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Quantitative
Quantitative
Quantitative
Service Rate
Service Rate
where n = 3 customers, arrival rate = 2 per minute, and service rate = 4 minutes
per customer. Putting these numbers into the above formula generates the following:
P
n
= [1
2/4] [2/4]
3
= (1/2) (8/64) = (8/128) = 0.0625
What does a P of 0.0625 mean? It tells you that the likelihood of having more than
three customers in line during the average morning is 1 chance in 16. Are you willing
to live with four or more customers in line 6% of the time? If so, keeping one teller
window open will be enough. If not, you will have to assign more tellers to staff them.
Economic Order Quantity Model
One of the best-known techniques for mathematically deriving the optimum quantity
for a purchase order is the economic order quantity (EOQ) model (see Exhibit QM-8).
The EOQ model seeks to balance four costs involved in ordering and carrying invento-
ry: the purchase costs (purchase price plus delivery charges less discounts); the order-
ing costs (paperwork, follow-up, inspection when the itemarrives, and other processing
costs); carrying costs (money tied up in inventory, storage, insurance, taxes, and so
forth); and stockout costs (profits forgone from orders lost, the cost of re-establishing
goodwill, and additional expenses incurred to expedite late shipments). When these
four costs are known, the model identifies the optimal order size for each purchase.
10 MODULE
queuing theory
A technique that balances
the cost of having a wait-
ing line against the cost of
service to maintain that
line.
economic order quantity
A technique for balancing
purchase, ordering, carry-
ing, and stockout costs to
derive the optimum quan-
tity for a purchase order.
The objective of the economic order quantity (EOQ) model is to minimize the
total costs associated with the carrying and ordering costs. As the amount ordered
gets larger, average inventory increases and so do carrying costs. For example, if
annual demand for an inventory item is 26 000 units, and a firm orders 500 each time,
the firm will place 52 (26 000/500) orders per year. This gives the organization an
average inventory of 250 (500/2) units. If the order quantity is increased to 2000
units, there will be fewer orders (13 [26 000/2000]) placed. However, average inven-
tory on hand will increase to 1000 (2000/2) units. Thus, as holding costs go up, order-
ing costs go down, and vice versa. The most economic order quantity is reached at the
lowest point on the total cost curve. Thats the point at which ordering costs equal
carrying costsor the economic order quantity (see point Q in Exhibit QM-8).
To compute this optimal order quantity, you need the following data: forecasted
demand for the item during the period (D); the cost of placing each order (OC); the
value or purchase price of the item (V ); and the carrying cost (expressed as a per-
centage) of maintaining the total inventory (CC). Given these data, the formula for
EOQ is as follows:
11 MODULE
Total costs
Carrying costs
Ordering costs
Quantity of Order
Q O
C
o
s
t
s
Most economic
order size
EXHI BI T QM- 8
Determining the Most
Economic Order Quantity
EOQ =
2 D OC
V CC
Lets work an example of determining the EOQ. Take Barnes Electronics, a retailer
of high-quality sound and video equipment. The owner, Sam Barnes, wishes to determine
the companys economic order quantities of high-quality sound and video equipment.
The item in question is a Sony compact radio cassette recorder. Barnes forecasts sales of
4000 units a year. He believes that the cost for the sound system should be $50. Estimated
costs of placing an order for these systems are $35 per order and annual insurance, taxes,
and other carrying costs at 20% of the recorders value. Using the EOQ formula, and the
preceding information, he can calculate the EOQ as follows:
The inventory model suggests that its most economic to order in quantities or
lots of approximately 168 recorders. Stated differently, Barnes should order about 24
(4000/168) times a year. However, what would happen if the supplier offers Barnes a
5% discount on purchases if he buys in minimum quantities of 250 units? Should he
now purchase in quantities of 168 or 250? Without the discount, and ordering 168
each time, the annual costs for these recorders would be as follows:
Purchase cost: $50 $4000 = $200 000
Carrying cost
(average number
of inventory units
times value of item
times percentage 168/2 $50 0.02 = 840
Ordering costs
(number of orders
times cost to place order) 24 $35 = 840
Total Cost: = $201 680
With the 5% discount for ordering 250 units, the item cost ($50 x [$50 x 0.05])
would be $47.5. The annual inventory costs would be as follows:
Purchase cost: $47.50 4000 = $190 000.00
Carrying cost: 250/2 $47.5 0.02 = 1,187.50
Ordering cost: 16 (4,000/250) $35 = 560.00
Total cost: = $191 747.50
These calculations suggest to Barnes that he should take advantage of the 5% dis-
count. Even though he now has to stock larger quantities, the annual savings amounts
to nearly $10 000. A word of caution needs to be added, however. The EOQ model
assumes that demand and lead times are known and constant. If these conditions
cant be met, the model shouldnt be used. For example, it generally shouldnt be
used for manufactured component inventory because the components are taken out
of stock all at once, in lumps or odd lots rather than at a constant rate. Does this mean
that the EOQ model is useless when demand is variable? No. The model can still be
of some use in demonstrating trade-offs in costs and the need to control lot sizes.
However, there are more sophisticated lot-sizing models for handling demand and
special situations. The mathematics for EOQ, like the mathematics for queuing theo-
ry, go far beyond the scope of this text.
12 MODULE
EOQ = 167.33 or 168 units
EOQ =
2 4,000 35
50 .02
EOQ = 28,000
Notes
1. Readers are encouraged to see R.S. Russell and B.W. Taylor III, Quantitative Analysis for
Management, 8
th
ed. (Upper Saddle River, NJ: Prentice Hall, 2003); and L/P. Ritzman
and L.J. Krajewski, Foundations of Operations Management, Upper Saddle River, NJ:
Prentice Hall, 2003).
2. See, for example, S. Stiansen, Breaking Even, Success, November 1988, p. 16.
3. S. E. Barndt and D. W. Carvey, Essentials of Operations Management (Upper Saddle
River, NJ: Prentice Hall, 1982), p. 134.
4. We would like to acknowledge and thank Professor Jeff Storm of Virginia Western
Community College for his assistance in this example.
13 MODULE