AGGREKO UK LIMITED MANUFACTURING

C20/6.3/A/14kV
6.3MVA TRANSFORMER CONTAINER USER MANUAL
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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

SAFETY MUST HAVE PRIORITY

WARNING

Hazardous voltage can cause electrical shock and burns. Disconnect power before proceeding with any work on this equipment. Ensure that installation, operation and maintenance are carried out by properly qualified personnel. Keep the instruction manual accessible to all persons concerned with installation, operation and maintenance.

WARNING

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

TABLE OF CONTENTS

1. INTRODUCTION ................................................................................

2. SAFETY .............................................................................................

3. INSTRUCTIONS ................................................................................ 3.1. 3.2. 3.3. 3.4. Equipment Data Instructions for Installation and Use Handling Instructions Maintenance Instructions

4. ELECTRICAL DRAWINGS ...............................................................

5. HAZARDOUS AREAS .......................................................................

6. ATTACHMENTS ................................................................................ 6.1. 6.2. Aggreko Documentation ..................................................... Supplier Literature ................................................................

10 10 11

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

1.

INTRODUCTION

This Transformer Container has been manufactured specifically for use in the Aggreko rental fleet. Aggreko Transformer Containers are designed to supply power anywhere in the world within a wide range of operating environments and are suitable for many different applications: e.g.. Construction Utilities Manufacturing Offshore Petrochemical Refineries Quarrying/Mining Defence Electrical/Mechanical Contractors Shipping Entertainment Food Production

Aggreko Transformer Containers are designed and built in-house to a very high standard in order to perform reliably and withstand the rigours of the rental market. This User Manual has been prepared to assist in the operation of the Transformer Container. Maintenance, adjustments and repairs must only be undertaken by personnel who are suitably qualified and authorised to do the work and who have been properly trained. Each Transformer Container of this type is uniquely identified by a Plant Number and Serial Number indicated on the rating plate affixed to the outside of the control panel. This information is required when ordering spare parts.

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

2.

SAFETY

"SAFETY MUST HAVE PRIORITY"

This Transformer Container has been designed to be safe when used in the correct manner. However, responsibility for safety always rests with the personnel using the equipment. The Transformer Container should only be operated by personnel who have been properly authorised and trained. Prior to installing and operating the Transformer Container or carrying out any maintenance or repair, personnel must read and understand these instructions paying particular attention to all safety precautions and warnings. This Transformer Container must only be handled, installed and operated in accordance with relevant national, local or Federal codes, standards or other requirements.

"IF IN DOUBT CONSULT AGGREKO"

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

3.

INSTRUCTIONS

3.1.

Equipment Data The technical data defining the Transformer Container and the limits on its operating environment are tabulated in the Equipment Data Sheet. A copy of the Equipment Data Sheet has been included in the attachments to this manual. This includes and expands upon the information that is provided on the rating plate affixed to the set. A copy of the rating plate data has also been included in the attachments.

3.2.

Instruction for Installation and Use Refer to the relevant suppliers literature, included in the attachments to this manual, for instructions relating to the use of this equipment.

3.3

Handling Instructions 1. For weights and dimensions refer to the Equipment Data Sheet and Outline Drawing (attachments). 2. Package may be lifted by the four corner castings on the top of the container. 3. This Transformer is housed in a standard ISO 20 x 8 x 66 container which has been certified by Lloyds Register to meet CSC requirements for safety in loading. 4. All units are to be loaded flat on transport and properly secured. 5. This container is classified Not to be overstowed and is only suitable for shipping on deck or on top of stack.

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

3.

INSTRUCTIONS (cont....)

3.4.

Maintenance Instructions Adjustments, service and repairs must only be undertaken by personnel who are suitably qualified and authorised to do the work and who have been properly trained. Routine maintenance must be carried out by qualified personnel with appropriate tools and protection in accordance with the instructions contained in the relevant equipment suppliers instruction manual. Non routine maintenance operations must only be carried out by authorised Aggreko personnel equipped with the appropriate tools and protection and in possession of the relevant specialist technical information i.e. component manufacturers instructions. To assist with ordering spare parts and other service activities, a shortform list of Component Manufacturers Data has been included in the attachments.

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

4.

ELECTRICAL DRAWINGS

In order to assist in the operation and maintenance of this Transformer Container, a full set of electrical drawings has been included in the attachments.

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

5.

HAZARDOUS AREAS

This Transformer Container has not been designed for use in Hazardous Areas. No attempt must be made to operate in a hazardous area without the express authority of Aggreko.

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

6.

ATTACHMENTS

TABLE OF CONTENTS

6.1. Aggreko Drawings

Document Description Equipment Data Sheet Rating Plate Detail Component Manufacturers Data General Layout of Container Low Voltage Load Isolators Schematic Low Voltage Load Isolators Schematic Overcurrent Protection Schematic Overcurrent Protection Schematic High Voltage Load Switches Schematic High Voltage Load Switches Schematic Metering Schematic Metering Schematic Cooling Fans Control Schematic Cooling Fans Control Schematic Utilities and Control Schematic Protection & Alarm Annunciation Schematic Protection & Alarm Annunciation Schematic Terminal Layout Diagram Terminal Layout Diagram Terminal Block Location Diagram Single Line Diagram Container Type Approval Certificate Ref. No. Rev.

G08.0179 sht 1-2 A S01.0748 sht 1 A A B B B D D D D B B B

M04.0061 sht 1 D21.0474 sht 1 D08.0722 sht 1 D08.0722 sht 2 D08.0722 sht 3 D08.0722 sht 4 D08.0722 sht 5 D08.0722 sht 6 D08.0722 sht 7 D08.0722 sht 8 D08.0722 sht 9

D08.0722 sht 10 B D08.0722 sht 11 E D08.0722 sht 12 C D08.0722 sht 13 C D14.0140 sht 1 D14.0140 sht 2 D14.0140 sht 3 D19.0061 sht 1 NL-LR 30083-1/99 A A A A

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Document No.: M02.0118 Document Title: USER MANUAL 6.3MVA Transformer Issue: B Date: 27/07/02

6.2. Supplier Literature

6.2.1. 6.2.2. 6.2.3. 6.2.4. 6.2.5. 6.2.6. 6.2.7. 6.2.8. 6.2.9. Three Phase Transformer Outline Drawing Three Phase Transformer Rating Plate and Connection Diagram ABB Transformers Transport and Installation Instructions ABB Type SAFEPLUS Switchgear - Installation and Operation Instructions ABB SPAJ 142C Overcurrent and Earth Fault Relay Users Manual ABB Kabeldon SOC 630 Installation Instruction Isotron Universal Power Meter Users Manual Automation 2000 Transformer Integrated Protection Device Selco M4100 Annunciator

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C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.1. Three Phase Transformer Outline Drawing

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.2. Three Phase Transformer Rating Plate and Connection Diagram

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.3. ABB Transformers Erection, Commissioning and Maintenance Instructions

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.4. ABB Type SAFEPLUS Switchgear Installation and Operation Instructions

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.5. ABB SPAJ 142C Overcurrent and Earth Fault Relay Users Manual

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.6. ABB Kabeldon SOC 630 Installation Instruction

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.7. Isotron Universal Power Meter Users Manual

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.8. Automation 2000 Transformer Integrated Protection Device

C20/6.3/A/14kV 6.3MVA TRANSFORMER CONTAINER USER MANUAL SECTION 6 - ATTACHMENTS 6.2 - Supplier Literature

6.2.9. Selco M4100 Annunciator