OPC Basic & Super Sturdy compact ux recovery systems

Robust and compact design. Easy operation and maintenance. Integrated system for maximum productivity - lower investment and service costs. Adapts to any A2 or A6 welding system - mobile or stationary. Uses only compressed air - safe and inexpensive. Can be integrated into complete FFRS ux feeding and recovery system. Three lter types; lter bag for A2 applications, cyclone lter with lter bag for most A6 applications and Tedak lter for heavy-duty applications. OPC system includes; ejector, cyclone, lter with attachment hardware, securing strap, suction hose and four suction nozzles (for butt welds, normal and large; llet welds, left and right).

OPC Basic Flux Recovery System

Works on ejector principle using compressed air Cyclone separator, on top of ux hopper, efciently separates dust from recovered ux. Slag is separated and ux is returned to hopper.

OPC Super Flux Recovery System

Similar to basic system but with stronger ejector and cyclone - provides better suction. Can also be used with preheated ux.

Ordering Information
OPC Basic, with standard filter bag OPC Basic, with cyclone filter OPC Basic, with Tedak filter OPC Super* OPC Super complete, with cyclone filter OPC Super complete, with Tedak filter
* excludes hose, nozzles and filter.

Options & Accessories

0148 140 880 0802 415 882 0802 415 883 0339 719 880 0802 415 892 0802 415 893 Air pressure hose 9.5 mm (3/8 in.) Air pressure hose 12.7 mm (1/2 in.) Air pressure tube 63 mm, 63.5 mm (2.5 in.) Air central Plastic bag Filter bag, paper Filter bag, cotton Cyclone filter Tedak filter 0190 343 104 0190 343 106 0193 125 003 0417 714 880 0190 665 004 0155 966 001 0332 448 001 0379 538 880 0453 708 881

Specications
OPC Basic Airflow capacity: at working pressure 0.4 MPa, l/min at working pressure 0.5 MPa, l/min at working pressure 0.6 MPa, l/min Max working pressure, MPa Max suction height: at working pressure 0.4 MPa, m* at working pressure 0.5 MPa, m* at working pressure 0.6 MPa, m* Sound level at work, dB Max working temperature, C Short term temperature, C** 175 225 250 0.6 0.8 0.8 0.8 70 130 170 OPC Super 420 500 580 0.6 1.0 1.2 1.4 72 150 190

* Suction height with normal flux bead and a welding speed of 100 cm/ min (39.3 ipm) ** Tested with preheated flux to temp. max 220C (428F) and weld object temp. max 350C. (662F)

ESAB Welding and Cutting Products esabna.com / 1.800.ESAB.123

Product Data Page .......................................................AUT-1044

OPC Flux Recovery System Wear Parts

8a 8b
7 Hose D16/9.5 2 1 9 0147 640 880 0379 016 001 0192 855 002 0148 143 001* 0148 144 001* 0215 201 353 0145 824 881 0155 966 001 0332 448 001* 0148 142 001 0145 565 001 0215 201 345 0148 141 001 0145 073 001 0145 815 001 0020 301 780 10 3 4

8a 8b Hose D22/12.5 7 4 3 5 6 15

OPC Basic 1 Ejector 2 Hose id 4000 d47/38 3 Tension band 4 Cone 5 Tension ring 6 O-ring, 189.3x5.7 7 Ball valve 8a Filter, paper 8b Filter, cotton 9 Funnel 10 Rubber lining 11 O-ring 149.2x5.7 12 Cyclone 13 Rubber lining 14 Tension spring 16 Strainer Suction Nozzle 1a 1b 1c 1d 2 3a 3b 4 5 Butt weld 1 Butt weld 2 Fillet weld left Fillet weld right Nozzle bracket Insulator D20 Insulator D35 Flux hose, D32.0/25.0, free length / m, length 0.5 m Pipe bent

12

11 13 14 16

OPC Super 1 Ejector 2 Hose id 4000 d47/38 3 Tension band 4 Cone 5 Tension ring 6 O-ring, 189.3x5.7 7 Ball valve 8a Filter, paper 8b Filter, cotton 9 Funnel 10 Rubber lining 11 O-ring 149.2x5.7 12 Cyclone 13 Rubber lining 14 Tension spring 15 Clamp 16 Strainer 1a 1b 1c 1d

0339 720 001 0379 016 001 0192 855 002 0332 279 001 0148 144 001 0215 201 353 0333 625 001 0155 966 001 0332 448 001* 0332 280 001 0332 282 001 0215 201 345 0332 281 001 0332 283 001 0145 815 002 0340 612 001 0020 301 780

0145 501 001 0145 502 001 0145 504 001 0145 505 001 0147 384 881 0145 131 004 0145 131 002 0443 383 001 0153 296 001

1a

1b

1d

1c

3a 3b 6a 6b

Cyclone Filter 1a Cone basic 1b Cone super 2 Tension ring 3 Bend 4 Spiral hose D67, 2/63 5 Cyclone 6a Filter, paper 6b Filter, cotton 7 Tension band 8 Plastic bag 9 U-screw 10 Bracket * Optional Item

0148 143 001 0332 279 001 0148 144 001 0413 576 001 0193 125 003 0148 141 001 0155 966 001 0332 448 001* 0192 855 002 0190 665 004 0379 600 001 0379 599 880

1a 1b 2 9, 10 5 1a 2

ESAB Welding and Cutting Products esabna.com / 1.800.ESAB.123

Product Data Page .......................................................AUT-1044