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Drilling Rig Checklist Rev1
Drilling Rig Checklist Rev1
Drilling Rig Checklist Rev1
Inspected By:
Phone : E-mail :
Depth of Well:
Days on Location:
1. #
1 1a 2 3 4 6 7
YES
NO N/A
REMARKS
9 10 11 12 13 14 15 16 17 18 19 20 21
2. #
1 2
YES
NO N/A
REMARKS
3a 3b 3c 3e 3f 4 5 6 7 8 9 10 11 12 13 13a 14 15 16 16a 17
18 19 20 21 22 23
Emergency response plan is posted at work location Designated rig personnel have an adequate understanding of, and are able to operate the BOP system Written safety program Respiratory Protection Program Hearing protection use required in areas where needed Job Safety Analysis (JSA) conducted for each task
24 25 26 27
All incidents resulting in injuries to employees investigated and documented to prevent recurrence Smoking or open flames not permitted within 20 ft of compressed gases are used or stored Flammable liquids not stored within 50 ft (15.2m) of wellbore Critical Equipment periodically inspected & tested
Comments:
Condition
YES
NO N/A
REMARKS
Comments:
Condition
Bagged material properly stacked Assessment for respirator use conducted, documented and available. Adequate personal protective equipment available: Rubber Gloves Apron Face Shield Goggles Respirator: mask Full Face Other: Employees using all required PPE
YES
NO N/A
REMARKS
2b
3 3a 3b 4 5-1
Personal protective equipment properly stored PPE Required warning signs erected (Grouped or individual signs) Chemical hazard warning signs erected Personal protective equipment properly maintained and in a clean & sanitary condition. Eye wash station available in close proximity (10 seconds walking distance from hazard) Emergency Shower* available in close proximity (10 seconds walking distance from hazard). (* especially when caustic is used, but not limited to) Eye wash provides a minimum continuous flow of 0.4 gallons of water/solution per minute for 15 minutes Emergency Shower provides a minimum continuous flow of 20 gallons of water per minute for 15 minutes. Eye wash/emergency shower location identified with visible sign Eye wash/emergency shower access free from obstructions Eye wash station/emergency shower in working order Eye wash station/emergency shower in a clean & sanitary condition Eye wash station/emergency shower providing clean water supply Adequate ventilation in the area Elevated loading door opening protected Approved lighting for the location available Adequate lighting provided General housekeeping
5-2
5a-1 5a-2 5b 5c 6 7 8 9 10 11 12 13
Comments:
Condition
Adequate stairs with handrails Adequate walkways and guardrails Guardrails installed on all raised platforms, walkways, etc above 48 Walkways free from obstruction and/or damage Guardrails provided on crossovers PPE Required warning signs erected (grouped or individual signs) Chemical hazard warning signs erected Shale shaker properly guarded Explosion proof equipment, fixtures and wiring used in the vicinity of the shale shaker. Class 1 Div 1/2 Location
YES
NO N/A
REMARKS
9 10 11 12 12a
Agitator shafts & couplings properly guarded Mud guns properly secured Jetting hoses properly secured Desander Unit in good condition Explosion proof equipment, fixtures and wiring used in the vicinity of the Desander. Class 1 Div 2 Location
13 13a
Desilter Unit in good condition Explosion proof equipment, fixtures and wiring used in the vicinity of the Desilter Class 1 Div 2 Location
14 14a 15 16 17 17a
Degasser Unit in good condition Drive belts and shafts guarded Approved lighting for the location installed Adequate lighting provided Assessment for respirator use conducted, documented and available. Adequate personal protective equipment available: Rubber Gloves Apron Face Shield Goggles Respirator: mask Full Face Other: Employees using all required PPE
17b
18
19
Personal protective equipment properly maintained and in a clean & sanitary condition.
20 21-1 21-2
Stairways and ladders secured Eye wash station in close proximity (10 seconds walking distance from hazard) Emergency Shower* available in close proximity (10 seconds walking distance from hazard). (* especially when caustic is used, but not limited to) Eye wash provides a minimum continuous flow of 0.4 gallons of water/solution per minute for 15 minutes Emergency Shower provides a minimum continuous flow of 20 gallons of water per minute for 15 minutes. Eye wash/emergency shower location identified with visible sign Eye wash/emergency shower access free from obstructions Eye wash station/emergency shower in working order Eye wash station/emergency shower in a clean & sanitary condition Eye wash station/emergency shower providing a clean water supply General Housekeeping
26 27 28
All unused floor holes covered Electric wiring in good condition Data plates on equipment legible
Comments:
4. #
1 1a 2
YES
NO N/A
REMARKS
3 4 5 6 7 8 9
Personnel basket securely attached to forks, if applicable Personnel wearing proper fall protection while in basket Backup alarm operational Fork Lift equipped with seat belts Seat belts in use by operators Fork Lift inspected prior to use (daily) Fork lift stability during movement or lifting
Comments:
5. #
1 2 3 4
Generators properly located 100ft + from wellhead Moving parts guarded Generators properly grounded Cover panels on electrical control boxes installed and closed. Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: All electrical controls marked as to their function and legible. HIGH VOLTAGE warning signs erected Insulating mats available at electrical panels All electrical tools grounded Condition of electrical wiring Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Electrical wires properly strung Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Electrical wiring properly secured Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Overload protection installed on all generators Unused electrical outlets covered Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Air compressors properly guarded Air storage tanks equipped with pop-off valve Lockout/Tagout devices available Hearing Protection Required warning signs erected. Hearing protection available Adequate lighting installed
5 6 7 8 9
10
10a
10b 11
12 13 14 15 16 17
18 19 20 21
Approved lighting for the location provided. (Class 1 Div 2 Location under worst case condition) General Housekeeping S.C.R. House, if available, in good condition Equipment properly classified for the location
22
Electrical wiring/fixtures/etc approved for the location (Cl 1 Div 1 or 2 location) (Based on worst condition scenario)
23
24
Cords less than #12 are not spliced Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other:
24a
25 26
Splices on hard service cords #12 or larger retain outer insulation, outer sheath protection properties and usage characteristics of the original cords. Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Dproperly errick protected Other: from damage All light fixtures Receptacles and plugs in good condition Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Water hose used for washing area kept away from generator skid Generator skid door props properly pinned Fire extinguishers rated for electrical fires (B-C) Fire extinguishers located properly and not obstructed Electrical extension cords properly insulated Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Plugs of electrical extension cords in good condition Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other: Electrical cords, fixed or extension, not run through doorways Electric cord and cable strain relief Mud Gen/SCR house Stor Tanks Sub Struct. Drill Floor Derrick Other:
27 28 29 30 31a
31b
32 33
Comments:
6. #
1 2
YES
NO N/A
REMARKS
3a 3b 4
Fire extinguishers properly charged Fire extinguishers with equipped with gauges Fire extinguishers properly located and in/at their assigned locations.
4a 5 6 7 8
Employees properly trained to operate fire extinguishers Open pit burning not permitted Flammables stored in UL listed safety cans No Smoking rules enforced Flare lines are as long as practical and as straight as possible and securely anchored
8a 9 10 11 12
Space around flares and burn pits should be cleared of brush and grass. Welding work performed safely Engines located within 100 ft of the well have spark and heat arrester, or water, on all engine exhausts All engines located approx 100 ft from the well or gas source, if possible Fire extinguishers tagged and/or inspection data recorded
13
Comments:
Condition
Fuel storage tanks properly located H2S precautions enacted All storage valve connections identified as to their function Discharge nozzles in good condition Discharge hoses in good condition Discharge valves in good condition LPG storage tanks and compressed gas cylinders in good condition Piping and fuel lines in good condition Stationary ladders on storage tanks in good condition Adequate lighting provided Approved lighting for the location installed
YES
NO N/A
REMARKS
11 12
Fuel tanks properly labeled on all sides Flammable warning signs erected on all sides
13
14 15 16 17 18
No Open Flame signs erected on all sides Vapor release vents elevated & away from ignition sources General housekeeping Grass & debris kept away from area B/C Class fire extinguisher available and identified
19 20
21
Protective caps on all fuel cylinders Fuel & Flammable Storage tanks ESD protected: Splash Filling Prohibited Fill Line & Discharge Velocity Limited Grounded Contents of NON-FLAMMABLE storage tanks identified on all sides of tank(s)
Comments:
8. #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Ends of pipe racks properly chocked Spacers used to separate layers of pipe Layers of pipe properly chocked Pipe racks are level and stable Pipe rack catwalk in good condition Pipe rack and catwalk at same height Stairs with handrails provided V-door slide in good condition Pipe stops used on V-door slide in good condition Pipe tubs and bridles in good condition Derrick stand and ladder in good condition Dead end of drilling line anchored Employees not permitted on top of pipe Adequate lighting provided Approved lighting installed General housekeeping
Comments:
9. #
1 2 3 3a
YES
NO
N/A
REMARKS
4 5 6 7 8 8a 8b 9 9a 10 11 11a 12 13
14 15 16 17 18 19 20 21 22 23 24 25
Warning signs erected Flammable H2S Hard Hat Eye Protection Confined Space Auth. Personnel Ear Protection Proper drainage provided General housekeeping Safety (stabbing) valve and handle for tubing installed Choke manifold hydraulic controls accessible Choke manifold gauges in working order Hydraulic lines protected BOP Control Lines & Valves identified Preventor work boards secure Daily inspections of the BOPs conducted Complete set of spare parts maintained & readily available Kill line system connected and functional
Comments:
10. #
1 2 3 4 5 5a 5b 5c 5d 5e 5f 5g 5h 5i 5j 5j 5k 5l 5m 5n 5o 5p 6 7 8 9 9a 9b 9c 10 11 12 13 14 15 15a 16 17 18 19
YES
NO
N/A
REMARKS
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Finger board in good condition Finger board safety cable attached Crown guardrails installed Rod basket Manual latch dog extension/retraction device in operating condition Latch dog visually inspected prior to loading derrick Scoping ram stabilizers in good condition Crown sheave guards in place Cracks, metal fatigue or wear evident at hinge points Safety retainers in use on hinge pins Derrick locking pins in place with safety pins Derrick hydraulic system free of leaks Dead line properly anchored Booms and boom lines in good condition Adequate lighting provided Approved lighting for the location installed
36 37 38 39 39a 40 41 42 43 44 45 46
Derrick emergency escape line installed Derrick escape device on-line and ready for immediate access and use. Emergency escape line adequately anchored, per manufacturers specifications, in a clear area away from the rig. Tools secured at elevated levels Rods, Tubulars, Drill Pipe, etc racked or hung in derrick are secured to prevent them from falling Mud standpipe secured Mudhose snubbed at both ends All air purged from hydraulic raising cylinder Lower and upper substructures properly bolted together Rotary beams and all braces are in good condition Drilling line installed properly on anchor and keyed Data plates installed on derrick that provide information on guying, derrick, etc inst
Comments:
11. #
1 2 2a 3 4 5 5a 5b 6 7 8 9 10 11 12 13 14 15 16 17 18 18a 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
YES
NO N/A REMARKS
35 36 37 38 39 40 41 42
Suspension cables or chains are grade 8 and tagged Rig floor and other work platforms, including derrick board & stabbing boardequipped are supported and secured Sliding section with stops or pins against dislodging Minimum 2 exits from drill floor doghouse Drill floor doghouse doors installed properly First aid kit available in drill floor doghouse Non skid material used around rotary Guardrails installed along open edges of drill floor
Comments:
12. #
1 2 3 3a 4 5 6 7 8 9 10 11 11a 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
YES NO N/A
REMARKS
Comments:
13. HOISTING TOOLS, HOOKS, BAILS, ELEVATORS AND OTHER RELATED EQUIPMENT #
1 2 3 4 5 6 7 8 9 10 11 12 13
Condition
Traveling blocks in good condition Traveling blocks properly guarded Sheave guards in good condition Bales and/or links in good condition Elevators in good condition Rod hook in good condition Hoisting hook equipped with safety latch or equiv. Crown block assembly secured Transfer elevators in good condition Crew members not permitted to ride traveling block Circulating hose secured to gooseneck and swivel Power swivel secured Hoisting line inspected daily
YES
NO N/A
REMARKS
Comments:
14. #
1 2 3 4 5 6 7 8 9 10 11
YES
NO N/A
REMARKS
Comments:
Condition
Written safety work permit system covering welding and flame cutting operations observed Certified welders Welding and flame cutting not permitted near explosives, flammables, accumulation of oil, escaping gas or near sources of ignition Helmets with face shields used during welding or arc cutting operations Goggles with proper shade selection used during gas cutting operations Helpers/attendants supplied with and using proper eye protection. Appropriate protective attire worn for welding and cutting ops.
YES
NO N/A
REMARKS
4 5 6 7
8 9 10 11
Moveable fire hazards in vicinity of welding operations should be moved Guards used to confine heat, sparks & slag to protect fire hazards that cannot be moved Fire extinguishing equipment available Fire watch required
12 13 14 15 16 17 18
Area inspected by individual responsible for authorizing cutting or welding Welding equipment in good condition Approve Oxygen & Acetylene bottle used Oxygen & Acetylene torches equipped with flash back arrestors Cylinders stored in assigned places and secured in place Oxygen & Acetylene bottles labeled
Comments:
16. #
1 1a 2 3 4 5
YES
NO N/A
REMARKS
6 7 8 9 10 11
Excavations, including trenches, deeper than 4 ft or containing hazardous gases tested prior to entry Emergency Rescue equipment readily available Employees protected from cave-ins while in excavations Water in excavation A means of egress from excavation provided Stairway Ladder Ramp Other
Comments:
Condition
Non-essential engines, motors, and other sources of ignition are shut down during perforating operations Smoking not permitted near explosives and/or no one near explosives shall possess matches, open light, or other fire or flame. No person allowed to handle explosives under the influence of intoxicating liquors, narcotics or other dangerous drugs. Explosive devices moved by service contractor personnel Electrical grounding of wellhead, service unit and rig made prior to operating tools using explosives Perforating guns, etc assembled in a designated restricted area Unnecessary personnel kept clear of perforating operations Warning signs erected near perforating operations stating that all radios, cell phones, etc must be turned off.
YES
NO N/A
REMARKS
7 8 9
Radio transmitters, cell phones, etc turned off during blasting operations Warning signal sounded prior to blast Perforating operations weather policy
10 11
Perforating operations conducted during daylight hours Instruments for testing blasting devices specifically designed for the purpose Conductor wire and armor of perforating gun temporarily shorted prior to use Detonating cord and blasting caps kept apart until assembly on location. Blasting caps and boosters transported in approved cap boxes During checking and/or arming, electrical blasting caps, detonators or other initiation devices contained in safety tube Deteriorated or damaged explosives and/or blasting equipment not used. TRANSPORT VEHICLE Fire extinguishers charged and in working order Electrical wiring completely protected and securely fastened
12 13 14 15 16 17 17a 17b
Underside of vehicle free of excess oil & grease Fuel tank and feedline secure and have no leaks Brakes, lights, horn, windshield wipers and steering operate properly Tires checked for inflation and defects Vehicle in proper condition for all other aspects of handling explosives Equipped with 2 (min.) 10-BC rated fire extinguisher
Comments:
18.
SPECIAL SERVICES*
Special Services encompasses Wireline, Stripping & Snubbing, Drill Stem Testing, Acidizing, Fracturing, Hot Oil, Cementing, Gas Air or Mist Drilling, Coring, Coiled Tubing, Hot Tapping and Freezing and Hotwork Operations. Requirements set forth in Sections 1-19 will also apply to this section.
#
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 B 1 2 3 4 5 6 7 8 9 10 11 12
Condition
GENERAL REQUIREMENTS Pre-Job safety meeting held Fire Extinguishers in accessible locations Service unit located upwind of wellhead Emergency escape air pack available Emergency escape air pack charged and ready for use. Personnel not permitted between wireline and wellhead when wireline operating. Open ended flow line secured to the wellhead, at the end of the line and at intermediate locations. Lubricators, Swages and Unions inspected for defects prior to use. Lubricator equipment, swages, unions and valves pressure tested to max. anticipated pressure. Lubricator equipped with 1 or more bleed valves. Valves and gauges checked to determine if pressure is present in lubricator before removal. Essential personnel only allowed near pressurized lubricators, flow lines and well head Lubricator bleed valves cycled after pressure removed Service unit engines equipped with an emergency shutdown device Welding operations not conducted near wellhead. Discharge lines not place under mobile equipment. Pressure fittings, unions & coupling threads, both internal and external, inspected prior to use and in good condition. WIRELINE SERVICE, SWABBING Wireline unit located as far away as possible from fracturing and/or hot oil units Wireline units, vehicles, portable houses placed outside the guywires of well service units. Mobile, portable or skid-mounted wireline service units chocked or secured to prevent movement. Gin pole attached to wellhead or Christmas tree with chain & ratchet load binder or equiv Rope & Blocks of the correct size & strength Rope inspected at beginning of the job. Blocks inspected at the beginning of the job Lower wireline sheave secured Splices not used in the entire length of rope Periodic (NTE 12 mo) drill, visual and pressure test of all sections on the lubricator Wireline BOP tested in open and closed positioned High pressure lubricators have 2 or more bleed valves installed
YES NO N/A
REMARKS
12a
Minimum equipment available Wireline Valve (BOP) Lubricator (riser) Sections Pressure Bleed Valve Stuffing Box or Control Head High pressure lubricators, stuffing boxes, valves, connections and adapters inspected at intervals NTE 12 mo Lubricator sections marked with permanent serial number Non-essential engines, motors, and other sources of ignition are shut down during swabbing operations Swabbing operations conducted during daylight hours Swabbing unit placed upwind from the wellbore, tanks & pits Hydrostatic bailers secured prior to dumping. STRIPPING AND SNUBBING Emergency escape line rigged and available for each person on snubbing unit Only the minimum number of employees allowed in basket Employees provided and using proper protective equipment Gasoline engines and other sources of ignition kept 100+ ft away Snubbing work platform guyed, unless otherwise supported Pumps, power packs, tool boxes, doghouses, etc located away from flow and/or bleed-off lines Pump units located so snubbing operator can see pump operator Well pressure monitored at all times Backpressure valve or blanking plug installed in pipe string (Min 1) Snubbing operations not conducted at same time as welding operations in the vicinity Approved packer/drill string design used during snubbing. Snubbing operations conducted during daylight hours only DRILL STEM TESTING Engines located 100+ ft from wellhead Engines located within 100 ft not operated or equipped with heat & spark arresting system Unauthorized personnel kept clear of area Safety valve and wrench readily available Casing fluid volume monitored Rig floor attended at all times ACIDIZING, FRACTURING & HOT OIL OPS Trucks & Tanks located 100 ft min from wellhead Check valve installed on lines from pumping equipment to wellhead Blending equipment grounded Sand unloading equipment bonded to blending machine Unauthorized personnel kept clear of area Pre-treatment pressure test of pump ad discharge lines conducted. Pump operators at controls while pumps in operation CEMENTING OPERATIONS Unauthorized personnel kept clear of area Pump & discharge lines tested prior to starting job Pump operators at controls while pumps in operation GAS, AIR, or MIST DRILLING OPERATIONS Personnel trained in the use of emergency shutoff, blowout preventer and fire fighting equipment Personnel familiar with air/gas supply Personnel familiar with circulating system
YES NO N/A
REMARKS
13 14 15 16 16a 17 C 1 1a 1b 2 3 4 5 6 7 8 9 10 D 1 2 3 4 5 6 E 1 2 3 4 5 6 7 F 1 2 3 G 1 2 3
4 5 6 6a 6b 6c 6d 7 8 9 10 10a 11 11a 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 H 1 2 3 4 5 6 I 1 2
Compressors located 100 ft away from wellbore Compressors visible from drillers position Compressors equipped with: Pressure relief valves Discharge temperature and pressure gauges Engine governors Engine shut off valves Drilling engines equipped with kill switches Kill switches mounted near drillers console Compressor discharge lines equipped with check valve and block valve. Blooey line used Blooey and bleed-off lines 150 ft minimum Blooey and bleed-off lines securely anchored Pilot light used Full-opening, quick closing valve installed on Kelly Two valves installed on standpipe accessible from rig floor and ground level. Shutoff valve installed on main feeder, 150 ft from the well head (Gas only) (GAS Only) Spinning rope used instead of chain Float valves inspected each time bit pulled out Fuel and Oil storage tanks 50 ft min from compressor LPG supply lines equipped with shut off valves at storage tanks and engines Master safety valve located on main fuel line One 150# Class BC dry chemical fire extinguisher available on site Circulating stripper rubber leak inspected Pipe connections from wellbore free Well killing head material and equipment on siteeach and tour operational before drilling commences Unauthorized personnel kept clear of area Rig substructure adequately ventilated Generator houses, bunk houses, and change houses kept 100+ ft from well bore Automobiles parked GT 100 ft from the wellbore Rig engines equipped with heat and spark arresting systems Gas or gasoline fueled engine equipped with low tension ignition system Other possible ignition sources permitted in designated areas only HOT TAPPING & FREEZING OPERATIONS Performed under the direct supervision of a qualified person Hot tapping equipment pressure tested after rig-up Frozen plugs allowed to thaw Frozen plugs tested by staged reduction in pressure Equipment suitable for an H2S environment Rated working pressure exceeds anticipated pressures CORING OPERATIONS H2S precautions implemented prior to pulling cores Positive pressure/pressure demand breathing apparatus with full face piece used while working in areas where atmospheric concentrations 10 ppm (H2S) to or check 2 ppmcore (SO2) H2S monitoringexceed equipment available barrel
4 J
Proper storage and transportation of H2S containing samples COILED TUBING OPS
1 2 3 4 5 K 1 2 3 4 5 6
Proper material of tubing used in H2S environment Coiled tubing unit placed upwind from the well Reel unit and its conveyance should be adequately secured from movement Flanged type connection used on bottom connection of the coiled tubing BOP Dedicated pump cross and a 2nd set of tubing ram preventers located below the pump cross WELL EVALUATION AND TESTING OPERATIONS Performed with the minimum number of employees Produced gases vented and/or flared to ensure personal safety Gases from stored test fluids safely vented Proper storage and transportation of H2S containing samples H2S monitoring devices available and in use Only H2S qualified personnel permitted