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HALFEN CAST IN CHANNELS

CONCRETE

HALFEN CAST-IN CHANNELS AND ACCESSORIES


Contents

HALFEN channels Type HTA Pages 10 - 20

HALFEN bolts Pages 11 - 21

HALFEN locking plates Pages 11 - 21

Toothed HALFEN channels Type HZA and HALFEN bolts Type HZS Pages 22 - 23

Threaded rods and hexagonal nuts Page 32

Coupler sleeves Page 33

Rail clips Page 34

HALFEN restraint ties Pages 35 - 37

HALFEN HTUcast-in channels Pages 42 - 44

Brick ties Pages 38 - 41

Corner guards Page 45

Timber fixing Pages 46 - 47

HALFEN framing channels Pages 48 - 49 (HALFEN bolts see Pages 11- 21)
Zu Zeichnung Nr.: Baukonto: Lieferterminwunsch: Lieferanschrift:

Pos.

Stck

Bestell - Nr.

Typ/ Profil

Ausfhrung :

Lnge [mm]:

Bemerkungen:

Preis [DM/ Stck]

Order form HALFEN cast-in channels, HALFEN bolts and accessories Pages 53

HALFEN CAST-IN CHANNELS AND ACCESSORIES


Contents

Halfen cast-in channels and bolts product range, secure assembly Application examples Corrosion protection Channel fillers; fixing to formwork; standard lengths; site applied end anchors Type selection, allowable loads, properties, accessories Halfen cast-in channels, design properties Allowable loads and edge distances acc. to the official approvals Reduced edge distances Dynamic loads, anchor dimensions, shock loads Spacer assembly, channels type HSB Curved HTA channels and channel pairs Bolts, nuts and accessories Threaded rods, hex head bolts, hexagonal nuts, washers, adjustment coupler Coupler sleeves, eye sleeves, ring nuts, lock washers, square washers Rail clips Specification texts

Page: 4- 5 6- 7 8- 9 10 - 23 50 - 52

Page: 24 - 25 26 - 27 28 - 29 30 31

Page: 32 33 34 51

Halfen restraint ties Halfen restraint fitting type SPV Halfen restraint strap type HKZ Halfen restraint ties type HKZ - GU and type HKZ - GF

Page: 35 36 37

Roof and wall fixings Halfen masonry restraint systems, channels type HMS 25/15, ties type ML and BL Halfen cladding brickwork restraint channel type HVS 22/20 Profiled metal sheeting fixing channels type HTU Specification texts for HMS 25/15, HVS 22/20 and HTU

Page: 38 - 40 41 42 - 45 46 - 47 52

Halfen framing channels for welding, bolting Plain back channels Slotted back channels Toothed channels for loads in the longitudinal direction Specification texts, work aids Specifications HALFEN channels, HALFEN T-head bolts Specifications accessories and fixings for roof and wall HALFEN CAD-library and design software Order form HALFEN channels, HALFEN T-head bolts and accessories

Page: 48 - 49 48 - 49 48 - 49

Page: 50 - 51 51 - 52 52 53
3

HALFEN CHANNELS AND HALFEN BOLTS


Product Range

Halfen cast-in channels Type HTA, HZA and Halfen bolts


Load specification: 27 (35) - 6 kN point load
Halfen hot rolled channels type load range (see Page 26) material (see ) HTA 72/48 27 (32) kN
72

HTA 55/42 27 (32) kN


125 140

HTA 52/34 22 kN
119

HTA 50/30 10 (12) kN

HTA 40/22 6 (8) kN

48

42

34

30

FZ, FQ

FL

F
Dynamic loads with amplitude F Page 30
33

40

Central pull FZ , Longitudinal pull FL (for mild steel transverse shear FQ channels, using bolts type HSR)

26,5

22

22

18

Halfen T-head bolts type HS, HSR 72/48 Page 12, 13

HS, HSR 50/30 Page 12, 15

HS, HSR 50/30 Page 14, 15

HS, HSR 50/30 Page 16, 17

HS, HSR 40/22 Page 18, 19

Load specification: 27 (35) - 3 kN point load

Cold rolled Halfen channels type HTA 72/49 27 (32) kN load range (see Page 26) material 72 (see )

HTA 54/33 22 kN
125 119

HTA 49/30 10 (12) kN

HTA 40/25 6 (8) kN

HTA 38/17 4,5 (7) kN

HTA 28/15 3,0 kN

49

33

FZ, FQ

FL
33

30

Central pull FZ , Longitudinal pull FL transverse shear FQ (reduced loads)

25

17

22

22

18

18

12

Halfen T-head bolts type HS 72/49 Page 12, 13

HS 50/30

HS 50/30

HS 40/22

HS 38/17 P. 20, 21

HS 28/15 P. 22, 23

Page 14, 15 Page 16, 17 Page 18, 19

Load specification: 5 kN point load

Serrated Halfen channels type HZA load range (see Page 26) material (see ) HZA 41/22
48

Serrated HALFEN channels System DYNAGRIP HZA 38/23 HZA 29/20


y x z

DYNAGRIP
The new generation of HALFEN channels Also approved for dynamic loads!

y z

FZ, FQ

FL

41

38

29

Longitudinal pull FL Central pull FZ , transverse shear FQ for both mild steel and stainless steel

21

22

18

14

Halfen T-head bolts type HZS HZS 41/22 Page 24, 25

HZS 38/23

HZS 29/20

see catalogue DYNAGRIP BD

Halfen serrated channels type HZA used with matching T - head bolts type HZS are ideal for longitudinal shear loads parallel to the channel axis. Load capacity per bolt is 5 kN in all directions. See also load table P. 26.
Load range: allowable loads as per German official approval certificates (see Page 5), spacing between load points Material, finishes Halfen channels: (see also P. 8, 10) fv = Steel grade S235JR (St37-2), hot dip galvanised A4 = Stainless steel grade W 1.4571/1.4401 (A4) A2 = Stainless steel grade W 1.4301 (A2) Site applied end anchors type ANK-E for Halfen channels (for site cuts), see Page 11 25 cm.

Approval certificates
Halfen channels are officially approved by the German Construction Material Supervisory Board DIBt. Type HTA: Approval no. Z-21.4- 34, Type HZA: Approval no. Z-21.4-145 Type HZA Dynagrip: Approval no. Z-21.4-1695

Anchor design:

Halfen cast-in channels types HTA and HZA are manufactured with bolt anchors or welded I - anchors (see Page 30) HTA-A HTA-B Bolt anchors Welded I anchors

20

23

60

12 kN

73

8 kN

15

32

38

51

49

40

51

54

60

28

22

52

52

50

60

55

HALFEN CAST-IN CHANNELS


Introduction

Halfen cast-in channels officially approved


Halfen cast-in channels supplied with bolt anchors or welded anchors are appoved by the German construction materials supervisory board (DIBt) for load bearing structures: - type HTA: Approval No. Z-21.4-34, dated 01. 01. 2003, - type HZA 41/22: Approval No. Z-21.4-145, dated 14. 03. 2001, - type HZA Dynagrip: Approval No. Z-21.4-1691, dated 26. 07. 2002. Halfen channels are supplied ready to use complete with polystyrene filler and nail holes. They are easy to fix by simply nailing to the timber formwork.

Selection criteria
In addition to the normal hot dip galvanised, Halfen cast-in channels are also supplied in stainless steel for applications requiring increased corrosion resistance. When selecting Halfen channels, officially approved types HTA and HZA are recommended. These are available with a variety of profiles (see Pages 10 - 22) and anchor designs (see Page 28).

Filler easy to remove


To prevent an infill of concrete, Halfen cast-in channels are filled with foam. Depending on the application two different fillers are available (see Page 8). After removal of the shuttering the filler can be easily removed using a suitable tool (see instructions Page 8).

Secure assembly with Halfen channel


Halfen bolts can be inserted at any point along the channel and fixed by turning through 90 and then thightening the nut. At the channel ends, bolts should not be located beyond the last anchor (= 2,5 cm from the channel end); the anchor positions of bolt anchors are visible from inside the channel slot.
Notch at the end of the bolt shank:

1 notch = Type HS, not toothed

2 notches = Type HS, toothed

To ensure correct installation of the bolt the position of the notch at the end of the shank should be checked. The notch must be transverse to the channel direction.

If the channel is recessed from the face of the concrete e.g. due to insufficient nailing to the formwork or weak formwork, packing shims (see Page 30) should be used over the face of the channel before fixing any other components. A plate washer should always be used under the nut when fixing direct to the face of the channel. Lock washers type SIC (Page 33) provide additional security against turning of the bolt head. Nuts should be tightened to the torque values as stated for the Halfen bolts (Pages 11 - 23).

HALFEN CHANNELS AND HALFEN BOLTS


Material quality, corrosion protection

HALFEN cast-in channels


types HTA and HZA (see Pages 12 to 24)

1. Hot rolled channels

Material/ finish ordering code: fv hot dip galvanised, providing a minimum coating of 50 mm. Short and cut lengths are galvanised after cutting, so that there is an overall corrosion protection. Steel grades: S235JRG2 (RSt 37 - 2), S235JR (St 37 - 2), S275JR (RSt 44 - 2) or QSt - E 380 wb mill finish (without corrosion protection), same steel qualities as mentioned above

HALFEN channels type HTA 72/48, 55/42, 52/34, 50/30 and 40/22 are hot rolled from a billet of steel.

A4 and

2. Cold rolled channels

HALFEN channels type HTA 72/49, 54/33, 49/30, 40/25, 38/17 and 28/15 as well as HZA 41/22 are formed on multi - stage cold rolling mills.

stainless steel grade A4, W 1.4571/1.4401 (subject to availability) as per DIN EN 10088. In accordance with German official approval for stainless steels no. Z-30.3-6 only material grade W 1.4571/1.4401 (grade A4) is allowed for A4-Ank.A4 stainless steel fixings in reinforced concrete structures. A4-Ank.A4 = both channel and bolt anchors in stainless steel grade A4 = standard for stainless steel channels ranging from HTA 28/15 to HTA 54/33 and HZA 41/22. Also available with welded stainless steel anchors: channels ranging from HTA 28/15 to 50/30 (special fabrication, to order). A4 = channel in stainless steel grade A4, welded anchors in mild steel St 37-2, mill finish = standard for stainless steel channels HTA 72/48 and 72/49. Also available with welded mild steel anchors: channels ranging from HTA 28/15 to 54/33 (special manufactoring, to order). Other materials on request.

Notes concerning stainless steel material grades (as per DIN 17 440): A4: grade W 1.4571 18%Cr, 11%NI, 2,5%Mo + Ti grade W 1.4401 18%Cr, 11%NI, 2,5%Mo A2: grade W 1.4301 18%Cr, 10%NI

HALFEN bolts
types HS, HSR, HZS (see Pages 13 to 25) Hook-head bolts for HALFEN channels ranging from HTA 40/22 to 72/49

Material/ finish ordering code:

New

fv gv

= hot dip galvanised, strength grade 4.6 as per DIN EN 20898, coating 45mm = electroplated, strength grade 4.6 as per DIN EN 20898, coating 12mm = hot dip galvanised, strength grade 8.8 as per DIN EN 20898, coating 45mm = without corrosion protection, strength grade 4.6 as per DIN EN 20898

fv 8.8 roh

gv 8.8 = electroplated, strength grade 8.8 as per DIN EN 20898, coating 12mm
Hammer-head bolts for HALFEN channels ranging from HTA 28/15 to 38/17 and HZA 41/22

New

A4-50 = stainless steel grade A4-50 as per DIN EN ISO 3506, part 1 A4-70 = stainless steel grade A4-70 as per DIN EN ISO 3506, part 1 A2-50 = stainless steel grade A2-50 as per DIN EN ISO 3506, part 1 A2-70 = stainless steel grade A2-70 as per DIN EN ISO 3506, part 1
HALFEN bolts for increased security during assembly : The new S - shape of the head provides additional security for correct locking of the bolt inside the HALFEN channel, avoiding any risk of turning during assembly, even when differing profile widths occur due to manufacturing tolerances. During the period of change to the new bolt shape both bolt types are supplied. Patents pending. All HALFEN bolts type HS, HSR and HZS are supplied with hexagonal nuts. Specification: nuts: DIN EN 24 034 shaft and thread of the HALFEN bolts: DIN EN 24 018 According to official approvals for HALFEN channels HTA, HZA and HZA DYNAGRIP the HALFEN bolts galvanized gv/S can be used instead of galvanized fv in applications, where this type of corrosion protection is reauired (approval certificate, table Corrosion Protection Requirements).

Notch at the end of the bolt shank:

1 notch = Type HS, not toothed 2 notches = Type HZS, HSR toothed

HALFEN CHANNELS AND HALFEN BOlTS


Corrosion protection

Corrosion protection requirements according to official approvals for Halfen cast-in channels HTA and HZA
Corrosion protection of component parts Channel 1 Mill finish Anchor Mill finish Bolt, nut, washer Without corrosion protection Electroplated (coating 5 mm) Sheradized (coating 10 mm) Hot dip galvanised (coating 50 mm) galvanised special coating (coating 12 mm) Stainless steel grade A4-50 (DIN 267) grade A4-70 (DIN 267) Scope of application Only allowable when all elements of the fixing are protected by the minimum concrete cover specified in DIN 1045, Tab. 10 Components for interior use only, e.g. residential houses, offices, hotels, schools, hospitals, shops, with the exception of humid rooms Components for interior use as mentioned before, for increased corrosion protection requirements Anchorings for facades, also externally Anchorings for facades, also externally (see also DIBt. approval certificate No. Z-30.3-6 for stainless steels)

Hot dip galvanised (coating 50 mm)

Hot dip galvanised (coating 50 mm)

Hot dip galvanised (coating 50 mm)

Hot dip galvanised (coating 50 mm)

Stainless steel Mill finish W 1.4571 or W 1.4401 Stainless steel (grade A4) W 1.4571 or W 1.4401

Entirely stainless steel Halfen cast-in channels


(Order code . . A4 - Ank.A4 ) Stainless steel channels ranging from HTA 28/15 to HTA 54/33 and HZA 41/22 are generally supplied with both profile and anchors manufactured from stainless steel. These "entirely stainless steel" Halfen channels are not subject to any restriction with regard to concrete cover, due to the inherent properties of stainless steell. The following are examples where it is often necessary to use entirely stainless steel channels: Bridge and tunnel structures (e.g. fixing of ductwork and drainage pipes), Sewage treatment plants (e.g. fixing of weir plates), Chemical industry (e.g. fixings exposed to corrosive substances), Curtain walling, brickwork cladding reinforced concrete structures requiring increased corrosion protection of the reinforcement.

Stainless steel channels with welded mild steel anchors


(order code . . A4 , only for channels with welded anchors) With regard to the corrosion protection of the anchor the concrete cover c [mm] according to DIN 1045, Table 10, refer to the following table:

Channel HTA- 52/34-Q 55/42 Concrete cover c [mm] 40 50

72/48, 72/49 60

See also approval HTA, annexe 6. The minimum cover has to be determined according to the actual requirements for external structural elements and/or specifications.

Product identification
Halfen channel: the channel and material code is stamped on the back and/or the foam filler of the channel Halfen bolt: the manufacturers code "H" and the material code is marked on the T-head of the Halfen bolt

HALFEN CHANNELS
Filler selection and fixing to the formwork

Fillers in HALFEN Channels


To help preventing the ingress of concrete grout, HALFEN channels are supplied with a filler. Two types are available depending on the application.
bead filler

e tyren Polys

1. Polystyrene Bead Filler (Standard, to order, code: Vf) Material: Polystyrene

The polystyrene bead filler has been the standard for HALFEN channels for many years. On countless projects around the world, it has provided protection against ingress of concrete grout into the channel. The polystyrene is dense and fills the channel completely, even between the lips. After striking the formwork, removal of the filler is simply done using an appropriate tool . Note: Due to the production process, the polystyrene bead filler may not be completely tight at both ends of the channel, notably in the larger profiles. However this does not affect the useable length of the channel, since HALFEN T-head bolts should not be located beyond the last anchor (= 2,5 cm from the channel end, see also p.5).

Removing the polystyrene bead filler, using an appropriate tool.

2. HALFEN Combination Strip Filler (to order, code Kf) Material: Polyethylene
If HALFEN channels are required to be quickly cleared of the filler along the entire length of the channel, after removing the formwork, HALFEN supplies channels with combination strip filler at a small extra charge.

Subject to alteration

After striking the formwork the combination strip filler is simply pulled out of the channel. In order to avoid rupture of the strip filler, an appropriate tool should be used as shown.

Fixing to Formwork
Care should be taken to ensure that the correct type of HALFEN channel, as specified on the drawing (channel size, material finish, anchor type, length) is adequately fixed to the formwork and in the required position, so that it cannot be displaced when pouring and compacting the concrete. This ensures that after removal of the formwork the channel face is flush with the concrete surface. Fix to timber formwork with staples or nails. For fixing stainless steel HALFEN channels stainless steel nails type ENA 28/65 are available to order. Fix to steel forms with bolts, dowels etc. (see below).

a) Fixing to timber formwork:


Nail through the nail holes in the back of the channel onto the timber form. When using stainless steel HALFEN channel we recommend using stainless steel wire nails, available to order, in size 28/65. Order code: ENA Staple to the timber form. Order code: KRA

b) Fixing to steel formwork:


Using HALFEN bolts through the steel form. (Press bolt head into the channel filler)

Using dowels to the steel form

Plastic dowel

Alunail

HALFEN CHANNELS HTA AND HZA


Standart length, anchor spacings, end anchors

Standard lengths, anchor arrangement Short lengths


Length L [mm] /no. of anchors 100 /2 150 /2 200 /2 250 /2 250 /3 300 /2 300 /3 350 /3 400 /3 550 /3 1050 /5 2050 / 9 3050 /13 4050 /17 5050 /21
25 150 25

Standard cut lengths


Length L [mm] /no. of anchors 1300 / 6 2300 /10 3300 /14 4300 /18 5300 /22
25

Stock length
Length L [mm] /no. of anchors 1800 / 8 2800 /12 3800 /16 4800 /20 5800 /24
250 250 250 25

1550 / 7 2550 /11 3550 /15 4550 /19 5550 /23


250 n x 250

6070 /25 (6070 /31 )

L [mm]: 100
25 50 25

150
25

25 100 25

200

250 25

200

300 25

250

25 25 125 125 25

Other short lengths available to order


350, 400, 550 1050
25
250 250

25

250 mm and 300 mm cut lengths can also be supplied with 3 anchors 100 mm length only available for HTA 28/15 and 38/17
250

25

250

250

250

25

Channel HTA 38/17 K (standard special with anchors at 200 mm centres) is supplied with 31 anchors. Also available in cut lengths on request

Site applied end anchors ANK-E for preparing Halfen channel short pieces
ANK-E hex head bolt clamping element
A

35 e 225

[mm]

Assembly instructions for end anchors


A

ANK-E

Cut the Halfen channel as required. The cut section must be perpendicular to the channel axis. Maximum and minimum projections "e" at the ends of the Halfen channel are 225 and 35 mm.
B

35 e 225

[mm]

MD

C
Requested length

MD [Nm]

Select the type of end anchor ANK-E to fit to the Halfen channel according to table 1. Push the clamping element onto the channel back until it comes to full stop; press in the foam filler when necessary.

Table 1:
End anchor selection
Short lengths HZA 41/22 may only be used with not more than 1 end anchor. Not part of the official approval.
For profile HTA- or HZA28/15 - FV 28/15 - A4 38/17 - FV 40/22 - FV 40/25 - FV 41/22 - FV 38/17 - A4 40/22 - A4 40/25 - A4 41/22 - A4 End anchor type ANK - E1 - FV ANK - E1 - A4 ANK - E2 - FV Stock no. 0031.01000002 00001 00004 Thread M 8 M 8 M 10 Tightening torque MD [Nm] 10 10 20

Tighten the hex head bolt to the torque indicated in table 1.

ANK - E2 - A4

00003

M 10

20

HALFEN CHANNELS TYPE HTA


Load range 27,0 kN
Table: standard lengths Material/finish (see p.8): Length No. of [mm] Anchors 2 2 2 2 3 3 3 5 25 fv =h.d.galv. A4 = stainl.st. Stock No. Stock No. 0001. . . 0001. . . HTA 72/48 hot rolled 150 200 250 300 350 400 550 1050 6070 .120-00301 .120-00302 .120-00303 .120-00304 .120-00305 .120-00306 .120-00307 .120-00308 .120-00003 .120-00101 .120-00102 .120-00103 .120-00104 .120-00105 .120-00106 .120-00107 .120-00108 .120-00001

HTA 72/48 hot rolled


10

HTA 72/49
10 h

Dynamic loads see page 30

HTA 72/49 150 2 2 200 2 250 2 300 3 350 3 400 3 550 5 1050

for dynam. Loads Page 30 .130-00101 .130-00102 .130-00103 .130-00104 .130-00105 .130-00106 .130-00107 .130-00108

F
72

72

48

15,5

33 ar
to order (Other lengths see p. 11) Order example: HTA 72/48 - fv - 1050 or stock no. 0001.120-00308

33 25 cm (reduched ar: see P. 26) ar 25 cm (reduced ar: see P. 26)

Halfen bolt type HS 72/48 or type HSR 72/48

Halfen bolt type HS 72/48

Halfen channel type: Material , finish (codes see page 8) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly (see Page 32) Weight with anchors [kg/m], material fv /A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm ] Notes - see P. 25
4

HTA 72/48
S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4

HTA 72/49 (only lengths 1050 mm)


W 1.4571/1.4401 A4

HTA 55/42
S275JR (RSt 44 - 2) fv , wb

27,0 kN (32,0 kN for grade B 35)


7,5 kN using HSR - M20

27,0 kN (32,0 kN for grade B 35) A 174 Vf = Polystyrene bead filler VUS 72/49 (see p. 35) 9,75 with anchors type A 10,56 2,82

27,0 kN (32,0 kN for

10

49

B35)

A 173

7,5 kN using HSR - M20

A 173

A 182 Vf = Polyst. bead filler DIN 440 (see 72/48) 8,35 8,37 2,16 Jz = 73,58 Wz = 20,44
Jy = 18,21 Jz = 35,80 Wy = 8,40 Wz = 13,14

Vf = Polystyrene bead filler DIN 440 (see p. 32) 8,97 / 10,26 with anchors type B/A 11,20 2,40
y

z y

Jy = 35,14 Wy = 14,63

Jz = 83,41 Wz = 23,17

Jy = 27,79 Wy = 9,87

z On request HTA 55/42: see P.4; dynamic loads see P.30; appropr. Halfen bolts: HS or HSR 50/30, see P.15 Subject to alteration

10

HALFEN BOLTS AND ACCESSORIES


for profiles 72/48 and 72/49

HS 72/48
Halfen bolts incl. nut
58

Length l [mm] 50 75 100 150

M 24 M 27 M 30 M 20 Mat. Dimension Mat. Dimension Mat. Dimension Mat. Dimension

M 24 Mat. Dimension

fv fv fv fv

M20 50 M20 75 M20 100 M20 150

fv fv fv fv

M24 50 M24 75 M24 100 M24 150 fv fv M27 75 M27 100 fv fv fv fv M30 75 M30 100 M30 150 M30 200

A4-50 M24 50

fv 8.8 M24 75 A4-50 M24 100 fv 8.8 M27 100 200 fv M20 200 fv M24 200 Order example: HS 72/48 - fv - M 24 x 100

Material/finish Halfen bolts (see also Page 8): fv gv = hot dip galvanised, strength grade 4.6 = electroplated, strength grade 4.6

fv 8.8 = hot dip galvanised, strength grade 8.8 A4-50 = stainless steel grade A4-50

HSR 72/48
Halfen bolt with nib, incl. nut
58

Length l [mm] 50

M 20 Mat. Dimension

GWP 72/48
Locking plates
b

gv electroplated Thread

A4 stainless steel Thread

a [mm] 62 62 62

b [mm] 31 31 31

d [mm] 22 22 22

fv 8.8 M20 50

M 12

M 12 M 16 M 20

Order example: HSR 72/48 - fv 8.8 - M 20 x 50

M 16 M 20 Order example: GWP 72/48 - gv - M 20

For profile 72/48 only !

Allow. loads

Thread

Allowable loads [kN]

M 12 M 16 M 20

9,3 17,3 22,0

FS

Allow. loads for Halfen bolts

for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

Thread Grade 4.6 [kN] M 20 M 24 M 27 M 30 27,0

FS
Grade 8.8 [kN]

FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 1,4 2,0 2,6 3,2 120 200 300 400 Type HS, grade 8.8 at initial torque [kN] [Nm] 4,7 6,8 8,9 10,9 400 680 1000 1400

FL
Type HSR, grade 8.8 at initial ( = 3) torque [kN] [Nm] 7,5 400 38,8

FS
Grade A4 - 50

FL
Grade A4 - 50

[kN]

[kN] 2,0

at initial torque [Nm] 200

56,4 81,2 106,0 129,0

38,8 50,5 61,7

Note: Do not exceed channel load capacity! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.24 and Tab. allow. bending moments p.23. Required initial torques see table columns further right. For loads in longitudinal direction of the channel note on page 23 must be observed.

11

HALFEN CAST IN CHANNELS TYPE HTA


Load Range 22,0 kN
Table: standard lengths Material/finish (see p.6): Length No. of [mm] Anchors 150 200 250 300 350 400 550 1050 6070 2 2 2 2 3 3 3 5 25 fv (h. d. galv.) A4-Ank.A4 Stock No. Stock No. 0001. . . . 0001. . . . HTA 52/34 hot rolled .090-00301 .090-00302 .090-00303 .090-00304 .090-00305 .090-00306 .090-00307 .090-00308 .090-00003 .090-00101 .090-00102 .090-00103 .090-00104 .090-00105 .090-00106 .090-00107 .090-00108 .090-00001

HTA 52/34 hot rolled


6

HTA 54/33
6
h
54 5

Dynamic loads (only with welded anchors type -Q) see page 30

HTA 52/34 - Q for dynamic loads Page 28 150 200 250 300 350 400 550 1050 6070 2 2 2 2 3 3 3 5 25 .140-00304 .140-00305 .140-00306 .140-00307 .140-00301 .140-00308 .140-00309 .140-00310 .140-00003 fv (h. d. galv.) .100-00301 .100-00302 .100-00303 .100-00304 .100-00305 .100-00306 .100-00307 .100-00308 .100-00003 A4-Ank.A4 .100-00101 .100-00102 .100-00103 .100-00104 .100-00105 .100-00106 .100-00107 .100-00108 .100-00001

F
52 4

HTA 54/33 150 2 2 200 2 250 2 300 3 350 3 400 3 550 5 1050 25 6070

34

11,5

22

22

ar 20 cm (reduced ar: see P. 26) Halfen bolt type HS 50/30 or type HSR 50/30

(Other lengths see p. 9) Order example: HTA 52/34 - fv - 1050 or stock no. 0001.090-00308

Halfen bolt type HS 50/30

Halfen channel type: Material , finish (codes see page 6) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly (see Page 30) Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm] Notes
44

HTA 52/34 S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 QSt E 380 fv , wb

HTA 54/33 W 1.4571/1.4401 A4 - Ank.A4

22,0 kN (25,0 kN for concrete grade B 35) 22,0 kN (25,0 kN for concrete grade B 35)
7,5 kN using HSR - M20

22,0 kN (25,0 kN for concrete grade B 35) 22,0 kN (25,0 kN for concrete grade B 35)

B 153

A=Q 159

B 153

A=Q 159

7,5

ar 20 cm (reduced ar: see P. 26)

33

B 152

A=L 158

B 152

A=L 158

Vf = Polystyrene bead filler VUS 52/34 (see p. 33) 5,83 / 5,44 with anchors type B (see P. 28) 6,43 1,67
y z

Vf = Polystyrene bead filler VUS 52/34 (see p. 33) 6,12 / 6,10 with anchors type A (see P. 28) 6,30 1,90

z y

Jy = 9,49 Wy = 5,66

Jz = 24,29 Wz = 9,25

Jy = 7,49 Wy = 3,94

Jz = 22,87 Wz = 8,47

- see page 23

A4-Ank.A4 = both channel and anchors stainless steel grade A4. Anchors in mild steel St37-2, to order only

12

HALFEN BOLTS AND ACCESSORIES


for profiles 52/34, 54/33 and 55/42

HS 50/30
Halfen bolts incl. nut
41

Length l [mm] 30 35 40 45 50 gv gv gv fv

M 10

M 12

M 16

M 20

M 12

M 16

M 20

Mat. Dimension Mat. Dimension Mat. Dimension Mat. Dimension

Mat. Dimension Mat. Dimension Mat. Dimension

M1030 M1030

gv

M1230

gv

M16 30 gv M20 35

A4-50 M12 30 A4-50 M16 30

M1040

gv fv

M1240

gv fv

M16 40 M16 40 gv M20 45

A4-50 M12 40 A4-50 M16 40 A4-50 M20 45 A4-50 M12 50 A4-50 M16 50 gv fv M20 55 M20 55 A4-50 M16 60 gv gv M20 65 M20 75 A4-50 M16 80 M16 80Li gv fv gv gv gv gv M20 100 M20 100 M20 125 M20 150 M20 200 M20 300 A4-50 M20 125 A4-50 M16 150 A4-50 M20 150 A4-50 M12 100 A4-50 M20 100 A4-50 M20 75 A4-50 M20 55

M1050

gv

M1250

gv fv

M16 50 M16 50

55 60 65 gv M1260 gv M16 60

Li = left hand thread

75 80 80Li 100 125 150 200 300 Order example: HS 50/30 - gv - M 16 x 50 gv gv gv gv M12100 M12125 M12150 M12200 gv fv gv gv fv gv gv M16 100 M16 100 M16 125 M16 150 M16 150 M16 200 M16 300 gv M1280 gv M16 80

HSR 50/30
Halfen bolts with nib, incl. nut DIN EN 24034, for channels 55/42 and 52/34 only 41

Length l [mm] 40 45 60 75

M 16 M 20 Mat. Dimension Mat. Dimension

GWP 50/30
Locking plates
b

gv electroplated Thread

A4 stainless steel Thread

a 43,5 43,5 43,5 43,5

b 21 21 21 21

d [mm] 12 12 12 13,5

[mm] [mm]

fv 8.8 M16 40 gv 8.8 M20 45 gv 8.8 M16 60 gv 8.8 M20 60 gv 8.8 M20 75 Material/finish Halfen bolts (see also Page 6): fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50

M 8 M 10 M 12 M 16
Allow. loads Thread

M 8 M 10 M 12 M 16

Order example: GWP 50/30 - gv - M 12 M 8 M 10 M 12


Allowable loads [kN] 4,0

6,4 9,3 9,3

FS

M 16

Allow. loads for Halfen bolts

for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

FS
Grade 4.6 [kN] 6,4 9,3 17,3 Grade 8.8 [kN] 13,3 19,4

FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 0,3 0,5 0,9 1,4 15 25 60 120 Type HS, grade 8.8 at initial torque [Nm] [kN] 1,1 1,6 3,0 4,7 48 70 200 400

FL
Type HSR, grade 8.8 at initial (n = 3) torque [Nm] [kN] 5,0 7,5 200 400

FS
Grade [kN] 6,4 9,3 17,3

FL
Grade [kN] 0,3 0,5 0,9 1,4

Thread M 10 M 12 M 16 M 20

at initial torque [Nm] 15 25 60 120

36,1 56,4

27,0

27,0

Note: Do not exceed channel load capacity! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.24 and Tab. allow. bending moments p.23. Required initial torques see table columns further right. For loads in longitudinal direction of the channel note on page 23 must be observed.

13

HALFEN CHANNELS TYPE HTA


Load range 10,0 kN

Table: standard lengths Material/finish (see p.6): fv (h. d. galv.) A4-Ank.A4 Length No. of Stock No. Stock No. [mm] Anchors 0001. . . . 0001. . . . HTA 50/30 hot rolled 150 2 200 2 250 2 300 2 3 300 3 350 3 400 3 550 5 1050 25 6070 HTA 49/30 150 2 200 2 250 2 300 2 3 350 3 400 3 550 5 1050 25 6070 .080-00301 .080-00302 .080-00303 .080-00304 .080-00305 .080-00306 .080-00307 .080-00308 .080-00309 .080-00003 .070-00301 .070-00302 .070-00303 .070-00304 .070-00305 .070-00306 .070-00307 .070-00308 .070-00003 .080-00101 .080-00102 .080-00103 .080-00104 *) .080-00105 .080-00106 .080-00107 .080-00108 .080-00001 .070-00101 .070-00102 .070-00103 .070-00104 .070-00105 .070-00106 .070-00107 .070-00108 .070-00001

System accessories for HTA 50/30 and 49/30: restraint ties HKZ, see page 41

HTA 50/30 hot rolled


5

HTA 49/30
5
h

F
Dynamic loads see page 28

50 2,75

49 3,25

30

Note: A4-Ank.A4 = both channel and anchors in A4

Order example: HTA 50/30-A4-550-Ank.A4 or stock no. 00001.080-00107 *) To order: mention "3 Ank".

22

22

ar 15 cm (reduced ar: see p.26)

ar 15 cm (reduced ar: see p.28)

Halfen bolt type HS 50/30 or type HSR 50/30

Halfen bolt type HS 50/30

Halfen channel type: Material , finish (codes see page 6) central pull 150 Allowable point load, transverse shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ]
4

HTA 50/30 S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 fv , wb

HTA 49/30 S235JR (St 37 - 2) W 1.4571/1.4401 A4 - Ank.A4

10,0 kN (12,0 kN ) 12,0 kN


7,5 kN using HSR - M20

10,0 kN (12,0 kN ) 12,0 kN B 90 Vf = Polystyrene bead filler VUS 49/30 (see p. 35) 3,35 / 3,21 3,82 1,77

B 90 Vf = Polystyrene bead filler VUS 52/34 (see p. 33) 3,20 / 3,00 4,14 1,56
y

z y

Jy = 5,24 Wy = 3,36

Jz = 14,22 Wz = 5,80

Jy = 4,35 Wy = 2,45

7,5

Jz = 13,95 Wz = 5,58

Section modulus [cm ] z Notes - see page 23 A4-Ank.A4 = both channel + anchors stainl.steel gr.A4 Values in brackets apply for short lengths 150/200/250 mm

14

30

(Other lengths see p. 9) Stainl.steel A2 to order

HALFEN BOLTS AND ACCESSORIES


for profiles 50/30 and 49/30

HS 50/30
Halfen bolts incl. nut
41

Length l [mm] 30 35 40 45 50 gv gv gv fv

M 10

M 12

M 16

M 20

M 12

M 16

M 20

Mat. Dimension Mat. Dimension Mat. Dimension Mat. Dimension

Mat. Dimension Mat. Dimension Mat. Dimension

M1030 M1030

gv

M1230

gv

M16 30 gv M20 35

A4-50 M12 30 A4-50 M16 30

M1040

gv fv

M1240

gv fv

M16 40 M16 40 gv M20 45

A4-50 M12 40 A4-50 M16 40 A4-50 M20 45 A4-50 M12 50 A4-50 M16 50 gv fv M20 55 M20 55 A4-50 M16 60 gv gv M20 65 M20 75 A4-50 M16 80 M16 80Li gv fv gv gv gv gv M20 100 M20 100 M20 125 M20 150 M20 200 M20 300 A4-50 M20 125 A4-50 M16 150 A4-50 M20 150 A4-50 M12 100 A4-50 M20 100 A4-50 M20 75 A4-50 M20 55

M1050

gv

M1250

gv fv

M16 50 M16 50

55 60 65 gv M1260 gv M16 60

Li = left hand thread

75 80 80Li 100 125 150 200 300 Order example: HS 50/30 - gv - M 16 x 50 gv gv gv gv M12100 M12125 M12150 M12200 gv fv gv gv fv gv gv M16 100 M16 100 M16 125 M16 150 M16 150 M16 200 M16 300 gv M1280 gv M16 80

HSR 50/30
Halfen bolts with nib, incl. nut,for channel 50/30 only
41

Length l [mm] 40 45 60 75

M 16 M 20 Mat. Dimension Mat. Dimension

GWP 50/30
Locking plates
b

gv electroplated Thread

A4 stainless steel Thread

a 43,5 43,5 43,5 43,5

b 21 21 21 21

d [mm] 12 12 12 13,5

[mm] [mm]

fv 8.8 M16 40 gv 8.8 M20 45 gv 8.8 M16 60 gv 8.8 M20 60 gv 8.8 M20 75 Material/finish Halfen bolts (see also Page 6): fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50

M 8 M 10 M 12 M 16
Allow. loads Thread

M 8 M 10 M 12 M 16

Order example: GWP 50/30 - gv - M 12 M 8 M 10 M 12


Allowable loads [kN] 4,0

6,4 9,3 9,3

FS

M 16

Allow. loads for Halfen bolts

for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

FS
Grade 4.6 [kN] 6,4 9,3 17,3 Grade 8.8 [kN] 13,3 19,4

FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 0,3 0,5 0,9 1,4 15 25 60 120 Type HS, grade 8.8 at initial torque [Nm] [kN] 1,1 1,6 3,0 4,7 48 70 200 400

FL
Type HSR, grade 8.8 at initial (n = 3) torque [Nm] [kN] 5,0 7,5 200 400

FS
Grade [kN] 6,4 9,3 17,3

FL
Grade [kN] 0,3 0,5 0,9 1,4

Thread M 10 M 12 M 16 M 20

at initial torque [Nm] 15 25 60 120

36,1 56,4

27,0

27,0

Note: Do not exceed channel load capacity! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.24 and Tab. allow. bending moments p.23. Required initial torques see table columns further right. For loads in longitudinal direction of the channel note on page 23 must be observed.

15

HALFEN CAST IN CHANNELS TYPE HTA


Load Range 6,0

Table: standard lengths Material/finish (see p.6): fv (h. d. galv.) A4-Ank.A4 Length No. of Stock No. Stock No. [mm] Anchors 0001. . . . 0001. . . . HTA 40/22 hot rolled 150 2 200 2 250 2 250 3 300 2 3 300 3 350 3 400 3 550 5 1050 25 6070 HTA 40/25 150 2 200 2 250 2 3 250 2 300 3 300 3 350 3 400 3 550 5 1050 25 6070 .040-00302 .040-00303 .040-00305 *) .040-00306 .040-00321 .040-00307 .040-00308 .040-00311 .040-00013 .040-00003 .060-00301 .060-00302 .060-00303 *) .060-00304 *) .060-00305 .060-00306 .060-00307 .060-00308 .060-00003 .040-00101 .040-00102 .040-00103 *) .040-00104 *) .040-00105 .040-00106 .040-00107 .040-00108 .040-00001 .060-00101 .060-00102 .060-00103 .060-00109 .060-00104 *) .060-00105 .060-00106 .060-00107 .060-00108 .060-00001

Accessories for HTA 40/22 and 40/25: restraint ties HKZ 40/22, see page 36 site applied end anchors ANK-E2, see page 9

HTA 40/22 hot rolled

HTA 40/25

4
h (reduced h: see p.28)
40

F
Dynamic loads see page 28

40

22

(Other lengths see p. 9)


Note: A4-Ank.A4 = both channel and anchors in A4

18

ar 10 cm (reduced ar: see p.26)

18

Order example: HTA 40/22 - fv - 550 or stock no. 0001.040-00311 *) To order: mention "3 Ank".

(reduced ar: see p.26)

Halfen bolt type HS 40/22 or type HSR 40/22

Halfen bolt type HS 40/22

Halfen channel type: Material , finish (codes see page 6) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HSR-bolt Anchor type Height h [mm] Filler Washer for spacer assembly Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm ] Notes - see page 25
4

HTA 40/22 S235JRG2 (RSt 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 fv , wb

HTA 40/25 S235JR (St 37 - 2) W 1.4571/1.4401 A4 - Ank.A4

6,0 kN ( 8,0 kN ) 10,0 kN


5,0 kN with HSR - M16

6,0 kN ( 8,0 kN ) 10,0 kN B6 76 Vf = Polystyrene bead filler VUS 40/25 (see p. 33), (Kf =Strip filler to order) 2,31 / 2,20 2,65 1,47 B6 76

B6 74

B6 74

B 5 (on requ..) 74

Vf = Polystyrene bead filler (Kf =Strip filler to ord.) DIN (see p. 32) 2,48 / 2,26 2,62 1,20
y

z y

Jy = 1,98 Wy = 1,65

Jz = 5,79 Wz = 2,93

Jy = 2,05 Wy = 1,39

Jz = 6,15 Wz = 3,07

z A4-Ank.A4 = both channel + anchors stainl.steel gr.A4 Values in brackets apply for short lengths 150/200/250 mm

16

25

2,5

2,75

ar 10 cm

h (reduced h: see p.28)

HALFEN BOLTS AND ACCESSORIES


for profiles 40/22 and 40/25

HS 40/22

Length l gv gv gv gv

M 10

M 12

M 16

M 10

M 12

M 16

[mm] Halfen bolts incl. nut DIN EN 24034 20

Mat. Dimension Mat. Dimension Mat. Dimension

Mat. Dimension Mat. Dimension Mat. Dimension

M1020 M1030 M1040 M1050

gv gv fv gv gv fv

M1220 M1230 M1230 M1240 M1250 M1250 M1260 M1280 M12100 M12125 M12150 M12200 gv gv fv gv gv gv fv gv gv gv gv gv M1640 M1650 M1650 A4-50 M1650Li M1660 M1680 M16100 M16100 M16125 M16150 M16200 M16250 M16300 A4-50 M12150 A4-50 M16150 A4-50 M16200 A4-50 M1660 A4-50 M1280 A4-50 M1680 A4-50 M1280Li A4-50 M1680Li A4-50 M12100 A4-50 M16100 A4-50 M1040 A4-50 M1240 A4-50 M1640 A4-50 M1050 A4-50 M1250 A4-50 M1650 gv M1630 A4-50 M1030 A4-50 M1230 A4-50 M1630

32,

30

5
40 50 50 Li 60 80 80 Li 100 125 gv M10100

gv gv

M1060 M1080

gv gv gv gv gv gv

Li = with left hand thread

150 200 250 300

Order example: HS 40/22 - gv - M 12 x 50

HSR 40/22

Length l

M 16

GWP 40/22
Locking plates
b

gv Thread

A4 Thread

a [mm] 35 35 35 35

b [mm] 17 17 17 17

d [mm] 10 10 10 11,5

[mm] Mat. Dimension Halfen bolts with nib incl. nut DIN EN 24034, 40 gv 8.8 M1640 for channel 40/22 only 60 gv 8.8 M1660

M 6

M 8 M 10 M 12

M 8 M 10 M 12

32,

Order example: HSR 40/22 - gv 8.8 - M 16 x 60

Order example: GWP 40/22 - gv - M 10 Material/finish Halfen bolts (see also Page 6): fv gv = h.d. galvanised, strength grade 4.6 = electroplated, strength grade 4.6 Allow. loads Thread M 6 M 8 M 10
Allow. loads [kN]

2,2 4,0 6,4 9,3

fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50

FS

M 12

Allow. loads for Halfen bolts

for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

FS
Grade 4.6 [kN] 6,4 Grade 8.8 [kN]

FL
Type HS, grade 4.6 at initial torque [kN] [Nm] 0,3 15 0,5 0,9 25 60 Type HS, grade 8.8 at initial torque [kN] [Nm] 1,1 48 1,6 3,0 70 200

FL
Type HSR, grade 8.8 at initial ( = 3) torque [Nm] [kN] 5,0 200

FS
Grade A4 - 50 [kN] 6,4

FL
Grade A4 - 50 [kN] 0,3 0,6 0,9

Thread M 10 M 12 M 16

at initial torque [Nm] 15 25 60

13,3 19,4 36,1

9,3 17,3

9,3 17,3

Note: Do not exceed channel load capacity! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.24 and Tab. allow. bending moments p.23. Required initial torques see table columns further right. For loads in longitudinal direction of the channel note on page 23 must be observed.

17

HALFEN CAST IN CHANNELS TYPE HTA


Load Road 4,5 and 7,0 kN

System accessories for HTA 38/17


Table standard lengths Material/finish (see p.6): fv (h. d. galv.) A4-Ank.A4 Length No. of Stock No. Stock No. [mm] Anchors 0001. . . . 0001. . . . HTA 38/17 100 150 200 250 300 350 400 550 1050 6070 2 2 2 2 2 3 3 3 5 25 .020-03001 .020-03002 .020-03003 .020-03004 .020-03005 .020-03006 .020-03007 .020-03008 .020-03009 .020-00003 .020-01001 .020-01002 .020-01003 .020-01004 .020-01005 .020-01006 .020-01007 .020-01008 .020-01009 .020-00001

Restraint ties HKZ see pages 36, 37

Brick ties BL see pages 38, 39

HTA 38/17
4
(red. hight h: HTA-V 38/17, see down on the right)

(Other lengths see p. 9) HTA 38/17-K 250 300 550 1050 6070 3 3 4 6 31 .030-00302 .030-00303 .030-00101 .030-00102 .030-00103 .030-00104 .030-00001

38

Note: A4 - Ank.A4 = both channel and anchor stainless steel grade A4 Order example: HTA 38/17 - FV - 250 or stock no. 0001.020-03004 To order

18

Halfen bolt type HS 38/17

17

ar 7,5 cm
(reduced ar: see p.26)

Site applied end anchor ANK - E2 see page 9

Halfen channel type: Material , finish (codes see page 6) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull Anchor type Height h [mm] Filler Washer for spacer assembly (s. P.30) Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm ] Notes - see page 23.
4

HTA 38/17 S235JR (St 37 - 2) W 1.4571/1.4401 fv , wb A4 - Ank.A4 4,5 kN ( 7,0 kN ) 8,0 kN B6 68

HTA 38/17 K 200mm centres) HTA-V 38/17 h = 50mm) (= HTA 38/17) A4 - Ank.A4 fv 7,0 kN 8,0 kN S235JR (St 37 - 2) fv

(anchors at

(anchors red.

2,5 kN ( B 45: 3,5 kN) 8,0 kN B6 50

Vf = Polystyrene bead filler (Kf =Strip filler to order) DIN (see p. 32) 1,94 / 1,85 2,22 1,01
y

z y

Jy = 0,82 Wy = 0,81

Jz = 4,73 Wz = 2,30

z A4-Ank.A4 = both channel + anchors stainl.steel gr.A4 Values in brackets apply for short lengths 150/200/250 mm

18

HALFEN BOLTS AND ACCESSORIES


for profiles 38/17

HS 38/17
Halfen bolts incl. nut 30,

Length l [mm] 20 gv gv fv 40 50 gv gv

M 10

M 12

M 16

M 10

M 12

M 16

Mat. Dimension Mat. Dimension Mat. Dimension

Mat. Dimension Mat. Dimension Mat. Dimension

M1020 M1030 M1030 M1040 M1050

gv gv fv gv gv fv

M1220 M1230 M1230 M1240 M1250 M1250 M1260

gv gv fv gv fv gv fv gv

M1620 A4-70 M1225 A4-50 M1625 M1630 M1630 M1640 M1640 M1650 M1650 M1660 A4-70 M1030 A2-70 M1230 A2-50 M1630 A4-70 M1230 A4-50 M1630 A4-70 M1040 A2-70 M1240 A2-50 M1640 A4-70 M1240 A4-50 M1640 A4-70 M1050 A2-70 M1250 A2-50 M1650 A4-70 M1250 A4-50 M1650 A4-50 M1250Li A2-50 M1650Li A4-70 M1060 A4-70 M1260 A4-50 M1660

25 30

50 Li 60 70 80 80 Li Li = with lefthand thread 100 125 150 200 gv gv gv gv gv gv M10150 M10100 gv gv gv gv M12100 M12125 M12150 M12200 gv fv gv gv gv M16100 M16100 M16125 M16150 M16200 M1080 gv M1060 gv fv 8.8 M1660 fv 8.8 M1270 gv M1280 gv M1680

A4-70 M1280 A4-70 M1680 A4-50 M1280Li A4-50 M1680Li A4-50 M12100 A4-50 M16100

A4-50 M12150 A4-50 M16150 A4-50 M12200 A4-50 M16200

Order example: HS 38/17 - gv - M 10 x 80

GWP 38/17
Locking plates
b

gv Thread

A4 Thread

a [mm] 33,5 33,5 33,5 33,5

b [mm] 17,5 17,5 17,5 17,5

d [mm] 6 6 6 6

Accessories:
SIC Lock washers for Halfen bolts HS 38/17

Material/finish Halfen bolts (see also Page 6): fv gv = h.d. galvanised, strength grade 4.6 = electroplated, strength grade 4.6

M 6 M 8 M 10 M 12

M 6 M 8 M 10 M 12

fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50 A4-70 = stainless steel grade A4-70 A2-50 = stainless steel grade A2-50 A2-70 = stainless steel grade A2-70

Order example: GWP 38/17 - gv - M 10 Allow. loads Thread M 6 M 8 M 10 Allowable load [kN] 2,2 4,0 5,7 5,7

SIC

FS

M 12

See page 33

Allow. loads for Halfen bolts

for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

FS
Grade 4.6 [kN] 6,4 Grade 8.8 [kN] Grade 4.6 [kN] 0,3 0,5 0,9 at initial torque [Nm] 15 25 60

FL
Grade 8.8 [kN] 1,1 1,6 3,0 at initial torque [Nm] 48 70 200

FS
Grade Grade A2/A4 - 50 A2A4 - 70 [kN] [kN] 6,4 Grade A2/A4 - 50/70 [kN] 0,3 0,5 0,9

FL
at initial torque [Nm] 15 25 60

Thread M 10 M 12 M 16

13,3 19,4 36,1

8,7 12,6 23,6

9,3 17,3

9,3 17,3

Note: Do not exceed channel load capacity! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.24 and Tab. allow. bending moments p.23. Required initial torques see table columns further right. For loads in longitudinal direction of the channel note on page 23 must be observed.

19

HALFEN CHANNELS TYPE HTA


Load range 3,0 and 3,5 kN

System accessories for HTA 28/15


Table: standard lengths Material/finish (see p.6): fv (h. d. galv.) A4-Ank.A4 Length No. of Stock No. Stock No. [mm] Anchors 0001. . . . 0001. . . . HTA 28/15 100 150 200 250 250 300 300 350 400 550 1050 6070 2 2 2 2 3 2 3 3 3 3 5 25 .010-03001 .010-03002 .010-03003 .010-03004 *) .010-03005 *) .010-03006 .010-03007 .010-03008 .010-03009 .010-00003 .010-01001 .010-01002 .010-01003 .010-01004 *) .010-01005 *) .010-01006 .010-01007 .010-01008 .010-01009 .010-00001

Restraint ties HKZ see pages 36, 37 Brick ties ML see pages 38-40

HTA 28/15
Site applied end anchor ANK - E1 see page 9
h

(Other lengths see p. 9) Note: A4 - Ank.A4 = both channel and anchor stainless steel grade A4

28

3
Order example: HTA 28/15 - A4 - 300 - Ank.A4 or stock no. 0001.010-01005 To order *) To order: mention "3 Ank".

ar 5,0 cm (reduced ar: see p.26)

Halfen bolt type HS 28/15

2,3

12

15

Halfen channel type: Material , finish (codes see page 6) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull Anchor type Height h [mm] Filler Washer for spacer assembly (s.P.30) Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ] Section modulus [cm ] Notes - see page 25.
4

HTA 28/15 S235JR (St 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4

HTA 28/15 K (anchors at 200 mm centres) S235JR (St 37 - 2) fv , wb W 1.4571/1.4401 A4 - Ank.A4 3,5 kN 3,5 kN B6 47

3,0 kN ( 3,5 kN ) 3,5 kN

Vf = Polystyrene bead filler (Kf =Strip filler to order) DIN (see p. 34) 1,17 / 1,09 1,38 0,87
y

z y

Jy = 0,40 Wy = 0,46

Jz = 1,45 Wz = 1,03

z A4-Ank.A4 = both channel + anchors stainl.steel gr.A4 Values in brackets apply for short lengths 150/200/250 mm

20

HALFEN BOLTS AND ACCESSORIES


for profiles 28/15

HS 28/15

Length l gv gv gv gv gv gv

M 6

M 8

M 10

M 12

M 8

M 10

[mm] Halfen bolts incl. nut DIN EN 24034 15 22, 20 5 25 30

Mat. Dimension Mat. Dimension Mat. Dimension Mat. Dimension

Mat. Dimension Mat. Dimension

M615 M620 M625 M630 M640 M650

gv gv gv gv gv gv

M815 M820 M825 M830 M840 M850

gv gv gv gv fv gv gv fv

M1015 M1020 M1025 M1030 M1030 M1040 M1050 M1050 M1060 M1080 M10100 M10125 M10150 M10200 gv M12 80 gv M12 50 gv M12 30 A2-70 M830 A4-70 M830 A2-70 M1020 A4-70 M1020 A2-70 M1025 A4-70 M1025 A2-70 M1030 A4-70 M1030 A2-70 M1040 A4-70 M1040 A2-70 M1050 A4-70 M1050 A4-50 M1050Li A4-70 M1060 A4-70 M1080 A4-50 M10100 A4-50 M10125 A4-50 M10150 A4-50 M10200

40 50 50 Li 60 80 Li = with lefthand thread 100 125 150 200

fv 8.8 M1040

gv

M660

gv gv gv

M860 M880 M8100

gv gv gv gv

gv

M8150

gv gv

Order example: HS 28/15 - gv - M 10 x 50

GWP 28/15
Locking plates
b

gv Thread

A4 Thread

a [mm]

b [mm]

d [mm] 4 4 5

Accessories
SIC Lock washers for Halfen bolts HS 28/15

Material/finish Halfen bolts (see also Page 6): fv gv = h.d. galvanised, strength grade 4.6 = electroplated, strength grade 4.6

M 6 M 8 M 10 Allow. loads Thread M 6 M 8 M 10

M 6 M 8 M 10

24,5 5 13,0 24,5 5 13,0 33,5 4 17,5 Allowable load [kN] 1,9 2,8 3,0

fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = stainless steel grade A4-50 A4-70 = stainless steel grade A4-70 A2-50 = stainless steel grade A2-50

Order example: GWP 28/15 - gv - M 8

SIC 28/15 See page 33

A2-70 = stainless steel grade A2-70

FS

Allow. loads for Halfen bolts

for mild steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

for stainless steel Halfen channels allow. load per Halfen bolt recomm. max. load per Halfen bolt in channel longitudinal direction

FS
Grade Thread M 6 M 8 M 10 M 12 4.6 [kN] 2,2 Grade 8.8 [kN] Grade 4.6 [kN] 0,1 0,2 0,3 0,5 at initial torque [Nm] 3 8 15 25

FL
Grade 8.8 [kN] 0,4 0,7 1,1 1,6 at initial torque [Nm] 10 24 48 70

FS
Grade Grade Grade A2/A4 - 50 A2/A4 - 70 A2/A4 - 50/70 [kN]

FL
at initial torque [Nm] 8 15

[kN]

[kN] 0,2 0,3

4,6 8,4 13,3 19,4

4,0 6,4 9,3

4,0 6,4

5,5 8,7

Note: Do not exceed all. loads of the Halfen channel! Loads in italic typeface are higher than allow. loads for the channel. See also Tab. p.24 and Tab. allow. bending moments p.25. Required initial torques see table columns further right. For loads in longitudinal direction of the channel note on page 23 must be observed. Assembly: first insert through the channel slot, then screw in threaded rod or bolt. Assembly: This locking plate has to be inserted diagonally through the channel slot.

21

HALFEN CHANNELS TYPE HZA


toothed, 5,0 kN also in the longitudinal direction of the channel

Table: standard lengths Material/finish (see p.8): fv (h. d. galv.) A4-Ank.A4 Length No. of Stock No. Stock No. [mm] Anchors 0002. . . . 0002. . . . HZA 41/22 100 150 200 250 300 350 400 550 1050 6070 2 2 2 2 2 3 3 3 5 25 .030-00301 .030-00302 .030-00303 .030-00304 .030-00305 .030-00306 .030-00307 .030-00308 .030-00309 .030-00003 .030-00101 .030-00102 .030-00103 .030-00104 .030-00105 .030-00106 .030-00107 .030-00108 .030-00109 .030-00001

System accessories for HZA 40/22 Site applied end anchor ANK - E2 see page 9

Note: Halfen toothed channel system DYNAGRIP, load range till 12 kN in all directions, see catalog BD.

HZA 41/22
4

HZA 41/22

(Other lengths see p. 9) Note: A4 - Ank.A4 = both channel and anchor stainless steel grade A4

41

cross section
21
3

longitudinal section

Order example: HZA 41/22 - A4 - 1050 - Ank.A4 or stock no. 0002.030-00109

2,5

22

7,2

ar 7,5 cm (reduced ar: see p.26)


Halfen bolt type HZS 41/22

Halfen channel type: Material , finish (codes see page 6) central pull 150 Allowable point load, transversal shear 15 B 25 longitudinal pull with HZS-bolt Anchor type Height h [mm] Filler Washer for spacer assembly (s.P.30) Weight with anchors [kg/m], material fv/A4 Channel cross sectional area A [cm ] Distance to neutral axis e [cm] Moment of inertia [cm ]
4

Serrated channel HZA 41/22 S235JR (St 37 - 2) fv , wb 5,0 kN 5,0 kN 5,0 kN B6 72 Vf = Polystyrene bead filler VUS 40/25 (see p. 34) 2,22 / 2,05 2,22 1,26 W 1.4571/1.4401 A4 - Ank.A4

HZA-V 41/22 ced h = 55mm)


- on request -

(anchors redu-

(see HZA 41/22) 2,5 kN 5,0 kN 5,0 kN B 6 briefly 53

z y y

Jy = 1,16 Wy = 0,92

Jz = 5,21 Wz = 2,52

Section modulus [cm] z Notes - see page 23 Also available in W 1.4301, order code A2-Ank.A4 Formerly 22mm; new profile height acc. to supplement to off. approval

22

HALFEN BOLTS AND ACCESSORIES


toothed, for profile 41/22; notes to pages 10-22

HZS 41/22
Halfen bolts with serrations, incl. nut DIN EN 24034
New design

34,

5
35 50 80 100

M 12

M 16

Mat. Dimension Mat. Dimension

M 12 M 16 Mat. Dimension Mat. Dimension Material/finish HALFEN bolts (see also Page 8):

FV-8.8 M1235 FV-8.8 M1250 FV-8.8 M1650 FV-8.8 M16100

A4-50 M1235 A4-50 M1635 A4-50 M1250 A4-50 M1650 A4-50 M1280

fv 8.8 = h.d.galvanised, strength grade 8.8 A4-50 = stainless steel grade A4-50

Order example: HS 41/22 - fv 8.8 - M 12 x 50

GWP 41/22
New design

gv Thread

A4 Thread

a [mm] 34,5 34,5 34,5 34,5 34,5

b [mm] 20 20 20 20 20

d [mm] 7,5 7,5 7,5 7,5 7,5

Allow. loads

Thread M 6 M 8 2,2 4,0 6,4 9,3 9,3

Allow. loads [kN] pull-out [kN] in channel longitud. direction [kN]

Locking plates, serrated


b

M 6 M 8 M 10 M 12 M 16 M 8 M 10 M 12 M 16

2,2 4,0 5,0 5,0 5,0

FL FS

M 10 M 12 M 16

Order example: GWP 41/22 - A4 - M 10

Allow. loads for Halfen bolts HZS

for mild steel HZA Halfen channels allow. pull-out load per Halfen bolt allow. load per Halfen bolt in channel longitudinal direction

for stainless steel HZA Halfen channels allow. pull-out load per Halfen bolt allow. load per HALFEN bolt in channel longitudinal direction

FS
Grade [kN] Grade 8.8 [kN] 5,0 5,0

FL
at initial torque [Nm] 50 120

FS
Grade [kN] Grade [kN] 5,0 5,0

FL
at initial torque [Nm] 50 80

Note: Do not exceed channel load capacities! Loads in italic typeface are higher than allowable loads for the HALFEN channel. See also Table page 26 and Table for allowable bending moments on this page (see table below).

Thread M 12 M 16

19,4 36,1

9,3 17,3

Notes to pages 12 - 24
A4 = material 1.4571/ 1.4401 (grade A4) ; A2 = material 1.4301 (grade A2). Stainless steel HALFEN channels ranging from HTA 28/15 to HTA 54/33 and HZA 41/22 have generally bolt anchors made in stainless steel. HALFEN channels HTA 72/48 and 72/49 are only supplied with mild steel grade St37-2 anchors, anchor design A = welded. The load capacities quoted correspond to official approval. For distances between load points and allow. loads in concrete B 35: see page 24. Not part of the official approval. Reduced allow. loads as indicated (or consult Halfen). Order code: HTA-V . . / . . Values have been calculated according to the CC-procedure. Anchor design: A = welded anchor (I - anchor); B = bolt anchor, see also page 28. Channels will be delivered as available unless specified on the order. Where simultaneous loading occurs, in both pull out and transverse shear or longitudinal shear parallel to the channel axis, the resultant load should not exceed the value of F = 5 kN for single loads or F = 3,5 kN for load pairs. Load transmission only by frictional resistance. For load bearing constructions with forces in longitudinal direction HALFEN channels type HZA in connection with toothed HALFEN T-head bolts HZS or hot rolled HALFEN channels in connection with nibbed HSR bolts should be used.

Allow. bending moments of Halfen bolts


relative to the outside face of the channel or concrete Grade: Thread: M 6
M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30

4.6 [Nm] 2,0


5,0 10,0 17,5 44,4 86,5 149,7 221,9 299,9

A2-50, A2-70, For channel HTA 28/15 the allow. bending moment in the bolt for the A4-50 A4-70 channel length L > 250 mm should [Nm] [Nm] [Nm] be limited to max. 30 Nm. 1,8 3,8 For channel HTA 38/17 the allow. 4,4 9,4 bending moment in the bolt for the 8,7 18,7 channel length L > 250 mm should 15,3 32,8 43,7 be reduced to 72 Nm. 38,8 83,3 When bending occurs in addition to 111 8.8
75,7 130,9 162,3 pull out loads then the allowable loads should be determined as follows:

FZ all. FZ (1 - M/ all. M)
all. FZ = allowable pull out load (direct or angled pull out) all. M = allow. bending moment FZ = actual pull out load M = actual bending moment

Variable bending stresses: for curtain walls with variable bending stresses (e.g.due to changes in temperature) the load amplitude sA should not exceed 50 N/mm2 above or below the mean value sM , in relation to the nett tensile area of the bolts.

23

HALFEN CAST IN CHANNELS TYPE HTA AND HZA


Allowable Loads According to Approval Certificates of DIBt, Berlin

Allowable Loads
Pull

150
Long lengths

FZ

for concrete grade for concrete grade

B 25 B 35 (values in brackets )

Short lengths Load pairs


L

Point loads

Point loads
L L L L

Load pairs
L L L

FZ
a FZ b1 FZ b2 FZ

a a 250

FZ bi ci

FZ FZ FZ c1 b1 c 2 250 100

FZ L = 100

FZ L= 150,200,250

FZ L > 250

FZ

FZ

FZ

FZ

FZ

FZ

FZ

FZ

FZ

FZ

a 250 bi 250

L =200 u. 250 c 100

L = 300 c 100

L = 250 c 100

L = 300 c 125

L = 350 c 150

Channel
72/48 72/49 55/42

F Z [kN]

F Z [kN]

F Z [kN]

F Z [kN]

F Z [kN]

F Z [kN]

F Z [kN] F Z [kN] (*) F Z [kN] (*) F Z [kN] (*)

27 (32) 22 (25) 10 6
4,5 3 5

13,5 (16) 11 (12,5) 5 4


7 3,5

27 (32) 22 (25) 12 8
7 3,5 5

27 (32) 22 (25) 10 6
4,5 3 5

13,5 (16) 13,5 (16) 11 (12,5) 11 (12,5) 7 6


4,5 3 3,5

8
7 3,5 --

10 8
7 3,5 --

27 (32) 22 (25) 12 8
7 3,5 --

52/34 54/33 50/30 49/30 40/22 40/25 38/17 28/15 HZA 41/22

5 4
3 2 3,5

3 2 3,5

(*) According to expert report

Allowable Loads F
Shear

15

FQ

for concrete grade for concrete grade

B 25 B 35 (values in brackets ) Short lengths

Long lengths

FQ

Point loads

Load pairs
L

Point loads
L

Load pairs
L

FQ

b1 250

FQ b2

FQ

bi

FQ FQ FQ c1 b1 c2 bi 250 ci 100

FQ

FQ L = 100 L

FQ 150

FQ

FQ

L 200 c 100

Channel
72/48 72/49 55/42

FQ [kN]

FQ [kN]

F Q [kN]

FQ [kN]

F Q [kN]

27 (32) 22 (25) 12 10
8 3,5 5

13,5 (16) 11 (12,5) 7 6


4,5 3 3,5


8 3,5

27 (32) 22 (25) 12 10
8 3,5 5

13,5 (16) 11 (12,5) 7 6


4,5 3 5 Dimensions in mm

52/34 54/33 50/30 49/30 40/22 40/25 38/17 28/15 HZA 41/22

For notes to see Page 27

24

HALFEN CAST IN CHANNELS TYPE HTA AND HZA


Centre spacing and edge distances

Minimum dimensions [cm] Single channels Channel pairs


ae af ae a r1

Minimum structural component dimensions [cm]

a1

a r1

b d

ar aa ar

Channel pair

Channel type

ar 25 25 20 15 10

11

aa 50 50 40 30 20 15 10 15

ae 22,5 22,5 17,5 13 (10) 8 (7) 5 4 8

af 45 45 35

a r1 22,5 14 10 5 10

a1 15 12,5 10 10 10

ae 22,5 22,5 17,5 13 (10) 8 (7) 5 4 8

b 50 50 40

HTA 72/48, 72/49 HTA 55/42 HTA 52/34, 54/33 HTA 50/30, 49/30 HTA 40/22, 40/25 HTA 38/17 HTA 28/15 HZA 41/22

17,5 + c 18,5 + c 16 + c 9+c 8+c 7 (8) + c 5 (7,5) + c


12

25 20 10 8 20

30 20 15 10 20

7,5 5 10
12

8,5 + c

Notes to pages 24 and 25


- When dimensioning acc. to DIN 1045-1:2001-7, sect. 1 "Dimensioning and construction" the dimensioning value of the allowable load for profile and channel are to be put as follows: FRd = zul. F 1,4 - The admissible bolt load acc. to tables on pages 11 - 23 must not be exceeded. Allowable loads in concrete B 35 (i.e. concrete strength bw 35 N/mm) are only permitted when additional crack prevention reinforcement (minimum 8mm bars grade BSt 500 S around each HTA anchor) or transversal pressure is used. When fixing in concrete B 15 (i.e. concrete strength bw = 15 N/mm) the allowable loads for B 25 should be reduced by the factor of 0,7 and in structural lightweight concrete LB 25 (expanded clay) by the factor of 0,67. Special channel type 38/17 K with reduced anchor spacing of 200 mm, max. point load FZ = 7,0 kN. HZA 41/22 used in conjunction with HZS 41/22: allowable load in the longitudinal direction of the channel 5 kN (see also Page 17). The minimum spacings given in the Table apply to standard reinforced concrete of all grades B 25. For unreinforced concrete the minimum spacings should be increased by 30%. Dimensions in brackets apply when actual ar 2 x allow. ar. Minimum structural component width b = 2 x ar needed for the channel to fit. The thickness of the concrete depends of the length of the anchor and the necessary concrete cover "c" in accordance with DIN 1045. Anchor lengths in brackets for HTA 38/17 and 28/15 only apply for special versions with welded anchors See Page 26 for anchor dimensions. Only applicable for direct pull out loads and for HZA channel, when loaded in the longitudinal direction of the channel.
11

For shear loads acting away from the edge of the concrete the distance ar may be reduced to 0,5 x ar or 5 cm minimum, provided reinforcement is fitted as shown in the diagram on Page 26. For pull out loads at an angle of 45 or shear loads acting towards the edge of the concrete reinforcement is required if the edge distance is between 75 and 100 mm (see Page 26). Concrete grades: e.g. B 25 = concrete strength bw = 25 N/mm

12

25

HALFEN CAST-IN CHANNELS TYPE HTA AND HZA


Reduced edge distances

Reduced edge distances ar for maximum allowable pull out loads FZ


FZ FZ
ar 5 cm

ar

ar

Fig. 1: Layout of additional reinforcement (dimensions in cm)

FZ
5 5

ae

Requ. As [cm] : cross-sectional area of reinforcement


allow. FZ [kN] Requ. As = 4 x s kN/cm

Halfen channel
L l1 (DIN 1045)

FZ

When Halfen channels, ranging from HTA 28/15 to 50/30 and HZA 41/22 are placed in thin walls or beams, the edge distance ar can be reduced to 5 cm, provided the anchor loads and tensile stresses are safely transmitted by additional reinforcement as shown in fig.1.

U - shaped reinforcm. bar

2x 6mm 2 2

all. FZ = cm 32

minimum allow. bend diameter as per DIN 1045.

AS

2 2 4 e+3

Allow. steel stress s : 8 kN/cm (as per Approval No. Z 21.4 34 (HTA) and No. Z 21.4 -145 (HZA) for this particular application) Allow. FZ [kN] : as per Table on P. 24.

Section A - A

Addidtional reinforcement for HZA 41/22


FQ FQ
2 /2 41 A HZ

ar
7,5 cm ar 10,0 cm

Fig. 2: Layout of additional reinforcement (dimensions in cm)

7,5 < 10

HZA 41/22

FQ

HZA 41/22

FQ

Additional reinforcement as shown in fig. 2 is required when loading Halfen channel HZA 41/22 in perpendicular direction to the edge at distances 7,5 cm ar 10 cm .

U - bar As Section A - A

45 AS
A

all. FZ [kN] req. As = s kN/cm all. FZ = cm 8

Reduced edge distances ar with reduced loading FZ and FQ


Direct or angled pull (see Page 24)
FZ HTA 72/48, 72/49, 55/42 52/34, 54/33 50/30, 49/30 40/22, 40/25 38/17 28/15

Actual load FZ [kN]


7,0 7,5 7,5 7,5 7,5 8,0 10 10 10 9,0 10,0 11,0 12,0 13,0 14,0 15,0 17,5 20,0 22,0 25,5 27,0 30,0 ar 17,5 18,5 19 20 23 25 aa 15 15,5 16,5 17,5 18,5 19 20 11 12,5 14 = 2 x ar ar 15 11 12,5 14

3,5

4,0

5,0

6,0

Required edge distance ar [cm]

5 5 5

5,5 5,5

6 6

6,5 6,5

Requ. minimum centre spacing between two channels aa = twice these values, i.e. 2 x ar

Transverse or angled shear (see Page 24)


FQ HTA 72/48, 72/49, 55/42 52/34, 54/33 50/30, 49/30 40/22, 40/25 38/17 28/15

Actual load FQ [kN]


8,0 7,5 7,5 7,5 7,5 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,5 10 12,5 15 15,5 16 16,5 9 10 12,5 15 9 10 9

3,5

4,0

5,0

6,0

7,0

Required edge distance ar [cm]

5 5 5

5,5 5,5

6 6

6,5 6,5

7,0 7,0

Requ. minimum centre two channels aa = twice these values, i.e. 2 x ar

In this statement the effect of the different embedment depths is not considered. For a more accurate calculation of the required 17,5 20,0 22,0 25,5 27,0 30,0 minimum edge distances we suggest to consult the 17,5 19 20 23 25 information stated by Prof. 17,5 19 20 Eligehausen in Betonkalender 1992, Part 2, Pages 597 onwards. spacing between

26

HALFEN CAST-IN CHANNELS TYPE HTA


Reduced Edge Distances for HALFEN Channels in Slender Concrete Columns

Reduced edge distances ae for maximum allowable loads FZ and FQ for Halfen channels in slender columns
When using Halfen channels HTA 28/15, 38/17, 40/22 and 40/25 the end edge distance ae as given in the Table on Page 27 can be reduced for applications in slender reinforced concrete columns, provided two additional links (fig.3) are installed immediately above and below the length of HTA channel. The distance from the edge of the concrete column to the centre of the Halfen anchor must be at least 42 mm. (Details as given in Test Report No. II 4 - 14 426 of the FMPA Baden - Wrttemberg dated 26.10.1984).

ae

FZ

FQ FZ FQ

Table: allow. loads FZ, FQ and load spacing a


Column widths [cm] and channel lengths [cm]
20 25
200 a

30
250 a

35

40

Load angle

Single point load F Load pairs F + F

150 a

300 a

350 a

Fig. 3: Layout of additional reinforcement (dimensions in cm if not otherwise stated)


4,2 6 mm 16 mm

F F
Load spacing a [cm]: Halfen channel: HTA 28/15 HTA 38/17 HTA 40/22 HTA 40/25 FZ FQ FZ FQ FZ FQ 3,2 3,0 4,1 3,2 4,1 3,2 max. 10 min. 10

F F
15 10 2,5 2,3 3,4 2,4 3,5 2,4

F
20 10

F
25 12,5

F
30 15 B 25

1 ,5

Allowable loads F [kN] for concrete 2,2 (3,1 ) 2,0 (3,0 ) 3,6 (4,5 ) 2,2 (3,3 ) 3,8 (4,8 ) 2,2 (3,2 ) 3,3 3,0 5,0 3,2 5,3 3,2

2,5

3,3 3,0 5,4 3,2 5,8 3,2

ae 2,5

Additional link 6 mm

Figures in brackets only apply to short lengths with 3 anchors

Table: Designations for HTA short lengths with 2 or 3 anchors.

Length L

with 2 anchors

[mm]

with 3 anchors profile profiles 28/15 38/17 40/22 40/25

Additional link 6 mm

150 200 250 300 350

HTA ./. HTA ./. HTA ./. HTA ./.

HTA ./.-K HTA ./.-K HTA ./.

HTA ./.-3Ank HTA ./.-3Ank HTA ./.

Order examples for short lengths w. 3 anch.: Designation: for short lengths L = 250 and 300mm HTA 28/15-3Ank -A4 - 250 - Vf (at L = 350mm 3 anchors = standard) HTA 38/17 - K - fv - 250 - Vf HTA 40/22-3Ank -A4 - 300 - Vf Halfen channel type w. 3 anchors, reduced spacing Material (see also Page 8) Length L [mm] Foam filler

Load directions: (see P. 16) (see P. 18) (see P. 16) FZ = direct pull out and angled pull out ; 150 FQ = transverse shear and angled shear 15
FZ

FQ

27

HALFEN CAST IN CHANNELS


Dynamic Loads; Anchor Types

Dynamic loads: allowable load amplitudes for hot rolled Halfen cast-in channels Type HTA
Table1 :

Table: allowable amplitudes for a load cycle of N = 2 x 10 6


Channel HTA - anchor type Material Allowable amplitude F = Fo - Fu [kN] for pull out loads
2,0 1,8 2,4 7,0 7,0 8,0

Diagram for determining the allowable load amplitude as a function of the load cycles N.
10

Amplitude in kN

9 8 7 6 5 4 3 2 1
allow . load ampli tude

allow. load amplitude HTA 55/42 - Q allow. load amplitude HTA 72/48 - Q allow. load amplitude HTA 52/34 - Q

40/22-Q, 40/22-B5, 40/22-B6 S235JRG (RSt 37-2) 40/22 - B5 50/30 - Q , 50/30 - B6 52/34 - Q 72/48 - Q 55/42 - Q A4 (1.4571/1.4401) S235JRG (RSt 37-2) S235JRG (RSt 37-2) S235JRG (RSt 37-2) S275JR (RSt 44-2)

allow.

HTA

load a

50/3

0 -Q

mplitu

de HT A 40/

/ -B6

22 -Q

These loads apply for anchor channels manufactured in the materials and with anchors given in the table. Only bolts in accordance with the tables on pages 13 - 25 are allowed. For channels HTA 40/22 und HTA 50/30 where load cycles are less than N = 2 x 106 the allowable load amplidudes can be derived from the adjacent diagram. Anchor types: - Q =with welded I - anchors in perpendicular position - L = with welded I - anchors in longitudinal position - B6 = with bolt anchors B6 - B5 = with bolt anchors B5 See also approval certificate Z-21.4-34, dated 6. 1. 2003.

/ -B6

/ -B5

allow. load amplitude HTA 40/22 - B5 (A4) 10 5 2 x 10 5 5 x 10 5 10 6 2 x 10 6 Load cycles N

6 x 10 4

Example:
To determine the allowable load e.g. for HTA 40/22-B6 (standard) channel length 15 - 25 cm = 8 kN as per load table page 18 - 2 kN load amplitude Fo - Fu = 6 kN useable pull out load
8 kN 6 kN

Fo = max. load Fu = min. load 1 load cycle HTA 40/22 load cycles N

Order example for dynam. loads:

HTA 52/34 - Q - fv - 550

Anchor dimensions
B5 = bolt anchor with fixed nut grade 8.8 or A4-80 B6 = bolt anchor with hexagonal head
d2

d1

A = welded I - anchor, steel grade S235JRG2 (RSt 37 - 29); special fabrication in stainless steel A4 for channels from 28/15 to 50/30 to order.
a b

Positions "-Q" and "-L" of welded anchors:

d2

-Q

b
l

B6
Anchor type B Anchor type A HTA 72/48 A 125 5 50 Q 20 HTA 72/49 A 125 5 50 L 20 HTA 55/42 A 140 6,6 32 Q 28,7 HTA 52/34, 54/33* B6 119 11 24 A 125 5 40 Q, *L 20

Anchor type

HTA HTA (-V ) 50/30, 49/30 40/22, 40/25, 38/17 B6 60 10 20 A 62 5 18 Q, L 18 B6 51 8 16 B6 33 8 16 A 62 5 12 Q, L 18

d1

-L

HTA 28/15 B6 32 6 12 A 62 5 10 Q, L 18

HZA (-V ) 41/22 B6 51 8 16 B6 33 8 16 A 62 5 12 Q 18

Length l [mm] *) Thickness d1 or t [mm] Width b [mm] Position d2 or a [mm]

Welded anchors only for special fabrications.


28

Reduced anchor length for thin concrete elements, reduced allow. loads, not part of off.approval

HALFEN CAST IN CHANNELS


Shock Loads

In accordance with certification 023/98 of the German Authority for Civil Protection dated 15. 4. 1998. Halfen cast-in channels provide safe fixings for components subject to shock loading e.g. when used in shelter construction.

The following conditions must be observed:


1) Minimum structural component dimensions, centre spacings and edge distances as detailed in the official approval (see Page 27) must be adhered to. 2) For standard applications (normal operating live and dead loads) the loads defined in the DIBt Approval Certificate apply (see also tables page 26). When components are statically loaded along the channel length, toothed channels type HZA should be specified instead of type HTA.

Halfen channel Transverse shear Pull out Halfen bolt allow. FShock [kN] Allowable shock loads in pull out or shear for Halfen bolts types HS and HZS. Recommended torque [Nm]
M 8 5,6 kN

HTA

HZA (with serrations)


Strength grade 8.8 for Halfen bolts type HZS M 20 40 kN M 12 20 kN M 16 20 kN

Strength grade 4.6 for hammerhead and hookhead bolts


M 10 9 kN M 12 13 kN M 16 24 kN

15

25

60

120

70

200

Load in the longitudinal direction of the Halfen channel Allow. shock loads per bolt in the longitudinal direction of the Halfen channel

Halfen channel

HTA 28/15

HTA 38/17

HTA 40/22

HTA 50/30, HTA 52/34


Hookhead

HZA 41/22

Hammerhead

HZS

Halfen bolt allow. FShock [kN] at RK 0,63/ 6,3 Alternative increased allow. loads allow. FE [kN] up to RK 1,0/ 10 FE per bolt in the longitudinal allow. FE [kN] direction of the Halfen channel up to RK 1,6/ 16 Shock resistance grade RK 0,63/ 6,3 1,0 / 10 1,6 / 16 speed vmax. 0,63 m/s 1,0 m/s 1,6 m/s

M 8 M 10 M 10 M 12 M 16 M 10 M 12 M 16 M10 M 12 M 16 M 20 M 12 M 16 2,5 5 8 6 5 8 6 7 12 9 7 12 9 5 8 6 7 12 9 7 12 9 5 8 6 7 12 9 7 12 9 9 15 12 20 20 20 20 20 20

4 3

acceleration amax. 6,3 m/s 10,0 m/s 16,0 m/s

shift smax. 10 cm 16 cm 25 cm

acceleration increase rmax. 1,6 g/ms 2,5 g/ms 4,0 g/ms

Allow. shock loads for Halfen cast-in channels with anchors at 250 mm centres, for both pull out and shear loads in either along or across the channel length

Halfen channel allow. FShock [kN]

HTA 28/15

HTA 38/17

HTA 40/22

HTA 50/30

HTA 52/34

HZA 41/22

17

20

40

55

20

When load capacities for Halfen bolt and Halfen channel are different values the lower value is to be used Applicable for channel type HTA-A 50/30 with welded I - anchors.
For short lengths L = 100 - 250 mm and load pair combinations a value that is three times the static load as given on page 26 (values according to official approval DIBt) can be used.

29

HALFEN CAST IN CHANNELS


Application Details

Arrangement with spacing


Washer for spacer assembly

Example: Halfen channel: Halfen bolt:


Distance

HTA 49/30; HS 50/30 - M16;

Washer for spacer assembly: VUS 49/30 - M16 (see table below), Admissible bending moment on the Halfen bolt: see table P. 23

Direct Fixing

- flush with the channel surface -

Use washers for shimming when channel is not flush with concrete surface

Note: If the face of the channel is recessed from the concrete face, then shims (washer, see table below) must be used between the face of the channel and the back of the component to create a flush surface!

Selection of the washers for arrangements with spacing (Dimensions of Types DIN and VUS see pages 32 and 33)
for use in connection with Halfen bolt with thread : Halfen channel
HTA 72/49 HTA 72/48 HTA 52/34, 55/42 HTA 54/33 HTA 49/30 HTA 50/30 HTA 40/22 HTA 40/25 HZA 41/22 HTA 38/17 HTA 28/15
M 6 M 8 M 10 M 12 M 16 M 20 M 24 M 27 M 30

DIN 440

DIN 9021

VUS - 49/30 VUS - 49/30 VUS - 40/25 VUS - 40/25 DIN 9021 DIN 9021

VUS - 49/30 VUS - 49/30 DIN 9021 VUS - 40/25 VUS - 40/25 DIN 9021 DIN 125

VUS - 52/34 VUS - 49/30 VUS - 49/30 VUS - 52/34 DIN 9021 VUS - 40/25 VUS - 40/25 DIN 9021

VUS - 72/49 DIN 440 VUS - 52/34 VUS - 49/30 VUS - 49/30 VUS - 52/34

VUS - 72/49

VUS - 72/49

VUS - 72/49

30

HALFEN CHANNELS
Variations

Curved Halfen Cast-in Channels Channel HTA-, HSBMin. radius Slot inwards min Rsi Slot outwards min Rsa 72/48, 55/42 1,0 m 72/49 52/34 54/33 50/30 49/30 40/22 40/25 HZA 41/22 38/17 28/15

on request on request

0,8 m

4,0 m

0,8 m

0,8 m

0,7 m

1,0 m

1,5 m

0,5 m

0,5 m

4,0 m

4,0 m

8,0 m

4,0 m

8,0 m

2,0 m

3,0 m

4,0 m

1,5 m

1,0 m

The minimum bending radii shown in the table are applicable for profiles in mild steel (order codes wb, fv) as well as stainless steel (order codes A4, A2) For profiles 72/48 and 55/42 the minimum bending radii are applicable for profiles in mild steel only (order codes wb, fv).

Please state radius RSa or RSi RSa = Channel slot outwards RSi = Channel slot inwards
L = Profile length [mm] (possible up 5.400 mm)

Slot inwards

Slot outwards

RSi RSi

RSa RSa

Channel pairs for casting into concrete Channel type, dimensions A and L [mm] to order
Material/finish: channel: fv = hot dip galvanised A4 = stainless steel grade A4 A2 = stainless steel grade A2 spacers: 10, BSt 500 S.

Concrete blocks with cast in Halfen channels


L
h

d
Halfen concrete block sizes: Type: Dimensions l h d [cm]
BST-HTA 40/22-fv 24 11,3 11,5 BST-HTA 40/22-fv 49 7,1 24,0 BST-HZA 29/20-fv 49 7,1 24,0 BST-HZA 29/20-fv 49 7,1 24,0

Stock no.
0039.020-00001 0039.020-00002

For pairs of Halfen channels in stainless steel, the welded spacers are made of stainless steel reinforcement bars grade BSt 500 NR (A4) unless otherwise specified on the order. Order example: Pair of Halfen channels type HTA 38/17, 350 mm long, with welded spacers, channel spacing A = 200 mm, hot dip galvanised after manufacture, incl. filler.

0039.010-00001 0039.010-00002

with Halfen channel DYNAGRIP, see Page 4.

Halfen cast-in channels Type HSB


For fixing of non load bearing structures. The anchoring straps are are supplied flat for pushing through the loops to a central position at 250 mm centres. Then they are HSB 38/17 HSB 28/15 HSB 20/12 bent upwards as near vertical 38 28 20 as possible and the ends are 2,3 3 1,5 bent outwards as shown.
17 15
10 18 10 8 12 8

Halfen cast-in channels, corner pieces for facade fixings, e.g. for fixing Halfen support brackets for cladding masonry Standard dimensions: a/b = 125/250 mm Other dimensions a and b as well as other channel sizes are available to order.
b a

12

10

Appropr. HALFEN bolt:


20 mm

HS 38/17 (s.Seite 19)

HS 28/15 (s.Seite 21)

HS 20/12 (s.Katalog MT)

Loop at 125 mmm centres Haropor bead filler

Material/finish: wb = mill finish fv = hot dip galvanised

Material/finish: A4-Ank.A4 = channel + anchor stainless steel grade A4 with foam filler.

Detail of a HTA 38/17 corner piece Subject to alteration

31

HALFEN FIXING ACCESSORIES


Threaded Rods, Hexagon Head Bolts, Nuts, Washers

GWS
Threaded rods

gv
electroplated

A4

Length Allow. load [mm] [kN] 1,5 2,2 4,0 6,4 9,3

Stainless Steel A4 Type Thread length Type Thread length

GWS-M 51000-gv GWS-M 51000-A4 1000 GWS-M 61000-gv GWS-M 61000-A4 1000 GWS-M 81000-gv GWS-M 81000-A4 1000 GWS-M101000-gv GWS-M101000-A4 1000 GWS-M121000-gv GWS-M121000-A4 1000

Washers DIN 440, 9021

US

Stanelectroplated dard DIN Type Size DIN 440 US-M 5-gv-440 440 US-M 6 -gv-440

gv

A4
Stainless Steel A4 Type Size DIN

D [mm] 18 22 25 30 45 40 50 68

d [mm] 5,5 6,6 8,4 10,5 14 13 17 22

s [mm] 2 2 2 2,5 4 3 3 5

S
d D

9021 US-M 8 -gv-9021 US-M 8 -A4-9021 9021 US-M10 -gv-9021 US-M10 -A4-9021 440 US-M12 -gv-440 9021 US-M12 -gv-9021 US-M12 -A4-9021 9021 US-M16 -gv-9021 US-M16 -A4-9021 440 US-M20 -gv-440

GWS-M161000-gv GWS-M161000-A4 1000 17,3 GWS-M201000-gv GWS-M201000-A4 1000 27,0 GWS-M241000-gv GWS-M241000-A4 1000 38,8

Hex head bolt DIN 933 or ISO 4017 (without nut)

HSK

gv 8.8
electroplated, gr. 8.8 Type Size HSK-M 6x12 -gv8.8 HSK-M 6x25 -gv8.8 HSK-M 8x25 -gv8.8 HSK-M 8x40 -gv8.8 HSK-M10x20 -gv8.8 HSK-M10x30 -gv8.8 HSK-M10x45 -gv8.8 HSK-M10x60 -gv8.8 HSK-M10x70 -gv8.8 HSK-M12x22-gv8.8 HSK-M12x25-gv8.8 HSK-M12x30-gv8.8 HSK-M12x40-gv8.8 HSK-M12x50-gv8.8 HSK-M12x60-gv8.8 HSK-M12x80-gv8.8 HSK-M12x90-gv8.8 HSK-M16x40-gv8.8 HSK-M16x60-gv8.8 Type

A4
Stainless Steel A4 Size

S DIN [mm] 10

S ISO [mm] 10 13

Washers DIN 125

US

gv
electroplated Type Size DIN

A4
Stainless Steel A4 Type Size DIN

D [mm] 10 12,5 17 21 24 30 37 44 50 56

d [mm] 5,3 6,4 8,4 10,5 13 17 21 25 28 31 d [mm] 8,4 10,5 13 17

s [mm] 1 1,6 1,6 2 2,5 3 3 4 4 4 s [mm] 1,6 2 2,5 3

US-M 5-gv-125 US-M 6 -gv-125 US-M 6 -A4-125 US-M 8 -A4-125 US-M 8 -gv-125

HSK-M 8x25 - A4

13

d D

US-M10 -gv-125 US-M10 -A4-125 US-M12 -gv-125 US-M12 -A4-125 US-M16 -gv-125 US-M16 -A4-125 US-M20 -gv-125 US-M20 -A4-125 US-M24 -gv-125 US-M27 -gv-125 US-M30 -gv-125

HSK-M10x30 - A4 HSK-M10x45 - A4 17 16

HSK-M12x25-A4 HSK-M12x30-A4 HSK-M12x40-A4 HSK-M12x60-A4 HSK-M12x80-A4 HSK-M16x40-A4 HSK-M16x60-A4 19 18

A2
Stainless Steel A2 Type Size DIN

D [mm] 17 21 24 30

Hex head bolts to be used in combination with Halfen locking plates (see Pages 13 - 25)

Order example: US - gv - M 12 - DIN 9021

US-M 8 -A2-125 US-M10 -A2-125 US-M12 -A2-125 US-M16 -A2-125

24

24

MU
Hexagonal nuts DIN 934 or ISO 4032

gv
Type Thread Type

A4
Thread

S/m [mm]
8/ 4

S/m ISO [mm]


8/ 4,7

e [mm] 9,2

HJV
Adjustment coupler d
Type

fv
Hot dip galvan.

electroplated, gr.8 Stainless Steel A4 DIN MU - M 5 -gv MU - M 6 -gv MU - M 8 -gv MU - M 10 -gv MU - M 12 -gv MU - M 16 -gv MU - M 20 -gv MU - M 6 - A4 MU - M 8 - A4 MU - M 10 - A4 MU - M 12 - A4 MU - M 16 - A4 MU - M 20 - A4

t b d F A4 Stainless Steel A4 Type [mm] [mm] [mm] [kN] 6 8 40 50 50 13 17 17 1,5 3,3 5,0

HJV 1 -1,5 kN -fv HJV 1 -1,5 kN -A4 HJV 2 -3,3 kN -fv HJV 2 -3,3 kN -A4 Recommended max. load

10/ 5 10/ 5,2 11,5 13/6,5 13/ 6,8 15,0 17/ 8 16/ 8,4 19,6 19/10 18/10,8 21,9 24/13 24/14,8 27,7 30/16 30/18
d

HJV 3 -5,0 kN -fv HJV 3 -5,0 kN -A4 10

34,6
F

Typical installation: fixing of a suspended load under a reinforced concrete bridge

MU - M 24 -gv

36/19 36/21,5 41,5

A2
Stainless steel A2

S/m DIN [mm]

S/m EN [mm]

97
[mm]

Type

Thread

MU - M 8 - A4 MU - M 10 - A4 MU - M 12 - A4 MU - M 16 - A4

13/6,5 13/ 6,8 15,0 17/ 8 16/ 8,4 19,6 19/10 18/10,8 21,9 24/13 24/14,8 27,7

100

HJV

Cross section

20 50

32

HALFEN Fixing Accessories


Coupler Sleeves, Ring Nuts, Square Washers

VBM
Coupler sleeves, round D

Allow. load Thread [mm] [mm] [kN] Type Thread Type VBM - M 6 - gv VBM - M 6 - A4 10/10 15 2,2 VBM - M 8 - gv VBM - M 8 - A4 12/14 20 4,0

gv

A4

OES
Eye sleeves
Type

gv
Electroplated Thread

d [mm] 6 8 10 12 12

Electroplated

Stainless Steel A4

Allow. load [mm] [kN] 35 57 57 57 80 1,65 2,00 4,00 4,65 8,30

OES - M 6 - gv OES - M 8 - gv

VBM - M 10 - gv VBM - M 10 - A4 13/16 25 VBM - M 12 - gv VBM - M 12 - A4 16/20 30

6,4 9,3

OES - M 10 - gv OES - M 12 - gv OES - M 16 - gv

VBM - M 16 - gv VBM - M 16 - A4 21/25 40 17,3 VBM - M 20 - gv VBM - M 20 - A4 26/32 50 27,0

Dimension D depending on material gv/A4

= recommended maximum central pull working load L

SKM
Hexagonal coupler sleeve with view hole s

Allow. load Electroplated Stainless steel A4 Type Thread Type Thread [mm] [mm] [kN]

fv

A4

RM
Ring nut DIN 582

gv
C 15, el.plated Type Thread RM - M 8 - gv RM - M 10 - gv RM - M 12 - gv

Allow. load [mm] [kN] d 20 25 30 35 40 1,4 2,3 3,4 7,0 12,0

SKM - M 10 - fv SKM - M 10 - A4 13

40 40 50

6,4 9,3 17,3

SKM - M 12 - fv SKM - M 12 - A4 17 SKM - M 16 - fv SKM - M 16 - A4 22

RM - M 16 - gv RM - M 20 - gv

= recommended maximum central pull working load

= recommended maximum central pull in accordance with DIN 582

SPH
Turnbuckle with righthand/lefthand thread
D

A4
Thread M 12
L

A4
Thread M 16 SPH - M 16 x 60 SPH - M 16 x 75 SPH - M 16 x 95 SPH - M 16 x 115 SPH - M 16 x 135 All. load: 5 kN

Stainless steel A4 Stainless steel A4 Type Thread L Type Thread L SPH - M 12 x 60 SPH - M 12 x 75 SPH - M 12 x 95 SPH - M 12 x 115 SPH - M 12 x 135 All. load: 5 kN Lengths L in mm

D fr M12 [mm] 16

D fr M16 [mm] 22

VUS
Square washers
Type

fv
Hot dip galvan. Size Type

A4
Stainless steel A4 Size

axbxd [mm]

16 16 16 16

22 22 22 22

f = Min. screw in depth M12: 10 mm M16: 13 mm

VUS 40/25 for channels 40/25; HZA a 41/22 VUS 49/30 for channels 54/33, a 49/30 VUS 52/34 for channels 52/34, 50/30 VUS 72/49 for channels 72/48, 72/49
a

VUS 40/25-fv-M10 VUS40/25-A4-M10 40x40x5 VUS 40/25-fv-M12 VUS40/25-A4-M12 40x40x5


d b

VUS 40/25-fv-M16 VUS40/25-A4-M16 40x40x5

VUS 49/30-fv-M10 VUS49/30-A4-M10 37x37x5 VUS 49/30-fv-M12 VUS49/30-A4-M12 37x37x5


d b

SIC

gv
electroplated

A4
Stainless steel A4

to match HALFEN T-head bolt

VUS 49/30-fv-M16 VUS49/30-A4-M16 37x37x5 VUS 49/30-fv-M20 VUS49/30-A4-M20 37x37x5 VUS 52/34-fv-M16 VUS52/34-A4-M16 50x50x6 VUS 52/34-fv-M20 VUS52/34-A4-M20 50x50x6
d

Lock washers

Type

Type

Type 50/30 38/17 40/22 38/17 40/22 28/15 20/12

Dimension M 16, M 20 M 16 M 10, M 12 M 8, M 10 M8

SIC - 50/30 - gv SIC - 50/30 - A4 SIC - 40/22 - gv SIC - 40/22 - A4 SIC - 38/17 - gv SIC - 38/17 - A4 SIC - 28/15 - gv SIC - 28/15 - A4 SIC - 20/12 - gv SIC - 20/12 - A4

VUS 72/49-fv-M20 VUS72/49-A4-M20 54x54x6 VUS 72/49-fv-M24 VUS72/49-A4-M24 54x54x6


d VUS 72/49-fv-M27 VUS72/49-A4-M27 54x54x6 VUS 72/49-fv-M30 VUS72/49-A4-M30 54x54x6

Application: to secure HALFEN bolt against back turning during installation.

Assembly scheme:

HALFEN channel HALFEN T-head bolt Lock washer type SIC

VUS 41/41 for all profiles a 41

VUS 41/41-fv-M 6 VUS41/41-A4-M6


d b

40x40x6

VUS 41/41-fv-M10 VUS41/41-A4-M10 40x40x6 VUS 41/41-fv-M12 VUS41/41-A4-M12 40x40x6

Order example: VUS 52/34 - fv - M 20

33

HALFEN RAIL CLIPS

KLP - S
Rail clip, forged

fv

hot dip galvan.

Lug width n [mm]


16

using Halfen bolts x l [mm]


a b

Dimensions [mm]
c d h k m

Allowable load F
[kN]

Designed to be used with

Type

other standard I-beams beams, flange thickness t [mm]


80 - 140 160 - 240 160 - 240 160 - 240 4-6 7-9 7-9 7-9

crane rails

KLP - Nr. 10 - fv

M 16 x 60 44,0 45

12 21 18 21

18 18 22 22

5 9 8 9

12,0 22 16,5 34,5 15,0 22 16,5 34,5

3,5 3,5 10,0 10,0

S 24 A 45, A 55 S 24 - S 49

KLP - Nr. 26 - fv without lug M 16 x 60 62,5 64 KLP - Nr. 20 - fv


20 M 20 x 65 50,0 52

KLP - Nr. 30 - fv without lug M 20 x 65 62,5 64

Order example: KLP - S -Nr. 26 - fv or order code 12 - 582


m
Load scheme KLP - S

with allowable stress all. = 125 N/mm Assembly: Example 1: Type KLP - S The lug engages in the channel slot, so that the the rail clip is secured against any turning.

k Lug
Halfen channel

KLP - 60

Rail clips (formerly DIN 3568)

fv hot dip galvan. Type

Dimension h [mm] 10 12 14 16 18 20

All. load as per DIN 3568 [kN] F1 = 7,0 Halfen bolt M 16 x 60, strength grade 4.6 F2 = 11,25 Halfen bolt M 16 x 60, strength grade 8.8

Designed for use with

Standard profile I- cross section 120 - 160 220 - 240 240 - 280 300 - 340 360 - 380 400 - 450

Standard profile I P - cross section 100 140 160 - 180 200 - 220 240 - 260 280 - 300

crane rails or tracks

KLP - 60/ 10 - fv

A65, S 33, S 41 A100, S 49, A75 A120, S 54 S 64

60

LL 24 x 18

KLP - 60/ 12 - fv KLP - 60/ 14 - fv KLP - 60/ 16 - fv KLP - 60/ 18 - fv KLP - 60/ 20 - fv

18

75

Order example: KLP - 60/10 - fv

Load scheme KLP - 60 Halfen T-head bolt

F1

F2

Halfen T-head bolt M 1680 required All. load of the Halfen framing channel to be observed

35

Halfen framing channel

Assembly: Example 2: Type KLP - 60 (DIN 3568)

e.g. HL 50/40

34

Halfen Restraint Fitting SPV


with combined left - hand and right - hand threads

b Halfen channel type HTA

F D, F Z

FD, FZ
Restraint fitting SPV

Halfen channel type HTA

SPV

Note for assembly: Both T-head bolts must be sufficiently screwed into the turnbuckle: M 12 10 mm M 16 13 mm

Order example: SPV - 7,0 - 100 - A4 Designation:

Product features
The serrations on the tie and the washer interlock to ensure safe transmittal of loads. Double ended fixings using Halfen locking plates and serrated plates ensure a high load capacity and resistance to movement. When used with cast - in Halfen channels type HTA, three dimensional adjustability of the assembly is achieved.

Type Load capacity Cavity b Material

Product range

Material: A4 = stainless steel grade W1.4571/1.4401 Components:


Cavity b [mm] Halfen bolt, lefthand thread type HS - length l [mm] Turnbuckle L [mm] Halfen bolt, righthand thread type - length l [mm] Fixing to Halfen channel type

Specification - allow. load tension FZ and compression FD Type [kN]

SPV SPV SPV SPV SPV SPV SPV SPV SPV SPV SPV SPV -

5,0 - 100 - A4 5,0 - 120 - A4 5,0 - 140 - A4 5,0 - 160 - A4 5,0 - 180 - A4 5,0 - 200 - A4 7,0 - 100 - A4 7,0 - 120 - A4 7,0 - 140 - A4 7,0 - 160 - A4 7,0 - 180 - A4 7,0 - 200 - A4

100 10 120 15 140 15 160 15 180 15 200 15 100 10 120 15 140 15 160 15 180 15 200 15 140 15 160 15 180 15 200 15

60 75 38/17 - M12 Li 75 95 l = 50 115 135 60 75 38/17 - M16 Li 75 95 l = 50 115 135

38/17 - M12 l = 40 38/17 - M12 l = 60

SPV components:
HTA 38/17

38/17 - M16 l = 40 38/17 - M16 l = 60 HTA 38/17

Turnbuckle type SPH 2 Halfen T-head bolts (1 righthand, 1 lefthand threaded), 3 flat nuts, 2 washers and 2 locking washers type SIC Order Halfen channels separately

SPV - 10,0 - 140 - A4 SPV - 10,0 - 160 - A4 SPV - 10,0 - 180 - A4 SPV - 10,0 - 200 - A4

50/30 - M16 Li l = 80

60 50/30 - M16, l = 50 75 50/30 - M16 95 l = 50 115

HTA 50/30 oder 49/30

Short lengths 150, 200 or 250 mm, please order separately

Subject to alteration

35

HALFEN CHANNELS - ACCESSORIES


Hammerhead Restraint Tie HKZ

Halfen channel type HTA

HKZ
FZ

HKZ hammerhead restraint strap FZ

ar

a1 20 (projection)
l

Product features
The serrations on the strap and the washer interlock to ensure safe transmittal of loads. By casting in the Halfen channels perpendicular to each other, three dimensional adjustability is achieved.

Order example Designation: HKZ 28/15 - 125 - gv Type Projection a1 Material/finish

Product range
Specification: allow. tension load FZ [kN] cavitiy b [mm] 0 25 50 75 100 125 150 0 25 50 75 100 125 Product range: gv = mild steel, electroplated Projection a1 Type [mm]
HKZ 28/15 - 50 HKZ 28/15 - 75 HKZ 28/15 - 100 HKZ 28/15 - 125 HKZ 28/15 - 150 HKZ 28/15 - 175 HKZ 28/15 - 200 HKZ 38/17 - 75 HKZ 38/17 - 100 HKZ 38/17 - 125 HKZ 38/17 - 150 HKZ 38/17 - 175 HKZ 38/17 - 200
HKZ 40/22

Product range: A4 = stainless steel grade W1.4571/1.4401 Projection a1 Type [mm]


HKZ 28/15 - 50 HKZ 28/15 - 75 HKZ 28/15 - 100 HKZ 28/15 - 125 HKZ 28/15 - 150 HKZ 28/15 - 175 HKZ 28/15 - 200 HKZ 38/17 - 75 HKZ 38/17 - 100 HKZ 38/17 - 125 HKZ 38/17 - 150 HKZ 38/17 - 175 HKZ 38/17 - 200
HKZ 40/22

Dimensions:
tie edge tolelength distan. rance l [mm] ar [mm] [mm] slotted hole [mm]

Fixing to Halfen channel + Halfen T-head bolt

3,5

- gv - gv - gv - gv - gv - gv - gv - gv - gv - gv - gv - gv - gv

- A4 - A4 - A4 - A4 - A4 - A4 - A4 - A4 - A4 - A4 - A4 - A4 - A4

90 115 140 165 190 215 240 115 140 165 190 215 240

50

a1 11 x 55 20

HTA 28/15 + HS 28/15 M 10 x 30 (s. S. 20, 21)

7,0

75

HTA 38/17 + HS 38/17 M 12 x 50 a1 13 x 55 (s. S. 18, 19) 20


(HTA 40/25 + HS 40/22 M 12 x 50)

Short lengths 150, 200 or 250 mm long, please order separately

Type HKZ 40/22 available to order

Subject to alteration

36

HALFEN CAST IN CHANNELS - ACCESSORIES


Restraint Ties HKZ - GU and HKZ - GF

Halfen channel type HTA

F D, F Z

HKZ - GU

HKZ - GU

FD, FZ

b
l

ar

a1 20 (projection)

F D, F Z

Halfen channel type HTA HKZ - GF

HKZ - GF
F D, F Z

ar
l

a1 20 (projection)

Product features

The serrations on the tie and the washer interlock to ensure safe transmittal of loads. Double ended fixings using HALFEN locking plates and serrated plates ensure a high

load capacity and resistance to movement. When used with cast-in HALFEN channels type HTA, three dimensional adjustability of the assembly is achieved.

Order example Designation: HKZ - GF 38/17 - 125 - gv Type Projection a1 Material/finish

Type selection
Specification: allow. load tension FZ and cavitiy b compression FD [mm] [kN] 25 50 75 100 125 25 50 75 100 125 150 175 50 75 100 125 150 Product range: gv = mild steel, electroplated
Projection Type a1 [mm] HKZ - GF 28/15 - 75 - gv HKZ - GF 28/15 - 100 - gv HKZ - GF 28/15 - 125 - gv HKZ - GF 28/15 - 150 - gv HKZ - GF 28/15 - 175 - gv

Product range: A4 = stainless steel grade W1.4571/1.4401


Projection Type a1 [mm] Stock no. HKZ - GF 28/15 - 75 - A4 HKZ - GF 28/15 - 100 - A4 HKZ - GF 28/15 - 125 - A4 HKZ - GF 28/15 - 150 - A4 HKZ - GF 28/15 - 175 - A4

Dimensions:
tie length l [mm] edge toledistan. rance ar [mm] [mm]

3,5

115 140 165 190 215 143 168 193 218 243 268 293 240 265 290 315 340

50

a1 20

Fixing to Halfen channel slotted (see P. 42) hole + Halfen [mm] T-head bolt HTA 28/15 + HS 28/15 M 10 ,x 30, 11 x 55 at initial torque MA = 15 Nm

7,0

HKZ - GF 38/17 - 100 - gv HKZ - GF 38/17 - 125 - gv HKZ - GF 38/17 - 150 - gv HKZ - GF 38/17 - 175 - gv HKZ - GU 38/17 - 200 - gv HKZ - GU 38/17 - 225 - gv HKZ - GU 38/17 - 250 - gv HKZ - GU 50/30 - 200 - gv HKZ - GU 50/30 - 225 - gv HKZ - GU 50/30 - 250 - gv HKZ - GU 50/30 - 275 - gv HKZ - GU 50/30 - 300 - gv

HKZ - GF 38/17 - 100 - A4 HKZ - GF 38/17 - 125 - A4 HKZ - GF 38/17 - 150 - A4 HKZ - GF 38/17 - 175 - A4 HKZ - GU 38/17 - 200 - A4 HKZ - GU 38/17 - 225 - A4 HKZ - GU 38/17 - 250 - A4 HKZ - GU 50/30 - 200 - A4 HKZ - GU 50/30 - 225 - A4 HKZ - GU 50/30 - 250 - A4 HKZ - GU 50/30 - 275 - A4 HKZ - GU 50/30 - 300 - A4

75

a1 13 x 55 20

75

HTA 38/17 + HS 38/17 M 12 x 50, at initial a1 drehtorque 13 x 60 20 MA = 25 Nm


HTA 50/30 , HTA 49/30 + HS 50/30 M 16 x 50, at initial drehtorque MA = 60 Nm

12,0

150

a1 17 x 60 20

37

HALFEN BRICK TIE CHANNELS


Systemover view

Ties ML in combination with HALFEN channels 25/15-D and 28/15

HALFEN brickwork restraint systems are designed to tie all masonry, both wall connections (fig.1) and external cladding masonry (fig.2) to load bearing concrete walls and columns. Because of the sliding capability of the brick ties within the channels the risk of the masonry cracking is greatly reduced.

HMS 25/15 D ML
Lug-anchors, pre-punched in the back of the channel at 250 mm centres, are easily bent out on the site to provide additional anchorage.

Fig.1 Wall connection


Embed. length e

FZ FQ

HTA 28/15 ML HL 28/15 (bolted to concrete surface) ML

Fig.2 Cladding masonry connection


a d

l
l

FZ
l

Embed. length e 50 mm

All profiles are supplied complete with polystyrene filler to prevent against the ingress of grout. The channels are simply nailed to the formwork using nails or staples. HALFEN brick ties can be inserted at any position along the channel and finally located at the required centres by simply turning through 90 before bedding into the mortar. The perforations in the brick ties are designed to improve the bond to the mortar.

Ties BL in combination with HALFEN channels 38/17

HTA 38/17 BL Table: channel load capacity, loads F at 25 cm centres (when using brick ties):

Brick tie channel type HMS 25/15 D HTA 28/15 HTA 38/17

Pull out FZ [kN] 1,2 3 4,5

Shear FQ [kN] 1,5 3 4,5

38

HALFEN BRICK TIE CHANNELS


profiles and ties

Fig.1 Wall connection Embed. length e

Brick ties
l

l
25 25 25

(Alternatively useable)

FZ FQ

Standard

b (300)

FQ
FZ
l

FQ

FQ
(Alternatively useable)

FZ

Fig.2 Cladding masonry connection

Double sided FZ

Single sided

FZ

b1 (150)

Perpendicular

FZ

l1

e 50 mm

Max. pull out FZ = 0,23 kN per cm embedment length e, max. FZ 2,3 kN ; max. FQ 1,9 kN

Brick tie channels


25
15

HMS 25/15 D
Mat./fin.: sv L = 2500 mm

Material/finish: fv = mild steel St 37 - 2, hot dip galvanised ML Standard MLQ - D Double sided MLQ - E Single sided MLS Perpendicular

75

28

15

48

Mat./fin.: fv L = 1050 mm
28
15

HTA 28/15

26 x 2 [mm]
Type Length l [mm] ML - 85 - fv ML - 120 - fv ML - 180 - fv Type

26 x 2 [mm]
Length l [mm] Type

26 x 2 [mm]
Length l [mm]

Type Length l1 [mm] MLS - 300 - fv MLS - 350 - fv MLS - 400 - fv

HL 28/15

Mat./fin.: fv L = 6070 mm

MLQ-D - 85 - fv MLQ-D - 120 - fv MLQ-D - 180 - fv

MLQ-E - 85 - fv MLQ-E - 120 - fv MLQ-E - 180 - fv

38

17

HTA 38/17
Mat./fin.: fv L = 1050 mm L = 6070 mm

BL Standard

BLQ - D Double sided

BLQ - E Single sided

Allow. cavity a for brick ties:


Length l (l1) Cavity a d [mm] [mm] [mm] 85 120 180 (300) (350) (400) 20 - 45 40 - 80 115 85 - 140 0 - 80 20 - 95 240 35 - 115

30 x 2 [mm]
Type Length l [mm] BL - 85 - fv BL - 120 - fv BL - 180 - fv Type

30 x 2 [mm]
Length l [mm] Type

30 x 2 [mm]
Length l [mm]

50 (74)

BLQ-D - 85 - fv BLQ-D - 120 - fv BLQ-D - 180 - fv

BLQ-E - 85 - fv BLQ-E - 120 - fv BLQ-E - 180 - fv

25

15

HMS 25/15 D
Mat./fin.: A4 L = 2500 mm

Material/finish: A4 = Stainless steel grade W 1.4571/1.4401 (A4) ML Standard 26 x 2 [mm]


Type Length l [mm] ML - 85 - A4 ML - 120 - A4 ML - 180 - A4 Type

75

28

15

48

Mat./fin.: A4 L = 1050 mm
28
15

HTA 28/15

MLQ - D Double sided 26 x 2 [mm]


Length l [mm] MLQ-D - 85 - A4 MLQ-D - 120 - A4 MLQ-D - 180 - A4 Type

MLQ - E Single sided 26 x 2 [mm]


Length l [mm] MLQ-E - 85 - A4 MLQ-E - 120 - A4 MLQ-E - 180 - A4

HL 28/15
Mat./fin.: A4 L = 6070 mm

Type Length l1 [mm] MLS - 300 - A4 MLS - 350 - A4 MLS - 400 - A4

38

17

HTA 38/17
Mat./fin.: A4 L = 1050 mm L = 6070 mm

BL Standard 30 x 2 [mm]
Type Length l [mm] BL - 85 - A4 BL - 120 - A4 BL - 180 - A4 Type

BLQ - D Double sided 30 x 2 [mm]


Length l [mm] BLQ-D - 85 - A4 BLQ-D - 120 - A4 BLQ-D - 180 - A4 Type

BLQ - E Single sided 30 x 2 [mm]


Length l [mm] BLQ-E - 85 - A4 BLQ-E - 120 - A4 BLQ-E - 180 - A4

Allow. cavity a for brick ties see table above.

50 (74)

sv = mild steel grade St 02 Z 275, pre-galvanised See notes Page 6 Other lengths to order; HTA P. 18, 20; HL P.48 Max. allow. channel loads to be observed, see P. 38.

FQ
26 x 2 [mm]
MLS Perpendicular 26 x 2 [mm]

39

HALFEN BRICK TIE CHANNELS


profiles and ties

Ties ML 1 for masonry with thin mortar joints

Brick tie channels 1,25 mm


25
15

Brick ties HMS 25/15 D


Material/finish: A4 L = 2500 mm Material/finish: sv L = 2500 mm

l 25

75

ML 1

1,25mm

28

15

HTA 28/15
Material/finish: A4 L =1050 mm L =6070 mm Type Length l [mm] ML 1 - 125 - A2 ML 1 - 185 - A2 ML 1 - 245 - A2 Material:

48

28

15

HL 28/15
Material/finish: A4 L = 6070 mm

A2 = stainless steel grade W 1.4301

See notes Page 6 Other lengths to order; HTA see also P. 18, 20, HL see Page 48 or catalogue MT. Also available in stainless steel grade A2 and in mild steel, hot-dip galvanised.

Order example: ML 1- 185 - A2

Brick tie debond sleeve ML -G - 150 to fit to brick ties type ML


Typical example

Halfen brick tie channel, e.g. Type HMS 25/15 - D

Halfen brick tie, e.g. Type ML 120 fitted with brick tie debond sleeve Type ML - G 150

The use of brick tie debond sleeves Type ML - G 150 provides a means for allowing movement in the longitudinal direction of the tie. Ideal for use when tying long masonry walls to structural concrete elements or when tying in large span infill walls to floor slabs, where debond sleeves allow facility of movement and thus help to prevent cracking. The debond sleeves can easily be fit to brick ties type ML with cross section of 26 x 3 mm.

Soft joint (e.g. polyethylene foam)

Movement facility
Type ML - G - 150

150

Material

Soft PVC Material thickness: 1,5 mm Colour: black

Subject to alteration

40

30

HALFEN CLADDING CHANNEL


incl. Brick Ties and Accessories

HVS 22/20 cast-in brick tie channel

The particular shape of brickwork cladding channels type HVS 22/20 ensure good anchorage in concrete. The 4 mm dia. type MR brick ties are simply twisted into the channel using the eyelet. Number of MR brick ties: 5 No./m as per DIN 1053 Layout: Horizontal spacing of channels: approx. 750 mm Vertical spacing of MR brick ties: approx. 250 mm Allow. load of the channel: FZ = 1,2 kN per tie. Material: A4 =stainless steel W 1.4571/ 1.4401 (A4) Filler: Polystyrene bead filler Delivery length: 2500 mm standard. Cut lengths to order.

MR brick tie

F Z =1,2 kN

HVS 22/20 channel


20
22

MR brick tie
d

l2

l1

Channel HVS 22/20 Material: stainless steel A4 Type Length L [mm]


HVS 22/20-2500 - A4

Tie Allow. Material: stainl.steel A4 dimensions load Type l1 l2/c / d [kN] [mm] [mm]
MR - 85 - A4 MR - 105 - A4 MR - 125 - A4 MR - 145 - A4 MR - 165 - A4 MR - 185 - A4 Order example: MR-125-A4 > 1,0 gem. DIN 1053

MR brick tie

19 / 25 / 4

Restraining a brickwork facade and thermal insulation to the outer face of a concrete wall using HVS 22/20 channel and MR brick ties

Insulation retaining disc, drip washers


Insulation Retaining Disc Type Insulation Retaining Disc Type LSZ - DAEM - 60

To fit to brick tie dia. d [mm]


35

D [mm]
60

LSZ - DAEM - 60/3-5

Drip Washer Type

Drip Washer Type LSZ - TROP - 25

LSZ - TROP - 25/3-5

35

25

Insulation retaining disc combined with drip washer Type LSZ - K 4

Insulation retaining disc combined with drip washer Type

25

LSZ - K4 - 60/4-5

4-5

60

Material: plastic (PP) Subject to alteration

41

HALFEN HTU CAST IN CHANNELS


System over view

ic

ia l l

y
1.4 -8 4

of

Anchor type AN

a pp

ro

ve

Ap

pr.

No

2 Z-

Fixing profiled metal sheeting to HTU using self drilling screws.

The ideal technical solution to fixing profiled metal sheets to concrete using Halfen sheet fixing channels type HTU and selfdrilling screws has now become an industry standard for this detail.

Screw fixing the profiled metal sheeting is simple and economic, especially when self drilling screws are used. The shape of the welded anchors ensures a safe and rigid fixing. The Styropor filler prevents the drill or self - drilling screw being damaged by the concrete or the anchor. The rigidity of the profile ensures a flush finish with the concrete for the profiled metal sheeting to fix to. HTU was developed in collaboration with the Institute for the Design and Construction of Sheet Metal Products (I.F.B.S). The German Construction Technology Institute in Berlin has officially approved the profiled metal sheet fixing channels type HTU under certificate No. Z - 21.4 - 84.
HTU, anchor type D

Installation and fixing to formwork before pouring concrete


The channel type HTU is designed for casting in flush to the surface of concrete elements. When cast into the top surface it is recommended that the concrete surface be trowelled smooth and sloping slightly towards the outer edge. This should ensure that the profiled metal sheets lie direct onto the HTU channel. If, however, the manufacturer of the profiled metal sheets requires an overall bearing surface width of more than 60 mm, this can be achieved by flush channel installation and a smooth, even concrete surface. Care should be taken to ensure the installation is horizontal, correctly aligned and centrally positioned in the concrete element. A 20 mm wide joint between abutting channel ends is recommended.

Fixing to cast-in HTU channels with self - drilling screws


The self - drilling screw is fitted to the powered screwdriver and secured in one operation without the need to drill a pilot hole first. Even the four fold overlap at joints does not present a problem for the screw. Use a powered screwdriver with approx. 1500 rpm and hexagonal socket size 10. The appropriate tools for the actual screws are normally available from the screw supplier. Fixing of the profiled metal sheeting must be done within the central third of the channel width and the screw must be at least 25 mm away from the end of the channel.

42

HALFEN HTU CAST IN CHANNELS


Type selection

Type HTU 60/22/3


Type AN
60

Type HTU 60/22/6


Type AN
60

Type D
60

Type D
60

22

75

22

100

63,5

100

75

Profile cross - sectional area A Moment of inertia Jy/Section modulus Wy Profile weight including anchors
Fixing method: (Note: when using for stainless steel channels consult Halfen)

2,81 cm 1,13 cm4 / 0,71 cm 2,49 kg/m 2,50 kg/m

4,94 cm 1,84 cm4 / 1,27 cm 4,25 kg/m 4,26 kg/m

Self drilling screw 6.3 x 22 e.g. Teks 3 - 6.3 x 22 or 6.3 x 25 with sealing washer When selecting the screws, both the thickness of the profiled metal sheets, and movement as a result of temperture changes should be taken into account.

Shot fired nail 4.5 x 24, electroplated e.g. ENP 3 21 L 15 For profiled metal sheet wall panels: Self tapping screws 6.3 x 16 mm or 6.3 x 19 mm made of stainless steel e.g. TH2 - 6.3 x 19 E 16, through pre drilled hole 5.5 mm dia.

Order example HTU 60/22/3 - D2 - fv - 3000 - Sf Type/ Profile Anchor type Material/ Finish Length [mm] Styropor - strip filler or stock no.: 0015.010-00003

Type range HTU 60/22/3

0015. . . Material/finish: fv = mild steel St37-2, hot dip galvanised HTU 60/22/3 -AN2 - fv - 3000 - Sf HTU 60/22/3 - D2 - fv - 3000 - Sf HTU 60/22/3 -AN3 - fv - 3000 - Sf HTU 60/22/3 - D3 - fv - 3000 - Sf HTU 60/22/3 -AN2 - A4 - 3000 - Sf HTU 60/22/3 - D2 - A4 - 3000 - Sf HTU 60/22/3 -AN3 - A4 - 3000 - Sf HTU 60/22/3 - D3 - A4 - 3000 - Sf 8 8 20 20

No. of anchors

Stock no.

Type range HTU 60/22/6

No. of Stock no. anchors 0015. . . Material/finish: fv = mild steel St37-2, hot dip galvanised 8 8 20 20 .020-00001 .020-00003 .020-00002 .020-00004

.010-00001 HTU 60/22/6 -AN2 - fv - 3000 - Sf .010-00003 HTU 60/22/6 - D2 - fv - 3000 - Sf .010-00002 HTU 60/22/6 -AN3 - fv - 3000 - Sf .010-00004 HTU 60/22/6 - D3 - fv - 3000 - Sf

Material/finish: A4 = stainless steel W 1.4571/1.4401 (A4) .010-00051 8 8 20 20 .010-00053 .010-00052 .010-00054

Anchor layout
Type D2 or AN2
75 450 450 450 150 L = 3000 450 450 450 75

Type D3 or AN3
75 150 150 150 150 150 150 150 150 150 150 L = 3000 150 150 150 150 150 150 150 150 150 75

Dimensions in mm Available to order Load capacity of the fixing screw or shot fired nail, as per Approval No. Z - 14.1 - 4 See also Page 6. Subject to alteration

6
63,5

43

HALFEN HTU CAST IN CHANNELS


Allowable loads

FR c c c c

FR c c c c c c
p e

c = e/2

c = e/2

Profile HTU
60 / 22 / 3

Anchor spacing e [cm]


45 15 45

Point loads FR [kN] 3,3 5 5 5

Point loads FR [kN] 2,5 2,5 2,5 2,5

Uniformly distributed loads p [kN/m] 11,1 33,3 11,1 33,3

60 / 22 / 6

15

To achieve the allowable loads allow.FR per fixing the following minimum dimensions must be adhered to:
Type
HTU
60/22/3 60/22/6

Minimum centre spacing and edge distances ar ae af aa b d


[cm] 20

af ae

[cm] 10

[cm] 2

[cm] 2

[cm] 13

[cm] 20

Typ AN

ar b aa ar
d

Typ D

20

10

13

20

If the HTU-channels are positioned so that the anchors of adjacent channels are offset by more than 20 cm, then the centre to centre distance aa may be reduced to 8 cm. If the allowable load is not fully used then the edge distance ar may be reduced:

Minimum width of concrete element to incorporate one channel. Allowable loads FR apply for the following load directions: 0 a 180 and 0 b 180

F ar red. = x ar 5 cm zul. F

F = actual load allow. F = allowable load

FR

FR

If full use is made of the allowable load the last anchor must be at least 9 cm from the edge. If full use is made of the allowable load the "end anchors" of abutting channels must be at least 15 cm apart. Is determined from the shape of the anchors and the required concrete cover.

44

FR

FR

HALFEN CORNER GUARDS


System over view, Type selection

l
a

R
a

92

8mm

250

500

HALFEN corner guards are supplied ready for installation with anchors

L [mm]

500

250

Example: conrer guards at wall edges and columns in an industrial building

Typical cross section of a column edge Corner guard type HKW Link

Type selection:

Material/finish:

fv = hot-dip- A2 = stain galvanised less steel A2 Length/No. L of Order code Order code [mm] anch. 0027. . . 0027. . . HKW 50/5 - 500 / 2 750 / 2 1000 / 2 1500 / 3 2000 / 4 HKW 80/6 - 500 / 2 750 / 2 1000 / 2 1500 / 3 2000 / 4 HKW 100/8 - 500 / 2 750 / 2 1000 / 2 1500 / 3 2000 / 4 .010-00001 .010-00002 .010-00003 .010-00004 .010-00005 .020-00001 .020-00002 .020-00003 .020-00004 .020-00005 .030-00001 .030-00002 .030-00003 .030-00004 .030-00005 .010-00006 .010-00007 .010-00008 .010-00009 .010-00010

Ankerabmessungen radius R [mm]

lxe [mm]

75 x 45

Main bar Anchor

Advantages: The 92 angle ensure a tight fit to the formwork at all times = clean joint with the concrete and no seepage of concrete fines between the formwork and the corner guard. The U - shaped steel reinforcement anchors do not clash with the corner reinforcement thus simplifying erection of the reinforcement cage. The steel reinforcement anchors provide optimum bond. Cost - effective due to automated manufacture. Usually available ex stock.

.020-00006 .020-00007 .020-00008 100 x 85 .020-00009 .020-00010 .030-00006 .030-00007 .030-00008 110 x 85 .030-00009 .030-00010

16

Special lengths on request Delivery on request

Order example:
Material/finish: fv = corner profile: mild steel St 37 - 2, hot-dip galvanised, anchors: BSt 500 S. A2 = corner profile: stainless steel grade W 1.4301 (A2), anchors: BSt 500 NR stainless steel grade A4. HKW 50/5 - A2 - 2000/4

Length/ No. of anchors Material/ Finish Type/ Profile

or Order No.

0027.010-00010
45

HALFEN TIMBER FIXING


Nailing Tie

For restraining timber roof trusses to concrete beams or reinforced concrete floors using either continuous Halfen channel type HTA or short lengths of Halfen channels cast into the concrete (see Page 16). The size of Halfen HTA channel, the timber fixing strap and the nails used will depend on the nature of the applied load (e.g. uplift from wind). The basis for calculation and measurement is taken from: 1. DIN 1055 Part 4, Aug. 86, Section 6.2 and 6.3 2. DIN 1052 " Timber Structures", April 88, Part 2, Section 3 and 7. The timber fixing straps can either be fitted to one side or both sides of the timber beam.
Typical fixing of timber beam using type HNA nailing ties on cast in HALFEN channels

The allowable load capacity (Fallow) can be taken from the following Table. If restrained at one side only the beams must be secured against overturning (e.g. by nailing to the timber decking).

Product range:
Dimensions in mm
BN 185 N 120 BN 120
4 35
92,5

WN 120 WN 185
3 35
( Type WN 120 without hole 17)

Order example:
HNA - BN 120 - fv Material Length [mm] Type

N 95 BN 95
4 35

92,5

35

Assembly example:
b
Nailing tie HNA - BN 120 Halfen channel HTA 38/17

120

95

17 5

185

5 13

Halfen bolt M10 with nut, please order separately (see pages 19, 21)
Material: fv = St 37 - 2, hot dip galvanised
Use in connection with HALFEN channel type HTA 28/15 hot dip galv. (fv)
(see P. 20)

Dimensions in mm
Allow. loads of the nails [kN] Allowable load F [kN] per connection when using timber fixing straps Wire nails as per DIN 1151 Annular ring nails on both sides on one side load capacity as per in softwood (pre-drilled) official Approval for b 6 cm for b 10 cm F [kN] F [kN] F [kN] 31/65 34/90 38/100 4,0 x 40 4,0 x 50 3,0 1,0 3,5 2,0 4,0 2,0 0,46 4,5 1,0 5,4 2,0 6,0 2,0 0,54 0,65 0,75 0,75

Timber fixing strap

Type:

Length [mm]

HNA - N HNA - N

95 - fv 120 - fv

HNA - WN 120 - fv HNA - WN 185 - fv HNA - BN 95 - fv HNA - BN 120 - fv HNA - BN 185 - fv HNA - WN 120 - fv HNA - WN 185 - fv

HTA 38/17 hot dip galv. (fv)


(see P. 18)

185

17

Example: actual load: F = 3,5 kN cast - in Halfen channel: HTA 28/15, cut length 250 mm beam size: . b/d = 10/16 cm

Specify:

Timber fixing strap type N 120 Fixed with 4 nails 4.0 x 50 Fallow = 2 x 4 x 0,75 = 6,0 kN > 3,5 kN for nail connection Fallow = 4,0 > 3,5 kN for Halfen channel or timber fixing strap

46

HALFEN TIMBER FIXING


Rafter Shoe

60 25

- 12

Typ e HSF 6/12

Dimensions in mm

Material/finish: fv = mild steel St 37-2, hot-dip galvanised

HALFEN rafter shoes type HFS 6/12 are used in modern timber structures to take the horizontal forces imposed by rafter beams and timber roof trusses. HALFEN rafter shoes have the following advantages: Reduction in design time, since only the size and position for casting in the Halfen channel is required. Structurally determinate due to the pin jointed design of the rafter shoe. Statically tested, Test Certificate No. 3 P 30 - 26/91. Not complicated, hence no costly and time consuming concrete edge chamfering profiles required. Simple, straight forward erection of the roof structures achieved by: a) Base plate adjustable for angle b) Adjustable nailing straps can accommodate rafter width from 60 - 120 mm. c) Adjustable in the longitudinal direction of the rafter by 15 mm. Adjustment along the length of the Halfen channel enables various rafter spacings to be easily accommodated. Good corrosion protection offered by the hot dip galvanised finish. Horizontal forces are safely transmitted back to the concrete structure when using the officially approved Halfen channel type HTA. Care should be taken during erection to ensure the serrated washer is correctly engaged with the base plate. The line stamped on the back of the serrated washer must be at right angles to the direction of the slotted hole.

28

Example 1
Rafter shoe type HSF 6/12

Rafter shoe Type HSF 6/12, allowable loads


Halfen bolt Halfen channel Edge distance allowable required required required horizontal load H Dimension HTA ar [mm] Type [kN/rafter] 9,00 HTA 38/17 HS 38/17 - M16 x 40 75 12,00 HS 40/22 - M16 x 50 HTA 40/22, 40/25 100 14,00 HS 50/30 - M16 x 50 HTA 50/30, 49/30 150

If required, standard design calculations as well as a test report from the Gesamthochschule Wuppertal, Laboratorium fr Baustoffprfung are available on request. The maximum allowable force in the rafter is limited by the safe working load of the rafter shoe selected. Tests have shown an ultimate load of 50 kN on average. In instances where the imposed loads are greater than the safe working load (approx. 1/3 of ultimate load) the spacing of the rafters must be reduced. The min. edge distance ar (see table) can be reduced, when the actual load is below the all. load (see table P. 26). The edge distance of the Halfen channels to the outer edge of the concrete should be 170 mm. The Halfen channel must be cast in flush with the concrete surface. If necessary shims/ washers should be used.

10

30 13

20 20 20
5 37

50

118

2 serrated plates are included

170

Halfen channel HTA type as required

170

ar

Rafter shoe type HSF 6/12 Halfen channel HTA as required

Example 2

Load scheme of the roof:

HALFEN rafter shoes Type HSF 6/12

47

SURFACE FIXED CHANNELS


Product Range

Hot rolled, plain back

HM 72/48 72 5

HM 52/34
52

For the complete range of plain back and slotted back channels see catalogue MT.

HM 50/30
50 4 2,75

HM 40/22 40
30
2,5

48

34

15,5

11,5

33

Halfen bolt type HS 72/48 or HSR 72/48, M 20 - M 30

22

Halfen bolt type HS 50/30 or HSR 50/30, M 10 - M 20

22

Halfen bolt type HS 50/30 or HSR 50/30, M 10 - M 20

18

Halfen bolt type HS 40/22 or HSR 40/22, M 10 - M 16

Cold rolled, plain back HM 38/17 38


17 3

Slotted back (slots 25 x 6 mm) HM 28/15 28


15

Toothed channel HZM 41/22


41 2,5
1,5 12

HM 20/12
20

HL 28/15 28
15
12

HL 20/12
20

6
Halfen bolt type HZS 41/22, M 12 - M 16
Allowable loads F and q at span L F q

2,3

Halfen bolt type HS 38/17, M 10 - M 16

1,5

Halfen bolt type HS 28/15, M 6 - M 12

Halfen bolt type HS 20/12, M 6 -M8

Halfen bolt type HS 28/15, M 6 - M 12

Halfen bolt type HS 20/12, M 6 -M8

Type selection Halfen bolts: see pages 11 - 23

Table: type range, technical data


Chan- Channel nel weight cross sect. area Moment of inertia Section modulus Max. allow. point load

Type HM

Type HL

Standard length: Material grade : L = 6070mm wb fv A4 A2 (other length mill finish hot dip stainless stainless on request) galvanised steel gr. A4 steel gr. A2
Channel HM Type Type Type Type HM HM HM HM HM HM

Type HL toothed

z y e z
Jy Jz Wy [cm] 5,49 3,35 1,65 0,78 0,43 0,16 0,40 0,14 0,92

y
with fixing centres

L
L [m] 0,50 21,0 8,7 5,4 2,7 1,46 0,81 0,25 0,69 0,19 1,7 1,00 F [kN] 11,3 4,4 2,7 1,1 0,43 0,21 0,06 0,17 0,05 0,6 7,6 2,2 1,2 0,49 0,19 0,09 0,03 0,08 0,02 0,20 1,50 0,50 44,0 16,4 9,0 3,4 4,8 2,6 0,8 2,2 0,6 2,0

L
L [m] 1,00 22,0 8,2 4,5 1,7 0,69 0,33 0,10 0,28 0,08 1,00 1,50 9,0 2,4 1,3 0,52 0,20 0,10 0,03 0,08 0,02 0,30 q [kN/m]

Wz

[kg/m] [cm] 4,96 3,23 2,12 6,32 4,11 2,70 2,26 1,37 0,66 1,16 0,53 2,22

[cm4] [cm4] 9,42 24,13 5,23 14,15 2,02 0,79 0,38 0,12 0,32 0,09 1,16 5,85 4,05 1,42 0,36 1,35 0,35 5,21

[cm] F [kN] L [cm] 32 21 19 21 11 8 5 7 4 15 9,19 17,0 5,78 11,0 2,96 2,16 1,02 0,36 0,98 0,36 2,52 5,7 4,8 3,9 2,2 3,9 2,2 5,6

Hot rolled

72/48-wb 72/48- fv 72/48- A4 52/34 -wb 52/34 -fv 52/34 -A4 50/30 -wb 50/30 -fv 50/30 -A4 40/22 -wb 40/22 -fv 40/22 -A4

8,82 11,23 34,99 83,07 14,33 23,08 31,0

38/17 -wb 38/17 -fv 38/17 -A4 38/17 -A2 1,77 28/15 -wb 28/15 -fv 28/15 -A4 28/15 -A2 1,07 20/12-A2 0,52

HM 20/12 -wb 20/12 -fv

Cold rolled

Channel HL HL Channel HZM HZM 41/22 -wb 41/22 -fv 41/22 -A4 1,79

28/15 -wb 28/15 -fv 28/15 -A4 28/15 -A2 0,86 20/12-A2 0,45

HL 20/12 -wb 20/12 -fv

Allowable loads are calculated elastic-plastic according to DIN 18 800. Part safety coefficient f = 1,4 ; deflection l/150. Max. allowable load in the longitudinal direction of the channel, F II = 5. Standard length for channels 20/12: 6000 mm See also page 6.

48

7,2

18

10

2,3

12

12

10

22

21

23

SURFACE FIXED CHANNELS


Application Examples

HALFEN plain back channels types HM/HZM and slotted back channels type HL can be surface fixed to concrete, steel and timber structures in many various ways:

1 - bolted direct to concrete or masonry 2 - bolted to cast-in Halfen channels type HTA or HZA 3 - suspended on threaded rods 4 - clamped to steel beams 5 - welded to structural steel 6 - screwed or nailed to timber

Typical applications using HALFEN Framing Systems The HALFEN framing channels are part of the HALFEN Framing Systems: Fixings for pipework, industrial services and structures to support both lightweight and heavy installations. The product range for these applications is shown in the catalogues MT (products) and MTA (application examples).

49

HALFEN CAST IN CHANNELS


Specifications

1.1 HTA Halfen Channels To supply _____ m Halfen channels (e.g. HTA 40/22), hot dip galvanised (fv) with polystyrene bead filler (Vf), in ex stock lengths of 6070 mm, cut to length as detailed on the drawing, subject to Halfen`s standard cut length procedures, and to fix them correctly to the formwork with at least 2 fixings per metre.
Material _____ price/m Labour _____ pr./m Total rate _____ pr./m

Order examples:
Channel type: Finish: Length: [mm] Filler Anchor material

HTA 40/22

fv

6070

Vf

1.2 Halfen Channels in Short Cut Lengths To supply _____ off Halfen channels (e.g. HTA 28/15) in 150 mm lengths, made of stainless steel W 1.4571/ 1.4401 (A4) [stainless steel anchors (Ank.A4) are standard, see p. 9] , with combination strip filler (Kf), and to cast in vertically in the reinforced concrete curtain wall panels.
Material ____ price/pce Labour ____ pr./pce Total rate ____ pr./pce

HTA 28/15

A4

150

Kf

Ank.A4

1.3 Halfen Toothed Channel To supply _____ m Halfen toothed channel HZA 41/22 in 200 mm lengths, made of stainless steel W 1.4571/ 1.4401 (A4) complete with 2 stainless steel anchors (Ank.A4), including filler (Vf), point load capacity in the longitudinal direction of the channel 5,0 kN. The channels are to be cast into the reinforced concrete columns, in the positions indicated, subject to Halfen`s installation instructions, for restraint of curtain walling mullions.
Material _____ price/m Labour _____ pr./m Total rate _____ pr./m

HZA 41/22

A4

200

Vf

Ank.A4

1.4 Halfen Channel Pairs To supply _____ off Halfen channel pairs (e.g. HTA 49/30) in stainless steel W 1.4571/ 1.4401 (A4), 350 mm long, with 3 no. stainless steel anchors (Ank.A4), including polystyrene bead filler (Vf), with two welded stainless steel spacer bars 10 mm to give channel centres of 200 mm , and to cast in to the external face of the reinforced concrete columns for later restraint of the curtain walling as detailed.
Material ____ price/pce Labour ____ pr./pce Total rate ____ pr./pce

HTA 49/30

A4

Channel Vf pair L = 350 mm

Ank.A4

1.5 HTA Halfen Radiused Channels To supply _____ m Halfen channel (e.g. HTA 50/30) in stainless steel W 1.4571/ 1.4401 (A4) with stainless steel anchors, curved to a radius of Ri = 17,50 m, slot inwards, including polystyrene bead filler (Vf) and to cast in horizontally in the top face of the settlement tank as detailed.
Material _____ price/m
50

HTA 50/30

A4

Vf

Ank.A4

Labour _____ pr./m

Total rate _____ pr./m

Radiused, slot inwards, Ri = 17.50 m

HALFEN BOLTS AND ACCESSORIES


Specifications

2.1 Halfen bolts, electroplated To supply ___ off Halfen bolts type (e.g. HS 38/17- M16 x 50 mm) incl. hexagonal nuts, electroplated (gv), and to fit to the insitu Halfen channels.
Material ____ price/pce Labour ____ price/pce Total rate ____ price/pce

Order example:
Type: Finish/grade Dimensions: [mm]

HS 38/17

gv

M 16 x 50

2.2 Halfen Toothed Bolts To supply _____ off Halfen toothed bolts type (e.g. HZS 41/22 - M 12 x 35 mm), hot dip galvanised (fv) in strength grade 8.8 (DIN 267) for fixing the bracket centrally to the Halfen channel.
Material ____ price/pce Labour ____ price/pce Total rate ____ price/pce

HZS 41/22

fv 8.8

M 12 x 35

2.3 Hookhead Locking Plates and Threaded Rod To supply _____ off locking plates type (e.g. GWP 40/22 - M 12) and threaded rods M 12 x 500, electroplated (gv), and to retain ready for pipework assembly.
Material ____ price/set Labour ____ price/set Total rate ____ price/set

GWP 40/22 GWS

gv gv

M 12 M 12 x 500

2.4 Halfen Bolts and Rail Clips To supply _____ off restraint fittings consisting of (e.g. Halfen bolt type HS 50/30 - M 20 x 65 mm, Halfen rail clips KLP-S no. 20 and washer DIN 125 - M 20) in hot dip galvanised finish (fv) and to fit to the insitu Halfen channels (e.g. HTA 52/34) for fixing crane rails type S49 in accordance with Halfen`s installation instructions.
Material ____ price/set Labour ____ price/set Total rate ____ price/set

HS 52/34 KLP-S-Nr.20

fv fv

M 20 x 65 M 20

2.5 Halfen Bolts, Coupler Sleeve and Threaded Rod To supply __ off Halfen bolts type (e.g. HS 40/22 - M 12 x 40 mm), M12 coupler sleeves (round) and M 12 threaded rods (500 mm long), all electroplated (gv), and to retain for suspension of the secondary support grid in the X - ray room.
Material ____ price/set Labour ____ price/set Total rate ____ price/set

HS 40/22 VBM GWS

gv gv gv

M 12 x 40 M 12 x 30 M 12 x 500
51

HALFEN BRICKWORK RESTRAIN SYSTEMS, HALFEN HTU CAST IN CHANNELS


Specifications

Halfen Brick Tie Channels Type HMS To supply _____ Halfen brick tie channels (e.g. HMS 25/15 - D) in pre - galvanised material (sv), including polystyrene bead filler (Vf) and to fix vertically to the wall formwork as per the Works Specification. After concreting and removal of the formwork, 4 no. brick ties/m type (e.g. ML 180) in hot dip galvanised finish (fv), are to be installed for restraint of partition walls as brickwork proceeds.
Material _____ price/m Labour _____ price/m Total rate _____ price/m

Order example:
Channel type: Finish: Length: [mm] Filler:

HMS 25/15-D

sv

2500

Vf

Halfen Brickwork Cladding Channels Type HVS To supply _____ m Halfen brickwork cladding channels type HVS 22/20 made of stainless steel W 1.4571/ 1.4401 (A4), including polystyrene bead filler and to fix vertically to the wall formwork at 50 cm centres as per Works Specification.
Material _____ price/m Labour _____ price/m Total rate _____ price/m

HVS 22/20

A4

2500

Vf

HTU Profiled Metal Sheet Fixing Channel

a) Site Contractor: To supply _____ m Halfen profiled metal sheet fixing channel HTU 60/22/3 type D2 (or type ....) 3000 mm long in mild steel St 37 - 2, hot dip galvanised (fv) with polystyrene strip filler (Sf) and to cast in flush; the top face of the channel must be flush with the concrete. Assembly and installation to be carried out in accordance with the official Approval.
Material _____ price/m Labour _____ price/m Total rate _____ price/m

b) Cladding firm: To screw _____ m profiled metal sheeting to cast - in Halfen channels HTU 60/22/3 made of mild steel St 37 - 2, hot dip galvanised (fv), wall thickness 3 mm, complete with polystyrene back filler, with e.g. self drilling screws Teks 3, 6.3 x 19 mm, in accordance with Halfen`s installation instructions.
Material _____ price/m Labour _____ price/m Total rate _____ price/m

HTU 60/22/3 Type D2

fv

3000

Sf

HALFEN-DEHA CAD library and calculation program on CD-ROM


HALFEN-DEHA Software CAD-libraries for Halfen channels, brickwork support, reinforcement systems, framing systems, fixing systems for natural stone facades Calculation software for punching shear reinforcement, precast concrete panel fixing, sandwich panel anchors, stone anchors, lifting anchors.
Adress

You find on the HALFEN-DEHA Software CD: CAD-library CAD 1: Halfen channels type HTA and HZA, Halfen bolts, locking plates, brickwork restraint systems, restraint ties type HKZ, profiled metal sheet fixing channls HTU, corner guard HKW, timber fixings, accessories. Please send me: HALFEN-DEHA Software CAD-Libraries and calculation software and product catalogues (PDF-files) on CD-ROM
Date Signature

Send your order to HALFEN-DEHA by telefax: +49-(0)2173-970-123

52

HALFEN CHANNELS, HALFEN BOLTS


Order form

Date of order: Sender:

HALFEN-DEHA Vertriebsgesellschaft mbH Liebigstr. 14 D-40764 Langenfeld/Rhld. Phone +49 (0) 2173 / 970 - 0 Fax +49 (0) 2173 / 970-123

To drawing no.: Project account: Delivery date required:

Adress for delivery:

Pos. Quantity Stock - no.

Type/ profile

Finish :

Length [mm]:

Remarks:

Price [EURO/ piece]

Special manufacturing:
Bent HALFEN channels Welded constructions e. g. pair of HALFEN channels

Finish: wb gv fv A2 A4 A4 - Ank.A4 K - A4

= mill finish A2-50, A4-70 = stainless steel grade A 2 = W 1.4301, strength grade 50 resp. 70 = electroplated A4-50, A4-70 = stainless steel grade A 4 = W 1.4571/ 1.4401, str.grade 50 resp. 70 = hot dip galvanised = stainless steel grade A 2 = W 1.4301 = stainless steel grade A 4 = W 1.4571/ 1.4401 = HTA channel and ancohr in stainless steel grade A4 = HTA-K with reduced anchor spacing in stainless steel grade A4

53

INDEX

Products form A to Z Adjustment coupler Type HJV

Page: 32

HSR HALFEN bolts with nib Products form A to Z HTA HALFEN channels HTU profiled metal sheet fixing channels HVS brickwork cladding channels HZA HALFEN cast-in channels, toothed HZM HALFEN framing channels, toothed HZS HALFEN T-bolts, toothed Lock washers SIC Locking plates ML, MLQ -> HALFEN brick ties MR brick tie Nuts MU OES eye sleeves Profiled metal sheet fixing channels HTU Profiles Type HM, HL Profiles, toothed, Type HZM, HZL Rafter shoe HSF Rail clips KLP Restraint anchors HKZ Restraint fitting with turnbuckle SPV Restraint tie MR Ring nuts RM

11-17 Page: 10-22 42-44 41 22 48 23 33 11-23 38-40 41 32 33 42-44 48-49 48-49 47 34 36-37 35 41 33

Balustrade fixings HGB -> techn. catalogue HGB Beam clamps 34 Bent HALFEN channels HTA, HZA 31 BL, BLQ -> HALFEN brick tie 38-40 Brick tie accessories 41 Brick tie channels HMS 38-40 Brick ties ML, BL 38-40 Brickwork cladding channels HVS 22/20 41 Channel nuts (= locking plates) GWP Channel ring -> bent HALFEN channels Cold rolled profiles Type HTA Cold rolled profiles Type HZA, toothed Concrete block with cast-in HALFEN channel Corner guards HKW Corner HALFEN channels Corrosion protection HALFEN channels & bolts Coupler sleeves VBM, SKM Cut lengths of HALFEN channels HTA, HZA 11-23 31 18-22 22 31 45 31 6-7 33 9

Drip washer for brick tie 41 DYNAGRIP HALFEN channels -> techn. catalogue DYNAGRIP Dynamic loads on HALFEN channels 28 End anchor ANK-E for HALFEN channels HTA 9 Eye sleeves OES 33 Framing channels 48-49

HALFEN cast-in channels 10-22 HALFEN corner guards 45 HALFEN framing channels Type HM, HL 48-49 HALFEN HTU channels 42-44 HALFEN T-head bolts 11-23 Hammer head bolts 18-23 Hexagonal bolts 32 Hexagonal coupler sleeves SKM 33 Hexagonal nuts 32 HGB balustrade fixings -> techn. catalogue HGB HJV adjustment coupler 32 HKW HALFEN cornder guards 45 HKZ restraint ties, toothed 36-37 HL framing channels, slotted back 48-49 HM framing channels, plain back 48-49 HMS brick tie channels 38 HNA timber fixing ties 46 Hook head bolts 11-17 Hot rolled HALFEN channels HTA 10-16 HS HALFEN T-head bolts 11-23 HSF rafter shoe 47 54

Shock limit loads 29 Short length and cut lengths of HALFEN channels 9 Slotted back channels Type HL 48-49 Square washers VUS 33 SS HALFEN bolts -> accessories, stainless steel 11-23 SS profiles -> framing systems, stainless steel-profiles 48-49 Stainless steel fixing nails ENA 8 Stainless steel profiles 10-22, 48 Stainless steel-HALFEN channels 10-22 Tension ties HKZ Threaded rods Timber fixing Toothed cast-in channels Type HZA Toothed framing channlesType HZM, HZL Turnbuckle with righthand/lefthand thread SPH Washers US, VUS 36-37 11-23 46-47 21 48-49 33 32

CONTACT
HALFEN-DEHA WORLDWIDE HALFEN-DEHA is represented in more than 35 countries worldwide. Please contact our Export ServiceCenter, if you wish to receive information about the HALFEN-DEHA foreign representatives. HALFEN-DEHA Vertriebsgesellschaft mbH -Export ServiceCenterLiebigstr. 14 D-40764 Langenfeld GERMANY

Phone: +49 (0) 2173-970-831 Fax: +49 (0) 2173-970-849

e-Mail: export@halfen-deha.de Internet: www.halfen-deha.com

Please contact the Export ServiceCenter for: Northern Europe Phone: +49 (0) 2173-970-842 Fax: +49 (0) 2173-970-850 Phone: +49 (0) 2173-970-834 Fax: +49 (0) 2173-970-850 Phone: +49 (0) 2173-970-844 Fax: +49 (0) 2173-970-849 Phone: +49 (0) 2173-970-839 Fax: +49 (0) 2173-970-850 Phone: +49 (0) 2173-970-842 Fax: +49 (0) 2173-970-850 Phone: +49 (0) 2173-970-842 Fax: +49 (0) 2173-970-850 Phone: +49 (0) 2173-970-193 Fax: +49 (0) 2173-970-849 Phone: +49 (0) 2173-970-839 Fax: +49 (0) 2173-970-850

Eastern Europe

Middle Europe

South Europe

Asia / Australia

Arab Countries / Africa

North America

South America

INTERNET www.halfen-deha.com Products Catalogues News Download Contact Practice About HALFEN-DEHA

NOTES REGARDING THIS CATALOGUE: Technical and design changes reserved The information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to make technical and design changes at any time. HALFEN-DEHA shall not accept liability for the accuracy of the information in this publication or for any printing errors.

The HALFEN-DEHA Quality Management System is certified for the locations in Gemany and Switzerland according to DIN EN ISO 9001, Certificate No. QS-281 HH.

HALFEN-DEHA Vertriebsgesellschaft mbH Liebigstrae 14 40764 Langenfeld Telephone: + 49 (0) 2173-970-0 Telefax: + 49 (0) 2173-970-849 www.halfen-deha.com

BE - 010 - 03/03

5.000 03/03

2003 HALFEN-DEHA Vertriebsgesellschaft mbH, applies also to copying in extracts

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