Co-Current Scrubber

GENERAL DETAILS

PAGE:

SECTION A :GENERAL DESIGN DETAILS, SAFETY FACTOR AND ALLOWABLE LOADS

1 a b c d e 2 GENERAL DETAILS project Title of the work File name for further reference Name of the client Name of manufacturer GEOMETRICAL DETAILS = = = = = DNL Dmax ML Storage tank 3 MECHANICAL DESIGN DNL M/S BHAVI PLAST PVT LTD

a b c d e

Shell Volume Desired L/D Ratio Diameter Total Height of the CYL. Shell (FRP) Tank Shell FRP Wt.

V L/Di Di Hs Hwt

= = = = =

> >

33.2 1.23 3250 4000

33.2 1.23 3250.0 4000.0

M^3 Ratio mm mm kg

f g h i 3 a b

Cover Height or Length Cover Volume FRP Weight Total FRP Weight STORED LIQUID Assumptions Regarding Stirring Density of the liquid r

= = = =

Top/Left 629.76623 mm 0 m3 1166.4045 Kg Kg

Bottom/Left 0.0

mm m3 Kg Kg

= Not Stirred = 1073 1.073 4000 F-Ht = 4000 Kg/m g/cm3

3

Design Fluid height (from base line)

mm max mm max Shell yes 35610.1 Kg R/T Covr no 0.0 Total 35610.1

Fluid Weight

e 4 a b

Total Process Wt. PRESSURE/VACUUM Fluid/Gas in equilibrium with stored Liquid Pressure over and above fluid head

L/B Covr Consider? > no 'Weight > 0 = 35610

= Dnax ML Pi = 150.00 = 0.0014715 = 150.00 = 0.0014715 mm W.C N/mm2 mm W.C N/mm2

Vacuum

Pv

CYCLIC LOAD: number of Cycles

Ns

= 3650

Nos/10 years

6 a b

TEMPERATURE Operating Temp Design Temperature Ot Dt = 70 = 80 Deg Cel Deg Cel

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Co-Current Scrubber

GENERAL DETAILS

PAGE:

c 7

HDT of resin used WHETHER IN-DOOR OR OUT-DOOR

HDT

100

Deg Cel

= Outdoor

Wind Pressure***

Pw

200.00 = 0.001962 = 0.08

Kg/m^2 N/mm2 No Unit

Seismic Coefficient***

Ef

*** Numerical value to be verified by approver

9 a

MATERIALS OF CONSTRUCTION Resin Heat Distortion Temperature = Isophthalic Resin HDT = 100 Degree Cel. e-r = 2 % Furane? = N

resin density 1.10

b c d

Glass Density Fibre Content Other Parameters

CSM WRM = 0.45 0.61 = 33 45 Strain at break = 2

SM 0.04 Kg/m^2 10 % Coefficient of thermal exp 0 0.0000046 / C

glass density 2.54 g/cc

UV protective top coat

= [YES] = Resin Rich Coat with UV

thermoplastic lining

= YES = 58.04 = NO 0

3 155

mm of Kg Approx

GL-PP

Thermosetting lining

mats of CSM/RESIN

10 a b

FABRICATION Method of manufacturing Construction = Hand Lay-Up TOP = CSM SHELL = CSM/WRM BOTTOM = CSM

c d 11 a

Post Curing Post Curing Temperature DESIGN PROPERTIES Ultimate Tensile unit strength (p 10, BS4994-87) Ultimate Tensile Strength S = U/Tg U

= NO = CSM 200.00 Degree Cel. WRM 250.00 Units N/mm per Kg/m2 glass mat

89.29

166.67

N/mm2

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Co-Current Scrubber

GENERAL DETAILS

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Unit Modulus (p 10, BS4994-87) Unit modulus of 1 mat Modulus of Elasticity E=X/Tg Fiber content {wt %} (ref p 20, Figure 5 BS4994-87) Resin to glass ratio Layer Thickness Constant Inter Laminar Lap Shear Strength In Plane Poisson's Ratio Single mat thickness CALCULATION OF SAFETY FACTOR

14000.00

16000.00

N/mm per Kg/m2 glass mat

d e

X1 E

6300.00 6250.00

9760.00 10666.67

N/mm per Kg/m2 glass mat N/mm for (1 mat as specified at 9b)

Fc

33.00

45.00

g h i j k 12 a

r TG Tou IPPR T-1

2.03 2.24 7.00 0.30 1.01

1.22 1.50 6.00 0.30 0.92

No Unit mm per Kg/m2 glass mat N/mm

mm (for 1 mat as specified at 9b)

Factor for Method of Manufacturing K1

= Hand Lay-Up = 1.50 = yes = N/A = 1.20

Factor for Strength Loss Strength Loss K2

Factor for Design Temperature [1.25-.0125(HDT-20-Dt)]

HDT DT K3

= 100 = 80 = 1.10

Degree Cel. Degree Cel.

Factor For Cyclic Loading Number Of Cycles in life time [1.1+.9(log N-3)/3] Factor for Curing Temperature Post Curing Post Cure TEMPERATURE

K4

= 3650 = 1.27

K5

= not post cured = [Degree Cel.] = 1.50

Over all Safety Factor

K-cal

= 11.3157

11.32

13 a

CALCULATIONS FOR ALLOWABLE DESIGN LOADS LOAD LIMITED UNIT LOAD [=U/K] Ul CSM = 17.67 WRM 22.09 N/mm per Kg/m2 Reinforcement

b DESIGN STRAIN b1 Max allowable resin-strain [min of 0.1*e-r and 0.2] b2 Resin strain limited unit load b3 Allowable reinforcement strain [(Ul/X)*100] b4 Design Strain (reinforcement limited) [minimum of e-l's of csm and wrm]

e-res Urs e-rein

= 0.200 32.00 0.138

% N/mm per Kg/m2 Reinforcement

= 28.00 = 0.126 0.000 e-d,rein =

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Co-Current Scrubber

GENERAL DETAILS

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b5 Over all design strain [min of all strains] c STRAIN LIMITED LOADS c1 CSM-Strain limited unit load [=X*e-d/100] d DESIGN UNIT LOADS d1 Design Unit Load [Minimum among Ul and Us] e Allowed Unit load per current mat

e-d

= 0.126

Us

= 17.67

20.20

N/mm per Kg/m2 Reinforcement

Ud

17.67

20.20
12.322

N/mm per Kg/m2 Reinforcement

Ud-1

= 7.954

N/mm (for mats specified at 9b)

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