Advanced technologies of CDQ plant

TATA Steel CDQ supplied by Nippon Steel Engineering

Minerals, Metals, Metallurgy and Materials Exhibition September 29, 2012, Delhi, India
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Content
The process outline of CDQ Technology development history Advanced technologies Supply records
Copyright (C) 2012 NIPPON STEEL ENGINEERING CO., LTD. All right reserved.

The process outline of CDQ

Crane Charging Facility 1000 980

PreChamber Cooling Chamber Primary Dust catcher
Boiler The steam is used for

Electric Power Generation Ex. 100t/h CDQ 18MW

130 Bucket
Discharging facility

Sub Economizer

Secondary Dust Catcher Blower

Cooled Coke200

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Technology development history

Range of our CDQ capacity 56t/h ~ 280t/h

* Plots are delivery records of our CDQ

Coke production / battery ( million ton ton-coke / year )

3 2 1 0 0 100 200 300 CDQ Capacity (t/h)

Max 280t/h
56t/h (1976)

Worlds largest CDQ 280t/h (2009)

Provide the best CDQ suited to the coke oven production. Our CDQ merits : Compact Reduction of initial cost Reduction of operation cost
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Advanced technologies

Technological problems and their solutions. Coke through put is increased.

Gas velocity is increased in the gas flue. Coke is floated.

Boiler

Gas flue is blocked. Pressure drop of cooling gas is increased.

Cooling gas volume is also increased.

Shut down.

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Advanced technologies

To avoid coke floating

Gas flow analysis by 3-D Simulation model

Comprehension of gas and dust flow Optimization of gas flow by improvement of gas flue shape

Coke floating problem has been solved

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Advanced technologies of NSEC

Problems on the scale-up, and contents of the development Coke through put is increased.

Coke descending velocity is uneven.

Boiler

Coke cooling time is uneven.Coke does not get cold easily. Temp. of discharging coke is higher.

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Advanced technologies of NSEC

To avoid uneven coke descending

By small scale chamber model experiment Comprehension of coke descending behavior in the chamber. Optimization of coke flow by improvement of chamber shape.
Test plant is constructed in Kitakyushu city, Japan.

Uneven coke descending problem has been solved

Full-sized test plant

By full sized model experiment Confirmation of operation without coke floating and uneven coke descending.
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Advanced technologies

Charging facility
effcient cooling

Heat recovery boiler

Low abrasion

Boiler

Multi cyclone
increase dust collecting

Sub Economizer Discharging device

continuously discharging Decrease the gas consumption Copyright (C) 2012 NIPPON STEEL ENGINEERING CO., LTD. All right reserved.

supply records

NSECs Supply records Germany China

- Strong market sharing in world Korea

NSECs Record (units) Japan 24 Abroad 76 100 Total

Japan Taiwan of Installation NSECs CDQ in India

India
Note:

Supply record of 1unit JSW Ltd. Revamping record of 1unit

Brazil TATA Steel Ltd. : 135t/h 1unit Supply record of 10 units (Operation start : August, 2011)
: 120t/h 4units BE3: Our chineseconstruction) joint company (Under
to expand CDQ business in China.

Summary
Nippon Steel Engineering has

a wide range of CDQ capacity (280t/h) 280t/h). .

Nippon Steel Engineering has

supplied a great number of CDQ (100units)

all over the world .
Nippon Steel Engineering adapt

advanced technologies of CDQ plant.

Copyright (C) 2012 NIPPON STEEL ENGINEERING CO., LTD. All right reserved.

The world largest CDQ constructed by Nippon Steel Engineering

Thank you for your kind attention.

Copyright (C) 2012 NIPPON STEEL ENGINEERING CO., LTD. All right reserved.