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FC2 Session 5-8 AFC
FC2 Session 5-8 AFC
Contents
Origin and Background of Aircraft Systems Integration Inter-System Communication Flight Deck Aeronautical Requirements for Aircraft Systems:
Environmental requirements EMI/EMC Safety Assessment Requirements for Embedded Software
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
FC2
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Airbus Military
2011
Systems evolution
The 1930s saw the introduction of the first electronics aids to assure good operational reliability such
a blind flying radio ranging non-directional beacons ground-based surveillance radar and the single-axis autopilot
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
Avionics
AVIONICS is a word coined in the late 1930s to provide a generic name for the increasingly diverse functions being provided by AVIation electrONICS.
Nowadays any system in the aircraft is dependant on electronics for its operation
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
Systems evolution
The 1940s saw developments in
VHF Communications, Estimulated Airborne intercept radar, Identification Friend or Foe (IFF), Gyro compass, attitude and heading reference systems, First electronic warfare systems, Military long-range precision radio navigation aids, and the two-axis autopilot.
by World War II
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
Systems evolution
The 1950s saw the introduction of
Tactical air navigation ( TACAN ), Airbone intercept radar with tracking capability and Doppler radar, Medium pulse repetition frequency ( PRF ) airbone intercept radar, The early digital mission computers Inertial navigation systems.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
Systems evolution
Many of the aircraft systems and subsystems up to the early 1970s, were still largely analogue in their implementation with synchro and potentiometer outputs/inputs requiring point to point wiring to interconect them.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
10
Systems evolution
By the late 1970s and early 1980s, it became possible to implement more systems and sub-systems digitally, and so eliminate the analogue computing elements and the analogue input/output elements and devices.
The integrated circuit permitted extremaly sophisticated electronics to be stuffed into the smallest of containers ( chips ).
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
11
Systems evolution
Digital electronics provide
for greater reliability, faster response, smaller components, lighter equipment, and lower operating costs than can be provided by analog systems.
That is why that modern civilian and military aircraft contain countless digital systems,
EF2000 has more than 34 digital computers.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
12
Systems evolution
The microcomputer, having reached a level of maturity, was and is controlling many tasks required for flights. The workload of the flight crew is being reduced, thus lessening fatigue and increasing performance.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
13
Systems maintenance
Digital systems increase the mean time between failures ( MTBF ) and reduce the subsequent repair time for failed equipment. The built-in test equipment ( BITE ) found in most digital systems provides rapid fault isolation and contributes also to safety aspects. The majority of the digital aircraft systems contain several line replacement units ( LRUs ). Defective LRUs may be quickly identified by the BITE system and exchanged during ground maintenace. So it reduces aircraft maintenace downtime. Normal mode (continuous) and Interactive BITE.
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Systems maintenance
FWS, CDS, HUD, Panels
CMS (Central Maintenance System)
Normal Mode
cockpit/cabin effect Peripheral s Unit internal Failure adaptation Raw failure data System reconfiguration
Monitoring
Confirmatio n
Power ON Self Test stimuli Internal fault detection and Interfaces monitoring Manual tests
BITE
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Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
15
Systems evolution
More and more electronic systems were being installed in civilian and military aircraft.
The early airline crew of three was reduced to two in civilian aircraft, the flight engineer being replaced by electronic systems. The glass cockpit permitted graphic displays of flight data and parameters that is more intuitive and easy to understand.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
16
Systems evolution
Nowadays most systems depends on electronic digital computers or LRUs for its effective operation, but there are also equally essential elements in the system ( sensors, electro-mechanical elements and devices, etc. )
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Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
17
HW-SW Design
Those avionic systems ( HW/SW ) which manage flight critical information ( Safety Critical classification ) require further certification requirements than others.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
18
Systems architecture
Digital electronics was essential to develop the implementation of the complex circuitry required by multiplexed data bus system terminal for avionic sub-system interconnection.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
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Saving fuel
20% Materials 20% Aerodynamics 20% Systems 40% Engines
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Airbus Military
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Inter-System Communication
Inter-System Communication
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Airbus Military
2011
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Wireless ???
A664
Optic fiber/Switch Multi-senders / Multireceivers
AFDX
Switch Multi-senders / Multi-receivers HUB Multi-senders / Multi-receivers
10 Mb/s
MIL 1553B
Linear 1 BC Multi-sender / Multi-receivers
ARINC 629
Linear Multi-senders / Multi-receivers
CAN Bus
Linear Multi-sender / Multi-receivers
1 Mb/s
ARINC 429
100 Kb/s
1970
1980
FC2
1999
Session: 2
2005
A.Feito,B.Delicado,
2009
Airbus Military
Year
2011
SWITCH
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Airbus Military
2011
A429 Overview
Each bus has only one transmitter and up to 20 receivers; however, one terminal may have many transmitters or receivers on different buses. A receiver is not allowed to ever respond on the same bus where a transmission has occurred The transmitter sends out the 32-bit word, LSB first, over the wire pair in a tri-state clocking, Return to Zero (RZ) methodology. The actual transmission rate may be at the low or high speed of operation: 12.5 kHz (12.5 to 14.5 kHz) and 100 kHz (1%).
FC2 Session: 2
A.Feito,B.Delicado, Airbus Military 2011
A429. Topologies
The choice of wiring topology is usually related to the distance and proximity of the sinks to the source. There are two topologies: Star, and Bus drop. Safety vs. weight.
FC2
Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
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Airbus Military
2011
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Airbus Military
2011
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2011
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2011
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2011
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2011
AFDX
FC2
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2011
Flight Deck
Flight Deck
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Airbus Military
2011
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EFIS
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System display
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E/W display
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R
R
E
V
V
E 57
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WL 2
WL 3
Reduced spare capacity. Additional tasks cannot be given the desired amount of Attention.
WL 5
Little spare capacity. Level of effort allows WL 6 little attention to additional tasks.
YES
NO
Very little spare capacity, but maintenance WL7 of effort in the primary task not in Question. Very high workload with almost no spare Capacity. Difficultly in maintaining level of WL 8 Effort. Extremely high workload. No spare capacity serious doubt as to ability to maintain level WL 9 of effort. Task abandoned: pilot unable to apply sufficient effort. WL 10
NO
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Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
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Aeronautical requirements for aircraft systems Aeronautical Requirements for Environmental requirements EMI/EMC Aircraft Systems Safety assessment
Requirements for Embedded Software
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Session: 2
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Airbus Military
2011
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Behind Aircraft/ Aircraft System certification is the achievement of airworthiness to guarantee a safe flight.
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2011
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The advent of digital electronic technology has enabled unprecedented expansion of aircraft system functionality and evolution of aircraft function automation. Including Level A systems that affect the safe operation of the aircraft; however, such capability does not come free.
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Customer Requirements
Qualification
Qualification and Certification are parallel complementary processes with a different final aim, being possible reuse some evidences for both ( overlapping ).
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To meet requirements can result in the system (equipment) costing up to ten times as much as equivalent ground based electronic system ( equipment).
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Minimum weight
An increase in the weight of the equipment and elements of a system, requires the aircraft structure to be increased in strength, and therefore made heavier, in order to withstand the increased loads during manoeuvres. This increase in aircraft weight means that more lift is required from the wings and the accompaning drag is thus increased. An increase in engine thrust is therefore required to counter the increase in drag and the fuel comsuption is thus increased.
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Session: 2
A.Feito,B.Delicado,
Airbus Military
2011
67
Environmental Requirements
The environment is which system ( equipment ) has to operate can be very severe and adverse one in military aircraft; the civil aircraft environment is generally much more benign but is still an exacting one. The operating temparature range for military cockpit is usually specified from 40C to +70C.
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Airbus Military
2011
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69
DO-160 chapters
Section 1.0 Purpose and Applicability Section 2.0 Definitions of Terms - General Section 3.0 Conditions of Tests Section 4.0 Temperature and Altitude Section 5.0 Temperature Variation Section 6.0 Humidity Section 7.0 Operational Shocks and Crash Safety Section 8.0 Vibration Section 9.0 Explosion Proofness Section 10.0 Waterproofness Section 11.0 Fluids Susceptibility Section 12.0 Sand and Dust Section 13.0 Fungus Resistance Section 14.0 Salt Spray Section 15.0 Magnetic Effect Section 16.0 Power Input Section 17.0 Voltage Spike Section 18.0 Audio Frequency Conducted Susceptibility - Power Inputs Section 19.0 Induced Signal Susceptibility Section 20.0 Radio Frequency Susceptibility (Radiated and Conducted) Section 21.0 Emission of Radio Frequency Energy Section 22.0 Lightning Induced Transient Susceptibility Section 23.0 Lightning Direct Effects Section 24.0 Icing Section 25.0 Electrostatic Discharge Section 26.0 Fire, Flammability
FC2 Session: 2
A.Feito,B.Delicado, Airbus Military 2011
Environmental Requirements
Vibration is usually quite severe.Typical levels of Power Spectral Energy are 0,7 g2 per Hz at very low frequencies in airborne installantions. The system ( equipment ) must operate under maximum acceleration or g to which the aircraftis sujected during manoeuvres. This can be 9 g in a modern fighter aircraft and the specification for the equipment would call up at least 20 g.
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Airbus Military
2011
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Environmental Requirements
The electromagnetic compatibility ( EMC ) requirements are also very demanding. The system ( equipment ) must not exceed the specified emission levels for a very wide range of radio frequencies and must not be susceptible to external sources of very high levels of RF energy over a very wide frequency band. The system ( equipment) must be able to withstand lightning strikes and very high electromagnetic pulses ( EMP ) which can be encountered during such strikes.
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72
EMI basics
Lightning effects
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2011
Environmental Requirements
Design of electronic equipment to meet EMC requirements is in fact a very exacting discipline and requires very careful attention to detail design.
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Airbus Military
2011
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74
EMI basics
Conducted: Power lines Signal lines
EMI
Ways to mitigate EMI interference: Supress the emission at the source Obstruct the coupling path Hardening the receiver to emissions
FC2 Session: 2
Up to 150 KHz: Conducted interference dominates 150 KHz to 30 MHz: Interference propagates through a combined mechanism of conducted and near field radiated coupling 30 MHz to 18 GHz: EMI propagation by radiation
A.Feito,B.Delicado, Airbus Military 2011
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EMI basics
Capacitive coupling:
Increasing the distance between conductors Using an electric shield between conductors Decreasing the value of dV/dt
Inductive coupling:
Decrease source and victim loop areas Put conductors oriented at 90angle Increase the distance between conductors Shield, filter or add ferrites to sensible cables Decrease value of dI/dt
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EMI basics
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2011
EMI basics
Wiring Design Rules ( Grouping ):
Route G : Generation - The power supply feeders and generator excitation shall be routed in G route Route P : Power distribution - The power supplies of system with current greater than 15 A shall be routed in P route. Route M : Miscellaneous signals - The signals routed in M route are non sensitive. Route S : Sensitive signals - The signals routed in S route are sensitive to interference. Route R : Audio signals - The R route is dedicated to analogic audio line. ADF signals between transmitter / receiver and antenna can be routed in R route. Route U/T : Coaxial cables - All the coaxial cables shall be routed in U/T routes. Route Q: Fuel System Routes
Remarks: - As a general rule buses cables shall be routed in route M, nevertheless when fully justified for segregation purpose some buses cables may be routed in route S.- Monitoring cables related to Flight By Wire (except roll which is routed in S) and auto flight system shall join this category for segregation purpose (not related to electromagnetic compatibility). Remarks: - Control cables related to Flight By Wire and Auto Flight System shall join S category for segregation purpose (not related to electromagnetic compatibility) Remarks: - Dedicated routes for Armament and for TEMPEST
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Route examples
Route G: generation drives the power from engine generators to power centers.
Route M: Is a miscellaneous route for non sensible and low power loads
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Principle diagrams
Within a PD system designers shall define: Wire gauge, taking into account voltage drops and aircraft zone The routs to comply with segregation requirements The protections in the harnesses: shielding, twisted wires
Installation team will derive the Wiring Diagrams for electrical installation
FC2 Session: 2
A.Feito,B.Delicado, Airbus Military 2011
Reliability
It is clearly not possible to repair equipment in flight so that equipment failure can mean aborting the mission or a significant loss of performance or effectiveness in carrying out a mission. The cost of equipment failures in airline operation can be very high ( interrupted schedules ), loss of income during aircraft on the ground situations, etc. In military operations, aircraft availability is lowered and operational capability lost. In MMEL(Master Minimum Equipment List) is defined GO/NO GO/GO IF equipment.
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Reliability
Every possible care is taken in the design of Avionics to achieve maximum reliability. The quality assurance ( QA ) aspects are very stringent during the manufacturing processes and also very frequently call for what is referred to as reliability shake-down testing , or RST, before equipment is accepted for delivery.
RST is intended to duplicate the most severe environmental conditions to which the equipment could be subjected, in order to eliminate the early failure phase of the equipment life cycle ( what is generally referred to as the infant mortality phase ).
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Technical judgment,
Lessons-learnt, ....
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Mandatory to complete adequately the V+V plan and therefore the product certification.
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FAA
European Aviation Safety Agency North Atlantic Treaty Organization ( NATO ) (EASA)
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Requirements evolution
Certification requirements for aircraft, systems and equipment is always evolving increasing flight safety. An example is the OBIGGS (On Board Inert Gas Generation System) that fills fuel tank with nitrogen to reduce flammability.
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ARP4761 overview
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Safety Assessment
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Safety Assessment
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Safety Assessment
MIL-STD-882:
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Safety Assessment
MIL-STD-882:
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Safety Assessment
MIL-STD-882:
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Safety Assessment
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Safety Assessment
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Safety Assessment
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Fault-tolerant architectures
IO
Extension Retraction RCS
Hoist
PDL
FCL
Moding Machine
Consolidation
IO
Active-monitor
FC2
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2011
Fault-tolerant architectures
Consistency checks use a priori knowledge about information to verify continuously the correctness of that information managed within a system. Examples:
Run-away detector for program pointer. The binary code instructions are located in an specific directions of the memory, any attempt to go out of this boundary could be detected and restored. Predicted performance Data diversity: input consolidation of multiple measures for the same signals
FC2 Session: 2
A.Feito,B.Delicado, Airbus Military 2011
Fault-tolerant architectures
Memory checks:
Available memory checks Write and read the memory in specific locations to check the proper behaviour of the memory. Complementary to information redundancy techniques.
Processor checks:
ALU tests, compare the output of certain predefined operations with verified results in ROM Execution time checks, monitoring the amount of time dedicated to an specific task is under the expected range
FC2
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Safety Assessment
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Safety Assessment
-Active Failure: A failure which can not remain in an aircraft more than one flight. It is detected before the following flight and repaired if necessary
-Risk Times:
Mean Flight Time: T0 is defined for each program Risk Time: The period of time within the flight during which an item must failed in order to cause the feared event (Failure Condition under study) Eg: Failure to extend or downlock LG the complete flight = T0 Repercussion Phase: the period of time in which the feared event has a determined repercussion. Eg: Failure to extend or downlock LG Landing
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Safety Assessment
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Safety Assessment
PCAT assignment: Analysis of all the possible FC in which the equipment might be involved, and considering lightning and HIRF as a common cause of failure. The strategy consists in finding a Safe Path through the DD or FTA. The aim of this analysis is to find and secure what must NOT fail during a Lightning or HIRF event, to ensure no adverse effect at function level. All the boxes involved in the chosen path have to be protected at least at the same level than the FC it refers to. As an example a Catastrophic FC must be protected by securing, in its DD or FTA, a path where all Base Events used are protected with an EMH PCAT A.
FC2
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Safety Assessment
HIRF and LIE protection
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Safety Assessment
Intrinsic Hazard Analysis For each item of equipment, hazards coming from inside the equipment have also to be considered: the associated level of intensity and the failures, human errors or operational conditions which could lead to release the concerned hazard outside its normal location in the equipment. It is done with the help of a "generic potential hazard check list". Each equipment is compared with a check list in order to identify a possible intrinsic risk: If it can be contained definition of requirement for equipment specification If it can not be contained integration in a new failure condition or identification of a new particular risk
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SW Requirements
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Example of Aeronautical SW
Aeronautical SW Example: A330-MRTT RAAF BCCS SW
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Supplier Control
Authority
Activities
Transition Criteria For entering this SW Quality Assurance Process. Timing SQA Records Supplier Control
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References
Aircraft systems Ian Moir and Allan Seabridge,Wiley and Sons, Third edition 2008. Introduction to Avionics, R.P.G. Collinson, Chapman & Hall. The Avionics Handbook, CRC Press LLC, 2001 Airbus A330 Flight Deck and Systems Briefing for Pilots (Book Aircraft Manual),1999 ATA100 (Air Transport Association) MIL-HBDK-881 (US DoD) WORK BREAKDOWN STRUCTURES FOR DEFENSE MATERIEL ITEMS Aircraft systems Ian Moir and Allan Seabridge,Wiley and Sons, Third edition 2008. Introduction to Avionics, R.P.G. Collinson, Chapman & Hall. The Avionics Handbook, CRC Press LLC, 2001 Airbus A330 Flight Deck and Systems Briefing for Pilots (Book Aircraft Manual),1999 EASA Part 21 Subpart J Systems Ingeneering Fundamentals, US Department of Defence, Systems Management College. http://www.eads.com/ http://www.airbus.com/en/ http://www.boeing.com/
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