 0
1 DBL SEE ECN #10359 1/14/09

released Document
/WR
/RD
/RESET
/NM
LEDDR
/OFLOW-
DOUT
RX1
/DVALD
TX2
/RESET
/NM
RGATE
BOOT
TX1
RGATE
WRFLSH
RX2
/OFLOW+
/WAT
DRGATE
/FDSST_3
/DCLK_3
2MHZ_3
/SETUPN_3
RSTSYS_3
/DCLK_3
RD/SETUP_3
P62
/DCLK_3
P60
P63
P61
/RESET
/DXMT_3
P60
P61
P62
P63
/EXTRAM
/RESET
/RESETN
MOD_TX MOD_RX
ON/OFF
MOD_RX
RX1
TX1
MOD_TX
ON/OFF
/RESETN
MOD_BOOT
MOD_BOOT
BOOT WRFLSH
WRFLSH
E2PROM_CLK
E2PROM_DTA
E2PROM_CLK
E2PROM_DTA
A3
A2
A1
A0
A7
A6
A5
A4
A11
A10
A9
A8
A15
A14
A13
A12
A16
A18
A17
D2
D1
D0
D3
D7
D6
D5
D4
C
RLED
LED_PWR
RLED
SH
/DVALD
DRGATE
DOUT
C
SH
A
/FDSST /FDS
2MHZ
RGATE RGATE
LED_PWR
RLED
RLED
LEDDR
/DCLK /DCLK_3
RSTSYS_3 RSTSYS
/FDSST /FDSST_3
2MHZ_3 2MHZ
/DXMT_3 /DXMT
/SETUPN /SETUPN_3
RD/SETUP_3 RD/SETUP
MOD_TX MOD_RX
ON/OFF MOD_BOOT
D7
D6
D5
D4
D3
D2
D1
D0
A17
A18
A10
A9
A4
A14
A15
A12
A16
A5
A13
A7
A0
A2
A6
A3
A8
A1
A11
+5A
/DCLK
/FDS
/DXMT
/OFLOW-
/OFLOW+
+5D
/WR
/RD
/EXTRAM
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
+3.3D
5V
P
12V
P
P
P
5V
+PWR
+3.3D
+PWR
+5D
+PWR
+5A
5V
P
12V
5V 5V 5V
5V
+3.3D +3.3D +3.3D
+3.3D
+3.3D
P
+3.3D
5V
+3.3D +3.3D +3.3D
+3.3D
+3.3D
5V
+5A
+5D
+5D
+5D
+5D
+PWR
+PWR
P
P
P
VSS
VDD VCC +5D
P
12V
5V_N
5V_N
+3.3D
/OFL_POS
/OFL_NEG
+5A
SCLK
+5D
/FDS
SDOUT
/ADVALD
/DXMT
AGND
AN
AGND
REV DATE ECN # REV DATE ECN # REV DATE ECN #
&5,7,&$5( 6<67(06 ,1&
20925 Crossroads Circle, Waukesha, WI 53186
CONFIDENTIAL: This document contains conIidential inIormation and may not
be copied or divulged without written consent oI CRITICARE SYSTEMS INC.
DRAWN BY:
CREATION DATE:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
SHEET SIZE: DIST: SHEET OF
ELECTRONIC FILE NAME:
0
Digital SpO2 Module
91391S002
J:\PERM\SPO2 MODULE (DOX)\SCHEMATC\91391A002\91391S002_RV0.DSN
Friday, June 27, 2008
D
2 1
DJR
306
&5,7,&$5( 6<67(06 ,1&
DRAWN BY:
CREATION DATE:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
0
Digital SpO2 Module
91391S002
D
2 1
DJR
306
&5,7,&$5( 6<67(06 ,1&
DRAWN BY:
CREATION DATE:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
0
Digital SpO2 Module
91391S002
D
2 1
DJR
306
Notes:
-All capacitors are in uF
-All resistors are 1%, 1/10W
unless otherwise noted
unless otherwise noted.
Place crystal close to U4,
no traces between crystal.
MODE 6
Hitachi Emulator Connector
(Ior Development Only)
FLASH 00000H -
3FFFFH (256K)
Icc 100mA (max)
Icc 30mA (max)
(512KB x 8) 400000-43FFFF
CPU
Assembly Part number: 91391A002
Bare PCB Part number: 83646B002
To Main Board
LED Current ~9.5 ma
LED Current ~9.5
ma
solation Barrier
3.3V
Logic
35 V
10V NOMNAL UNREGULATED

DC - to - DC
Converter
DC - to - DC Converter MOD1 is a
backup to the other design. Will
used if there are issues with the
other design. The main
disadvantage with the module is
the cost ( at least $5.00 more
than the discretes it would
replace ).
50 KHZ
t = 3.3RC
Low Turns Module "OFF"
+3.3V @ 600ma
Serial Port Assignments
SCI0: DDC-101 interface
SCI1: Boot loader and serial Interface to Main
(128KB x 8)
LED Current ~9.5 ma
Install jumper for emulation mode
EEPROM for Board ID
LED CT. LMT=40MA
COMMON ANODE
420000-42FFFF
(Alternate)
(Installed part)
3/24/08
X
Quasar Connector
32-PN TSOP
PACKAGE
RAM
Page 2 Connections
ELECTRONICALLY SIGNED IN OMNIFY
U19
7S04
U19
7S04
2 4
Q18
MMBT4401
Q18
MMBT4401
1
2
3
.1
C20
.1
C20
1
2
RN6
100KX2
RN6
100KX2
1
2
4
3
DN
C47
DN
C47
1
2
U2
HD64F2328/29VTE
U2
HD64F2328/29VTE
V
C
C
5
2
V
C
C
7
6
V
C
C
3
3
XTAL
77
EXTAL
78
PF7/0CLK
80
MD2
115
MD1
114
MD0
113
/RES
73
/STBY
75
PF0/BREQ
88
PF1/BACK
87
NM
74
P35/SCK1
58
P34/SCK0
57
V
S
S
2
4
V
S
S
6
V
S
S
5
9
V
S
S
7
9
V
S
S
1
5
V
S
S
3
8
P65/RQ1
31
P66/CS6/RQ2
30
P67/CS7//RQ3
29
PF6/AS
82
PF5/RD
83
PF4/HWR
84
PF3/LWR
85
PF2/LCAS/WAT/BREQ0
86
PA3/A19
23
PA2/A18
22
PA1/A17
21
PA0/A16
20
PB7/A15
19
PB6/A14
18
PB5/A13
17
PB4/A12
16
PB3/A11
14
PB2/A10
13
PB1/A9
12
PB0/A8
11
PC7/A7
10
PC6/A6
9
PC5/A5
8
PC4/A4
7
PC3/A3
5
PC2/A2
4
PC1/A1
3
PC0/A0
2
PD7/D15
51
PD6/D14
50
PD5/D13
49
PD4/D12
48
PD3/D11
46
PD2/D10
45
PD1/D9
44
PD0/D8
43
PE7/D7
42
PE6/D6
41
PE5/D5
40
PE4/D4
39
PE3/D3
37
PE2/D2
36
PE1/D1
35
PE0/D0
34
P33/RXD1
56
P32/RXD0
55
P31/TXD1
54
P30/TXD0
53
P63/TEND1
63
P62/DREQ1
62
P27/PO7/TOCB5/TMO1
64
P26/PO6/TOCA5/TMO0
65
P25/PO5/TOCB4/TMC1
66
P24/PO4/TOCA4/TMR1
67
P23/PO3/TOCD3/TMC0
68
P21/PO1/TOCB3
70
DACK0/TOCA0/PO8/P10
112
DACK1/TOCB0/PO9/P11
111
TCLKA/TOCC0/PO10/P12
110
TCKB/TOCD0/PO11/P13
109
TOCA1/PO12/P14
108
TCLKC/TOCB1/PO13/P15
107
TOCA2/PO14/P16
106
TCLKD/TOCB2/PO15/P17
105
AN7/P47/DA1
102
AN6/P46/DA0
101
AN5/P45
100
AN4/P44
99
AN3/P43
98
AN2/P42
97
AN1/P41
96
AN0/P40
95
AVCC
93
AVSS
103
VREF
94
PA4/A20/RQ4
25
PA5/A21/RQ5
26
PA6/A22/RQ6
27
PA7/A23/RQ7
28
P64/RQ0
32
V
S
S
1
0
4
P61/TEND0//CS5
61
P60/DREQ0/CS4
60
P20/PO0/TOCA3
71
F
W
E
/E
M
L
E
7
2
V
C
C
1
V
C
C
8
1
P50/TXD2/RQ4
89
P51/RXD2/RQ5
90
P53/ADTRG/RQ7/WAT/BREQO
92
CAS/PG0
116
CS0/PG4
120
CS1/PG3
119
CS2/PG2
118
CS3/PG1
117
P52/SCK2/RQ6
91
P22/PO2/TOCC3
69
V
S
S
4
7
R33
1.00K
R33
1.00K
1 2
.1
C10
.1
C10
1
2
R46
0 OHM
R46
0 OHM
1
2
+ C58
100
TANT
+ C58
100
TANT
1
2
R13
1.00K
R13
1.00K
1 2
Q17
MMBT4403
Q17
MMBT4403
1
3 2
R17
100
R17
100
1 2
TP6 TP6
TP14 TP14
Q2
TN2106
Q2
TN2106
1
3
2
R23
100
R23
100
1 2
R55
15
R55
15
R59
15.0
R59
15.0
.047
C60
.047
.047
C60
.047
RN8
100KX4
RN8
100KX4
1
2
3
4
8
7
6
5
R15
DN
R15
DN
1
2
RN11
10KX4
RN11
10KX4
1234
8765
R20
4.99K
R20
4.99K
1
2
R32
1.00K
R32
1.00K
1
2
.1
C57
.1
C57
RN5
10KX4
RN5
10KX4
1
2
3
4
8
7
6
5
.1
C19
.1
C19
1 2
TP4 TP4
JP2
DN
JP2
DN
1 2
R38
100K
R38
100K
1 2
DN
C53
DN
C53
Q12
MMBT4403
Q12
MMBT4403
3 2
1
R53
2M
R53
2M
R35
1.00K
R35
1.00K
1 2
RN3 100KX2 RN3 100KX2
1
2
4
3
J3
CLP-105-02-G-D-BE
J3
CLP-105-02-G-D-BE
1 2
3 4
5 6
7 8
9 10
Q3
TN2106
Q3
TN2106
1
3
2
TP13 TP13
Q11
TN2106
Q11
TN2106
1
2
3
DN
C43
DN
C43
1
2
RN9
10KX2
RN9
10KX2
1
2
4
3
DN
C56
DN
C56
1
2
TP20 TP20
.01
C22
.01
C22
1 2
R19
10K
R19
10K
1
2
C15
.1
C15
.1
1
2
R56D
100KX4
.1%
R56D
100KX4
.1%
4 5
.1
C6
.1
C6
1
2
RN7
10KX2
RN7
10KX2
1
2
4
3
TP2 TP2
TP8 TP8
U3
128K X 8 TSOP
U3
128K X 8 TSOP
A0
20
A1
19
A2
18
A3
17
A4
16
A5
15
A6
14
A7
13
A8
3
A9
2
A10
31
/O0
21
/O1
22
/O2
23
/O3
25
/O4
26
/O5
27
/O6
28
/O7
29
A14
11
A13
4
A11
1
A12
12
A15
7
A16
10
S2
6
NC
9
OE
32
WE
5
CS
30
R28
100K
R28
100K
1
2
.022
C14
.022
C14
1
2
.1
C12
.1
C12
1
2
Q16
TP2104
Q16
TP2104
3
1
2
R3
4.99K
R3
4.99K
1
2
+
C27
68uF 10V
+
C27
68uF 10V
1
2
JP1
JUMPER
JP1
JUMPER
1 2
R47
DN
R47
DN
1
2
TP7 TP7
R11
4.99K
R11
4.99K
1
2
R5
100
R5
100
1 2
TP17 TP17
Q4
TN2106
Q4
TN2106
1
3
2
D7
MD914
D7
MD914
1 3
R26
100
R26
100
1 2
R8
100K
R8
100K
1
2
+
C32
68uF 10V
+
C32
68uF 10V
1
2
R27
DN
R27
DN
1
2
.1
C3
.1
C3
1
2
Vcc
GND
U9
SN74LVC1404
Vcc
GND
U9
SN74LVC1404
1
3 2
7
6
5
8
4
+ C23
3.3uF 35V
+ C23
3.3uF 35V
1
2
D9
DN
D9
DN
2 1
U8
X24C04S8
U8
X24C04S8
A0
1
A1
2
A2
3
VSS
4
VCC
8
TEST
7
SCL
6
SDA
5
L1
SM BEAD
L1
SM BEAD
1 2
R51
10 5% 1206
R51
10 5% 1206
1 2
.1
C13
.1
C13
1
2
TP10 TP10
R24
100K
R24
100K
1
2
TAB Q10
PZT2222A
TAB Q10
PZT2222A
1
2 4
3
RN4 10KX2 RN4 10KX2
1
2
4
3
R2
10K
R2
10K
1
2
L5
100uH
L5
100uH
1 2
DD1
RB471E
DD1
RB471E
5 3
21
4
+ C29
3.3uF 35V
+ C29
3.3uF 35V
1
2
U1
6N136
U1
6N136
2
3
5
6
7
8
.1
C24
.1
C24
1
2
J2
DB9
J2
DB9
5
9
4
8
3
7
2
6
1
R65
42.2K
R65
42.2K
1
2
J1
87333-1031
J1
87333-1031
1 2
3 4
5 6
7 8
9 10
TP23
LOOP
TP23
LOOP
R18
100K
R18
100K
1
2
U13
7S08
U13
7S08
1
2
4
5
R21
DN
R21
DN
1
2
.1
C31
.1
C31
1
2
RN1
10KX4
RN1
10KX4
1234
8765
U18B
74HC74
U18B
74HC74
D
12
CLK
11
Q
9
Q
8
P
R
1
0
C
L
1
3
DN
C46
DN
C46
1
2
T1
MDCOM 31960R
T1
MDCOM 31960R
9
7
1
4
2
5
RN12
DN
RN12
DN
1
2
3
4
5
6
7
8 9
10
11
12
13
14
15
16
D4
SS14
D4
SS14
2
1
E9 E9
1
2
3
4 5
6
7
8
TP27
LOOP
TP27
LOOP
TP9 TP9
D1
SS14
D1
SS14
2
1
R66
42.2K
R66
42.2K
1
2
Q6
TN2106
Q6
TN2106
1
3
2
LED1
DN
LED1
DN R42
0 OHM
R42
0 OHM
R58
1.00K
R58
1.00K
R56B
100KX4
.1%
R56B
100KX4
.1%
2 7
R56C
100KX4
.1%
R56C
100KX4
.1%
3 6
Q8
TN2106
Q8
TN2106
1
3
2
U14
DS1818R
U14
DS1818R
RESET
1
V
C
C
2
G
N
D
3
U6
6N136
U6
6N136
2
3
5
6
7
8
Q13
MMBT4403
Q13
MMBT4403
3 2
1
15pF
C8
15pF
C8
1
2
R14
100
R14
100
1 2
+
C59
100 T
+
C59
100 T
1
2
R29
100K
R29
100K
1
2
RN2
100KX2
RN2
100KX2
1
2
4
3
DN
C52
DN
C52
R56A
100KX4
.1%
R56A
100KX4
.1%
1 8
TP16 TP16
R36
27.4K
R36
27.4K
1
2
RN10
10KX2
RN10
10KX2
1
2
4
3
R12
4.99K
R12
4.99K
1
2
R44
10K
R44
10K
R45
130K
R45
130K
L2
SM BEAD
L2
SM BEAD
1 2
R30
100
R30
100
1
2
.1
C2
.1
C2
1
2
U5
7S04
U5
7S04
2 4
U11
LP2951ACM
U11
LP2951ACM
+N
8
ERR
5
SD
3
G
N
D
4
+OUT
1
SENS
2
TAP
6
FB
7
D5
CMSH2-40
D5
CMSH2-40
2
1
D8
SS14
D8
SS14
2
1
D6
MD914
D6
MD914
1 3
TP26
LOOP
TP26
LOOP
R22
10K
R22
10K
TP11 TP11
TP18 TP18
.1
C16
.1
C16
1
2
R9
0 OHM
R9
0 OHM
1 2
+
C21
47 E LO ESR
+
C21
47 E LO ESR
1
2
R25
340
R25
340
1 2
R60
4.75K
R60
4.75K
R37
100K
R37
100K
1
2
R63
42.2K
R63
42.2K
1 2
DN
C54
DN
C54
TP29
LOOP
TP29
LOOP
220 pF
C26
220 pF
C26
1
2
U7
LM4120M5-3.3
U7
LM4120M5-3.3
VN
4
G
N
D
2
VOUT
5
REF
1
EN
3
P.C.B. BARE
TEM 01
83646B002 Rev 0
P.C.B. BARE
TEM 01
83646B002 Rev 0
TP5 TP5
Q15
S9925DY
Q15
S9925DY
2
87
13
4
5 6
R52
1.00K
R52
1.00K
1 2
E8 BLA3216B601SG4 E8 BLA3216B601SG4
1
2
3
4 5
6
7
8
L4
47uH
L4
47uH
1 2
Q5
TN2106
Q5
TN2106
1
3
2
TP30
LOOP
TP30
LOOP
+ C17
47 E LO ESR
+ C17
47 E LO ESR
1
2
+ C55
10uF
+ C55
10uF
1
2
R6
340
R6
340
1 2
.1
C35
.1
C35
1 2
.1
C33
.1
C33
1
2
+
-
U20A
AD822AR
+
-
U20A
AD822AR
3
2
1
8
4
100pF
C61
100pF
C61
15pF
C7
15pF
C7
1 2
R40
100K
R40
100K
1
2
Q14
TN2106
Q14
TN2106
1
2
3
E10 E10
1
2
3
4 5
6
7
8
R39
0 OHM
R39
0 OHM
1 2
D2
SS14
D2
SS14
2
1
+ C30
47 E LO ESR
+ C30
47 E LO ESR
1
2
R1
DN
R1
DN
1 2
R4
DN
R4
DN
1
2
.1
C28
.1
C28
1
2
R62
10K
R62
10K
1
2
R10
DN
R10
DN
1
2
TP1 TP1
TP25
LOOP
TP25
LOOP
U4
6N136
U4
6N136
2
3
5
6
7
8
R7
100
R7
100
1 2
U18A
74HC74
U18A
74HC74
D
2
CLK
3
Q
5
Q
6
P
R
4
C
L
1
.1
C34
.1
C34
1
2
+
-
U20B
AD822AR
+
-
U20B
AD822AR
5
6
7
DN
C45
DN
C45
1
2
R41
100K
R41
100K
R43
39.2K
R43
39.2K
.1
C11
.1
C11
1
2
TP15 TP15
R64
42.2K
R64
42.2K
1
2
VN SO VOUT
SO GND GND
MOD1
DN
VN SO VOUT
SO GND GND
MOD1
DN
14
1 10
8
X1
10 MHz
X1
10 MHz
1
2
D3
SS14
D3
SS14
2
1
Q1
TN2106
Q1
TN2106
1
3
2
TP12 TP12
R57
10K
R57
10K
R31
100
R31
100
1 2
.1
C5
.1
C5
1
2
U10
LM2672-3.3
U10
LM2672-3.3
VN
7
ON/OFF
5
G
N
D
6
Vsw
8
Cb
1 S
S
2
S
Y
N
C
3
F
B
4
.001
C18
.001
C18
1
2
TP21
TPAD
TP21
TPAD
R16
340
R16
340
1 2
.1
C4
.1
C4
1
2
E11
BLA3216B601SG4
E11
BLA3216B601SG4
1
2
3
4 5
6
7
8
TP3 TP3
.1
C1
.1
C1
1
2
.22
C25
.22
C25
1
2
TP28
LOOP
TP28
LOOP
TAB
Q9
PZT2222A
TAB
Q9
PZT2222A
1
2 4
3
R34
10K
R34
10K
1
2
TP22 TP22
DN
C48
DN
C48
1
2
C9
.1
C9
.1
1
2
R67
27.4K
R67
27.4K
1 2
TP35
LOOP
TP35
LOOP
L3
SM BEAD
L3
SM BEAD
1 2
Q7
S9435BDY
Q7
S9435BDY
8
7
6
5
4
3
2
1
R54
10 5% 1206
R54
10 5% 1206
1 2
R61
100K
R61
100K
1
2

released Document
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
TDO
AN_NEG
TD
AN0
TCK
NV_NEG
VMD
AN
AN1
TMS
VREF
/DXMT
/FDS
AN
GNDANL
+5A
+5D
SCLK
SDOUT
/DCLK
/ADVALD
/OFL_NEG
/OFL_POS
VREF
/FDS
/DXMT
VBGAP0
/OFLOW-
/OFLOW+
VBGAP1
VREF
+3.3A
A
+3D
A
+3.3A
+3D
+3.3A
A
+3D
A
A
A
+3D
A
A
A
A
A
A
A
A
+3.3A
+5A
+5D
A
+3D
+3.3A
+3.3A
+3D
A
+3A
+3.3A
A
+3.3A
D1
D1
D1
D1 D1 D1
A
SDOUT
/DXMT AN
AGND
+5A
+5D
/FDS
SCLK
/ADVALD
/OFL_POS
/OFL_NEG
Waukesha, WI 53186
DRAWN BY:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
PCB NUMBER:
C Copyright
0
DOX A/D Processor
91391S002
D
2
DJR
306
2
83646B002 R0
Wednesday, June 18, 2008
2008
ELECTRONCALLY SGNED N OMNFY
Waukesha, WI 53186
DRAWN BY:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
PCB NUMBER:
C Copyright
0
DOX A/D Processor
91391S002
D
2
DJR
306
2
83646B002 R0
2008
Waukesha, WI 53186
DRAWN BY:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
PCB NUMBER:
C Copyright
0
DOX A/D Processor
91391S002
D
2
DJR
306
2
83646B002 R0
2008
Two 16bit ADCs driven in push-pull for 17bit
resolution (without oversampling)
From photodiode.
For lowest noise, this system is powered from
the DOX pcb analog 5V.
External reference is quieter than internal; gives
18bit noise-free range with x32 oversampling.
Single ground plane junction
C8051F027 O Crossbar settings:
--------------------------------------------------
P0.0 SP, SCLK
P0.1 SP, Master in/Slave out
P0.2 SP, Master out/Slave in
P0.3 NT0*
P0.4 NT1*
Page 1 Connections
C65
100nF
25V
10%
X7R
C65
100nF
25V
10%
X7R
U12
LP2985-3.3
U12
LP2985-3.3
VN
1
VOUT
5
GND
2
/OFF
3
BYP
4
R69
52K3 1%
R69
52K3 1%
U22
ADR391
U22
ADR391
OUTF
4
OUTS
3
GND
5
N
2
SHDN
1
LNK1 LNK1
C70
100nF
25V
10%
X7R
C70
100nF
25V
10%
X7R
R72
10K 1%
R72
10K 1%
R74
301K
1%
R74
301K
1%
R68
10K
1%
R68
10K
1%
C68
10uF 6V3
10%
C68
10uF 6V3
10%
JTAG/
DEBUG
uART0
uART1
3V8u3
3Pl ous
T|rer 0,1,2,1
T|rer 3
RTC
Lalc|es
Crossoar
corl|
Porl l0
corl|
P0-2
C
ro
sso
a
r
8051 6ore
4K RAH
32K F|ash
v00
3FR 8us
Vor|lor
w0T
ADC0
(16 bit)
x2 Ref
1.25V
Ref
1.25V
ADC0
(16 bit)
x2
Ref
2.5V
P0
drv
P1
drv
P2
drv
DMA
TPu
U23
C8051F067
JTAG/
DEBUG
uART0
uART1
3V8u3
3Pl ous
T|rer 0,1,2,1
T|rer 3
RTC
Lalc|es
Crossoar
corl|
Porl l0
corl|
P0-2
C
ro
sso
a
r
8051 6ore
4K RAH
32K F|ash
v00
3FR 8us
Vor|lor
w0T
ADC0
(16 bit)
x2 Ref
1.25V
Ref
1.25V
ADC0
(16 bit)
x2
Ref
2.5V
P0
drv
P1
drv
P2
drv
DMA
TPu
U23
C8051F067
P0.0
51
P0.1
50
P0.2
49
P0.3
48
P0.4
47
P0.5
46
P0.6
45
P0.7
44
P1.0
33
P1.1
32
P1.2
31
P1.3
30
P1.4
29
P1.5
28
P1.6
25
P1.7
24
P2.0
43
P2.1
42
P2.2
41
P2.3
38
P2.4
37
P2.5
36
P2.6
35
P2.7
34
CNVSTR0
9
CNVSTR1
8
NC4
64
NC3
62
NC2
59
NC1
17
VREF
61
AN1
5
VREF0
15
VBGAP0
16
VREF1
2
AGND0
11
A
G
N
D
2
1
9
A
G
N
D
3
2
2
VRGND0
14
VRGND1
3
AN0G
13
AN1G
4
AN0
12
AV+0
10
AV+1
7
A
V
+
2
1
8
NC5
60
D
G
N
D
1
2
7
D
G
N
D
2
3
9
D
G
N
D
3
5
4
V
D
D
1
2
6
V
D
D
2
4
0
V
D
D
3
5
5
AGND1
6
A
V
D
D
2
3
X
T
A
L
1
2
0
X
T
A
L
2
2
1
MONEN
63
RST*
58
TCK
53
TMS
52
TD
56
TDO
57
VBGAP1
1 C72
100nF
25V
10%
X7R
C72
100nF
25V
10%
X7R
C63
100nF 25V
10% X7R
C63
100nF 25V
10% X7R
C62
100nF 25V
10% X7R
C62
100nF 25V
10% X7R
V+
V-
+
-
U21
AD8605
V+
V-
+
-
U21
AD8605
3
4
1
5
2
J4
Samtec CLP 2x4x0.05in SMT vert pass-thru
JTAG Debug
J4
Samtec CLP 2x4x0.05in SMT vert pass-thru
JTAG Debug
1
3
5
2
4
6
7 8
C66
10nF
16V
10%
X7R
C66
10nF
16V
10%
X7R
R73
10K 1%
R73
10K 1%
C73
100pF50V
5% COG
C73
100pF50V
5% COG
R71
10K
1%
R71
10K
1%
R70
10K
1%
R70
10K
1%
R76
10K
1%
R76
10K
1%
V+
V-
+
-
U24
AD8605
V+
V-
+
-
U24
AD8605
3
4
1
5
2
R75
10R 1%
R75
10R 1%
C67
1uF 10V
-20%+80%
C67
1uF 10V
-20%+80%
C69
10uF 6V3
20%
C69
10uF 6V3
20%
C71
100nF
25V
10%
X7R
C71
100nF
25V
10%
X7R
C64
100nF 25V
10% X7R
C64
100nF 25V
10% X7R

released Document
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
/RD /LB
/UB
/RESET
SDA
SCK
D0
D1
D7
D4
D2
/FWR
/FWR
/LWR
/LB
D3
D6
/LCD_WR
REG_SEL
/5V_FAULT
ROW1
ROW2
ROW3
/BATT_FAL
COL3
COL2
COL1
PWR_SW
ROW3
ROW2
ROW1
/SPO2_BOOT
/SW_PULSE
MD12
MD9
MD11
MD10
MD13
MD15
MA17
MA13
MA2
MA0
MA18
MA9
MA8
MA13
MA1
MA8
MA10
MA6
MA16
MA15
MA15
MA1
MA3
MA11
MA9
MA4
MA5
/HWR
MA12
MA12
MA[0..19]
MA14
MA14
MA10
MA7
MA7
MA2
MA19
MA17
MA3
MA16
MA6
MA11
MA5
MA4
M
A
0
PWR_SW
MD7
MD8
MD11
MD2
MD1
MD6
MD2
MD13
MD15
MD14
MD8
MD10
MD6
MD9
MD4
MD13
MD11
MD4
MD0
MD10
MD12
MD12
MD14
MD7
MD5
MD15
MD3
MD9
MD0
MD1
MD3
MD5
MD8
MD14
/LCD_RD
/5V_FAULT
/3.3D_FAL
PG4
P53
AC_POWER
SPO2_RXD
EMUL_MODE
/3.3D_FAL
OFF/ON
/12V_FAULT
SPO2_RXD
BOOT_DSABLE
AUDO_VOL
/EXT_RAM
BACKLGHT
/EXT_O
P53
/PWR_DN
COL3
/EXT_RAM
LCD_BUSY
/REBOOT
COL1
COL2
SPO2_ON/OFF
SPO2_ON/OFF
/SPO2_BOOT
/CLRERR
/RESET
N_CALL
SPO2_TXD
SCK
SDA
SDA
SCK
D5
BACKLGHT
TONE
/RESET
/WDTOVF
/REBOOT
/LO_VOLTS
/LO_VOLTS
/BATT_FAL
SPKR+
AUDO_VOL
/PWR_DN
/12V_FAULT
/RESET
SPKR_DS
SPKR_DS
MD[0..15]
/HWR
/RD
NBP_ZERO
/LCD_SEL
GND
PG6
PG5
PG4
EMUL_MODE
/WDTOVF
SW_CLSD
/CLRERR
PTB
PTB BOOTMODE
NBP_ZERO
GND
/LCD_RST
TONE
N_CALL
GND_3.3V
MA19
MA18
SW_CLSD
/LCD_RST
LCD_BUSY
SW_VER
SW_VER
/EXT_O
/RD
/EXT_O
/UB
PG5
PG6
EM_GND
/LCD_SEL
SPKR-
SPO2_TXD
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1 D1
D1
D1
D1
D1
D1
D1
D1
D2
D2
D1
D2
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
+3.0B
+3.0B
5V 5V
3.3D
V_ANL
+3.0B
3.3D
3.3D
3.3B
3.3B
12V
3.3B
3.3D
3.3D
3.3D
3.3D
3.3D
3.3B
3.3D
3.3D
3.3D
12V
3.3D
VSS
3.3D
3.3D
5V
3.3D
3.3D
3.3D
3.3D
5V
12V
3.3D
3.3B
3.3B
3.3B
3.3B
3.3D
3.3D
12V
3.3D
3.3D
3.3B
D1
D1
D1
D1
D1
GND
VDD 3.3D VCC
D1
+2.5VREF
D1
3.3B
D1
3.3D
V_BATT
D1
GND_ANL
GND_MOD
VBATT_MON
BATT_MON
BATSTAT1
GND_3.3V
/BOOT
BOOTMODE
/COM_CTS
BATSTAT0
/COM_DSR
/BOOTMODE_RESET
BATT_PLUS
/COM_DTR
/COM_RTS
OFF/ON
BOOT_DSABLE
SYS_ON/OFF
/BAT_CHK
COM_RXD1
COM_TXD1
PLLVcc
PLLVss
BPPUMP_CTL
NBP_SAFETY_CTRL
NBP_FLTER_CTRL
NBP_GAN_CTRL
BPPUMP
BPVALVE1
BPVALVE2
/CLRERR
PTB
/HPRESS
/TMEOUT
OFST_ZERO
+2.5VREF
AC_LED
AC_PWR
NBPAC
NBPDC
AC_POWER
GND_PWR
V_ANL
3.3D
/RESET
Waukesha, WI 53186
DRAWN BY:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
PCB NUMBER:
C Copyright
2
SCHEMATIC, MAIN BOARD, 506CN
91410S001
J:\PERM\QUASAR\HW\SCHEMATC\91410S001\REV 2\91410S001_R2.DSN
D
1
J. Gupton 20MAR07
306
3
83663B001 R1
2008
<QA Approval>
<Mfg. Approval>
<Engineering Appr>
Thursday, January 15, 2009
Waukesha, WI 53186
DRAWN BY:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
PCB NUMBER:
C Copyright
2
91410S001
D
1
J. Gupton 20MAR07
306
3
83663B001 R1
2008
<QA Approval>
<Mfg. Approval>
<Engineering Appr>
Waukesha, WI 53186
DRAWN BY:
LAST MODIFIED DATE:
CHECKED BY:
ENG. APPR.
Q.A. APPR.
MFG. APPR.
PART NUMBER: REV.
TITLE:
PCB NUMBER:
C Copyright
2
91410S001
D
1
J. Gupton 20MAR07
306
3
83663B001 R1
2008
<QA Approval>
<Mfg. Approval>
<Engineering Appr>
/EXT_RAM = 0x200000 - 0x27FFFF
(512K)
128K x 16
Icc20mA
RTC Calibration
GUARD
MODULE_LOGC
GROUND
ANALOG
GROUND
3.3V_LOGC
GROUND
TO PN 98
TO PN 4
LCD
CONNECTOR
POWER CONTROL AND VOLTAGE MONTORS
0x4XXXX0 = LCD NSTR. REG
0x4XXXX1 = LCD DATA RAM
EEPROM = 0xA0, WRTE
0xA1, READ
RTC = 0xD0, WRTE
0xD1, READ
FRONT PANEL
MEMBRANE
CONNECTOR
SPO2 MODULE CONNECTOR
3. LAST DESGNATORS USED: BATT1, C163, CRA1, D29, E16, F2, J6, JMP1, L7,
MTG3, P5, PWR5, Q24, R209, RN22, RT1, SENS1, S1, TP32, TVS2, U38, Y2
NOTES:
1. ALL RESSTORS ARE 1%, 1/10WUNLESS OTHERWSE NOTED.
2. ALL CAPACTORS ARE N uF UNLESS OTHERWSE NOTED.
MAN DGTAL SECTON
REV DATE DESCRPTON
"SPEAKER VOLUME CONTROL"
"No Code" Turn-off
Timer
3.8 S (Typ.)
1.76 S (Min.)
7.3 S (Max.)
TP5 and TP8:
35mS - 120mS,
80mS TYP
D3, D4, D5
NOTE: U4 MUST BE PROGRAMMED.
SEE REF1 ON BOM FOR CORRECT
SOFTWARE AND REVSON LEVEL.
2 USED PER ASSY
Fault Thresholds:
12V: 10.18V - 10.92V, 10.55V NOM
BATT_FAL: 4.72V - 5.18V, 4.95V NOM
5V: 4.60V - 4.75V, 4.68V NOM
500 Hz
Variable
DF
6mm SOLATON BARRER
NURSE CALL
JACK
All components and traces
on same side of PCB as processor
Keep traces short.
OSC
}
}
}
}
}
Version - LeveI Chart
SW_VER
Level
H/WFunction
0.00 V nitial Design
G 11-28-2007 First prototype layout source.
0
2 USED PER ASSY
5-30-2008
1 7-01-2008 Production Release
Second prototype layout source
and Pre-Production
SEE ECN 10359 01-15-2009 2
R12
100
R12
100
R63
100K
R63
100K
C38
1.0
16V
C38
1.0
16V
R207
8.25K
R207
8.25K
R36
100K
R36
100K
TVS2
DN
TVS2
DN
2
1
R65
249K
R65
249K
U1A
74AC32
U1A
74AC32
1
2
3
HARDWARE ITEM
4-40 x 1/4 PEM SPACER TEM2
HARDWARE ITEM
4-40 x 1/4 PEM SPACER TEM2
U1D
74AC32
U1D
74AC32
12
13
11
1
4
7
R39
100
R39
100
R40
100K
R40
100K
.01
C40
.01
C40
Q2
FDN337N
Q2
FDN337N
2
1
3
C47
1.0 16V
C47
1.0 16V
0.1
C26
0.1
C26
R72
100K
R72
100K
U7D
74AHC08
U7D
74AHC08
12
13
11
1
4
7
E6 E6
1
2
3
4 5
6
7
8
R46
10.0K
R46
10.0K
U13C
74AHC08
U13C
74AHC08
9
10
8
U13D
74AHC08
U13D
74AHC08
12
13
11
1
4
7
R76
100K
R76
100K
U12C
74AC32
U12C
74AC32
9
10
8
U10B
AD822AR
U10B
AD822AR
5
6
7
R34
1.00K
R34
1.00K
J1
Molex #52610-2271
J1
Molex #52610-2271
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
R53
100K
R53
100K
TP7 TP7
CRA1
47R 100pF
CRA1
47R 100pF
3
4
5
6
9
7
10
8
C44
.01
C44
.01
U7B
74AHC08
U7B
74AHC08
4
5
6
TP9 TP9
R48
10.0K
R48
10.0K
R67
11.0K
R67
11.0K
.01
C39
.01
C39
C23
.01
C23
.01
U7A
74AHC08
U7A
74AHC08
1
2
3
+
C5
10 T
+
C5
10 T
1
2
C7
10 pF
C7
10 pF
E2 E2
1
2
3
4 5
6
7
8
R43
249K
R43
249K
E3
BLA31AG102SN4D
E3
BLA31AG102SN4D
1
2
3
4 5
6
7
8
RN15
10K x 2
RN15
10K x 2
1
2
4
3
R62
249K
R62
249K
R57
10.0K
R57
10.0K
Q4
FDN337N
Q4
FDN337N
2
1
3
0.1
C13
0.1
C13
R3
10.0K
R3
10.0K
.01
C3
.01
C3
RN7
10K x 4
RN7
10K x 4
1
2
3
4
8
7
6
5
R22
10.0K
R22
10.0K
C28
.01
C28
.01
E5 E5
1
2
3
4 5
6
7
8
R37
2.00K
R37
2.00K
0.1
C10
0.1
C10
R56
196K
R56
196K
U17
LTC1727-5
U17
LTC1727-5
VCC5
2
VCC3
1
VCCA
3
GND
4
COMP5
7
COMP3
8
COMPA
5
RST
6
D7
MMBZ5V6ALT1
5.6V
D7
MMBZ5V6ALT1
5.6V
1
2
3
R55
100
R55
100
U2
62WV12816BLL-55T
U2
62WV12816BLL-55T
A0
5
A1
4
A2
3
A3
2
A4
1
A5
44
A6
43
A7
42
NC
28
A8
27
A9
26
A10
25
A11
24
NC
23
A12
22
A13
21
A14
20
CS
6
OE
41
W
17
DQ0
7
DQ1
8
DQ2
9
DQ3
10
DQ4
13
DQ5
14
DQ6
15
DQ7
16
V
D
D
1
1
A15
19
A16
18
DQ8
29
DQ9
30
DQ10
31
DQ11
32
DQ12
35
DQ13
36
DQ14
37
DQ15
38
V
D
D
3
3
UB
40
LB
39
D4
MMBZ5V6ALT1
5.6V
D4
MMBZ5V6ALT1
5.6V
1
2
3
Q1
TN2106
Q1
TN2106
2
1
3
0.1
C45
0.1
C45
C48
.01
DN
C48
.01
DN
Y1
20.00 MHz
Y1
20.00 MHz
TP5 TP5
U13B
74AHC08
U13B
74AHC08
4
5
6
R47
10.0K
R47
10.0K
0.1
C29
0.1
C29
R45
10.0K
R45
10.0K
R75
15.0K
R75
15.0K
J2
52207-0919
J2
52207-0919
1
2
3
4
5
6
7
8
9
.01
C32
.01
C32
.01
C31
.01
C31
P1
ASP-115311-04
P1
ASP-115311-04
1 2
3 4
5 6
7 8
9 10
+ C161
22 T
6.3V
+ C161
22 T
6.3V
1
2
C22
0.1
C22
0.1
C25
.01
C25
.01
R69
100K
R69
100K
U12A
74AC32
U12A
74AC32
1
2
3
C21
0.1
C21
0.1
0.1
C11
0.1
C11
D1
SS14
D1
SS14
2 1
R18
1.00K
R18
1.00K
U15B
74HC00D
U15B
74HC00D
4
5
6
C160
470 pF
C160
470 pF
0.1
C27
0.1
C27
R14
10.0K
R14
10.0K
R41
20.0K
R41
20.0K
C42
.01
C42
.01
R29 475 R29 475
R4
100
R4
100
R9
20
1/2W
R9
20
1/2W
C61
1.0
16V
C61
1.0
16V
C6
0.1
C6
0.1
R73
1.00K
R73
1.00K
0.1 C34 0.1 C34
R8 100 R8 100
C163
470 pF
C163
470 pF
R25
475
R25
475
C59
1.0
16V
C59
1.0
16V
.01
C35
.01
C35
C19
0.1
C19
0.1
U15A
74HC00D
U15A
74HC00D
1
2
3
R23
10.0K
R23
10.0K
R52
100K
R52
100K
R13
100K
R13
100K
R38
20.0K
R38
20.0K
R197 1.00K R197 1.00K
+ C41
22 T
+ C41
22 T
1
2
RN3 RN3
3 6
R66
10.0K
R66
10.0K
R30 475 R30 475
U15D
74HC00D
U15D
74HC00D
12
13
11
1
4
7
R198
4.75K
R198
4.75K
Q7
FDN337N
Q7
FDN337N
2
1
3 TP10 TP10
.01
C8
.01
C8
RN8C
100K X 4
RN8C
100K X 4
3 6
R19
10.0K
R19
10.0K
RN10 100K X 4 RN10 100K X 4
1
2
3
4
8
7
6
5
R74
10.7K
R74
10.7K
TP4 TP4
R60
10.0K
R60
10.0K
TP3 TP3
E10 BLA31AG102SN4D E10 BLA31AG102SN4D
1
2
3
4 5
6
7
8
D9 ZC5800E D9 ZC5800E
1 3
R33
221
R33
221
C52
.01
C52
.01
U3
74LVC245ADW
U3
74LVC245ADW
A1
2
A2
3
A3
4
A4
5
A5
6
A6
7
A7
8
A8
9
DR
1
OE
19
B1
18
B2
17
B3
16
B4
15
B5
14
B6
13
B7
12
B8
11
VCC
20
GND
10
R44
100K
R44
100K
U7C
74AHC08
U7C
74AHC08
9
10
8
RN1
10K x 2
RN1
10K x 2
1
2
4
3
Q5
RF7821
Q5
RF7821
67
4
123
58
.01
C33
.01
C33
RN4
4.7K x 4
RN4
4.7K x 4
1
2
3
4
8
7
6
5
.01
C2
.01
C2
R61
100K
R61
100K
RN13
10K x 4
RN13
10K x 4
1
2
3
4
8
7
6
5
C159
0.1
C159
0.1
R11 20
1/2W
R11 20
1/2W
U14
TLV2451DBV
U14
TLV2451DBV
3
4
1
5
2
D5 D5
1
2
3
TP2 TP2
C51
1.0
16V
C51
1.0
16V
Q8
FDN337N
Q8
FDN337N
2
1
3
U13A
74AHC08
U13A
74AHC08
1
2
3
U15C
74HC00D
U15C
74HC00D
9
10
8
J4
JST B 2B-PH-SM4-TB
J4
JST B 2B-PH-SM4-TB
1
2
R204
DN
R204
DN
U12B
74AC32
U12B
74AC32
4
5
6
U10A
AD822AR
U10A
AD822AR
3
2
1
8
4
R64
105K
R64
105K
HARDWARE ITEM
EM SHELD PROCESSOR TEM?
HARDWARE ITEM
EM SHELD PROCESSOR TEM?
R50
10.0K
R50
10.0K
C9
10 pF
C9
10 pF
RN16
10K x 4
RN16
10K x 4
1
2
3
4
8
7
6
5
2 7
E9 E9
1
2
3
4 5
6
7
8
R49
100K
R49
100K
4 5
RN6
4.7K x 4
RN6
4.7K x 4
1
2
3
4
8
7
6
5
+ C20
1 T
+ C20
1 T
1
2
0.1
C49
0.1
C49
R58
10.0K
R58
10.0K
D3 D3
1
2
3
+ C14
.22 F
3.3V
+ C14
.22 F
3.3V
1
2
C60
DN
C60
DN
0.1
C53
0.1
C53
U6
M41T00
U6
M41T00
VCC
8
VBAT
3
OSC
1
OSCO
2
SDA
5
SCL
6
VSS
4
OUT
7
R27
10.0K
R27
10.0K
R199 R199
U12D
74AC32
U12D
74AC32
12
13
11
1
4
7
R68
100K
R68
100K
RN19 47 X 4 RN19 47 X 4
1
2
3
4
8
7
6
5
R54
10.0K
R54
10.0K
TP8 TP8
R51
432K
R51
432K
R20
10.0K
R20
10.0K
R2
10.0K
R2
10.0K
TVS1
DN
TVS1
DN
2 1
R28
1.00K
R28
1.00K
0.1
C55
0.1
C55
RN11
100K X 4
RN11
100K X 4
1
2
3
4
8
7
6
5
D8 ZC5800E D8 ZC5800E
1 3
D2
BAT54S
D2
BAT54S
2
1
3
RN9
10K x 4
RN9
10K x 4
1
2
3
4
8
7
6
5
Q24
FDN337N
Q24
FDN337N
2
1
3
C18
0.1
C18
0.1
.01
C57
.01
C57
+ C4
10 T
+ C4
10 T
1
2
C157
0.1
C157
0.1
.01
C36
.01
C36
E8 E8
1
2
3
4 5
6
7
8
0.1
C58
0.1
C58
T
R
B
J3
35RASMT2BHN
T
R
B
J3
35RASMT2BHN
3
2
1
.01
C37
.01
C37
Q6
FDN337N
Q6
FDN337N
2
1
3
100K X 4 100K X 4
1 8
2 7
U4
DF2378RVFQ34V
U4
DF2378RVFQ34V
V
C
C
7
2
V
C
C
9
8
XTAL
96
EXTAL
97
PF7/CLK0
94
MD2
1
MD1
144
MD0
143
/RES
92
/STBY
103
PF0/WAT
84
PF1/RQ14/UCAS/DQMU
85
NM
40
P35/SCK1/SCL0/(OE)/{CKE}
137
P34/SCK0/SCK4/SDA0
138
V
S
S
1
8
V
S
S
2
V
S
S
7
0
V
S
S
9
5
V
S
S
1
0
V
S
S
2
5
PF6/AS
90
PF5/RD
89
PF4/HWR
88
PF3/LWR
87
PF2/RQ15/LCAS/DQML
86
PA3/A19
27
PA2/A18
26
PA1/A17
24
PA0/A16
23
PB7/A15
22
PB6/A14
21
PB5/A13
20
PB4/A12
19
PB3/A11
17
PB2/A10
16
PB1/A9
15
PB0/A8
14
PC7/A7
13
PC6/A6
12
PC5/A5
11
PC4/A4
9
PC3/A3
8
PC2/A2
7
PC1/A1
6
PC0/A0
5
PD7/D15
80
PD6/D14
79
PD5/D13
78
PD4/D12
77
PD3/D11
76
PD2/D10
75
PD1/D9
74
PD0/D8
73
PE7/D7
71
PE6/D6
69
PE5/D5
68
PE4/D4
67
PE3/D3
66
PE2/D2
65
PE1/D1
64
PE0/D0
63
P33/RxD1/SCL1
139
P32/RxD0/rRxD/SDA1
140
P31/TxD1
141
P30/TxD0/rTxD
142
PH2/CS6/(RQ6)
37
PH3/CS7/(RQ7)/OE/CKE
38
P27/PO7/TOCB5/(RQ15)
58
P26/PO6/TOCA5/(RQ14)
57
P25/PO5/TOCB4/(RQ13)
56
P24/PO4/TOCA4/RxD4/(RQ12)
55
P23/PO3/TOCD3/TxD4/(RQ11)
54
P21/PO1/TOCB3/(RQ9)
52
P10/PO8/TOCA0
42
P11/PO9/TOCB0
43
P12/PO10/TOCC0/TCLKA
44
P13/PO11/TOD0/TCLKB
45
P14/PO12/TOCA1
46
P15/PO13/TOCB1/TCLKC
47
P16/PO14/TOCA2/EDRAK2
48
P17/PO15/TOCB2/TCLKD/EDRAK3
49
AN7/P47/DA1
120
AN6/P46/DA0
119
AN5/P45
118
AN4/P44
117
AN3/P43
116
AN2/P42
115
AN1/P41
114
AN0/P40
113
AVCC
111
AVSS
129
VREF
112
PA4/A20/RQ4
28
PA5/A21/RQ5
29
PA6/A22/RQ6
30
PA7/A23/RQ7
31
V
S
S
1
0
2
PH0/CS4/RAS4/WE
35
PH1/CS5/RAS5/SDRAM_clk
36
P20/PO0/TOCA3/(RQ8)
51
V
C
C
9
9
V
C
C
4
P50/TxD2/RQ0
133
P51/RxD2/RQ1
134
P53/ADTRG/RQ3
136
PG0/CS0
107
PG4/BREQ0
130
PG3/CS3/RAS3/CAS
110
PG2/CS2/RAS2/RAS
109
PG1/CS1
108
P52/SCK2/RQ2
135
P22/PO2/TOCC3/(RQ10)
53
V
S
S
5
0
PLLVcc
91
PLLVss
93
VCL
41
EMLE
32
DCTL
62
P90/AN8
121
P91/AN9
122
P92/AN10
123
P93/AN11
124
P94/AN12/DA2
125
P95/AN13/DA3
126
P96/AN14/DA4
127
P97/AN15/DA5
128
PG5/BACK
131
PG6/BREQ
132
P60/TMR0/DREQ0/RQ8
81
P61/TMR1/DREQ1/RQ9
82
P62/TMC0/TEND0/RQ10
83
P63/TMC1/TEND1/RQ11
104
P64/TMO0/DACK0/RQ12
105
P65/TMO1/DACK1/RQ13
106
P80/(RQ0)/EDREQ2
3
P81/(RQ1)/TxD3/EDREQ3
33
P82/(RQ2)/ETEND2
34
P83/(RQ3)/RxD3/ETEND3
59
P84/(RQ4)/EDACK2
60
P85/(RQ5)/SCK3/EDACK3
61
WDTOVF
39
RN17
10K x 4
RN17
10K x 4
1234
8765
R205
10.0K
R205
10.0K
R42
1.00M
R42
1.00M
TP1 TP1
0.1
C30
0.1
C30
RN18 47 X 4 RN18 47 X 4
1
2
3
4
8
7
6
5
R5
10.0K
R5
10.0K
R208
49.9
R208
49.9
RN14
10K x 4
RN14
10K x 4
1
2
3
4
8
7
6
5
R17 100 R17 100
1
2
3
4 5
6
7
8
D10
MD914
D10
MD914
1
3
U5
AT24C64A
U5
AT24C64A
A0
1
A1
2
A2
3
WP
7
SCL
6
SDA
5
VCC
8
GND
4
R196 1.00K R196 1.00K
0.1
C43
0.1
C43
TP6 TP6
HARDWARE ITEM
4-40 x 3/8 PEM STANDOFF TEM1
HARDWARE ITEM
4-40 x 3/8 PEM STANDOFF TEM1
+
C50
10 T
16V
+
C50
10 T
16V
1 2
R32
100K
R32
100K
R35
10.0K
R35
10.0K
U11
MAX708ESA-T
U11
MAX708ESA-T
V
C
C
2
PF
4
NC
6
MR
1
PFO
5
RES
8
RES
7
G
N
D
3
R1
49.9 OHM
R1
49.9 OHM
+ C54
100 EL
25V
LOWESR
+ C54
100 EL
25V
LOWESR
1
2
R59
243
R59
243
R71
1.00M
R71
1.00M
R6
100K
R6
100K
C162
470 pF
C162
470 pF
RN2
10K x 2
RN2
10K x 2
1
2
4
3
R7
100
R7
100
VCC
GND
U8
NC7S32
VCC
GND
U8
NC7S32
1
2
4
5
3
R24
10.0K
R24
10.0K
R209
20.0K
R209
20.0K
.01
C1
.01
C1
E7 E7
1
2
3
4 5
6
7
8
P5
TLW-101-06-T-S
P5
TLW-101-06-T-S
1
U1B
74AC32
U1B
74AC32
4
5
6
R70
10.0K
R70
10.0K
C56
1.0
16V
C56
1.0
16V
RN5
100K X 4
RN5
100K X 4
1
2
3
4
8
7
6
5
E4 E4
1
2
3
4 5
6
7
8
E1 E1
1
2
3
4 5
6
7
8
R26 100K R26 100K
+ C24
10 T
+ C24
10 T
1
2
0.1
C46
0.1
C46
Y2
32.768KHZ
Y2
32.768KHZ
Q3
TP2104
Q3
TP2104
3
1
2
RN3D 100K X 4 RN3D 100K X 4
4 5
RN8 100K X 4 RN8 100K X 4
1 8
D6 ZC5800E D6 ZC5800E
1 3
R21
10.0K
R21
10.0K
U16
AQV210EHA
U16
AQV210EHA
1
2
3
6
5
4
U1C
74AC32
U1C
74AC32
9
10
8
R10
20
1/2W
R10
20
1/2W
0.1
C12
0.1
C12

released Document
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
BATT_CHG
SW_VRAL
_SENSE
EXT_GND
_SENSE
BATT_RTN
EXT_GND
D2
D1
VN
V_BATT
12V
3.3D
VN
VN
V_RAL
V_ANL
3.3B V_RAL
VCC
V_BATT
5V
+5A
+2.5VREF
SYS_ON/OFF
AC_POWER
/BAT_CHK
BATSTAT1
BATSTAT0
AC_PWR
PLLVcc
V_ANL
GND_3.3V
VBATT_MON
BATT_MON
AC_LED
GND_MOD
PLLVss
BATT_PLUS
GND_ANL
GND_PWR
+5A
3.3D
CREATION DATE:
LAST MODIFIED DATE:
PART NUMBER: REV.
TITLE:
SHEET SIZE: SHEET OF DIST:
Waukesha, WI 53186
Copyright c
CONFIDENTIAL: This document contains conIidential inIormation and may
not be copied or divulged without written consent oI CRITICARE SYSTEMS INC.
2
SCHEMATC, MAN BOARD, 506CN
91410S001
Thursday, January 15, 2009 D
3 2
306
20MAR07
2008
CREATION DATE:
LAST MODIFIED DATE:
PART NUMBER: REV.
TITLE:
Waukesha, WI 53186
Copyright c
2
91410S001
3 2
306
20MAR07
2008
CREATION DATE:
LAST MODIFIED DATE:
PART NUMBER: REV.
TITLE:
Waukesha, WI 53186
Copyright c
2
91410S001
3 2
306
20MAR07
2008
RS1
RS2
RS3 RG2
RG1
ROVC1
ROVC2
RS4
RSET
CT
To uP input
DO3316P-104
For testing and dianostic use only.
9 VDC NOMNAL
NPUT
STAT 0 STAT 1
RED GREEN
CHARGE STATUS LED
STAT 0
(GRN)
STAT 1
(RED)
OFF OFF Trickle Charge, Defective
Battery or No nput Power
OFF On
Bulk Charge OFF On
Over Charge
On On Float Charge (Full Charge),
Defective or No Battery Connected
LED's are mounted on PCB and not intended
to be seen by the user.
12 Volt at 1 amp step-up
Vin 5.25 to 9.2 volts
400 KHZ
Design Specs.
3.3 Volt at 400 mA step-down
Diode protects against output voltage
being pulled below ground through the
synchronous FET in an undervoltage
input situation.
DT3316P-473
Vin 5.25 to 13.2 Volts
TO 252 Package
Standby Power Supply
AC Power
Sense nput To
CPU
Design Specs.
STAR GROUND PONT
SEE VEW "A".
POWER
GROUND
3.3V_LOGC
GROUND
ALL GROUND SYMBOLS ARE PLANES
AND JONED TO POWER GROUND BY
50 ML (MN) TRACE AT LOCATON SHOWN
ON 91410M001 DRAWNG.
VEW "A"
BLK
RED
Battery wires to be
18AWG
VBATT_MON = 0 V TO 2.50 V wrt TP26
FOR BATT_PLUS = 5.00 V TO 7.50 V
(NOTE: BATT_PLUS = BATTERY VOLTAGE
BY DESGN)
These traces must
originate from R4
lands.
BATT_MON = 0 V TO 2.50 V
FOR _SENSE = 0 A TO 4.15 A
POWER SUPPLY SECTONS
MODULE_LOGC
GROUND
SEE SHEET 1 FOR REVSON HSTORY
No vias in
gate drive
path
+5V @ 400ma
5V ANALOG VOLTAGE
ANALOG
GROUND
RT1 to reside on a thermally
isolated tab of the PCB.
JMP1 implemented as a
trace between lands 2 and 3
of Q11 on bottom side.
+ C77
10 T
16V
+ C77
10 T
16V
1
2
R119
10.0K
R119
10.0K
+ C67
1 T
+ C67
1 T
1
2
R110
200K
R110
200K
TVS3
SMF10A
TVS3
SMF10A
2
1
C101
.022
C101
.022
F1
T 5A 125V
F1
T 5A 125V
1 2
TP20 TP20
R94
28.0K
R94
28.0K
TP18 TP18
Q13
MMBT4403
Q13
MMBT4403
1
3
2
R81
20.0K
R81
20.0K
R97
6.19K
R97
6.19K
L5
100 uH
DT1608
L5
100 uH
DT1608
1 2
C88
0.1
C88
0.1
L6
68 uH
L6
68 uH
1 2
+
C64
100 T
16V
LOWESR
+
C64
100 T
16V
LOWESR
1
2
R96
100K
R96
100K
TP13 TP13
C78
0.1
C78
0.1
R114
7.32K
R114
7.32K
L4
100 uH
L4
100 uH
1 2
D20
SS34
D20
SS34
2 1
U22
LM2651MTC-3.3
U22
LM2651MTC-3.3
VN
3
VN
4
VN
5
SW
1
SW
2
V
C
B
6
AVN
7
COMP
10
SS/SD
8
A
G
N
D
1
2
A
G
N
D
1
3
P
G
N
D
1
4
P
G
N
D
1
5
P
G
N
D
1
6
FB
9
N
C
1
1
C63
0.1
C63
0.1
R109
4.02K
R109
4.02K
R121
110K
R121
110K
Q17
S4435BDY
Q17
S4435BDY
6
7
4
1
2
3 8
5
TP14 TP14
R126
100K
R126
100K
R88
6.19K
R88
6.19K
R118
100K
R118
100K
D19
SS14
D19
SS14
2
1
TP16 TP16
C65
0.1
C65
0.1
+
C98
100 T
16V
LOWESR
+
C98
100 T
16V
LOWESR
1
2
R92
3.92K
R92
3.92K
0.1
C91
0.1
C91
C71
DN
C71
DN
R82
100K
R82
100K
C74
.0047
C74
.0047
R104
3.32K
R104
3.32K
Q10
S4435BDY
Q10
S4435BDY
6
7
4
1
2
3 8
5
R105
11.0K
R105
11.0K
E14
BLM21BD222SN1B
E14
BLM21BD222SN1B
2 1
R99
562K
R99
562K
R101
DN
R101
DN
R87
2.00K
R87
2.00K
JMP1 JMP1
1
2
R112
10.0K
R112
10.0K
R89
30.1K
R89
30.1K
R91
10.0K
R91
10.0K
C97
1.0
C97
1.0
R124
10.0K
R124
10.0K
TP21 TP21
R128
.02 OHM
R128
.02 OHM
C66
.01
MPPS
C66
.01
MPPS
F2
T 3A 125V
F2
T 3A 125V
1 2
+
C62
220 EL
16V
LOWESR
+
C62
220 EL
16V
LOWESR
1
2
R77
499K
R77
499K
C73
DN
C73
DN
D14
DN
D14
DN
1
3
R122
40.2K
R122
40.2K
Q16
TN2106
Q16
TN2106
2
1
3
D13
SS24
D13
SS24
2
1
C69
.0022
C69
.0022
TP15 TP15
C72
DN
C72
DN
C85
.0022
C85
.0022
D16
SML-LX1206GC
D16
SML-LX1206GC
2
1
TP12 TP12
L2
100 uH
L2
100 uH
1 2
R84
27.4K
R84
27.4K
D21
B540
D21
B540
2 1
R100
11.0K
R100
11.0K
U20A
OP296GS
U20A
OP296GS 3
2
1
8
4
R102
187K
R102
187K
Q11
DN
Q11
DN
2
1
3
C80
0.1
C80
0.1
D11
SS34
D11
SS34
2 1
R111
30.1K
R111
30.1K
R116
100K
R116
100K
RN20
10K x 2
RN20
10K x 2
12
43
R80
27
1/3W
R80
27
1/3W
R120
49.9 OHM
R120
49.9 OHM
C96
0.1
C96
0.1
U24
LM3478MM
U24
LM3478MM
V
N
8
DR
6
P
G
N
D
5
A
G
N
D
4
SEN
1
FB
3
FA/SD
7
COMP
2
+
C89
220 EL
25V
LOWESR
+
C89
220 EL
25V
LOWESR
1
2
Q12
MMBT4401
Q12
MMBT4401
1
2
3
R90
30.1K
R90
30.1K
Q19
TN2106
Q19
TN2106
2
1
3
C68
0.1
C68
0.1
TP11 TP11 Q9
S4435BDY
Q9
S4435BDY
6
7
4
1
2
3 8
5
R117
20.0
R117
20.0
E13
BLM21BD222SN1B
E13
BLM21BD222SN1B
2 1
R85
1.00K
R85
1.00K
D17
ZC5800E
D17
ZC5800E
1
3
+
C83
220 EL
25V
LOWESR
+
C83
220 EL
25V
LOWESR
1
2
C92
100 pF
C92
100 pF
C75
1.0 16V
C75
1.0 16V
R106
16.9K
R106
16.9K
C84
0.1
C84
0.1
C90
0.1
C90
0.1
R127
4.75K
R127
4.75K
J6
MOLEX 87427-0242
J6
MOLEX 87427-0242
1
2
C82
0.1
C82
0.1
C70 0.1 C70 0.1
J5
MOLEX 43045-0216
J5
MOLEX 43045-0216
1
2
TP19 TP19
R107
100K
R107
100K
T
RT1
NC0805KH103J
T
RT1
NC0805KH103J
1 2
D18
SS14
D18
SS14
2
1
U20B
OP296GS
U20B
OP296GS
5
6
7
U21
LP2950CDT-3.3
U21
LP2950CDT-3.3
V
1
G
N
D
2
VO
3
Q14
TN2106
Q14
TN2106
2
1
3
D23
SS34
D23
SS34
2 1
U19
UC3909DW
U19
UC3909DW
OUT
5
CS-
17
CS+
16
RTHM
1
VLOGC
2
V
C
C
4
CHGENB
10
VA-
12
STATLV
8
VAO
11
G
N
D
3
CA-
13
CSO
15
CAO
14
RSET
18
R10
20
OSC
19
OVCTAP
9
STAT1
6
STAT0
7
R113
10.0K
R113
10.0K
C103
.01
C103
.01
R79
1.00K
R79
1.00K
C86
.0047
C86
.0047
+
C95
100 EL
25V
LOWESR
+
C95
100 EL
25V
LOWESR
1
2
R125
13.0K
R125
13.0K
C94
.22
C94
.22
L3
47 uH
L3
47 uH
1 2
C100
.01
C100
.01
R83 0.2 1W R83 0.2 1W
R78
100K
R78
100K
TP17 TP17
D15
SML-LX1206C
D15
SML-LX1206C
2
1
U23
LM2594M-5.0
U23
LM2594M-5.0
VN
7
GND
6
VOUT
8
FB
4
ON/OFF
5
R98
154K
R98
154K
470 pF
C76
470 pF
C76
+ C79
10 T
+ C79
10 T
1
2
C102
.001
C102
.001
R115
15.0K
R115
15.0K
+
C81
100 T
16V
LOWESR
+
C81
100 T
16V
LOWESR
1
2
+
C93
10 T
16V
+
C93
10 T
16V
1
2
D12
Volts
DN
D12
Volts
DN
1
3
R93
13.3K
R93
13.3K
D22
SS14
D22
SS14
2
1
C99
0.1
C99
0.1
Q18
RF7821
Q18
RF7821
67
4
123
58
Q15
TN2106
Q15
TN2106
2
1
3
R86
2.00K
R86
2.00K
R103
200K
R103
200K
+
C87
100 EL
25V
LOWESR
+
C87
100 EL
25V
LOWESR
1
2
R95
3.92K
R95
3.92K
BATT1
6V at 4.5 AH MNMUM
BATT1
6V at 4.5 AH MNMUM
1
2
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
DSR
Tx
/TD
CTS
CTS
DTR /RTS
/DTR
RTS
Rx
GND_232
/DSR
/CTS
BPPUMP
+2.0VREF
+5VREF
+2.0VREF
+2.0VREF
+2.0VREF
D1
D1
D1
D1 D1
D1
D1
D1
D1
D1
D1
5V_ANL
+5VREF
+PUMP
5V_ANL
12V
+5VREF
+5VREF
+5VREF
5V_ANL
5V_ANL
5V_ANL
5V_ANL
+5VREF
5V_ANL
+5VREF
+5VREF
5V_ANL
5V_ANL
5V_ANL
5V_ANL
3.3D
5V_ANL
3.3D
3.3D
5V
5V
+PUMP
+PUMP
VDD 3.3D VCC
3.3D
D1
D1
D1
D1
D1
D1
5V_ANL +5A
+5VREF
VSS
12V
+5VREF
D1
D1
D1
D1
GND
D1
3.3B
NBP_FLTER_CTRL
+5A
GND_ANL
3.3D
BPVALVE1
BPPUMP
NBP_SAFETY_CTRL
/RESET
GND_PWR
+2.5VREF
/HPRESS
/CLRERR
/COM_DTR
/COM_RTS
COM_TXD1
GND_3.3V
OFST_ZERO
BOOT_DSABLE
OFF/ON
NBPDC
/TMEOUT
NBP_GAN_CTRL
NBPAC
COM_RXD1
/COM_DSR
/COM_CTS
/BOOTMODE_RESET
/BOOT BOOTMODE
PTB
BPPUMP_CTL
BPVALVE2
CREATION DATE:
LAST MODIFIED DATE:
PART NUMBER: REV.
TITLE:
Waukesha, WI 53186
Copyright c
2
91410S001
3 3
306
20MAR07
2007
CREATION DATE:
LAST MODIFIED DATE:
PART NUMBER: REV.
TITLE:
Waukesha, WI 53186
Copyright c
2
91410S001
3 3
306
20MAR07
2007
CREATION DATE:
LAST MODIFIED DATE:
PART NUMBER: REV.
TITLE:
Waukesha, WI 53186
Copyright c
2
91410S001
3 3
306
20MAR07
2007
TP22 TP22
R152
49.9K
R152
49.9K
R143
100
R143
100
R181
200K
R181
200K
R185
100K
R185
100K
0.1 5%
C134
0.1 5%
C134
0.1
C105
0.1
C105
0.1
C114
0.1
C114
R157
100K
R157
100K
Q20A
S9926BDY
Q20A
S9926BDY
87
1
2
U18A
74AC32
U18A
74AC32
1
2
3
U36
LP2951ACM
U36
LP2951ACM
+N
8
ERR
5
SD
3
G
N
D
4
+OUT
1
SENS
2
TAP
6
FB
7
0.1
C155
0.1
C155
R180
100K
R180
100K
.22
C123
5%
.22
C123
5%
R132
100K
R132
100K
U30B
TLC352CD
U30B
TLC352CD
5
6
7
0.1
C147
0.1
C147
0.1
C145
0.1
C145
TP28 TP28
R192
100K
R192
100K
R172
15.0K
R172
15.0K
U26A
74HC74D
U26A
74HC74D
D
2
CLK
3
Q
5
Q
6
S
4
R
1
TP32 TP32
R201
4.99K
0.1%
R201
4.99K
0.1% R171
82.5K
R171
82.5K
U38
LM2672M
U38
LM2672M
VN
7
G
N
D
6
Vsw
8
Cb
1
ON/OFF
5
F
B
4
S
Y
N
C
3
S
S
2
C124
.22
5%
C124
.22
5%
+
C111
10 T
16V
+
C111
10 T
16V
1
2
R184
200K
R184
200K
+
C141
1 T
+
C141
1 T
1
2
U27
ADM3310EARU
U27
ADM3310EARU
C1+
6
C1-
24
C2+
2
C2-
4
C3+
28
C3-
26
V+
1
VCC
3
V-
25
GND
27
T1_OUT
22
T2_OUT
21
T3_OUT
20
R1_N
19
R2_N
18
R3_N
17
R4_N
16
R5_N
15
T1_N
7
T2_N
8
T3_N
9
R1_OUT
10
R2_OUT
11
R3_OUT
12
R4_OUT
13
R5_OUT
14
EN
5
SD
23
0.1
C151
0.1
C151
R176
100
R176
100
U35A
OP296GS
U35A
OP296GS
3
2
1
8
4
C136
1.0
C136
1.0
R160
100K
R160
100K
R146
DN
R146
DN
R136
100
R136
100
.22
C122
5%
.22
C122
5%
DN
C125
DN
C125
150pF
C138
5%
150pF
C138
5%
+
C143
1 T
+
C143
1 T
1
2
R183
200K
R183
200K
R195
13.3K
R195
13.3K
U29D
74HC4066
U29D
74HC4066
8
O
9
C
6
R148
100K
R148
100K
R179
4.75K
R179
4.75K
R130
100
R130
100
R178
10.0K
R178
10.0K
R168
8.45K
R168
8.45K
R167
93.1K
R167
93.1K
U25B
74LVC02A
U25B
74LVC02A
5
6
4
R202
4.99K
0.1%
R202
4.99K
0.1%
0.47
C150
0.47
C150
R154
27.4K
R154
27.4K
Q23
TN2106
Q23
TN2106
2
1
3
R156
100
R156
100
U30A
TLC352CD
U30A
TLC352CD
3
2
1
8
4
+ C142
1 T
+ C142
1 T
1
2
0.1
C140
0.1
C140
R189
100K
R189
100K
0.1
C119
0.1
C119
R169
7.32K
R169
7.32K
R145
100
R145
100
1.0
C131
10% 1.0
C131
10%
R206
10.0K
R206
10.0K
Q22
TN2106
Q22
TN2106
2
1
3
1.0
C132
1.0
C132
R150
100K
R150
100K
C139
.01
C139
.01
+ C144
1 T
+ C144
1 T
1
2
R182
301K
R182
301K
U18C
74AC32
U18C
74AC32
9 1
0
8
U37A
OP296GS
U37A
OP296GS
3
2
1
8
4
TP31 TP31
U33B
AD822AR
U33B
AD822AR
5
6
7
R161
100K
R161
100K
R142
1.00K
R142
1.00K
R151
200K
R151
200K
TP26 TP26
R177
100K
R177
100K
R203
4.99K
0.1%
R203
4.99K
0.1%
R163
221
R163
221
E12
BLM21BD222SN1B
E12
BLM21BD222SN1B
2 1
0.1
C109
0.1
C109
U34
74LVC1G14
U34
74LVC1G14
2 4
0.1
C146
0.1
C146
.22
C133
5%
.22
C133
5%
Q21A
S9926BDY
Q21A
S9926BDY
87
1
2
P3
JST B6B-PH-SM4-TB
P3
JST B6B-PH-SM4-TB
1
2
3
4
5
6
U35B
OP296GS
U35B
OP296GS
5
6
7
+
C110
47 EL
16 V
+
C110
47 EL
16 V 1
2
R137
11.0K
R137
11.0K
R170
82.5K
R170
82.5K
680pF
C135
5%
680pF
C135
5%
U28A
TLC352CD
U28A
TLC352CD
3
2
1
8
4
R162
100K
R162
100K
U25D
74LVC02A
U25D
74LVC02A
11
12
13
TP24 TP24
R165
13.3K
R165
13.3K
U31B
AD822AR
U31B
AD822AR
5
6
7
+
C130
10 T
16V
+
C130
10 T
16V
1 2
0.1
C126
0.1
C126
Q21B
S9926BDY
Q21B
S9926BDY
56
3
4
0.1
C117
0.1
C117
0.1
C115
0.1
C115
D26
SS14
D26
SS14
2
1
R174
10.0K
R174
10.0K
R191
100K
R191
100K
0.1
C148
0.1
C148
U32A
74LVC02A
U32A
74LVC02A
2
3
1
R190
2.00M
R190
2.00M
R166
93.1K
R166
93.1K
NC NC GND
COMP
VCC
SENS1
XFPM-050KPGR-BP
NC NC GND
COMP
VCC
SENS1
XFPM-050KPGR-BP
3
1
2
6
4 5
Q20B
S9926BDY
Q20B
S9926BDY
56
3
4
R135
1.00M
R135
1.00M
0.1
C107
0.1
C107
TP23 TP23
0.1
C112
0.1
C112
R175
10.0K
R175
10.0K
D27
ZC5800E
D27
ZC5800E
1
3
C137
1.0
C137
1.0
R158
422K
R158
422K
R140
100
R140
100
R193
604K
R193
604K
R134
118K
R134
118K
R173
1.00M
R173
1.00M
R133
63.4K
R133
63.4K
0.1
C116
0.1
C116
TP30 TP30
TP29 TP29
R187
100K
R187
100K
D24
SS14
D24
SS14
2
1
TP27 TP27
R149
100K
R149
100K
U28B
TLC352CD
U28B
TLC352CD
5
6
7
L7 33uH 1.3A L7 33uH 1.3A
1 2
R155
52.3K
R155
52.3K
U33A
AD822AR
U33A
AD822AR
3
2
1
8
4
R159
39.2K
R159
39.2K
U32B
74LVC02A
U32B
74LVC02A
5 6
4
C129
1.0
<WVDC>
C129
1.0
<WVDC>
P4 P4 5
9
4
8
3
7
2
6
1
S
1
S
2
0.1
C128
0.1
C128
R188
150K
R188
150K
R147
2.21M
R147
2.21M
R164
3.92K
R164
3.92K
0.1
C153
0.1
C153
R131
137K
R131
137K
U29A
74HC4066
U29A
74HC4066
1
O
2
C
1
3
D25
SS14
D25
SS14
2
1
U32D
74LVC02A
U32D
74LVC02A
11
12
13
1.0
C127
10% 1.0
C127
10%
+ C149
1 T
16V
+ C149
1 T
16V
1
2
0.1
C106
0.1
C106
U37B
OP296GS
U37B
OP296GS
5
6
7
R200
4.99K
0.1%
R200
4.99K
0.1%
U29C
74HC4066
U29C
74HC4066
4
O
3
C
5
R138
12.4K
R138
12.4K
+
C118
100 T, 10%
10V
+
C118
100 T, 10%
10V
1
2
+
C152
100 EL
25V
+
C152
100 EL
25V
1
2
R194
82.5K
R194
82.5K
U25A
74LVC02A
U25A
74LVC02A
2
3
1
0.1
C104
0.1
C104
U32C
74LVC02A
U32C
74LVC02A
89
1
0
U18B
74AC32
U18B
74AC32
4
5
6
E16
BLA31AG102SN4D
E16
BLA31AG102SN4D
1
2
3
4 5
6
7
8
0.1
C120
0.1
C120
R129
10.0K
R129
10.0K
0.1
C121
0.1
C121
0.01
C154
0.01
C154
C158
0.1
C158
0.1
TP25 TP25
D29
SS24
D29
SS24
2
1
R186
100K
R186
100K
R141
100
R141
100
U29B
74HC4066
U29B
74HC4066
11
O
10
C
1
2
+
C156
100 T
16V
LOWESR
+
C156
100 T
16V
LOWESR
1
2
0.1
C113
0.1
C113
U25C
74LVC02A
U25C
74LVC02A
8
9
10
U31A
AD822AR
U31A
AD822AR
3
2
1
8
4
R139
2.21M
R139
2.21M
U18D
74AC32
U18D
74AC32
1
2
1
3
1
1
14 7
1
2
3
4 5
6
7
8
D28
BAT54C
D28
BAT54C
2 1
3
0.1
C108
0.1
C108
U26B
74HC74D
U26B
74HC74D
D
12
CLK
11
Q
9
Q
8
S
1
0
R
1
3
R153
47.5K
R153
47.5K

15 Criticare 506DN - Service Manual

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15 Criticare 506DN - Service Manual

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Cat. No.

Technology ComfortCuff technology measures NIBP while the cuff inflates.

fastener before you launder the cuff.

Criticare Systems, Inc. eQuality 506DN Service Manual Page 6-3

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